FOREWORD
Thank you for purchasing 250 ATV. This manual includes important safety information. It provides information about special techniques and skills necessary to
ride this vehicle. It also includes the details to operate and necessary maintenance procedure to perform safety.
IMPROTANT SAFETY MESSAGE:
● PAY ATTENTION TO THE CAUTION AND WARNING LABELS ON THIS ATV.
● READ THIS MANUAK BEFORE OPERATING THIS [Link] SURE YOU UNDERSTAND ALL INSTRUCTION. ALSO KEEP ALL INFORMATION IN MIND WHILE
OPERATING THIS ATV.
● RIDING ACCORDING TO LOCAL RIPING LAW AND REGULATIONS
● KEEP THIS MANUAL IN THE WATEPROOF PLACTIC BAG AND STORED IN THE COMPARTMENT PROVIDED BY YOU ATV.
● FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY DEATH.
● NEVER CARRY A PASSENGER ON THIS ATV
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IMPORTANT NOTICE TO PARENTS AND ADULTS
● THIS ATV IS NOT A TOY.
● YOU SHOULD UNDERSTAND THIS INSTRUCTIONS AND WARNINGS IN THIS MANUAL BEFORE YOU LET YOUR CHILD RIDE THIS [Link] BE SURE YOUR CHILD
UNDESTANDS AND WILL FOLLOW THEM.
● THIS ATV SHOULD ONLY BE OPERATED UNDER THE DIRECTSUPERVISION OF AN ADULT.
● NEVER EXCEED YOUR RIDING CA[ABILITIES.
● THIS ATV CAN BE HAZARDOUS TO OPERATE, AVOID EXCESSIVE SPEED, PAVED SURFACES, SHARP TURNS, AND UNEVEN TERRAIN.
● ADULTS SHOULD ADJUST THE THROTTLE FOR SLOWER SPEEDS.
● NEVER RIDE THIS ATV DURING LOWLIGHT CONDITIONS
● CHILDREN DIFFER IN SKILLS, SOME CHILDREN MAY NOT BE ABLE TO OPERAT AN ATV SAFETY. PARENTS SHOULD PERMIT CONTINUED USE ONLY IF THEY
DETERMINE THAT THE CHILD HAS THE ABILITY TO OPERATE THE ATV SAFETY.
● IF YOUR CHILDIS INEXPERIENCED IN RIDING ATV, HE OESHE SHOULE TAKE A TRAINING COURSE BEFORE OPERATING THIS ATV.
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Whenever you see the symbols shown below, heed their instructions. Always follow safe operating and maintenance prastices.
WARNING CAUTION
HAZARD This caution symbol identifiers special
Faliure to head WARNINGS. instruction or procedurds which, if not
WHAT CAN HAPPEN strictly observed, could result in damage to
WARNINGS identify special instructions or or destruction of equipment.
procedueres which,if not correctly followed,
could result in serious injury death.
NOTE
HOW TO AVOID THE HAZARD
This note symbol indicates points of
Read all WARNING in this manual carefully
particular interest for more efficient and
and for your safety be sure to follow their
convenient operation.
instruction.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
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IMPORTANT NOTICE
Off-road vehicle riding is a wonderful sport, and we hope you will enjoy it to the fullest.
This vehicle is designed and manufactured for off-road use only. It is illegal and unsafe to operate this vehicle on any public road, street and highway.
This vehicle complies with all applicable off-road noise and spark arrester laws and regulations in effect at the time of manufacture. Please check your local
riding laws and regulations before operating this vehicle.
Read this manual carefully and completely before starting your new ATV.
It contains important safety information. Never operate this ATV without proper instruction. Beginner should take a training course before operating this
vehicle.
Never allow a child under the age of 16to operate this ATV. Use of this ATV by children under 16 years of age can lead to severe injury of death of the child. Even
youths starting at age 16 may not have the skills, abilities, or judgment needed to operate this ATV safety. Therefore youths starting at age 16 should have adult
supervision even after the attend a training course.
To protect your safety, make sure you use your vehicle legally, show concern for the environment and respect the rights of the other people.
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SAFETY INFORMATION
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. AN ATV handles differently from other vehicles including motorcycle and cars. A collision or
rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions
SEVERE INJURY OR DEATH CAN RESULT IF YOU DO NOT FOLLOW THESE INSTRUCTIONS:
● Read this manual and all labels carefully and follow the operating procedures described.
● Never operate an ATV without proper instruction. Take a training course. Beginners should receive training from a certified instructor.
● Always follow the age recommendation:
A child under 6 years old should never operate an ATV with engine size greater than 50cc.
A child under 12 years old should never operate an ATV with engine size greater than 70cc.
A child under 16 years old should never operate an ATV with engine size greater than 90cc.
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● Never allow a child under age 16 to operate ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the
abilities to operate it safety.
● Never carry a passenger on an ATV
● Never consume alcohol or drugs before or while operating this ATV.
● Never operate an ATV without wearing an approved motorcycle helmet that fits property. You should also wear eye protection (fact shield or goggles), gloves,
bots, long-sleeved shirt or jacket, and long pants.
● Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
● Always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn
at excessive speed.
● Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skill necessary to control the ATV on such terrain. Always
be especially cautious on these kinds of terrain.
● Always keep both hands on the handlebars and both feet on the footrests of the ATV during operating.
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● Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and
schedules described in this manual.
● Never attempt wheelies, jumps, or other stunts.
● Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your
experience.
● Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this
manual for carrying cargo or pulling a trailer. Allow greater distance for braking.
● Never modify an ATV through improper installation or use of accessories.
● Never operate the ATV on hills too speed for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.
● Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills with
excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of a hill
at high speed.
● Always use the size and type tires specified in this manual. Always maintain proper tire pressure as described in this manual.
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● Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described
in this manual.
● Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a
hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight
uphill. Turn the ATV around and remount, follow the procedure deceived in this manual.
● Always be careful when skidding or sliding. Leak to safety control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely
slippery surface, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out to control.
● Never operate an ATV in fast flowing water or in water deeper than the recommended in this manual. Remember that wet brakes may have reduced stopping
ability. Test your brakes after leaving water. If necessary, apply them several times to let function dry out the linings
● Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any
hill. Shift your weight backward. Never go down a hill at hill at high speed. Avoid going down a hill at an angle that will cause the ATV to lean sharply to one side.
Go straight down the hill where possible.
● Always follow proper procedures for crossing the side of a hill as described in this manual.
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● Avoid hills with excessively slippery or loose surface. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you
have mastered the turning technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
● Always check for obstacles before operating in a new area.
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WARNING When transporting the ATV in another vehicle,
POTENTIAL HAZARD make sure it is placed upright and its fuel cock is
Improper handing of gasoline in the “OFF” position. Otherwise, gasoline may
WHAT VAN HAPPEN leak out from the fuel tank or carburetor.
Gasoline can catch and you could be WHAT CAN HAPPEN
burned Gasoline is poisonous and can cause injuries.
HOW TO AVOID THE HAZARD HOW TO AVOID HAZARD
Always shut down the engine while If you swallow some gasoline or breathe a lot of
refueling. Do not refuel immediately after gasoline vapor, or get some gasoline into your
the engine has been running and is skill eyes, see your doctor right away.
very hot. Do not spill gasoline on the If gasoline spills on your skin, wash with water
exhaust muffler/pipe or engine when and soap immediately. If gasoline spills on your
refueling. Never refuel ehile smoking, or clothes, change your clothes immediately.
while in the vicinity of sparks, open
flames, or other sources of ignition such as
the pilot lights of clothes dryers or water
heaters
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WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed area.
WHAT CAN HAPPEN
Exhaust smokes are poisonous and may cause people unconsciousness and death within a short time.
HOW TO AVOID THE HAZARD
Always start and operate your ATV in an area with adequate ventilation
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LOCATION OF THE WARNING AND SPECIFICATION LABELS
Read and understand all of the labels on this ATV. They contain important information for safe and proper operation of
your ATV.
Never remove any labels from your vehicle. If any label becomes difficult to read or comes off, a replacement label is
available from your dealer.
French warning label No. 2, 4, 7&9 are not equipped if not required.
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VEHICLE IDENTIFICATION
Identification number records record the vehicle identification number and identification number. The vehicle identification number is stamp into the
engine number in the follow spaces provided for assistance when ordering frame. This vehicle identification number is used to identify your ATV.
spare parts from your dealer or for reference in case the ATV is Vehicle
stolen.
1. Vehicle identification Number
2. Engine Number
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CONTROL FUNCTIONS Indicator lights
WARNING Neutral indicator light “N”
Indicates a potential hazard that could result in serious This indicator light comes on when the transmission is in neutral.
injury or death.
Main switch
Functions of the respective switch positions are as
Following:
ON:
The engine can be started only at this position
OFF:
All electrical circuits are switched off. The key can be
removed in this position
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Handlebar Switches
Placed in left handlebar
1. Headlight switch (Black button)
2. Engine stop switch (Red button)
3. Start swicth (Black button)
Headlight switch: not start when this switch is in “OFF” position.
HL: High beam
● : Low beam
To gain longer life of the battery, always start
the engine with the headlight switch at off CAUTION:
position To start the engine, also see page 32
for more details.
NOTE:
If the starter switch is pushed with the main
Engine stop switch “ENG, STOP” Switch “ON” and the engine stop switch “OFF”
The engine stop switch controls ignition and the starter motor will be activated but the
can be used at all times to stop the engine, engine will not start. To start the engine, make
especially in an emergency. The engine will sure the engine stop switch at “RUN” position.
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Throttle lever WARNING
Accelerate : Press the throttle level. POTENTIAL HAZARD
Decelerate: Release the throttle level. The Malfunction of throttle.
spring of the level will return to the position WHAT CAN HAPPEN
prior pressing and the engine will return to The throttle level could be hard to operate,
an idle. Before starting the engine, check the cause it difficult to speed up or slow down
throttle level to make sure it is operating when you need to. This could cause an
smoothly. Make sure it return to idle position accident.
as soon as the level is released. HOW TO AVOID THE HAZARD
Always check the operation of the throttle
level before you start the engine. If it does
work smoothly, check for the reason. Correct
the problem before riding this ATV. Consult
your dealer if you can not find or solve the
problem by yourself.
