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ISL Cold Rolled Steel E Brochure - Compressed

International Steel Limited Cold Rolled Steel Brochure

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Aamir Ghaffar
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100% found this document useful (1 vote)
302 views16 pages

ISL Cold Rolled Steel E Brochure - Compressed

International Steel Limited Cold Rolled Steel Brochure

Uploaded by

Aamir Ghaffar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

COLD ROLLED STEEL


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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

LARGEST FLAT STEEL MANUFACTURER


AND EXPORTER IN PAKISTAN

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INTERNATIONAL STEELS LIMITED
COLD| ROLLED
COLD ROLLED
STEEL STEEL

Table of Contents

Cold Rolled Steel 4

Manufacturing Process 5

Production Facilities 6

Quality Assurance  8

Applications10

Why ISL? 11

Value Added Services 12

Transport and Handling Precautions 14

Storing Precautions 15

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Cold Rolled Steel


ISL produces premium quality Cold Rolled Steel (Commonly known as Cold Rolled
Coil “CRC”) on a modern and advanced Cold Rolling Mill designed by SMS Siemag,
Germany. This state-of-the-art facility produces high quality steel products
with outstanding finish and workability. ISL’s cold rolled steel is highly valued by
customers in the automobile, home appliances, furniture, drum, tube, filter, tin
plate and various other industrial segments.

ISL’s CRC is provided in a range of product specifications, ranging from drawing


to structural, to meet our customers’ specific requirements. After the recent
expansion, ISL has the capacity to produce 1,000,000 MT of CRC annually.

MAX. WIDTH & THICKNESS*

• 1,250 mm
• 0.15 mm - 3.00 mm
(0.006” - 0.118”)

GRADES

As per ASTM A1008, JIS G3141


and equivalent standards

PROPERTIES

• Annealed, Skin-passed
• As Rolled
• Bright and Dull Finish
• Oiled / Unoiled

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Manufacturing Process

01 PICKLING 03 REWINDING / ELECTROLYTIC CLEANING* 05 SKIN-PASSING 07 PACKING


Hot rolled coils are descaled To reduce tension, coils are rewound Skin-passing enhances the mechanical properties, Packing is customizable
with hydrochloric acid before annealing surface flatness and texture of the steel. If required, according to customer
electrostatic oil is applied to the coils at this stage, requirements
in order to prevent oxidation

02 COLD ROLLING 04 ANNEALING 06 TENSION LEVELING


Pickled coils are reduced to the Coils are heated and then cooled in a Tension leveler removes unwanted curvature formed
desired thickness by cold rolling controlled atmosphere to achieve the on steel coil as a result of continuous rolling and
required properties of the steel ensures flatness through elongation of steel.
grade being produced Electrostatic oil is applied to the coils at this
stage to prevent oxidation

*Electrolytic Cleaning Line (ECL) improves the surface quality of our products specifically for automotive and appliances sector by cleaning the remaining rolling emulsion and iron fines.

Manufacturing Standards
Our products are manufactured as per ASTM A1008, JIS G3141 and equivalent standards related to commercial and structural grades in sheets and coils.

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Production Facilities
Strategically located in the heart of Pakistan’s largest business hub - Karachi and in close proximity of the sea port, ISL's cold rolled steel manufacturing
facility has a production capability of 1,000,000 MT per annum.

Technology Partners
ISL uses some of the world’s most advanced steel-making equipment, supplied by internationally renowned manufacturers, such as:

Grades and Specifications

ASTM A1008 JIS G3141 STANDARD WIDTH AVAILABLE


TYPE APPLICABLE NOMINAL THICKNESS
GRADES GRADES BEFORE SLITTING

CS Type A / B / C SPCC 0.006" - 0.118" (0.15 mm - 3.00 mm)


- SPCC-1 0.006" - 0.118" (0.15 mm - 3.00 mm)
Commercial
- SPCC-4 0.027" - 0.078" (0.70 mm - 2.00 mm)
- SPCC-8 0.006" - 0.118" (0.15 mm - 3.00 mm)
29.53" - 49.21"
DS Type A / B SPCE 0.019" - 0.118" (0.50 mm - 2.00 mm) (750 mm - 1,250 mm)
Drawing
EDDS SPCG 0.019" - 0.118" (0.50 mm - 2.00 mm)

Structural SS80 - 0.006" - 0.118" (0.15 mm - 3.00 mm)

Automotive - SPCF - 440 0.023" - 0.118" (0.60 mm - 2.00 mm)

High Carbon 0.027" - 39.37"


Grade 1050 S50C 0.023" - 0.059" (0.70 mm - 1.50 mm)
Structural Grade (750 mm - 1,000 mm)

*Thickness tolerance: 1/2 of ASTM A568 and 1/2 of JIS G3141

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INTERNATIONAL STEELS LIMITED
COLD| ROLLED
COLD ROLLED
STEEL STEEL

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Quality Assurance Tests


ISL carries out various quality assurance tests to ensure that the material complies with the usage parameters.

QUALITY TESTS PERFORMED EQUIPMENT

Universal tensile testing machine,


Precision tensile testing machine
TENSILE TEST
with arrangement for determining
R value and N value

CUPPING TEST Cupping test machine

HARDNESS TEST Vickers hardness tester, Rockwell superficial hardness tester

BEND TEST Hydraulic flattening press

FLUTING TEST Fluting mandrel

SURFACE FINISH Surface roughness tester

FLATNESS MEASUREMENT Surface plate

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INTERNATIONAL STEELS LIMITED
COLD| ROLLED
COLD ROLLED
STEEL STEEL

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Applications

AUTOMOTIVE HARDWARE AND GATES AND


COMPONENTS SANITARY DOOR FRAMES

DOMESTIC
PACKAGING DRUMS
APPLIANCES

ELECTRICAL OIL FILTERS BASE MATERIAL FOR


GOODS GALVANIZING AND
COATING

SWITCH GEARS TUBES AND


SECTIONS

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Why ISL?

