Component Locations KENR8567-01

Tap Locations February 2014

Description
Part
Number
Schematic
Location
Machine
Location
Pressure, Sampling, and Sensor
FLUID POWER SYMBOLS
Accumulator GP - Pilot Oil 1 200-0750 C-8
BASIC COMPONENT SYMBOLS
Cooler GP - Hydraulic Oil 2 169-3806 D-3 Tap Schem atic
Cover 3 235-0399 A-5
Num ber
Description
Location
1 MAIN AUX

Cylinder GP - Dual Tilt 4 227-0841 C-1

Cylinder GP - Lift 5
227-0843 (STD)
C-2
CP Pilot Supply B-7 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
227-0844 (LGP)
CPG Accumulator C-8
Cylinder GP - Ripper Lift
Cylinder GP - Single Tilt
6
7
227-0842
233-9134
E-8
B-2 HA Implement Pump Discharge at Valve D-8 HA VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Element AS - Oil 8 1R-0777 B-3 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

Manifold - Flexxaire Fan 9 6T-9559 B-8

HB Implement Pump Signal F-4 COMPENSATED)

Manifold GP - Control (Implement Pilot) 10 226-4751 D-8 MA Steering Port A F-7 VALVE ENVELOPES VALVES VALVE PORTS
Manifold GP - Valve (Inlet) 11 235-0401 D-6
Motor GP - Steering 12 159-7156 E-8
MB Steering Port B E-7
Pump GP - Implement, Steering 13 227-0830 F-4 SOS Oil Sampling C-8 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Sensor GP - Pressure (Bulldozer Lift, Grade Control) 14 237-0957 B-3
Tank GP - Hydraulic 15 224-4946 C-3 CONTROL VALVES CHECK VALVES
Valve - Cooler Bypass 16 9T-3004 C-4 AB A B

Valve - Resolver (Grade Control) 17 263-3912 A-3

P T P T
Valve GP - Bulldozer, Steering 18 224-4936 E-6 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
E-6 SYMBOL LOADED CONTROLLED
Valve GP - Bulldozer, Steering, Ripper 19 224-4937
Valve GP - Breather 20 3G-4783 C-3 FLUID STORAGE RESERVOIRS
Valve GP - Bulldozer (Grade Control) 21 234-5126 C-4

20
Valve GP - Bulldozer Pilot 22 200-0189 B-3
Valve GP - Control (Bulldozer Lift) 23 235-0403 C-6
C-6
8
Valve GP - Control (Bulldozer Tilt) 24 235-0404 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve GP - Control (Ripper Lift)

Valve GP - Control (Steering)
25
26
235-0405
235-0402
B-6
D-6
HB D6R Track-Type Tractor MEASUREMENT ROTATING SHAFTS

Hydraulic System
Valve GP - Counterbalance 27 227-0832 E-7
Valve GP - Quick Drop 28 227-0831 D-3
Valve GP - Ripper Control 29 167-1177 A-8 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve GP - Shuttle (Bulldozer Lift, Grade Control) (C1) 30 238-4986 C-6

CP CPG SOS COMBINATION CONTROLS
Valve GP - Shuttle (Bulldozer Lift, Grade Control) (C2)
Valve GP - Shuttle (Bulldozer Tilt, Grade Control) (C3)
31
32
238-4986
238-4986
C-5
B-6
EMM1-UP
Valve GP - Shuttle (Bulldozer Tilt, Grade Control) (C4) 33 238-4986 C-5 JEN1-UP
Valve GP - Solenoid
Valve GP - Solenoid (Blade Control)
34
35
201-0950
235-4605
B-7
D-4
S6T1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve GP - Solenoid (Flexxaire Fan) 36 3E-9205 B-8 S6X1-UP MANUAL CONTROL SYMBOLS

S6Y1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

34 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

16 FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

TANK GP - HYDRAULIC 15 MANIFOLD GP - CONTROL 10 © 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

18 3 HYDRAULIC SYMBOLS (ELECTRICAL)

19 G
M
25
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

24
4 DUAL TILT OPTION
22 29

KENR8567-01
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
23 (ADJUSTABLE) SWITCH

5
ELECTRICAL SYMBOLS (ELECTRICAL)

6 26

PRESSURE TEMPERATURE LEVEL FLOW

11 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

28
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

VIEWED FROM LEFT SIDE CURRENT STANDARD CURRENT STANDARD

7 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
36 VALVE GP - DOZER, STEERING, RIPPER WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
9
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

