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Dexter Axle

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www.dexteraxle.com 9,000 - 15,000 LBS.

CAPACITY

GEARED FOR INNOVATION SINCE 1960

www.dexteraxle.com
2900 Industrial Parkway East n Elkhart, IN 46516
Phone: 574-295-7888 n Fax: 574-295-8666

HEAVY DUTY UTILITY AXLES


Front cover photo courtesy of Lehigh Career & Technical Institute

5/12 © 2012 Dexter Axle Company. LIT-123-00


Introduction
This information is intended as a guide for the proper specification and application of Dexter Axle running gear,
associated components and accessories.
Dexter offers a full line of trailer axles that can be used in many different applications. When specifying any
pre-engineered components such as axles, it is the responsibility of the trailer designer to insure compatibility with the
vehicle and all of its sub‑systems.

Information
The information presented is meant to assist trailer manufacturers in the specification of their running gear components.
Dexter Axle does not warrant that the information given constitutes an approved trailer design or application. Dynamic
loading, travel requirements unique to the trailer design, unusual service conditions, trailer configurations, unequal
load distribution, hitch or coupler arrangements and towing vehicle suspension characteristics can significantly affect
the performance of any trailer axle and/or suspension systems. It remains the responsibility of the trailer manufacturer
to evaluate, specify and test their trailer/running gear combination before production and to certify it as such. While the
information presented at the time of this writing is current, it is subject to change as designs and components evolve
over time.

Disclaimer of Warranty and Limitation of Liability


All users of this product catalog acknowledge that the information presented is significantly affected by factors
within the exclusive knowledge of the user including, among other things, service conditions, trailer configurations,
load distributions, hitch and coupler arrangements and tow vehicle suspension characteristics, that the users have
independently investigated these factors and have solely relied on those investigations when using this catalog, and
that it is the responsibility of the user to adequately specify, evaluate and test its trailer/running gear combinations.
DEXTER AXLE DISCLAIMS ALL WARRANTIES, WHETHER WRITTEN, ORAL OR IMPLIED, IN FACT OR IN
LAW (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE),
ASSOCIATED WITH THE USE OF THE CATALOG AND WITH ANY INFORMATION PRESENTED BY THIS
CATALOG.
Dexter Axle shall not be liable in damages (whether compensatory, punitive, direct, indirect, special, incidental or
consequential) to any user of this catalog under contract, tort, strict liability or any other theory of liability, and any user
agrees to indemnify and hold Dexter Axle harmless from any and all claims, actions or other proceedings (including
attorney fees and court costs) arising out of the use of this catalog to the extent said claims, actions or other proceedings
do not arise out of the sole and exclusive negligence of Dexter Axle.

Load Ratings
The maximum load carrying capacity of any assembly is limited to the lowest load rating of any individual component
selected. For instance, the load rating of a pair of wheels may be lower than other axle components selected. If this
is the case, the load carrying capacity of the axle assembly is reduced accordingly. As a specific example, if a pair of
wheels is rated at 1500 pounds each and is used with other components rated at 4000 pounds per axle, the maximum
load capacity is limited to 3000 pounds. If two tires are rated at 1400 pounds each and are used on this assembly, the
maximum load carrying capacity is limited to 2800 pounds.

Axle Orientation
When working with trailer running gear, it is important to understand the various features and descriptions of the
equipment. Most trailer axles are directional by nature, that is, it is imperative that they be installed onto the trailer in
the proper manner to ensure brake functioning and correct wheel alignment. The front of the axle must be oriented
toward the front of the trailer. The convention used to define right and left is based on viewing the trailer from the rear
and facing in the direction of forward travel.
Features to help identify the front of the axle:
• Electric brake wires exit brake backing plates toward the rear of the axle.
• 12¹⁄₄" hydraulic brakes have view ports through the dust shield on the back of the assembly. Where the brake
lining is visible in the view port, that will indicate the rear or secondary shoe which is always oriented toward the
rear of the axle.
Introduction
• Slipper springs have the spring eye at the front of the axle.
• Leaf spring axles with inner wiring have the wires exit the tube toward the rear of the axle.
• Torflex® axles have the wheel center trailing behind the axle tube.
• Axles using ³⁄₄" spherical ball seat wheel nuts will have right and left handed threads. The right handed thread
must be on the right end or curb side of the axle while the left handed thread will be on the left end or road side
of the axle.
Stub Axle Disclaimer
A stub axle is described as a trailer axle spindle, welded to a short length of tubing. Stub axles may be specified and
purchased as plain spindle/tube weldments or they may be fully assembled wheel end units, with or without trailer
brakes.
These incomplete axles are sold to manufacturers who wish to incorporate them into a variety of applications such
as specialty vehicular axles, belt tensioning devices, machinery pivot points, etc. Dexter Axle has no control of the
design intent of these special applications and therefore cannot apply a rating or capacity to these components.
The spindle/tube connection has been designed for suitable stress levels when used in a trailer axle, mounted to an
approved suspension system and loaded to no more than the stated capacity. The use of all or part of the product for
applications other than its intended purpose may not be appropriate. It is the customers’ responsibility to determine the
efficacy and safety of their particular application.
Torflex® axles can also be purchased as stub axles. This type of axle incorporates a self-contained suspension system.
They can be specified as stub assemblies that will be rated for capacity when fitted with approved mounting brackets.
The stated capacity will be based on the lowest rated component in each assembly.
These stub assemblies are essentially half axles that are intended to be mounted to the trailer chassis independent
of each other. The trailer manufacturer must assume responsibility for the integrity of the attachment as well as the
final wheel alignment since independent mounting puts these critical aspects out of Dexter’s control. If used in pairs of
unequal capacity, the trailer manufacturer should assign a Gross Axle Weight Rating of not more than two times the
capacity of the lower rated sub assembly.
Table of Contents
Required Axle Dimensions – Spring Suspensions.......... 4 13G and 13D Torflex® Hydraulic Disc Brake................. 19
Required Axle Dimensions – Torflex® Suspensions......... 5 Torflex® Hydraulic Disc Brake Parts.............................. 19
Heavy Duty Utility Axle Beam Features ......................... 6 Electric Brake Wiring Diagram ..................................... 20
Torflex® Axle Beam Features.......................................... 6 Air Brake System Diagram .......................................... 20
Torflex® Application Information...................................... 7 “S” Cam Air Brake ........................................................ 21
9K, 10K, and 13G GD One-Piece Hub Group................ 8 Small “S” Head Hi-Rise 28 Spline................................. 21
9K, 10K, and 13G GD Two-Piece Hub Group................. 9 Air Brake Parts “PQ” Style............................................ 22
10,000 Lb. Heavy Duty Wheel and Hub Assembly ...... 10 Electric – Hydraulic Brake System Diagram ................. 23
12,000 and 15,000 Lb. Wheel and Hub Assembly ....... 11 Wheels and Tires.......................................................... 24
10K, 12K, 15K, and 13D Hub Groups ......................... 12 Axle Overhang.............................................................. 24
10,000 & 12,000 Lb. Hydraulic Disc Brake .................. 13 Oil Lubrication Specification ........................................ 25
Hydraulic Disc Brake Parts .......................................... 13 Bearing Adjustment...................................................... 25
Forward Self-Adjusting Electric Brake ......................... 14 Axle Suspension System ............................................. 26
Electric Brake Parts – Stamped Backing Plate.............. 15 Cross Frame Hanger Reinforcement ........................... 26
Electric Brake Parts – Cast Backing Plate..................... 16 Attaching Parts Suspension Kits ................................. 27
Forward Self-Adjusting Hydraulic Brake ...................... 17 Airflex® for 10,000 Lb. Axles.......................................... 30
Hydraulic Brake Parts .................................................. 18 Limited Warranty........................................................... 31

A complete line of heavy duty utility axle systems is now available from Dexter, the leader in innovative running gear
design.
This manual provides information and technical data for incorporating 9,000, 10,000, 12,000 and 15,000 pound
heavy duty axles into existing and future vehicle design.
Versatility, rugged reliability, and serviceability are some of the bonus features engineered into these new high
performance axle systems.
The heavy duty utility axle systems have been exhaustively tested by subjecting them to a full spectrum of operating
conditions exceeding the predicated end uses of the axles.
Dexter Axle Company CAN NOT guarantee that components manufactured by others will be compatible with
Dexter products. It is the responsibility of the user to ensure proper fit and function.

3
Required Axle Dimensions
Options for Spring Suspension Axles

Hubface — Track Width — Spring Center Wheel Offset

Axle Spacing
Front Hanger Center Hanger Rear Hanger Min. Recommended
Spacing Spacing Spacing Tire Clearance

Frame
Static Bump Tire
Clearance Tire Center Radius

Overall
Frame Tire Height
Height
Static Loaded
Ground
Clearance Radius

Front Axle Front Axle Rear Axle


Location Spacing Spacing

4
Required Axle Dimensions
Options for Torflex® Suspension Axles

Bracket Orientation

Standard Top Reverse


Orientation Mount Orientation

Side
Mount

Bracket Profile

5
Dexter Heavy Duty Utility Axle Beam Features
• Highest strength
axle tube generally
available for utility
vehicle axles.
Precision Machined
• Materials used Bearing Journals.

allow a stiffer and


stronger axle beam Brake Flanges are machined Precision Machined
with no camber to assure perpendicularity
and concentricity.
Spindles. Replaceable
Unitized Oil Seal.
required.
• The backing plate of
the Dexter electric
or hydraulic brake High Strength Axle Tube.

mounts on piloted
axle brake flange.
This assures that
brakes will perform Spindle is friction forged
effectively. onto axle tube for strength
Spindles are made of and alignment.
forged carbon steel.
Spindle Detail

Torflex® Axle Beam Features


#13G – General Duty #13D – Heavy Duty
Inspected for
proper alignment

e
rid
iet
t h, qu
o o
sm
ra
er fo
r ubb
Dexter
ned in
manufactured i o
cush
brakes & hubs ally ion
Tot sp ens
nt su
pe nde
In de

Heat-treated
solid steel
Forged torsion arm for bar
maximum strength

CAUTION: Triple axles assemblies are not recommended for Torflex® axles.

6
Torflex® Application Information 9,000 -10,000 Lbs.
Articulation Dimensions
13 Dimensions are for high profile, top mount
only. Side mount is .31" higher. Allow 3" bump
clearance from full load.

