Dexter Axle
Dexter Axle
Dexter Axle
CAPACITY
www.dexteraxle.com
2900 Industrial Parkway East n Elkhart, IN 46516
Phone: 574-295-7888 n Fax: 574-295-8666
Information
The information presented is meant to assist trailer manufacturers in the specification of their running gear components.
Dexter Axle does not warrant that the information given constitutes an approved trailer design or application. Dynamic
loading, travel requirements unique to the trailer design, unusual service conditions, trailer configurations, unequal
load distribution, hitch or coupler arrangements and towing vehicle suspension characteristics can significantly affect
the performance of any trailer axle and/or suspension systems. It remains the responsibility of the trailer manufacturer
to evaluate, specify and test their trailer/running gear combination before production and to certify it as such. While the
information presented at the time of this writing is current, it is subject to change as designs and components evolve
over time.
Load Ratings
The maximum load carrying capacity of any assembly is limited to the lowest load rating of any individual component
selected. For instance, the load rating of a pair of wheels may be lower than other axle components selected. If this
is the case, the load carrying capacity of the axle assembly is reduced accordingly. As a specific example, if a pair of
wheels is rated at 1500 pounds each and is used with other components rated at 4000 pounds per axle, the maximum
load capacity is limited to 3000 pounds. If two tires are rated at 1400 pounds each and are used on this assembly, the
maximum load carrying capacity is limited to 2800 pounds.
Axle Orientation
When working with trailer running gear, it is important to understand the various features and descriptions of the
equipment. Most trailer axles are directional by nature, that is, it is imperative that they be installed onto the trailer in
the proper manner to ensure brake functioning and correct wheel alignment. The front of the axle must be oriented
toward the front of the trailer. The convention used to define right and left is based on viewing the trailer from the rear
and facing in the direction of forward travel.
Features to help identify the front of the axle:
• Electric brake wires exit brake backing plates toward the rear of the axle.
• 12¹⁄₄" hydraulic brakes have view ports through the dust shield on the back of the assembly. Where the brake
lining is visible in the view port, that will indicate the rear or secondary shoe which is always oriented toward the
rear of the axle.
Introduction
• Slipper springs have the spring eye at the front of the axle.
• Leaf spring axles with inner wiring have the wires exit the tube toward the rear of the axle.
• Torflex® axles have the wheel center trailing behind the axle tube.
• Axles using ³⁄₄" spherical ball seat wheel nuts will have right and left handed threads. The right handed thread
must be on the right end or curb side of the axle while the left handed thread will be on the left end or road side
of the axle.
Stub Axle Disclaimer
A stub axle is described as a trailer axle spindle, welded to a short length of tubing. Stub axles may be specified and
purchased as plain spindle/tube weldments or they may be fully assembled wheel end units, with or without trailer
brakes.
These incomplete axles are sold to manufacturers who wish to incorporate them into a variety of applications such
as specialty vehicular axles, belt tensioning devices, machinery pivot points, etc. Dexter Axle has no control of the
design intent of these special applications and therefore cannot apply a rating or capacity to these components.
The spindle/tube connection has been designed for suitable stress levels when used in a trailer axle, mounted to an
approved suspension system and loaded to no more than the stated capacity. The use of all or part of the product for
applications other than its intended purpose may not be appropriate. It is the customers’ responsibility to determine the
efficacy and safety of their particular application.
Torflex® axles can also be purchased as stub axles. This type of axle incorporates a self-contained suspension system.
They can be specified as stub assemblies that will be rated for capacity when fitted with approved mounting brackets.
The stated capacity will be based on the lowest rated component in each assembly.
These stub assemblies are essentially half axles that are intended to be mounted to the trailer chassis independent
of each other. The trailer manufacturer must assume responsibility for the integrity of the attachment as well as the
final wheel alignment since independent mounting puts these critical aspects out of Dexter’s control. If used in pairs of
unequal capacity, the trailer manufacturer should assign a Gross Axle Weight Rating of not more than two times the
capacity of the lower rated sub assembly.
Table of Contents
Required Axle Dimensions – Spring Suspensions.......... 4 13G and 13D Torflex® Hydraulic Disc Brake................. 19
Required Axle Dimensions – Torflex® Suspensions......... 5 Torflex® Hydraulic Disc Brake Parts.............................. 19
Heavy Duty Utility Axle Beam Features ......................... 6 Electric Brake Wiring Diagram ..................................... 20
Torflex® Axle Beam Features.......................................... 6 Air Brake System Diagram .......................................... 20
Torflex® Application Information...................................... 7 “S” Cam Air Brake ........................................................ 21
9K, 10K, and 13G GD One-Piece Hub Group................ 8 Small “S” Head Hi-Rise 28 Spline................................. 21
9K, 10K, and 13G GD Two-Piece Hub Group................. 9 Air Brake Parts “PQ” Style............................................ 22
10,000 Lb. Heavy Duty Wheel and Hub Assembly ...... 10 Electric – Hydraulic Brake System Diagram ................. 23
12,000 and 15,000 Lb. Wheel and Hub Assembly ....... 11 Wheels and Tires.......................................................... 24
10K, 12K, 15K, and 13D Hub Groups ......................... 12 Axle Overhang.............................................................. 24
10,000 & 12,000 Lb. Hydraulic Disc Brake .................. 13 Oil Lubrication Specification ........................................ 25
Hydraulic Disc Brake Parts .......................................... 13 Bearing Adjustment...................................................... 25
Forward Self-Adjusting Electric Brake ......................... 14 Axle Suspension System ............................................. 26
Electric Brake Parts – Stamped Backing Plate.............. 15 Cross Frame Hanger Reinforcement ........................... 26
Electric Brake Parts – Cast Backing Plate..................... 16 Attaching Parts Suspension Kits ................................. 27
Forward Self-Adjusting Hydraulic Brake ...................... 17 Airflex® for 10,000 Lb. Axles.......................................... 30
Hydraulic Brake Parts .................................................. 18 Limited Warranty........................................................... 31
A complete line of heavy duty utility axle systems is now available from Dexter, the leader in innovative running gear
design.
