Chapter 5 Resource Leveling
Chapter 5 Resource Leveling
RESOURCE LEVELING
RESOURCES LEVELING
CONTENT
Introduction
The Management of Manpower/Labor
Resource
Problems Related To Resource
Resource Planning
Resource Leveling
Resource Smoothing
INTRODUCTION
• The market demand for construction fluctuate greatly in short period.
• Construction resources (4M):
Manpower/Labor
Material
Machineries
Money
• Shortage during construction significantly affect the initiation, performance
and completion of activities on the schedule/ cause delay.
• Manpower/Labor resource management is an important aspect that require
serious consideration during project development.
• It is made up of between 20-30% of total construction cost
• To ensure the successes of a project, one has to properly manage labor.
• 4 steps in managing Manpower involved:
Planning
Organizing
Monitoring
Control.
THE MANAGEMENT OF
MANPOWER/LABOR
• Also known as Human Resource Management
• Construction Workers:
Supervisors (5-10%)-Site supervisor, SO, Site Engineer, Project
Manager, Project Engineer
Labor (90-95%)-general workers, barbenders, carpenters,
masonry workers, tiler, electrician, machine operators, roofers
and etc.
• Labor drives (control the execution) of a project.
• To maintain or improve labor efficiency and
performance, problems associate with the manpower
resources must be addressed carefully.
• Problems associate with the manpower resources as
stated in Figure 6.1
PROBLEMS RELATED TO MANPOWER
RESOURCE
Inappropriate Poor Supervision Unskilled Labor
monitoring & control No certification
Lack of Poor workmanship
experience Lack of Lack of experience &
Inappropriate supervises facility
Lack of Low
monitoring productivity
system experience Problem
Related to
Manpower/
Poor Labor
Poor access strike
transportation
system absenteeism
Low
morale/motivation
Unreliable
Slow Mobilization Shortage
Sub-Contractor
Figure-6.1
RESOURCE LEVELING
• Is the process that ensures
resource demand does not
exceed resource availability
(see figure 6.2).
• The key objective of resource
leveling is to control the
shortages as well as excess
inventories.
• Resource leveling allows project
managers to balance resources
over the course of a project
and try to resolve conflicts
between resources.
Figure 6.2
RESOURCE LEVELING
• The approach also depends on:
Resource are dedicated to a particular project
Resource are shared across several projects
Need to keep all resources fully utilized.
Reasons
• Where there ‘trough’ and ‘peak’ aggregation of labor indicated that it
can influence the morale or motivation of construction workers due
the discontinuity or employment of workers.
• Led to high labor turnover.
RESOURCE LEVELING
peak
low
Number of resources
Number of resources
time
time
Preferable resource distribution Poor resource distribution
WHY LEVEL RESOURCES?
• Resource fluctuation in daily total demand (labor)-not practical and
economical
– 1st week-5 carpenters,
– 2nd week-10 carpenters,
– 3rd week-6 carpenters,
– 4th – 5th week-11 carpenters and so on.
• Saving money for rental equipments, cost of mobilization, setup,
demobilization and maintenance
• e.g: two activities A and B require a tower crane at the same time, if
we can delay the start of 2nd activity (B) till A finished, we can redirect
our resource to the second activity. By doing this, we will have reduced
the maximum demand of tower cranes at any time to only one, which
will save expences.
RESOURCE LEVELING
Generally, there are two approaches to leveling and
smoothing the resources required:
– Time-limited resource considerations
In this case emphasis will be placed on completing the
project within a specified time. This time will usually have
been determined by network analysis. Adjustments in the
timing of any activity, and the resources required at a given
time, must be undertaken within the float (slack) available.
Obviously there can be no adjustment of activities which are
on the critical path.
