MANIPAL TECH

CPD5 -

SLNo Asset Name Date Intimation Slip No Nature of Problem

SBU CPD5
CODE:
Maintenance Breakdown Maintenance
Type:
1 KOMORI SYSTEM 10-Jun-24 WO/0000128213 Dryer plenum unit not moving
38S up/down

2 WELBOUND 10-Jun-24 WO/0000128251 Milling cutter Motor Abnormal

ULTRA COMBO CF sound.

3 MITSUBISHI 11-Jun-24 WO/0000128219 Abnormal sound coming from

DIAMOND Dampening motor

4 HORIZON CROSS 11-Jun-24 WO/0000128465 Machine not working properly

FOLDER- 6

5 KOMORI 12-Jun-24 WO/0000128229 6th unit water level sensor not

LITHRONE S40P working.

6 New Albert 12-Jun-24 WO/0000128231 In-feed web aligner not working

. Switch issue. Repaired the
same.

7 NORM BINDER 13-Jun-24 WO/0000128252 Book carriage clamps issue.

8 PURPLE MAGNA 14-Jun-24 WO/0000128253 Feeding problem.

9 MAG TAP LAYER 14-Jun-24 WO/0000128254 feeder section Roll bearing

issue.

10 HORAUF 14-Jun-24 WO/0000128255 feeder section servo motor

problem

11 MITSUBISHI 17-Jun-24 WO/0000128370 Main Motor Error.

DIAMOND

12 INVENTA- 4 17-Jun-24 WO/0000128371 Scissor not working

13 GENERAL 19-Jun-24 WO/0000128316 planning area 2 numbers ups

ELECTICAL WORK plug point wiring work.
Komori web machine unit light
not working.

14 FIDIA 24-Jun-24 WO/0000128388 Feeder conveyor belt Roll

Issue.

15 ORIENT SUPER-02 24-Jun-24 WO/0000128389 Left tower lover unit knurling roll
bearing issue.
 Left tower lover unit knurling roll
bearing issue.

16 HORIZON CROSS 25-Jun-24 WO/0000128466 Machine not working properly

FOLDER- 2

Maintenance Time Based Maintenance

Type:
17 W+D 11TR A/C 10-Jun-24 WO/0000128207 W+D 11tr AC chemical service
work.

18 AC GENERAL 10-Jun-24 WO/0000128208 POD office 2tr AC water

leakage issue.

19 HOUSENG SHEET 10-Jun-24 WO/0000128210 Valve air leakage and coil not
CUTTER working.

20 AUTOMATIC 10-Jun-24 WO/0000128211 Dispatch area strapping

STRAPPING machine 02, strap cutting
MACHINE-02 issue .

21 GENERAL 10-Jun-24 WO/0000128214 Domino area and POD horizon

ELECTICAL WORK binding faulty lights replacing
work.

22 8.5 TR AC DIGiGO 11-Jun-24 WO/0000128209 W+D 8.5tr AC water leakage

HP INDIGO PRESS issue.
23 AC GENERAL 11-Jun-24 WO/0000128225 Sheet fed area 3no's AHU
service work.

24 AUTOMATIC 11-Jun-24 WO/0000128289 Dispatch area strapping

STRAPPING machine 02, strap jam in feed
MACHINE-02 shooter.

25 GENERAL 12-Jun-24 WO/0000128232 Manual binding area 2no plug

ELECTICAL WORK point work.

26 GENERAL 12-Jun-24 WO/0000128235 Canara security : Plug point

ELECTICAL WORK work and pedestal fan plug
repaired work.

27 AC GENERAL 12-Jun-24 WO/0000128237 Domino area AHU service

work.

28 cooling tower-1 12-Jun-24 WO/0000128238 Cooling tower -1 AC drive error

issue.

29 AC GENERAL 13-Jun-24 WO/0000128245 Chemical filling backwash air

release 50kg salt stone added
water hardness tested work.

30 WOHLENBERG- 13-Jun-24 WO/0000128290 Wohlenberg cutting machine

150 main motor winding issue.
31 AC GENERAL 14-Jun-24 WO/0000128248 Condenser pump contactor
issue.

32 AUTOMATIC 14-Jun-24 WO/0000128257 Strap sealer button not

STRAPPING working.
MACHINE-02

33 FLOWLINE - 1 14-Jun-24 WO/0000128291 Flowline 01 , Trimmer unit

delivery motor guard issue.

34 AC GENERAL 15-Jun-24 WO/0000128269 Acoro area 4no's AHU service

work.

