C Directional Control Valve Manual
C Directional Control Valve Manual
Solenoid valve 02
35 {350} G-12
[KSO] 03
G-1
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Maximum
Operating Maximum flow rate
Model
pressure L/min Page
[Model No.]
MPa
{kgf/cm2} 1 10 100 1000
12
Pilot operated 03
directional control valve 21 {210} 06 G-67
[JP] 10
Type C2
Seat type solenoid pilot operated 03
25 {250} G-81
directional control valve 06
[C2SL]
Rotary directional
control valve 7 {70} 02 G-91
[DRO]
Deceleration valve 03
14 {140} G-93
[DDC] 06
G-2
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Handling
Hydraulic oil
Use a petroleum-based hydraulic fluid equivalent to ISO VG32 to 68.
Operate the unit in an environment where both the following conditions are satisfied: viscosity range from 15 to
400 mm2/s {cSt} and oil temperature from −15 to 70°C.
Contamination of the hydraulic fluid causes valve trouble and reduces the service life, so pay due attention to controlling
contamination and ensure that it goes no higher than NAS contamination class 12.
Continuous pressurization
Avoid holding the solenoid valves and solenoid pilot operated directional control valves at the switching position over a
prolonged period under high pressure. Otherwise, hydraulic locking may occur, causing operation failure.
G-3
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Nomenclature
- LS - G 02 - - 30 -
1 2 3 4 5 6 7 8 9
M12-4-pin connector specifications
LS - G 02 - P - 30 - D 3B
2 3 4 5 6 7 8 10 11
Specifications
Nominal Maximum operating pressure Maximum flow rate *1 Permissible back pressure Maximum switching frequency
Model No.
diameter MPa {kgf/cm2} L/min MPa {kgf/cm2} Times per minute
LS-G02--30 7 { 70} 7 {70}
12 (AC) {120} 240
LS-G02--30-W 1/4 16 {160} 30
14 (DC) {140}
LS-G02--30-D3B 7 { 70} 7 {70} 120
Note: *1 The maximum flow rate is 15 L/min when 66C is designated for the spool type and spool operating method.
G-4
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5 6 : Model table
Model code Pressure - Flow rate characteristics Pressure drop characteristics
JIS graphic symbols for hydraulic system (See the graphs) (See the graphs)
Power
Spool type and spool operating method supply A B A B A B P→A A→T
P→T
Type C, N, D Type A Type B P→B B→T
P T P T P T
LS-G02-2C *2 AC A a a
AB
– – D b b (3) (5) –
a PT b DC F c c
LS-G02-3C AC A A A
AB
– – (4) (3) (3)
a PT b DC A A A
LS-G02-4C*2 AC B a a
AB
– – E b b (3) (6) –
a PT b DC G c c
LS-G02-44C AC B a a
AB
– – E b b (2) (5) – G
a PT b DC G c c
LS-G02-9C AC A g a (5)
AB
– – (3) –
a b DC G g c (3)
PT
LS-G02-2A AC A A f
– AB
– (5) (5) –
a PT DC A h f
LS-G02-20A AC – A f
– AB
– (4) – –
a P T DC – h f
LS-G02-2B *2 AC A f A
– – AB
(5) (5) –
PT b DC A f h
LS-G02-20B AC – f A
– – AB
(4) – –
P T b DC – f h
LS-G02-2N AC A d d
AB
– – (3) (5) –
a PT b DC A d d
LS-G02-20N AC – d d
AB
– – (5) – –
a P T b DC – d d
LS-G02-2D*2 AC A d d
AB
– – (5) (3) –
a PT b DC A d d
LS-G02-20D AC – d d
AB
– – (5) – –
a P T b DC – d d
Note: *2 With M12-4-pin connector specifications, only 2C, 4C, 2B and 2D can be designated.
9 : Option code table
Option code Option details Notes
No designation Without surge killer
Without earth
N Terminal box With surge killer
With lamp terminal
NR type With surge killer (with resistance) *3
E With earth terminal CE standard compliant Without surge killer *4
C Without lamp *5
CL DIN connector With earth terminal Without surge killer *5
With lamp
CLE type CE standard compliant *4, 5
C1 Without DIN connector socket *5
W High-pressure model (maximum operating pressure: 16 MPa)
If two or more options are selected, sort the option codes in alphanumeric order.
Note: *3 The specifications with surge killer (with resistance) are only applicable to voltage code P.
*4 Only voltage codes A and P can be designated for CE compliant products (option code: E, EN, ENR).
Only voltage code A can be designated for CE compliant products (option code: CE, CLE) (Voltage codes other than A and P
are not compliant with the CE standards.)
*5 The DIN connector type is only applicable to voltage codes A and B.
G-5
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30
10 f
10 10 10
e
0 g
0 0 0
0 2 4 6 7 8 10 12 14 16 0 2 4 6 7 8 10 12 14 16 0 2 4 6 7 8 10 12 14 16 0 2 4 6 7 8 10 12 14 16
Pressure (MPa) Pressure (MPa) Pressure (MPa) Pressure (MPa)
(3)
Pressure drop
0.5 (4)
(1) After rising to the saturation temperature, 90% of
0.4 (5) AC
rated voltage applied (60 Hz)
0.3 (6)
After rising to the saturation temperature, 90% of
0.2 DC
rated voltage applied
0.1
In the 5 model table, the conditions for each of the values given in the two rows
0
0 10 20 30 for DC power supply are as follows.
Flow rate (L/min)
Top row: After rising to the saturation temperature, 100% of rated voltage
applied
Bottom row: After rising to the saturation temperature, 90% of rated voltage
applied
Note: The operation time may change slightly depending on the spool code, conditions of use (pressure, flow rate, hydraulic fluid
viscosity, etc.).
Solenoid valves with M12-4-pin connector specifications incorporate a diode to absorb surge current. Therefore there will be a
slight delay in the operation time at spring return when compared to terminal box type/DIN connector type solenoid valves.
G-6
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Electrical circuits
(terminal box type: (1), (4), (5), DIN connector type: (1), (3), M12-4-pin connector type: (6))
DC 24 V
AC 100 V minimum AC 100 V minimum DC 24 V
DC 24 V With surge killer
DC 100 V minimum With surge killer With surge killer (with resistance)
(1) (2) (3) (4) (5)
DC 24 V Note:
When switching a DC solenoid valve with a surge killer through an electromagnetic relay, the reverse
With diode surge voltage is suppressed by the varistor and sparks between relay contacts are suppressed by
the capacitor at demagnetization of the solenoid.
(6) Standard solenoid valves with a surge killer (option code "N") are very effective to eliminate sparks.
However, adequate consideration should be given to the service life of the relay to avoid contact
welding due to inrush current at solenoid excitation.
In applications where contact welding due to inrush current is expected, solenoid valves with a
SOL surge killer (with resistance) (option code "NR") are effective. Note, however, they are not as effective
as standard solenoid valves with a surge killer (option code "N") in terms of elimination of sparks.
When using solenoid valves without a surge killer, adequate consideration should be given to
protection against the reverse surge voltage generated at demagnetization of the solenoid. (It is
advisable to incorporate a surge absorbing element such as a varistor in the circuit.)
Be careful about the polarity (+/−) when wiring the terminal box (6) for the M12-4-pin connector
type. Carrying current with miswiring will cause short-circuit current to flow into the built-in diode
and damage the diode and drive circuit.
G-7
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Handling
Wiring guide for solenoid (AC solenoid valve) Operating force for manual operation pin
Solenoids can be used with both 50 and 60 Hz. 200
No-spring type (with detent)
The force required to operate the manual operation pin varies depending on the back pressure in the tank line.
Testing withstanding surge pressure of no-spring type (with detent) solenoid valve (example)
<Method> Measuring the limit pressure in the pressure line where the spool of the valve being tested does not rotate in the
reverse direction in the non-energized state when the solenoid valve for generating surge pressure is switched
<Conditions> Pressure line pressure: 3.5 MPa {35 kgf/cm2}
Flow rate: 26 L/min
<Circuit> <Result>
4
φ80 × φ45 × 130 φ80 × φ35.5 × 600
2
a b a b
Wiring guide
Spool operating method: Type C, N or D Spool operating method: Type A
[Terminal box type] [Terminal box type]
Earth terminal (option) Short bar for common terminals Earth terminal (option)
(3) (4) (3)
TLSA2-**-*
SOLa
SOLb
TLW2-**-*
SOLa
SOLb
MFG No.***
MFG No.***
SOLb
SOLa SOLa
(1) (2) (1)
−
TLSB2-**-*
SOLa
SOLb
MFG No.***
SOLb
(2)
G-8
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Wiring guide
M12-4-pin connector type The figure shows the status with the terminal box nameplate
removed.
M12-4-pin connector pin-out
The earth terminal is optional (option code: E).
Always turn off the power supply before starting wiring
(4) M12-4-pin connector pin-out work.
(1) (3) (1) DC 24 V (brown) (3) OV (blue) Use crimp-style terminals for M3.
(2) (2) SOL b (white) (4) SOL a (black) For double solenoid type valves, a short bar for common
terminals is fitted to facilitate wiring. Connection to either
terminal (3) or (4) is sufficient.
Connector wiring schematic Tighten the terminal screws (M3) at a tightening torque of
0.34 to 0.51 N·m {3.4 to 5.1 kgf·cm}
There is no polarity even with DC solenoid valves.
1) Type C, D + −
However, be caref ul about the polar it y (+/−) when
PLC Solenoid valve connecting the wiring to the M12-4-pin connector type
[Negative common] (4) SOL a solenoid valve. G
Carrying current with miswiring will cause short-circuit
2) Type B + −
T
15.5
25.9
31.75
B A
48
31
SOL.a SOL.b
95
78.5
∗∗∗∗∗
P
12.7
21.5
25
T
27
30.2
37.5
48 4-φ7 40.5 10
4-φ5.3 4-φ12.32 63
Manual operation Plastic nut
pin φ6.3 4-φ9.5 76.5 (DC: 108) 30 Tightening torque 4.5 to 7.5 N∙m {45 to 75 kgf·cm}
153 (DC: 216) (DC: 60)
Space required to remove the solenoid coil
SOL.a SOL.b
T T
39.5 39.5
116 (DC: 147.5) (10.5) (10.5) 116 (DC: 147.5)
126.5 (DC: 158) 126.5 (DC: 158)
G-9
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93
81.5
25
T
27
37.5
48 pin φ6.3 4-φ7 Tightening torque 4.5 to 7.5 N·m
4-φ12.32 {45 to 75 kgf·cm}
4-φ5.3
4-φ9.5 76.5
153 30
Space required to remove the solenoid coil
T T
39.5 39.5
116 116
SOL.a SOL.b
95
78.5
37.5
25
T
27
39.5
(10.5) 147.5
158
171.2
G-10
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15
SOL.a SOL.b
P G
T B A T
16
Sealing part table
Quantity
Part No. Name Part specifications
AC DC
11 O-ring 4 4 AS568-012 (NBR, Hs90)
12 O-ring 2 2 JIS B 2401 1B P18
13 O-ring 4 4 JIS B 2401 1A P4
14 O-ring 3 3 JIS B 2401 1A P5
2 − JIS B 2401 1A P18
15 O-ring
− 2 JIS B 2401 1A P16
Sheet packing 2 − NBR, Hs65
16
O-ring − 2 AS568-021 (NBR, Hs70)
LS-G02
(M12-4-pin connector specifications)
23 21 25 13 22
24
14
SOL.a SOL.b
P
T B A T
5 6 1 4 11 12 7 2-2 2-1 15
16
G-11
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Solenoid Valve
Features
These models realize high-pressure large-f low-rate control at 35 MPa
{350 kgf/cm2} and 100 L/min (G02) or 160 L/min (G03).
