MAINTENANCE KITS

118D55752-1
TABLE OF CONTENTS Sandvik DD421-60C 181228

3. MAINTENANCE KITS
* MAINTENANCE KITS..........................................................................................................................................................................
* Fluids SANDVIK PERFORMANCE FLUIDS......................................................................................................................................

Sandvik Mining and Construction Oy Drills Tampere © 2018

 DIESEL HOURS COMPRESSOR HOURS
Engine: Mercedes Benz OM 904LA 34 Fuel Water separator filter Compressor: CTN16
DD421 52 & 53 Inlet and Discharge valve kit
500h 46 & 47 Oil separator kit
500h
32 Engine oil filter 500h
MAINTENANCE KITS 500h 61-63 Thermostat kit 42 & 43 Air Filter
Symbol Descriptions 4000h 500h
Change/Replace 45 Compressor belts L
1000h
Cooling liquid

Lubricant/oil

Fuel
33 Fuel filter
Filling Points 500h
41 Compressor oil filter
A Fuel Tank Intake air filter assembly 500h
B AdBlue/ DEF tank (Tier4) 31 Transmission / Hydrostatic oil filter 35. Air filter 500h 56 & 57 Wing nut and O-ring
C Hydraulic oil filling pump 36. Safety cartridge 1000h Note:
500h 1. Item 44,48,49,50,51,54,55,58,59,60,64-75 are not shown here 500h
D Cooling system Note: Cummins Tier3 and QSB4.5 Tier4i engines are not illustrated here. 2.CT10, CTN10, CT16, CT 28 compressors are not illustrated here.
E Engine oil K
F Transmission oil E ROCK DRILL KITS
G Brake hydraulics RD520 / RD525
H Axle oil
I Automatic/ Manual greasing D C
J Windshield washer liquid
K Cable reel gearbox
L Compressor oil
I
It is always recommended to adjust
maintenance intervals according to A
your operation conditions.
The warranty is not valid if other than
F
GENUINE SANDVIK SPARE PARTS J HLX5
have been used in the equipment. CABIN PERCUSSION HOURS
For ordering Maintenance
Kits contact your local
Sandvik Sales Organization
or visit mining.sandvik.com
Sandvik reserves the right to change
the service parts or this information
without further notice. Please
cross-check part numbers and
quantities from the Parts manual.
Lubrication unit, SLU Pressure filter,Power pack Mud separator Hydraulic tank assembly
Cabin Sub utility boom,Tilting cylindery 8. Breather 1000h 6. Filter 500h 1. Strainer 250h 3. Breather filter 500h
12 Filter 1000h 9. Joint pin to boom 1000h 7. Seal kit 500h 2. O-ring 250h 4. return oil filter 500h
13 Coarse separator 10. Joint pin to basket 1000h 5. Seal kit 500h
BG00783139 (Optional,Without A/C) 11.Joint bearing 1000h
Rev A
 For ordering Maintenance Kits Note:
contact your local Sandvik It is always recommended to adjust Follow the Maintenance program in the Maintenance manual.
Sales Organization or visit maintenance intervals according to - Perform 250h maintenance procedures every 250h i.e., 250h, 500h, 750h etc.,
DD421 mining.sandvik.com your operation conditions. - Perform 500h maintenance procedures every 500h i.e., 500h, 1000h, 1500h etc.,
Sandvik reserves the right to change the - Perform 1000h maintenance procedures every 1000h i.e., 1000h, 2000h, 3000h etc.,
service parts or this information without The warranty is not valid if other than - Perform 2000h maintenance procedures every 2000h i.e., 2000h, 4000h, 6000h etc.,
further notice. Please cross-check part - Perform 4000h maintenance procedures every 4000h i.e., 4000h, 8000h, 12000h etc.,
MAINTENANCE KITS numbers and quantities from the Parts
GENUINE SANDVIK SPARE PARTS Items needed at respective maintenance interval as displayed in the table are already added as
manual. have been used in the equipment. part of standard maintenance kits.
Any items needed at maintenance interval apart from mentioned in table, order to be placed
Percussion hours separately as needed.
80 81 83 6 2 6 3 00 5 5
58 58 58 48 48 93 99 Diesel hours
77 77 77 14 14 77 82
00 00 00 01 01 00 00 7 9 0 3 4 6 0
BG BG BG BG BG BG BG 28 95 99
47 47 48 48 48 48 33 33
73 73 73 73 73 73 73 77 77
For Pressure 81558479) and Cabin 007 007 007 007 007 007 007 00 00

Referrence
Optional BG BG
   00630946) kit BG BG BG BG BG BG BG

eference
Ref
Engine-> MERCEDES-BENZ-OM904LA Cummins Tier 3 Cummins QSB4.5 Tier4i
Part Description Qty 250h 500h 1000h 500h 1000h 1000h 1000h Part Description Qty 500h 1000h 2000h 500h 1000h 2000h 500h 1000h 2000h
2&1 Mud separator strainer + O-ring 1 x x x x x
31 Transmission / Hydrostatic oil filter 1 x x x x x x x x x
3 Breather filter of hydraulic oil receiver 1 x x x x
32 Engine oil filter 1 x x x x x x x x x
5&4 Return oil filter + Seal kit 1 x x x x
7 & 6* Pressure filter+ Seal kit 2 x x x x 33 Fuel filter 1 x x x x x x x x x
8 Breather (SLU) 1 x x 34 Fuel water separator filter 1 x x x x x x x x x
9 Tilting cylinder joint pin to boom (Only if SUB utility boom) 1 x 35 Intake air cleaner filter 1 x x x x x x x x x
10 Tilting cylinder joint pin to basket (Only if SUB utility boom) 1 x 36 Safety cartridge / Secondary filter 1 x x x x x x
11 Tilting cylinder joint bearing (Only if SUB utility boom) 1 x 37 Poly V-belts 1 x x x
12 Filter element,Cabin 2 x 38 Crankcase breather 1 x
13 Coarse separator 1 x
*QTY1 to be used with regular maintenance hours kits components considering maximum "Rockdrill percussion hour meter for boom(s)" reading. QTY1 to be used when
the another available "Rockdrill percussion hour meter for boom(s)" hour meter reading reaches recommended Maintenance intervals only