This manual provides information and technical data for incorporating 9,000, 10,000, 12,000 and 15,000 pound
heavy duty axles into existing and future vehicle design.
Versatility, rugged reliability, and serviceability are some of the bonus features engineered into these new high
performance axle systems.
The heavy duty utility axle systems have been exhaustively tested by subjecting them to a full spectrum of operating
conditions exceeding the predicated end uses of the axles.
Dexter Axle Company CAN NOT guarantee that components manufactured by others will be compatible with
Dexter products. It is the responsibility of the user to ensure proper fit and function.
3
Required Axle Dimensions
Options for Spring Suspension Axles
Axle Spacing
Front Hanger Center Hanger Rear Hanger Min. Recommended
Spacing Spacing Spacing Tire Clearance
Frame
Static Bump Tire
Clearance Tire Center Radius
Overall
Frame Tire Height
Height
Static Loaded
Ground
Clearance Radius
4
Required Axle Dimensions
Options for Torflex® Suspension Axles
Bracket Orientation
Side
Mount
Bracket Profile
5
Dexter Heavy Duty Utility Axle Beam Features
• Highest strength
axle tube generally
available for utility
vehicle axles.
Precision Machined
• Materials used Bearing Journals.
mounts on piloted
axle brake flange.
This assures that
brakes will perform Spindle is friction forged
effectively. onto axle tube for strength
Spindles are made of and alignment.
forged carbon steel.
Spindle Detail
e
rid
iet
t h, qu
o o
sm
ra
er fo
r ubb
Dexter
ned in
manufactured i o
cush
brakes & hubs ally ion
Tot sp ens
nt su
pe nde
In de
Heat-treated
solid steel
Forged torsion arm for bar
maximum strength
CAUTION: Triple axles assemblies are not recommended for Torflex® axles.
6
Torflex® Application Information 9,000 -10,000 Lbs.
Articulation Dimensions
13 Dimensions are for high profile, top mount
only. Side mount is .31" higher. Allow 3" bump
clearance from full load.
C
C H E C E E
H
H
B
B D B D D
Start Angle
* ** 45° Down 22.5° Down 10° Down 0° 10° Up 22.5° Up
Tire D E H B C H B C H B C H B C H B C H B C
10R17.5HC 15.6 18.0 5.2 20.2 13.4 2.9 17.9 15.7 1.6 16.6 17.0 .6 15.6 18.0 -0.3 14.6 18.9 -1.3 13.6 19.9
215/75R 17.5 14.0 15.3 5.2 18.6 10.8 2.9 16.3 13.1 1.6 15.0 14.4 .6 14.0 15.4 -0.3 13.0 16.3 -1.3 12.0 17.3
12-16.5 LT 14.9 15.8 5.2 19.5 11.3 2.9 17.2 13.6 1.6 15.9 14.9 .6 14.9 15.9 -0.3 13.9 16.8 -1.3 12.9 17.8
9.50-16.5 LT 14.1 15.2 5.2 18.7 10.6 2.9 16.4 12.9 1.6 15.1 14.2 .6 14.1 15.2 -0.3 13.1 16.1 -1.3 12.1 17.1
9R 17.5 HC 15.4 17.1 5.2 20.0 12.5 2.9 17.7 14.8 1.6 16.4 1.61 .6 15.4 17.1 -0.3 14.4 18.0 -1.3 13.4 19.0
Columns D and E are dimensional examples only:
* D – Static Loaded Radius
** E – Inflated Radius
A
#13D & #13G
Bracket Dimensions E
D PG
A 1.22 J
B 3.63
C 10.56 For Wiring
Access
D 10.56 Bolt Size
E 13.00 r
F 5.50 A
n ge
G 2.50 B t Ha
J 2.25 o un
L 7.26
1/2
C eM
P 1.00
Q
F
L
Sid
Q 1.00
Bolt Size ⁵⁄₈" bolt
Tube Size 3.88 High Profile
7
9K, 10K, and 13G General Duty One-Piece Hub Group
After July 2009
15 14
20 23
1 2 3 4 5 7 6 8 6 10 9 12
9-10K_13G_Hubs_1pc_4-09
13
18
17
29
26
27
28
21
19
Note: Dual wheel cannot be used with 13G
8
9K, 10K, and 13G General Duty Two-Piece Hub Group
Before July 2009
16 15
20 23
1 2 3 22 4 5 7 6 8 6 10 9 12
13
22A
14
23A
28 29
18
0
4-1
17
pc_
9-10K_13G_Hubs_2
27
24
25
26
21
19
Two piece hub & drum design Cast hub with precision
permits replacement of brake drum machined bearing and
without the need to replace hub. wheel mounting surfaces.
Cast brake drum with integral brake
armature. Alloy selected for both brake
energy (heat) absorption and good
magnetic braking characteristics. Axle designed for oil bath
Finned outer surfaces in braking lubrication of bearings with
When using clamp ring and 90°
area for maximum cooling. SAE 80W-90 hypoid gear
cone nuts, tighten wheel nuts to
oil. This lubrication method
a torque of 200 lb-ft.
assures long bearing life with
Dual and single wheel design proper maintenance of oil
level.