B
5
0 A 2 C 5 E 7
0 2 3 1 5 2 7
D
4
Example 1
RESOURCE LEVELING
Step 1. Draw the bar chart
Step 2: Allocate all the resources on
the bar chart,
F
2 5
3
G
A
3
6
B E
1
3 6
3 3
C
D
3
3
Figure 7.4
RESOURCE LEVELING
After performing Forward Pass and Backward Pass Calculation
6
F 9
2 5
6 9
3
G
A
3
6
12
0 0 12
B 3 E
1 6
3 6
0 6 3 3 12
9 6
6
C
D
3
3
3
4
9
Figure 7.4a
RESOURCE LEVELING
Calculating the total float
Act Duration Lab ES LS EF LF TF
(days)
A 6 20 0 0 6 6 0
B 3 15 0 0 3 9 6
C 3 15 0 0 3 9 6
D 3 10 3 9 12 12 6
E 3 15 3 9 12 12 6
F 3 35 6 6 9 9 0
G 3 5 9 9 12 12 0
RESOURCE LEVELING
Example 2: Draw the bar chart and level the resources accordingly
activity
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
A 20 20 20 20 20 20 20 20 20 20 20 20
B 15 15 15 15 15 15
C 15 15 15 15 15 15
D 10 10 10 10 10 10
E 15 15 15 15 15 15
F 35 35 35 35 35 35
G 5 5 5 5 5 5 days
Total requirement 50 50 50 45 45 45 35 35 35 5 5 5 50 50 50 45 45 45 35 35 35 5 5 5
35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 30 30 30
15 15 15 10 10 10 35 35 35 -30 -30 -30
50 50
40 40
Resource/ C 35
labor 30 E 30
20 B D 20 B C D
10 F 10 F
A A E days
0 G 0 G
days
RESOURCE LEVELING
4 General Rules;
1. NEVER USE CRITICAL ACTIVITIES when
level the resources
2. Drag resources within its FLOAT/SLAG limit
3. DO NOT SEPARATE or BREAK the GANTT
BAR
4. ALWAYS allocate the CRITICAL BAR at the
BOTTOM of your GRAPH
RESOURCE LEVELING
Example 3 Activity Duration Labor
(days)
Given the necessary details
for a project.
1-2 5 3
6
0/0 5/5 11/14 17/17 20/20
1 2 4 7 8
5 5 3 3
8 1
13/13 3 16/16
5 6
RESOURCE LEVELING
Example 3 Act Duration Lab ES LS EF LF TF
(days)
1-2 5 3 0 0 5 5 0
2-3 6 4 5 5 11 14 3
2-4 5 4 5 5 11 14 4
2-5 8 3 5 5 13 13 0
3-7 2 5 11 14 13 17 4
4-7 3 4 11 14 17 17 3
5-6 3 4 13 13 16 16 0
6-7 1 6 16 16 17 17 0
7-8 3 3 17 17 20 20 0
RESOURCE LEVELING
Example 3
activity
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1-2 3 3 3 3 3
2-3 4 4 4 4 4 4
2-4 4 4 4 4 4
2-5 3 3 3 3 3 3 3 3
3-7 5 5
4-7 4 4 4
5-6 4 4 4
6-7 6
days
7-8 3 3 3
7
Labor 3 3 3 3 3 11 11 11 11 11 12 12 4 4 4 6 3 3 3
Resource/
labor
12
9
6 4-7
3 2-4 2-4 2-3 3-7 3-7 2-3 4-7
5-6 6-7 days
0 1-2 2-5 7-8
RESOURCE LEVELING
Example 3 For this case,
activity
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 leveling cannot
1-2 3 3 3 3 3 be done,
2-3 4 4 4 4 4 4 therefore
2-4 4 4 4 4 4 manager has
2-5 3 3 3 3 3 3 3 3 to consider the
other
3-7 5 5
approach
4-7 4 4 4
RESOURCE
5-6 4 4 4
SMOOTHING
6-7 6
days
7-8 3 3 3
Total requirement 3 3 3 3 3 11 11 11 11 11 11 12 12 4 4 4 6 3 3 3
Resource/
labor
12
9 3-7
2-4
6
2-3 4-7
3
5-6 6-7 days
0 1-2 2-5 7-8
RESOURCE LEVELING
• REMEMBER!