They are best suited to integration into European Safety Standard (CE)
compliant equipment since they have dust-/water-proof properties that satisfy
G02 For DC power supply G03 For AC power supply
the IEC Pub529 IP65 ingress protection grade.
Nomenclature
- KSO - G - - - -
1 2 3 4 5 6 7 8 9 10
1 Applicable fluid code 6 Spool operating method (See the model table)
No designation: Petroleum-based hydraulic fluid C: Spring center type
H: Water-glycol hydraulic fluid (G02 accepts water- A: Spring offset type (with A solenoid)
glycol hydraulic fluid with no designation.) B: Spring offset type (with B solenoid)
F: Phosphate ester hydraulic fluid N: No-spring type (without detent, applicable only to KSO-G02)
D: No-spring type (with detent)
2 Model No.
KSO: K series solenoid valve 7 Voltage code (See the solenoid specification table)
3 Connections 8 Design No. (The design No. is subject to change)
G: Gasket mount type 20: Nominal diameter 03 (⅜)
30: Nominal diameter 02 (¼)
4 Nominal diameter
02: ¼ 03: ⅜ 9 Option code (See the option code table)
5 Spool type (See the model table) 10 Auxiliary spool type (See the model table)
Specifications
Nominal Maximum operating Maximum flow rate Permissible back pressure Maximum switching frequency times/minute External coating
Model No. With built-in surge killer
diameter pressure MPa {kgf/cm2} L/min MPa {kgf/cm2} AC, DC With rectifier DIN connector type with lamp protection
Mass (kg)
KSO-G02 KSO-G03
Details
AC DC, with rectifier AC DC, with rectifier
Double solenoid 1.8 2.2 4.4 5.8
Terminal box type
Single solenoid 1.5 1.7 3.7 4.4
Double solenoid 1.8 2.1 4.3 5.7
DIN connector type
Single solenoid 1.4 1.6 3.6 4.3
Double solenoid 1.7 2 – 5.7
Lead wire type
Single solenoid 1.4 1.5 – 4.3
G-13
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5 6 10 : Model table
KSO-G02
Pressure - Flow rate characteristics Pressure drop characteristics
Model code JIS graphic symbols for hydraulic system
(See performance curves) (See performance curves)
Power
Spool type, spool operating method ... Subordinary spool type supply A B A B A B P→A A→T
P→T
Type C Type A Type B P T P T P T
P→B B→T
KSO-G02-2C KSO-G02-2A…H2 KSO-G02-2B…2T
AB AB AB AC A f f
(5) (7) −
a PT b a PT PT b
DC A a a
KSO-G02-3C KSO-G02-3A…H3 KSO-G02-3B…3T
AB AB AB AC F F F
(5) (8) (4)
a PT b a PT PT b
DC F F F
KSO-G02-4C KSO-G02-81A…H4 KSO-G02-8B…4T AC K j j
AB AB AB
(4) (7) −
DC J h h
a PT b a PT PT b
KSO-G02-44C KSO-G02-81A…H44 KSO-G02-8B…44T
AB AB AB AC H j j
(4) (7) −
a PT b a PT PT b
DC I h h
KSO-G02-5C KSO-G02-3A…T5 KSO-G02-3B…5H
AB AB AB AC N b b
(3) (1) (2)
a PT b a PT PT b
DC M b b
KSO-G02-66C KSO-G02-3A…T66 KSO-G02-3B…66H
AB AB AB AC N b b
(3) (1) (2)
a PT b a PT PT b
DC M b b
KSO-G02-7C KSO-G02-9A…H7 KSO-G02-91B…7T
AB AB AB AC A m m
(5) (6) −
DC A m m
a PT b a PT PT b
KSO-G02-8C KSO-G02-2A…H8 KSO-G02-8B…8T
AB AB AB AC K j j
(4) (7) −
a PT b a PT PT b
DC J h h
KSO-G02-9C KSO-G02-9A…H9 KSO-G02-2B…9T
AC D m f
AB AB AB (7)
(5) −
(6)
a PT b a PT PT b
DC D m a
KSO-G02-51C KSO-G02-3A…T51 KSO-G02-3B…51H
AB AB AB AC N b b
(3) (1) (2)
a PT b a PT PT b
DC M b b
KSO-G02-81C KSO-G02-81A…H81 KSO-G02-2B…81T
AB AB AB AC K j j
(4) (7) −
a PT b a PT PT b
DC J h h
KSO-G02-91C KSO-G02-2A…H91 KSO-G02-91B…91T
AC D f m
AB AB AB (6)
(5) −
DC D a m (7)
a PT b a PT PT b
KSO-G02-2A
AB AC C L m
− − (5) (3) −
a PT
DC D k m
KSO-G02-2B
AB AC C m L
− − (5) (3) −
PT b
DC D m k
KSO-G02-3A
AB AC L c C
− − (5) (7) −
a PT
DC F C C
KSO-G02-3B
AB AC L C c
− − (5) (7) −
PT b
DC F C C
KSO-G02-20A
AB AC L m
− − − (5) − −
a P T DC k m
KSO-G02-20B
AB AC m L
− − − (5) − −
P T b DC m k
G-14
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5 6 10 : Model table
Pressure - Flow rate characteristics Pressure drop characteristics
Model code JIS graphic symbols for hydraulic system
(See performance curves) (See performance curves)
Power
Spool type, spool operating method ... Subordinary spool type supply A B A B A B P→A A→T
P→T
Type N, D Type A Type B P T P T P T
P→B B→T
KSO-G02-2A…2T
AC C m
AB − (7)
− − − −
DC D m (5) −
a PT
KSO-G02-2B…H2
AB AC C m (5) −
− − − −
DC D m − (7)
PT b
KSO-G02-2N
AB AC A i i
− − (6) (5) −
a PT b
DC E g g
KSO-G02-20N
G
AB AC i i
70 70 70
D
60 60 c 60 h
E
50 50 50
40 F 40 40
d i
30 G 30 30
N e j
20 20 20
M L f
10 10 10
0 0 0
0 10 20 30 0 10 20 30 0 10 20 30
Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2}
Pressure drop characteristics Note: The flow rates shown in the graphs are the maximum flow rates under which
operation (switching) of the valve is possible under the following conditions.
3.0 (5)
After rising to the saturation temperature, 90% of rated voltage applied
AC
2.5 (6) (60 Hz)
(7)
(MPa) {×10 kgf/cm2}
(4)
DC After rising to the saturation temperature, 90% of rated voltage applied
Pressure drop
2.0
(1) (3)
1.5 For the flow rate with a rectifier, see the section covering products for DC power
(2)
supplies.
1.0 The maximum operating pressure is 25 MPa {250 kgf/cm 2} when 5C, 66C, 51C,
3A-T5, 3B-5H, 3A-T66, 3B-66H, 3A-T51 or 3B-51H is designated for the spool type
0.5 (8) and spool operating method.
0
0 50 100
Flow rate (L/min)
G-15
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5 6 10 : Model table
KSO-G03
Pressure - Flow rate characteristics Pressure drop characteristics
Model code JIS graphic symbols for hydraulic system
(See performance curves) (See performance curves)
Power
Spool type, spool operating method ... Subordinary spool type supply A B A B A B P→A A→T
P→T
Type C Type A Type B P T P T P T
P→B B→T
KSO-G03-2C KSO-G03-2A…H2 KSO-G03-2B…2T
AB AB AB AC E i i
(4) (4) −
a b a b DC A b b
PT PT PT
KSO-G03-3C KSO-G03-3A…H3 KSO-G03-3B…3T
AB AB AB AC E E E
(5) (3) (3)
a PT b a PT PT b DC A A A
KSO-G03-4C KSO-G03-81A…H4 KSO-G03-8B…4T
AB AB AB AC F n n
(4) (4) −
a b a b DC B a a
PT PT PT
KSO-G03-44C KSO-G03-81A…H44 KSO-G03-8B…44T
AB AB AB AC F n n
(4) (4) −
a PT b a PT PT b DC B a a
KSO-G03-5C KSO-G03-3A…T5 KSO-G03-3B…5H
AB AB AB AC M g g
b (2) (1) (1)
a PT b a PT PT b DC L o o
KSO-G03-66C KSO-G03-3A…T66 KSO-G03-3B…66H
AB AB AB AC G g g
(2) (1) (1)
a PT b a PT PT b DC L o o
KSO-G03-7C KSO-G03-9A…H7 KSO-G03-91B…7T
AB AB AB AC E v v
(5) (4) −
a b a b DC A p p
PT PT PT
KSO-G03-8C KSO-G03-2A…H8 KSO-G03-8B…8T
AB AB AB AC F n i
(4) (4) −
a PT b a PT PT b DC B a b
KSO-G03-9C KSO-G03-9A…H9 KSO-G03-2B…9T
AC E v i
AB AB AB (5)
(4) −
(4)
a PT b a PT PT b DC A q b
KSO-G03-51C KSO-G03-3A…T51 KSO-G03-3B…51H
AB AB AB AC M g g
(2) (1) (1)
a PT b a PT PT b DC L o o
KSO-G03-81C KSO-G03-81A…H81 KSO-G03-2B…81T
AB AB AB AC F i n
(4) (4) −
a PT b a PT PT b DC B b a
KSO-G03-91C KSO-G03-2A…H91 KSO-G03-91B…91T
AB AB AB AC E i v (4)
(4) −
DC A b q (5)
a PT b a PT PT b
KSO-G03-2A
AB AC N j m
− − (4) (4) −
a PT
DC N c e
KSO-G03-2B
AB AC J m j
− − (4) (4) −
PT b DC J e c
KSO-G03-3A
AB AC I E f
− − (3) (4) −
a DC H E k
PT
KSO-G03-3B
AB AC I f E
− − (3) (4) −
PT DC H k E
KSO-G03-20A
AB AC j m
− − − (4) − −
a P T
DC c e
KSO-G03-20B
AB AC m j
− − − (4) − −
P T b DC e c
G-16
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5 6 10 : Model table
Pressure - Flow rate characteristics Pressure drop characteristics
Model code JIS graphic symbols for hydraulic system
(See performance curves) (See performance curves)
Power
Spool type, spool operating method ... Subordinary spool type supply A B A B A B P→A A→T
P→T
Type D Type A Type B P T P T P T
P→B B→T
KSO-G03-2A…2T
AC K h
AB − (4)
− − − −
DC D d (4) −
a PT
KSO-G03-2B…H2
AB AC J h (4) −
− − − −
DC C d − (4)
PT b
KSO-G03-2D
AB AC O u u
− − (4) (4) −
a PT b DC O s s
KSO-G03-20D G
AB AC u u
G
80 80 80
D
B
g f
a
40 b 40 c 40
d F
e hi
j
0 0 0
0 10 20 30 0 10 20 30 0 10 20 30
Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2}
N
L K O
H r
80 k 80 o 80
I s
M
t
40 40 40
u
L p
m v
n q
0 0 0
0 10 20 30 0 10 20 30 0 10 20 30
Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2}
Pressure drop characteristics Note: The flow rates shown in the graphs are the maximum flow rates under which
(1) operation (switching) of the valve is possible under the following conditions.
2.0
After rising to the saturation temperature, 90% of rated voltage applied
AC
(3) (60 Hz)
(MPa) {×10 kgf/cm2}
1.5
(4)
Pressure drop
(2) (5) DC After rising to the saturation temperature, 90% of rated voltage applied
1.0
For the flow rate with a rectifier, see the section covering products for DC power
supplies.
0.5 The maximum operating pressure is 25 MPa {250 kgf/cm 2} when 5C, 66C, 51C,
3A-T5, 3B-5H, 3A-T66, 3B-66H, 3A-T51 or 3B-51H is designated for the spool type
and spool operating method.