No Load Full Load Shock Load


Start Bracket
Angle Profile H L H L H L H

45° down Hi 7.18 4.24 5.24 5.54 4.24 5.83 DE


XTE
R

22.5° down Hi 5.24 5.54 2.94 6.00 1.90 5.91

10° down Hi 3.98 5.91 1.64 5.86 0.64 5.54


0° Hi 2.94 6.00 0.64 5.54 -0.28 5.06
10° up Hi 1.90 5.91 -0.28 5.06 -1.11 4.42
L
22.5° up Hi 0.64 5.54 -1.30 4.24 -1.97 3.44
Note: Positive numbers in the H column indicate the
spindle is BELOW the top of the bracket. Conversely,
Overhang Per Side negative numbers are ABOVE the top of the bracket.
Spindle Min. Max. Brake
13D 12.25" 17.20" 12¹⁄₄" x 4"
13G one-piece 10.11" 17.20" 12¹⁄₄" x 3³⁄₈" Note: Dual wheel not available for 13G one-piece.
One-piece hub/drum is not interchangeable with the
13G two-piece 11.35" 17.20" 12¹⁄₄" x 3³⁄₈"
two-piece hub & drum.

Full Load Dimensions 13torld.eps


7/97, 8/00
13 Dimensions are for high profile, top mount only. Side mount is .31" higher. Allow 3" bump clearance from full load.

C
C H E C E E
H
H

B
B D B D D

0o, 10o down 10o, 22.5o up 22.5o, 45o down

Start Angle
* ** 45° Down 22.5° Down 10° Down 0° 10° Up 22.5° Up
Tire D E H B C H B C H B C H B C H B C H B C
10R17.5HC 15.6 18.0 5.2 20.2 13.4 2.9 17.9 15.7 1.6 16.6 17.0 .6 15.6 18.0 -0.3 14.6 18.9 -1.3 13.6 19.9
215/75R 17.5 14.0 15.3 5.2 18.6 10.8 2.9 16.3 13.1 1.6 15.0 14.4 .6 14.0 15.4 -0.3 13.0 16.3 -1.3 12.0 17.3
12-16.5 LT 14.9 15.8 5.2 19.5 11.3 2.9 17.2 13.6 1.6 15.9 14.9 .6 14.9 15.9 -0.3 13.9 16.8 -1.3 12.9 17.8
9.50-16.5 LT 14.1 15.2 5.2 18.7 10.6 2.9 16.4 12.9 1.6 15.1 14.2 .6 14.1 15.2 -0.3 13.1 16.1 -1.3 12.1 17.1
9R 17.5 HC 15.4 17.1 5.2 20.0 12.5 2.9 17.7 14.8 1.6 16.4 1.61 .6 15.4 17.1 -0.3 14.4 18.0 -1.3 13.4 19.0
Columns D and E are dimensional examples only:
* D – Static Loaded Radius
** E – Inflated Radius

A
#13D & #13G
Bracket Dimensions E
D PG
A 1.22 J
B 3.63
C 10.56 For Wiring
Access
D 10.56 Bolt Size
E 13.00 r
F 5.50 A
n ge
G 2.50 B t Ha
J 2.25 o un
L 7.26
1/2
C eM
P 1.00
Q
F
L
Sid
Q 1.00
Bolt Size ⁵⁄₈" bolt
Tube Size 3.88 High Profile
7
9K, 10K, and 13G General Duty One-Piece Hub Group
After July 2009
15 14

20 23
1 2 3 4 5 7 6 8 6 10 9 12

9-10K_13G_Hubs_1pc_4-09

13

18
17

29
26
27
28
21
19
Note: Dual wheel cannot be used with 13G

Standard Oil Lube Parts 12¹⁄₄" x 3³⁄₈" Brakes


Item Part No. Description Item Part No. Description
1 010-051-00 Oil Seal 20 K23-450-00/K23-451-00 LH/RH Electric, FSA
2 031-019-02 387A Inner Bearing Cone 21 K23-410-00/K23-411-00 LH/RH Hydraulic, FSA, Duo-Servo
3 031-019-01 382A Inner Bearing Cup 21 K23-210-00/K23-211-00 LH/RH Hydraulic, RSA, Du-Servo w/Park
4 031-030-01 25520 Outer Bearing Cup ns K23-412-00/K23-413-00 LH/RH Hydraulic, FSA, Single-Servo
5 031-030-02 25580 Outer Bearing Cone ns K23-234-00/K23-235-00 LH/RH Hydraulic, Manual Adjust
Single-Servo w/Park
6 006-096-00 Spindle Nut (2)
7 005-070-00 Spindle Washer
8 005-071-00 Tang Washer ABS Components
9 021-088-00 Oil Cap Item Part No. Description
10 010-163-00 ‘O’ Ring 26 097-004-00 Sensor, Straight
12 046-032-00 Oil Cap Plug 27 024-204-00 Sensor Block
13 007-115-00 ⁵⁄₈-18 Wheel Stud 28 097-002-00 Sensor Clip
14 007-116-00 Brake Mounting Bolt 29 024-205-01 Tone Ring
15 006-017-00 Brake Mounting Nut ns 007-248-00 Tone Ring Screws
ns 005-008-00 Lockwasher

Studs and Wheel Nuts


Hub & Drum Item Part No. Description Nut Torque
Item Part No. Description 18* 006-109-00 ⁵⁄₈-18 90° Cone Nut 200 lbs.-ft
23 008-415-02 Hub & Drum Assembly 19* 033-052-01 Clamp Ring
ns 008-415-04 Hub & Drum Assembly - ABS 17 006-058-00 ⁵⁄₈-18 Flange Nut 300 lbs.-ft
ns - not shown 13 007-115-00 ⁵⁄₈-18 Press-in Stud
* Must use the 90° cone nut with the clamp ring. Alternate fastener is just the
flange nut.

8
9K, 10K, and 13G General Duty Two-Piece Hub Group
Before July 2009
16 15

20 23
1 2 3 22 4 5 7 6 8 6 10 9 12

13
22A
14

23A
28 29
18

0
4-1
17

pc_
9-10K_13G_Hubs_2
27

24
25
26
21
19

Standard Oil Lube Parts 12¹⁄₄" x 3³⁄₈" Brakes


Item Part No. Description Item Part No. Description
1 010-051-00 Oil Seal 20 K23-450-00/K23-451-00 LH/RH Electric, FSA
2 031-019-02 387A Inner Bearing Cone 21 K23-410-00/K23-411-00 LH/RH Hydraulic, FSA, Duo-Servo
3 031-019-01 382A Inner Bearing Cup 21 K23-210-00/K23-211-00 LH/RH Hydraulic, RSA, Du-Servo w/Park
4 031-030-01 25520 Outer Bearing Cup ns K23-412-00/K23-413-00 LH/RH Hydraulic, FSA, Single-Servo
5 031-030-02 25580 Outer Bearing Cone ns K23-234-00/K23-235-00 LH/RH Hydraulic, Manual Adjust
6 006-096-00 Spindle Nut (2) Single-Servo w/Park
7 005-070-00 Spindle Washer
8 005-071-00 Tang Washer ABS Components
9 021-036-00 Oil Cap Item Part No. Description
10 010-050-00 ‘O’ Ring 24 097-004-00 Sensor, Straight
12 046-032-00 Oil Cap Plug 25 024-204-00 Sensor Block
13 007-115-00 ⁵⁄₈-18 Wheel Stud 26 097-002-00 Sensor Clip
14 007-245-00 Drum Mounting Screw 27 024-203-00 Tone Ring
15 007-116-00 Brake Mounting Bolt
16 006-017-00 Brake Mounting Nut Studs and Wheel Nuts
ns 005-008-00 Lockwasher
Item Part No. Description Nut Torque
18* 006-109-00 ⁵⁄₈-18 90° Cone Nut 200 lbs.-ft
Hub & Drum 19* 033-052-01 Clamp Ring
Item Part No. Description 17 006-058-00 ⁵⁄₈-18 Flange Nut 300 lbs.-ft
22 008-288-03 Oil Hub w/Cups and Studs 13 007-115-00 ⁵⁄₈-18 Press-in Stud
23 009-044-01 Drum - Machined * Must use the 90° cone nut with the clamp ring. Alternate fastener is just the
ns 009-044-03 Drum - for ABS flange nut.
ns 008-288-05 Oil Hub and Drum w/Cups and Studs One-piece hub/drum is not interchangeable with the two-piece hub & drum.

Hub & Rotor


Available on 13G – Not Offered on D90 or D100G
Item Part No. Description
22A 008-288-07 Oil Hub w/Cups and Studs
23A 070-006-01 Brake Rotor
28 006-046-00 Rotor Mounting Nut
29 025-014-00 Rotor Mounting Stud
ns - not shown
9
10,000 Lb. Heavy Duty Wheel & Hub Assembly
Tapered roller bearings
Computer matched to Dexter Axle system
Outer: 031-019-01 (382A) cup, 031-019-02 (387A) cone
Inner: 031-022-01 (394A) cup, 031-022-02 (395S) cone
Unitized Seal
Seals internally within
the seal, with two sealing
lips and press fitted to
the spindle for improved 10kassy_4-12.ai Hardened spindle washer.
performance.

Bearing adjustment nuts


with tang locking washer keyed
to spindle to maintain precision
12¼" x 4" high bearing adjustment.
performance hydraulic
brake. Electric and air
Removable rubber
brake, parking
oil filler plug for ease
feature and
of maintenance.
uni-servo
hydraulic brakes
are also available. Transparent
polycarbonate
oil cap with oil level
indicator mark to allow
visual checking for
adequate lubricant.

Two piece hub & drum design Cast hub with precision
permits replacement of brake drum machined bearing and
without the need to replace hub. wheel mounting surfaces.
Cast brake drum with integral brake
armature. Alloy selected for both brake
energy (heat) absorption and good
magnetic braking characteristics. Axle designed for oil bath
Finned outer surfaces in braking lubrication of bearings with
When using clamp ring and 90°
area for maximum cooling. SAE 80W-90 hypoid gear
cone nuts, tighten wheel nuts to
oil. This lubrication method
a torque of 200 lb-ft.
assures long bearing life with
Dual and single wheel design proper maintenance of oil
level.

10
12,000 Lb. Wheel & Hub Assembly
Tapered roller bearings
Computer matched to Dexter Axle system. Tighten wheel nuts to a
Outer: 031-021-01 (28622) cup torque of 200 lb-ft.
Unitized Seal 031-021-02 (28682) cone
*12K Low profile hub is
Seals internally within the seal, Inner: 031-020-01 (3920) cup
available for use with 14.5"
with two sealing lips and press 031-020-02 (3984) cone diameter dual wheels.
fitted to the spindle for
improved performance. Hardened spindle
washer.