35 NORM BINDER 15-Jun-24 WO/0000128293 Norm binder machine , feeder

side conveyer cable damage.

36 AUTOMATIC 15-Jun-24 WO/0000128294 Acoro area strapping machine

STRAPPING 06 strap , brearing damaged.
MACHINE-06

37 AUTOMATIC 15-Jun-24 WO/0000128295 Dispatch area automatic

STRAPPING strapping machine 02, strap
MACHINE-02 seal switch not working.

38 AC GENERAL 17-Jun-24 WO/0000128270 Orient super 1no AHU service

work and drain pipe chemical
flushing work.
39 AUTOMATIC 17-Jun-24 WO/0000128317 Strapping machine 05, pool bar
STRAPPING damage .
MACHINE-05

40 ORIENT SUPER-02 17-Jun-24 WO/0000128318 Orient super machine 02, Reel

stand cooling fan not working.

41 AC GENERAL 19-Jun-24 WO/0000128336 Consumable store indoor and

ODU AC installed work.

42 AC GENERAL 20-Jun-24 WO/0000128337 Chemical filling backwash air

release 50kg salt stone added
water hardness tested work.

43 AC GENERAL 20-Jun-24 WO/0000128356 AC chiller plant pump electrical

panel painting work.

44 LAMINATION 22-Jun-24 WO/0000128358 Wrong work order created.

MACHINE-01

45 8.5 TR AC 24-Jun-24 WO/0000128381 Screen printing area 8.5tr AC

PROTECK ST 74 HP error.

46 AC GENERAL 24-Jun-24 WO/0000128382 CTP area 2tr AC compressor

not working.
47 8.5 TR CARRIER 25-Jun-24 WO/0000128401 CTP area cooling issue.
AC CTP

48 AC GENERAL 25-Jun-24 WO/0000128402 Consumable store AC ODU

hensel gang box fixing work.

49 AC GENERAL 26-Jun-24 WO/0000128413 Acoro area 4no's AHU service

work.

50 GENERAL 26-Jun-24 WO/0000128416 New folding m/c power supply

ELECTICAL WORK UG cable laying work.

51 AC GENERAL 27-Jun-24 WO/0000128414 Domino area AHU service

work.

52 KOMORI 27-Jun-24 WO/0000128415 Komori 8 color - Dampening

LITHRONE S40P and chiller roller unit PM work.

53 GENERAL 27-Jun-24 WO/0000128417 1.POD area water purified

ELECTICAL WORK pluming work.
2. Dispatch - 1 area power
issue.

54 8.5 TR AC DIGiGO 28-Jun-24 WO/0000128422 W+D 8.5tr AC service work.

HP INDIGO PRESS
55 HARRIS M300 28-Jun-24 WO/0000128427 Harris M 300 techno trans
return pump pressure issue.

56 IR Rotary 29-Jun-24 WO/0000128449 IR compressor service work.

Compressor MM-75

57 GENERAL 29-Jun-24 WO/0000128450 1. EATON UPS AMC service

ELECTICAL WORK work.
2. LPG yard quarterly service
work.
3. Ratan new folding m/c power
supply work.

58 11 TR INVERTER 29-Jun-24 WO/0000128451 IT server room 11tr AC cooling

AC CARRIER - IT issue.
SERVER

59 HARRIS M300 29-Jun-24 WO/0000128452 Harris M 300 techno trans

pump pressure issue.

60 AC GENERAL 29-Jun-24 WO/0000128453 Planning area 1no cassette AC

water leakage issue.

61 HOUSENG SHEET 29-Jun-24 WO/0000128454 Godown houseng sheeter air

CUTTER compressor issue.

62 GENERAL 29-Jun-24 WO/0000128463 Strapping machine AMC

ELECTICAL WORK service work.
 GENERAL Strapping machine AMC
ELECTICAL WORK service work.

63 GENERAL 1-Jul-24 WO/0000128464 Acoro area strapping machine

ELECTICAL WORK 01, strap jam and on/off issue .
 MANIPAL TECHNOLOGIES LTD,MANIPAL.
CPD5 - MAINTENANCE DETAILS

Down Time MTTR

MTTR (In Hrs)
Solution Spares Changed
From To

Found the problem with 10:00 AM 7:00 PM 9.00 9:0

pneumatic cylinder. Cleaned the
same & refixed the same

Remove the motor and send to 9:00 AM 5:30 PM 8.50 8:30

workshop.
Repair bearing seating with
welding and machining.
After again motor Assembly fixed
back and checked.