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Speed limiter about the instruction of removing the air intake
There is a screw on throttle box, which restrictor. Adjusting for maximum throttle lever
is designed to keep the throttle from fully Moment without removing the air intake
opening, even the throttle lever is pushed restrictor plate will cause the engine to
to the maximum. Screwing in the adjuster run roughly at higher speeds
limits the maximum engine power available
and decreases the maximum speed of the
vehicle. Your ATV was delivered with an
adjustable speed limiter. We recommends
that all beginners start off with the speed
limiter screw tuned into limit the speed while
the learn. Once the beginner becomes more
familiar with operating the ATVm the screw
maybe gradually turned out to increase
maximum speed. Adults should decide when
to adjust the ATV for more power as the riding
skills of their youngster improve. Once the rider can operate with full skill at
top speed permitted by adjusting the speed limiter alone, the air intake
restrictor plate can be removed. See page 46
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WARNING Front Brake Lever
POTENTIAL HAZARD The front brake lever is located on the right
Adjust the speed limiter and throttle handlebar. Pull the lever toward handlebar
improper. to apply the front brake. Check the free play
WHAT CAN HAPPEN of front brake lever. The normal free play is
The throttle cable could be damaged between 10 to 20mm. (0.4 to 0.8in). You can
and adjust the brake lever by turning the adjuster.
cause improper throttle operation. You
could lost control, have accident or be
injured.
HOW TO AVOID THE HAZARD
Do not turn the speed adjuster out more
than 20mm(0.8in).
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Rear brake lever and pedal Parking brake
The rear brake lever is located on the left Apply the rear brake lever then push down
handlebar and the brake pedal is located the lock plate to apply the parking brake.
on right side of the engine. Pull the lever To release the parking brake lock, squeeze
toward the handlebar or push down on the brake lever then the parking brake will
the pedal to apply the ear brake. release automatically.
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WARNING Gear shift pedal
POTENTIAL HAZARD This ATV is equipped with a semi-automatic
Operate the parking brake improperly 4-speed transmission. The gear shift pedal
WHAT CAN HAPPEN Is located on the left side of engine. Neutral
The ATV could start moving unexpectedly is at the top position. Push down the gear
if the parking brake is not applied before shift pedal to change the gears as R→ N→
starting the engine. This could cause loss of 1→2→3→4. Move the pedal upward to
control or a collision. Change the gears as 4→3→2→1→N→R.
If you ride the ATV without releasing the Shut off the throttle completely when
parking brake, it could cause the brake Performing gear or it will damage the engine.
overheat to lose braking performance and
cause an accident.
HOW TO AVOID THE HAZARD
● Always set the parking brake before
starting the engine.
● Always make sure to release the
parking brake before you start to ride.
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Fuel cock To remove the fuel tank cap, turn the cap
The fuel cock is below the fuel tank. To switch Counter clockwise.
the fuel cock at three positions:
ON: Fuel flow to carbtetor while the lever is
in this position.
OFF: Fuel will not flow while the lever is in this
position.
RES: Turn the lever to this position if you run
out of fuel while riding. The fill the fuel tank
as soon as possible. Turn the lever to the “ON”
position after refueling.
Fuel tank cap
NOTE:
Always turn the lever in “OFF” position
when the engine is not running.
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Seat Choke lever
Removing the seat by pulling the seat lock To start a cold engine, use the choke lever.
Lever upward and pull up the seat at the See page 32 about the proper operation to
rear. Insert the projection on the front of Start a cold engine.
the seat into the holder and push down on
the seat at reat to install the seat.
NOTE:
Always make sure the seat is securely fitted.
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PRE-OPERATION INSPECTION
Always check the following points before using this ATV :
INSPECTION ITEM INSPECTION PROCEDURE
Brakes ● Check the operation, condition and free play.
● Adjust if necessary
Fuel ● Check the fuel level.
● Fill fuel if necessary.
Engine oil ● Check the engine oil lever.
● Fill the engine oil if necessary.
Final gear oil ● Check for leakage.
Throttle ● Check for proper operation of throttle cable.
Battery ● Check the level of fluid
Switches ● Fill distilled water if necessary.
● Check all switches
Fittings and Fasteners ● Check all fittings and fasteners
Wheels and Tires ● Check tire pressure, wear and damage.
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WARNING Brakes
POTENTIAL HAZARD 1. Brake operation
Failure to check the ATV before operating. Test the brakes at slow speed after starting
Failure to maintain the ATV properly. to make sure they are working properly. If
WHAT CAN HAPPEN any of the brakes does not provide proper
It could cause an accident or equipment braking function, inspect the brake for wear.
damage. (See page 48)
HOW TO AVOID THE HAZARD 2. Brake pedal and trake levers
Always check your ATV carefully each Check the correct free play in the brake
time before your use it to be sure the ATV pedal and brake levers. Adjust it if the free
is in safe operation condition. play is incorrect.(See page 48)
Always follow inspection and maintenance
Procedure as shown in the owners manual.