10
12,000 Lb. Wheel & Hub Assembly
Tapered roller bearings
Computer matched to Dexter Axle system. Tighten wheel nuts to a
Outer: 031-021-01 (28622) cup torque of 200 lb-ft.
Unitized Seal 031-021-02 (28682) cone
*12K Low profile hub is
Seals internally within the seal, Inner: 031-020-01 (3920) cup
available for use with 14.5"
with two sealing lips and press 031-020-02 (3984) cone diameter dual wheels.
fitted to the spindle for
improved performance. Hardened spindle
washer.
12kassy_4-12.ai
15kassy_4-12.ai
Transparent poly-carbonate
oil cap with oil level
indicator mark to allow
visual checking for
adequate lubricant.
08
11-
5A
10-15hub_
23 22
21
16
17
16
12
10,000 and 12,000 Lb. Hydraulic Disc Brake
Caliper Pistons (underneath
housing) are larger, for greater
brake torque. Dual Pistons per
caliper.
Corrosion-Resistant Bolts.
_6
15 1 H ydd
is c
21
4 Brake Pad 4 091-003-00
5 Anti-Rattle Spring 4 046-105-00
6 "O" Ring 20 010-062-00
8 Hex Locknut 4 006-125-00
11 Installation Tool 1 071-182-00
13
Forward Self-Adjusting Electric Brake
Anchor post of high strength
steel to accept high torques of
heavy duty brake service.
Electric Brakes
Size Capacity Part No. LH Part No. RH
12¹⁄₄" x 3³⁄₈" 9K, 10K GD, 13G K23-450-00 K23-451-00
12¹⁄₄" x 4" 10K, 13D K23-438-00 K23-439-00
12¹⁄₄" x 5" 12K K23-442-00 K23-443-00
12¹⁄₄" x 5" 15K K23-446-00 K23-447-00
14
Electric Brake Parts – Stamped Backing Plate Prior to April 2000
Service Parts Only
2 3
19 d_
5-1
1 4
pe
m
sta
e_
1
x3
12
1 5
7
26 27 11
16 21 8
17 9
13
1
14
15
20 6
9
12
15
Electric Brake Parts – Cast Backing Plate After April 2000
4
3-0
19 12x
4e
fsa ca
st_
2
28
5
7
26 27
11
10
16 17
8 9
12
10 1 20
15 6
9
21
14
16
Forward Self-Adjusting Hydraulic Brake
Anchor post of high strength
steel to accept high torques of
heavy duty brake service. Retractor Spring assures uniform
return of both brake shoes after stop.
Adjuster Pawl is cable actuated when Brake Shoes are fabricated out of heavy gauge
brake is applied while vehicle is steel to completely support brake linings under
operating in forward or reverse. service conditions without warping. The shoes
Note: Hydraulic brakes equipped with assure adequate strength to withstand high
parking feature adjust ONLY when the forces needed for more efficient braking.
brake is applied while vehicle is
operating in reverse.
Hydraulic Brakes
Size Capacity Part No. LH Part No. RH
12¹⁄₄" x 3³⁄₈" 9K, 10K GD, 13G K23-410-00 K23-411-00 Duo-Servo
12¹⁄₄" x 3³⁄₈" 9K, 10K GD, 13G K23-412-00 K23-413-00 Uni-Servo
12¹⁄₄" x 3³⁄₈" 9K, 10K GD, 13G K23-210-00 K23-211-00 Duo-Servo w/Park*
12¹⁄₄" x 4" 10K, 13D K23-404-00 K23-405-00 Duo-Servo
12¹⁄₄" x 4" 10K, 13D K23-414-00 K23-415-00 Uni-Servo
12¹⁄₄" x 4" 10K, 13D K23-168-00 K23-169-00 Duo-Servo w/Park*
12¹⁄₄" x 4" 10K, 13D K23-222-00 K23-223-00 Uni-Servo w/Park**
12¹⁄₄" x 5" 12K K23-408-00 K23-409-00 Duo-Servo
12¹⁄₄" x 5" 12K K23-416-00 K23-417-00 Uni-Servo
12¹⁄₄" x 5" 12K K23-165-00 K23-166-00 Duo-Servo w/Park*
12¹⁄₄" x 5" 15K K23-406-00 K23-407-00 Duo-Servo
12¹⁄₄" x 5" 15K K23-162-00 K23-163-00 Duo-Servo w/Park*
* Duo-Servo brake with park is equipped with a rear self-adjusting feature.
** Uni-Servo brake with park is equipped with a manual adjusting feature.
17
Hydraulic Brake Parts
6
1
7
6
04 8 6
fsa_
3- 6
3
3h
12x
6 9 18 12
5
26 27
3
4 2
16
23
13
20 14 10
21 22 3
15
11
19
12¹⁄₄" x 3³⁄₈" 12¹⁄₄" x 4" 12¹⁄₄" x 5" 12¹⁄₄" x 5"
9K, 10K GD, 13G 10K, 13D 12K 15K
Item Description Qty Per Brake Part No. Part No. Part No. Part No.