12kassy_4-12.ai

Bearing adjustment nuts


with tang locking washer
keyed to spindle to maintain
precision bearing adjustment.
12¼" x 5" high
performance
hydraulic brake. Electric
and air brake, Removable rubber
parking feature oil filler plug for ease
and uni-servo of maintenance.
hydraulic brakes are
also available. Transparent poly-carbonate
oil cap with oil level indicator
mark to allow visual checking
for adequate lubricant.

Cast hub with precision


machined bearing and
wheel mounting surface.
Two piece hub and drum design
permits replacement of brake drum without
the need to replace hub. Cast brake drum
with integral brake armature. Alloy selected Axle designed for oil bath lubrication *Note: 12K Hi profile hub is available
for both brake energy (heat) absorption and of bearings with SAE 80W-90 hypoid for use with 16" and 16.5" diameter
good magnetic braking characteristics. gear oil. This lubrication method dual wheels and tires, or 17.5" diameter
Finned outer surfaces in braking area for assures long bearing life with proper single wheel and tire.
maximum cooling. maintenance of oil level.

15,000 Lb. Wheel & Hub Assembly


Tapered roller bearings
Computer matched to Dexter Axle system.
Unitized Seal Outer: 031-021-01 (28622) cup
Seals internally within the Tighten wheel nuts to a 031-021-02 (28682) cone
seal, with two sealing lips torque of 450-500 lb-ft. Inner: 031-020-01 (3920) cup
and press fitted to the 031-020-02 (3984) cone
spindle for improved
performance.
Hardened spindle washer.

15kassy_4-12.ai

Bearing adjustment nuts


with tang locking washer
keyed to spindle to maintain
precision bearing adjustment.

12¼" x 5" high


performance
hydraulic brake.
Electric, air brake, Removable rubber
parking feature, and oil filler plug for ease
ABS brakes are of maintenance.
also available.

Transparent poly-carbonate
oil cap with oil level
indicator mark to allow
visual checking for
adequate lubricant.

Cast hub with


precision machined
bearing and wheel
mounting surface.

Axle designed for oil bath lubrication of


bearings with SAE 80W-90 hypoid gear oil.
This lubrication method assures long bearing
life with proper maintenance of oil level.
11
10K, 12K, 15K, and 13D Hub Groups
6
7
3 4 5 8 9 10 11 12 11 13 14 15
1 2

08
11-
5A

10-15hub_
23 22
21

16

17

16

10K, 13D 12K 12K 12K


10K, 13D Disc Low-Profile Hi-Profile Disc 15K
Item Description 8 on 6.50 8 on 6.50 8 on 6.50 8 on 6.50 8 on 6.50 8 on 275 mm
2 Unitized Oil Seal 010-056-00 010-056-00 010-056-00 010-056-00 010-056-00 010-056-00
3 Inner Bearing Cone 031-022-02 031-022-02 031-020-02 031-020-02 031-020-02 031-020-02
(395S) (395S) (3984) (3984) (3984) (3984)
4 Inner Bearing Cup 031-022-01 031-022-01 031-020-01 031-020-01 031-020-01 031-020-01
(394A) (394A) (3920) (3920) (3920) (3920)
5 Brake Drum 009-027-01 – 009-028-01 009-028-01 – 009-028-01
5 Brake Drum-ABS 009-027-03 – 009-028-05 009-028-05 – 009-028-05
5A Brake Rotor – 070-006-01 – – 070-006-01 –
5A Brake Rotor-ABS – 070-006-02 – – 070-006-02 –
6 Wheel Mounting Stud 007-115-00 007-115-00 007-115-00 007-115-00 007-115-00 007-194-00 (std)
– – – – – 007-195-00 (long)
7 Hubs w/Cups & Studs 008-214-05 008-214-06 008-216-08 008-214-08 008-214-10 008-401-05 (std stud)
– – – – – 008-401-06 (long stud)
8 Outer Bearing Cup 031-019-01 031-019-01 031-021-01 031-021-01 031-021-01 031-021-01
(382A) (382A) (28622) (28622) (28622) (28622)
9 Outer Bearing Cone 031-019-02 031-019-02 031-021-02 031-021-02 031-021-02 031-021-02
(387A) (387A) (28682) (28682) (28682) (28682)
10 Spindle Washer 005-060-00 005-060-00 005-060-00 005-060-00 005-060-00 005-060-00
11 Spindle Nut 006-084-00 006-084-00 006-084-00 006-084-00 006-084-00 006-084-00
12 Tang Washer 005-059-00 005-059-00 005-059-00 005-059-00 005-059-00 005-059-00
13 Oil Cap "O" Ring 010-050-00 010-050-00 010-050-00 010-050-00 010-050-00 010-050-00
14 Oil Cap 021-036-00 021-036-00 021-036-00 021-036-00 021-036-00 021-036-00
15 Oil Cap Plug 046-032-00 046-032-00 046-032-00 046-032-00 046-032-00 046-032-00
16 Wheel Clamp Ring 033-052-01 033-052-01 033-052-01 033-052-01 033-052-01 –
Wheel Nut 006-109-00 006-109-00 006-109-00 006-109-00 006-109-00 –
17 Flange Nut (swivel) – – – – – 006-118-00
21 Drum Mounting Screw 007-244-00 – 007-244-00 007-244-00 – 007-244-00
22 Rotor Mounting Stud – 025-014-00 – – 025-014-00 –
23 Rotor Mounting Nut – 006-046-00 – – 006-046-00 –

12
10,000 and 12,000 Lb. Hydraulic Disc Brake
Caliper Pistons (underneath
housing) are larger, for greater
brake torque. Dual Pistons per
caliper.

Corrosion-Resistant Bolts.

Universal Caliper and Universal


Brake Pads eliminate the need
to stock right-hand and left-hand Brake Shoes of heavy steel are bonded to
parts. brake linings for extended lining life. Linings are
truck type for improved stopping force and
extended service life.

Two-Piece Hub and Rotor Design allows


rotor replacement without requiring new
hub.

Dexter Ventilated Disc Rotors. High


grade alloy iron to prevent heat
checking and distortion. Ventilation
provides great heat dissipation.

Hydraulic Disc Brake Parts

Item Description Qty/Brake 10K, 12K


1 Anchor Yoke Assembly 1 090-002-02
(includes 6 of item #6)
2 Caliper Assembly 1 089-002-02
(includes items #6, 3, 9, 10) 2 3 6 4 5 6

3 Caliper Piston 2 054-066-00


12 Shoulder Screw ⁵⁄₈ x 5 2 007-186-00 7

13 Hex Screw ⁷⁄₁₆-20 x 1.75 7 007-116-00


11 12
14 Flange Nut 8 006-046-00
15 Hex Nut ⁷⁄₁₆-20 7 006-017-00 9
10
16 Rotor Mounting Stud 8 025-014-00
6 14
17 ABS Sensor (straight) 1 097-004-00 8
6
19 ABS Sensor Retaining Clip 1 097-002-00
20 ABS Tone Ring 1 024-203-00
6 6
21 Lock Washer 7 005-008-00 16
19 20
Caliper Repair Kit Contains: 1 K71-181-00
6 "O" Ring 4 010-062-00
7 Bleeder Screw 1 054-069-00 17
9 Caliper Seal 2 054-067-00
10 Dust Boot 2 054-068-00
13
1

Disc Brake Replacement Pad Kit Contains: 1 K71-180-00


-1

_6
15 1 H ydd
is c
21
4 Brake Pad 4 091-003-00
5 Anti-Rattle Spring 4 046-105-00
6 "O" Ring 20 010-062-00
8 Hex Locknut 4 006-125-00
11 Installation Tool 1 071-182-00

Recommend hose with banjo fiting.


⁷⁄₁₆-20 threaded hole for fitting.

13
Forward Self-Adjusting Electric Brake
Anchor post of high strength
steel to accept high torques of
heavy duty brake service.

Backing Plate is a cast spider from


high strength ductile iron designed
for long life under heavy duty
braking conditions.

Adjuster Spring holds heel ends


of brake shoes engaged with
adjuster link. Heavy Duty Actuating
Lever with oil impregnated
bushing for long trouble-free
operation.

Adjuster Link transmits braking forces


between brake shoes. Length is adjusted
during normal vehicle forward and reverse
operation to maintain close brakes
shoe-to-drum relation for maximum braking
efficiency and service-free operation.

Brake Linings are truck type for


Adjuster Pawl is cable actuated when improved stopping force and extended
brake is applied while vehicle is service life. Linings are bonded to
operating in forward or reverse. brake shoes for more useable
lining life.

Brake Shoes are fabricated out of heavy gauge


steel to completely support brake linings under
Electromagnet, powdered metal body with large,
service conditions without warping. The shoes
friction wear surface. Spring on actuating lever
assure adequate strength to withstand high
pin positions electromagnet positively against
forces needed for more efficient braking.
drum armature surface.

