DSTBIM-12

J30-06939
INSTALLATION INSTRUCTIONS AND PARTS IDENTIFICATION
TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS
AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT THE POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.

Unit No. Serial No.

FOR YOUR SAFETY

The use and storage of gasoline or other flammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.

ERTEK
INT
FOR YOUR SAFETY ENERGY
If you smell gas: PERFORMANCE
1. Open windows. CM
VERIFIED
2. Don't touch electrical switches. RENDEMENT
3. Extinguish any open flame. ENERGETIQUE
VERIFIE
4. Immediately contact your gas supplier. VER
IFIE D

Improper installation, adjustment, alteration, service, or maintenance

can cause property damage, injury, or death. Read the installation, operating, and
maintenance instruction thoroughly before installing or servicing this equipment.

APPROVED FOR USE IN CALIFORNIA

Install, operate, and maintain unit in accordance with the manufacturer's

instructions to avoid exposure to fuel substances, or substances from incomplete
combustion, which can cause death or serious illness. The state of California
has determined that these substances may cause cancer, birth defects, or other
reproductive harm.

INSTALLER'S RESPONSIBILITY
Installer Please Note: This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. However, shipment and installation
problems such as loose wires, leaks, or loose fasteners may occur. It is the installer's
responsibility to inspect and correct any problem that may be found.

RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated, check for any visible
damage to the unit. If any damage
is found, the consignee should sign
260 NORTH ELM ST., WESTFIELD, MA 01085
the bill of lading indicating such
TEL: (413) 568-9571 FAX: (413) 562-8437
damage and immediately file claim
www.mestek.com
for damage with the transportation
company.
01/14
 TABLE OF CONTENTS
SPECIFICATIONS ELECTRICAL CONNECTIONS ..................... 10, 11, 12
Basic Description .................................................... 2 VENTING ........................................... 13, 14, 15, 16, 17
Performance & Specification Data .......................... 4 OPERATION
GENERAL SAFETY INFORMATION Explanation of Controls and Operation .................. 18
Installation Codes ............................................... 2, 3 Main Burner Orifice Schedule ............................... 19
Special Precautions ............................................ 2, 3 Adjustments .................................................... 19, 20
INSTALLATION TROUBLESHOOTING GUIDE ................ 21, 22, 23, 24
Locating Units ..................................................... 5, 7 MAINTENANCE
Combustion Air ................................................... 5, 7 Servicing & Cleaning ............................................ 25
Proper Clearances .............................................. 5, 7 WARRANTY ............................................................... 26
Suspension of Units ............................................ 5, 7 IDENTIFICATION OF PARTS .............................. 27, 28
Heat Throw Data ..................................................... 6 Replacement Parts ................................................ 28
Gas Piping .......................................................... 8, 9 INSPECTION SHEET................................................. 32

NOTICE: It is the equipment owners responsibility to provide any scaffolding or other apparatus required to
perform emergency service or annual/periodic maintenance to this equipment.

DESCRIPTION
The Tubular Gas Fired Unit Heaters are a factory designs are certified by ETL as providing a minimum
assembled, power vented, low static pressure type of 83% thermal efficiency, and approved for use in
propeller fan unit heaters designed to be suspended California. Do not alter these units in any way. If you
within the space to be heated. THESE HEATERS ARE have any questions after reading this manual, contact
NOT TO BE CONNECTED TO DUCTWORK. The the manufacturer.

Figure 1 - Tubular Propeller Unit Heater

See Identification of Parts, Figures 10-17.

The following terms are used throughout this manual, in addition to the ETL requirements to bring attention to the
presence of potential hazards, or to important information concerning the product:

Indicates an imminently hazardous Indicates an imminently hazardous

situation which, if not avoided, will result in situation which, if not avoided, may result in minor
death, serious injury, or substantial property injury or property damage.
damage.
NOTICE: Used to notify of special instructions on
Indicates an imminently hazard- installation, operation, or maintenance which are
ous situation which, if not avoided, could result important to equipment but not related to personal
in death, serious injury, or substantial property injury.
damage.
2
 GENERAL SAFETY INFORMATION
Failure to comply with the general Do not attempt to convert the
safety information may result in extensive heater for use with a fuel other than the one
property damage, severe personal injury, or intended. Such conversion is dangerous, as it
death. will create the risks previously listed.

This product must be installed by Make certain that the power source conforms to the
a licensed plumber or gas fitter when installed electrical requirements of the heater.
within the Commonwealth of Massachusetts.
Do not depend upon a thermostat
Installation must be made in accordance with local or other switch as sole means of disconnecting
codes, or in absence of local codes, with the latest power when installing or servicing heater. Always
edition of the ANSI Standard Z223.1 (N.F.P.A. No. 54) disconnect power at main circuit breaker as
National Fuel Gas Code. All of the ANSI and NFPA described above. Failure to do so could result in
Standards referred to in these installation instructions fatal electric shock.
are those that were applicable at the time the design
of this appliance was certified. The ANSI Standards Special attention must be given to any grounding
are available from CSA Information Services, 1-800- information pertaining to this heater. To prevent the risk of
463-6727. The NFPA Standards are available from the electrocution, the heater must be securely and adequately
National Fire Protection Association, Batterymarch Park, grounded. This should be accomplished by connecting
Quincy, MA 02269. These unit heaters are designed for a ground conductor between the service panel and the
use in airplane hangars when installed in accordance heater. To ensure a proper ground, the grounding means
with ANSI/NFPA No. 409, and in public garages when must be tested by a qualified electrician.
installed in accordance with NFPA No. 88A and NFPA
No.88B. Do not insert fingers or foreign objects into heater or its
air moving device. Do not block or tamper with the heater
If installed in Canada, the installation must conform with in any manner while in operation, or just after it has been
local building codes, or in the absence of local building turned off, as some parts may be hot enough to cause
codes, with CSA-B149.1 “Installation Codes for Natural injury.
Gas Burning Appliances and Equipment” or CSA-B149.2
“Installation Codes for Propane Gas Burning Appliances This heater is intended for general heating applications
and Equipment.” These unit heaters have been designed ONLY. It must NOT be used in potentially dangerous
and certified to comply with CSA 2.6. Also see sections locations such as flammable, explosive, chemical-laden,
on installation in AIRCRAFT HANGARS and PUBLIC or wet atmospheres.
GARAGES.
Do not attach ductwork to this product or use it as a
Do not alter the unit heater in any makeup air heater. Such usage voids the warranty and
way or damage to the unit and/or severe personal will create unsafe operation.
injury or death may occur!
In cases in which property damage may result from
Disconnect all power and gas malfunction of the heater, a back-up system or
supplies before installing or servicing the heater. temperature sensitive alarm should be used.
If the power disconnect is out of sight, lock
it in the open position and tag it to prevent The open end of piping systems being
unexpected application of power. Failure to do purged shall not discharge into areas where there
so could result in fatal electric shock, or severe are sources of ignition or into confined spaces
personal injury. UNLESS precautions are taken as follows: (1) by
ventilation of the space, (2) control of the purging
Ensure that all power sources conform rate, (3) elimination of all hazardous conditions. All
to the requirements of the unit heater, or damage to precautions must be taken to perform this operation
the unit will result! in a safe manner!
Unless otherwise specified, the following conversions
Follow installation instructions CAREFULLY to avoid
creating unsafe conditions. All wiring should be done may be used for calculating SI unit measurements:
and checked by a qualified electrician, using copper wire 1 foot = 0.305 m 1000 BTU/cu. ft. = 37.5 MJ/m3
only. All gas connections should be made and leak-tested 1 inch = 25.4 mm 1000 BTU per hour = 0.293 kW
by a suitably qualified individual, per instructions in this 1 gallon = 3.785 L 1 inch water column = 0.249 kPa
manual. Also follow procedures listed on “Gas Equipment 1 pound = 0.453 kg 1 litre/second = CFM x 0.472
Start-Up Sheet” located in this manual. 1 psig = 6.894 kPa 1 meter/second = FPM ÷ 196.8
1 cubic foot = 0.028m3
Use only the fuel for which the heater is designed (see
rating plate). Using LP gas in a heater that requires
natural gas, or vice versa, will create risk of gas leaks,
carbon monoxide poisoning, and explosion.
3
Table 1 - Performance and Dimensional Data - Tubular Propeller Unit Heater

