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lnstruction Manual and
Parts List
No.: 2169-9001-200
Edition: 1003
Designation: Disk Stack Compressing Device
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Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be sent to
GEA Westfalia Separator Mineraleil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde
© GEA Westfalia Separator
2169-9001-200 I 1003
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Subject to modification!
For your safety
• Strictly adhere to instructions marked with this symbol.
This avoids darnage to the separator and other equipment.
• Take special care when carrying out operations marked with this
symbol-
otherwise danger to life.
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1 Disk stack compressing device sl
1.1 Function ................................................................................................... 6
1.2 Operating principles ................................................................................. 6
1.3 Technical data ......................................................................................... 7
1.4 Pump ........................................................................................................ 7
1.5 Filling the grease cartridge ...................................................................... 7
1.5.1 Malfunctions ............................................................................................. 8
1.6 Fitting the disk stack compressing device ............................................... 9
1.6.1 Malfunctions ........................................................................................... 10
1.7 Compressing the disk stack ................................................................... 11
1.8 Dismantling the disk stack compressing device .................................... 11
2 Parts Iist
Guide to ordering spare parts ............................................................................. 15
Compressing device, complete .......................................................................... 17
Hydraulics, complete .......................................................................................... 19
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1 Disk stack compressing device
1.1 Function ................................................................................................... 6
1.2 Operating principles ................................................................................. 6
1.3 Technical data ......................................................................................... 7
1.4 Pump ........................................................................................................ 7
1.5 Filling the grease cartridge ...................................................................... 7
1.5.1 Malfunctions ............................................................................................. 8
1.6 Fitting the disk stack compressing device ............................................... 9
1.6.1 Malfunctions ........................................................................................... 10
1.7 Compressing the disk stack ................................................................... 11
1.8 Dismantling the disk stack compressing device .................................... 11
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1.1 Function
The disk stack compressing device is used:
• for compressing the disk stack,
• to facilitate loosening the bowl lock ring,
• to Iift off the bowl top.
1.2 Operating principles
11
Fig. 1
A Pump (hydraulic) 11 Pressure gauge
3 Hexagonnut 16 Vent screw
4 Threaded bolt 17 Strake limiting hole
5 Bell-shaped piece 18 Pressure chamber
6 Bowl top 19 Non-return valve
7 Disk stack 20 Hydraulic cylinder
10 Pressure relief screw 21 Piston
The hydraulic part (piston 21, hydraulic cylinder 20) is bolted tightly to the dis-
tributor by means of threaded bolt (4) and hexagon nut (3).
Sequence when actuating the pump:
• The grease is pressed into the pressure chamber (18) with high pressure.
• The pressure increase in the pressure chamber (18) displaces the piston (21)
relative to the hydraulic cylinder (20).
• When there is a pressure increase in the pressure chamber (18), piston (21)
moves downwards.
• The generated force is transferred to the bowl top (6) via the bell-shaped
piece (5).
• The disk stack (7) is compressed.
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1.3 Technical data
Required compression
OSA 20 I OSB 20 I OSC 30 IOSD 35 200 bar
OSB 35 I OSC 50 I OSD 60 250 bar
Maximum pressure 300 bar
Strake 28 mm
Grease filling 450 g
1.4 Pump
The pump produces a pressure of
max. 400 bar. lt consists of:
• Filling device (12)
• Grease cartridge (14)
• Pump head (15)
• Non-return valve (19)
Fig. 2
1.5 Filling the grease cartridge
Grease K2R
Attention:
Use only WS special grease K2R!
Filling quantity
• Actuate clamping piece (13) and
• pull the filling device (12) upwards.
• Unscrew grease cartridge (14) from
pump head (15).
• Fill in grease.
• Screw grease cartridge (14) into
pump head (15).
• Actuate clamping piece (13) and
• push filling device (12) into grease
cartridge ( 14 ).
Fig. 3
Note:
The grease cartridge is already filled with the special K2R grease when the
compressing device is shipped.
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1.5.1 Maltunetions
lf there is no build-up of pressure, check the following:
• ls the pressure relief screw (1 0) screwed in tight?
• Has sufficient K2R grease been filled into grease cartridge (14)?
• Has the piston (21) travelled too far out of the hydraulic cylinder (20)?
lfyes,
• Unscrew the pressure relief screw
(10) a little way.
• Force the piston (21) back into the
hydraulic cylinder (20) in an unpres-
surised state.
• Re-tighten pressure relief screw (10)
firmly.
Stroke limiting hole
lf grease discharges through the
strake limiting hole (17),
10 - threaded bolt (4) and hexagon nut
(3) have not been screwed into their
correct end position (see fig. 1).
- the strake is too long (max. 28
mm!).
W1208005
Fig. 4
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1.6 Fitting the disk stack compressing device
• Screw threaded bolt (1) into the
distributor until end of thread.
• Screw bell-shaped piece (2) into the
thread of the bowl top (3) (left-hand
thread)
• Place hydraulic part (4) on threaded
bolt (1).
• Screw on hexagon nut (5).
• Screw the eye bolt (6) into the upper
bolt end (1 ).
Fig. 5
Attention!
The upper edge of hexagon nut (5) must be flush with the beginning of the
thread of bolt (1 ).
To avoid damage to threads:
• Screw in threaded bolt (1) as far as it will go.
• Screw on hexagon nut (5) down to end of thread.