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WARNING Fuel
POTENTIAL HAZARD Always fill regular unleaded gasoline to your
Improperly operating brakes while riding. ATV. Do not use leaded gasoline, it will cause
WHAT CAN HAPPEN damage to internal engine parts.
The braking ability could lose and cause an If knocking or pinging occurs, use a different
accident. brand of gasoline or premium unleaded fuel.
HOW TO AVOID THE HAZARD
Always check the brakes every time before WARNING
you start to ride. Do not ride the ATV if Do not overfill the fuel tank. Be careful not
you find there is any problem with the to spill fuel, especially on the engine or ex-
brakes. Find your dealer to inspect it if you haust pipe. Make sure the fuel tank cap is
cannot correct the problem by yourself closed securely.
according to the adjustment procedures Do not refuel right after the engine has been
provided in this manual. running and is still very hot.
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Engine Oil
Always fill engine oil according to ambient Throttle lever
Temperature recommended as follows: Check the throttle lever and see it operates
Ambient temperature/ Recommended oil: correctly. It must open smoothly and return
℃ ℃ ℉ ℉
5 -45 (40 -120 )/SAE20W40 back to idle position when released.
℃ ℃ ℉ ℉
-10 -35 (10 -100 )/ SAE10W30 Battery
-20℃-0℃(0℉-30℉)/SAE 5W30 Check fluid lever and fill as necessary. Always
Make sure the engine oil is at specified level. use only distilled water to refill it. (see page 50)
Add oil as necessary. (See page 44) Switches
Check the operation of engine stop switch,
Starter switch, main switch and fuel cock.
Repair as necessary for proper operation.
Final gear oil
SAE 80W90 hypoid gear oil may be used for Fittings and Fasteners
all conditions. Always check the tightness of chassis
Make sure the gear oil is at specified level. before riding this ATV. Take the ATV to your
Add oil as necessary. (See page 45) dealer or refer to this manual for correct
tightening torque.
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Tires WARNING
The tire gauge is equipped with this ATV and POTENTIAL HAZARD
located in the tool bag under the seat. Operating this ATV with improper tires, or
Measure tire pressure by the tire gauge and with improper or uneven tire pressure.
set the front and rear tires pressure to 20kPa
( )
WHAT CAN HAPPEN
2.9psi Operating this ATV with improper tires, or
with improper or uneven tire pressure could
cause loss of control and an accident.
HOW TO AVOID THE HAZARD
1. Always set the front and rear tires
Pressure to be 20kPa(2.9psi)
2. Always use size 21*7-10 as front tires.
3. Always use size 20.5*7-10 as rear tires.
4. When the tire groove decreases to 3mm
(0.12in) due to wear, replace the tire.
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OPERATION Starting a cold engine
WARNING 1. Set the parking brake.
Indicates a potential hazard that could 2. Turn the fuel cock to “ON”
result in serious injury or death. 3. Turn the engine stop switch to “RUN”
WARNING 4. Turn the main switch to “ON”
POTENTIAL HAZARD 5. Shift the transmission gear to neutral.
Operating ATV without being familiar with 6. Push down the choke lever to the end.
all controls. 7. Complete close the throttle lever.
WHAT CAN HAPPEN 8. Push the start switch to crank the engine.
Loss of control, which could cause an 9. Pull up the chock lever to the middle
accident or injury. position (warming up position) until the
HOW TO AVOID THE HAZARD engine runs then release the start button,
Read this manual carefully. If you do not If the engine fails to start, release the start
understand and control or function, ask your button, then push it again. Each cranking
dealer. should not be more than 10 seconds.
10. Keep warming up the engine for 5min.
Then pull up the choke lever to top.
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To start out and accelerate: To decelerate:
1. Apply the rear brakes. 1. Release the throttle.
2. Release the throttle lever. 2. Apply the brakes smoothly and evenly.
3. Shift into first gear then release the shift 3. Shift to lower gear once the engine has
pedal. sufficiently slowed.
4. Release the rear brake.
5. Open the throttle gradually.
6. Once the engine has reached adequate WARNING
speed, release the throttle lever. POTENTIAL HAZARD
7. Shift in second gear then release the shift Apply a lower gear when the engine speed is to
pedal. high.
8. Open the throttle gradually. WHAT CAN HAPPEN
9. Follow the same procedure when shifting The wheel could stop rotating. This could cause
To the third and fourth gears. an accident, loss of control, injury and damage the
engine.
WARNING HOW TO AVOID THE HAZARD
Always release the shift pedal before Always shift to lower gear before you make sure
opening the throttle, or the engine could that the engine has sufficiently slowed.
wheelie and will cause an accident.
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Engine break-in Loading
The most important period in the life of your This ATV is not designed to carry any cargo
engine is between 0 and 20 hours. Please Or tow a trailer. Never exceed the maximum
read the following information very carefully. Loading capacity as 100 kg(220lb) which in
● Do not put an excessive load on the ATV -cluding the total weight of rider and access
for first several hours of running. -ories. Always choose the accessories that is
● Never continuous operation above half
throttle. Equivalent in design and quality.
● Cool off the engine for ten minutes after
every hour of operation. WARNING
● Vary the speed of the engine from time to Overloading this ATV or carrying ot towing cargo
time. Could cause changes in vehicle handling which
couldlead to an accident. Never exceed the stated
loading capacity for this ATV.
