30 Series Overview
PROPRIETARY and CONFIDENTIAL
30HX Series Water-Cooled Chiller
Capacity Compression
Efficiency Refrigerant
Heat Exchanger Installation
2
30HX Series Water-Cooled Chiller
Capacity Compression
Efficiency Refrigerant
Heat Exchange Installation
3
30HX Series Water-Cooled Chiller
Capacity Compression
Efficiency Refrigerant
Heat Exchange Installation
4
30HX Flooded Shell & Tube Evaporator
Refrigerant Suction Outlet
Water in tubes
Major Competitors
Tube Support Sheets
Trane (RTWD)
Liquid refrigerant
Water Nozzles “floods” the shell York (YCWL)
around the tubes.
5
Flooded Shell & Tube Evaporator
Pro High Efficiency
Pro Mechanically cleanable
Con Large footprint
Factory Installed Thermal Dispersion Flow Switch
Carrier Yes
Trane No Reducing Installation
Daikin No
Time and Cost
Multistack No
ClimaCool No
6
Tubing
Evaporator & Condenser tubes
are internally & externally
enhanced for:
1.) Better Heat Transfer
2.) Less Fouling of the
Tubes.
Evaporator
Condenser
0.025” (0.0635 cm)
Wall Thickness
7
300 psi Cooler Water-Side Pressure Connection
Carrier provides
300psi waterside
connections as a
standard offering.
Manufacturers that do not offer standard
300psi waterboxes
Manufacturer Model
Trane RTWD
York YCWL / YS / YR / YVWA
Daikin WGZD / WGS
8
Water-Side Pressure Connection (Example)
i.e.
50 story building
12ft ceilings
600 feet
Since 2.31ft – 1psi
Pressure at cooler water box is 260psi
300psi option would be selected.
9
30HX Series Water-Cooled Chiller
Capacity Compression
Efficiency Refrigerant
Heat Exchange Installation
10
Screw Compressor by Carlyle
06N:Performance to the Core
Twin Screw Rotors
Gear Driven Design
Port Unloading
Liquid Cooled Motor
11
30HX Series Water-Cooled Chiller
Capacity Compression
Efficiency Refrigerant
Heat Exchange Installation
12
30HX Refrigerant
Refrigerant R-134a
Wide range of usage include:
inhalers, cars, and water coolers
has no chlorine and no scheduled
R134a
phase out date.
ASHRAE 34 classified as an A-1
Montreal Protocol 1987
R134a
refrigerant (lowest toxicity and
flammability category).
HCFCs
HCFCs
R-22
R-22
CFCs
CFCs R-123
R-123
R-11
R-11
R-12
R-12
R-500
R134a In most cases HFC 134a also earns
R-500
R-114
R-114
etc.
etc.
one point toward LEED certification.
13
30HX Series Water-Cooled Chiller
Capacity Compression
Efficiency Refrigerant
Heat Exchange Installation
14
Semi-Hermetic Motor
Semi-Hermetic Motor
• Refrigerant cooled motor keeps
motor heat out of the mechanical
room
• Minimizes alignment, vibration
and shaft seal maintenance of
open motors
• Refrigerant cooled motors
operate in a clean, cool
environment.
•Open motors (certain York models) reject heat to the facility space, which must be tempered (air
conditioned) or ventilated to a maximum of 104oF (40°C) indoor ambient to assure design motor
and starter life.
15
Relief Valve Piping
Provides a sizing guideline for venting relief valves on the 30HX and 30XW.