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1.6.1 Maltunetions
11
Fig. 6
Fault Cause Remedia! action
The hexagon nut (3) cannot Piston (21) and hydraulic cylinder • Bring piston (21) and hydraulic cyl-
be screwed down to end of (20) of the compressing device are inder (20) back into their initial posi-
thread. too far apart. tion.
- Undo pressure relief screw (10)
by two turns.
- Press pump Iever (22) down as
far as it will go.
- Screw on hexagon nut (3) down
to end of thread.
• Tighten the screwed connections of
the compressing device.
• Glose the pressure relief screw (10).
• Actuate the pump until the pressure
gauge reading is correct (see sec-
tion 1.3 ).
Maximum compression is The th readed bolt (4) has not been • Undo pressure relief screw (10) by
not reached. screwed far enough into the distribu- two turns.
tor. • Screw threaded bolt (4) down to end
Grease discharges through of thread.
the strake limiting hole. • Screw on hexagon nut (3) down to
end of thread.
• Glose the pressure relief screw (10).
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1. 7 Compressing the disk stack
• The pressure must be applied to the disk stack in steps until the maximum
disk compression of 300 bar has been reached.
Each pressure step is approx. 50 bar.
• After each pressure increase, the bowllock ring must be re-tightened.
• When the maximum disk compression has been reached (see section 1.3),
the "0" mark on the bowllock ring must be approx. 1 -2 cm in front of the "0"
mark on the bowl bottom.
When compressing, make sure that
- the groove in the bowl top registers in the arresting piece on the bowl bot-
tom,
- the bowl top does not get twisted when lowered.
1.8 Dismantling the disk stack compressing device
• Bring the pump Iever (1) into its
bottommost position to prevent it
from jumping back.
• Undo the pressure relief valve (see
fig. 1).
• Unscrew eye bolt (2).
• Unscrewhexagon nut (3).
• Remave hydraulic part (4) with bell-
shaped piece (5).
• Unscrew threaded bolt (6).
Fig. 7
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2 Parts Iist
Guide to ordering spare parts ............................................................................. 15
Compressing device, complete .......................................................................... 17
Hydraulics, complete .......................................................................................... 19
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Guide to ordering spare parts
A rapid and correct supply of spare parts can only be guaranteed if your order
includes the following details:
• Separatormodel see nameplate
e.g. OSC 50-02-066
• Seriai-No. see nameplate or frame rim
e.g. 1 706-223
• Designation see parts Iist
e.g. frame
• Part-No. see parts Iist
e.g. 2044-1100-000
The part number is also marked on almest all the
individual parts.
• Use only genuine spare parts from Westfalia
Separator.
. Gt'>''\ "'"'"'''' ,.•.""., "''" The use of non-genuine parts Ieads to:
'"········'"Genuine Parts - safety risks,
Original-Teile -less durability and availability,
- increased service requirement.
lf a safety risk occurs, this may have legal con-
sequences for the responsible persons. ln such
Fig. 8 cases, Westfal ia Separator accepts no liability
or warranty claims.
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2169-9820-020
Fig. 9
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Pos. Part-No. Quantity Designation
- 2169-9820-020 1 Compressing device, complete
or
- 2169-9820-040 1 Compressing device, complete
10 2169-9822-010 1 Bell-shaped piece
20 2169-9877-010 1 Bolt
30 see page 19 1 Hydraulics, complete
40 0013-0044-090 1 Hexagonnut
50 0019-5384-050 1 Eye bolt
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120 180 170
250
60 ~-
30 ~--
10~-~
~,
~~-'
20--1-- 90
240----f_ I 110
I I - ---Ll/_ ______LI/-- ___j I
~__L__ c---_Lj
Fig_ 10
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Pos. Part-No. Quantity Designation
- 1231-9770-000 1 Hydraulics, complete
10 1167-1306-000 1 Annular piston
20 0007-2601-750 2 Gasket
30 0007-2929-750 2 Gasket
40 1167-1305-000 1 Hydraulic cylinder, complete
50 0004-1918-550 1 Gasket
60 0019-6119-400 1 Allen screw
70 1167-1204-000 1 Connection piece
80 0026-1493-400 1 Ball
90 0006-4070-160 1 Cylindrical pressurespring
100 1167-9916-01 0 1 Threaded sleeve
110 0004-2108-760 2 Gasket
120 0019-6906-400 2 Hex head screw
130 1231-9931-000 1 Holder
140 0019-6499-150 2 Hex head screw
150 0003-3017-000 1 Lever press, complete
160 1167-9916-020 1 Hollow screw
170 0007-2508-750 1 Gasket
180 1167-9916-000 1 Threaded plug
190 00 18-0840-050 1 Reducing sleeve
200 0004-5266-550 1 Gasket
210 0007-2099-850 1 Gasket
220 0001-0277-600 1 Pressuregauge
230 1231-9778-000 1 Set of spares for hydraulics
240 1167-9787-000 1 Case
250 0024-5072-000 1 Adhesive plate K2R
260 6969-0200-250 500 g Grease K2R
270 0004-2111-760 1 Gasket
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2169-9001-200 I 1003
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Take the Best- Separate the Rest
A company of mg technologies group
Westfalia Separator Mineraleil Systems GmbH • Werner-Habig-Straße 1 • D-59302 Oelde (F.R. Germany)
Tel.: +49 (0) 25 22/77-0 • Fax: +49 (0) 25 22/77-23 94 •
http://VifiNIN.westfalia-separator.com/. mailto:info@gea-westfalia.de
