MAN Ingles 18vp185 Guide Paxman
MAN Ingles 18vp185 Guide Paxman
Paxman 18VP185
Ship Designers Guide
INDEX
Description. Page.
Systems. 3.1
Air Inlet System 3.2
Fuel Oil System 3.3
Fuel Oil Treatment and Fuel Oil Specification. 3.4
Fuel Oil Properties and Approved Fuels. 3.5
Primary Water System 3.6
Sea Water System 3.7
Sea Water Pump Curve 3.8
Lubricating Oil System 3.9
Lubricating Oil Treatment and Lubricating Oils. 3.10
Exhaust System and Underwater Exhaust Systems 3.11
Exhaust Emissions, Silencers and Radiated Heat. 3.12
Starting Systems, Electric and Air and Cold Start. 3.13
Electrical Control System and Governing. 3.14
Control and Monitoring Interface 3.15
CHAPTER 4. GEARBOXES.
TECHNICAL DATA.
Number of cylinders 18
Bore x Stroke 185mm x 196mm
Swept volume per cylinder 5.268 litres
Configuration 90˚ Vee
Operating cycle 4 Stroke
Direction of Rotation. Anti-clockwise looking on Flywheel
Thread system SI Metric and BSP
Combustion system Direct injection
Compression ratio 13.1:1
Fuel Oil Distillate Fuel.
Minimum Cetane Value. 45
Standard inlet depression 150 mm Wg
Standard exhaust back pressure 255 mm Wg
NOTE ! Higher back pressures can be accepted upon request. See Chapter 3 for
details of the exhaust system.
PERFORMANCE DATA.
NOTE! The stated fuel consumptions apply to engines driving all essential pumps
including seawater, primary water, lubricating oil and fuel lift. For
guaranteed fuel consumption 5% must be added to the above values.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 1.2
CHAPTER 1.
RATINGS – DEFINITIONS
The ratings below are given as guidance in order to clarify the application to a Paxman standard
rating. Each marine engine is capable of the full engine rating, denoted by Paxman as ‘A1’, but
in some installations the engine power is restricted to prevent the engine overloading the drive
system or to limit the engine output in order to obtain a longer service overhaul interval. The
rating and overhaul time are related, see page 1-3 for more details.
Denoted by Paxman as the rating typically used for fast patrol craft, high-
speed leisure craft, luxury yachts and other craft where maximum power is
generally required for about 10% of the overall operating profile. The
overhaul period reflects this. Please note that there is no time limit for
operation at the maximum power, which is available as a continuous output.
Extended operation at full power will reduce overhaul times.
Denoted by Paxman as the rating typically used for long range vessels, with
optimum fuel consumption. This gives the highest overhaul period of the
three standard ratings
Performance curves for each of the above categories are given later in this chapter. The
curves plot power output against engine r/min according to a propeller law of cube form. The
fuel consumption at any given condition can be obtained by referring to the curves
superimposed on the power line, in g/kWh and kg/h. The torque control line defines the
maximum torque available.
OPERATING ANGLES.
The following apply to engines mounted on the fore and aft axis of the vessel:
Maximum Pitch ±10˚
Maximum Roll ±22.5 ˚
Maximum Sustained List 15˚
Maximum Installation Angle (inc. Trim) 12˚
Higher pitch and roll conditions, are non-standard and under these circumstances please
contact Paxman.
18VP185 SHIP DESIGNERS’ GUIDE.
Page 1.3
CHAPTER 1.
OVERHAUL PERIODS.
The operating profile of the vessel and the rating used has a significant effect on the periods
between overhauls. Usage varies from ship to ship and application to application, the
following table is offered as a guide for initial operation, the periods can be extended in cases
where examination of components indicates that cleanliness and wear patterns are within
acceptable limits.
The stated overhaul periods given above are based on the declared operating profile shown below. If
the engine is operated on a different profile the overhaul interval time can be adjusted, and in general
the higher the engine loading the sooner the engine will require overhaul. There is no time restriction
on operation at full load.