0
0 40 80 120 160
Flow rate (L/min)
G-17
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JS-03M04
⅜ Rc½ 2.2
Refer to Page S-8 for the dimensions of the sub-plate.
G-18
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Electrical circuits (terminal box type: (1) to (7), DIN connector type: (1), (2), (3), (8))
AC 100 V minimum AC 100 V minimum DC 48 maximum DC 100 V minimum
DC 48 V maximum
DC 100 V minimum With surge killer With surge killer With surge killer
(1) (2) (3) (4) (5)
DC 24 V
DC 24 V maximum
With rectifier Surge killer with
With surge killer
resistance
(6) (7) (8)
SOL
SOL SOL
Note:
When switching a DC solenoid valve with a surge killer through an electromagnetic relay, the reverse surge voltage is suppressed
by the varistor and sparks between relay contacts are suppressed by the capacitor at demagnetization of the solenoid.
Standard solenoid valves with a surge killer (option code "N") are very effective to eliminate sparks. However, adequate consideration
should be given to the service life of the relay to avoid contact welding due to inrush current at solenoid excitation.
In applications where contact welding due to inrush current is expected, solenoid valves with a surge killer (with resistance) (option
code "NR") are effective. Note, however, they are not as effective as standard solenoid valves with a surge killer (option code "N") in
terms of elimination of sparks.
When using solenoid valves without a surge killer, adequate consideration should be given to protection against the reverse surge
voltage generated at demagnetization of the solenoid. (It is advisable to incorporate a surge absorbing element such as a varistor in
the circuit.)
G-19
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Handling
Wiring guide for solenoid (AC solenoid valve)
Solenoids can be used with both 50 and 60 Hz.
Drainage
When adopting a spool type/operating method (20A, 20B, 20N or 20D) that does not incorporate flow at the tank port,
connect drain piping from the tank port.
Fixed throttle valve
It is possible to insert a fixed throttle at port P, A, B, or T. However, when fitting a throttle, be careful to maintain the
pressure difference before and after the throttle at no greater than 21 MPa {210 kgf/cm2}.
When inserting a fixed throttle at the tank port, maintain the back pressure at the tank port within the permissible back
pressure.
Operating force for manual operation pin
The force required to operate the manual operation pin varies depending on the back pressure in the tank line.
KSO-G02 KSO-G03
150 200
Operating force (N) {×0.1 kgf}
150
100
100
50
50
0 0 1 2 3 4 5 0
0 1 2 3 4 5
Tank line back pressure Tank line back pressure
2
(MPa) {×10 kgf/cm } 2
(MPa) {×10 kgf/cm }
Wiring guide
Spool operating method: Type C, N or D Spool operating method: Type A
[Terminal box type] [Terminal box type]
SOLa
SOLb
SOLa
SOLb
MFG No.***
MFG No.***
SOLb
SOLa SOLa
(1) (2) (1)
SOLb
(2)
[Lead wire type (G02)] The figure shows the status with the terminal box nameplate
SOLa SOLb
removed.
The earth terminal is optional (option code: E).
Always turn off the power supply before starting wiring work.
B
A
G-20
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50 53.5
44 (DC 53)
141
Space required
to remove the coil
SOL a SOL b
96
79.5
37.5
25
48 4-φ7
4-φ5.3
Manual operation pin φ6 Plastic nut tightening torque
4-φ12.32
4-φ9.5
9 to 11N∙m {90 to 110 kgf∙cm}
8.5
0.75
5.1
B A
31.75
31
48
P
12.7
21.5
30.2
40.5 10
63
53.5 50 50 53.5
SOL a SOL b
45 45
G-21
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37.5
25
SOL a 4-φ7
4-φ5.3
4-φ12.32 SOL b
Manual operation 4-φ9.5
pin φ6 48
Plastic nut tightening torque
9 to 11 N·m {90 to 110 kgf·cm}
SOL a 45 45 SOL b
Double solenoid [Type C, N, D] Lead wire 0.85 mm2 Lead wire 0.85 mm2
Length 300 mm, Color: White Length 300 mm, Color: Black 44 (DC: 53)
Cross-slotted pan head screw M3.5 × 15 Space required
Tightening torque 0.5 to 0.7 N·m to remove
{5 to 7 kgf·cm} the coil
62.3
37.5
25
SOL a 45 45 SOL b
G-22
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37.5
φ40
φ20
25
Approx. 8
48 (Stroke) 4-φ7
4-φ5.3 Approx. 8 (Stroke) G
4-φ12.32
4-φ9.5
SOL a SOL b
45 (5) (5) 45
Maximum 193.7 (DC: 202.7) Maximum 193.7 (DC: 202.7)
Maximum 198.7 (DC: 207.7) Maximum 198.7 (DC: 207.7)
G-23
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SOL.a SOL.b
127
110.5
80
26.5
36
32
4-φ6.5 70
Plastic nut tightening torque
4-φ11 8.5 to 10.5 N·m {85 to 105 kgf·cm}
47.5
(DC: 70.5) 239 (DC: 284)
Space required to remove
the solenoid coil
21.4
12
6.3
B A
32.5
70
46
T T
3.2
16.7
27
37.3
50.8
54 20
94
SOL.a SOL.b
59 59
G-24
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80
36
G
32
SOL.a SOL.b
59
59
178.5 (DC: 201) 178.5 (DC: 201)
SOL b
Lead wire color: Black
96
80
36
32
94 70
284
Plastic nut tightening torque
8.5 to 10.5 N·m {85 to 105 kgf·cm}
59 59
201 201
G-25
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127
110.5
φ40
φ20
80
Push button
36
4-φ6.5 Tightening torque 13 to 16 N·m 70
26.5
SOL a SOL b
59 59
Maximum 239.6 (DC: 262.3) Maximum 239.6 (DC: 262.3)
G-26
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18 10 11 8 12 16 9 13
3 4 14 1 2 5 15 6 17
KSO-G03
KSO-G03-C-20 KSO-G03-C-20-E
10 11 7 9 19 13 8 18 2
14 15
SOL.a SOL.b
P
T T
B A
4 3 12 16 1 17 6 20
G-27
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KSOB-G02 KSOB-G03
Nomenclature
- KSOB - G - P - - N -
1 2 3 4 5 6 7 8 9 10 11
1 Applicable fluid code 7 Voltage code
No designation: Petroleum-based hydraulic fluid P: DC 24 V
H: Water-glycol hydraulic fluid (G02 accepts
water-glycol hydraulic fluid with no 8 Design No.
designation.) (The design No. is subject to change)
F: Phosphate ester hydraulic fluid 40: Nominal diameter 03 (⅜)
50: Nominal diameter 02 (¼)
2 Model No.
KSOB: K series minute signal current type solenoid valve 9 Option code I
1
8: Mounting bolt M8 *
3 Connections
G: Gasket mount type 10 Option code II
N: With surge killer
4 Nominal diameter
02: ¼ 11 Auxiliary spool type (See the model table)
03: 3/ 8
Note: *1 Mounting bolts M8 are only applicable to nominal
5 Spool type (See the model table) diameter 03 (⅜).
6 Spool operating method (See the model table)
C: Spring center type Refer to KSO-G on Page G-12 for the model table,
A: Spring offset type (with SOL. a)
performance curves and details on handling.
B: Spring offset type (with SOL. b)
The external dimensions and sectional structure are the
N: No-spring type (without detent)
D: No-spring type (with detent) same as those of the terminal box type of KSO-G.
Specifications
Maximum operating Permissible Maximum switching External
Nominal Maximum flow rate Signal current
Model No. pressure *2 back pressure frequency coating
diameter L/min (At DC 24 V)
MPa {kgf/cm2} MPa {kgf/cm2} Times per minute protection
KSOB-G02 ¼ 100 17.5 {175} IEC Pub529
35 {350} (25 {250}) 240 10 mA ±10%
KSOB-G03 ⅜ 160 16 {160} IP65
Note: *2 The maximum operating pressure is 25 MPa {250 kgf/cm2} when 5C, 66C or 51C is designated for the spool type and
spool operating method.
AC 1500 V, Class B
Continuous 50 MΩ G
1 minute (Coils: Class F)
G-28
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Wiring guide
The diagram shows the double solenoid type.
a: SOL.a signal terminal b: SOL.b signal terminal
The f ig ure shows the stat us with the ter minal box
nameplate removed.
The single solenoid type has three terminals.
a b Always turn off the power supply before starting wiring
work.
G/2
G/2
G-29
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Nomenclature
- JSP - G - - 40 -
1 2 3 4 5 6 7 8 9
Specifications
Maximum Permissible back pressure Fluid drainage volume at
Maximum
Nominal operating Pilot pressure MPa {kgf/cm2} spool switching cm3
Model No. flow rate
diameter pressure MPa {kgf/cm2}
L/min External drain Internal drain
MPa {kgf/cm2} Type C Type B, N
type type
JSP-G02 ¼ 30 0.45 to 21 0.66 1.32
21 {210} 21 {210} 10 {100}
{4.5 to 210}
JSP-G03 ⅜ 120 2.2 4.4
See the solenoid specification table for KSO-G02 on Page G-12 for solenoid specifications.
G-30
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X *2 Internal pilot, internal drain type X Internal pilot, internal drain type
Y External pilot, external drain type Y External pilot, external drain type
Z External pilot, internal drain type Z External pilot, internal drain type
Mass (kg)
JSP-G02 *3 JSP-G03
Details
AC DC, with rectifier AC DC, with rectifier
JSP-G-C-40 KSO-G02-4C-30
JSP-G-B-40 KSO-G02-2B-30
JSP-G-N-40 KSO-G02-2N-30
JSP-G-N-40-D KSO-G02-2D-30
G-31
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5 6 : Model table
JIS graphic symbols for Maximum flow rate Pressure drop characteristics (See performance curves)
hydraulic system L/min JSP-G02 JSP-G03
Model code
P→A A→T P→A A→T
JSP-G02 JSP-G03 JSP-G02 JSP-G03 P→T P→T
P→B B→T P→B B→T
a A B b a A B b
JSP-G-2C 30 120 − −
P T P T Y
a A B b a A B b
JSP-G-3C 30 90
P T P T Y
a A B b
JSP-G02-33C − 30 − − − − −
P T
a A B b a A B b
JSP-G-4C 30 120 − −
P T P T Y
a A B b a A B b
JSP-G-44C 30 120 − −
P T P T Y
a A B b a A B b
JSP-G-2B 30 120 − −
P T P T Y
A B b A B b
JSP-G-33B 30 120 − −
P T P T Y
a A B b A B b
JSP-G-2N 30 120 − −
P T P T Y
a A B b
JSP-G02-33N − 30 − − − − −
P T
Note: *4 The flow rate at 12 MPa {120 kgf/cm2} or higher is 12 L/min.
0.6 1.2
Pressure drop
Pressure drop
0.5 1.0
0.4 0.8
0.3 0.6
0.2
0.4
0.1 0.2
0 0
0 5 10 15 20 25 30 0 20 40 60 80 100 120
Flow rate (L/min) Flow rate (L/min)
Operation time characteristics
Note: The operation time may change slightly depending on the conditions of use (pressure, flow rate, hydraulic fluid viscosity, etc.).
JSP-G02-2CA JSP-G03-2CA
200 200
Operation time (ms)
150 150
Return (demagnetized) Return (demagnetized)
100 100
0 0
0 1 2 3 4 5 6 21 0 1 2 3 4 5 6 21
Pilot pressure (MPa) {×10 kgf/cm2} Pilot pressure (MPa) {×10 kgf/cm2}
G-32
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Handling
Pilot
With the internal drain type, maintain the pressure difference between the pilot pressure and the back pressure of the tank
line no lower than the minimum pilot pressure of 0.45 MPa {4.5 kgf/cm2}.