Compressor hours*
03 05 15 91 17 21 91 92 31 75 06 23 75 78 89 75 38 81
43 43 43 41 60 60 41 41 42 42 39 39 42 42 42 42 92 92
0 77 0 77 0 77 0 77 0 80 0 80 0 77 0 77 0 77 0 77 0 78 0 78 0 77 0 77 0 77 0 77 0 77 0 77
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Reference
BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG
Compressor -> Rock Drills
P a r t D e s cr i p t i o n Qt y 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h
41 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
RD525
42 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
43 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
RD520
44 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x HLX5
45 2 x x 2 x x 2 x x 2 x x 2 x x 2 x x
46 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
47 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
48 1 x x 1 x x 1 x x 1 x x
49 1 x x 1 x x
50 3 x x x 1 x x 1 x x
51 1 x x 1 1
52 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
53 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
54 1 x x 1 x x
55 1 x x 1 x x
56 1 x x 1 x x
57 1 x x 1 x x 1 x x 1 x x
58 1 x x 1 x x 1 x x
59 1 x x 1 x x 1 x x
60 1 x 1 x 1 x 1 x 1 x 1 x
61 1 x 1 x 1 x 1 x 1 x 1 x
62 1 x 1 x 1 x 1 x 1 x 1 x
63 1 x 1 x 1 x 1 x 1 x
64 1 x 1 x
65 1 x 1 x 1 x
66 4 x 6 x 6 x
67 2m x 2m x 2m x
68 2 x 2 x 2 x
69 2 x 3 x 3 x
70 1 x 10 x 10 x
71 1 x 1 x 1 x
72 1 x 1 x 1 x
73 1 x 1 x 1 x
74 1 x 1 x
75 1 x 1 x
* Replace the motor bearings and the shaft seal kit every 5 years /10000h, replace the air end 10 years / 20000h. Contact your local Sandvik for more information.

NOTE: 1. These maintenance kits & planner is also applicable for DD421,DD421-60C & DD421-60.
2.                            
BG00783139
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SANDVIK PERFORMANCE FLUIDS
Ordering information
SANDVIK PERFORMANCE FLUIDS

PRODUCT 27 L
APPLICATION
NAME (India only)
1000 L 205 L 20 L

Long-life
Sandvik OH68 BG00635949 BG00635947 BG00929094 BG00913753
Hydraulic Oil
Long-life
Sandvik OH46 BG00635951 BG00635950 BG00929095
Hydraulic Oil
Long-life
Sandvik OH32 BG00635953 BG00635952
Hydraulic Oil
Sandvik Long-life
BG00861749 BG00861751
OH100 Hydraulic Oil
Sandvik Long-life
BG00861753 BG00861755
OH150 Hydraulic Oil
Sandvik Long-life
BG00861814 BG00861815 BG00913755
OH46-ZF Hydraulic Oil
Sandvik Long-life
BG00635966 BG00635967 BG00635969 BG00913757
OE15W40-C Engine Oil
Sandvik Long-life
BG00635977 BG00635978 BG00635980
OE10W40-LA Engine Oil
Sandvik Long-life
BG00862575 BG00862574
OH32-A Hydraulic Oil
Sandvik Long-life
BG00636000 BG00636001 BG00913758
OC10-C Compressor Oil
Sandvik Long-life
BG00636005 BG00636004 BG00913762
OC25-H Compressor Oil
Long-life
Sandvik
Transmission BG00635985 BG00635987 BG00929093
OT10W
Oil
Long-life
Sandvik
Transmission BG00636002 BG00636003 BG00930876
OT220
Oil
Sandvik Long-life Axle
BG00635988 BG00635991 BG00929092 BG00913763
OA85W140 Oil
Sandvik Long-life
BG00959441 BG00959442
OC10-H Compressor Oil
Sandvik Long-life
BG00931060 BG00931061 BG00931064
OH10W30-KS Hydraulic Oil
Long-life
Sandvik
Transmission BG00959418 BG00959421
OT3000
Oil
Long-life
Sandvik OT30 Transmission BG00959430 BG00959431 BG00959433
Oil

NOTE! Check with your sales area which products and viscosities are available.

SANDVIK PERFORMANCE FLUIDS

SANDVIK ROCK DRILL PERFORMANCE FLUIDS

PRODUCT 27 L
APPLICATION
NAME (India only)
205 L 20 L 5L

Sandvik
Rock Drill BG00636013 BG00929909 BG00913764 BG00636014
OS100
Sandvik OS32 Rock Drill BG00636017 BG00929911 BG00636016
Sandvik OS46 Rock Drill BG00861758 BG00861769
Sandvik OS68 Rock Drill BG00861806 BG00929912 BG00861807
Sandvik
Rock Drill BG00861808 BG00861809
OS150
Sandvik
Rock Drill BG00861810 BG00861811
OS220
Sandvik
Rock Drill BG00861812 BG01002176 BG00861813
OS320

NOTE! Check with your sales area which products and viscosities are available.

SANDVIK PERFORMANCE FLUIDS