CATEGORY ‘A1’
% Time % Power Power Speed
(kW) (rpm)
CATEGORY ‘A2’
% Time % Power Power Speed
(kW) (rpm)
CATEGORY ‘B’
% Time % Power Power Speed
(kW) (rpm)
CHAPTER 1.
15 - - - 1.8 0.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0
10 - - 3.5 2.2 0.8 0.0 0.0 0.0 0.0 0.0 0.0
5 - 5.3 3.9 2.5 1.1 0.0 0.0 0.0 0.0 0.0
0 7.0 5.6 4.2 2.8 1.4 0.0 0.0 0.0 0.0
AIR INTAKE DEPRESSION 15MBAR (150 mm Wg): DERATE BY 0.5% FOR EVERY ADDITIONAL 5 MBAR UP TO 30 MBAR
EXHAUST BACK PRESSURE 25 MBAR (255 mm Wg): DERATE BY 0.2% FOR EVERY ADDITIONAL 5 MBAR UP TO 50 MBAR.
PERCENT DERATE TABLE FOR 1950 R/MIN – MARINE ENGINE CATEGORY “A1” ONLY.
18VP185 SHIP DESIGNERS’ GUIDE.
Page 1.5
CHAPTER 1.
This is a typical arrangement drawing giving an overall picture of the engine as supplied to a
customer, showing all the important dimensions and external connection interfaces.
See Chapter 4. For a further General Arrangement Drawing in combination with a typical
gearbox.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 2.2
CHAPTER 2.
--------------------------------------------------------------------------------------
(Weights are to -0 +5%)
.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 2.4
CHAPTER 2.
ALIGNMENT PROCEDURE.
A fully detailed alignment procedure is included in every contract; this will take account of all
relevant factors including type of engine mount, type of flexible output coupling, installation
angle and flexible connections. The following notes explain the general principles involved
and indicate those areas, which should be taken into account by the shipbuilder.
Assuming that the installation is of the conventional type, that is engine, gearbox and final
drive shaft and that the ship is floating in water with all the main machinery in place, correctly
ballasted with average fuel, water, stores etc. then the procedure is:
(a) Shaftline.
Ensure that the driven shaft is properly supported in its bearings and in its final running
position. The free end of the shaft may require support to position it correctly and eliminate
droop. Note that the bearing positions will have been determined by calculation to ensure
that the shaft system is free from whirl and adverse torsional characteristics. The first line
shaft bearing should be at least 12 shaft diameters, preferably more, from the gearbox output
bearing.
(b) Gearbox.
The gearbox is aligned with the driven shaft using the jacking screws in the mounting feet,
when satisfactory the seating chocks must be fitted or poured, according to shipyard practice.
In applications where hull transmitted noise and vibration is of paramount importance,
gearboxes can be supplied with AV mounts. These use comparatively hard rubber, as they
must transmit thrust forces. They should be allowed to settle out before alignment
commences.
.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 2.6
CHAPTER 2.
Paxman will provide a corrected dimension for this distance and the engine must be
positioned so that the dimensions given in the sketch are achieved using the jacking
arrangements described. At this stage the weight of the engine will be fully supported by the
jacking brackets and its position fore and aft and athwart ships will be fixed by the horizontal
jacking screws. The weight is now transferred to the anti vibration mounts by screwing down
the screws in the sole plate, care must be taken that the sole plate remains parallel to the top
face of the isolator, and it is important that the mounts are loaded gradually and evenly. It is
recommended that the bolts be adjusted half a turn at a time, moving diagonally from corner
to corner.
e) Permanent Chocks
Chocks can now be fitted or poured according to shipyard practice. Please note that, if resin
chocking material is to be used the minimum thickness acceptable between the sole plate
underside and the ships seating is 20mm, this must be taken into account at the design
stage.
f) Rebound Stop
All restraining screws should now be slacked off and locked clear, the clearance of the
rebound stop is set all services connected and the flexible output coupling fitted.
g) Final Adjustment
The alignment is checked once sea trials are completed, any adjustment necessary is made
by fitting shims between the engine foot and the top face of the isolator using the screws
provided in the engine foot to compress the isolator.