When using the product with spool type 3 or 66 as the internal pilot type, insert a resistance valve with a cracking pressure
of 0.45 MPa {4.5 kgf/cm 2} minimum in the tank line and set it as the external drain type.
Drainage
Directly connect the drain piping to the tank without merging it with other tank piping.
External pilot type products can be used as internal drain type regardless of the model.
Internal pilot type products can be used as internal drain type when the spool type is 2, 33, 4, or 44.
Pilot throttle valve
To suppress shocks at switching by adjusting the switching speed of the spool, stack one of the 02 size stack valves
(MT-02W) below the solenoid pilot valve.
When using stack valves, order mounting bolts separately by referring to the table below since the required mounting bolts
vary depending on the stacking height. G
The pilot type can be set by The drain type can be set by
Guide
changing plug B. changing plugs A.
See the sectional structural diagram on Page G-36 for the positions of plugs A and B.
Do not wrap the plugs with sealing tape.
G-33
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SOL a SOL b
136
119.5
77.5
40
4-φ12 46
146
190 (DC: 208) 7.5
Port T φ5.3
0.75
Spring center type [3C and 66C types] Spring offset type
SOL a SOL b
SOL b
176
Rc¼
60
Note: Even with types other than 3C and 66C, the external pilot
types will have the same geometry.
G-34
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SOL a SOL b
183
166.5
φ11
26.5
36
T
T
46
70
32.5
X
21.4
Y
A B
11
Pilot port X
12
P
3.2
6.4
Drain port Y
8 16.7
27 Mounting face (conforming standard)
37.3 ISO 4401-05-05-0-05
50.8
54
19.3 62
92.6
Spring offset type Spring center type (with stroke adjusting function)
SOL b
Socket for
hex key: 5
36
8.5 Stroke
Maximum 261.2
G-35
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15 14 8 6
11 12 10 13 8 1 5 3 4
JSP-G03
1
Plug B
Plug A Screw for setting the pilot
Screw for setting the drain type type
NPTF NPTF
To be removed To be removed
for the internal drain type for the internal pilot type
To be fitted for the external (standard)
drain type (standard) To be fitted for the external
pilot type
With stroke adjusting function
19 16 18 17
10
11
14
12 2 6 5 4 7 3 13 15 20 21
G-36
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Nomenclature
- K SH - G 04 - - 20 - -
1 2 3 4 5 6 7 8 9 10 11 G
1 Applicable fluid code 6 Spool operating method (See the model table.)
Specifications
Nominal Maximum operating Maximum flow rate Pilot pressure Permissible back pressure MPa {kgf/cm2} Maximum switching
Model No.
diameter pressure MPa {kgf/cm2} L/min MPa {kgf/cm2} *1 External drain type Internal drain type frequency times/minute
(1) 0.8 to 25 { 8 to 250}
KSH-G04 ½ 35 {350} 300 (2) 1.2 to 25 {12 to 250} 21 {210} 16 {160} 120 *2
(3) 0.44 to 25 { 4.4 to 250}
Note: *1 The pilot pressure varies depending on the following structure.
Spool operating method Fluid drainage volume at spool switching cm3
Type C 4 (1) Spool operating method: Type C, B or D
Type B, D 8 (2) Spool operating method: Type H
Type H 6 (3) With check valve for pilot pressure (spool type: 3, 5, 6, 66)
Note: *2 The maximum switching frequency of the DIN connector type with built-in surge killer (option code: N-CL(E)) is 100 times/min.
Refer to KSO-G02 on Page G-12 for the solenoid specifications.
G-37
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Mass (kg)
Note: With the following options, the mass will be increased by the mass given
Details AC DC, with rectifier for each option.
Terminal box Double solenoid 9 9.4 Details Code Mass kg
type Single solenoid 8.7 8.9 Hydro-center type H 1.3
DIN connector Double solenoid 9 9.3 With stroke adjusting structure S 2.2
type Single solenoid 8.6 8.8 With MT-02W-60 W 1.4
Double solenoid 8.9 9.2 With MG-02P-1-60-02 R, RR 1.3
Lead wire type
Single solenoid 8.6 8.7 With MT-02W-60, MG-02P-1-60-02 G, GR 2.7
KSH-G04-H-20 KSO-G02-7C-30
5 6 : Model table
Pressure - Flow rate Maximum flow rate L/min Pressure drop characteristics
JIS graphic symbols for characteristics Pressure MPa {kgf/cm2} (See the performance curves)
Model code
hydraulic system (See the performance 14 21 28 35 P→A A→T
curves) P→T
{140} {210} {280} {350} P→B B→T
a A B b
(5)
KSH-G04-2C C 300 250 225 210 (4) −
(3)
P T Y
a A B b
(5)
KSH-G04-3C A 300 300 300 300 (5) (4)
(3)
P T Y
a A B b
(5)
KSH-G04-33C A 300 300 300 300 (4) −
(3)
P T Y
a A B b
(5)
KSH-G04-4C B 300 270 160 140 (4) −
(4)
P T Y
a A B b
(5)
KSH-G04-44C D 300 300 300 220 (4) −
(3)
P T Y
a A B b
(5) (5)
KSH-G04-5C E 300 270 230 210 (2)
(4) (3)
P T Y
a A B b
(4)
KSH-G04-6C A 300 300 300 300 (3) (1)
(2)
P T Y
a A B b
(4)
KSH-G04-66C A 300 300 300 300 (3) (1)
(2)
P T Y
G-38
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5 6 : Model table
Pressure - Flow rate Maximum flow rate L/min Pressure drop characteristics
JIS graphic symbols characteristics Pressure MPa {kgf/cm2} (See the performance curves)
Model code
for hydraulic system (See the performance 14 21 28 35 P→A A→T
curves) P→T
{140} {210} {280} {350} P→B B→T
a A B b
(3)
KSH-G04-8C A 300 300 300 300 (4) −
(6)
P T Y
a A B b
(6)
KSH-G04-81C A 300 300 300 300 (4) −
(3)
P T Y
a A B b
(5) (5)
KSH-G04-9C A 300 300 300 300 −
(4) (3)
P T Y
a A B b
(4) (3)
KSH-G04-91C A 300 300 300 300 −
(5) (5)
P T Y G
A B b
Note: ln the transient period of switching, all ports are blocked with spool type/operating method 6C and 6H, and all ports are open with spool type/operating
method 66C and 66H.
G-39
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150 150
B
100 100
50 50
0 0
7 10 15 20 25 30 35 7 10 15 20 25 30 35
Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2}
With check valve for pilot pressure Operation time characteristics
Pressure drop characteristics P-T pressure drop characteristics KSH-G04-2CA
3 3.5 100
Pressure drop (MPa) {×10 kgf/cm2}
6C, 66C
Pressure drop (MPa) {×10 kgf/cm2}
(1) 90
2.5 3
80
Note: The operation time may change slightly depending on the conditions of use (pressure, flow rate, hydraulic fluid viscosity, etc.).
Handling
Pilot
With the internal drain type, maintain the pressure difference between the pilot pressure and the back pressure of the tank
line no lower than the minimum pilot pressure.
When using spool type 3, 5, 6, or 66 as the internal pilot type, select the main valve option specifications with a check
valve for pilot pressure (option code: T).
Drainage
Directly connect the drain piping to the tank without merging it with other tank piping.
External pilot type products can be used as internal drain type regardless of the model.
Internal pilot type products can be used as internal drain type when the spool type is 2, 33, 4, 44, 8, 81, 9 or 91.
Directly connect the drain piping from port L to the tank without merging it with other tank piping. Note that the drain
setting of port L cannot be changed.
Tightening torque of pilot valve mounting bolts (M5): 6.5 to 8.5 N·m {65 to 85 kgf·cm}
G-40
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SOL.a SOL.b
197
126
101
A B
4-φ17.5
2-φ6.6
33
34
4
4-φ11 4-φ26 45.5 2-φ3
91
52 2-φ14
10.7
102
123
204
101.6
Depth 17 76.6
(when stacking valves)
50
2-M6 Depth 12
34.1
18.3 3-φ6
15.9
14.3
1.6
34.9
55.6
57.2
T X
P
71.5
69.9
L A B Y
65.9 4-M10
2-φ3.6 88.1 Depth 18
(Positioning pin hole)
4-φ17.5
G-41
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SOL b
SOL a SOL b
237
A B
A B
52
204
Stroke adjustable type (main valve option: S) With MT-02W-60, MG-02P-1-60-S02 (Type G)
208 (DC), 190 (AC) (Hexagon socket head cap bolts used: M5 × 125, 4 pcs.)
277
A B
95.2 A B
292
Stroke: 8
Maximum 326
SOL a SOL b
SOL a SOL b
237
A B
A B
φ14
101
253
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6 27 5
P R
SOL a SOL b
3
21 P
14
2 9 16 17 8 10 7 1
P R
Plug A
Pilot type setting screw
Plug B
Drain type setting screw
20
Plug C
Drain type setting screw
12
Plug D
11 Pilot type setting screw
22
22
Y X
P
Section P- P Section R-R
G-43
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Nomenclature
- KSH - G 06 - - 20 - -
1 2 3 4 5 6 7 8 9 10 11
1 Applicable fluid code 6 Spool operating method (See the model table)
No designation: Petroleum-based hydraulic fluid C: Spring center type
Water-glycol hydraulic fluid B: Spring offset type (with SOL.b)
F: Phosphate ester hydraulic fluid
7 Voltage code (See the voltage code table)
2 Model No.
KSH: K series solenoid pilot operated directional control valve 8 Design No. (The design No. is subject to change)
Specifications
Nominal Maximum operating Maximum flow rate Pilot pressure Permissible back pressure MPa {kgf/cm2} Maximum switching
Model No.
diameter pressure MPa {kgf/cm2} L/min MPa {kgf/cm2} *1 External drain type Internal drain type frequency times/minute
(1) 1.0 to 35 {10 to 350}
KSH-G06 ¾ 35 {350} 700 35 {350} 16 {160} 120 *2
(2) 0.5 to 35 { 5 to 350}
Note: *1 The pilot pressure varies depending on the following structure.
(1) For spool types other than 3 and 66 Spool operating method Fluid drainage volume at spool switching cm3
(2) For spool types 3 and 66 Type C 13.7
Note: *2 The maximum switching frequency of the DIN connector type with built- Type B 27.4
in surge killer (option code: N-CL(E)) is 100 times/min.
Refer to KSO-G02 on Page G-12 for the solenoid specifications.
G-44
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5 6 : Model table
Maximum flow rate Pressure drop characteristics
JIS graphic symbols for (See the performance curves)
Model code See the Pressure - Flow rate
hydraulic system P→A A→T
characteristics P→T
P→B B→T
AB
a b (5)
KSH-G06-2C B (5) −
(4)
PT Y
AB
a b
KSH-G06-3C A (4) (4) (3)
PT Y
AB
a b (2)
KSH-G06-4C A (5) −
(3)
PT Y
AB
a b (4)
KSH-G06-66C A (2) (1)
(3)
PT Y
AB
b (5)
KSH-G06-2B B (5) −
(4)
PT Y
AB
b
KSH-G06-3B A (4) (4) (3)
PT Y
Note: 1. ln the transient period of switching, all ports are blocked with spool type 66C.
2. The maximum flow rates given in the table above are the values with the flow
P → A → B → T (or P → B → A → T) as shown in the diagram to the right. A B
a b
P T Y
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681 A
3.1 (1)
(2)
B
(MPa) {×10 kgf/cm2}
2.75 606
2.4 (3)
Pressure drop
76
Note: The operation time may change slightly depending on the conditions of use
0
(pressure, flow rate, hydraulic fluid viscosity, etc.). 0 7 14 21 28 35
Pressure (MPa)
Handling
Pilot/drain types
The internal pilot and external drain type is standard. Set the pilot pressure such that the differential pressure between the
pilot pressure and the back pressure of the drain line is no lower than the minimum pilot pressure.