Unit Size 100 125 150 175 200 250 300 350 400
PERFORMANCE DATA†
Input - BTU/Hr. 100,000 125,000 150,000 175,000 200,000 250,000 300,000 350,000 400,000
(kW) (29.3) (36.6) (43.9) (51.2) (58.6) (73.2) (87.8) (102.5) (117.1)
Output - BTU/Hr. 83,000 103,750 124,500 145,250 166,000 207,500 249,000 290,500 332,000
(kW) (24.3) (30.4) (36.4) (42.5) (48.6) (60.7) (72.9) (85.1) (97.2)
Thermal Efficiency (%) 83 83 83 83 83 83 83 83 83
Free Air Delivery - CFM 1,600 2,200 2,400 2,850 3,200 3,450 5,000 5,600 5,800
(cu. m/s) (0.756) (1.039) (1.133) (1.346) (1.511) (1.629) (2.361) (2.644) (2.738)
Air Temperature Rise - °F 47 42 47 46 47 54 45 47 51
(°C) (26) (23) (26) (26) (26) (30) (24) (26) (28)
Full Load Amps at 120V 6.4 6.9 6.9 8.0 8.0 8.0 11.3 13.5 13.5
MOTOR DATA: Motor HP (Qty) 1/10 1/4 1/4 1/3 1/3 1/3 1/4 (2) 1/3 (2) 1/3 (2)
Motor kW (0.080) (0.19) (0.19) (0.25) (0.25) (0.25) (0.19) (0.25) (0.25)
Motor Type SP PSC PSC PSC PSC PSC PSC PSC PSC
RPM 1,050 1,140 1,140 1,140 1,140 1,140 1,140 1,140 1,140
Amps @ 115V 4.2 4.7 4.7 5.8 5.8 5.8 9.4 11.6 11.6
DIMENSIONAL DATA - inches (mm)
"A" Overall Height to Top of Flue 33-3/4 33-3/4 33-3/4 33-3/4 33-3/4 33-3/4 34 34 34
(857) (857) (857) (857) (857) (857) (864) (864) (864)
"B" Jacket Width of Unit 20-3/4 20-3/4 20-3/4 32-3/4 32-3/4 32-3/4 50-3/4 50-3/4 50-3/4
(527) (527) (527) (831) (831) (831) (1289) (1289) (1289)
"C" Width to CL Flue 13-3/8 13-3/8 13-3/8 19-3/8 19-3/8 19-3/8 28-3/8 28-3/8 28-3/8
(340) (340) (340) (492) (492) (492) (721) (721) (721)
"D" Depth to Rear of Housing 11 11 11 11 11 11 12-1/4 12-1/4 12-1/4
(279) (279) (279) (279) (279) (279) (311) (311) (311)
"E" Hanging Distance Width 18-5/8 18-5/8 18-5/8 30-5/8 30-5/8 30-5/8 48-5/8 48-5/8 48-5/8
(473) (473) (473) (778) (778) (778) (1235) (1235) (1235)
"F" Discharge Opening Width 18-3/4 18-3/4 18-3/4 30-3/4 30-3/4 30-3/4 48-3/4 48-3/4 48-3/4
(476) (476) (476) (781) (781) (781) (1238) (1238) (1238)
"G" Depth to CL Flue 4-3/4 4-3/4 4-3/4 4-3/4 4-3/4 4-3/4 5-1/8 5-1/8 5-1/8
(121) (121) (121) (121) (121) (121) (130) (130) (130)
"L" Overall Unit Width 25-1/4 25-1/4 25-1/4 37-1/4 37-1/4 37-1/4 55-1/4 55-1/4 55-1/4
(641) (641) (641) (946) (946) (946) (1403) (1403) (1403)
"M" Flue Size Diameter* - in 5 5 5 5 5 5 6 6 6
(mm) (127) (127) (127) (127) (127) (127) (152) (152) (152)
Fan Diameter - in (Qty) 16 16 16 18 18 18 16 (2) 18 (2) 18 (2)
Gas Inlet, Natural Gas - in 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4
Gas Inlet, LP Gas - in 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4
Approximate Unit Weight - lb 133 145 155 191 201 211 307 321 335
(kg) (60) (66) (70) (87) (91) (96) (139) (145) (152)
Approximate Ship Weight - lb 173 185 195 241 251 261 367 381 395
(kg) (78) (84) (88) (109) (114) (118) (166) (173) (179)
† Ratings shown are for unit installations at elevations between 0 and 2,000 feet (0 to 610m). For unit installations in U.S.A. above 2,000 feet (610m), the unit input must be field derated 4% for
each 1,000 feet (305m) above sea level; refer to local codes, or in absence of local codes, refer to the latest edition of the National Fuel Gas Code, ANSI Standard Z223.1 (NFPA No. 54).
For installations in Canada, any reference to deration at altitudes in excess of 2,000 feet (610m) are to be ignored. At altitudes of 2,000 feet to 4,500 feet (610 to 1372m), the unit must be field
derated and be so marked in accordance with the ETL certification. See Table 6A for USA and Canadian field deration information.
* Flue collar is factory supplied with unit; to be field installed per included instructions. LEGEND: SP= Shaded Pole, PSC= Permanent Split Capacitor

