KILANG SAWIT CHARUK PUTTING SDN BHD

JOBLIST
( Hazard Identification, Risk Assessment and Control )

Department : Kernel Storage

No. Name of Job SOP No. Remarks

11b.1 Dipping (Ullage)

11b.2 Levelling of Kernel in bunker

11b.3 Despatching kernel.

11b.4 Maintenance

11b.5 Housekeeping

Prepared by : En. Muhammad Haikal Date: January 2023

Checked by : En. Tey Yong Jian Date: January 2023

 KILANG SAWIT CHARUK PUTTING SDN BHD
HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )
( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department:Kernel Storage Section: Kernel Bunker SOP No.: SOP Activity: Ullage (Dipping) SOP Date:

EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL

No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity
Nature of Risk Control Mediu Nature of Risk Control
Low High Checked by Date
m
Climb up staircase with equipment Safe Operating Procedure
1 (tank dipping tape)
Working at height Slip & fall
Training
1 4 4

PPE
Sharp equipment
Injury Safe Operating Procedure 1 1 1
(blade)
Training
2 Measuring kernel stock
Release of Safe Operating Procedure
unpleasant smell Breathing problem 1 2 2
(gas) Training

Coming down staircase with Safe Operating Procedure

3 equipment once completed
Working at height Slip & fall 1 4 4
Training
KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
 KILANG SAWIT CHARUK PUTTING SDN BHD
HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )
( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department:Kernel Storage Section: Kernel Despatch SOP No. SOP Activity: Levelling of in bunker SOP Date

EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL

No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity
Nature of Risk Control Mediu Nature of Risk Control
Low High Checked by Date
m

Safe operating procedure (SOP)

1 Going down inside bunker Oily ladder Slip / fall 1 4 4
PPE
Work permit
Closely monitor by supervisor
Release of
2 Levelling kernel unpleasant smell Breathing problem Training 1 2 2
(gas)
Safe operating procedure (SOP)

Safe operating procedure (SOP)

3 Climping up from bunker Oily ladder Slip / fall 1 4 4
PPE
KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
 KILANG SAWIT CHARUK PUTTING SDN BHD
HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )
( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department:Kernel Storage Section: Kernel Despatch SOP No. SOP Activity: Despatching kernel SOP Date

EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL

No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity
Nature of Risk Control Mediu Nature of Risk Control
Low High Checked by Date
m
Safe operating procedure (SOP)
1 Despacth kernel into lorries Slippery floor Slip / fall Daily cleaning 1 4 4
Safety shoes & helmet
Work permit

Closely monitor by supervisor

Manually feed spilled kernel into Feet stuck inside
2 conveyor
Moving conveyor
conveyor
1 4 4
Safe operating procedure (SOP)

Safety shoes
KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023
 KILANG SAWIT CHARUK PUTTING SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )

( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department: Kernel storage Section: Maintenance SOP No. SOP Activity: Carry out repair work SOP Date

EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL

No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity Nature of Risk
Nature of Risk Control Mediu
Low High Control Checked by Date
m

Only the electrical wireman can isolate the

contactors or fuses
Protective fuses or contactor must be
1 Electrocution Fatality/Burnt 1 4 4
taken off
LO-TO System - Tag

Supervision by Chargeman

Body injury/cut by
sharp edge of worn Fingger / hand injury. PPE 2 3 6
out ribbon / scroll
2 Renewal of Coveyor ribbon / scroll

Accidentally
Fatal Remove conveyor fuse, hang a signboard 1 4 4
rotating.

Gas cutting torch Shut the gas cutting equipment when doing
slipped and the fire Scalded/burnt. other things like removing the old metal plate 1 4 4
hit the person. after cutting, etc.

3 Using oxy/ace. cutting equipment.

Hand touching the Wear proper leather hand glove. 1 2 2
hot metal plate
Scalded.
after
cutting/welding. Ensure fire extinguisher/water source is
1 4 4
available nearby.

Ensure earth properly connected and welding

Electrical shock. Fatal/serious injury. 1 4 4
cable/equipment properly isolated.

4 Using Welding equipment.

Eye expose to to
Eye injury. Wear welding shields. 1 4 4
welding spark

Welding chips
Eye injury. Wear welding shields. 1 4 4
enter to eyes.

Moving part/heat Electricution/eye and

5 Hand grinder/stationery grinder. Proper SOP and PPE. 1 4 4
and spark. body injury.

KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
KETERUKAN
1. KEMALANGAN NYARIS / PERTOLONGAN
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
3. KECEDERAAN SERIUS (> 4 HARI)
4. MAUT / HILANG KEUPAYAAN KEKAL
(Manager) Date: January 2023
 KILANG SAWIT CHARUK PUTTING SDN BHD
HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL ( HIRARC )
( Mengenali Bahaya, Menilai dan Mengawal Risiko )

Department:Kernel Storage Section: Housekeeping SOP No. SOP Title: Cleaning kernel spillage SOP Date

EXISTING CONTROL RISK ASSESSMENT RECOMMENDED RISK CONTROL

No.
1-3 4-10 11-16 Implemented
JOB STEP HAZARD(S) EFFECT Probability Severity
Nature of Risk Control Mediu Nature of Risk Control
Low High Checked by Date
m
Safe operating procedure (SOP)
1 Cleaning kernel spillage Slippery floor Slip / fall Daily cleaning 1 4 4
Safety shoes & helmet

Safe operating procedure (SOP)

Fall from height Major injuries 1 4 4
Glove, harness, helmet & shoe
2 Cleaning platform
Safe operating procedure (SOP)
Slippery platform Slip / fall 1 4 4
Harness, helmet & shoe
KETERUKAN Reviewed
MUHAMMAD HAIKAL BIN RUSDI
1. KEMALANGAN NYARIS / PERTOLONGAN by
CEMAS
2. KECEDERAAN RINGAN (< 4 HARI)
(Mill Engineer) Date: January 2023
3. KECEDERAAN SERIUS (> 4 HARI) Approved
TEY YONG JIAN
4. MAUT / HILANG KEUPAYAAN KEKAL by
(Manager) Date: January 2023