Correct installation of the engine in the ship is of vital importance. In order to facilitate
alignment of the engine, one set of Jacking Brackets can be supplied per vessel.
The Shipbuilder should supply engine restraint brackets and engine transverse brackets, as
detailed on Drawing No. 99.MX.200 shown below, and one soleplate per mounting to sit
between the mountings and the ship’s seating.
.
18VP185 SHIP DESIGNERS’ GUIDE. Page. 2.7
CHAPTER 2.
The A.V.Ms are fitted beneath the engine feet, the nut and stud being replaced, but only
screwed down hand-tight and the sole-plates (Shipbuilders’ supply), attached to the underside
of the mounts. The Jacking Brackets are now fitted to the engine crankcase as shown in the
above drawing. The Jacking Screws in each bracket are wound down to their lowest position
to give maximum jacking. At this stage all jacking screws, loose plates and surfaces of contact
are to be well greased.
The engine is lowered on to the Ship’s Seating and the main jacking screws in each bracket
lowered together, until a distance of not less than 20mm is achieved between the A.V.M. sole
plates bottom and the ship’s seating. The ship-builder supplied longitudinal and transverse
jacking brackets are brought to bear against the main engine jacking brackets as shown in the
above drawing.
The engine is aligned to the gearbox to within the alignment tolerance stated by the Flexible
Coupling manufacturer. A Vulcan Rato “R” 2120 series coupling is to be aligned to within ±
0.5mm radial, ± 0.50 mm axial and ± 0.35mm angular. The closer the tolerance is to zero, the
less the stress on the coupling leading to longer life.
On completion of alignment the transverse and longitudinal brackets supplied by the ship-builder
are to be locked into position. The A.V.M. soleplate-levelling screws are screwed down to
contact the ship’s seating and the engine weight slowly transferred to the A.V.Ms. When the
mounts are loaded by the weight of the engine, check that the stud /buffer can be turned freely,
clockwise and anti-clockwise (Fig. 2).
If the stud loosens from the buffer, tighten the stud and buffer together until the buffer touches
the sole-plate. If the buffer still loosens from the stud, tighten as above, the mounting foot
should then be lifted, by using four M12 Jacking bolt points provided. The buffer will now be
clear off the foundation and the stud and buffer should move freely (Fig. 3).
A check should be made to ensure that the A.V.M. sole plates are parallel to the body of the
mount in all planes. When the main screws in the engine mounted jacking brackets are just
clear of the dimpled loose plates, the engine jacking screws may be backed off.
At this point the engine sump should be filled with oil and the assembly be allowed to stand in
this condition for a minimum period of 48 hours, following which a further check is to be made
on the engine/gearbox alignment.
Any adjustment to the engine/gearbox alignment after this point may only be done using the
A.V.M. levelling screws. At this stage the engine crankshaft centre line is set slightly high
(0.75 mm) in relation to the centre line of the gearbox input shaft. This is to allow for the
weight of the water, which will be in the water jackets, and “shake down” which will occur
when the engine is first run on load.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 2.8
CHAPTER 2.
The main seating chocks may now be fitted or poured, according to type. When resin chocks
are to be used, provision must be made, by the shipbuilder to prevent the liquid resin from
rising above the level of the underside of the A.V.M. sole-plates. Before pouring the central
buffer (spindle) working clearance can be set by the following method:
The buffer should have a clearance of 4 mm on both sides. The stud can be easily be
adjusted by, when the buffer is turned into the maximum lower position, turning the stud two
full turns (72Oo) anti-clockwise. The clearance of the buffer is now 4 mm on both sides (Fig.4).