Electric Brakes
Size Capacity Part No. LH Part No. RH
12¹⁄₄" x 3³⁄₈" 9K, 10K GD, 13G K23-450-00 K23-451-00
12¹⁄₄" x 4" 10K, 13D K23-438-00 K23-439-00
12¹⁄₄" x 5" 12K K23-442-00 K23-443-00
12¹⁄₄" x 5" 15K K23-446-00 K23-447-00

14
Electric Brake Parts – Stamped Backing Plate Prior to April 2000
Service Parts Only
2 3
19 d_
5-1
1 4
pe
m
sta
e_

1
x3
12

1 5
7

26 27 11

16 21 8
17 9
13

1
14
15
20 6
9

12

12¹⁄₄" x 3³⁄₈" 12¹⁄₄" x 4" 12¹⁄₄" x 5" 12¹⁄₄" x 5"


9K, 10K GD, 13G 10K, 13D 12K 15K
Item Description Qty Per Brake Part No. Part No. Part No. Part No.
1 LH Shoe & Lining Kit Contains: 1 K71-049-00 K71-051-00 K71-053-00 K71-053-00
LH Primary 1 040-110-01 040-108-01 040-102-01 040-102-01
LH Secondary 1 040-111-02 040-109-02 040-103-02 040-103-02
Shoe Hold Down Washer 2 005-107-00 005-107-00 005-107-00 005-107-00
Lock Nut 2 006-127-00 006-127-00 006-127-00 006-127-00
1 RH Shoe & Lining Kit Contains: 1 K71-050-00 K71-052-00 K71-054-00 K71-054-00
RH Primary 1 040-111-01 040-109-01 040-103-01 040-103-01
RH Secondary 1 040-110-02 040-108-02 040-102-02 040-102-02
Shoe Hold Down Washer 2 005-107-00 005-107-00 005-107-00 005-107-00
Lock Nut 2 006-127-00 006-127-00 006-127-00 006-127-00
2 Backing Plate Assembly (obsolete) 1 036-072-05 036-072-05 036-072-06 036-072-06
3 Shoe Return Spring (rear-black) 1 046-071-00 046-071-00 046-071-00 046-071-00
4 Shoe Return Spring (front-green) 1 046-083-00 046-083-00 046-083-00 046-083-00
5 LH Actuator Arm Assembly 1 047-123-38 047-123-38 047-123-36 047-123-36
RH Actuator Arm Assembly 1 047-123-37 047-123-37 047-123-35 047-123-35
6 Wire Clip 3 027-039-00 027-039-00 027-039-00 027-039-00
7 LH Arm/Shoe Retainer 1 071-455-01 071-455-01 071-455-01 071-455-01
RH Arm/Shoe Retainer 1 071-455-02 071-455-02 071-455-02 071-455-02
8 Flange Nut 1 006-092-01 006-092-01 006-092-01 006-092-01
9 Magnet Kit Contains: 1 K71-376-00 K71-376-00 K71-377-00 K71-378-00
Magnet Retainer Clip 1 027-050-00 027-050-00 027-050-00 027-050-00
Magnet Assembly 1 042-129-00 042-129-00 042-130-00 042-131-00
Magnet Mounting Spring 1 046-117-00 046-117-00 046-117-00 046-117-00
11 Adjuster Cable 1 071-020-00 071-020-00 071-020-00 071-020-00
12 LH Adjuster Lever 1 071-019-01 071-019-01 071-019-01 071-019-01
RH Adjuster Lever 1 071-019-02 071-019-02 071-019-02 071-019-02
13 LH Adjuster Lever Spring 1 046-073-00 046-073-00 046-073-00 046-073-00
RH Adjuster Lever Spring 1 046-074-00 046-074-00 046-074-00 046-074-00
14 Adjuster Spring 1 046-072-00 046-072-00 046-072-00 046-072-00
15 LH Adjuster Assembly 1 048-009-00 048-009-00 048-009-00 048-009-00
RH Adjuster Assembly 1 048-010-00 048-010-00 048-010-00 048-010-00
16 Dust Shield 1 036-115-21 036-115-22 036-115-23 036-115-23
17 Brake Mounting Screw 7 007-116-00 007-116-00 007-116-00 007-116-00
19 Wire Grommet 1 046-016-00 046-016-00 046-016-00 046-016-00
20 Adjuster Clip (thread end) 1 046-132-00 046-132-00 046-132-00 046-132-00
21 Adjuster Clip (barrel end) 1 046-133-00 046-133-00 046-133-00 046-133-00
26 Brake Mounting Nut 7 006-017-00 006-017-00 006-017-00 006-017-00
27 Brake Mounting Lockwasher 7 005-008-00 005-008-00 005-008-00 005-008-00

15
Electric Brake Parts – Cast Backing Plate After April 2000
4
3-0
19 12x
4e
fsa ca
st_
2

28
5
7
26 27
11
10
16 17
8 9
12
10 1 20
15 6
9
21

14

12¹⁄₄" x 3³⁄₈" 12¹⁄₄" x 4" 12¹⁄₄" x 5" 12¹⁄₄" x 5"


9K, 10K GD, 13G 10K, 13D 12K 15K
Item Description Qty Per Brake Part No. Part No. Part No. Part No.
1 LH Shoe & Lining Kit Contains: 1 K71-499-00 K71-501-00 K71-503-00 K71-503-00
LH Primary 1 040-351-01 040-352-01 040-354-01 040-354-01
LH Secondary 1 040-350-02 040-353-02 040-355-02 040-355-02
1 RH Shoe & Lining Kit Contains: 1 12x4efsacast.eps
K71-498-00 K71-500-00 K71-502-00 K71-502-00
RH Primary 1 Revised 3/15/04
040-350-01by 040-353-01 040-355-01 040-355-01
RH Secondary 1 040-351-02 040-352-02 040-354-02 040-354-02
Neil Bough
2 Backing Plate Assembly 1 036-120-02 036-120-02 036-120-02 036-120-02
New graphic saved
5 LH Actuator Arm Assembly 1 047-123-38 047-123-38 047-123-36 047-123-36
RH Actuator Arm Assembly as112x4efsacast_3-04.eps
047-123-37 047-123-37 047-123-35 047-123-35
6 Wire Clip 3 027-039-00 027-039-00 027-039-00 027-039-00
7 LH Arm/Shoe Retainer 1 071-455-01 071-455-01 071-455-01 071-455-01
RH Arm/Shoe Retainer 1 071-455-02 071-455-02 071-455-02 071-455-02
8 Flange Nut 1 006-092-01 006-092-01 006-092-01 006-092-01
9 Magnet Kit Contains: 1 K71-376-00 K71-376-00 K71-377-00 K71-378-00
Magnet Retainer Clip 1 027-050-00 027-050-00 027-050-00 027-050-00
Magnet Assembly 1 042-129-00 042-129-00 042-130-00 042-131-00
Magnet Mounting Spring 1 046-117-00 046-117-00 046-117-00 046-117-00
10 Centering Spring 2 046-136-00 046-136-00 046-136-00 046-136-00
11 Adjuster Cable 1 071-462-00 071-462-00 071-462-00 071-462-00
12 LH Adjuster Lever 1 071-464-00 071-464-00 071-464-00 071-464-00
RH Adjuster Lever 1 071-463-00 071-463-00 071-463-00 071-463-00
14 Adjuster Spring 1 046-137-00 046-137-00 046-137-00 046-137-00
15 LH Adjuster Assembly 1 048-019-00 048-019-00 048-019-00 048-019-00
RH Adjuster Assembly 1 048-020-00 048-020-00 048-020-00 048-020-00
16 Dust Shield 1 036-115-21 036-115-22 036-115-23 036-115-23
17 Brake Mounting Screw 7 007-116-00 007-116-00 007-116-00 007-116-00
19 Wire Grommet 1 046-016-00 046-016-00 046-016-00 046-016-00
20 Adjuster Clip (thread end) 1 046-132-00 046-132-00 046-132-00 046-132-00
21 Adjuster Clip (barrel end) 1 046-133-00 046-133-00 046-133-00 046-133-00
26 Brake Mounting Nut 7 006-017-00 006-017-00 006-017-00 006-017-00
27 Brake Mounting Lockwasher 7 005-008-00 005-008-00 005-008-00 005-008-00
28 Return Spring 1 046-119-00 046-119-00 046-119-00 046-119-00

16
Forward Self-Adjusting Hydraulic Brake
Anchor post of high strength
steel to accept high torques of
heavy duty brake service. Retractor Spring assures uniform
return of both brake shoes after stop.

Spider Assembly is high strength Positive Brake Shoe


ductile iron with integral cast Hold-Down for smooth
hydraulic cylinder. Designed for brake shoe movement.
long life under heavy duty
braking conditions.

Adjuster Spring holds heel ends


of brake shoes engaged with
adjuster link. Dust Shield (not shown)
protects brake from
foreign material, thus
allowing trouble-free
operation.

Adjuster Link transmits braking forces


between brake shoes. Length is adjusted
during normal vehicle forward and reverse
operation to maintain close brake
shoe-to-drum relation for maximum braking Brake Linings are truck type for
efficiency and service-free operation. improved stopping force and
extended service life. Linings
are bonded to brake shoes
for more useable lining life.

Adjuster Pawl is cable actuated when Brake Shoes are fabricated out of heavy gauge
brake is applied while vehicle is steel to completely support brake linings under
operating in forward or reverse. service conditions without warping. The shoes
Note: Hydraulic brakes equipped with assure adequate strength to withstand high
parking feature adjust ONLY when the forces needed for more efficient braking.
brake is applied while vehicle is
operating in reverse.

Hydraulic Brakes
Size Capacity Part No. LH Part No. RH
12¹⁄₄" x 3³⁄₈" 9K, 10K GD, 13G K23-410-00 K23-411-00 Duo-Servo
12¹⁄₄" x 3³⁄₈" 9K, 10K GD, 13G K23-412-00 K23-413-00 Uni-Servo
12¹⁄₄" x 3³⁄₈" 9K, 10K GD, 13G K23-210-00 K23-211-00 Duo-Servo w/Park*
12¹⁄₄" x 4" 10K, 13D K23-404-00 K23-405-00 Duo-Servo
12¹⁄₄" x 4" 10K, 13D K23-414-00 K23-415-00 Uni-Servo
12¹⁄₄" x 4" 10K, 13D K23-168-00 K23-169-00 Duo-Servo w/Park*
12¹⁄₄" x 4" 10K, 13D K23-222-00 K23-223-00 Uni-Servo w/Park**
12¹⁄₄" x 5" 12K K23-408-00 K23-409-00 Duo-Servo
12¹⁄₄" x 5" 12K K23-416-00 K23-417-00 Uni-Servo
12¹⁄₄" x 5" 12K K23-165-00 K23-166-00 Duo-Servo w/Park*
12¹⁄₄" x 5" 15K K23-406-00 K23-407-00 Duo-Servo
12¹⁄₄" x 5" 15K K23-162-00 K23-163-00 Duo-Servo w/Park*
* Duo-Servo brake with park is equipped with a rear self-adjusting feature.
** Uni-Servo brake with park is equipped with a manual adjusting feature.