Figure 2 - Dimensional Drawing – Tubular Propeller Unit Heater

DIMENSIONS .XXX STANDARD UNITS D4617C

DIMENSIONS IN PARENTHESIS (XXX) MILLIMETERS

4
 INSTALLATION
Do not install unit heaters in In Canada, installation must be in accordance to the
corrosive or flammable atmospheres! Premature latest edition of CSA B149 “Installation Codes for Gas
failure of, or severe damage to the unit will Burning Appliances and Equipment.”
result!
AIR DISTRIBUTION: Direct air towards areas of
Avoid locations where extreme maximum heat loss. When multiple heaters are involved,
drafts can affect burner operation. Unit heaters circulation of air around the perimeter is recommended
must not be installed in locations where air for where heated air flows along exposed walls. Satisfactory
combustion would contain chlorinated, halo- results can also be obtained where multiple heaters are
genated or acidic vapors. If located in such an located toward the center of the area with heated air
environment, premature failure of the unit will directed toward the outside walls. Be careful to avoid all
occur! obstacles and obstructions which could impede the warm
air distribution patterns.
Since the unit is equipped with an automatic gas ignition
system, the unit heater must be installed such that the Unit heaters should not be installed to maintain low
gas ignition control system is not directly exposed to temperatures and/or freeze protection of buildings.
water spray, rain or dripping water. A minimum of 50°F (10°C) thermostat setting must
be maintained. If unit heaters are operated to maintain
NOTICE: Location of unit heaters is related directly to lower than 50°F (10°C), hot flue gases are cooled
the selection of sizes. Basic rules are as follows: inside the heat exchanger to a point where water
vapor (a flue gas by-product) condenses onto the heat
MOUNTING HEIGHT: Unit Heaters equipped with exchanger walls. The result is a mildly corrosive acid that
standard fan guards must be installed at a minimum of prematurely corrodes the aluminized heat exchanger and
8 feet (2.4m) above the floor, measured to the bottom of can actually drip water down from the unit heater onto
the unit. At heights above 8 feet (2.4m), less efficient air floor surface. Additional unit heaters should be installed
distribution will result. If a unit is to be mounted below if a minimum 50°F (10°C) thermostat setting cannot be
8 feet (2.4m) from the floor, an OSHA approved fan maintained.
guard is required on the unit.
AIR FOR COMBUSTION: The unit heater shall be
AIRCRAFT HANGARS: Unit Heaters must be installed installed in a location in which the facilities for
in aircraft hangars as follows: In aircraft hangars, unit ventilation permit satisfactory combustion of gas,
heaters must be at least 10 feet (3.0m) above the upper proper venting, and the maintenance of ambient
surface of wings or engine enclosures of the highest air at safe limits under normal conditions of use.
aircraft to be stored in the hangar, and 8 feet (2.4m) The unit heater shall be located in such a manner as
above the floor in shops, offices and other sections of not to interfere with proper circulation of air within the
the hangar where aircraft are not stored or housed. confined space. When buildings are so tight that normal
Refer to current ANSI/NFPA No. 409, Aircraft Hangars. In infiltration does not meet air requirements, outside air
Canada, installation is suitable in aircraft hangars when shall be introduced per Sections 1.3.4.2 and 1.3.4.3 of
acceptable to the enforcing authorities. ANSI Z223.1 for combustion requirements. A permanent
opening or openings having a total free area of not less
PUBLIC GARAGES: In repair garages, unit heaters must than one square inch per 5,000 BTU/Hr (1.5 kW) of total
be located at least 8 feet (2.4m) above the floor. Refer to input rating of all appliances within the space shall be
the latest edition of NFPA 88B, Repair Garages. provided.

PARKING STRUCTURES: In parking structures, unit NOTICE: Unit Heater sizing should be based on heat
heaters must be installed so that the burner flames are loss calculations where the unit heater output equals
located a minimum of 18 inches (457mm) above the or exceeds heat loss.
floor or protected by a partition not less than 18 inches
(457mm) high. However, any unit heater mounted in a
parking structure less than 8 feet (2.4m) above the floor
must be equipped with an OSHA approved fan guard.
Refer to the latest edition of NFPA 88A, Parking structures.

5
 INSTALLATION (continued)
Table 2 - Heat Throw Data

Standard Heater 30° Nozzle 60° Nozzle 90° Nozzle

Distance From UNIT SIZE BTU/Hr

Degree
Floor to Bottom 100,000 125,000 150,000 175,000 200,000 250,000 300,000 350,000 400,000
of
of Unit "H" - Feet
Nozzle Approximate Distance of Heat Throw - Feet (Meters)
(m)
None 8 60 65 70 75 80 90 105 110 120
(2.4) (18.3) (19.8) (21.3) (22.9) (24.4) (27.4) (32.0) (33.5) (36.6)
10 54 56 60 64 68 78 90 95 100
(3.0) (16.5) (17.1) (18.3) (19.5) (20.7) (23.8) (27.4) (29.0) (30.5)
12 44 46 49 57 61 68 80 84 90
(3.7) (13.4) (14.0) (14.9) (17.4) (18.6) (20.7) (24.4) (25.6) (27.4)
15 45 49 52 60 70 74 80
NR NR
(4.6) (13.7) (14.9) (15.8) (18.3) (21.3) (22.6) (24.4)
20 46 54 63 66 70
NR NR NR NR
(6.1) (14.0) (16.5) (19.2) (20.1) (21.3)
30° 8 65 70 75 80 85 95 115 120 125
(2.4) (19.8) (21.3) (22.9) (24.4) (25.9) (29.0) (35.1) (36.6) (38.1)
10 57 60 64 68 72 86 99 105 110
(3.0) (17.4) (18.3) (19.5) (20.7) (21.9) (26.2) (30.2) (32.0) (33.5)
12 50 54 57 60 64 77 88 94 100
(3.7) (15.2) (16.5) (17.4) (18.3) (19.5) (23.5) (26.8) (28.7) (30.5)
15 45 48 50 53 64 74 79 84
NR
(4.6) (13.7) (14.6) (15.2) (16.2) (19.5) (22.6) (24.1) (25.6)
20 44 47 58 66 71 75
NR NR NR
(6.1) (13.4) (14.3) (17.7) (20.1) (21.6) (22.9)
60° 8 75 80 85 90 95 110 125 130 138
(2.4) (22.9) (24.4) (25.9) (27.4) (29.0) (33.5) (38.1) (39.6) (42.1)
10 65 70 75 79 83 95 109 115 120
(3.0) (19.8) (21.3) (22.9) (24.1) (25.3) (29.0) (33.2) (35.1) (36.6)
12 60 64 68 72 76 84 100 103 108
(3.7) (18.3) (19.5) (20.7) (21.9) (23.2) (25.6) (30.5) (31.4) (32.9)
15 50 54 56 61 65 71 85 88 94
(4.6) (15.2) (16.5) (17.1) (18.6) (19.8) (21.6) (25.9) (26.8) (28.7)
20 49 52 55 59 65 77 81 85
NR
(6.1) (14.9) (15.8) (16.8) (18.0) (19.8) (23.5) (24.7) (25.9)
90°* 15 30 x 25 35 x 30 40 x 35 45 x 40 50 x 40 60 x 45 70 x 45 80 x 50 100 x 50
(4.6) (9.1) (7.6) (10.7) (9.1) (12.2) (10.7) (13.7) (12.2) (15.2) (12.2) (18.3) (13.7) (21.3) (13.7) (24.4) (15.2) (30.5) (15.2)
20 40 x 35 56 x 40 65 x 40 70 x 45 80 x 45
NR NR NR NR
(6.1) (12.2) (10.7) (17.1) (12.2) (19.8) (12.2) (21.3) (13.7) (24.4) (13.7)
25 50 x 35 60 x 35 65 x 40 75 x 40
NR NR NR NR NR
(7.6) (15.2) (10.7) (18.3) (10.7) (19.8) (12.2) (22.9) (12.2)
30 55 x 35 60 x 35 65 x 40
NR NR NR NR NR NR
(9.1) (16.8) (10.7) (18.3) (10.7) (19.8) (12.2)
* It is not recommended to mount a unit with a 90° nozzle under 10 feet.
Notes: 1. All throw data figures are approximations. Allowances should be made for optimum performance, altitude, etc.
2. NR - Units not recommended at these mounting heights.
3. 30°, 60° and 90° nozzles are shipped unassembled.