Motor bearing issue. Replaced 2:00 PM 4:30 PM 2.50 2:30

the same with new one (2 no's)

Replaced the compressor 2:00 AM 3:00 AM 1.00 1:0

Sensor fault. Replaced the same 4:00 PM 5:15 PM 1.25 1:15

with spare one

In-feed web aligner not working . 11:30 AM 12:00 PM 0.50 0:30

Switch issue. Repaired the
same.

All clamps Alignment done and 9:00 AM 10:30 AM 1.50 1:30

checked it.
free made the bearing and 9:00 AM 10:00 AM 1.00 1:0
checked.

Remove the roll and send 10:30 AM 5:30 PM 7.00 7:0

workshop.
After repair fixed back with new
bearings

Remove the motor and replace 2:00 PM 6:30 PM 4.50 4:30

the bearing new spare.
After again assembly Fixed back
and checked.

Reset the main drive. 9:00 PM 9:15 PM 0.25 0:15

Issue with Scissor cylinder. 10:45 PM 11:30 PM 0.75 0:45

Temporary adjustment done.

planning area 2 numbers ups 11:00 AM 1:00 PM 2.00 2:0

plug point wiring work done.
Komori web machine unit faulty
light replaced with new light.

Remove the roller and send to 9:00 AM 4:30 PM 7.50 7:30

workshop.
Repair bearing seating with
welding and machining.
After again roller fixed back with
new bearings and checked it.

Remove the roller and replace 9:00 AM 11:32 AM 2.53 2:31

the bearings both side .
After again Roller fixed back and
checked.
Remove the roller and replace
the bearings both side .
After again Roller fixed back and
checked.

Replaced the sensor 12:00 AM 12:45 AM 0.75 0:45

W+D 11tr AC chemical serviced. 2:00 PM 5:00 PM 3.00 3:0

POD office 2tr AC serviced 5:00 PM 6:00 PM 1.00 1:0

problem resolved.

Valve and coil replaced with new 10:00 AM 1:00 PM 3.00 3:0
and checked.

Dispatch area strapping machine 4:00 PM 4:40 PM 0.67 0:40

02, strap cutting tension
adjusted.

Domino area and POD horizon 5:30 PM 7:00 PM 1.50 1:30

binding area 06 nos faulty lights
replaced .

W+D 8.5tr AC serviced problem 10:00 AM 11:00 AM 1.00 1:0

resolved.
Sheet fed area 3no's AHU 2:00 PM 5:00 PM 3.00 3:0
serviced.

Dispatch area strapping machine 3:20 PM 4:20 PM 1.00 1:0

02, strap jam cleared in feed
shooter.

Manual binding area 2no plug 5:00 PM 6:30 PM 1.50 1:30

point work completed.

Canara security : Plug point work 5:30 PM 7:00 PM 1.50 1:30

and pedestal fan plug repaired
work completed.

Domino area AHU serviced. 10:00 AM 12:30 PM 2.50 2:30

UG cable skin open temporarily 2:45 PM 5:20 PM 2.58 2:34

repaired.Problem resolved.

Chemical filling backwash air 5:00 PM 8:00 PM 3.00 3:0

release 50kg salt stone added
water hardness tested.

Wohlenberg cutting machine 9:20 AM 12:20 PM 3.00 3:0

main motor 3 phase supply
phase missing issue resolved.
and rewinded motor fixed and
checked the voltage and amps.
Condenser pump contactor 11:00 AM 12:30 PM 25.50 25:30
replaced.

Adjusting the settings problem 3:00 PM 4:00 PM 1.00 1:0

resolved.

Guard mounted properly and 9:30 AM 10:00 AM 0.50 0:30

checked working fine.

Acoro area 4no's AHU serviced. 2:00 PM 5:00 PM 3.00 3:0

Norm binder machine , feeder 9:15 AM 9:30 AM 0.25 0:15

side conveyer cable repaired.

Acoro area strapping machine 06 11:30 AM 12:45 PM 1.25 1:15

strap , 628 bearing replaced with
new spare.

Dispatch area automatic 6:28 PM 7:20 PM 0.87 0:52

strapping machine 02, strap seal
switch issue resolved.

Orient super 1no AHU service 2:00 PM 4:00 PM 2.00 2:0

work and drain pipe chemical
flushing work completed.
Strapping machine 05, pool bar 11:00 AM 1:00 PM 2.00 2:0
replaced with old spare.

Orient super machine 02, Reel 2:00 PM 3:30 PM 1.50 1:30

stand faulty cooling fan replaced.