Parking
When parking, stop the engine and shift into
Neutral. Turn the fuel cockl to “OFF” position
And apply the parking brake. Never parking on
Hills or other inclines.
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WARNING gin to ride. Read all caution and warning la-
Indicates a potential hazard that could result in bels on your ATV and pay particular attention
serious injury or death. to the safety information on pages6~10.
Know your ATV before riding RIDE WITH CARE AND JUDGMENT
This ATV is for recreation use. This section
Riding your ATV, provides general ATV riding Get training if you are inexperienced.
instructions for recreational riding. Riding this Beginners should get training from a certified
ATV requires special skills. Take the time to Instructor. Start at slow speeds first to be fami
Learn the basic techniques well before -liar with this ATV even if you are an experien
attempting more difficult maneuvers. -ced rider. Do not operate at maximum perfor
- -mance until you are totally familiar with the
ATV’s handling and performance characteristics.
For your safety, be sure you have read this Take the time to learn the basic techniques
owner’s manual completely and understand Before attempting more difficult maneuvers.
the operation of the controls before you be-
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Never allow children under 16 years old protection (face shield or goggles), gloves,
to ride this ATV. boots, long-sleeve jacket and long pants.
A child under 16 should never operate an
ATV with engine size greater than 90cc. Do not operate after consuming alcohol or
drugs.
This ATV is designed to carry the operator Operator’s performance capability is reduced
Only. Never carry a passenger. by the influence of alcohol or drugs.
The long seat is to allow the operator to
Shift position as needed during operation. Pre-operation checks
It is not a design for carrying passenger. Always perform the pre-operation checks listed
On the page 27before riding for safety and pro-
per care of your ATV.
During operation
Always keep your feet on the footboards during
Apparel operation. Otherwise your feet may contact
Always wear an approved motorcycle helmet the wheel and could cause injury. Avoid wheelies
That fits properly. You should also wear eye and jumping. You may loose control of the ATV or overturn.
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Exhaust system ● When riding in an area where you might
The exhaust system on the ATV is very hot Not easily be seen, mount a caution flag on
During and following operation. Never The ATV.
Touch the exhaust system. Park the ATV in ● Do not ride on private property without
A place where pedestrians or children are Getting permission. Do not ride in areas
Not likely to touch it. Posted “No trespassing “。
● Select a large, flat area off-road to become
Be careful where you ride Familiar with your ATV. Make sure that this area
● This ATV is designed for off-road us only. Is free of obstacles and other riders. You
Riding on paved surfaces can cause loss of should pratice control of the brake, throttle
Control. Do not ride on any public road street gear shifting and turning techni-ques in the
Or highway. Riding on pubilc roads can result area before trying more difficult terrain.
In collisions with other vehicle. ● Set the parking brake and follow the instr
● Know the terrain where you ride. Ride cau- -uction on page 32 to start the engine. Once
Tiously in unfamiliar areas. Stay alert for roots, it has warmed up you are ready to begin
Holes or rocks in the terrain, and other hidden riding your ATV. As you get on the ATV, be
Hazards which may cause the ATV to upset. sure not to accidentally move the shift pedal.
Do not touch the engine and exhaust pipe.
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Turning your ATV Or loose surfaces, or obstacles that might
To achieve maximum traction while riding Cause you to loose control. It is important
Off-road, the two rear wheels are mounted
Solidly on one axle and turn together at the When you climbing a hill to make sure that
Same speed. Therefore, unless the wheel on Your weight is transferred forward on the
The inside of the turn is allowed to slip or ATV. This can be accomplished by leaning
Loss some traction, the ATV will resist turn- Forward and, on steeper inclines, standing on
-ing. A special turning, technique must be The footboards and leaning forward over the
Used to allow the ATV to make turns quickly Handlebars. If you are climbing a hill and you
And easily. It is essential that this skill be lea Find that you have not properly judged your
-rned first at low speed. Ability to make it to the top, you should turn
The ATV around while you still have forward
Motion (provided you have the room to do so)
Climbing uphill And descend the hill.
Use proper riding skill to avoid vehicle over
Turns on hills. Be sure that you can maneu- If your ATV has stalled or stopped and you
-ver your ATV well on flat ground before at- Believe you can continue up the hill, restart
-tempting any incline and then practice rid- Carefully to make sure you do not lift the front
-ing first on gentle slopes. Try more difficult Wheels which could cause you to loose control. If you are unable to continue
Climbs only after you have learned more up the
Skills. In all cases avoid inclines with slippery
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hill, dismount the AT on the uphill side. Physically Also cause a loss of traction if possible, ride your ATV
turn the ATV around and then go down hill. Straight downhill. Avoid sharp angles which could cause
If you start to roll backwards, DO NOT use the The ATV to tip or roll over. Carefully choose your path
rear brake to stop or try to put the ATV in gear. And rider no faster than you will be able to react to
The ATV could easily tip over backwards. Instead Obstacles which may appear.
Dismount the ATV immediately on the uphill side.