14 IDENTIFICATION

17
21
MB 35
13
27 35

2 33
12 32
MA

31 30

VIEWED FROM RIGHT SIDE

VIEWED FROM RIGHT SIDE

COMPONENT LOCATIONS VALVE GP - GRADE CONTROL
 8 7 6 5 4 3 2 1
MOTOR FLUSHING CIRCUIT

MA

PUMP DISCHARGE
F F
(13) PUMP GP
IMPLEMENT, STEERING
227-0830

SIGNAL TO PUMP

HB

(27) VALVE GP
(12) MOTOR GP COUNTERBALANCE
STEERING 227-0832
159-7156 MB
E E

(18) VALVE GP
BULLDOZER, STEERING
224-4936

(19) VALVE GP PUMP FLUSHING CIRCUIT

BULLDOZER, STEERING, RIPPER
(6) CYLINDER GP 224-4937
RIPPER LIFT
227-0842

(11) MANIFOLD GP
VALVE (INLET) (2) COOLER GP
235-0401 HYDRAULIC OIL
169-3806

(35) VALVE GP
SOLENOID (BLADE CONTROL)
235-4605

(26) VALVE GP
CONTROL (STEERING)

C1

C2

C3

C4
D 235-0402 D
HA

(10) MANIFOLD GP
CONTROL
226-4751 (28) VALVE GP
QUICK DROP
227-0831

SUCTION
STEERING
(21) VALVE GP (5) CYLINDER GP
(23) VALVE GP BULLDOZER (GRADE CONTROL) LIFT
(31) VALVE GP 234-5126 227-0843
CONTROL (BULLDOZER LIFT)
SHUTTLE (BULLDOZER LIFT, 227-0844
235-0403
GRADE CONTROL) (C2)
(Dimensions: 39 inches x 28 inches)

238-4986
(30) VALVE GP (16) VALVE
(33) VALVE GP COOLER BYPASS
SHUTTLE (BULLDOZER LIFT,
SOS GRADE CONTROL) (C1)
SHUTTLE (BULLDOZER
TILT, GRADE CONTROL) (C4)
9T-3004 (20) VALVE GP
BREATHER
KENR8567-01

238-4986 235-0403 3G-4783

C CPG C
CPG
P
(15) TANK GP
BULLDOZER LIFT HYDRAULIC
224-4946

(4) CYLINDER GP
DUAL TILT
(1) ACCUMULATOR GP 227-0841
PILOT OIL (24) VALVE GP
200-0750 CONTROL (BULLDOZER TILT)
235-0404
(34) VALVE GP
SOLENOID
201-0950

(36) VALVE GP (32) VALVE GP

30 Page,

SOLENOID (FLEXXAIRE FAN) SHUTTLE

3E-9205 (BULLDOZER TILT, DUAL TILT OPTION
GRADE CONTROL) (C3)
238-4986
C1=PUSH (8) FILTER ELEMENT AS
C1
C2

BULLDOZER TILT OIL

C2=PULL
1R-0777
B RAISE B
S-1
P T
S-2
CP LOWER

TILT RIGHT SINGLE TILT OPTION

(25) VALVE GP LINE PATTERNS
TILT LEFT (7) CYLINDER GP
CONTROL (RIPPER LIFT)
P T SINGLE TILT Pressure Line
235-0405 (14) SENSOR GP 233-9134
PRESSURE (BULLDOZER LIFT, GRADE CONTROL) Pilot / Load Sensing Pressure
BULLDOZER TILT 237-0957
BULLDOZER LIFT Drain / Return Lines
1 2 3 4
(9) MANIFOLD Component Group
FLEXXAIRE FAN
6T-9559 (22) VALVE GP CALLOUTS
ELEC. DET.
RAISE BULLDOZER PILOT
YY Taps (Pressure, Sampling, Sensor - by letter)
200-0189
LOWER DL DL D Connectors (By letter)

RIPPER (3) COVER Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
235-0399 Component LocationsTable)
(29) VALVE GP 3 4
138-1234 Part Number

RIPPER CONTROL
Tap Locations
167-1177 FLOAT PILOT BOOST SIGNAL
Pressure, Sampling, and Sensor
1 T S 2 3 T S 4 Tap Schematic HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Description
Number Location PILOT PUMP OUTPUT
CP Pilot Supply B-7 MAIN PUMP OUTPUT
RETURN CPG Accumulator C-8 DOZER LIFT CIRCUIT
HA Implement Pump Discharge at Valve D-8 STEERING CIRCUIT
A HB Implement Pump Signal F-4 SUPPLY LINE A
(17) VALVE DRAIN / RETURN LINE
MA Steering Port A F-7
PILOT SUPPLY RESOLVER (GRADE CONTROL) 613
MB Steering Port B E-7
PILOT DRAIN 263-3912 5767
SOS Oil Sampling C-8 ELECTRICAL CIRCUITS
3 T S 4

THIS SCHEMATIC IS FOR THE D6R TRACK-TYPE TRACTOR HYDRAULIC SYSTEM

MEDIA NUMBER: KENR8567-01
SCHEMATIC PART NUMBER: 323-2238, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1