6
 INSTALLATION (continued)
CLEARANCES: Each Gas Unit Heater shall be Figure 3A
located with respect to building construction and other
equipment so as to permit access to the Unit Heater.
Clearance between vertical walls and the vertical
sides of the Unit Heater shall be no less than 6 inches
(152mm). However, to ensure access to the control
box, a minimum of 18 inches (457mm) is required for
the control box side. A minimum clearance of 6 inches
(152mm) must be maintained between the top of the
Unit Heater and the ceiling. The bottom of the Unit
Heater must be no less than 12 inches (305mm) from
any combustible. The distance between rear of unit
and vertical wall should be no less than 18 inches to
maintain inlet air flow. The distance between the flue
collector and any combustible must be no less than 6
inches (152mm). Also see AIR FOR COMBUSTION and
VENTING sections. D4913A

NOTICE: Increasing the clearance distances may

be necessary if there is a possibility of distortion or
discoloration of adjacent materials.
Figure 3B - Heater Mounting*
Make certain that the lifting
methods used to lift the heater and the method
of suspension used in the field installation of the
heater are capable of uniformly supporting the
weight of the heater at all times. Failure to heed
this warning may result in property damage or
personal injury!
D2788A
Make sure that the structure
to which the unit heater is to be mounted is *All hanging hardware and wood is not included with the unit (To
be field supplied).
capable of safely supporting its weight. Under
no circumstances must the gas lines, the venting
system or the electrical conduit be used to Figure 3C
support the heater; or should any other objects
(i.e. ladder, person) lean against the heater gas
lines, venting system or the electrical conduit
for support. Failure to heed these warnings may
result in property damage, personal injury, or
death.

Unit Heaters must be hung level

from side to side and from front to back, see Figure
3A, 3B and 3C. Failure to do so will result in poor
performance and/or premature failure of the unit.

Ensure that all hardware used in

the suspension of each unit heater is more than
adequate for the job. Failure to do so may result
D4804
in extensive property damage, severe personal
injury, or death!

Refer to Figures 3A, 3B and 3C for suspension of units.

7
 INSTALLATION (continued) - GAS PIPING
To avoid damage or possible personal injury, do not connect gas piping to this unit
until a supply line pressure/leak test has been completed. Connecting the unit before completing the
pressure/leak test may damage the unit gas valve and result in a fire hazard.

Do not rely on a shut-off valve to isolate the unit while conducting gas pressure/leak
tests. These valves may not be completely shut off, exposing the gas valve to excessive pressure and
damage.

PIPE SIZING NOTICE: If more than one unit heater is to be served

To provide adequate gas pressure to the gas unit heater, by the same piping arrangement, the total cu. ft./hr.
size the gas piping as follows: input and length of pipe must be considered.

1. Find the cu. feet/hr. by using the following formula: NOTICE: If the gas unit heater is to be fired with LP
Input BTU/Hr. gas, consult your local LP gas dealer for pipe size
Cu. feet/hr. = information.
1000
2. Refer to Table 3. Match “Length of Pipe in Feet” NOTICE: HEATER INSTALLATION FOR USE WITH
with appropriate “Gas Input - Cu. Feet/Hr.” figure. PROPANE (BOTTLED) GAS MUST BE MADE BY
This figure can then be matched to the pipe size at A QUALIFIED L.P. GAS DEALER OR INSTALLER.
the top of the column. HE/SHE WILL INSURE THAT PROPER JOINT
Example: COMPOUNDS ARE USED FOR MAKING PIPE
It is determined that a 67 foot (20.4m) run of gas CONNECTIONS; THAT AIR IS PURGED FROM
pipe is required to connect a 200 MBTU gas unit LINES; THAT A THOROUGH TEST IS MADE FOR
heater to a 1,000 BTU/cu feet (0.29kW) natural gas LEAKS BEFORE OPERATING THE HEATER; AND
supply. THAT IT IS PROPERLY CONNECTED TO THE
200,000 BTU/Hr PROPANE GAS SUPPLY SYSTEM.
= 200 Cu. feet/hr.
1,000 BTU/cu. feet
Using Table 3, a 1 inch pipe is needed. Before any connection is made to the existing line
supplying other gas appliances, contact the local gas
NOTE: See General Safety Information section for company to make sure that the existing line is of adequate
English/Metric unit conversion factors. size to handle the combined load.

Table 3 - Gas Pipe Size

Maximum Capacity of Pipe in Cubic Feet of Gas per Hour (Cubic Meters per Hour) for Gas Pressures of 0.5 psig (3.5 kPa) or Less,
and a Pressure Drop of 0.5 Inch Water Column (124.4 Pa)
(Based on a 0.60 Specific Gravity Gas)
Nominal
Iron Internal Length of Pipe, Feet (meters)
Pipe Size Diameter 10 20 30 40 50 60 70 80 90 100 125 150 175 200
Inch Inch (3.0) (6.1) (9.1) (12.2) (15.2) (18.3) (21.3) (24.4) (27.4) (30.5) (38.1) (45.7) (53.3) (61.0)
1/2 0.622 175 120 97 82 73 66 61 57 53 50 44 40 37 35
(4.96) (3.40) (2.75) (2.32) (2.07) (1.87) (1.73) (1.61) (1.50) (1.42) (1.25) (1.13) (1.05) (0.99)
3/4 0.824 360 250 200 170 151 138 125 118 110 103 93 84 77 72
(10.2) (7.08) (5.66) (4.81) (4.28) (3.91) (3.54) (3.34) (3.11) (2.92) (2.63) (2.38) (2.18) (2.04)
1 1.049 680 465 375 320 285 260 240 220 205 195 175 160 145 135
(19.3) (13.2) (10.6) (9.06) (8.07) (7.36) (6.80) (6.23) (5.80) (5.52) (4.96) (4.53) (4.11) (3.82)
1 1/4 1.380 1400 950 770 660 580 530 490 460 430 400 360 325 300 280
(39.6) (26.9) (21.8) (18.7) (16.4) (15.0) (13.9) (13.0) (12.2) (11.3) (10.2) (9.20) (8.50) (7.93)
1 1/2 1.610 2100 1460 1180 990 900 810 750 690 650 620 550 500 460 430
(59.5) (41.3) (33.4) (28.0) (25.5) (22.9) (21.2) (19.5) (18.4) (17.6) (15.6) (14.2) (13.0) (12.2)
2 2.067 3950 2750 2200 1900 1680 1520 1400 1300 1220 1150 1020 950 850 800
(112) (77.9) (62.3) (53.8) (47.6) (43.0) (39.6) (36.8) (34.5) (32.6) (28.9) (26.9) (24.1) (22.7)
2 1/2 2.469 6300 4350 3520 3000 2650 2400 2250 2050 1950 1850 1650 1500 1370 1280
(178) (123) (99.7) (85.0) (75.0) (68.0) (63.7) (58.0) (55.2) (52.4) (46.7) (42.5) (38.8) (36.2)
3 3.068 11000 7700 6250 5300 4750 4300 3900 3700 3450 3250 2950 2650 2450 2280
(311) (218) (177) (150) (135) (122) (110) (105) (97.7) (92.0) (83.5) (75.0) (69.4) (64.6)
4 4.026 23000 15800 12800 10900 9700 8800 8100 7500 7200 6700 6000 5500 5000 4600
(651) (447) (362) (309) (275) (249) (229) (212) (204) (190) (170) (156) (142) (130)
1. Determine the required Cu. Ft./Hr. by dividing the input by 1000. For SI/Metric measurements: Convert BTU/Hr. to kilowatts. Multiply the units
inputs (kW) by 0.0965 to determine Cu. Meters./Hr. 2. FOR NATURAL GAS: Select pipe size directly from the table. 3. FOR PROPANE GAS:
Multiply the Cu. Ft./Hr. value by 0.633; then, use the table. 4. Refer to the metric conversion factors listed in the General Safety section for SI Unit
measurement conversions.