Crossing a slope
Riding downhill Crossing a sloping surface on your ATV requires you
When riding your ATV downhill, shift your weight To properly position your weight to keep proper
As far to the rear and uphill side of the ATV as Balance. Make sure that you have learned the basic
Possible. Move back on the seat and sit with your Riding skills on flat ground before attempting to tra-
Arms straight. Choose a low gear which will allow -verse a sloping surface. Avoid slopes with slippery
The engine compression to do most of the braking Surfaces or rough terrain that may disturb your
For you. Wrong braking may lead to a loss of traction Balance.
Use caution while descending a hill with loose or As you travel across a slope, lean your body in the
Slippery surfaces. Braking ability and traction may be Uphill direction. It may be necessary to
Adversely affected by these surfaces. Wrong braking may
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Correct the steering when riding on loose surfaces To ride your ATV without verifying that you have
By pointing the front wheels slightly uphill. When Regained proper braking ability.
Riding on slopes be sure not to make sharp turns
Either up or down hill. Riding over rough terrain
If your ATV does begin to tip over, gradually steer in Riding over rough terrain should be done with
The downhill direction of these are no obstacles in Caution. Look out ofr obstacles which could
Your path. As you regain proper balance, gradually Cause damage to the ATV or could lead to an
Steer again in the direction you wish to travel. Upset or accident. Be sure to keep your feet
Firmly fixed on the footboards at all times.
Crossing through shallow water Avoid jumping the ATV as loss of control and
The ATV can be used to cross slow moving, Damage to the ATV may result
Shallow water of up to a maximum of 20cm
(7.9 in) in depth. Before entering the water Sliding and Skidding
Choose your path cautiously. Enter where Care should be used when riding on loose or
There is no sharp drop off, and avoid rocks or Slippery surfaces since the ATV may slide. If
Other obstacles which may be slippery or upset Unexpected and uncorrected, sliding could
The ATV. Ride slowly and carefully. Test your Cause an accident.
Brakes after leaving the water. Do not continue To reduce the possibility for the front wheels
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To slide in loose or slippery conditions, putting on riding techniques completely
your weight over the front wheels will help what to do……..?
Sometimes. ● If your ATV does not turn when you want it
If the rear wheels of your ATV start to slide to: Bring the ATV to a stop and practice the
sideways, control can usually be regained turning maneuvers again. Be sure you are
(if there is place to do so) by steering in the positioning your weight on the footboard
direction of the slide. Applying the brakes or to the outside of the turn. Put your weight
accelerating is not recommended until you over the front wheels for better control.
have corrected the slide. (see page39)
With practice, over a period of time, skill at ● If your ATV begins to tip while turning:
Controlled sliding can be improved. The ter- Lean more into the turn to regain balance.
rain should be chose carefully before at- If necessary, gradually release the throttle
tempting such maneuvers, since both stability and/or steer to the outside of the turn,
and control reduced. Bearing mind that sliding (see page 39)
maneuvers should always be avoided on extre- ● If your ATV can not make it up a hill you
mely slippery surfaces such as ice, since all are trying to climb: turn the ATV around if
control may be lost. you still have forward. If not, stop, dismount
What to do of if………… on the uphill side of the ATV and physically
This section is designed to be a reference turn
guide only. Make sure to read each section
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The ATV around. If the ATV starts to slip backwards slowly and carefully through slow moving
Do not use the rear brake- the ATV may tip over on water, watching for obstacles. Be sure to let
top of you. Dismount the ATV on the uphill side. water drain from the ATV and CHECK YOUR
( see pages39-40 ) BRAKES FOR PROPER OPERATION when you
● If your ATV is crossing a sloping surface: come out of the water. Do not continue to
Be sure to ride with your weight positioned ride your ATV until you have regained adequate
towards the uphill side of the ATV to keep braking ability.(see page 41)
proper balance. If the ATV starts to tip, steer ● If your ATV starts to slide sideways:
down the hill (if there are no obstacles in your Steer in the direction of the slide if you have
way) to get balance again. If you discover that the place. Applying the brakes or accelerating
the ATV is going to tip over, dismount on the is not recommended until you have corrected
uphill side.(see 40-41) the slide.(see page 41-42)
● If your ATV meets shallow water: ride
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PERIODIC MAINTENANCE AND ADJUSTMENT
Periodic check, adjustment and lubrication will preventive maintenance and minor repairs.
keep your machine in the securest and most The tools provided in the owner’s tool kit are
efficient condition possible. Security is an enough for this purpose, except that torque
obligation of the machine owner. The most wrench is also necessary to correct tighten nuts
important points of machine inspection, and bolts.
adjustment and lubrication are explained on
the following pages.
Owner’s manual and tool kit
You are advised to put this owner’s manual
and low-pressure tire gauge in the vinyl bag
and always carry them along with the owner’s
tool kit under the seat.
The service information included in this manual
is designed to provide you, the owner, with the
essential information for completing your own
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Engine oil 3. Place an container under the engine.
Engine oil level measurement 4. Remove the dipstick and drain bolt to drain the oil.
1. Place the ATV on a level surface. 5. Check the O-ring and replace if damaged
2. Warm up the engine for several minutes and 6. Install the drain bolt and tighten to specification
stop it. 7. Fill the engine with oil and equip the dipstick.