After this, the buffer can be fixed by means of a M27 nut, while simultaneously blocking the
buffer by applying a spanner to the top hexagon. The nut should be tightened with a
maximum torque of 3OO Nm. All A.V.M. levelling screws and holding-down blots must be
suitably greased before pouring resin chocks.
When the resin chocks have hardened, the levelling screws, in the A.V.Ms. can be removed
and the holding-down bolts tightened. All temporary alignment aids and jacking brackets may
now be removed.
Once all the engine services are completed and the flexible coupling fitted between engine
and gearbox, the engine may be run for basic trials.
Some settlement of the mounts may occur during sea-trials and a further check should be
made subsequent to these trials, any adjustment found necessary being made by fitting shims
between the engine feet and the A.V.M. top. The adjustments are made by loosening the
A.V.M. fixing nut and rotating the central buffer (spindle) to compress the mount, inserting the
appropriate shims and then re-tightening the A.V.M. fixing nut.
NOTE! Before attempting to perform any adjustment, such as the above, the engine
jacking brackets must be re-fitted to the crankcase and the jacking screws wound
down to transfer the weight of the engine from mounts to jacking brackets.
REMOVAL OF MOUNTINGS.
By turning the stud anti-clockwise it is possible to loosen the stud and remove it easily from
the buffer (Fig. 5). After removing the stud it is easy to remove the mount sideways after
slightly lifting the engine (Fig. 6). It is recommended that an amount of water resistant grease
be applied in the supplied (nut)cap, as a corrosion prevention.
MAINTENANCE OF MOUNTS.
Generally speaking the mountings will not require maintenance or reconditioning in service
unless mis-used or accidentally damaged. Oil contamination is the most likely cause of
damage and therefore the rubber elements can be treated with an oil resistant coating.
Elements showing signs of severe swelling or evidence of rubber to metal separation should
be replaced. Where it is necessary to replace the rubber inserts, it is advised that the
complete mounting should be returned to the manufacturer.
The central buffer clearance should be examined and reset, if necessary, after the first week,
after three months and thereafter to fit in with normal maintenance programmes. This is done
by using a feeler gauge through the cut in the base casting of the mountings. A feeler gauge
has to pass easily under the internal buffer.
.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 2.10.
CHAPTER 2.
The engine is lifted using purpose made lifting gear comprising a set of brackets, braces,
spreader plates, shackles and chains as shown on drawing no. YN.74403, which follows the
space requirement drawing.
.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 2.11
CHAPTER 2.
ENGINE PRESERVATION.
All VP185 Engines are treated with a preservative on the completion of the Acceptance Test
as specified below. This preservation will give 12 – 18 months protection under sheltered
conditions.
1. The entire water systems must be filled with water, which has 1% by volume of ICI
“Synperonic N” low foaming detergent, or equivalent, added to it.
2. The engine should be run until the coolant is at normal working temperature. Run for
a further 10 minutes.
1. ENGINE IS PRESERVED.
Once the engine is connected up to the vessel system and operated, the protection applied
during manufacture is removed. The engine is then unprotected and cannot withstand long
term stoppages without suffering corrosion damage. With the correct lubricating oil, fuel oil
and primary water the systems will be reasonably protected provided the engine is run
occasionally. When the seawater system is first operated the metals are exposed to salt water
for the first time. During initial operation the metal surfaces set up a protective oxide film,
which is essential for the long-term life of the components.
When commissioning begins it should continue to ensure that the oxide film is fully
established before the engine is stopped for an extended time. If the engine is stopped for a
long time the seawater system should be flushed with potable water and dried out to prevent
the build up of corrosion products and gases.
.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 3.1
CHAPTER 3.
SYSTEMS.
The diagrams in this section are cover the main engine systems, Some systems e.g. the
fresh water system and lubricating oil system are largely self contained. It should not be
necessary for the shipbuilder to break into these systems, should a particular aspect of an
installation make it necessary to do so it is essential that our engineering department be
consulted and agreement obtained before any work is done. Failure to do so will
invalidate the warranty. The expected location of the connections to the ship systems is
indicated on the diagrams.