8
 INSTALLATION (continued) - PIPE INSTALLATION
1. Install the gas piping in accordance with applicable Figure 4 - Pipe Installation, Standard Controls
local codes.
2. Check gas supply pressure. Each unit heater must
be connected to a manifold pressure and a gas
supply capable of supplying its full rated capacity as
specified in Table 4. A field LP tank regulator must be
used to limit the supply pressure to a maximum of 14
inches W.C. (3.5 kPa). All piping should be sized in
accordance with the latest edition of ANSI Standard
Z223.1 (NFPA 54), National Fuel Gas Code; in
Canada, according to CSA B149. See Tables 1 & 3
for correct gas piping size. If gas pressure is
excessive on natural gas applications, install a
pressure regulating valve in the line upstream from
the main shutoff valve. D3631C

3. Adequately support the piping to prevent strain on

the gas manifold and controls. D3631A

4. To prevent the mixing of moisture with gas, run the

take-off piping from the top, or side, of the main.
5. Standard Unit Heaters, optional two-stage units are Never use an open flame to detect
supplied with a combination valve which includes: gas leaks. Explosive conditions may exist which
a. Manual "A" valve may result in personal injury or death!
b. Manual "B" valve
c. Solenoid valve The appliance and its individual shutoff valve must be
d. Pressure regulator disconnected from the gas supply piping system during
Pipe directly into the combination valve (see Figure any pressure testing of that system in excess of 1/2 psig
4). (3.5 kPa).
6. Gas valve has a pressure test post requiring a
3/32 inch hex head wrench to read gas supply and The appliance must be isolated from the gas supply
manifold pressures. Open 1/4 turn counterclockwise piping system by closing its individual manual shutoff
to read, turn clockwise to close and reseat. A 5/16 valve during any pressure testing of the gas supply
inch ID hose fits the pressure post. piping system at test pressures equal to or less than
7. Provide a drip leg in the gas piping near the gas 1/2 psig (3.5 kPa).
unit heater. A ground joint union and a manual gas
shutoff valve should be installed ahead of the unit Table 4 - Gas Piping Requirements
heater controls to permit servicing. The manual
shutoff valve must be located external to the jacket SINGLE STAGE GAS PIPING REQUIREMENTS*
(See Figure 4). GasType Natural Gas Propane (LP) Gas
8. Make cer tain that all connections have been Manifold 3.5 inch WC 10.0 inch WC
adequately doped and tightened. Pressure (0.9 kPa) (2.5 kPa)
14.0 inch WC Maximum 14.0 inch WC Maximum
Supply Inlet (3.5 kPa) (3.5 kPa)
Do not over tighten the inlet gas Pressure 5.0 inch WC Minimum 11.0 inch WC Minimum
piping into the valve. This may cause stresses that
(1.2 kPa) (2.7 kPa)
will crack the valve!
*For single stage application only at normal altitudes.

NOTICE: Use pipe joint sealant resistant to the

action of liquefied petroleum gases regardless of
gas conducted.

Check all pipe joints for leakage

using a soap solution or other approved method.
Never use an open flame or severe personal
injury or death may occur!

9
 ELECTRICAL CONNECTIONS
Figure 5a -
Low-voltage
HAZARDOUS VOLTAGE! Thermostat Wiring
DISCONNECT ALL ELECTRIC Single Stage
POWER INCLUDING REMOTE
DISCONNECTS BEFORE D4788
SERVICING. Failure to Figure 5b -
disconnect power before Low-voltage
servicing can cause severe Thermostat Wiring
personal injury or death. Two Stage

Standard units are shipped for use on 115 volt, 60 hertz,

single phase electric power. The motor name-plate and D8541
electrical rating of the transformer should be checked Figure 5c -
before energizing the unit heater electrical system. All Low-voltage
external wiring must conform to the latest edition of T834H or T834N
ANSI/NFPA No. 70, United States National Electrical (or equivalent)
Code, and applicable local codes; in Canada, to the Thermostat Wiring
Canadian Electrical Code, Part 1, CSA Standard C22.1. Single Stage D6922C

Do not use any tools (i.e. screwdriver,

pliers, etc.) across terminals to check for power. Use NOTICE: The start-up fan delay should not exceed
a voltmeter. 30 seconds from a cold start.

It is recommended that the electrical power supply to IMPORTANT: For all wiring connections, refer to the
each unit heater be provided by a separate, fused, and wiring diagram shipped with your unit (either affixed
permanently live electrical circuit. A disconnect switch of to the side jacket or enclosed in the installation
suitable electrical rating should be located as close to instructions envelope). Should any original wire
the gas valve and controls as possible. Each unit heater supplied with the heater have to be replaced, it
must be electrically grounded in accordance with the must be replaced with wiring material having a
latest edition of the United States National Electrical temperature rating of at least 105°C.
Code, ANSI/NFPA No. 70, or CSA Standard C22.1. Refer
to Figures 5a, 5b, 5c, 5d and 5e. Should any high limit wires have to be replaced,
they must be replaced with wiring material having a
THERMOSTAT WIRING AND LOCATION: temperature rating of 200°C minimum.

NOTICE: The thermostat must be mounted on a

vertical, vibration-free surface, free from air currents,
and in accordance with the furnished instructions.

Mount the thermostat approximately 5 feet (1.5m) above

the floor, in an area where it will be exposed to a free
circulation of average temperature air. Always refer to
the thermostat instructions, as well as our unit wiring
diagram, and wire accordingly. Avoid mounting the
thermostat in the following locations:
1. Cold Areas - Outside walls or areas where drafts
may affect the operation of the control.
2. Hot Areas - Areas where the sun's rays, radiation,
or warm air currents may affect the operation of
the control.
3. Dead Areas - Areas where the air cannot circulate
freely, such as behind doors or in corners.

10
 ELECTRICAL CONNECTIONS (continued)

Figure 5d - Tubular Units Equipped with Natural Gas and Propane (LP) Gas

11
 ELECTRICAL CONNECTIONS (continued)

Figure 5e - Tubular Unit Sizes with Optional 2 Stage Ignition

12
 VENTING
ANSI now organizes vented Category I Category IV
appliances into four categories. Includes non-condensing Covers condensing appliances with
appliances with negative vent positive vent pressure.
Venting Categories pressure, like the traditional
NOTICE: Category II and IV do
Non atmospheric unit heater.
Condensing Condensing
not apply to equipment specified
Negative Category II within this manual.
Vent I II Groups condensing appliances
Pressure with negative vent pressure.
Positive Category III
Vent III IV Appliances are non-condensing
Pressure
and operate with a positive vent
pressure.

All unit heaters must be vented! All Venting installations shall be in accordance with the latest edition of Part 7,
Venting of Equipment of the National Fuel Gas Code, ANSI Z223.1 (NFPA 54), or applicable provisions of local
building codes. Refer to page 15 for Canadian installations. Refer to Figures 6, 7, 8A, 8B, 9A and 9B.

CARBON MONOXIDE! Your venting system must not be blocked by any snow, snow
drifts, or any foreign matter. Inspect your venting system to ensure adequate ventilation exists at all
times! Failure to heed these warnings could result in Carbon Monoxide Poisoning (symptoms include
grogginess, lethargy, inappropriate tiredness, or flu-like symptoms).

Do not damper or add heat recovery devices to the flue piping. Failure to open such a damper prior to operating
gas unit will result in the spillage of flue gas into the occupied space.