3. Remove the dipstick and wipe it off with a 8. Warm up the engine for several minutes at idle
clean rag. Insert the dipstick in the filler hole speed. Inspect oil leakage while warming up.
without screwing it in.
4. Remove the dipstick and check the oil level.
5. The oil level should be between the maximum Final gear oil
and minimum marks. If the level is low, add oil to Final gear oil measurement
raise it to the proper level. 1. Place the ATV on a level surface.
2. Remove the dipstick and wipe it off with a
clean rag. Insert the dipstick in the filler hole
Engine oil replacement without screwing it in.
1. Place the ATV on a level position. 3. Remove the dipstick and check the oil.
2. Warm up the engine for several minutes and stop it.
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4. The oil level should be between the maximum Spark plug inspection
and minimum marks. If the level is low, add oil
to raise it to the proper level. The spark plug is an important engine component
5. Equip the dipstick and is easy to check. The condition of the spark
plug can indicate the condition of the engine.
Final gear oil replacement For example, a very white center electrode
1. Place the ATV on a level position. porcelain color could indicate an intake air leak
2. Place a container under the final gear case or carburetion problem for that cylinder. Do not
3. Remove the dipstick and drain bolt to drain oil attempt to diagnose such problems yourself.
4. Equip the drain bolt and tighten to specification Instead, take the ATV to your dealer. You should
5. Fill the final gear case with oil. regularity remove and inspect the speak plug
6. Equip the dipstick. because heat and deposits will cause the spark
7. Inspect oil leakage. If oil leakage is found, check plug to slowly break down and erode, if electrode
for the reason. erosion becomes excessive, you should replace
the spark plug with one of the proper type.
Before installing the spark plug, measure the
Electrode gap with a feeler gauge and adjust to
Specification.
When equipping the spark plug, always clean
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the gasket surface and use a new gasket. 8. Equip the air filter element, the air filter case cover
Wipe off any grime from the threads and tighten and the front cover.
to the specified torque.
Air intake restrictor plate remove
Air filter cleaning To get full engine performance ability, removing the air
1. Remove the front cover by removing the screws. intake restrictor plate is required.
2. Remove the air filter case cover by unhooking 1. Remove the air filter element.( see air filter cleaning
the fasteners for remove and installation procedures)
3. Remove the air filter element by unhooking the 2. Remove the air intake restrictor plate.
fasteners. 3. Equip the air filter element.
4. Wash the air filter element gently but totally in
solvent.
5. Press the excess solvent out the air filter element Carburetor adjustment
and let it dry. The carburetor is a principal part of the engine
6. Check the air filter element. If damage, replace it. and requires very complex adjustment. Most
7. Apply foam air filter oil or other quality foam air adjustment should be left to your dealer who
filter oil to the air filter element. If foam air filter is professional and experienced on this.
oil is not useful, SAE 10W30 motor oil may be used.
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However, the idling speed maybe performed by the
owner as a part of the usual maintenance routine. Valve clearance adjustment
The proper valve clearance changes with use,
leading to incorrect/air supply or engine noise.
Idle speed adjustment To prevent this, the valve clearance must be
1. Start the engine and warm it up for a few minutes adjusted periodically. This adjustment however,
at nearly 1,000 to 2,000 r/min. Sometimes rev the should be left to a professional service technician.
engine to 4,000 to 5,000 r/min. The engine is earn
when it quickly responds to the throttle. Cam chin adjustment
2. Connect the tachometer and set the idle to the The cam chain will loosen with use, resulting in
specified idling speed by adjusting the throttle improper valve timing and engine noise. To
stop screw. Turn the screw into increase engine prevent this, the cam chain tensioned must be
speed, and out to decrease engine speed. adjusted regularly. This adjustment should be
left to your dealer.
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Front and rear brake shoe inspection upper adjusting bolt until the upper and lower
A wear indicator is provided on each brake. cable lengths are equal. The cable joint will
The indicators allow inspecting of brake shoe become vertical.
wear without disassembling the brake. Apply 6. Tighten the upper locknut.
the brake and check the position of the indicator.
If the indicator reaches the wear limit line, ask
your dealer to replace the shoes as a set. Rear brake lever and pedal adjustment
1. Brake lever free play adjustment
Front brake lever free play adjustment a. Release the brake cable locknut.
The front brake lever free play should be adjusted b. Turn the adjusting bolt at the brake lever
to 10~12mm (0.4~0.5in) at the brake lever pivot. until brake lever free play is 5~8mm
If the free play is improper, adjust as follows: (0.20~0.30in)
1. Release the upper locknut and fully turn in c. Tighten the locknut.
the adjusting bolt. 2. Brake pedal free play adjustment
2. Release the lower locknut. a. Turn the brake rod adjusting nut at the rear
3. Turn the lower adjusting bolt specified free wheel nub until brake pedal free play is
play is obtained. 20~30mm(0.8~1.2in)
4. Tighten the lower locknut. ● Note: Some of the items above may only apply
5. While applying the front brake, turn out the to certain models.
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Clutch adjustment
1. Remove the rubber cap. Knuckle shaft and steering shaft lubrication
2. Release the locknut. Lubricate the pivot points. Use a grease gun.
3. Slowly turn the adjusting bolt clock wise until
resistance is felt. Then turn it 1/8 counter clock Wheel removal
wise. 1. Raise the wheel by placing a suitable stand under
4. Tighten the locknut to the specified torque. the frame.
5. equip the rubber cap safely. 2. Remove the nuts (or bolts for some models) from
the wheel.