Consumable store indoor and 2:00 PM 1:00 PM 23.00 23:0

ODU AC installed work
completed by KNND team.

Chemical filling backwash air 5:00 PM 8:00 PM 3.00 3:0

release 50kg salt stone added
water hardness tested.

AC chiller plant pump electrical 9:00 AM 4:00 PM 55.00 55:0

panel painting work completed
by painting team.

Wrong work order created. 9:45 AM 9:46 AM 0.02 0:1

ODU motor and capacitor 10:00 AM 3:30 PM 5.50 5:30

replaced.

ODU Compressor replaced with 3:30 PM 5:30 PM 2.00 2:0

new and 407C gas charged.
ODU fan motor replaced. 10:00 AM 12:00 PM 2.00 2:0

Consumable store AC ODU 3:00 PM 4:00 PM 1.00 1:0

hensel gang box fixing work
completed.

Acoro area 4no's AHU serviced. 1:30 PM 5:30 PM 4.00 4:0

2no folding m/c power supply UG 9:00 AM 3:00 PM 6.00 6:0

cable laying work completed.

Domino area AHU serviced. 9:00 AM 10:00 AM 1.00 1:0

Komori 8 color - Dampening and 10:00 AM 4:00 PM 5.00 5:0

chiller roller unit PM work
completed.

1.POD area water purified 9:00 AM 3:00 PM 6.00 6:0

pluming work completed by
Deepa electrical team.
2. Faulty cables traced and
repaired problem resolved.

W+D 8.5tr AC serviced. 11:00 AM 12:00 PM 1.00 1:0

Harris M 300 techno trans return 4:00 PM 5:30 PM 1.50 1:30
pump pressure issue resolved.

2000 hrs service done oil and 12:00 PM 2:30 PM 2.50 2:30
two number air filters replaced by
IR service team.

1. EATON UPS AMC service 9:00 AM 7:00 PM 10.00 10:0

work completed by EATON
service team. A7 UPS two
number faulty fan replaced.
2. LPG yard quarterly service
work completed by Total energy
team. Problematic unloading
area pump repaired and faulty
two number belts replaced with
new spare.
3. Ratan new folding m/c power
supply work done.

IT server ODU capacitor 12:00 PM 1:00 PM 1.00 1:0

replaced problem resolved by
KNND team.

Disconnect and clean the pump 11:00 AM 5:00 PM 6.00 6:0

and replaced the steel wire hose
pipe problem resolved.

Planning area 1no cassette AC 3:00 PM 5:00 PM 2.00 2:0

water leakage issue resolved by
KNND team.

Houseng sheeter air compressor 11:00 AM 7:00 PM 8.00 8:0

metal hose pipe repaired at local
work shop and refixed the same.

Dispatch area 3nos strapping 9:30 AM 3:00 PM 5.50 5:30

machine and acoro area 3nos
strapping machine flowline area
Dispatch area 3nos strapping
machine and acoro area 3nos
strapping machine flowline area
1 no Strapping machine AMC
service completed by bangalore
packaging .

Acoro area strapping machine 9:20 AM 10:30 AM 1.17 1:10

01, strap jam cleared and 1no 5A
fuse relpaced.
machine shifted to flowline 3
area.
 Page 1 of 3

MTBF WFS WFP SO WSW WFM WFAP WFPO

MTBF (In Hrs) (In Days) (In Days) (In Days) (In Days) (In Days) (In Days) (In Days)

165.75 165:45 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

211.50 211:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

334.00 334:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

1,859.25 1859:15 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

138.50 138:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

3,709.50 3709:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

478.50 478:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
2,074.00 2074:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

251.00 251:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

1,728.00 1728:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

148.50 148:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

601.87 601:52 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

160.00 160:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

707.22 707:13 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

161.50 161:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

792.67 792:40 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

331.50 331:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

72.00 72:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

475.00 475:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

2,092.00 2092:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

146.00 146:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

350.50 350:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
20.00 20:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

22.67 22:40 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

46.00 46:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

46.50 46:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

17.00 17:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

505.75 505:45 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

28.50 28:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

5,320.33 5320:19 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
15.00 15:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

94.33 94:19 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

188.50 188:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

1.50 1:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

46.75 46:45 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

887.50 887:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

26.47 26:28 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

45.00 45:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
1,480.53 1480:31 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

310.50 310:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

46.00 46:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

4.00 4:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

65.00 65:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

1,654.25 1654:15 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

595.75 595:45 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

47.50 47:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
930.00 930:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

21.50 21:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

21.50 21:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

164.00 164:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

15.50 15:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

352.75 352:45 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

18.00 18:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

408.00 408:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
593.50 593:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

8,711.00 8711:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

42.00 42:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

2,875.00 2875:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

17.50 17:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

53.00 53:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

454.00 454:0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

42.50 42:30 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0

38.33 38:19 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0 0D 0 :0
 Idle Final Statement of why why analysis
(In Days) Attended By Spare Cost

0D 0 :0 42063,42079,40973, Found the problem with pneumatic cylinder. Cleaned the same
44322,45899, & refixed the same

0D 0 :0 40973,45899, Remove the motor and send to workshop.