Drawing No. 99.C.75 shows the legend for the symbols used in the flow diagrams in this
chapter.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 3.2
CHAPTER 3.
It is important that the air temperature in the vicinity of the filter is as low as practicable
and the engine room air supply system should be designed to duct incoming air close to
the filter panels. In extreme temperature conditions it is advantageous to duct the
aspiration air directly from water separating filters of the Premaberg type, mounted in the
ships superstructure, to the turbocharger intakes. Suitable flexible connections are
necessary between the ductwork and the turbochargers and the ducts must be sized to
suit the airflow data given below.
Schematic Arrangement of Air Inlet System, Drawing No. 98.C.51 is shown overleaf.
The fuel piped on the engine is at low pressure and there are no high-pressure fuel pipes on
the engine. All the high-pressure fuel is contained inside the unit pump injector, which is
located inside the cylinder head. In order to control the low fuel pressure in the piping system
there is a back pressure control valve in the on engine fuel reservoir.
The suction lift is measured from the crankshaft centre line. The maximum supply pressure is
the fuel pressure applied to the pump inlet by a fuel system/tank supplying pressurised fuel to
the lift pump.
Excess fuel is returned to the tank after passing through the fuel oil return cooler. The fuel is
pumped onto the engine by the fuel lift pump and then heated in the cylinder heads, there is a
temperature rise across the engine. The hot fuel flows to the on engine cooler where it is cooled
by seawater. When the engine stops the fuel flow stops. As the cooler operates on seawater the
fuel temperature is dominated by the coolers’ performance. The return temperature to the fuel
tanks is always below 55OC under any normal operating condition irrespective of the fuel supply
temperature to the engine, and with the engine seawater intake up to 32OC, well below the
60OC SOLAS limit.
Schematic Arrangement of the Fuel Oil System. Drawing No. 99.C.59 is shown overleaf.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 3.6
CHAPTER 3.
The primary water heat dissipation is transferred to the secondary (seawater) system in the
on engine heat exchanger. The primary water circuit is temperature controlled with an on
engine thermostat, which is set to start operation at 71OC and is fully open at 85OC.
1. PAXCOOL. Specially formulated for use with Paxman engines. This fluid
includes an anti-freeze additive.
2. NALFLEET. C.W.T Inhibitor (9-111) specifically for use in cooling systems with
high aluminium content. This is an anti-corrosion additive not an
anti-freeze.
This unit is required to assist in reducing white smoke at engine start up. Further
guidance on when this unit is required is provided on Page. 3.13. Cold Starting.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 3.7
CHAPTER 3.
The Shipbuilder must provide a strainer, with a mesh of 3mm diameter maximum, prior to
the Sea-water Pump inlet.
CATEGORY A1. A2 B
The water pump characteristics are in the curve below. On this there are two system
resistance lines, the engine system pressure drop and the maximum resistance line. The
maximum line sets the pump water flow limit to ensure that the minimum flow is delivered
to the secondary system. Higher water flows are acceptable, the temperature rise in the
system being lower.
Two typical seawater systems are shown overleaf. Alternatives are possible but must be
referred to Paxman for approval before engine order.
For further guidance on when this unit is required see Page. 3.13. Cold Starting.
CRANKCASE BREATHER.
The engine can be supplied with coalescer units (See Drawing No. 2000A034), which
allow the breather fumes to be returned and re-consumed by the engine and the oil
returned to the sump.
The 18VP185 engine requires 2 coalescer units, as shown on Drawing No.99C60. These
units should be mounted, preferably vertically, to allow for a continuous fall in the drain
pipe from the unit to the engine sump.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 3.10
CHAPTER 3.