Either the internal or external pilot and drain types can be set by fitting/removing plugs. (See the section below for details.)
Pilot
When using the product with spool type 3 or 66 as the internal pilot type, insert a resistance valve with a cracking pressure
of 0.5 MPa minimum in the tank line and set it as the external drain type. Or, select the main valve option specifications
with check valve for pilot pressure (option code: T).
With the internal pilot type products, block the X port on the mounting face.
Drainage
Directly connect the drain piping to the tank without merging it with other tank piping.
External pilot type products can be used as internal drain type regardless of the model.
Internal pilot type products can be used as internal drain type when the spool type is 2, or 4.
With internal drain type products, block the Y port on the mounting face.
Tightening torque of pilot valve mounting bolts (M5): 6.5 to 8.5 N·m {65 to 85 kgf·cm}
G-46
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190 (AC) 48
208 (DC)
SOL a SOL b
207
190.5
6-φ20
111
42.5
41
6
187.3 118.5
T P Y
96.9
92.1
74.6
73.1
X A B
17.5 4-φ23
19.1
17.5
29.4
100.8
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SOL b
T T
247
MT-02W-60
With MG-02P-1-60-※02 (type G, GR)
(Hexagon socket head cap bolts used: M5 × 125, 4 pcs.)
SOL a SOL b
T
287
SOL a SOL b
T
247
G-48
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Nomenclature
- KSH - G 10 - - 20 - -
1 2 3 4 5 6 7 8 9 10 11
G
1 Applicable fluid code 6 Spool operating method (See the model table)
Specifications
Maximum Maximum Permissible back pressure MPa {kgf/cm2} Maximum switching
Nominal Pilot pressure
Model No. operating pressure flow rate frequency
diameter MPa {kgf/cm2} *1 External drain type Internal drain type
MPa {kgf/cm2} L/min times/min
(1) 1.0 to 35 {10 to 350}
KSH-G10 1¼ 35 {350} 1100 21 {210} 16 {160} 120 *2
(2) 0.5 to 35 { 5 to 350}
Note: *1 The pilot pressure varies depending on the following structure.
(1) For spool types other than 3 and 66 Spool operating method Fluid drainage volume at spool switching cm3
(2) For spool types 3 and 66 Type C 32.4
Note: *2 The maximum switching frequency of the DIN connector type Type B 64.8
with built-in surge killer (option code: N-CL(E)) is 100 times/min.
Refer to KSO-G02 on Page G-12 for the solenoid specifications.
5 6 : Model table
Maximum flow rate L/min Pressure drop characteristics
JIS graphic symbols for Pressure MPa {kgf/cm2} (See the performance curves)
Model code
hydraulic system 7 14 21 28 35 P→A A→T
P→T
{70} {140} {210} {280} {350} P→B B→T
AB
a b (6)
KSH-G10-2C 1100 1078 1022 832 757 (6) −
(5)
PT Y
AB
a b (1)
KSH-G10-3C 946 889 851 757 662 (2) (3)
(2)
PT Y
AB
a b
KSH-G10-4C 1100 1078 1022 832 757 (6) (2) −
PT Y
AB
a b
KSH-G10-66C 946 889 851 757 662 (4) (4) (1)
PT Y
AB
b (6)
KSH-G10-2B 1100 1078 1022 832 757 (6) −
(5)
PT Y
AB
b (1)
KSH-G10-3B 1100 1078 1022 832 757 (2) (3)
(2)
PT Y
Note 1: In the transient period of switching, all ports are blocked with spool type 66C.
2: The maximum flow rates given in the table above are the values with the flow A B
P → A → B → T (or P → B → A → T) as shown in the diagram to the right. a b
P T Y
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1.65
1.52
Pressure drop
1.38 (1)
1.24 (2)
1.10 (3)
0.96
0.82 (4)
0.69 (5)
0.55 (6)
0.41
0.27
0.14
0
0 100 200 300 400 500 600 700 800 900 1000
Flow rate (L/min)
Handling G
φ3.2
Y External pilot, external drain With plug With plug
E With fixed throttle
A
φ3.2 Without
Z External pilot, internal drain With plug
With fixed throttle plug
D
Note: When fitting a plug at position A, remove the plug with flange at position D and tighten the plug
at the torque given below.
G-51
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48
SOL a SOL b
289.5
273
6-φ32
193.7
165.1
35
6-φ21
63.2
4-φ31.75 2-φ6.4
7.1
269.9 196.9
419.1
O-ring: AS568-210
Port X, Y
O-ring: AS568-222
Port A, B, P, T
147.6
114.3
76.2
6-M20 2-φ7, depth 8
Thread depth 34 41.3
2-φ11
Y
T P
158.8
123.8
114.3
A B
X
35
28.6
82.5 4-φ36
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㹒
㹒
329.5
G
SOL a SOL b
㹒
369.5
SOL a SOL b
T
329.5
G-53
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Nomenclature
- JS - G - - -
1 2 3 4 5 6 7 8 9
1 Applicable fluid code 6 Spool operating method (See the model table)
No designation: Petroleum-based hydraulic fluid C: Spring center type
H: Water-glycol hydraulic fluid B: Spring offset type (with SOL.b)
F: Phosphate ester hydraulic fluid N: No-spring type (without detent)
5 Spool type (See the model table) 9 Option code (See the option code table)
Specifications
Maximum Permissible back pressure Fluid drainage volume at
Maximum
Nominal operating Pilot pressure MPa {kgf/cm2} spool switching cm3
Model No. flow rate
diameter pressure MPa {kgf/cm2}
L/min External drain type Internal drain type (1) (2) (3)
MPa {kgf/cm }
2
G-54
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Mass (kg) G
Handling
Pilot
With the internal drain type, maintain the pressure difference between the pilot pressure and the back pressure of the tank
line no lower than the minimum pilot pressure of 0.45 MPa {4.5 kgf/cm2}.
When using the product with spool type 3, 33, 5, 6 or 66 as the internal pilot type, insert a resistance valve with a cracking
pressure of 0.45 MPa {4.5 kgf/cm 2} minimum in the tank line and set it as the external drain type.
Drainage
Directly connect the drain piping to the tank without merging it with other tank piping.
External pilot type products can be used as internal drain type regardless of the model.
Internal pilot type products can be used as internal drain type when the spool type is 2, 4, 44, 7, 8, 9 or 27.
Stack valve model code Mounting bolt model code Hexagon socket head cap bolt Tightening torque N·m {kgf·cm}
MT-02W-55
HB101 M5 × 85, 4 pcs.
MT-02P-65 6 to 8 {60 to 80}
MT-02W-55, MT-02P-65 HB102 M5 × 125, 4pcs.
G-55
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5 6 : Model table
Maximum flow rate Pressure – Flow rate characteristics Pressure drop characteristics (See performance curves)
JIS graphic symbols for L/min (See the performance curves) JS-G06 JS-G10
Model code
hydraulic system P→A A→T P→A A→T
JS-G06 JS-G10 JS-G06 JS-G10 P→T P→T
P→B B→T P→B B→T
a AB b
JS-G-2C 300 800 A F - -
PT Y
a AB b
JS-G-3C 150 400 B G
PT Y
a AB b
JS-G-33C 150 400 B G - -
PT Y
a AB b
JS-G-4C 300 800 A F - -
PT Y
a AB b
JS-G-44C 300 800 A F - -
PT Y
a AB b
JS-G-5C 150 340 C H
PT Y
a AB b
JS-G-6C
100
340 E H
(85)
PT Y
a AB b
JS-G66C 150 340 C H
PT Y
a AB b
JS-G-7C 300 800 A F - -
PT Y
a AB b
JS-G-8C 300 800 A F - -
PT Y
a AB b
JS-G-9C 300 800 A F - -
PT Y
a AB b
150
JS-G-27C
(130)
400 D G - -
PT Y
AB b
JS-G-2B 300 800 A F - -
PT Y
AB b
JS-G-3B 300 800 A F - -
PT Y
AB b
JS-G-33B 300 800 A F - -
PT Y
AB b
JS-G-4B 300 800 A F - -
PT Y
a AB b
JS-G-2N 300 800 A F - -
PT Y
a AB b
JS-G-3N 300 800 A F - -
PT Y
a AB b
JS-G-33N 300 800 A F - -
PT Y
a AB b
JS-G-4N 300 800 A F - -
PT Y
Note: ln the transient period of switching, all ports are blocked with spool type/operating method 6C, and all ports are open with spool type/operating method 66C.
The values in parentheses indicate the maximum flow rate with design No. 85 products.
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(MPa) {× 10 kgf/cm2}
Flow rate (L/min)
Flow rate (L/min)
B 200
Pressure drop
200 D 0.6
C
150
150
E
100
0.4
100
0.2
50
50
0 0
00 5 10 15 20 25 0 5 10 15 20 25 0 50 100 150 200 250 300 G
Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2} Flow rate (L/min)
250
Operation time (ms)
200
150
Return (demagnetized)
100
Switching (excited)
50
0
0 1 2 3 4 5 6
Pilot pressure (MPa) {×10 kgf/cm2}
1.2
800 F
Operation time (ms)
300
(MPa) {× 10 kgf/cm2}
1.0
Flow rate (L/min)
Return (demagnetized)
Pressure drop
600
0.8
200
400 0.6
G
H Switching (excited)
200
0.4
100
0.2
0 0 0
0 5 10 15 20 21 0 200 400 600 800 0 1 2 3 4 5 6
Pressure (MPa) {×10 kgf/cm2} Flow rate (L/min) Pressure (MPa) {×10 kgf/cm2}
Note: The operation time may change slightly depending on the conditions of use (pressure, flow rate, hydraulic fluid viscosity, etc.).
G-57
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G½ 70
Conduit connection port 190 (DC: 208) 14 48
SOL a SOL b
APB
199
182.5
6-φ20
41.5
39
4-φ23 2-φ24
6
130.2
112.7
SOL b
94.5
6-M12 77 2-φ7, depth 8
Thread depth 24
53.2
29.4 2-φ11
APB
T P Y
96.9
92.1
74.6
73.1
X A B
17.5 4-φ23
19.1
17.5
29.4
100.8
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G½
Conduit connection port 190 (DC: 208) 48
SOL b
APB
G
SOL a
6-φ35
A B
64
41
2-φ24 6 2-φ6 6-φ22
19.8 4-φ35
82.2 4-φ45 200
230
393
190.5
168.3
145 (DC: 154)
147.6
SOL b 114.3
76.2
6-M20 2-φ7, depth 8
APB Thread depth 34 41.3
2-φ11
Y
T P
158.8
123.8
A B
114.3
A B
X
35
28.6
82.5 4-φ36
G-59
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Plug A
Plug B Drain type setting screw
11 Pilot type setting screw NPTF 1/ 16
APB NPTF 1/ 16
14
8
12
13
16 15 6 5 1 4 3 10 9 7
JS-G10
Plug A
Drain type setting screw
Rc1/ 8
APB 11 Plug B
Pilot type setting screw
Rc1/ 8
13
12
3 14 2 4 6 10 5 15 16 7
G-60
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Nomenclature
- MEP - 60 -
1 2 3 4 5 6 7 8 9 10 11 12
G
1 Applicable fluid code 7 Voltage code (See the voltage code table)
Specifications
Maximum Maximum flow rate *2 Permissible
Nominal Port operating L/min Pilot pressure Fluid drainage volume
Model No. back pressure
diameter diameter pressure MPa {kgf/cm2} *1 at spool switching cm3
Q1 Q2 QMAX MPa {kgf/cm2}
MPa {kgf/cm2} *1
MEP12 12 ½ 25 50 75 1.4
MEP16 16 ¾ 50 100 130 3.1
0.8 to 14
MEP20 20 1 21 {210} 80 160 200 10 {100} 5.9
{8 to 140}
MEP25 25 1¼ 125 250 300 9.9
MEP32 32 1½ 200 400 500 15.4
2
Note: *1 When the maximum operating pressure exceeds 14 MPa {140 kgf/cm }, select the external pilot type with a pilot pressure of 14 MPa
{140 kgf/cm2} maximum. When a pilot pressure beyond 14 MPa {140 kgf/cm2} is required with the internal pilot type, select the specifications
with MG-02P-1-55 (option code: P).