AVAILABILITY PRODUCT QUALITY


ISL’s efficient inventory and supply chain ISL’s products are manufactured using high-
management system ensures that running quality raw material sourced from world’s leading
items are available ex-stock. tier-1 mills. The steel produced in ISL’s cutting-
edge facility completely conforms to the global
standards of steel manufacturing.

GLOBAL FOOTPRINT PRECISE DIMENSIONAL TOLERANCE


With close proximity to the country’s sea Minimal deviation in mechanical properties
port, ISL has a strategic location that due to state-of-the-art production and quality
provides efficient access to regional and control systems.
international markets.

NATION-WIDE SALES NETWORK AFTER SALES SUPPORT


A vast nationwide dealership network caters ISL being a customer-centric company, ensures
to all major cities of Pakistan. peace of mind to its customers with its
comprehensive after sales support and swift
handling of complaints and queries.

CUSTOMIZATION PACKING STANDARDS


ISL offers various value-added products and Exceptional packaging standards ensure that
services as per customer requirements, ISL products reach their destinations in a
ranging from special grade steel products to prime and “mill fresh” condition.
services like custom cutting and slitting.

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Value-added Services
CUT-TO-LENGTH
ISL has the capacity to provide cut-to-length material
depending on customer requirements.

THICKNESS RANGE
0.15 mm to 3.00 mm

COIL WIDTH
1,250 mm max.

COIL WEIGHT
25 tons max.

CUTTING WIDTH
min. 400 mm, max. 1,250 mm

CUTTING LENGTH
min. 300 mm, max. 5,000 mm

PALLET WEIGHT
2.5 MT max.

TOLERANCE OF CUTTING LENGTH


+/- 1 mm max.

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

SLITTING SPECIFICATIONS
ISL’s Service Center has the capability to provide slitted coils
as specified by customers.

THICKNESS RANGE
0.15 mm – 2.60 mm

COIL WIDTH
1,250 mm max.

COIL WEIGHT
25 tons max.

INTERNAL DIAMETER
508 mm

EXTERNAL DIAMETER
1,700 mm

SLIT WIDTH TOLERANCE


+/- 0.1 mm max.

MINIMUM SLITTED WIDTH


25 mm

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Transport and Handling Precautions

LIFTING DEVICES HANDLING WITH SLINGS FORKLIFT

Always use proper lifting devices like Nylon slings are preferred. Use rubber Do not push cut-sheets or roll
C-hook or parallel hooks, magnetic pads on coils where the sling comes in the coils with a forklift, since
lifters, nylon slings etc. to lift, load and contact with them. this could cause scratching.
unload coils and sheet packets.

RUBBER SHEETS SECURE LASHING

When transporting coils in trucks, use While transporting in containers,


rubber sheets beneath the coils or an coils must be lashed adequately
exclusive transport stand. and securely to avoid damage to the
products.

SKIDS SECURE STACKING

While stacking the coils on floor, While transporting, ensure that the
ensure that they are placed on proper stacked sheets are firmly secured down,
skids to avoid formation of dents. to avoid them slipping off due to
vibrations and movements.

MOVING & SHIFTING SLINGS & ROPES

While using lifter, always carry sheets Secure coils and sheet packets with
in a packed condition to prevent them slings/chains/ropes while transporting
from slipping or getting scratched. in trucks. Use rubber pads between
these fasteners and steel products.

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

Storing Precautions

DRY STORAGE
Keep the coil and sheets dry and store them in a well-ventilated place.

AVOID WETNESS AND CONDENSATION


If wetness or condensation is found, then dry it at once. An effective measure
is to dry a shipment with a fan or similar equipment while unpacking it.

COVERED STORAGE
Always store the sheets in a covered storage area.

OPEN STORAGE
Although not recommended, if in any case the sheets must be stored in the
open, the following precautions should be taken:

• Put sleepers such as square pieces of lumber at proper intervals on


the ground and then place the sheets on top of them.

• Lay sleepers on flat ground. The tops of the sleepers must be equally
leveled to prevent the sheets from warping.

• Ensure air circulation.

• Ensure that the sheets are covered with waterproof sheeting or


canvas to protect them from rain and sunlight.

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INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL

ISL MANUFACTURING FACILITY ISL SERVICE CENTER


399-405, Rehri Road, Landhi Industrial Area, Karachi Plot# LE-73-79, 102-103, 112-118, 125-129, Survey # NC.98, Near Arabian Country Club, National Industrial Park, Bin Qasim, Karachi
Tel: +92 (21) 3501 3104 - 5 | Fax: +92 (21) 3501 3108

HEAD OFFICE REGIONAL OFFICE LAHORE


101, Beaumont Plaza, 10, Beaumont Road, Karachi - 75530 Chinoy House, 6 Bank Square, Lahore - 54000
Tel: +92 (21) 111 019 019 | Fax: +92 (21) 3568 0373 Tel: +92 (42) 111 019 019

REGIONAL OFFICE MULTAN REGIONAL OFFICE ISLAMABAD


Office No. 708-A, The United Mall, Abdali Road, Multan Office No. 303-A, 3rd Floor, Evacuee Trust Complex, Sector F-5/1, Aga Khan Road, Islamabad EMAIL: info@isl.com.pk
Tel: +92 (61) 4570 571 Tel: +92 (51) 2823 0412, +92 (51) 2823 0413 WEBSITE: www.isl.com.pk

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