17
Hydraulic Brake Parts
6
1
7
6
04 8 6
fsa_
3- 6
3
3h
12x

6 9 18 12
5
26 27
3

4 2
16
23
13
20 14 10
21 22 3
15
11
19
12¹⁄₄" x 3³⁄₈" 12¹⁄₄" x 4" 12¹⁄₄" x 5" 12¹⁄₄" x 5"
9K, 10K GD, 13G 10K, 13D 12K 15K
Item Description Qty Per Brake Part No. Part No. Part No. Part No.
1 Dust Cover 1 036-115-21 036-115-22 036-115-23 036-115-23
2 Retainer 1 069-053-00 069-053-00 069-053-00 069-053-00
3 LH Shoe & Lining Kit Contains: 1 K71-165-00 K71-167-00 K71-169-00 K71-169-00
LH Primary 1 12x3h910fsa.eps
040-199-01 040-197-01 040-195-01 040-195-01
LH Secondary 1 040-199-02
Hold Down Washer 2 Revised 3/15/04040-197-02
005-107-00 by
005-107-00
040-195-02
005-107-00
040-195-02
005-107-00
Hold Down Locknut 2 Neil Bough 006-086-00
006-086-00 006-086-00 006-086-00
3 RH Shoe & Lining Kit Contains:
RH Primary
1
1
New graphic saved
K71-166-00
040-200-01
K71-168-00
040-198-01
K71-170-00
040-196-01
K71-170-00
040-196-01
RH Secondary 1 as 12x3hfsa_3-04.eps
040-200-02 040-198-02 040-196-02 040-196-02
Hold Down Washer 2 005-107-00 005-107-00 005-107-00 005-107-00
Hold Down Locknut 2 006-086-00 006-086-00 006-086-00 006-086-00
4 Show Hold Down Screw 2 007-113-00 007-113-00 007-113-00 007-113-00
5 Adjuster Cable 1 071-462-00 071-462-00 071-462-00 071-462-00
6 Wheel Cylinder Kit Contains: 1 K71-081-00 K71-081-00 K71-081-00 K71-082-00
Cylinder Spring 1 046-128-00 046-128-00 046-128-00 046-129-00
Cylinder Boot 2 054-032-00 054-032-00 054-032-00 054-032-00
Cylinder Piston 2 054-038-00 054-038-00 054-038-00 054-030-00
Cylinder Cup 2 054-086-00 054-086-00 054-086-00 054-087-00
Bleeder Screw 1 054-035-00 054-035-00 054-035-00 054-035-00
7 Cylinder Push Rod 2 054-033-00 054-033-00 054-033-00 054-033-00
8 Spider Assembly 1 036-063-06 036-063-06 036-063-06 036-063-04
9 Retractor Spring 1 046-087-00 046-087-00 046-087-00 046-087-00
10 LH Adjuster Lever 1 071-464-00 071-464-00 071-464-00 071-464-00
RH Adjuster Lever 1 071-463-00 071-463-00 071-463-00 071-463-00
11 LH Adjuster Lever Spring (blue) 1 046-135-00 046-135-00 046-135-00 046-135-00
RH Adjuster Lever Spring (black) 1 046-134-00 046-134-00 046-134-00 046-134-00
12 Cable Attachment Bracket FSA 1 071-456-00 071-456-00 071-456-00 071-456-00
13 Extension Spring 1 046-131-01 046-131-01 046-131-01 046-131-01
14 Adjuster Clip (barrel end) 1 046-133-00 046-133-00 046-133-00 046-133-00
15 LH Adjuster Assembly 1 048-019-00 048-019-00 048-019-00 048-019-00
RH Adjuster Assembly 1 048-020-00 048-020-00 048-020-00 048-020-00
16 Brake Mounting Bolt 7 007-116-00 007-116-00 007-116-00 007-116-00
18 Piston Stop 1 034-062-00 034-062-00 034-062-00 034-062-00
19 Adjuster Clip (thread end) 1 046-132-00 046-132-00 046-132-00 046-132-00
26 Brake Mounting Nut 7 006-017-00 006-017-00 006-017-00 006-017-00
27 Lockwasher 7 005-008-00 005-008-00 005-008-00 005-008-00
Optional ABS Parts:
20 ABS Sensor (straight) 1 097-004-00 097-004-00 097-004-00 097-004-00
21 ABS Sensor Mounting Block 1 024-204-00 024-204-00 024-204-00 024-204-00
22 ABS Sensor Retaining Clip 1 097-002-00 097-002-00 097-002-00 097-002-00
23 ABS Tone Ring in Drum 1 024-203-00 024-203-00 024-203-00 024-203-00

18
13G and 13D Torflex® Hydraulic Disc Brake
Caliper Pistons (underneath
housing) are larger, for greater
brake torque. Dual Pistons per
caliper.

Corrosion-Resistant Bolts.

Universal Caliper and Universal


Brake Pads eliminate the need
to stock right-hand and left-hand Brake Shoes of heavy steel are bonded to
parts. brake linings for extended lining life. Linings are
truck type for improved stopping force and
extended service life.

Two-Piece Hub and Rotor Design allows


rotor replacement without requiring new
hub.

Dexter Ventilated Disc Rotors. High


grade alloy iron to prevent heat
checking and distortion. Ventilation
provides great heat dissipation.

Torflex® Hydraulic Disc Brake Parts

Item Description Qty/Brake 13G, 13D


1 Anchor Yoke Assembly 1 090-002-02
(includes 6 of item #6)
2 3 6 4 5 6
2 Caliper Assembly 1 089-002-02
(includes items #6, 3, 9, 10)
3 Caliper Piston 2 054-066-00 7
12 Shoulder Screw ⁵⁄₈ x 5 2 007-186-00
11 12
13 Hex Screw ⁷⁄₁₆-20 x 1.75 7 007-116-00
14 Flange Nut 8 006-046-00 9
10
15 Hex Nut ⁷⁄₁₆-20 7 006-017-00
6 14
16 Rotor Mounting Stud 8 025-014-00 8
6
17 Lock Washer 7 005-008-00
Caliper Repair Kit Contains: 1 K71-181-00
6 "O" Ring 4 010-062-00 6 6
16
7 Bleeder Screw 1 054-069-00
9 Caliper Seal 2 054-067-00
10 Dust Boot 2 054-068-00
Disc Brake Replacement Pad Kit Contains: 1 K71-180-00
4 Brake Pad 4 091-003-00
5 Anti-Rattle Spring 4 046-105-00
11

13
7-
c_

s
Di
6 "O" Ring 20 010-062-00 15
1 3 D_
Hy
d_
17 1 3 G -1
8 Hex Locknut 4 006-125-00
11 Installation Tool 1 071-182-00

Recommend hose with banjo fiting.


⁷⁄₁₆-20 threaded hole for fitting.
ABS not available on 13G or 13D.

19
Typical Electric Brake Wiring Diagram
12V Battery for
Breakaway Switch

Brake Controller Breakaway Switch

Stoplight Wire

Towing Vehicle
Trailer Connection

Battery Note: Actual installation will vary


Brake Wire depending on controller system used.
Power Wire

Ground Wire Hookup Wire Size Number Hitch-to-Axle Current Needs at


Copper Recommended of Brakes Distance (in feet) 3 Amperes/Brake
No. 12 AWG 2 6
No. 12 AWG 4 Under 30 12
No. 10 AWG 4 30-50 12
No. 10 AWG 6 Under 30 18
No. 8 AWG 6 30-60 18

Typical Air Brake System Diagram


1
2

1 - Air Compressor
2 - Tow Vehicle Reservoir
3 - Actuation Valve
4 - Control Gladhand
5 - Supply Gladhand
6 - Trailer Reservoir
7 - Relay Valve
8 - Air Chambers 8
Control Plumbing
Supply Plumbing 3

10K 12K, 12K Hi-Profile, 15K


Air chamber Size Type 20 Type 24
Air Chamber
Full Stroke Volume 64 cu. in. @ 100 PSIG 74 cu. in. @ 100 PSIG
Spring Brake Type Type 20-24 Combination Type 24-30 Combination
Spring Brake Volume (caged) 96 cu. in. @ 100 PSIG 120 cu. in. @ 100 PSIG

20
Dexter “S” Cam Brake
Automatic Slack Adjusters offer
precise adjustment for brake
Lubricated Cam-Shaft Bushing. shoe clearance.
Minimizes friction and wear.

Standard Air Chamber


Mounting Brackets are
provided.

Hardened “S” Cam for extended life.


Optional cam lengths available for special
applications.

Knurled Shoe Roller for


positive rotation to
prevent excessive wear. Size Capacity
12¹⁄₄" x 4" 10K
12¹⁄₄" x 5" 12K, 15K

Service Air Chambers with forged


clevis matched to the braking
capacity of the axle. (Spring
brake option available.)

Hi-Performance Truck Type Brake Blocks


Heavy Duty Forged Spider welded to for optimum stopping force and extended
the axle beam for long life under service life. Blocks are riveted for ease of
heavy duty braking conditions. replacement.

Anchor Pins are hardened


and plated for extended
service life.

Small “S” Head Hi-Rise 28 Spline

Part No. A B C
LH RH
034-188-00 034-189-00 21.125 2.219 For 1.50 dia. shaft +
034-188-01 034-189-01 16.375 2.219 For 1.50 dia. shaft +
034-188-03 034-189-03 22.312 2.219 For 1.50 dia. shaft +
034-188-04 034-189-04 20.312 2.219 For 1.50 dia. shaft
034-188-05 034-189-05 23.375 2.219 For 1.50 dia. shaft
034-188-06 034-189-06 30.000 2.219 For 1.50 dia. shaft
034-188-07 034-189-07 29.000 2.219 For 1.50 dia. shaft
034-188-08 034-189-08 19.500 2.219 For 1.50 dia. shaft
034-188-09 034-189-09 26.500 2.219 For 1.50 dia. shaft
034-188-10 034-189-10 7.437 4.980 For 1.50 dia. shaft
034-188-11 034-189-11 24.625 2.219 For 1.50 dia. shaft
+ No extra charge for these lenghts.