3. Remove the wheel assembly
Cable inspection and lubrication
Lubricate the inner cables and the cable ends.
If the cables do not operate evenly, ask your Wheel installation
dealer to replace them. When installing the wheel, reverse the removal
procedure.
Tighten the wheel nuts to the specified torques.
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Battery recharge the battery before reusing.
Inspect the level of the battery fluid and see if 5. If the battery is to be stored for a longer
the terminals are tight. Add distilled water if the period than the above, check the specific
fluid level is low. gravity at least once a month and recharge
the battery when it is too low.
6. Always make sure the connections are right
Replenishing the battery fluid when putting the battery back in the machine.
A poorly maintained battery will corrode and Make sure the breather hose is properly con-
discharge quickly. The battery fluid should be -nected and is not damaged or obstructed.
check at least once a month.
1. The level should be between the upper and
lower lever marks. Use only distilled water
if refilling is necessary. Fuse replacement
2. Disconnect the negative (-) lead. 1. the fuse case is placed under the seat.
3. disconnect the positive (+) lead and remove 2. if the fuse is blown, turn off the main switch
the battery. and equip a new fuse of the specified amperage.
4. When the machine is not to be used for a Then turn on the switches. If the fuel imme-
month or longer, remove the battery and -diately blows again, consult your dealer.
put it in a cool, dark place. Thoroughly
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CLEANING AND STORAGE job.
Cleaning 4. once the majority of the dirt has been hosed
Frequent, thorough cleaning of your machine off , wash all surfaces with warm water and
will not only enhance its appearance but will mild, detergent-type soap. An old toothbrush
improve its general performance and extend or bottle brush is handy for hard to get at places.
the useful life of many components. 5. rinse the machine off immediately with clean
1. before cleaning the machine. water and dry all surfaces with a chamois,
a. black off the end of the exhaust pipe clean towel or cloth.
to prevent water entry. A plastic bag 6. clean the seat with a vinyl upholstery cleaner
and strong rubber band maybe used. to keep the cover pliable and glossy.
b. assure the spark plug and all filler caps 7. automotive type wax maybe applied to all
are correctly installed. pained and chrome plated surfaces. Avoid
2. if the engine case is extremely greasy, apply combination cleaner-waxes. Many contain
degreaser with a paint brush. Do not apply abrasives which may mar the paint or prot-
degreaser to the wheel axles. -ective finish. When finished, start the engine
3. rinse the dirt and degreaser off with a garden And let it idle for several minutes.
hose. Use only sufficient pressure to do the
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Storage 3. lubricate all control cables.
Long term storage ( 60 days or more) of your 4. block up the frame to raise all wheels
machine will request some protective proced- off the ground.
-ures to guard against deterioration. After 5 tie a plastic bag over the exhaust pipe
completely cleaning the machine, prepare for outlet to prevent moisture from entering.
storage as follows: 6. if sorting in a damp or salty atmosphere,
1. fill the fuel tank with fresh fuel coat all exposed metal surfaces with a
2. remove the spark plug, pour about one light film or oil. Do not apply oil to any
tablespoon of SAE 10W30 or 20W40 rubber parts or the seat cover.
motor oil in the spark plug hole and 7. remove the battery and charge it. Store it
reinstall the spark plug hole and in a dry place and recharge it once a month
reinstall the spark plug. Ground the do not store the battery in an extremely
spark plug wire and turn the engine warm or cold place (less than 0 ℃(30℉)
over several times to coat the cylinder ℃ ℉
or more than 30 (90 )
with oil.
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SPECIFICATION
Model LYDA203D LYDA203E
Dimension:
Overall length 1710mm 1710mm
Overall width 1000mm 1030mm
Overall height 1150mm 1150mm
Seat height 840mm 840mm
Wheel base 1140mm 1140mm
Min. ground clearance 120mm 120mm
Minimum turning radius 3500mm 3500mm
Dry weight: 164kg 175kg
Engine:
Type Water cooled 4-stroke 5speeds Water cooled 4-stroke 5speeds
Cylinder arrangement Single cylinder Single cylinder
Displacement 197cm 249.2cm
Bore x stroke 63.5*62.2mm 67*68.5mm
Compression ratio 10.16:1 10.16:1
Staring system Electric starter Electric starter
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Lubrication systems: Wet sump
SPECIFICATION
Model LYDA203E
Rider capacity 1 person
Engine oil capacity 0.95L
Gear oil capacity 0.12L
Fuel capacity 6L
Starting Electric
Transmission Chain
Front / rear brakes Disc
Parking brake Mechanical lock
Front tirse/ PSI 21*7-10
Rear tirs/PSI 20.5*10-10
Neutral indicator Standard(green)
Max. load capacity 322kg
Battery (green) 12V 9A
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READ THIS MANUAL CAREFULLY
It contains important safety information
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