*2 The maximum flow rates Q1 and Q2 show the values when equipped with an inlet valve block with a spring for a differential pressure of
0.6 MPa {6 kgf/cm 2} or 0.3 MPa {3 kgf/cm2}, and QMAX shows the values when equipped with an inlet valve block with a spring for a
differential pressure of 0.6 MPa {6 kgf/cm2}. When multiple series of valves with a pressure compensation valve are configured, the maximum
flow rate may not be reached at the second or later series of valves. Take 80% of the maximum flow rate as the guide at the third series.
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TPTY1 TPTY1
ABZ ABZ
a b
B Q
a b
TPTY1 TPTY1
ABZ ABZ
a b a b
C R
TPTY1 TPTY1
ABZ ABZ
a b a
D S
b
TPTY1 TPTY1
ABZ
b
F
TPTY1
Note: *3 Although the maximum opening levels from P to A and from P to B vary depending on Q1, Q2 and QMAX, the opening levels from A to T and
from B to T are always equivalent to QMAX.
*4 Although the maximum opening levels from A to T and from B to T vary depending on Q1, Q2 and QMAX, the opening levels from P to A and
from P to B are always equivalent to three times QMAX.
The spool is the same as that of solenoid operated proportional directional control valves (MEV).
See the solenoid specification table for KSO-G02 on Page G-12 for solenoid specifications.
G-62
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Accessories
Model No. Hexagon socket head cap bolt Quantity Tightening torque N·m {kgf·cm}
MEP12 M6 × 25 4 12 to 15 {120 to 150}
MEP16 M8 × 35 4 25 to 30 {250 to 300}
Handling
Maintain the pressure difference between the pilot pressure and drain pressure no lower than 0.8 MPa {8 kgf/cm2}.
The spool starts moving at a differential pressure of 0.6 MPa {6 kgf/cm2}.
G
JIS graphic symbols for hydraulic system (detail)
a b a b
X2 T3
MT-02W-55
X2 T3
T P T Y1 Z B A
TP T Y1 Z B A
MEPP MEPG
(Pilot stack valve code: P) (Pilot stack valve code: G)
a b a b
MG-02P-1-55 MT-02W-55
X2 T3
MG-02P-1-55
X2 T3
TP T Y1 Z B A
TP T Y1 Z B A
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96
79.5
Flow rate adjusting screw
Port X2 (external pilot) G1/4 at P → A
E
40
(when SOL.b is excited)
Flow rate adjusting screw
at P → B Port T3 (external drain)
(when SOL.a is excited) G1/4
30
1.5
15
80
D
C
B (flow rate
adjustment range) 6 8
Maximum U MEP20 = 6
Maximum A Slot for hex key: MEP12, 16 = 5
Y1 A
R
S
Z
T P B T
Q1
Pilot valve stack type: Type P Pilot valve stack type: Type O Pilot valve stack type: Type G
E2
E
E1
Nominal Dimensions
diameter A B C D E E1 E2 G H J K L M N Q1 Q2 R S T1 T2 W1 X1 X3 U
12 294.6 6 9 60 226 186 239 17 36 55 74 93 105 126 9 8 33 46 28.3 53.2 17.2 12 3 155.5
16 347 7.5 10 70 226 196 276 22 46 70 94 118 134 158 10 10 40 55 40 60 22 16 4 182.5
20 423 9 11 86 252 212 292 25 55 85 115 145 162 190 15 14.5 50 68 42 86 26.9 20 4 221.5
G-64
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79.5
96
G: 4-M5 × 130
Flow rate adjusting screw G
Port X2 (external pilot) G1/4 at P → A
40
Flow rate adjusting screw
E
at P → B Port T3 (external drain) G1/4
30
(when SOL.a is excited)
15
1.5
D
80
C
B (flow rate 6 8
Maximum U adjustment range)
Socket for hex key: 6
Maximum A
Y1 A B
R
S
A P B T
Z T
Q1
G
3-φX1, O-ring groove diameter φW1 H
J
K
L
M
N
Nominal Dimensions
diameter A B C D E E1 E2 G H J K L M N
25 463.6 10.5 10 100 266 226 306 30 64 100 136 170 191 223
32 516 12 10 120 286 246 326 33.5 74.5 117.5 160.5 201.5 226 263
Nominal Dimensions
diameter P Q1 Q2 R S T1 T2 T3 T4 W1 W2 X1 X2 X3 U
25 13.5 18.5 18 60 76 47 29 48 29 31.6 25.3 25 18 4 243.5
32 16 21.5 21 70 90 54.5 34.5 57 34.5 38 30 32 23 4 272
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25
15
17
16
14
13
23
18
4
11 6 24 21 22 1 2 19 5 3 20 7 10 9 8 12
Part specifications
Part No. Name Quantity Part specifications
MEP-12 MEP-16 MEP-20
2 O-ring 2 AS568-008 AS568-008 AS568-008 NBR, Hs90
3 O-ring 5 AS568-112 AS568-115 AS568-118 NBR, Hs90
4 O-ring 2 AS568-025 AS568-128 AS568-136 NBR, Hs90
7 O-ring 2 AS568-024 AS568-024 AS568-026 NBR, Hs90
10 O-ring 2 1B P9 1B P9 1B P12 JIS B 2401
11 Backup ring 2 P9 P9 P12 JIS B 2407 bias cut
14 O-ring 4 AS568-010 AS568-010 AS568-010 NBR, Hs90
18 Sealing washer 2 KP-C-02 KP-C-02 KP-C-02
22 O-ring 1 1B P5 1B P5 1B P10A JIS B 2401
23 O-ring 2 AS568-008 AS568-008 AS568-009 NBR, Hs90
MEP25, 32
17 27
18
15
19
16
20 25 26 11 12
23 24
8 7 5 2 22 3 4 6 21 1 10 9 14
Part specifications
Part No. Name Quantity Part specifications
MEP-25 MEP-32
2 O-ring 2 AS568-008 AS568-008 NBR, Hs90
3 O-ring 3 AS568-121 AS568-125 NBR, Hs90
4 O-ring 2 AS568-117 AS568-120 NBR, Hs90
5 O-ring 2 AS568-228 AS568-231 NBR, Hs90
8 O-ring 2 AS568-026 AS568-026 NBR, Hs90
11 O-ring 2 1B P12 1B P12 JIS B 2401
12 Backup ring 2 P12 P12 JIS B 2407 bias cut
16 O-ring 4 AS568-010 AS568-010 NBR, Hs90
20 Sealing washer 2 KP-C-02 KP-C-02
24 O-ring 1 1B P10A 1B P12 JIS B 2401
25 O-ring 2 AS568-009 AS568-009 NBR, Hs90
G-66
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Nomenclature
- JP - G - -
1 2 3 4 5 6 7 G
1 Applicable fluid code 5 Spool type (See the model table)
Specifications
Maximum operating Maximum flow Permissible back
Nominal Pilot pressure Mass
Model No. pressure rate pressure
diameter MPa {kgf/cm2} kg
MPa {kgf/cm2} L/min MPa {kgf/cm2}
JP-G03 ⅜ 5.5
JP-G06 ¾ 21 {210} *1 0.45 to 21 {4.5 to 210} 21 {210} 12.5
JP-G10 1¼ 45
Note: *1 Refer to JSP−G03 on Page G-30 and JS−G on Page G-54 for the maximum flow rate for type C and type N spool operating methods.
See the table below for the maximum flow rate for the type B spool operating method.
Model No. Nominal diameter Connection port diameter Mass kg JP-G03 M6 × 35 4 11 to 14 {110 to 140}
Note: Refer to Page S-9 for the dimensions of the sub-plate for G06 and G10. No sub-plate is provided for JP-G03.
Handling
For the type B spool operating method, use port Y as the drain port and directly connect the drain piping to the tank without
merging it with other tank piping.
G-67
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5 6 : Model table
JIS graphic symbols JIS graphic symbols JIS graphic symbols
Model code Model code Model code
for hydraulic system for hydraulic system for hydraulic system
AB AB AB
X Y X Y X Y
JP-G-2C JP-G-7C JP-G-2N
PT PT PT
AB AB AB
X Y X Y X Y
JP-G-3C JP-G-8C JP-G-3N
PT PT PT
AB AB AB
X Y X Y X Y
JP-G-33C JP-G-9C JP-G-33N
PT PT PT
AB AB AB
X Y X Y X Y
JP-G-4C JP-G-27C JP-G-4N
PT PT PT
AB AB
X Y X Y
JP-G-44C JP-G-2B
PT PT
AB AB
X Y X Y
JP-G-5C JP-G-3B
PT PT
AB AB
X Y X Y
JP-G-6C JP-G-33B
PT PT
AB AB
X Y X Y
JP-G-66C JP-G-4B
PT PT
Note: ln the transient period of switching, all ports are blocked with spool type 6C, and all ports are open with spool type 66C.
JP-G06, G10
17 9 2
G-68
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T T
46
70
32.5
21.4
A B
11
109.5
X Y
φ11 Pilot port X P
12
3.2
6.4
Drain port Y
8 16.7
27
36
26.5
37.3
50.8
70 φ6.5 2-φ12 54
G
5-φ16 19.3 62
92.6
Mounting face (conforming standard)
172.6 ISO 4401-05-05-0-05
427
186.5
A B A B
64
41
6
G-69
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Type C2 Solenoid Pilot Operated Directional Control Valve (with 2-speed Throttle Function)
Circuit code: A a: Low speed Circuit code: B a: Low speed
b: High speed b: High speed
B a B a
a b b a
A Y A Y
Features
Enables 2-speed control (acceleration/deceleration control) of an actuator by switching the solenoid pilot valve.
Nomenclature
- C2S W - G - - 30 -
1 2 3 4 5 6 7 8 9 10 11
1 Applicable fluid code 7 Cracking pressure code
No designation: Petroleum-based hydraulic fluid 10: 0.1 MPa {1 kgf/cm 2} at flow A → B
H: Water-glycol hydraulic fluid 0.17 MPa {1.7 kgf/cm 2} at flow B → A
F: Phosphate ester hydraulic fluid 40: 0.4 MPa {4 kgf/cm 2} at flow A → B
0.67 MPa {6.7 kgf/cm 2} at flow B → A
2 Model No.
C2S: Type C2 solenoid pilot valve 8 Voltage code for the solenoid valve
A: AC 100 V (50/60 Hz), AC 110 V (60 Hz)
3 Compound function B: AC 200 V (50/60 Hz), AC 220 V (60 Hz)
W: With 2-speed throttle function P: DC 24 V
Specifications
Maximum Maximum Permissible back Cartridge drainage
Nominal Mass
Model No. operating pressure flow rate pressure Cartridge area ratio *1 volume
diameter kg
MPa {kgf/cm2} L/min MPa {kgf/cm2} cm3
C2SW-G03 ⅜ 200 2 maximum 6.7
25 {250} 16 {160} AA:AF = 1:1.6
C2SW-G06 ¾ 500 5 maximum 9.8
C2SW-G06 M10 × 75 4 51 to 68 {510 to 680} Refer to Page S-6 for the dimensions of the sub-plate.