21
Air Brake Parts – “PQ” Style
5A&5B

1A&1B

29
13 28
14 14 26
15 16 25
18
33
20 26 27

21

Airb
35 rk_
3 no h
u b s_
4-12 2
8
9+
39 22
34 6
17
19
12 10
38
36 11
37
7
4
ABS parts
10-15K 23
30

31 24
32

Qty 12¹⁄₄" x 4" 12¹⁄₄" x 5" Qty 12¹⁄₄" x 4" 12¹⁄₄" x 5"
Per 10K 12K, 15K Per 10K 12K, 15K
Item Description Brake Part No. Part No. Item Description Brake Part No. Part No.
1A Camshaft LH* 1 034-188-xx 034-188-xx Brake Shoe Repair Kit Contains: 1 K71-460-00 K71-460-00
1B Camshaft RH* 1 034-189-xx 034-189-xx 3 Bushing-Spider Anchor Pin 2 014-068-00 014-068-00
4 Anchor Pin 2 056-017-00 056-017-00
2 Air Chamber Bracket 1 034-048-00 034-048-00 6 Roller 1 014-057-00 014-057-00
5 Shoe & Lining Assembly 2 040-321-01 040-322-01 7 Roller Pin 2 056-010-00 056-010-00
8 Roller Pin Retainer 2 069-018-00 069-018-00
5A Shoe & Roller Assembly RH 1 040-321-03 040-322-03 9 Roller Pin Spacer 2 005-076-00+ not used
5B Shoe & Roller Assembly LH 1 040-321-02 040-322-02 10 Retractor Spring 1 046-092-00 046-092-00
11 Retainer Pin 2 056-018-00 056-018-00
Camshaft Repair Kit Contains: 1 K71-101-00 K71-101-00 12 Shoe Keeper Spring 2 046-097-00 046-097-00
13 "D" Washer, Camshaft 1 005-074-00 005-074-00 ns Instruction Sheet 1 059-553-00 059-553-00
14 Grease Seal 2 010-052-00 010-052-00
Brake Block Kit Contains: 1 K71-102-00 K71-152-00
15 Camshaft Bushing 1 014-056-00 014-056-00
31 Brake Block Anchor 2 041-052-01 041-053-01
16 Washer-Camshaft Spider End 1 005-075-00 005-075-00 30 Brake Block Cam 2 041-052-02 041-053-02
17 Camshaft Washer-28 Spline 1 005-134-00 005-134-00 32 Rivet 24 022-018-00 022-048-00
18 Retainer-Camshaf 1 069-020-00 069-020-00
ABS Components:
19 Retainer-Camshaft End 1 069-078-00 069-078-00
34 ABS Sensor Retaining Clip 1 097-002-00 097-002-00
20 Camshaft Support Bushing 1 014-058-00 014-058-00
21 Grease Fitting 1 061-006-00 061-006-00 35 ABS Lower Sensor Mounting Block 1 024-101-00 024-101-00
ns Instruction Sheet 1 059-663-00 059-663-00 36 ABS Sensor 90° 1 097-003-00 097-003-00
22 Automatic Slack Adjuster-28 Spline 1 055-040-99 055-040-99 37 ABS Tone Ring in Drum 1 024-203-00 024-203-00
22 Manual Slack Adjuster - 28 Spline 1 055-039-00 055-039-00 38 ABS Upper Sensor Mounting Block 1 024-101-01 024-101-01
23 Air Chamber w/Hardware 1 034-260-00 034-059-00 39 Mounting Screw Upper Block 2 007-237-00 007-237-00
24 Air Chamber w/Spring Brake 1 034-261-00 034-060-00 ns - not shown
25 Plate - Camshaft Support Bracket 1 034-031-00 034-031-00 + 005-076-00 is required for 10K shoes with ¹⁄₄" shoe web thickness.
26 Plate, Bushing Retainer 2 034-032-00 034-032-00 Not required for ⁵⁄₁₆" shoe web thickness. Used only on 12¹⁄₄" x 4" shoes with
27 Bolt, Retainer Plate 4 007-139-00 007-139-00 ¹⁄₄" webs.
28 Lock Washer 4 005-079-00 005-079-00
29 Nut 4 006-099-00 006-099-00
33 Brake Spider 1 036-113-02 036-113-02
* For camshaft with part no. xx, see page 21.

22
Typical Electric – Hydraulic Brake System Diagram

Hydraulic lines
to trailer brakes
Breakaway Battery

Breakaway Switch E/H Actuator

Dexter hydraulic
drum brake or
disc brake

Electric Wires

Electric Brake Controller Trailer Plug

Dexter Axle E/H Units


Model E/H 1000 P/N K71-650-00 for Drum Brakes Only
Model E/H 1600 P/N K71-651-00 for Disc Brakes Only

Hydraulic System Installation Suggestions WARNING: It is the brake system installer’s responsibility
1. Use ³⁄₁₆" steel tubing having 2000 PSI working pressure to insure compatibility between towing vehicles and trailer
rating for all hardline connections between the actuator actuation systems. Various combinations of Air/Hydraulic,
and take-off to axle. All tubing must have double flare E/H, or Vacuum/Hydraulic and tow vehicle systems can allow
connection at joints. normal working pressure to exceed 1000 PSI on drum brakes.
Pressures in excess of 1000 PSI on drum brakes increase
2. Anchor hydraulic tubing securely to frame and axle. lining wear and can lead to component failure. Make certain
3. Use inverted flare fittings having 82° included angle. your system has the correct peak pressure to activate brakes
properly.
4. Use D.O.T. high pressure hydraulic hose for flex
connection(s) (frame to axle).

Maximum Total Fluid Displacement


Axle Capacity Operating Pressure (PSI) Required per Axle
9K, 10K, 12K, 13D, 13G Drum Brakes
1¹⁄₄" Diameter Cylinder* 1000 1.30 cu. in.
10K, 12K, 13D Disc Brakes
2¹⁄₂" Diameter Piston (Quantity 2)** 1600 .80 cu. in
15K Drum Brakes
1³⁄₈" Diameter cylinder* 1000 1.50 cu. in.
* Use ³⁄₈-24 flare nut fitting on ³⁄₁₆" tube or hose to connect to back of brake.
** Use ⁷⁄₁₆-20 straight thread inlet to connect to brake.

23
Wheels and Tires

• Dexter 9K-12K hubs are designed to accept hub-piloted single or dual wheels that have an 8 on 6.50" bolt circle
and a 4.75" bore.
• Single wheels should have a wheel offset between ¹⁄₂" outset and ³⁄₁₆" inset for maximum bearing life.
• The Dexter 15K hub is designed to accept hub-piloted dual wheels that have an 8 on 275mm bolt circle and a
221mm bore.

Wheel Rim Width Tire Size Tire Capacity PSI


Dia. Contour Description SLR Radius Width Single/Dual Single/Dual

16.5 6.75 8.00R16.5LT, F 13.20 14.25 9.10 2590/2280 95

16.5 6.75 8.75R16.5LT, E 13.80 14.80 10.00 2680/2360 80

16.5 6.75 8.75R16.5LT, F 13.80 14.80 10.00 2980/2620 95

16.5 6.75 9.5R16.5LT, E 14.30 15.40 10.70 3170/2790 80

16 6.00K LT235/85R16, D 14.30 15.40 10.30 2623/2381 65

16 6.00K LT235/85R16, E 14.30 15.40 10.30 3042/2778 80

16 6.00K LT235/85R16, G 14.30 15.40 10.20 3750/3415 110

17.5 6.75HC 11R17.5HC, G 16.90 18.15 11.80 5050/4430 105/95

17.5 8.25HC 245/70R17.5HC, H 14.20 15.50 9.70 6005/5675 125

17.5 6.75HC 215/75R17.5HC, H 14.00 15.30 9.30 4805/4540 125

22.5 7.5 10R22.5, G 18.80 20.20 11.00 5680/5250 115

14.5 7.00MH 9-14.5LT, F 13.30 14.68 10.10 3230/2840 100

14.5 7.00MH 9-14.5LT, E 13.30 14.68 10.10 2940/2590 85

Axle Overhang Per Side


For Dual Wheel Applications For Single Wheel Applications
Axle Model Min. Max. Axle Model Min. Max.
D90 13.00 15.50 D90 9.66 15.50
D100GD 13.00 15.50 D100GD 11.75 15.50
D100HD 13.00 15.50 D100HD 12.69 15.19
D120 Lo Profile 16.75 20.50 D120 Lo Profile 16.37 20.12
D120 Hi Profile 13.25 20.20 D120 Hi Profile 12.94 20.19
D150 14.50 16.50 D150 14.06 16.06
To determine frame height, ground clearance, recommended fender height, and center of tire in reference to the frame based
on your axle specifications, contact your local Dexter sales representative or Dexter distributor to run ProSpec™.

24
Recommended Oil Lubrication Specification
Use: Axle hubs with tapered roller bearing
Service Designation: API-GL-5
Viscosity: SAE 80W-90
Pour Point: -18°C (0°F) Maximum
Additives: Corrosion and oxidation inhibitors, foam inhibitors, EP additives
Compatability: Must be compatable with nitrile and neoprene seals and polycarbonate
plastic oil caps
Approved Sources:

Company Product Description


Ashland Oil Valvoline Dura Blend
Ashland Oil Valvoline Power Lube
CITGO Petroleum Company CITGO Premium Gear Oil MP
CITGO Petroleum Company Mystik JT-7
CITGO Petroleum Company Mystik Power Lube
Exxon Company U.S.A. Gear Oil GX 80W-90
Kendall Refining Company Kendall NS-MP Hypoid Gear Lube
Lubriplate Division / Fiske Brothers Refining Lubriplate APG 90
Mobil Oil Corporation Mobilube SHC
Mobil Oil Corporation Mobil 1 Synthetic Gear Lube
Phillips 66 Petroleum Superior Multi-Purpose Gear Oil
Phillips 66 Petroleum Philguard Gear Oil
Phillips 66 Petroleum Philsyn Gear Oil
Pennzoil Products Company Gear Plus 80W-90 GL-5
Pennzoil Products Company Gear Plus Super 75W-90
Pennzoil Products Company Gear Plus Super EW 80W-90
Pennzoil Products Company Multi-Purpose 4092 Gear Lube
Oil Center Research Liquid-O-Ring 750 GX
Sun Refining and Marketing Company Sonoco Ultra
Sun Refining and Marketing Company Sonoco Dura Gear
Shell Oil Company Spirax A
Shell Oil Company Spirax G
Shell Oil Company Spirax HD
Shell Oil Company Spirax S
Texaco Oil Company Multigear EP
Texaco Oil Company Multigear SS
Troco Division / Royal Manufacturing Multigear Select Gear Oil
Union Oil Company Unocal MP Gear Lube
Union Oil Company 76 Triton Syn Lube EP

Bearing Adjustment
9K & 10K General Duty, 10K-15K Heavy Duty Axles:
Correct adjustment for all bearings is .001 to .010 end play.
1. Rotate hub assembly slowly while tightening the inner lock nut to 100 lb-ft. to seat the bearings.
2. Loosen the inner lock nut to remove pre-load torque. Do not rotate the hub.
3. Finger tighten the inner lock nut and snug.
4. Back inner lock nut out ¹⁄₄ to ³⁄₈ turn.
5. Install tang washer and outer lock nut. Bend two tangs over inner lock nut. Torque outer lock nut to
100-150 Ft. Lbs., insuring that the inner lock nut does not turn. Bend 2 tangs over flats on outer lock nut to secure.