1 Dust Cover 1 036-115-21 036-115-22 036-115-23 036-115-23
2 Retainer 1 069-053-00 069-053-00 069-053-00 069-053-00
3 LH Shoe & Lining Kit Contains: 1 K71-165-00 K71-167-00 K71-169-00 K71-169-00
LH Primary 1 12x3h910fsa.eps
040-199-01 040-197-01 040-195-01 040-195-01
LH Secondary 1 040-199-02
Hold Down Washer 2 Revised 3/15/04040-197-02
005-107-00 by
005-107-00
040-195-02
005-107-00
040-195-02
005-107-00
Hold Down Locknut 2 Neil Bough 006-086-00
006-086-00 006-086-00 006-086-00
3 RH Shoe & Lining Kit Contains:
RH Primary
1
1
New graphic saved
K71-166-00
040-200-01
K71-168-00
040-198-01
K71-170-00
040-196-01
K71-170-00
040-196-01
RH Secondary 1 as 12x3hfsa_3-04.eps
040-200-02 040-198-02 040-196-02 040-196-02
Hold Down Washer 2 005-107-00 005-107-00 005-107-00 005-107-00
Hold Down Locknut 2 006-086-00 006-086-00 006-086-00 006-086-00
4 Show Hold Down Screw 2 007-113-00 007-113-00 007-113-00 007-113-00
5 Adjuster Cable 1 071-462-00 071-462-00 071-462-00 071-462-00
6 Wheel Cylinder Kit Contains: 1 K71-081-00 K71-081-00 K71-081-00 K71-082-00
Cylinder Spring 1 046-128-00 046-128-00 046-128-00 046-129-00
Cylinder Boot 2 054-032-00 054-032-00 054-032-00 054-032-00
Cylinder Piston 2 054-038-00 054-038-00 054-038-00 054-030-00
Cylinder Cup 2 054-086-00 054-086-00 054-086-00 054-087-00
Bleeder Screw 1 054-035-00 054-035-00 054-035-00 054-035-00
7 Cylinder Push Rod 2 054-033-00 054-033-00 054-033-00 054-033-00
8 Spider Assembly 1 036-063-06 036-063-06 036-063-06 036-063-04
9 Retractor Spring 1 046-087-00 046-087-00 046-087-00 046-087-00
10 LH Adjuster Lever 1 071-464-00 071-464-00 071-464-00 071-464-00
RH Adjuster Lever 1 071-463-00 071-463-00 071-463-00 071-463-00
11 LH Adjuster Lever Spring (blue) 1 046-135-00 046-135-00 046-135-00 046-135-00
RH Adjuster Lever Spring (black) 1 046-134-00 046-134-00 046-134-00 046-134-00
12 Cable Attachment Bracket FSA 1 071-456-00 071-456-00 071-456-00 071-456-00
13 Extension Spring 1 046-131-01 046-131-01 046-131-01 046-131-01
14 Adjuster Clip (barrel end) 1 046-133-00 046-133-00 046-133-00 046-133-00
15 LH Adjuster Assembly 1 048-019-00 048-019-00 048-019-00 048-019-00
RH Adjuster Assembly 1 048-020-00 048-020-00 048-020-00 048-020-00
16 Brake Mounting Bolt 7 007-116-00 007-116-00 007-116-00 007-116-00
18 Piston Stop 1 034-062-00 034-062-00 034-062-00 034-062-00
19 Adjuster Clip (thread end) 1 046-132-00 046-132-00 046-132-00 046-132-00
26 Brake Mounting Nut 7 006-017-00 006-017-00 006-017-00 006-017-00
27 Lockwasher 7 005-008-00 005-008-00 005-008-00 005-008-00
Optional ABS Parts:
20 ABS Sensor (straight) 1 097-004-00 097-004-00 097-004-00 097-004-00
21 ABS Sensor Mounting Block 1 024-204-00 024-204-00 024-204-00 024-204-00
22 ABS Sensor Retaining Clip 1 097-002-00 097-002-00 097-002-00 097-002-00
23 ABS Tone Ring in Drum 1 024-203-00 024-203-00 024-203-00 024-203-00
18
13G and 13D Torflex® Hydraulic Disc Brake
Caliper Pistons (underneath
housing) are larger, for greater
brake torque. Dual Pistons per
caliper.
Corrosion-Resistant Bolts.
13
7-
c_
s
Di
6 "O" Ring 20 010-062-00 15
1 3 D_
Hy
d_
17 1 3 G -1
8 Hex Locknut 4 006-125-00
11 Installation Tool 1 071-182-00
19
Typical Electric Brake Wiring Diagram
12V Battery for
Breakaway Switch
Stoplight Wire
Towing Vehicle
Trailer Connection
1 - Air Compressor
2 - Tow Vehicle Reservoir
3 - Actuation Valve
4 - Control Gladhand
5 - Supply Gladhand
6 - Trailer Reservoir
7 - Relay Valve
8 - Air Chambers 8
Control Plumbing
Supply Plumbing 3
20
Dexter “S” Cam Brake
Automatic Slack Adjusters offer
precise adjustment for brake
Lubricated Cam-Shaft Bushing. shoe clearance.
Minimizes friction and wear.
Part No. A B C
LH RH
034-188-00 034-189-00 21.125 2.219 For 1.50 dia. shaft +
034-188-01 034-189-01 16.375 2.219 For 1.50 dia. shaft +
034-188-03 034-189-03 22.312 2.219 For 1.50 dia. shaft +
034-188-04 034-189-04 20.312 2.219 For 1.50 dia. shaft
034-188-05 034-189-05 23.375 2.219 For 1.50 dia. shaft
034-188-06 034-189-06 30.000 2.219 For 1.50 dia. shaft
034-188-07 034-189-07 29.000 2.219 For 1.50 dia. shaft
034-188-08 034-189-08 19.500 2.219 For 1.50 dia. shaft
034-188-09 034-189-09 26.500 2.219 For 1.50 dia. shaft
034-188-10 034-189-10 7.437 4.980 For 1.50 dia. shaft
034-188-11 034-189-11 24.625 2.219 For 1.50 dia. shaft
+ No extra charge for these lenghts.