16
30HX Series Water-Cooled Chiller
Capacity Compression
Efficiency Refrigerant
Heat Exchange Installation
17
30HX Series Water-Cooled Chiller
Remote Comfortlink
Air-Cooled Controls
Heat Capacity
Reclaim Control
Brine
Electrical
Capability
Items
18
30HX Heat Reclaim [Up to 135F (57C)]
135F
Modified 30HXA LCdWT
120F
Modified 30HXC LCdWT
110F
LCdWT Standard LCdWT
Condenser (LCdWT) Standard/Special
≤110F (43C) Standard
Between 110F (43C) and ETO (air-cooled
20F (48C)* compressor)
Between 110F (43C) and ETO (desuperheater and
LCdWT ≤135F (57C)** condenser applied via
Finglerlakes)
*Send conditions to NAC marketing for approximate
performance output for LCdWT>110F (43C)
**LCdWT>120F 30HXA only
19
Heat Recovery Video
Let’s Watch the Heat Recovery
Video
Video can be found at…HVAC Partners>Carrier Commercial
Marketing>Marketing>Presentations>Movies & Multimedia
20
30HX Series Water-Cooled Chiller
Remote Comfortlink
Air-Cooled Controls
Heat Capacity
Reclaim Control
Brine
Electrical
Capability
Items
21
30HX Brine Capability
LCWT
Option Available
Medium temperature brine* Factory
*Minimum LCWT available via medium temperature brine is 14F (-9C)
22
30HX Series Water-Cooled Chiller
Remote Comfortlink
Air-Cooled Controls
Heat Capacity
Reclaim Control
Brine
Electrical
Capability
Items
23
30HX Comfortlink Controls
Navigator
Standard
Option Available
Energy Management Module (EMM) Field / Factory
BACnet ® translator Field
LON® translator Field
BACnet Communication Factory
24
30HX Standard and Optional Features
Remote Comfortlink
Air-Cooled Controls
Heat Capacity
Reclaim Control
Brine
Electrical
Capability
Items
25
30HX Minimum Load Control (HGBP)
HGBP
Figure B: HGBP Accessory added to chiller
The hot gas bypass (HGBP) option adds an additional stage of
unloading to the chiller to more accurately meet low cooling loads. It is
connected from the condenser to the cooler.
Figure A: Refrigeration Cycle w/ and w/o HGBP
Option Available
Minimum Load Control Field / Factory
26
30HX Minimum Load Control (HGBP) Example
Given:
30HXC106 (2-compressors (Circ. A) 66Ton / (Circ B) 39Ton)
Each compressor has (3) stages of compression
Current Building Load is 10 Tons
Find:
How many tons must be diverted from condenser outlet to evaporator for sustained operation?
Solution: 1
The minimum load on the smallest capacity compressor is (39) 13 Tons so 3 Tons must be supplied to the evaporator for sustained operation.
3
10 Tons + HOC*
3 Tons
HGBP
13 Tons *HOC=Heat of Compression 27
10 Tons
Dual Refrigeration Circuits
R-134a
Refrigerant 30HX
Dual Circuited
60/40 – 50/50
For 2 chiller
operation
each circuit
only 25% of
total capacity.
The Trane RTHD ,The York YS and YR and the McQuay WGS are Single Circuit Only!!!
28
Dual Refrigeration Circuits
Plant Capacity Remaining After Component Failure
# of Chillers in
Single Circuit Dual Circuits
Plant
(1) 100% Chiller 0% 40 – 60%
(2) 50% Chillers 50% 70 – 80%
Two Circuits Are Better Than One!!! 29
30HX Series Water-Cooled Chiller
Remote Comfortlink
Air-Cooled Controls
Heat Capacity
Reclaim Control
Brine
Electrical
Capability
Items
30
High Short Circuit Current Rating (HSCCR)
WHAT IS IT? HOW IS IT CALCULATED?
SCCR is calculated using a weakest link method.
Every component is rated to a certain capacity, the control panel is limited to
the smallest rating
Motor Controller = 7kA
Imagine a chain of different Metal Contacts = 10kA
components:
Which link has the lowest
rating?
Circuit Board = 10kA
Transformer = 10kA
This assembly’s SCCR rating = 10kA
31
High Short Circuit Current Rating (HSCCR)
Series Standard Rating High SCCR ETO
30HX 10 kA 65 kA*
* ETO
32
Factory Tests
Mechanical run test every
30HXC chiller that is shipped
with refrigerant charge.
33
Flooded Shell & Tube Evaporator
Refrigerant Suction Outlet
Water in tubes
Tube Support Sheets
Liquid refrigerant
“floods” the shell
Water Nozzles around the tubes.
34
Sales Tool Box (Literature)
35
QUESTIONS
36