25
Dexter Axle Suspension System
030-066-01 (10K-15K HD)
030-068-01 (9K)
030-061-01 (10K GD)

003-192-01 (9K)
003-173-03 (10K GD)
003-173-01 (10K-15K HD)
Optional, Adjustable Spring Seat.

High Strength Steel "U" Bolts


have rolled threads for
greater strength.

High Strength Steel


Reinforced Tie Plates.
Heavy Duty Hanger
Brackets and Equalizers are
reinforced for rugged
service reliability.
Hex Locknuts give
positive retention of
spring to axle beam.
Equalizer and Spring Eye Bolts are
tightened so that all movement is
absorbed by the rubber. A Single Suspension Eye is
formed into the forward end of
the first (longest) leaf of the
spring.

A Replaceable, Rubber Bushing


029-043-02 (10K-15K HD) is used to absorb motion to
029-039-02 (9K) prevent bolt wear.
029-042-02 (10K GD)

Two Multi-Leaf Slipper Type Springs


per single axle. Individual leaves are
shot peened to increase fatigue life
for long trouble-free service.

028-067-04 (10K-15K HD)


028-068-04 (9K)
028-074-02 (10K GD)

Cross Frame Hanger Reinforcement

26
Suspension Dimensions – Kits for 2" Wide Springs
Single HangerSpacing Min. Recommended tandem Front Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance 3.00" Tire Clearance 3.00"

Frame
Frame
Static Bump Tire
Static Bump Tire Tire Center
Tire Clearance Radius
Center Clearance Radius
Overall
Frame Tire Height
Overall Height
Frame Tire Height Static Loaded
Height Ground Radius
Ground Static Loaded Clearance
Clearance Radius
Front Axle Axle
Location Spacing
Front
Axle
Location
9K Tandem Axle
HAP-205-01 HAP-205-02 HAP-205-03
9K Single Axle HAP-105-00 Front Hanger Spacing 32.4 34.6 37.7
Part No. Qty Description Rear Hanger Spacing 32.9 35.0 38.1
028-068-04 2 Front Hanger Static Bump Clearance 2.3 2.3 2.3
030-068-01 2 Rear Hanger Tire Center 4.9 4.9 4.9
007-181-00 2 Spring Eye Bolt Axle Location 13.7 13.7 13.7
007-007-00 2 Keeper Bolt Front Axle Spacing 38.0 42.3 48.5
006-038-00 2 Locknut
006-011-00 2 Locknut
9K 38" Multi-Axle
059-203-00 1 Instruction Sheet
Conversion Kit HAP-205-01
9K Single Axle HAP-105-00 Part No. Qty Description
Front Hanger Spacing 26.9 029-039-04 2 Center Hanger
Static Bump Clearance 2.6 013-117-03 2 Equalizer
Tire Center 5.2 007-181-00 2 Spring Eye Bolt
Axle Location 13.7 007-007-00 2 Keeper Bolt
007-182-00 2 Equalizer Bolt
TRIple Front Hanger
Spacing
Center Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance 006-038-00 2 Locknut
3.00" 006-011-00 2 Locknut
006-112-00 2 Locknut
Frame
059-203-00 1 Instruction Sheet
Static Bump Tire
Clearance Tire Center Radius
9K 42.25" Multi-Axle
Overall
Frame
Height
Tire Height Conversion Kit HAP-205-02
Ground
Static Loaded Part No. Qty Description
Clearance Radius
029-039-04 2 Center Hanger
013-118-03 2 Equalizer
Front Axle Front Axle Rear Axle
Spacing Spacing
007-181-00 2 Spring Eye Bolt
Location
007-007-00 2 Keeper Bolt
007-182-00 2 Equalizer Bolt
9K 38" Triple Axle 006-038-00 2 Locknut
HAP-205-01 HAP-205-02 HAP-205-03 006-011-00 2 Locknut
Front Hanger Spacing 32.4 34.6 37.7 006-112-00 2 Locknut
Center Hanger Spacing 38.0 42.3 48.5 059-203-00 1 Instruction Sheet
Rear Hanger Spacing 32.9 35.0 38.1
Static Bump Clearance 2.3 2.3 2.3 9K 48.5" Multi-Axle
Tire Center 4.9 4.9 4.9
Conversion Kit HAP-205-03
Axle Location 13.7 13.7 13.7
Part No. Qty Description
Front Axle Spacing 38.0 42.3 48.5
029-039-04 2 Center Hanger
Rear Axle Spacing 38.0 42.3 48.5
013-119-03 2 Equalizer
007-181-00 2 Spring Eye Bolt
9K Axle Assemblies 007-007-00 2 Keeper Bolt
38" 42.25" 48.50" 007-182-00 2 Equalizer Bolt
For single axle assemblies use (1) HAP-105-00 006-038-00 2 Locknut
Tandem (1) HAP-105-00 (1) HAP-105-00 (1) HAP-105-00 006-011-00 2 Locknut
(1) HAP-205-01 (1) HAP-205-02 (1) HAP-205-03 006-112-00 2 Locknut
Triple (1) HAP-105-00 (1) HAP-105-00 (1) HAP-105-00 059-203-00 1 Instruction Sheet
(2) HAP-205-01 (2) HAP-205-02 (2) HAP-205-03
All dimensions are for underslung spring orientation only.
27
Suspension Dimensions –
Kits for 2¹⁄₂" Wide Springs ³⁄₄" Spring Eye Bolts
Single HangerSpacing Min. Recommended tandem Front Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance 3.00" Tire Clearance 3.00"

Frame
Frame
Static Bump Tire
Static Bump Tire Tire Center
Tire Clearance Radius
Center Clearance Radius
Overall
Frame Tire Height
Overall Height
Frame Tire Height Static Loaded
Height Ground Radius
Ground Static Loaded Clearance
Clearance Radius
Front Axle Axle
Location Spacing
Front
Axle
Location
10K GD Tandem Axle
HAP-258-01 HAP-258-02 HAP-258-03
10K GD Single Axle HAP-158-00
Front Hanger Spacing 33.0 35.1 38.3
Part No. Qty Description
Rear Hanger Spacing 32.4 34.6 37.7
028-074-02 2 Hanger
Static Bump Clearance 1.7 1.7 1.7
030-061-01 2 Rear Hanger
Tire Center 4.8 4.8 4.8
007-264-00 2 Spring Eye Bolt
Axle Location 14.0 14.0 14.0
006-113-00 2 Locknut
Front Axle Spacing 38.0 42.3 48.5
059-203-00 1 Instruction Sheet

10K GD 38" Multi-Axle


10K GD Single Axle HAP-158-00
Front Hanger Spacing 27.4
Conversion Kit HAP-258-01
Static Bump Clearance 1.9 Part No. Qty Description
Tire Center 5.0 006-112-00 2 Locknut
Axle Location 14.0 006-113-00 2 Locknut
007-264-00 2 Spring Eye Bolt
TRIple Front Hanger
Spacing
Center Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance
007-169-00 2 Equalizer Bolt
3.00" 013-139-03 2 Equalizer
029-042-02 2 Center Hanger
Frame
059-203-00 1 Instruction Sheet
Static Bump Tire
Clearance Tire Center Radius
10K GD 42.25" Multi-Axle
Overall
Frame
Height
Tire Height Conversion Kit HAP-258-02
Ground
Static Loaded Part No. Qty Description
Radius
Clearance 006-112-00 2 Locknut
006-113-00 2 Locknut
Front Axle Front Axle Rear Axle
007-264-00 2 Spring Eye Bolt
Location Spacing Spacing
007-169-00 2 Equalizer Bolt
013-140-03 2 Equalizer
10K GD Triple Axle 029-042-02 2 Center Hanger
HAP-258-01 HAP-258-02 HAP-258-03 059-203-00 1 Instruction Sheet
Front Hanger Spacing 33.0 35.1 38.3
Center Hanger Spacing 38.0 42.3 48.5 10K GD 48.5" Multi-Axle
Rear Hanger Spacing 32.4 34.6 37.7
Conversion Kit HAP-258-03
Static Bump Clearance 1.7 1.7 1.7
Part No. Qty Description
Tire Center 4.8 4.8 4.8
006-112-00 2 Locknut
Axle Location 14.0 14.0 14.0
006-113-00 2 Locknut
Front Axle Spacing 38.0 42.3 48.5
007-264-00 2 Spring Eye Bolt
Rear Axle Spacing 38.0 42.3 48.5
007-169-00 2 Equalizer Bolt
013-141-03 2 Equalizer
10K GD Axle Assemblies 029-042-02 2 Center Hanger
38" 42.25" 48.50" 059-203-00 1 Instruction Sheet
For single axle assemblies use (1) HAP-158-00
Tandem (1) HAP-158-00 (1) HAP-158-00 (1) HAP-158-00
(1) HAP-258-01 (1) HAP-258-02 (1) HAP-258-03
Triple (1) HAP-158-00 (1) HAP-158-00 (1) HAP-158-00
(2) HAP-258-01 (2) HAP-258-02 (2) HAP-258-03
All dimensions are for underslung spring orientation only.

