QUALITY ASSURANCE PLAN (QAP)
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Product : Polyethylene (PE) pipes for water supply conforming to IS 4984:2016
Size : PE100 PN6 DN110 to 250mm
Specification.: IS 4984:2016 with latest amendment
Manufacturer : The Supreme Industries Ltd., Unit -3, Gadegaon, Tal- Jamner, Dist Jalgaon-425114
Contractor : M/s IIP Infra Patel Sillod JV Plo no 18 T sector, STPI, MIDC opp. Garware Stadium Chh Sambhajinagar-
431006
Consignee : Chief Officer Municipal Council Sillod.
Project: Sillod Water Supply Scheme For Sillod Town Under MSJNMA-Working Survey, Conventional WTP of
3.5MLD, Approach Road, MBR to ESR Gravity main DIK-7, Elevated Service Reservoirs, Utility Room
3mx3m, Distribution system HDPE, Road rein statement, Trial Run, Compound Wall for ESR & Solar Power
Plant, Electric Pole Shifting, Solar Power Plan.
QAP No & Dt. SIL/QAP/4984-16/24-25/16 Dt. 26.06.2024
Sr. Clause Test Inspection
Name of test Sample Requirement
No. No. Method MFG. TPIA* Client/
1. Raw Material Inspection (Raw material conforming to IS 4984:2016 with latest amendment) Consultant*
1 5.2 Base Density 1 Nos/Lot IS 7328 940 to 960 kg/m³ P/R R R
2 5.2 Melt Flow Rate 1 Nos/Lot IS 2530 0.15 to 1.1 gm/10 min. P/R R R
3 5.2 Oxidation induction time 1 Nos/Lot Annex-B ≥ 20 minute P/R R R
4 Table-2 Volatile matter 1 Nos/Lot Annex-C 350 mg/kg P/R R R
5 Table-2 Water Content * 1 Nos/Lot Annex-D 300 mg/kg R R R
6 5.4 Anti-oxidant 1 Nos/Lot - IS 4984 R R R
2. Finish Products Inspection (a) Visual & Dimensional test
7 6.2 Colour of the pipes Table-9 IS 4984 Black P w w
8 6.2.1 Identification of stripes Table-9 IS 4984 Blue P w w
9 7.1 Visual Appearance Table-9 IS 4984 IS 4984 P w w
10 7.1 Maximum out of square. Table-9 IS 4984 IS 4984 P w w
11 7.2 Length of Pipes Table-9 IS 4984 6/12Mtr. P w w
12 7.3 Coiling (only for coils) Table-9 IS 4984 IS 4984 P w w
13 7.4 Mean Outside Diameter Table-9 IS 4984 IS 4984 P w w
14 7.4 Wall Thickness Table-9 IS 4984 IS 4984 P w w
15 7.4 Ovality Table-9 IS 4984 IS 4984 P w w
b) Lot Acceptance test
16 8.2 Reversion test 3/size Annex-F Max. 3 % P w w
17 8.3 (a) Carbon black content 3/size IS 2530 2 to 3 % P w w
(b) Carbon black 3/size IS 2530 Satisfactory P w w
dispersion
18 8.4 Melt Flow Rate 3/size IS 2530 0.15 to 1.1 gm/10 min. P w w
19 8.5 Oxidation Induction Time 3/size Annex-B ≥ 20 minute P w w
20 8.7 Density 3/size IS 7328 940 to 960 kg/m³ P w w
21 8.9 Yield Strength 3/size Annex-H 15 Mpa min. P w w
Elongation at break 3/size Table-6 ≥ 350 % P w w
Rishikant Soni
Quality Assurance
QUALITY ASSURANCE PLAN (QAP)
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QAP No & Dt. SIL/QAP/4984-16/24-25/16 Dt. 26.06.2024
Sr. Clause Test Inspection
Name of test Sample Requirement
No. No. Method MFG. TPIA* Client/
(b) Performance Requirement (Type Test) Consultant*
22 8.1.1 (i) At 27°C for 100 Hr.** Clause-9 Annex-E The Pipes under test P/R R R
Internal (ii) At 80°C for 48 Hr. 2/size Annex-E shall show no signs P R R
pressure (Acceptance) of localized swelling,
creep leakage or weeping
(iii) At 80°C for 165 Hr.** Clause-9 Annex-E P/R R R
rupture and shall not brust
(iv) At 80°C for 1000 Hr.** Clause-9 Annex-E during the prescribed P/R R R
test period
23 8.1.2 80°C for 48 Hr. for Pipe Clause-9 Annex-E P/R R R
Joint**
24 8.10 Slow crack growth Rate** Clause-9 Annex-E P/R R R
25 8.6 Overall Migration** Clause-9 IS 9845 10 mg/dm² Max. P/R R R
26 8.8 Tensile strength for butt- Clause-9 Annex-G IS 4984 P/R R R
fusion**
Mfr. Manufacturer, P=Perform, R= Reviewed, W= Witnessed, W/R=Witnessed or reviewed, TPIA*=Third Party Inspection
Agency.
Marking :(Ex.) Supreme PExx PNxx DNxx SDRxx ISI logo IS 4984:16 CM/L No. B No. code TSILG
Note
Supplier's or internal Test Report will be provided
* Recommended raw material P5300/ 46GP003/HE3490LS or similar.
* Only applicable if the measured volatile content is not in conformity with its specified requirement.
** Type Test conducted as per frequency given by BIS and Internal test reports will be provided for review.
Rishikant Soni
Quality Assurance