21
Air Brake Parts – “PQ” Style
5A&5B
1A&1B
29
13 28
14 14 26
15 16 25
18
33
20 26 27
21
Airb
35 rk_
3 no h
u b s_
4-12 2
8
9+
39 22
34 6
17
19
12 10
38
36 11
37
7
4
ABS parts
10-15K 23
30
31 24
32
Qty 12¹⁄₄" x 4" 12¹⁄₄" x 5" Qty 12¹⁄₄" x 4" 12¹⁄₄" x 5"
Per 10K 12K, 15K Per 10K 12K, 15K
Item Description Brake Part No. Part No. Item Description Brake Part No. Part No.
1A Camshaft LH* 1 034-188-xx 034-188-xx Brake Shoe Repair Kit Contains: 1 K71-460-00 K71-460-00
1B Camshaft RH* 1 034-189-xx 034-189-xx 3 Bushing-Spider Anchor Pin 2 014-068-00 014-068-00
4 Anchor Pin 2 056-017-00 056-017-00
2 Air Chamber Bracket 1 034-048-00 034-048-00 6 Roller 1 014-057-00 014-057-00
5 Shoe & Lining Assembly 2 040-321-01 040-322-01 7 Roller Pin 2 056-010-00 056-010-00
8 Roller Pin Retainer 2 069-018-00 069-018-00
5A Shoe & Roller Assembly RH 1 040-321-03 040-322-03 9 Roller Pin Spacer 2 005-076-00+ not used
5B Shoe & Roller Assembly LH 1 040-321-02 040-322-02 10 Retractor Spring 1 046-092-00 046-092-00
11 Retainer Pin 2 056-018-00 056-018-00
Camshaft Repair Kit Contains: 1 K71-101-00 K71-101-00 12 Shoe Keeper Spring 2 046-097-00 046-097-00
13 "D" Washer, Camshaft 1 005-074-00 005-074-00 ns Instruction Sheet 1 059-553-00 059-553-00
14 Grease Seal 2 010-052-00 010-052-00
Brake Block Kit Contains: 1 K71-102-00 K71-152-00
15 Camshaft Bushing 1 014-056-00 014-056-00
31 Brake Block Anchor 2 041-052-01 041-053-01
16 Washer-Camshaft Spider End 1 005-075-00 005-075-00 30 Brake Block Cam 2 041-052-02 041-053-02
17 Camshaft Washer-28 Spline 1 005-134-00 005-134-00 32 Rivet 24 022-018-00 022-048-00
18 Retainer-Camshaf 1 069-020-00 069-020-00
ABS Components:
19 Retainer-Camshaft End 1 069-078-00 069-078-00
34 ABS Sensor Retaining Clip 1 097-002-00 097-002-00
20 Camshaft Support Bushing 1 014-058-00 014-058-00
21 Grease Fitting 1 061-006-00 061-006-00 35 ABS Lower Sensor Mounting Block 1 024-101-00 024-101-00
ns Instruction Sheet 1 059-663-00 059-663-00 36 ABS Sensor 90° 1 097-003-00 097-003-00
22 Automatic Slack Adjuster-28 Spline 1 055-040-99 055-040-99 37 ABS Tone Ring in Drum 1 024-203-00 024-203-00
22 Manual Slack Adjuster - 28 Spline 1 055-039-00 055-039-00 38 ABS Upper Sensor Mounting Block 1 024-101-01 024-101-01
23 Air Chamber w/Hardware 1 034-260-00 034-059-00 39 Mounting Screw Upper Block 2 007-237-00 007-237-00
24 Air Chamber w/Spring Brake 1 034-261-00 034-060-00 ns - not shown
25 Plate - Camshaft Support Bracket 1 034-031-00 034-031-00 + 005-076-00 is required for 10K shoes with ¹⁄₄" shoe web thickness.
26 Plate, Bushing Retainer 2 034-032-00 034-032-00 Not required for ⁵⁄₁₆" shoe web thickness. Used only on 12¹⁄₄" x 4" shoes with
27 Bolt, Retainer Plate 4 007-139-00 007-139-00 ¹⁄₄" webs.
28 Lock Washer 4 005-079-00 005-079-00
29 Nut 4 006-099-00 006-099-00
33 Brake Spider 1 036-113-02 036-113-02
* For camshaft with part no. xx, see page 21.
22
Typical Electric – Hydraulic Brake System Diagram
Hydraulic lines
to trailer brakes
Breakaway Battery
Dexter hydraulic
drum brake or
disc brake
Electric Wires
Hydraulic System Installation Suggestions WARNING: It is the brake system installer’s responsibility
1. Use ³⁄₁₆" steel tubing having 2000 PSI working pressure to insure compatibility between towing vehicles and trailer
rating for all hardline connections between the actuator actuation systems. Various combinations of Air/Hydraulic,
and take-off to axle. All tubing must have double flare E/H, or Vacuum/Hydraulic and tow vehicle systems can allow
connection at joints. normal working pressure to exceed 1000 PSI on drum brakes.
Pressures in excess of 1000 PSI on drum brakes increase
2. Anchor hydraulic tubing securely to frame and axle. lining wear and can lead to component failure. Make certain
3. Use inverted flare fittings having 82° included angle. your system has the correct peak pressure to activate brakes
properly.
4. Use D.O.T. high pressure hydraulic hose for flex
connection(s) (frame to axle).