Generally excessive periods of low load running should be avoided, if unavoidable, then
oil checks should be carried out more frequently. It is preferable to store oil in built in tanks
as part of the ship's structure; oil stored in drums should be under cover and stowed
horizontally to prevent water and dirt accumulating round the bungs.
LUBRICATING OILS.
The bearing loads on modern, high performance, engines demand the use of the best
quality oils. Selection of lubricant is very important. The following specifications should
be adhered to at all times, where exceptional conditions of temperature or the use of high
sulphur fuels is envisaged consult our engineers for assistance.
Typical modern oil is BP Vanellus C3-30, characteristics of which are given below.
Oils conforming to MIL L 2104C or better, MIL 9000H and A.P.I. classification CE are
acceptable.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 3.11
CHAPTER 3.
EXHAUST SYSTEM.
It is important that the exhaust gases can escape with the minimum of obstruction. Pipe
diameters should be in accordance with our recommendations, sharp bends should be
reduced to a minimum and the total length should be as short as possible. The maximum
engine outputs in each category are calculated on the basis that the backpressure,
imposed by the exhaust system, will not exceed 255 mm H20. If this figure is exceeded
there will be a drop in output and an increase in fuel consumption together with an
increase in exhaust temperature. If a higher exhaust pressure drop is required please
contact Paxman Diesels. There are three exhaust connections on the engine, each of
250 mm bore. Drawing No. 99MX208, shown overleaf, gives details of a bend and flexible
bellows unit, which can be provided. Also included is a proposed arrangement showing all
three exhaust pipes merging into one collector pipe. Drawing No.98A31.
Wet exhaust systems are acceptable, but the water must be introduced via an annular
shroud so that it is directed along the pipe in the direction of flow. If the inlet pipe is
slightly off centre this will impart swirl to the water and help to prevent it from impeding
the gas flow.
The main aim, apart from discharging the exhaust gas overboard, must be to prevent
water from entering the engine. The worst conditions are when running astern or with the
ship rolling and pitching at low speed in a seaway. The first situation has to be taken into
account by the shipbuilder in designing the ship. Using a linked valve system as illustrated
can eliminate the second. Both valves are of the butterfly type and they are designed with
a shrouded annulus, which introduces the water into the exhaust pipe in a controlled
manner. An electronic sensor changes the valves over at pre set engine speed. At slow
running speed the engine exhausts to atmosphere through the smaller pipe to prevent
excessive back pressure on the engine.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 3.12
CHAPTER 3.
EXHAUST EMISSIONS.
The 18VP185 Marine Propulsion engine complies with the MARPOL 73/78 Annex VI. NOX
Technical Code, published by I.M.O. This is often shortened to the statement that the engine
is IMO Compliant.
EXHAUST SILENCERS.
There are a number of manufacturers producing silencers, the following data relates to
Nelson-Burgess Ltd, equipment. The standard material is mild steel plate; stainless steel is
available if required at extra cost. Most applications can be satisfied by one of the
following types of silencer:
Absorption Type. ADS. These are normally considered adequate for use
singularly on high sped craft installations where
space, weight and minimal back pressure are of
prime importance. They are also used as secondary
units in series with an OPS unit where the highest
degree of silencing is demanded.
Spark Arrestor Type. OPA. This type has the design and performance of the
OPS type but with an added cyclone stage for the
sparking capability.
Further advice on matters concerning Exhaust Systems can be obtained from Paxman on
request.
RADIATED HEAT
Heat is radiated to the surrounding air from the external surfaces of the engine; this must
be dispersed to atmosphere by the engine room ventilation system. The VP185 has no
exposed exhaust surfaces prior to the exhaust pipe connections on top of the engine and
the skin temperature remains below 100OC except for the air trunks between the
turbochargers and coolers where at maximum rating the temperature reaches
approximately 200OC and these are lagged to reduce the skin temperature to less than
100OC.
CATEGORY A1 A2 B
STARTING.
ELECTRIC MOTORS.