G-70
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Handling
External drain pressure and switching conditions
When the solenoid with circuit code A is energized and the solenoid with circuit code B is not energized, the valve cannot
be switched at an external drain pressure (at port Y) of 1/ 1.6 × {Pressure at port A + 0.6 × Pressure at port B - (Spring force
with flow A → B)} or greater. Therefore, directly connect the drain piping to the tank without merging it with other tank
piping.
Flow rate adjusting method
With the high-speed flow rate adjusting screw, counterclockwise turning increases the flow rate. With the low-speed flow
rate adjusting screw, clockwise turning increases the flow rate.
Since a large force will be required to operate the flow rate adjusting screw when the pressures at ports A and B increase,
adjust the flow rate at 10 MPa {100 kgf/cm 2} maximum.
Adjusting responsiveness at switching
Adjustment using the fixed throttles
The responsiveness can be adjusted by changing the responsiveness adjusting fixed throttles (NPTF 1/ 16).
At shipment, the product is equipped with C2SW-G03 (φ1.0) and C2SW-G06 (φ1.2). G
If you require fixed throttles other than these, order them separately by referring to the model codes below.
Fixed throttle diameter φ0.6 φ0.7 φ0.8 φ0.9 φ1 φ1.2 φ1.4 φ1.6 φ1.8 φ2 φ2.5
Adjustment using the pilot throttle valve
To control the opening speed and closing speed of the valve separately, stack size 02 stack valves below the solenoid pilot
valve. When using stack valves, order mounting bolts separately by referring to the table below since the mounting bolts
required differ depending on the stacking height.
Opening speed adjustment Closing speed adjustment Opening/closing speed adjustment
Stack valve model code MT-02B-55 MT-02Bi-55 MT-02B-55, MT-02Bi-55
Mounting bolt model code HB102 HB103
Hexagon socket head cap bolt M5 × 125 M5 × 165
Tightening torque N·m {kgf·cm} 6 to 8 {60 to 80}
A→B 150
Pressure drop
0.8
0 0
0 50 100 150 200 0 1 2 3 4 5 6 7 8
Flow rate (L/min) Screw revolutions (number of revolutions)
C2SW-G06
Pressure drop characteristics Adjusting screw revolution - Flow rate characteristics
0.8 500
ΔP=25 MPa
400
Flow rate (L/min)
(MPa) {×10 kgf/cm2}
0.6
Pressure drop
A→B
300
0.4
200 ΔP=7 MPa
0 0
0 100 200 300 400 500 0 1 2 3 4 5 6 7 8 9 10
Flow rate (L/min) Screw revolutions (number of revolutions)
G-71
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C2SW-G03, 06
G½
Conduit connection port
Manual operation
pin φ6
96
79.5
25
APB
Y
40
Hexagonal flat
lock nut: 17
A
T
B
6
φL φ11 φ6 φN
Maximum C φM φ17.5 Maximum D
Adjusting screw
Maximum F (width across flats: 7)
G H
Port B
J K
Mounting face (conforming standard)
C2W-G03: ISO 5781-06-07-0-00
C2W-G06: ISO 5781-08-10-0-00
X
Q
E
B
P
A Y
S X
R
Port A
Port Y (drain) NPTF threaded
Dimensions
Model No.
A B C D E F G H J K L M N P
C2SW−G03 77 30 61 48 88 214 23 105 15 61 16 24 16 33.3
C2SW−G06 95 40 72 60.5 102 257.5 27 125 14 82 24 34 16 39.7
Model No. Q R S T U X Y
C2SW−G03 66.7 10.65 9.05 44 18.5 42.9 213
G-72
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C2SW-G03, 06
16
G
14
2
1
3
4
13 12 7 8 9 10 11
G-73
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Nomenclature
- C 4 S - G 06 - 7 QD - 30 -
1 2 3 4 5 6 7 8 9 10 11 12 13
1 Applicable fluid code 8 Pressure adjustment range of counterbalance
No designation: Petroleum-based hydraulic fluid valve at port A
H: Water-glycol hydraulic fluid 1: Up to 7 MPa {Up to 70 kgf/cm 2}
F: Phosphate ester hydraulic fluid 2: Up to 16 MPa {Up to 160 kgf/cm 2}
3: Up to 25 MPa {Up to 250 kgf/cm2}
2 Model No.
C4S: Type C4 solenoid pilot valve 9 Voltage code for the solenoid valve
A: AC 100 V (50/60 Hz), AC 110 V (60 Hz)
3 Compound function B: AC 200 V (50/60 Hz), AC 220 V (60 Hz)
No designation: Without throttle function P: DC 24 V
T: With meter-in throttle function at ports A and B
10 Design No.
4 Connections (The design No. is subject to change)
G: Gasket mount type
11 Cartridge valve option code *1
5 Nominal diameter No designation: Standard cartridge valve type
06: ¾ K: Shockless cartridge valve type
Specifications
Nominal Maximum operating pressure Maximum flow rate Permissible back pressure Mass
Model No.
diameter MPa {kgf/cm2} L/min MPa {kgf/cm2} kg
Model code Nominal diameter Connection port diameter Mass kg C4S-G06 M12 × 90 6 80 to 100 {800 to 1000}
JS-06M Rc¾
¾ 5.2
JS-06M08 Rc1
Refer to Page S-9 for the dimensions of the sub-plate.
G-74
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Handling
Adjusting switching response
The response can be adjusted by changing the adjusting fixed throttles (NPTF1/ 16).
The opening/closing speeds from port P to port A, from port P to port B, and from port B to port T can be adjusted using
the fixed throttle for each cartridge element at PA, PB, and BT.
At shipment, the product is equipped with fixed throttles of φ1.4 at PA and PB and of φ1 at BT.
If you require fixed throttles other than these, order them separately by referring to the model codes below.
Model code: T1-16- (: Throttle diameter code) Tightening torque: 6 to 7.5 N·m {60 to 75 kgf·cm}
Throttle diameter code 06 07 08 09 10 12 14 16 18 20 25
Fixed throttle diameter φ0.6 φ0.7 φ0.8 φ0.9 φ1 φ1.2 φ1.4 φ1.6 φ1.8 φ2 φ2.5
A→B A B
Pressure drop
C
Pressure drop
B→A
A→B A→T
A→T B→A
1 1
P→B
P→B a b ab
P→A
P→A
0 0 P T
0 100 200 300 400 0 100 200 300 400
Flow rate (L/min) Flow rate (L/min)
300
16 C
ΔP = 7 MPa
Pressure
14
12 200
7 a b ab
5
100
3 ΔP = 2 MPa
0 0 P T
0 100 200 300 400 0 2 4 6 8 10
Flow rate (L/min) Adjusting screw revolutions (number of revolutions)
Note: The line marked with () indicates the minimum adjustment pressure of the counterbalance valve function.
G-75
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100
SOL.b 48 48
G½ Conduit connection port
96
79.5
Decompression
60
Responsive
adjusting position
Slot for hex key: 5
SOL c
55
426
40
APB
175
130
71.5
65
2-φ6
4-φ25 φ13.5
2-φ18
4-φ35 φ20
Flow rate adjusting screw
Width across flats: 7
413.6
136 277.6
119.5 38.8 154 38 38.8
92.1
116
74.6
73
Maximum 85
Cylinder port A
With C4ST-G06-7QD
17.4
4.8
19
12
G-76
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39 26
24
35
49 47
21
48 46
20
36
59
37
34 G
16
44
APB
40 25 41 31 45 32
19 15
43
17 9 7 3 22 5 12 1 27 4 14 6 2 9 17 10 42
53 51
Sealing part table
Part No. Name Quantity Part specifications
G-77
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Nomenclature
- JSC - 01 - 2 - 10 -
1 2 3 4 5 6 7 8
1 Applicable fluid code 5 Maximum operating pressure
No designation: Petroleum-based hydraulic fluid 2: 25 MPa {250 kgf/cm2}
F: Phosphate ester hydraulic fluid
6 Voltage code
2 Model No. (See the solenoid specification table)
JSC: J series seat type solenoid valve
7 Design No.
3 Connections (The design No. is subject to change)
G: Gasket mount type
C: Cartridge mount type
8 Option code
No designation: Lead wire type
4 Nominal diameter C: DIN connector type (without lamp)
01: ⅛ CL: DIN connector type (with lamp)
Specifications
Maximum Maximum Maximum switching Mass kg
Nominal Leak amount
Model No. operating pressure flow rate frequency
diameter cm 3
/min Gasket mount type (G) Cartridge mount type (C)
MPa {kgf/cm2} L/min Times per minute
JSC-01 ⅛ 25 {250} 15 240 0.25 maximum 0.97 0.27
G-78
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(B → A) AC
Pressure drop
Excited 0.03
0.5 DC
Inlet port → Outlet port Demagnetized 0.03 to 0.04
(A → B)
( )
Showing the values Note: The operation time may change slightly depending on the conditions of use
0 measured with (pressure, flow rate, hydraulic fluid viscosity, etc.).
0 5 10 15
a gasket type
Flow rate (L/min) sub-block fitted
G
G-79
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0.05 P
2
Lead wire 0.75 mm
10
T
200
3.2a
1 46 M22 × 1.5, depth 22
φ0.05 P 29 (Drill hole depth)
Port A side M22 × 1.5
60°
23
P
a 1.6a
3.2
φ18.9 −0.05
φ26.5 ±0.2
15°
0
(42.5)
1.6a
φ23.8 ±0.1
φ19 +0.03
45°
φ30
0
(19.5)
Counter bore
77.5
37.5
46
43
23
φ5.3 φ7 46
φ12
112
JSC-G01-2-10-C (L) (Option)
7.45
0.75
15.5
31.75
25.9
5.1
31
B A 84
12.7
21.5
30.2
40.5 12.25 The direction of the coil can be changed as
required by loosening the button bolt.
61
1 2 3 4 5
Sealing part table
Part No. Name Part specifications Quantity
1 Backup ring JIS B 2407 bias cut P15 1
2 O-ring JIS B 2401 1BP15 1
3 O-ring AS568-116 (NBR, Hs90) 1
4 O-ring JIS B 2401 1BP12 1
5 O-ring JIS B 2401 1BP11.2 1
G-80
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B B
A
A
Features
No hydraulic locking occurs even during long periods of pressurized operation
G
Nomenclature
Specifications
Cartridge drainage
Maximum operating Maximum Maximum switching Leak volume
Nominal Cartridge area Mass
Model No. pressure flow rate frequency amount cm3 *4
diameter ratio *3 kg
MPa {kgf/cm2} L/min Times per minute cm3/min
(1) (2)
C2SL-G03 ⅜ 200 0.25 1.5 2 5.2
25 {250} 240 AA:AF = 1:1.6
C2LS-G06 ¾ 500 maximum 3.5 5 8
Note: *3 Area at port A (AA) : Area at port F (AF)
*4 Cartridge drainage volume (1) Model code: C2SL
(2) Model code: C2SLT, C2SL-K
Refer to JSC-01 on Page G-78 for the solenoid specifications.
Accessories
Hexagon socket Tightening torque
Model No. Quantity
head cap bolt N·m {kgf·cm}
C2SL-G03 M10 × 60 4 51 to 68 {510 to 680}
C2SL-G06 M10 × 75 4 51 to 68 {510 to 680}
G-81
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Handling
Flow A → B cannot be utilized with the solenoid either energized or demagnetized.
Flow rate adjusting method (with C2SLT energized)
Turning the flow rate adjusting screw counterclockwise increases the flow rate.
Since a large force will be required to operate the flow rate adjusting screw when the pressures at ports A and B increase,
adjust the flow rate at 10 MPa {100 kgf/cm 2} maximum.
The flow rate will not be zero even when the flow rate adjusting screw is fully tightened. See the minimum control flow
rate characteristics.
Adjusting response at switching
Adjustment using the fixed throttles
The response can be adjusted by changing the responsive adjusting fixed throttles (NPTF1/ 16).