23
Wheels and Tires
• Dexter 9K-12K hubs are designed to accept hub-piloted single or dual wheels that have an 8 on 6.50" bolt circle
and a 4.75" bore.
• Single wheels should have a wheel offset between ¹⁄₂" outset and ³⁄₁₆" inset for maximum bearing life.
• The Dexter 15K hub is designed to accept hub-piloted dual wheels that have an 8 on 275mm bolt circle and a
221mm bore.
24
Recommended Oil Lubrication Specification
Use: Axle hubs with tapered roller bearing
Service Designation: API-GL-5
Viscosity: SAE 80W-90
Pour Point: -18°C (0°F) Maximum
Additives: Corrosion and oxidation inhibitors, foam inhibitors, EP additives
Compatability: Must be compatable with nitrile and neoprene seals and polycarbonate
plastic oil caps
Approved Sources:
Bearing Adjustment
9K & 10K General Duty, 10K-15K Heavy Duty Axles:
Correct adjustment for all bearings is .001 to .010 end play.
1. Rotate hub assembly slowly while tightening the inner lock nut to 100 lb-ft. to seat the bearings.
2. Loosen the inner lock nut to remove pre-load torque. Do not rotate the hub.
3. Finger tighten the inner lock nut and snug.
4. Back inner lock nut out ¹⁄₄ to ³⁄₈ turn.
5. Install tang washer and outer lock nut. Bend two tangs over inner lock nut. Torque outer lock nut to
100-150 Ft. Lbs., insuring that the inner lock nut does not turn. Bend 2 tangs over flats on outer lock nut to secure.
25
Dexter Axle Suspension System
030-066-01 (10K-15K HD)
030-068-01 (9K)
030-061-01 (10K GD)
003-192-01 (9K)
003-173-03 (10K GD)
003-173-01 (10K-15K HD)
Optional, Adjustable Spring Seat.
26
Suspension Dimensions – Kits for 2" Wide Springs
Single HangerSpacing Min. Recommended tandem Front Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance 3.00" Tire Clearance 3.00"
Frame
Frame
Static Bump Tire
Static Bump Tire Tire Center
Tire Clearance Radius
Center Clearance Radius
Overall
Frame Tire Height
Overall Height
Frame Tire Height Static Loaded
Height Ground Radius
Ground Static Loaded Clearance
Clearance Radius
Front Axle Axle
Location Spacing
Front
Axle
Location
9K Tandem Axle
HAP-205-01 HAP-205-02 HAP-205-03
9K Single Axle HAP-105-00 Front Hanger Spacing 32.4 34.6 37.7
Part No. Qty Description Rear Hanger Spacing 32.9 35.0 38.1
028-068-04 2 Front Hanger Static Bump Clearance 2.3 2.3 2.3
030-068-01 2 Rear Hanger Tire Center 4.9 4.9 4.9
007-181-00 2 Spring Eye Bolt Axle Location 13.7 13.7 13.7
007-007-00 2 Keeper Bolt Front Axle Spacing 38.0 42.3 48.5
006-038-00 2 Locknut
006-011-00 2 Locknut
9K 38" Multi-Axle
059-203-00 1 Instruction Sheet
Conversion Kit HAP-205-01
9K Single Axle HAP-105-00 Part No. Qty Description
Front Hanger Spacing 26.9 029-039-04 2 Center Hanger
Static Bump Clearance 2.6 013-117-03 2 Equalizer
Tire Center 5.2 007-181-00 2 Spring Eye Bolt
Axle Location 13.7 007-007-00 2 Keeper Bolt
007-182-00 2 Equalizer Bolt
TRIple Front Hanger
Spacing
Center Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance 006-038-00 2 Locknut
3.00" 006-011-00 2 Locknut
006-112-00 2 Locknut
Frame
059-203-00 1 Instruction Sheet
Static Bump Tire
Clearance Tire Center Radius
9K 42.25" Multi-Axle
Overall
Frame
Height
Tire Height Conversion Kit HAP-205-02
Ground
Static Loaded Part No. Qty Description
Clearance Radius
029-039-04 2 Center Hanger
013-118-03 2 Equalizer
Front Axle Front Axle Rear Axle
Spacing Spacing
007-181-00 2 Spring Eye Bolt
Location
007-007-00 2 Keeper Bolt
007-182-00 2 Equalizer Bolt
9K 38" Triple Axle 006-038-00 2 Locknut
HAP-205-01 HAP-205-02 HAP-205-03 006-011-00 2 Locknut
Front Hanger Spacing 32.4 34.6 37.7 006-112-00 2 Locknut
Center Hanger Spacing 38.0 42.3 48.5 059-203-00 1 Instruction Sheet
Rear Hanger Spacing 32.9 35.0 38.1
Static Bump Clearance 2.3 2.3 2.3 9K 48.5" Multi-Axle
Tire Center 4.9 4.9 4.9
Conversion Kit HAP-205-03
Axle Location 13.7 13.7 13.7
Part No. Qty Description
Front Axle Spacing 38.0 42.3 48.5
029-039-04 2 Center Hanger
Rear Axle Spacing 38.0 42.3 48.5
013-119-03 2 Equalizer
007-181-00 2 Spring Eye Bolt
9K Axle Assemblies 007-007-00 2 Keeper Bolt
38" 42.25" 48.50" 007-182-00 2 Equalizer Bolt
For single axle assemblies use (1) HAP-105-00 006-038-00 2 Locknut
Tandem (1) HAP-105-00 (1) HAP-105-00 (1) HAP-105-00 006-011-00 2 Locknut
(1) HAP-205-01 (1) HAP-205-02 (1) HAP-205-03 006-112-00 2 Locknut
Triple (1) HAP-105-00 (1) HAP-105-00 (1) HAP-105-00 059-203-00 1 Instruction Sheet
(2) HAP-205-01 (2) HAP-205-02 (2) HAP-205-03
All dimensions are for underslung spring orientation only.