Two 24 Volt insulated return, electric starter motors. With a combined output of 18kW.
Batteries should normally be maintained at full capacity using a 24-volt charger, matched
to the battery capacity and supplied from the ships main supply.
Battery cables must be as short as possible and sized to minimise voltage drop between
battery and start motor. Using 120mm2 cable the combined length of the lead and return
cables should not exceed 7.5m
Schematic Arrangement of Air Start System Drawing No. 98C37 is shown overleaf.
Should there be a requirement for a redundancy within the the starting system, a second
motor can be fitted on the engine, See Drawing No. 99C72
COLD START.
Paxman advise that to help prevent white smoke, when starting an engine, a Jacket Water
heater should be fitted, additionally in colder climates a Lubricating Oil heater may be
required. See Pages 3.6 and 3.9.
ELECTRICAL SYSTEM.
A standard wiring loom is fitted, this will terminate in a terminal box or multi pin socket
according to customers requirements if not using the Paxman supplied monitoring and control
system. The exhaust thermocouples are connected to a pyro pipe terminating in a multi-pin
plug.
CONTROL SYSTEM.
Paxman offer a control and monitoring system, which is flexible and expandable. The control
function is embodied in the Regulateurs Europa Viking 22 digital electronic controller. This
consists of an engine-mounted actuator, an engine mounted perception head and a bulkhead
mounted controller incorporating an interface board.
ACTUATOR.
The controller supplies a current drive signal to the actuator mounted on the free end of the
engine and driven from the camshaft drive train. The actuator is self contained and has its
own oil supply, the electric signals from the controller operate a proportional hydraulic
actuator connected in turn to the fuel pump rack adjusting mechanism.
PERCEPTION HEAD.
A perception head mounted on the flywheel housing taking its signals from pegs on the
flywheel periphery senses engine speed.
CONTROLLER.
A powerful micro controller is used to perform the basic function of speed control, accepting
signals from the control station to set the required speed and maintaining the set speed by
processing the signals from the perception head. Additional functions available are
commonly:
Engine stop/start logic, acceleration rate control, Torque control, boost fuel limitation,
slowdown on high water temperature, shutdown on low oil pressure, overspeed back up
protection, gearbox clutch control and similar functions. The controller can be expanded to
respond to numerous additional parameters. An interface panel is used to convert input and
output signals to acceptable values.
MECHANICAL BACK-UP.
In the event of power failure the actuator will drop the engine speed to idle. A ball head back
up is incorporated in the actuator and this can be manually set to control the engine at any
speed within the operating profile until power is restored, or the ship can be brought to port.
GOVERNING.
It is recommended that the Viking Controller and Actuator be used as this equipment
enables the maximum performance envelope of the engine to be realised with safety. There
may be overriding conditions where the use of a mechanical/ hydraulic governor is preferred.
Regulateurs Europa offer the 1100 series of governors which incorporate torque control and
boost fuel limitation functions, however the mechanical linkage cannot be arranged to fully
exploit the engine torque available in the mid range of the power curve. Governors of other
makes may be considered.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 3.15
CHAPTER 3.
MONITORING SYSTEM.
The basic monitoring system consists of:
A data acquisition unit or units. Colour graphic display (VDU)
Monitoring and alarm panel Control station “drop in” panel
Distributed processing unit. A serial network link
These units can be supplied in blocks of 32 channels or multiples thereof. Their function is to
convert data from transducers, switch contacts, temperature sensors, thermocouples and
perception heads into signals which can be processed into readable information by the distributed
processing control unit and the local monitoring and alarm panel. It should be noted that there will
be spare channels available in most cases and these may be used for additional functions such as
fuel tank levels, bilge alarms smoke detection units and similar equipment.
The panel normally has a capacity of 64 channels and can interrogated to give direct readings of
the various parameters being monitored; it will also give a visual and audible alarm for deviations
beyond pre set limits.