VERTICALLY VENTED UNIT HEATERS (CATEGORY I)

Observe the following precautions when venting the unit: 4. Use as few elbows as possible.
1. Use flue pipe of the same size as the flue
connections on the gas unit heater (See Table 1). 5. Avoid running vent pipe through unheated spaces.
All heaters should be vented with single or double
wall vent, a factory built chimney, or a lined brick 6. When this cannot be avoided, insulate the pipe to
and mortar chimney that has been constructed in prevent condensation of moisture on the walls of the
accordance with the National Building Code. Type B pipe.
vent should only be used for vertical rise portions of
a Category I vent pipe system. Type B vent should 7. Do not damper the flue piping. Failure to open such
not be used for horizontal runs of vent pipe. a damper prior to operating the gas unit heater will
result in the spillage of flue gas into the occupied
2. Provide as long a vertical run of flue pipe at the gas space.
unit heater as possible. A minimum of 5 feet (1.5m)
of vertical flue is required. The top of the vent pipe 8. Avoid installing units in areas under negative
should extend at least 2 feet (0.61m) above the pressure due to large exhaust fans or air
highest point on the roof. Install a weather cap over conditioning. When required, a flue vent fan should
the vent opening. Consideration should be made for be installed in accordance with the instructions
anticipated snow depth. included with the fan.

3. Slope horizontal runs upward from the gas unit 9. Vent connectors serving Category I and Category
heater at least 1/4-inch per foot (21mm/m) minimum. II heaters shall not be connected into any portion of
Horizontal runs should not exceed 75% of the mechanical draft systems operating under positive
vertical height of the vent pipe, or chimney, above pressure.
the flue pipe connection, up to a maximum length
of 10 feet (3m). Horizontal portions of the venting
system shall be supported at minimum intervals of
4 feet (1.2m). (See Figure 6) In Canada, support at
minimum intervals of 3 feet (1m).

13
 VENTING (continued) - HORIZONTALLY VENTED UNIT HEATERS
(CATEGORY III)
Horizontal venting arrangements are designed to be used Through the wall vent for these appliances shall NOT
with single wall vent pipe. Horizontal venting arrangements terminate over public walkways, or over an area where
must terminate external to the building using UL 1738 the condensate or vapor could create a nuisance or
listed vent. For installations in Canada, use corrosion hazard or could be detrimental to the operation of
resistant and gas-tight, listed vent pipe conforming with regulators, relief valves, or other equipment.
local building codes, or in the absence of local building
codes, with current CSA-B149.1, Installation Codes for The vent pipe equivalent length must not exceed 50 feet
Natural Gas Burning Appliances and Equipment or (15.2m). Equivalent length is the total length of straight
CSA-B149.2, Installation Codes for Propane Gas Burning sections PLUS 10 feet (3.05m) for each 90 elbow and
Appliances and Equipment. See Figures 7, 8A and 9A for 4 feet (1.22m) for each 45 elbow.
special installation requirements regarding these venting
conditions. Maintain clearance between the vent pipe and combus-
tible materials according to vent pipe manufacturer’s
Do not use Type B (double wall) instructions.
vent internally within the building on horizontally
vented power vented units! This can result in The vent air system must be installed to prevent
death, serious injury or substantial property collection of condensate. Pitch horizontal pipes
damage. downward 1/4 inch per foot (21mm per meter) toward
the outlet for condensate drainage.
If double wall venting is used, components which are UL
Listed and approved for Category III positive pressure Horizontal portions of the venting systems shall be
venting systems MUST be used. supported at maximum intervals of 4 feet (1.2m) to
prevent sagging (in Canada, support at 3 feet (1m)
A Breidert Type L, Fields Starkap, or equivalent vent cap maximum intervals).
must be supplied by the customer for each power vented
unit. The vent pipe diameter MUST be as specified in Insulate single wall vent pipe exposed to cold air or
Table 1. All unit sizes are factory equipped with the running through unheated areas.
required flue size collar; attach in place (if not mounted
to outlet); refer to included vent collar instruction sheet Each unit must have an individual vent pipe and vent
for additional requirements. terminal! Each unit MUST NOT be connected to other
vent systems or to a chimney.
The vent terminal must be at least 12 inches (305mm)
from the exterior of the wall that it passes through to
prevent degradation of the building material by flue
gases.

Table 5
Vent Systems Termination Clearance Requirements
Minimum Clearance for Termination Locations
Structure/Object
USA CANADA
Door, window, or gravity vent inlet; combustion 9 inch for 10,000 to 50,000 BTU/Hr input; 9 inch (230mm) for 10,000 to 50,000 BTU/Hr input;
air inlet for other appliances 12 inch for input exceeding 50,000 BTU/Hr. 12 inch (305mm) for input exceeding 50,000 BTU/Hr.
Forced air inlet within 10 feet 3 feet above 6 feet (1.8m)
Adjoining Building or parapet 10 feet 10 feet (3.04m)
Adjacent public walkways 7 feet above grade 7 feet (2.1m) above grade
3 feet (0.9m) horizontally from meter/regulator
Electric, gas meters & regulators 4 feet horizontal asembly. 6 feet (1.8m), any direction, from a gas
service regulator vent outlet
Above grade level* 1 foot 1 foot (0.3m)
*Minimum above maximum snow depth, or per local code, whichever is greater.

14
 VENTING (continued)

Figure 6 - Vertically Vented Tubular Unit Heater – Category I

D4796

Figure 7 - Horizontally Vented Tubular Unit Heater – Category III

D4797

ADDITIONAL REQUIREMENT FOR CANADIAN INSTALLATIONS

REFER TO SPECIFICATION TABLE AND INSTALLATION MANUAL FOR PROPER USAGE.
* The following instructions apply to Canadian installations in addition to installation and operating instructions.
1. Installation must conform with local building codes, or in the absence of local codes, with current CSA B149.1, Installation Codes for Natural
Gas Burning Appliances and Equipment, or CSA B149.2, Installation Codes for Propane Gas Burning Appliances and Equipment.
2. Any reference to U. S. standards or codes in these instructions are to be ignored, and the applicable Canadian standards or codes applied.

15
 VENTING (continued)
Figure 8A

D3620F

Figure 8B

D3619C

16
 VENTING (continued)
Figure 9A

D3661F

Figure 9B

D3662D

17
 OPERATION - POWER VENTED PROPELLER UNITS DIRECT SPARK IGNITION
EXPLANATION OF CONTROLS: 7. The wall thermostat, supplied optionally, is a
1. The unit heater is equipped with a power vent system temperature sensitive switch that operates the vent
that consists of a power venter motor and blower, and ignition system to control the temperature of
pressure switch, and sealed flue collector in place of the space being heated. The thermostat must be
the conventional draft diverter. mounted on a vertical, vibration-free surface free
2. The power venter motor is energized by the room from air currents and in accordance with the furnished
thermostat through the integrated control board when instructions (also refer to Electrical Section).
a demand for heat is sensed. The pressure switch
measures the flow through the vent system and START-UP (Also refer to lighting instruction plate
energizes the direct spark ignition system beginning equipped on the unit)
the pre-purge timing when the flow is correct. 1. Open the manual gas valve in the gas supply line to
the unit heater. Loosen the union in the gas line to
The pressure switch MUST NOT be purge it of air. Tighten the union and check for leaks.
bypassed. The unit MUST NOT be fired unless the
power venter is operating. An unsafe condition Never use an open flame to
could result. detect gas leaks. Explosive conditions may
exist which could result in personal injury or
3. The direct ignition system consists of an ignition death.
control module and a gas valve. When the pre-
purge period ends, the spark ignition system is 2. Open the manual valve on the unit heater.
energized, and the gas valve opens to supply gas 3. Turn ON the electrical power.
to the burners. When the thermostat is satisfied, the 4. The unit should be under the control of the thermostat.
vent system is de-energized and the valve closes to Turn the thermostat to the highest point and determine
stop the flow of gas to the unit. that the power venter motor starts and the burners
4. The limit switch interrupts the flow of electric current ignite. Turn the thermostat to the lowest point and
to the control board, interrupting the flow of gas to the determine that the power venter motor shuts off and
gas valve if the unit heater becomes overheated. the burners are extinguished.
5. Once the thermostat is satisfied, or the limit switch 5. Turn the thermostat to the desired position.
interrupts the flow of electric current to the control 6. See Gas Input Rate and Adjustments sections.
board, the unit will begin a post-purge period. When
the post-purge period ends, the power venter motor SHUT DOWN
is de-energized. 1. Turn the valve selector lever to the “OFF” position.
6. The fan operation is delayed 30 seconds once the 2. Turn off the electricity.
thermostat is closed, and continues operation for 30 3. To relight, follow “start-up” instructions.
seconds after the thermostat opens.
See Figures 10-17 for parts/identification.
NOTICE: The start-up fan delay must not exceed 30
seconds from a cold start.