28
Suspension Dimensions – Kits for 3" Wide Springs
Single HangerSpacing Min. Recommended tandem Front Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance 3.00" Tire Clearance 3.00"

Frame
Frame
Static Bump Tire
Static Bump Tire Tire Center
Tire Clearance Radius
Center Clearance Radius
Overall
Frame Tire Height
Overall Height
Frame Tire Height Static Loaded
Height Ground Radius
Ground Static Loaded Clearance
Clearance Radius
Front Axle Axle
Location Spacing
Front
Axle
Location
10-15K Tandem Axle
HAP-203-01 HAP-203-02 HAP-203-03
10-15K Single Axle HAP-103-00 Front Hanger Spacing 33.0 35.1 38.3
Part No. Qty Description Rear Hanger Spacing 32.4 34.6 37.7
028-067-04 2 Front Hanger Static Bump Clearance 2.2 2.2 2.2
030-066-01 2 Rear Hanger Tire Center 5.3 5.3 5.3
007-169-00 2 Spring Eye Bolt Axle Location 14.0 14.0 14.0
007-095-00 2 Keeper Bolt Front Axle Spacing 38.0 42.3 48.5
006-046-00 2 Locknut
006-112-00 2 Locknut
10-15K 38" Multi-Axle
059-203-00 1 Instruction Sheet
Conversion Kit HAP-203-01
10-15K Single Axle HAP-103-00 Part No. Qty Description
Front Hanger Spacing 27.4 029-043-02 2 Center Hanger
Static Bump Clearance 2.9 013-107-07 2 Equalizer
Tire Center 6.0 007-169-00 2 Spring Eye Bolt
Axle Location 14.0 007-095-00 2 Keeper Bolt
007-170-00 2 Equalizer Bolt
TRIple Front Hanger
Spacing
Center Hanger
Spacing
Rear Hanger
Spacing
Min. Recommended
Tire Clearance
006-046-00 2 Locknut
3.00" 006-072-00 2 Locknut
006-112-00 2 Locknut
Frame 059-203-00 1 Instruction Sheet
Static Bump Tire
Clearance Tire Center Radius
10-15K 42.25" Multi-Axle
Frame
Overall
Tire Height
Conversion Kit HAP-203-02
Height
Static Loaded
Part No. Qty Description
Ground
Clearance Radius 029-043-02 2 Center Hanger
013-108-03 2 Equalizer
Front Axle Front Axle Rear Axle 007-169-00 2 Spring Eye Bolt
Location Spacing Spacing
007-095-00 2 Keeper Bolt
007-170-00 2 Equalizer Bolt
10-15K Triple Axle 006-046-00 2 Locknut
006-072-00 2 Locknut
HAP-203-01 HAP-203-02 HAP-203-03
006-112-00 2 Locknut
Front Hanger Spacing 33.0 35.1 38.3
059-203-00 1 Instruction Sheet
Center Hanger Spacing 38.0 42.3 48.5
Rear Hanger Spacing 32.4 34.6 37.7
Static Bump Clearance 2.0 2.0 2.0 10-15K 48.5" Multi-Axle
Tire Center 5.1 5.1 5.1 Conversion Kit HAP-203-03
Axle Location 14.0 14.0 14.0 Part No. Qty Description
Front Axle Spacing 38.0 42.3 48.5 029-043-02 2 Center Hanger
Rear Axle Spacing 38.0 42.3 48.5 013-109-03 2 Equalizer
007-169-00 2 Spring Eye Bolt
10-15K Axle Assemblies 007-095-00 2 Keeper Bolt
007-170-00 2 Equalizer Bolt
38" 42.25" 48.50"
006-046-00 2 Locknut
For single axle assemblies use (1) HAP-103-00
006-072-00 2 Locknut
Tandem (1) HAP-103-00 (1) HAP-103-00 (1) HAP-103-00
006-112-00 2 Locknut
(1) HAP-203-01 (1) HAP-203-02 (1) HAP-203-03
059-203-00 1 Instruction Sheet
Triple (1) HAP-103-00 (1) HAP-103-00 (1) HAP-103-00
(2) HAP-203-01 (2) HAP-203-02 (2) HAP-203-03
All dimensions are for underslung spring orientation only. 29
AIRFLEX® for 10,000 Lb. Axles
15
16 17

3 1
LH Torsion Axle
14 Height Control Valve Kit
13 See Kit Instructions
Ordered with Suspension

12 2
4 RH
11

5
10

-10
_8
ex
irfl
pA
Ex
9

Note:
8 All dimensions are shown at the
design height position

25.25

Tube Cross Member


3½" x 3½" 3.34

7 6 11
12 9.00

Bolt Torque Chart


Size Ft. Lbs. 3.99
⅜-16 25
¾-10 270 FORWARD

AIRFLEX® Suspension Components 8000#


Item Part No. Qty/Axle Description
1 n/a 1 Torsion Axle with Suspension Brakets
2 003-327-00 1 RH Frame Bracket
3 003-326-00 1 LH Frame Bracket
4 003-323-00 2 Channel, Air Spring Support
5 W01-358-6947 2 Firestone Air Spring
6 014-123-00 2 Pivot Bushing Kit
7 014-127-00 2 Bushing Spacer/Liner
8 n/a 2 ³⁄₄-10 UNC x 4.5" LG HHCS
9 n/a 2 ³⁄₄-10 UNC Stover Lock Nut
10 n/a 8 ³⁄₈-16 UNC x 1.5" LG HHCS
11 n/a 8 ³⁄₈ Regular Split Lock Washer
12 n/a 8 ³⁄₈-16 UNC x 1" LG HHCS
13 n/a 2 ¹⁄₄ NPTM x ¹⁄₄ T 90° Elbow, Swivel
14 n/a 2 ¹⁄₄ x 6.25" LG Nylon Tube
15 n/a 2 Grommet
16 n/a 2 ¹⁄₄ T Union Tee
17 n/a 2 ¹⁄₄ T Plug
n/a - not available

30
Dexter Axle Limited Warranty
WHAT PRODUCTS ARE COVERED 11. Improper wheel nut torque.
All Dexter Axle Company (“Dexter Axle”) trailer axles, 12. Cosmetic finish or corrosion.
suspensions, and brake control systems excluding Dexter
6000 series Manufactured Housing Axles. LIMITATIONS
1. In all cases, Dexter Axle reserves the right to fully
LIMITED 2 YEAR WARRANTY satisfy its obligations under the Limited Warranties by
Dexter Axle warrants to the original purchaser that its axles, refunding the then-current list price of the defective
suspension systems, and E/H hydraulic brake actuators axle (or, if the axle has been discontinued, of the most
shall be free from defects in material and workmanship for a nearly comparable current product).
period of two (2) years from the date of first sale of the trailer 2. Dexter Axle reserves the right to furnish a substitute or
incorporating such components. replacement component or product in the event an axle or
any component of the axle is discontinued or is otherwise
LIMITED 5 YEAR WARRANTY unavailable.
Dexter Axle warrants to the original purchaser that its 3. These warranties are nontransferable.
Nev‑R‑Lube® bearings and the suspension components only,
of its Torflex® Axles shall be free from defects in material and GENERAL
workmanship for a period of five (5) years from the date of first THE FOREGOING WARRANTIES ARE EXCLUSIVE AND
sale of the trailer incorporating such components. IN LIEU OF ALL OTHER WARRANTIES EXCEPT THAT
OF TITLE, WHETHER WRITTEN, ORAL OR IMPLIED, IN
LIMITED 7 YEAR WARRANTY FACT OR IN LAW (INCLUDING ANY WARRANTY OF
Dexter Axle warrants to the original purchaser that its Predator MERCHANTABILITY OR FITNESS FOR A PARTICULAR
Series® electric brake controllers shall be free from defects in PURPOSE).
material and workmanship for a period of seven (7) years from
the date of purchase. These warranties give you specific legal rights, and you may
also have other rights which vary from state to state.
EXCLUSIVE REMEDY
Dexter Axle will, at its option, repair or replace the affected DEXTER AXLE HEREBY EXCLUDES INCIDENTAL AND
components of any defective axle, repair or replace the entire CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF
defective axle, or refund the then-current list price of the axle. TIME, INCONVENIENCE, LOSS OF USE, TOWING FEES,
In all cases, a reasonable time period must be allowed for TELEPHONE CALLS OR COST OF MEALS, FOR ANY
warranty repairs to be completed. Allowance will only be made BREACH OF ANY EXPRESS OR IMPLIED WARRANTY.
for installation costs specifically approved by Dexter Axle.
Some states do not allow limitations on how long an implied
WHAT YOU MUST DO warranty lasts, or the exclusion or limitation of incidental or
In order to make a claim under these warranties: consequential damages, so the above exclusion or limitation
1. You must be the original purchaser of the vehicle in may not apply to you.
which the spring suspension axles or Torflex® Axles were
originally installed. Inquiries regarding these warranties should be sent to:
2. You must promptly notify us within the warranty period of Dexter Axle Company
any defect, and provide us with the axle serial number and P.O. Box 250
any substantiation which may include, but is not limited to, Elkhart, Indiana 46515
the return of part(s) that we may reasonably request.
3. The axles or suspensions must have been installed and
maintained in accordance with good industry practice
and any specific Dexter Axle recommendations, including
those specified in Dexter Axle’s publication “Operation
Maintenance Service Manual.”
EXCLUSIONS
These warranties do not extend to or do not cover defects
caused by:
1. The connecting of brake wiring to the trailer wiring or trailer
wiring to the towing vehicle wiring.
2. The attachment of the running gear to the frame.
3. Hub imbalance, or any damage caused thereby.
4. Parts not supplied by Dexter Axle.
5. Any damage whatever caused by or related to any
alteration of the axle including welding supplemental
brackets to the axle.
6. Use of an axle on a unit other than the unit to which it was
originally mounted.
7. Normal wear and tear.
8. Alignment.
9. Improper installation.
10. Unreasonable use (including failure to provide reasonable
and necessary maintenance as specified in Dexter Axle’s
publication “Operation Maintenance Service Manual”
including required maintenance after “Prolonged Storage”).

31
Notes

32
Genuine Dexter axles and components are available
nationwide from our plant locations listed below or through
our network of distributors. Check our web site for the
distributor nearest you.

Visit us online at www.dexteraxle.com

Dexter Axle Dexter Axle


301 West Pearl Street 500 South 7th Street
Fremont, IN 46737 Albion, IN 46701
Fax (260) 495-1701 Fax (260) 636-3030
Ph (260) 495-5100 Ph (260) 636-2195

Company Headquarters
2900 Industrial Parkway East
Elkhart, IN 46516
Fax (574) 295-8666
Ph (574) 295-7888

Dexter Axle
500 Southeast 27th Street
El Reno, OK 73036 Dexter Axle
Fax (405) 262-9089 199 Perimeter Road
Ph (405) 262-6700 Monticello, GA 31064
Fax (706) 468-2966
Ph (706) 468-6495

No part of this catalog may be reproduced without Dexter Axle’s permission.


All part numbers, dimensions and specifications in this catalog are subject
to change without notice.
www.dexteraxle.com 9,000 - 15,000 LBS. CAPACITY

GEARED FOR INNOVATION SINCE 1960

www.dexteraxle.com
2900 Industrial Parkway East n Elkhart, IN 46516
Phone: 574-295-7888 n Fax: 574-295-8666

HEAVY DUTY UTILITY AXLES


Front cover photo courtesy of Lehigh Career & Technical Institute

5/12 © 2012 Dexter Axle Company. LIT-123-00

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