27
Suspension Dimensions –
Kits for 2¹⁄₂" Wide Springs ³⁄₄" Spring Eye Bolts
Single HangerSpacing Min. Recommended tandem Front Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance 3.00" Tire Clearance 3.00"
Frame
Frame
Static Bump Tire
Static Bump Tire Tire Center
Tire Clearance Radius
Center Clearance Radius
Overall
Frame Tire Height
Overall Height
Frame Tire Height Static Loaded
Height Ground Radius
Ground Static Loaded Clearance
Clearance Radius
Front Axle Axle
Location Spacing
Front
Axle
Location
10K GD Tandem Axle
HAP-258-01 HAP-258-02 HAP-258-03
10K GD Single Axle HAP-158-00
Front Hanger Spacing 33.0 35.1 38.3
Part No. Qty Description
Rear Hanger Spacing 32.4 34.6 37.7
028-074-02 2 Hanger
Static Bump Clearance 1.7 1.7 1.7
030-061-01 2 Rear Hanger
Tire Center 4.8 4.8 4.8
007-264-00 2 Spring Eye Bolt
Axle Location 14.0 14.0 14.0
006-113-00 2 Locknut
Front Axle Spacing 38.0 42.3 48.5
059-203-00 1 Instruction Sheet
28
Suspension Dimensions – Kits for 3" Wide Springs
Single HangerSpacing Min. Recommended tandem Front Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance 3.00" Tire Clearance 3.00"
Frame
Frame
Static Bump Tire
Static Bump Tire Tire Center
Tire Clearance Radius
Center Clearance Radius
Overall
Frame Tire Height
Overall Height
Frame Tire Height Static Loaded
Height Ground Radius
Ground Static Loaded Clearance
Clearance Radius
Front Axle Axle
Location Spacing
Front
Axle
Location
10-15K Tandem Axle
HAP-203-01 HAP-203-02 HAP-203-03
10-15K Single Axle HAP-103-00 Front Hanger Spacing 33.0 35.1 38.3
Part No. Qty Description Rear Hanger Spacing 32.4 34.6 37.7
028-067-04 2 Front Hanger Static Bump Clearance 2.2 2.2 2.2
030-066-01 2 Rear Hanger Tire Center 5.3 5.3 5.3
007-169-00 2 Spring Eye Bolt Axle Location 14.0 14.0 14.0
007-095-00 2 Keeper Bolt Front Axle Spacing 38.0 42.3 48.5
006-046-00 2 Locknut
006-112-00 2 Locknut
10-15K 38" Multi-Axle
059-203-00 1 Instruction Sheet
Conversion Kit HAP-203-01
10-15K Single Axle HAP-103-00 Part No. Qty Description
Front Hanger Spacing 27.4 029-043-02 2 Center Hanger
Static Bump Clearance 2.9 013-107-07 2 Equalizer
Tire Center 6.0 007-169-00 2 Spring Eye Bolt
Axle Location 14.0 007-095-00 2 Keeper Bolt
007-170-00 2 Equalizer Bolt
TRIple Front Hanger
Spacing
Center Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance
006-046-00 2 Locknut
3.00" 006-072-00 2 Locknut
006-112-00 2 Locknut
Frame 059-203-00 1 Instruction Sheet
Static Bump Tire
Clearance Tire Center Radius
10-15K 42.25" Multi-Axle
Frame
Overall
Tire Height
Conversion Kit HAP-203-02
Height
Static Loaded
Part No. Qty Description
Ground
Clearance Radius 029-043-02 2 Center Hanger
013-108-03 2 Equalizer
Front Axle Front Axle Rear Axle 007-169-00 2 Spring Eye Bolt
Location Spacing Spacing
007-095-00 2 Keeper Bolt
007-170-00 2 Equalizer Bolt
10-15K Triple Axle 006-046-00 2 Locknut
006-072-00 2 Locknut
HAP-203-01 HAP-203-02 HAP-203-03
006-112-00 2 Locknut
Front Hanger Spacing 33.0 35.1 38.3
059-203-00 1 Instruction Sheet
Center Hanger Spacing 38.0 42.3 48.5
Rear Hanger Spacing 32.4 34.6 37.7
Static Bump Clearance 2.0 2.0 2.0 10-15K 48.5" Multi-Axle
Tire Center 5.1 5.1 5.1 Conversion Kit HAP-203-03
Axle Location 14.0 14.0 14.0 Part No. Qty Description
Front Axle Spacing 38.0 42.3 48.5 029-043-02 2 Center Hanger
Rear Axle Spacing 38.0 42.3 48.5 013-109-03 2 Equalizer
007-169-00 2 Spring Eye Bolt
10-15K Axle Assemblies 007-095-00 2 Keeper Bolt
007-170-00 2 Equalizer Bolt
38" 42.25" 48.50"
006-046-00 2 Locknut
For single axle assemblies use (1) HAP-103-00
006-072-00 2 Locknut
Tandem (1) HAP-103-00 (1) HAP-103-00 (1) HAP-103-00
006-112-00 2 Locknut
(1) HAP-203-01 (1) HAP-203-02 (1) HAP-203-03
059-203-00 1 Instruction Sheet
Triple (1) HAP-103-00 (1) HAP-103-00 (1) HAP-103-00
(2) HAP-203-01 (2) HAP-203-02 (2) HAP-203-03
All dimensions are for underslung spring orientation only. 29
AIRFLEX® for 10,000 Lb. Axles
15
16 17
3 1
LH Torsion Axle
14 Height Control Valve Kit
13 See Kit Instructions
Ordered with Suspension
12 2
4 RH
11
5
10
-10
_8
ex
irfl
pA
Ex
9
Note:
8 All dimensions are shown at the
design height position
25.25
7 6 11
12 9.00
30
Dexter Axle Limited Warranty
WHAT PRODUCTS ARE COVERED 11. Improper wheel nut torque.