Figure 10 -
Direct Spark Ignition
System, Bottom View

D6923B

18
 OPERATION (continued) - PRIMARY AIR SHUTTER ADJUSTMENT
Primary air adjustment is made at the factory. No field adjustments are necessary.

GAS INPUT RATE

Check the gas input rate as follows (Refer to General 2. PROPANE GAS: An exact manifold pressure of 10.0
Safety Information section for metric conversions). inches WC (2.5 kPa) must be maintained for proper
operation of the unit heater. If the unit is equipped
Never overfire the unit heater, as this with a pressure regulator on the combination gas
may cause unsatisfactory operation, or shorten the valve, follow steps "a" through "d" above. If the unit
life of the heater. is not so equipped, the propane gas supply system
pressure must be regulated to attain this manifold
1. Turn off all gas appliances that use gas through the operating pressure.
same meter as the unit heater. 3. The adjusted manifold pressure should not vary
2. Turn the gas on to the unit heater. more than 10% from pressure specified in Table 6.
3. Clock the time in seconds required to burn 1 cubic
foot of gas by checking the gas meter. Table 6 - Main Burner Orifice Schedule*
4. Insert the time required to burn one cubic foot of TYPE OF GAS NATURAL PROPANE
gas into the following formula and compute the input * 1050 BTU/Ft3 2500 BTU/Ft3
HEATING VALUE
rate. INPUT (39.1 MJ/m3) (93.1 MJ/m3)
IN NUMBER
MANIFOLD
1000 3.5 INCH WC 10 INCH WC OF BURNER
3600 (Sec. per Hr.) X BTU/Cu. Feet PRESSURE
(0.87kPA) (2.49 kPA)
= Input Rate BTU ORIFICES
Time (Sec.) FT 3/HR 93 40
100 ORIFICE DRILL 42 53 4
FT 3/HR 116 50
For example: 125 ORIFICE DRILL 42 53 5
Assume the BTU content of one cubic foot of gas is FT 3/HR 140 60
150 ORIFICE DRILL 42 53 6
1000, and that it takes 18 seconds to burn one cubic FT 3/HR 163 70
foot of gas. 175 ORIFICE DRILL 42 53 7
3600 x 1000 FT 3/HR 186 80
= 200,000 200 ORIFICE DRILL 42 53 8
18 FT 3/HR 233 100
250 ORIFICE DRILL 42 53 9
FT 3/HR 280 120
NOTICE: If the computation exceeds, or is less than 300 ORIFICE DRILL 42 53 10
95% of the gas BTU/hr. input rating (see Table 6), FT 3/HR 326 140
adjust the gas pressure. 350 ORIFICE DRILL 42 53 11
FT 3/HR 372 160
400 ORIFICE DRILL 42 53 12
Adjust the gas pressure as follows:
*This schedule is for units at operating at normal altitudes of 2000 feet
(610m) or less.
1. NATURAL GAS: Best results are obtained when When installed in Canada, any references to deration at altitudes in excess
the unit heater is operating at its full rated input with of 2000 feet (610m) are to be ignored. At altitudes of 2000 to 4500 feet
the manifold pressure of 3.5 inches WC (0.9 kPa). (610 to 1372m), the unit heaters must be field derated and be so marked in
accordance with ETL certification. See Table 6A for field deration information.
Adjustment of the pressure regulator is not normally
necessary since it is preset at the factory. However,
field adjustment may be made as follows:
a. Attach manometer at the pressure tap plug
adjacent to the control outlet.
b. Remove the regulator adjustment screw cap,
located on the combination gas valve.
c. With a small screwdriver, rotate the adjustment
screw counterclockwise to decrease pressure, or
clockwise to increase pressure.
d. Replace regulator adjustment screw cap.

19
TUBULAR UNIT HEATER
HIGH ALTITUDE DERATION
This Tubular Unit Heater has been manufactured utilizing are made in the field, attach label #J17-06459 to the unit,
standard burner orifices and a normal manifold pressure and record adjusted manifold pressure, altitude of the
setting as per the specifications shown on your unit rating unit installation and the technician’s name and date on
plate. the label using a permanent marker.

All unit deration must be done through field adjustments Refer to Installation Instruction section on Adjustments-
by a qualified technician. Once the proper adjustments Gas Input Rate for adjusting the manifold pressure.

Table 6A
High Altitude Deration - United States
Manifold Pressure
Altitude BTU Output1
Natural Gas2 Liquid Propane3
Feet Meters Inches WC Pa Inches WC Pa Percentage
0-2,000 0-610 3.5 872 10 2,491 100%
2,001-3,000 611-915 3.2 797 9.2 2,292 96%
3,001-4,000 916-1,220 2.9 722 8.4 2,092 92%
4,001-5,000 1,221-1,525 2.7 673 7.7 1,918 88%
5,001-6,000 1,526-1,830 2.4 598 7 1,744 84%
6,001-7,000 1,831-2,135 2.2 548 6.4 1,594 80%
7,001-8,000 2,136-2,440 2 498 5.7 1,420 76%
8,001-9,000 2,441-2,745 1.8 448 5.1 1,270 72%
9,001-10,000 2,746-3,045 1.6 399 4.6 1,145 68%
Notes: 1. Deration based on ANSI Z223.1 (NFPA 54).
2. Table based on heating value of 1,050 BTU/Cu. feet at sea level.
3. Table based on heating value of 2,500 BTU/Cu. feet at sea level.
4. Consult local utility for actual heating value.

High Altitude Deration - Canada

Manifold Pressure
Altitude BTU Output1
Natural Gas2 Liquid Propane3
Feet Meters Inches WC Pa Inches WC Pa Percentage
0-2,000 0-610 3.5 872 10 2,491 100%
2,001-3,000 611-915 3.2 797 9.2 2,292 96%
3,001-4,000 916-1,220 2.9 722 8.4 2,092 92%
4,001-4,500 1,221-1,371 2.8 697 7.9 1,968 90%
Notes: 1. Deration based on CGA 2.17-M91
2. Table based on heating value of 1,050 BTU/Cu. feet at sea level.
3. Table based on heating value of 2,500 BTU/Cu. feet at sea level.
4. Consult local utility for actual heating value.

20
 Table 7 - Tubular Propeller Troubleshooting Guide
SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION
A. Flame pops back. 1. Burner orifice too small. 1. Check with local gas supplier for proper orifice
size and replace. Refer to “Operation”.