6
0/0 5/5 11/14 17/17 20/20
1 2 4 7 8
5 5 3 3
8 1
13/13 3 16/16
5 6
RESOURCE SMOOTHING
Example 3 Act Duration Lab ES LS EF LF TF
(days)
1-2 5 3 0 0 5 5 0
2-3 6 4 5 5 11 14 3
2-4 5 4 5 5 11 14 4
2-5 8 3 5 5 13 13 0
3-7 2 5 11 14 13 17 4
4-7 3 4 11 14 17 17 3
5-6 3 4 13 13 16 16 0
6-7 1 6 16 16 17 17 0
7-8 3 3 17 17 20 20 0
RESOURCE SMOOTHING
Example 3
activity
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1-2 3 3 3 3 3
2-3 4 4 4 4 4 4
2-4 4 4 4 4 4
2-5 3 3 3 3 3 3 3 3
3-7 5 5
4-7 4 4 4
5-6 4 4 4
6-7 6
days
7-8 3 3 3
Total requirement 3 3 3 3 3 11 11 11 11 11 11 12 12 4 4 4 6 3 3 3
Resource/
labor
ES-TF
12
9
2-3 3-7 First attempt
6
3 2-4 4-7
5-6 6-7 days
0 1-2 2-5 7-8
RESOURCE SMOOTHING
Example 3
activity
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1-2 3 3 3 3 3
2-3 4 4 4 4 4 4
2-4 4 4 4 4 4
2-5 3 3 3 3 3 3 3 3
3-7 5 5
4-7 4 4 4
5-6 4 4 4
6-7 6
days
7-8 3 3 3
ES-TF 3 3 3 3 3 11 11 11 11 11 11 12 12 4 4 4 6 3 3 3
LS-TF 3 3 3 3 3 3 3 3 7 11 11 11 11 12 13 13 10 3 3 3 LS-TF
12
Resource/
9
2-4 2-4 4-7 Second attempt
labor 6 4-7
2-3 3-7
3 2-3
5-6 6-7 days
0 1-2 2-5 7-8
RESOURCE SMOOTHING
activity
Example 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1-2 3 3 3 3 3
2-3 4 4 4 4 4 4
2-4 4 4 4 4 4
2-5 3 3 3 3 3 3 3 3
3-7 5 5
4-7 4 4 4
5-6 4 4 4
6-7 6
days
7-8 3 3 3
ES-TF 3 3 3 3 3 11 11 11 11 11 11 12 12 4 4 4 6 3 3 3
LS-TF 3 3 3 3 3 3 3 3 7 11 11 11 11 12 13 13 10 3 3 3
Result 3 3 3 3 3 3 3 7 11 11 11 11 11 13 13 8 6 3 3 3 smoothing
12
9
2-4
3-7 Result!
Resource/ 6
labor 2-3 4-7
3
5-6 6-7 days
0 1-2 2-5 7-8
CONCLUSION
Case 1: RESOURCE-TIME LIMITED, USED
RESOURCE LEVELING TECHNIQUE FOR
THE RESOURCE PLANNING
R=4 R=3
E H
1 2
Exercise 1
activity
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A 3
B 2 2 2 2 2
C 3 3 3
D 2 2 2
E 4
F 3
G 1 1 1
H 3 3
J 2 2 2 2
K 2 2
L 3 3 3
M 1 Figure a: ES-TF
11
10
E
9 H 35
8
7
D
6
5
B
4
3 F
K
2 A C L
J
1 G M
Exercise 1
activity
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A 3
B 2 2 2 2 2
C 3 3 3
D 2 2 2
E 4
F 3
G 1 1 1
H 3 3
J 2 2 2 2 Figure b: LS-TF
K 2 2
L 3 3 3
M 1
11
10
D
9
35
8
D
7 F
E
6
5 H
K
4 H
B
3
B
2 A C L
J
1 G M
Exercise 1
activity
A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
3 AFTER
B 2 2 2 2 2
C 3 3 3 SMOOTHEN
D 2 2 2
E 4
F 3
G 1 1 1
H 3 3
J 2 2 2 2 Figure c: resources
K 2 2 smoothening
L 3 3 3
M 1
11
10
9
8
K
7
6
B
5
4 F
E D
3 H
2 A C L
J
1 G M