All Dexter Axle Company (“Dexter Axle”) trailer axles, 12. Cosmetic finish or corrosion.
suspensions, and brake control systems excluding Dexter
6000 series Manufactured Housing Axles. LIMITATIONS
1. In all cases, Dexter Axle reserves the right to fully
LIMITED 2 YEAR WARRANTY satisfy its obligations under the Limited Warranties by
Dexter Axle warrants to the original purchaser that its axles, refunding the then-current list price of the defective
suspension systems, and E/H hydraulic brake actuators axle (or, if the axle has been discontinued, of the most
shall be free from defects in material and workmanship for a nearly comparable current product).
period of two (2) years from the date of first sale of the trailer 2. Dexter Axle reserves the right to furnish a substitute or
incorporating such components. replacement component or product in the event an axle or
any component of the axle is discontinued or is otherwise
LIMITED 5 YEAR WARRANTY unavailable.
Dexter Axle warrants to the original purchaser that its 3. These warranties are nontransferable.
Nev‑R‑Lube® bearings and the suspension components only,
of its Torflex® Axles shall be free from defects in material and GENERAL
workmanship for a period of five (5) years from the date of first THE FOREGOING WARRANTIES ARE EXCLUSIVE AND
sale of the trailer incorporating such components. IN LIEU OF ALL OTHER WARRANTIES EXCEPT THAT
OF TITLE, WHETHER WRITTEN, ORAL OR IMPLIED, IN
LIMITED 7 YEAR WARRANTY FACT OR IN LAW (INCLUDING ANY WARRANTY OF
Dexter Axle warrants to the original purchaser that its Predator MERCHANTABILITY OR FITNESS FOR A PARTICULAR
Series® electric brake controllers shall be free from defects in PURPOSE).
material and workmanship for a period of seven (7) years from
the date of purchase. These warranties give you specific legal rights, and you may
also have other rights which vary from state to state.
EXCLUSIVE REMEDY
Dexter Axle will, at its option, repair or replace the affected DEXTER AXLE HEREBY EXCLUDES INCIDENTAL AND
components of any defective axle, repair or replace the entire CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF
defective axle, or refund the then-current list price of the axle. TIME, INCONVENIENCE, LOSS OF USE, TOWING FEES,
In all cases, a reasonable time period must be allowed for TELEPHONE CALLS OR COST OF MEALS, FOR ANY
warranty repairs to be completed. Allowance will only be made BREACH OF ANY EXPRESS OR IMPLIED WARRANTY.
for installation costs specifically approved by Dexter Axle.
Some states do not allow limitations on how long an implied
WHAT YOU MUST DO warranty lasts, or the exclusion or limitation of incidental or
In order to make a claim under these warranties: consequential damages, so the above exclusion or limitation
1. You must be the original purchaser of the vehicle in may not apply to you.
which the spring suspension axles or Torflex® Axles were
originally installed. Inquiries regarding these warranties should be sent to:
2. You must promptly notify us within the warranty period of Dexter Axle Company
any defect, and provide us with the axle serial number and P.O. Box 250
any substantiation which may include, but is not limited to, Elkhart, Indiana 46515
the return of part(s) that we may reasonably request.
3. The axles or suspensions must have been installed and
maintained in accordance with good industry practice
and any specific Dexter Axle recommendations, including
those specified in Dexter Axle’s publication “Operation
Maintenance Service Manual.”
EXCLUSIONS
These warranties do not extend to or do not cover defects
caused by:
1. The connecting of brake wiring to the trailer wiring or trailer
wiring to the towing vehicle wiring.
2. The attachment of the running gear to the frame.
3. Hub imbalance, or any damage caused thereby.
4. Parts not supplied by Dexter Axle.
5. Any damage whatever caused by or related to any
alteration of the axle including welding supplemental
brackets to the axle.
6. Use of an axle on a unit other than the unit to which it was
originally mounted.
7. Normal wear and tear.
8. Alignment.
9. Improper installation.
10. Unreasonable use (including failure to provide reasonable
and necessary maintenance as specified in Dexter Axle’s
publication “Operation Maintenance Service Manual”
including required maintenance after “Prolonged Storage”).
31
Notes
32
Genuine Dexter axles and components are available
nationwide from our plant locations listed below or through
our network of distributors. Check our web site for the
distributor nearest you.
Company Headquarters
2900 Industrial Parkway East
Elkhart, IN 46516
Fax (574) 295-8666
Ph (574) 295-7888
Dexter Axle
500 Southeast 27th Street
El Reno, OK 73036 Dexter Axle
Fax (405) 262-9089 199 Perimeter Road
Ph (405) 262-6700 Monticello, GA 31064
Fax (706) 468-2966
Ph (706) 468-6495
www.dexteraxle.com
2900 Industrial Parkway East n Elkhart, IN 46516
Phone: 574-295-7888 n Fax: 574-295-8666