Repair bearing seating with welding and machining.
After again motor Assembly fixed back and checked.

0D 0 :0 44322,SH-77,SH-80, Motor bearing issue. Replaced the same with new one (2 no's)

0D 0 :0 42518,45363, Replaced the compressor

0D 0 :0 44322, Sensor fault. Replaced the same with spare one

0D 0 :0 44322, In-feed web aligner not working . Switch issue. Repaired the
same.

0D 0 :0 40973, All clamps Alignment done and checked it.

 40973,

0D 0 :0 40973, free made the bearing and checked.

0D 0 :0 40973, Remove the roll and send workshop.

After repair fixed back with new bearings

0D 0 :0 42063,40973, Remove the motor and replace the bearing new spare.
After again assembly Fixed back and checked.

0D 0 :0 44322, Reset the main drive.

0D 0 :0 44322,SH-80, Issue with Scissor cylinder. Temporary adjustment done.

0D 0 :0 41212,44908, planning area 2 numbers ups plug point wiring work done.
Komori web machine unit faulty light replaced with new light.

0D 0 :0 40973, Remove the roller and send to workshop.

Repair bearing seating with welding and machining.
After again roller fixed back with new bearings and checked it.

0D 0 :0 40973,45899, Remove the roller and replace the bearings both side .
After again Roller fixed back and checked.
0D 0 :0 40973,45899, Remove the roller and replace the bearings both side .
After again Roller fixed back and checked.

0D 0 :0 45363, Replaced the sensor

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42517,SH-77, Valve and coil replaced with new and checked.

0D 0 :0 SH-77, Dispatch area strapping machine 02, strap cutting tension

adjusted.

0D 0 :0 43108,SH-77, Domino area and POD horizon binding area 06 nos faulty lights
replaced .

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 SH-77, Dispatch area strapping machine 02, strap jam cleared in feed
shooter.

0D 0 :0 41212, work completed.

0D 0 :0 43108,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 SH-77,SH-80, Wohlenberg cutting machine main motor 3 phase supply phase

missing issue resolved. and rewinded motor fixed and checked
the voltage and amps.
0D 0 :0 42522,SH-76, work completed.

0D 0 :0 SH-76, work completed.

0D 0 :0 SH-77,SH-80, Guard mounted properly and checked working fine.

0D 0 :0 42522,SH-76, work in progress.

0D 0 :0 SH-77, Norm binder machine , feeder side conveyer cable repaired.

0D 0 :0 SH-77,45899, Acoro area strapping machine 06 strap , 628 bearing replaced

with new spare.

0D 0 :0 SH-77, Dispatch area automatic strapping machine 02, strap seal switch
issue resolved.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 45363,SH-77, Strapping machine 05, pool bar replaced with old spare.

0D 0 :0 SH-77, Orient super machine 02, Reel stand faulty cooling fan replaced.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 55523, Wrong work order created.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 41212,43108,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 41212,SH-76, work completed.

0D 0 :0 SH-76, work completed.

0D 0 :0 41212,43625,SH-76, work completed.

0D 0 :0 41212,43625, work completed.

0D 0 :0 41212,43625, work completed.

0D 0 :0 42522, work completed.

0D 0 :0 42522,SH-76, work completed.

0D 0 :0 42522, work completed.

0D 0 :0 41212,43625, work completed.

0D 0 :0 SH-77, Dispatch area 3nos strapping machine and acoro area 3nos
strapping machine flowline area 1 no Strapping machine AMC
service completed by bangalore packaging .
0D 0 :0 SH-77, Dispatch area 3nos strapping machine and acoro area 3nos
strapping machine flowline area 1 no Strapping machine AMC
service completed by bangalore packaging .

0D 0 :0 SH-77, Acoro area strapping machine 01, strap jam cleared and 1no 5A
fuse relpaced.
machine shifted to flowline 3 area.
Spare Cost