INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
COLD ROLLED STEEL
1
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
LARGEST FLAT STEEL MANUFACTURER
AND EXPORTER IN PAKISTAN
2
INTERNATIONAL STEELS LIMITED
COLD| ROLLED
COLD ROLLED
STEEL STEEL
Table of Contents
Cold Rolled Steel 4
Manufacturing Process 5
Production Facilities 6
Quality Assurance 8
Applications10
Why ISL? 11
Value Added Services 12
Transport and Handling Precautions 14
Storing Precautions 15
3
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Cold Rolled Steel
ISL produces premium quality Cold Rolled Steel (Commonly known as Cold Rolled
Coil “CRC”) on a modern and advanced Cold Rolling Mill designed by SMS Siemag,
Germany. This state-of-the-art facility produces high quality steel products
with outstanding finish and workability. ISL’s cold rolled steel is highly valued by
customers in the automobile, home appliances, furniture, drum, tube, filter, tin
plate and various other industrial segments.
ISL’s CRC is provided in a range of product specifications, ranging from drawing
to structural, to meet our customers’ specific requirements. After the recent
expansion, ISL has the capacity to produce 1,000,000 MT of CRC annually.
MAX. WIDTH & THICKNESS*
• 1,250 mm
• 0.15 mm - 3.00 mm
(0.006” - 0.118”)
GRADES
As per ASTM A1008, JIS G3141
and equivalent standards
PROPERTIES
• Annealed, Skin-passed
• As Rolled
• Bright and Dull Finish
• Oiled / Unoiled
4
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Manufacturing Process
01 PICKLING 03 REWINDING / ELECTROLYTIC CLEANING* 05 SKIN-PASSING 07 PACKING
Hot rolled coils are descaled To reduce tension, coils are rewound Skin-passing enhances the mechanical properties, Packing is customizable
with hydrochloric acid before annealing surface flatness and texture of the steel. If required, according to customer
electrostatic oil is applied to the coils at this stage, requirements
in order to prevent oxidation
02 COLD ROLLING 04 ANNEALING 06 TENSION LEVELING
Pickled coils are reduced to the Coils are heated and then cooled in a Tension leveler removes unwanted curvature formed
desired thickness by cold rolling controlled atmosphere to achieve the on steel coil as a result of continuous rolling and
required properties of the steel ensures flatness through elongation of steel.
grade being produced Electrostatic oil is applied to the coils at this
stage to prevent oxidation
*Electrolytic Cleaning Line (ECL) improves the surface quality of our products specifically for automotive and appliances sector by cleaning the remaining rolling emulsion and iron fines.
Manufacturing Standards
Our products are manufactured as per ASTM A1008, JIS G3141 and equivalent standards related to commercial and structural grades in sheets and coils.
5
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Production Facilities
Strategically located in the heart of Pakistan’s largest business hub - Karachi and in close proximity of the sea port, ISL's cold rolled steel manufacturing
facility has a production capability of 1,000,000 MT per annum.
Technology Partners
ISL uses some of the world’s most advanced steel-making equipment, supplied by internationally renowned manufacturers, such as:
Grades and Specifications
ASTM A1008 JIS G3141 STANDARD WIDTH AVAILABLE
TYPE APPLICABLE NOMINAL THICKNESS
GRADES GRADES BEFORE SLITTING
CS Type A / B / C SPCC 0.006" - 0.118" (0.15 mm - 3.00 mm)
- SPCC-1 0.006" - 0.118" (0.15 mm - 3.00 mm)
Commercial
- SPCC-4 0.027" - 0.078" (0.70 mm - 2.00 mm)
- SPCC-8 0.006" - 0.118" (0.15 mm - 3.00 mm)
29.53" - 49.21"
DS Type A / B SPCE 0.019" - 0.118" (0.50 mm - 2.00 mm) (750 mm - 1,250 mm)
Drawing
EDDS SPCG 0.019" - 0.118" (0.50 mm - 2.00 mm)
Structural SS80 - 0.006" - 0.118" (0.15 mm - 3.00 mm)
Automotive - SPCF - 440 0.023" - 0.118" (0.60 mm - 2.00 mm)
High Carbon 0.027" - 39.37"
Grade 1050 S50C 0.023" - 0.059" (0.70 mm - 1.50 mm)
Structural Grade (750 mm - 1,000 mm)
*Thickness tolerance: 1/2 of ASTM A568 and 1/2 of JIS G3141
6
INTERNATIONAL STEELS LIMITED
COLD| ROLLED
COLD ROLLED
STEEL STEEL
7
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Quality Assurance Tests
ISL carries out various quality assurance tests to ensure that the material complies with the usage parameters.
QUALITY TESTS PERFORMED EQUIPMENT
Universal tensile testing machine,
Precision tensile testing machine
TENSILE TEST
with arrangement for determining
R value and N value
CUPPING TEST Cupping test machine
HARDNESS TEST Vickers hardness tester, Rockwell superficial hardness tester
BEND TEST Hydraulic flattening press
FLUTING TEST Fluting mandrel
SURFACE FINISH Surface roughness tester
FLATNESS MEASUREMENT Surface plate
8
INTERNATIONAL STEELS LIMITED
COLD| ROLLED
COLD ROLLED
STEEL STEEL
9
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Applications
AUTOMOTIVE HARDWARE AND GATES AND
COMPONENTS SANITARY DOOR FRAMES
DOMESTIC
PACKAGING DRUMS
APPLIANCES
ELECTRICAL OIL FILTERS BASE MATERIAL FOR
GOODS GALVANIZING AND
COATING
SWITCH GEARS TUBES AND
SECTIONS
10
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Why ISL?