At shipment, the product is not equipped with fixed throttles.
If you require fixed throttles, order them separately by referring to the model codes below.
Model code: T1-16- (: Throttle diameter code) Tightening torque: 6 to 7.5 N·m {60 to 75 kgf·cm}
Adjustment using the pilot throttle valve
To control the opening speed and closing speed of the valve separately, stack size 02 stack valves below the solenoid pilot
valve. When using stack valves, order mounting bolts separately by referring to the table below since the mounting bolts
required differ depending on the stacking height.
Shocks at switching can be suppressed by using the shockless cartridge valve type (option code: K).
G-82
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0.8 0.8
100 ΔP = 7 MPa
10 10
0.6 0.6
03 03
ΔP = 1 MPa
0.4 0.4 50
0.2 0.2
0 0 0
0 50 100 150 200 0 50 100 150 200 0 1 2 3 4 5 6 7 8 G
Flow rate (L/min) Flow rate (L/min) Screw revolutions (number of revolutions)
supply
8
150
AC 0.025 to 0.035
Time (ms)
6
100
DC 0.035
4
50
Note:
2 *5 With the pressure at port B set at 25 MPa
{250 kgf/cm2} when demagnetized and the
0 0 port A vent to the tank for C2SL-G03-10P-10
0 5 10 15 20 25 0 50 100 150 200 *5 The closing time may change slightly
Differential pressure (MPa) {×10 kgf/cm2} Flow rate (L/min) depending on the differential pressure.
10 ΔP = 7 MPa
10
0.4 0.4 200
ΔP = 2 MPa
0.2 0.2 100
03 03
0 0 0
0 100 200 300 400 500 0 100 200 300 400 500 0 1 2 3 4 5 6 7 8 9 10
Flow rate (L/min) Flow rate (L/min) Screw revolutions (number of revolutions)
Minimum control flow rate characteristics Response (closing time) *6 Response (opening time)
With C2SLT energized
12 200 Power
Opening time (Sec.)
supply
Minimum control flow rate (L/min)
10
150 AC 0.025 to 0.035
8
Time (ms)
6 100 DC 0.035
4 Note:
50 *6 With the pressure at port B set at 25 MPa
2 {250 kgf/cm2} when demagnetized and the
port A vent to the tank for C2SL-G06-10P-10
0 0
0 5 10 15 20 25 0 100 200 300 400 500 *6 The closing time may change slightly
Flow rate (L/min) depending on the differential pressure.
Differential pressure (MPa) {×10 kgf/cm2}
G-83
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A
B2 B2
T
B1
B
B1
6
φL φ11 φ6 φN
φM φ17.5
F Lock nut
(width across flats: 17)
E
Port B
J K
X
G
Maximum AA
U
B Adjusting screw
(width across flats: 7)
C2SLT-G - -10
P
A Y
Screw adjusting type
S X
W
Port A
AB
C2SLT-G--10-D
Digital handle type
Dimensions
Model No.
A B C D E F G J K L M N P U
Model No. W S T X AA AB
G-84
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26
25
14 1 9 3 2 5 7 12 8 18 16 10 15 17
C2SLT-G03, 06
20
23 24
4 19 11 15 21 22
12 Backup ring 4 Bias cut for AS568-020 4 Bias cut for AS568-122
G-85
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Nomenclature
- DMO 4 - -
1 2 3 4 5 6 7 8
1 Applicable fluid code 5 Connections
No designation: Petroleum-based hydraulic fluid, water-glycol G: Gasket mount type
hydraulic fluid T: Screw connection type
F: Phosphate ester hydraulic fluid 6 Nominal diameter
2 Model No. 03: ⅜ 06: ¾
DMO: D series manually operated valve 7 Spool type (See the model table)
3 Number of directions
8 Spool operating method (See the model table)
4: 4-way valve
C: Spring center type
4 Number of positions B: Spring offset type
2: 2-position valve N: No-spring type (with detent)
3: 3-position valve
Specifications
Maximum operating Maximum Permissible back Mass
Nominal kg
Model code pressure flow rate pressure
diameter
MPa {kgf/cm2} L/min MPa {kgf/cm2}
Gasket mount type (G) Screw connection type (T)
DMO4-03 ⅜ 25 7 4.2
14 {140} 7 {70}
DMO4-06 ¾ 75 11 6.5
7 8 : Model table
JIS graphic symbols JIS graphic symbols JIS graphic symbols
Model code Model code Model code
for hydraulic system for hydraulic system for hydraulic system
AB AB AB
DMO4-3-2C DMO4-3-66C DMO4-3-5N
PT PT PT
AB AB AB
DMO4-3-3C DMO4-3-2N DMO4-3-66N
PT PT PT
AB AB AB
DMO4-3-4C DMO4-3-3N DMO4-2-2B
PT PT PT
AB AB AB
DMO4-3-5C DMO4-3-4N DMO4-2-3B
PT PT PT
G-86
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Handling
Tighten the piping for the screw connection type with the Model code Tightening torque N·m {kgf·cm}
tightening torque given in the table to the right.
DMO4-T03 70 to 80 {700 to 800}
DMO4-T06 90 to 110 {900 to 1100}
14 21 17 25 20 22 7
6
24 27 19 11 9 2 3 18 10
23
4 20 1 17 25 21 22 7
G-87
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φ35
F P P H 9
S
S
E
H
D
K
J
K
Cylinder port B
J
Cylinder port A N N
H 9 2N
S
18 φL
18 φL
18
18
X
K
T
J
X
Maximum V D
D
N N
18 φL
18
X
A 9 A
R T L L
B
φF
B
φF
D
D
H
C
H
C
φ35
A 9
φG φG 2M
B
φF
φK M M φK
Maximum N E φJ E φJ
D
H
C
φG
6
φK M M
φ6
E φJ
G-88
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Nomenclature
- JM - G 02 - - 20 -
1 2 3 4 5 6 7 8
G
1 Applicable fluid code 5 Spool type (See the model table)
10
4 19 5 18 1 2 11
1.0
(4)
(3)
0.5
(2)
(1)
0
0 10 20 30
Flow rate (L/min)
7
6 8 17 16 15 3
G-89
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5 6 : Model table
Pressure drop characteristics Pressure drop characteristics
JIS graphic symbols (See the performance curves) JIS graphic symbols (See the performance curves)
Model code Model code
for hydraulic system P → A B→T for hydraulic system P → A B→T
P→T P→T
P→B A→T P→B A→T
AB AB
JM-G02-2C (1) (1) − JM-G02-3N (2) (2) (2)
PT PT
AB AB
JM-G02-3C (2) (2) (2) JM-G02-4N (1) (2) −
PT PT
AB AB
JM-G02-4C (1) (2) − JM-G02-5N (1) (1) (4)
PT PT
AB AB
JM-G02-5C (1) (1) (4) JM-G02-6N (3) (3) (5)
PT PT
AB AB
JM-G02-6C (3) (3) (5) JM-G02-66N (3) (3) (5)
PT PT
AB AB
JM-G02-66C (3) (3) (5) JM-G02-2E (2) (2) −
PT PT
AB AB
JM-G02-2N (1) (1) − JM-G02-2B (2) (2) −
PT PT
Note: ln the transient period of switching, all ports are blocked with spool types/operating methods 6C and 6N, and all ports are open with spool types/
operating methods 66C and 66N.
31.75
31
φ9.5
220
90°
φ5.3
0.75
21.5
8.5
Cylinder port B
40.5 10
Tank port T
52.1
View A
37.5
25
2 positions
(2) (3)
G-90
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Nomenclature
- DRO 4 - 3 T 02 - 2 N
1 2 3 4 5 6 7 8 9
G
1 Applicable fluid code 5 Number of positions
Specifications
Nominal Maximum operating pressure Maximum flow rate Permissible back pressure Mass
Model code
diameter MPa {kgf/cm2} L/min MPa {kgf/cm2} kg
Handling
Dead angle
From the neutral position to start of flow: 7°20'
From the start of flow to the stroke end: 22°30' − 7°20' = 15°10'
P→B
P→A
0.3
A→T
B→T
0.2 1
0.1
2
0
0 1 2 3 4 5 6 7 8 9 10 11 11.5
Flow rate (L/min)
G-91
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Cylinder port B
Cylinder port A
30′
22° B
" a"
B
0
1
30′ A
Top
A 2 2°
132
108
R40
22°30′
Bottom P
P
T
22°30′ T
Pressure port P
Ball φ18
14
36
8.5
29
φ14
φ9
133
48.5
82
4-Rc¼ φ82
G-92
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Deceleration Valve
JIS graphic symbols for
hydraulic system
Features
Normally closed type
Enables acceleration/deceleration of a cylinder by adjusting the plunger stroke
with a cam mechanism
Nomenclature
- DDC - G -
1 2 3 4 5
G
1 Applicable fluid code 4 Nominal diameter
Specifications
Nominal Maximum operating pressure Maximum flow rate Cracking pressure Operating force Stroke Mass
Model No.
diameter MPa {kgf/cm2} L/min MPa {kgf/cm2} N {kgf} mm kg
DDC-G03 ⅜ 14 {140}
25
0.05 {0.5}
Approx. 150 {15} 10 4
DDC-G06 ¾ 75 Approx. 300 {30} 12 7
Model code Nominal diameter Connection port diameter Mass kg DDC-G03 M8 × 80 4 25 to 30 {250 to 300}
DDC-03M ⅜ Rc⅜ 1.5 DDC-G06 M12 × 90 4 85 to 110 {850 to 1100}
DDC-06M ¾ Rc¾ 2
Refer to Page S-9 for the dimensions of the sub-plate.
Handling
Directly connect the drain piping to the tank without merging it with other tank piping.
Use a cam with an inclination angle of no greater than 30°.
Performance curves
Stroke - opening area characteristics
DDC-G03 DDC-G06
2.0
DDC-G03-2
3.0
Opening area (cm2)
Normally closed
Opening area (cm2)
1.5
DDC-G03-3 DDC-G06-3
Normally open 2.0 Normally open
1.0
DDC-G03-2
1.0 Normally closed
0.5
0 0 1 2 3 4 5 6 7 8 9 10 0
0 2 4 6 8 10 12 14
Start opening
Fully closed
Fully closed
G-93
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φL
B
M
D
φE φN
K
φJ
φG
φF
φ16
Dimensions
Model No.
A B C D E F G J K L M N T U AA AB
DDC-G03 141 97 59.4 37 14 22 4 5 6 14 63 9 90 70 40 60
DDC-G06 167 123 67.4 40.7 22 30 4.8 4 10 20 70.7 14 100 76 58 82
19
15
16
8
9 3 4 13 17 12 6 5 14 1 20 7
G-94
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PT
Nomenclature
- DD 2 - 2 02
1 2 3 4 5 6
G
1 Applicable fluid code 4 Number of positions
Specifications
Nominal Maximum operating pressure Maximum flow rate Operating force Stroke Mass
Model code
diameter MPa {kgf/cm2} L/min N {kgf} mm kg
M8 × 70 4 20 to 25 {200 to 250}
Handling
Directly connect the tank piping to the tank without merging it with other tank piping.
Operate the valve with a cam. Use a cam with an inclination angle of no greater than 35°.
Switch operation requires a minimum stroke of 8 mm.
G-95
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63.5
54
32
φ11 φ8.8 With plunger depressed 4
φ16 Stroke: 12.5 φ12
Pressure port P
48 12 20
10
P 10
T 25
40
50
70
A
DD2-T02 78
39 φ10.3
φ12
32
54
62
42
A
53
P
70.5
133.5
Cylinder port B
B
7.2
Cylinder port A
T
15
Pressure port P
Tank port T 4-Rc¼
6
60 30
φ40
G-96
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G-97
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guide pages at the front of this catalog. For latest information, PDF catalogs and operation manuals
G-98