This unit processes the information received from the data acquisition unit into graphic form for
display on the VDU screen. Up to 128 parameters can be displayed simultaneously and a trend
function is incorporated which enables the operator to examine trends in specific data over the
previous hour, every half hour over the previous 24 hours and every three hours over the previous
7 days.
This is a single arcnet cable connecting the various components. The saving in wiring and time is
of obvious advantage.
For safe operation basic information in simple form is essential. A “Drop-In” panel is available for
mounting in the control console. This has Engine tachometers, Shaft tachometers, Direction of
rotation indicators, Clutch engaged signal, Start /Stop buttons, Engine fault indicator lamp, Audible
fault alarm and control levers mounted and wired to a terminal box. The system can be expanded
to include additional VDU stations (an additional DPU is required for each VDU); a data logger and
a modem can be used to transmit information to a central remote control station.
Should there be a reason for not using the Paxman system the engine can be supplied with the
wiring loom terminated either in a terminal box or wired to multi pin plugs and sockets. The Viking
actuator and controller can be used to provide speed control and additional functions as previously
described. If the Viking equipment is not acceptable then the control system used must
incorporate the logic necessary to start and stop the engine in the approved sequence.
NOTE!. ALL connecting wiring to the governor and monitoring system must be screened
and the screening earthed. (Joins in the screen cable should be kept to a minimum) Control
and monitoring equipment wiring must be routed away from the power cables (minimum
distance 300 mm), where wiring crosses power cables it must do so at 90O.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 4.1
CHAPTER 4
GEARBOXES.
Normally used with fixed pitch propellers the basic gearbox consists of three main shafts
carried in an aluminium housing. The input shaft is located directly above the main shaft with
the reversing shaft offset to one side. The input and reversing shafts carry multi-plate
hydraulically operated clutches, primary gears and secondary gears. The input gear and the
reversing gear are in constant mesh with one another, both secondary gears are in constant
mesh with the output shaft gear. When the ‘ahead’ clutch is engaged the input shaft directly
drives the output shaft, which results in counter engine rotation. When the reversing shaft
clutch is engaged the input shaft drives the reversing shaft primary gear, which is now
locked to its secondary gear, which in turn drives the output shaft in the same direction as
the engine. This type of gear is simple, efficient, lightweight and reliable. There are
limitations in the gear ratios obtainable and ZF gears overcome this by adding an additional
pair of gears to the input side thus increasing the range of ratios available and reducing the
vertical displacement of the two shafts. There is a weight penalty and a reduction in
efficiency as a result. The BWK designation boxes use this arrangement to give a coaxial
disposition of the input and output shafts.
There is a wide range of ancillary equipment available to enhance the performance of the
basic gearbox, typically these are:
Trailing pumps, Trunnion type flexible mounts, Trolling valves (enabling the clutch to slip at
low speeds for loitering or manoeuvring), Power inputs, Power take-offs and a variety of
monitoring equipment. Paxman technical staff will assist with selection of the best
arrangement for any specific application.
Care must be taken where Classification is required to ensure that the gearbox is correctly
sized according to the rules of the Classification Society involved.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 4.2.
CHAPTER 4.
TYPICAL GEARBOXES
18VP185 Engine with Reintjes WVS 2230 Gearbox: Drawing No. 2000A014.
18VP185 SHIP DESIGNERS’ GUIDE.
Page. 4.4.
CHAPTER 4.
PROPELLER DRIVES.
Controllable Pitch Propellers are usually operated hydraulically and to achieve this an oil
control box is used. This is usually, gearbox mounted. The gearbox should be of simple two
shaft unidirectional design, similar to the three-shaft design, but without the reversing shaft
and gears. The oil control box is mounted on the front face of the box and the output shaft is
drilled to carry the control oil. This operation is carried out during manufacture and the front
face must be machined to suit the control box. It may be necessary to use a short shaft
between gearbox and engine output coupling in order to leave sufficient space for
maintenance between the engine sump and the oil control box.