AVAILABILITY PRODUCT QUALITY
ISL’s efficient inventory and supply chain ISL’s products are manufactured using high-
management system ensures that running quality raw material sourced from world’s leading
items are available ex-stock. tier-1 mills. The steel produced in ISL’s cutting-
edge facility completely conforms to the global
standards of steel manufacturing.
GLOBAL FOOTPRINT PRECISE DIMENSIONAL TOLERANCE
With close proximity to the country’s sea Minimal deviation in mechanical properties
port, ISL has a strategic location that due to state-of-the-art production and quality
provides efficient access to regional and control systems.
international markets.
NATION-WIDE SALES NETWORK AFTER SALES SUPPORT
A vast nationwide dealership network caters ISL being a customer-centric company, ensures
to all major cities of Pakistan. peace of mind to its customers with its
comprehensive after sales support and swift
handling of complaints and queries.
CUSTOMIZATION PACKING STANDARDS
ISL offers various value-added products and Exceptional packaging standards ensure that
services as per customer requirements, ISL products reach their destinations in a
ranging from special grade steel products to prime and “mill fresh” condition.
services like custom cutting and slitting.
11
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Value-added Services
CUT-TO-LENGTH
ISL has the capacity to provide cut-to-length material
depending on customer requirements.
THICKNESS RANGE
0.15 mm to 3.00 mm
COIL WIDTH
1,250 mm max.
COIL WEIGHT
25 tons max.
CUTTING WIDTH
min. 400 mm, max. 1,250 mm
CUTTING LENGTH
min. 300 mm, max. 5,000 mm
PALLET WEIGHT
2.5 MT max.
TOLERANCE OF CUTTING LENGTH
+/- 1 mm max.
12
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
SLITTING SPECIFICATIONS
ISL’s Service Center has the capability to provide slitted coils
as specified by customers.
THICKNESS RANGE
0.15 mm – 2.60 mm
COIL WIDTH
1,250 mm max.
COIL WEIGHT
25 tons max.
INTERNAL DIAMETER
508 mm
EXTERNAL DIAMETER
1,700 mm
SLIT WIDTH TOLERANCE
+/- 0.1 mm max.
MINIMUM SLITTED WIDTH
25 mm
13
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Transport and Handling Precautions
LIFTING DEVICES HANDLING WITH SLINGS FORKLIFT
Always use proper lifting devices like Nylon slings are preferred. Use rubber Do not push cut-sheets or roll
C-hook or parallel hooks, magnetic pads on coils where the sling comes in the coils with a forklift, since
lifters, nylon slings etc. to lift, load and contact with them. this could cause scratching.
unload coils and sheet packets.
RUBBER SHEETS SECURE LASHING
When transporting coils in trucks, use While transporting in containers,
rubber sheets beneath the coils or an coils must be lashed adequately
exclusive transport stand. and securely to avoid damage to the
products.
SKIDS SECURE STACKING
While stacking the coils on floor, While transporting, ensure that the
ensure that they are placed on proper stacked sheets are firmly secured down,
skids to avoid formation of dents. to avoid them slipping off due to
vibrations and movements.
MOVING & SHIFTING SLINGS & ROPES
While using lifter, always carry sheets Secure coils and sheet packets with
in a packed condition to prevent them slings/chains/ropes while transporting
from slipping or getting scratched. in trucks. Use rubber pads between
these fasteners and steel products.
14
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
Storing Precautions
DRY STORAGE
Keep the coil and sheets dry and store them in a well-ventilated place.
AVOID WETNESS AND CONDENSATION
If wetness or condensation is found, then dry it at once. An effective measure
is to dry a shipment with a fan or similar equipment while unpacking it.
COVERED STORAGE
Always store the sheets in a covered storage area.
OPEN STORAGE
Although not recommended, if in any case the sheets must be stored in the
open, the following precautions should be taken:
• Put sleepers such as square pieces of lumber at proper intervals on
the ground and then place the sheets on top of them.
• Lay sleepers on flat ground. The tops of the sleepers must be equally
leveled to prevent the sheets from warping.
• Ensure air circulation.
• Ensure that the sheets are covered with waterproof sheeting or
canvas to protect them from rain and sunlight.
15
INTERNATIONAL STEELS LIMITED | COLD ROLLED STEEL
ISL MANUFACTURING FACILITY ISL SERVICE CENTER
399-405, Rehri Road, Landhi Industrial Area, Karachi Plot# LE-73-79, 102-103, 112-118, 125-129, Survey # NC.98, Near Arabian Country Club, National Industrial Park, Bin Qasim, Karachi
Tel: +92 (21) 3501 3104 - 5 | Fax: +92 (21) 3501 3108
HEAD OFFICE REGIONAL OFFICE LAHORE
101, Beaumont Plaza, 10, Beaumont Road, Karachi - 75530 Chinoy House, 6 Bank Square, Lahore - 54000
Tel: +92 (21) 111 019 019 | Fax: +92 (21) 3568 0373 Tel: +92 (42) 111 019 019
REGIONAL OFFICE MULTAN REGIONAL OFFICE ISLAMABAD
Office No. 708-A, The United Mall, Abdali Road, Multan Office No. 303-A, 3rd Floor, Evacuee Trust Complex, Sector F-5/1, Aga Khan Road, Islamabad EMAIL: info@isl.com.pk
Tel: +92 (61) 4570 571 Tel: +92 (51) 2823 0412, +92 (51) 2823 0413 WEBSITE: www.isl.com.pk
16