B. Noisy Flame. 1. Irregular orifice causing whistle or resonance. 1. Replace orifice.

2. Excessive gas input. 2. Test and reset manifold pressure.

C. Yellow tip flame (some yellow 1. Clogged main burners. 1. Clean main burner ports.
tipping on LP gas is permissible). 2. Misaligned orifices. 2. Replace manifold assembly.
3. Insufficient combustion air. 3. Insufficient combustion air.
4. Possibly over fired. 4. Check gas input and manifold pressures.

D. Floating flame. 1. Blocked venting. 1. Clean Flue. Refer to “Installation”.

2. Insufficient combustion air. 2. Clean combustion air inlet openings.
3. Blocked heat exchanger. 3. Clean heat exchanger. Refer to “Installation”.
4. Air leak into combustion chamber 4. Determine cause and repair accordingly.
or draft hood.

E. Gas odor. 1. Shut off gas supply immediately! 1. Inspect all gas piping and repair.
2. Leaking gas test port on valve. 2. Check to ensure gas test ports are seated.
3. Blocked heat exchanger. 3. Clean heat exchanger/flue.
4. Blocked draft hood. 4. Clean flue collector.
5. Negative pressure in the building. 5. See “Installation”.

F. Delayed ignition. 1. Improper ground. 1. Check grounding wires and spark bracket
connections.
2. Bad or broken spark cable. 2. Inspect spark cable connections and cuts.
3. Faulty control. 3. Check to ensure spark is energized after
pre purge period.
4. Pressure regulator set too low. 4. Test and reset manifold pressure refer to
“Operations”.
5. Main burner orifices dirty. 5. Clean or replace orifices.
6. Improper venting. 6. Refer to “Installation”.

G. Failure to ignite. 1. Gas supply is off. 1. Open all manual valves “check for leaks”.
2. No power supply to unit. 2. Turn on power supply, check fuses and
replace if bad.
3. Thermostat not calling. 3. Turn up thermostat, Check for 24v on
terminals R and W1 on terminal strip.
4. Defective high limit. 4. Check switch for continuity if open with no
heat present, replace.
5. Defective drafter prove switch. 5. Check switch operation to ensure
switch closes after draftor purge period.
If it does not make/check tubing
connections/ blockage.
6. Loose wiring. 6. Check all wiring per diagram.
7. Improper ground. 7. Check all ground wires and connections.
8. Improper thermostat or transformer wiring. 8. Check both, for wiring according to diagram;
check for 24V at gas valve terminals during
trial for ignition period if present and valve
does not open. Replace valve.

H. Condensation. 1. Improper venting. 1. Refer to “Installation, Venting”.

2. Unit under fired. 2. Check gas supply pressures to unit. Refer
to “Installation”.
3. Building too cold. 3. Refer to “Installation”.

21
 Table 7 - Tubular Propeller Troubleshooting Guide (continued)
SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION
I. Burners will not shut off. 1. Thermostat located incorrectly. 1. Relocate thermostat away from outside
wall or drafts.
2. Improper thermostat wiring. 2. Check thermostat circuit for open and close
on terminal strip on heater “R” and “W”.
3. Shorted circuit. 3. Check thermostat circuit for shorts “staples
piercing wires”.
4. Defective sticking gas valve. 4. Check for 24v on gas valve terminals when
thermostat is not calling.
5. Excessive gas supply pressure. 5. Refer to “Installation”.

J. Rapid burner cycling. 1. Loose electrical connections at thermostat 1. Tighten all electrical connections.
or gas valve.
2. Excessive thermostat heat 2. Adjust heat anticipator setting for longer
anticipator setting. cycles. Refer to “Electrical Connections”.
3. Unit cycling on high limit. 3. Check for proper air supply across heat
exchanger and proper gas supply.
4. Poor thermostat location. 4. Relocate thermostat .

K. Noisy power ventor. 1. Power ventor wheel loose. 1. Replace or tighten.

2. Power ventor wheel is dirty. 2. Clean power ventor wheel.
3. Power ventor wheel is rubbing on the housing. 3. Realign power ventor wheel.

L. Fan will not run. 1. Loose electrical connections. 1. Check and tighten wires on fan circuit.
2. Defective motor or overload. 2. Test for 115v on terminal ACB Heat and
“L2” if voltage is present replace motor.
3. Defective control board. 3. Test for 115v on terminal ACB Heat and
“L2” on the control board, if voltage is not
present 45 seconds after trial for ignition
replace board.

M. Fan motor turns on and off 1. Motor overload protection is tripping. 1. Check motor amps against motor name
while burner is operating. plate, check voltage, replace if found defective.
2. Loose wiring or connection. 2. Check for 115v between motor leads.
3. Control board is defective. 3. Check terminal ACB Heat for voltage if
voltage not constant, replace board.

N. Fan will not stop. 1. Control Board is in flame failure mode. 1. Turn 115v power off to the unit, wait 10
seconds and reapply voltage to the unit.
2. Fan improperly wired. 2. Check wiring of fan circuit to wiring diagram.
3. Defective board. 3. If unit is not calling for heat and board is not
in a flash code mode, replace board.

O. Not enough heat. 1. Incorrect gas input. 1. Refer to “Operation”.

2. Heater undersized. 2. Is the heater output sized correctly for
heat loss of the space. Has the space
been enlarged.
3. Thermostat malfunction. 3. Check thermostat circuit, 24v on terminals
“R” and “W” on terminal strip.
4. Heater cycling on limit. 4. Check air movement across heat exchanger.
Check voltage and amps at the fan motor.
Check gas input to ensure unit is not over
fired. Check heat exchanger to ensure unit
is not dirty.
5. Incorrect orifice sizes. 5. Check orifice size, replace if undersized.

P. Too much heat. 1. Unit is over fired. 1. Refer to “Operation”. Check orifice size.
If too big replace.
2. Thermostat malfunction. 2. Check thermostat for operation, to ensure
circuit open and closes.
3. Heater runs continuously. 3. Check wiring per diagram; check
operation at the gas valve, look for
a short in thermostat circuit.

22
 Table 7 - Tubular Propeller Troubleshooting Guide
SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION
Q. Cold air is delivered during 1. Incorrect manifold pressure or input. 1. Refer to “Operation”.
heater operation. 2. Air throughput too high. 2. Refer to “Operation”.

R. High limit tripping. 1. Unit is over fired. 1. Burner orifices may be too large, verify
and replace.
2. Air flow is low. 2. Check for proper voltage, ensure fan
blade is correct.
3. Defective switch. 3. Check operation of switch, did the switch
open when unit is running or is the switch
open during start-up.
4. Defective control board. 4. Check for 24v on line side of the high limit.
Constant voltage should be recorded if not
control board is suspect. Check flash code.

S. Power ventor will not run. 1. Loose wiring or connections. 1. Check all wring in the power vent circuit to
ensure good connection, including “Neutral”.
2. Motor overload is tripped or bad motor. 2. Check for 115v between motor leads and
check amp draw of motor. Replace if needed.
3. Bad control board. 3. Check for continuous 115v on terminal
“CBM Blower” and neutral during call for
heat. If not present and all checks are
normal, replace.

T. Power ventor turns on and off 1. Power ventor improperly wired. 1. Check power ventor circuit per wiring
during operation. diagram.
2. Motor overload cycling or defective motor. 2. Check motor voltage and amp draw to motor
name plate, replace if motor found defective.
3. Defective control board. 3. Check for continuous 115v on terminal
“CMB Blower” during call for heat, replace
board if found defective.

U. Power ventor will not stop. 1. Power ventor improperly wired. 1. Check power ventor circuit per wiring
diagram.
2. Main burner did not light on call for heat. 2. Heater is in lockout mode check flash code
table for problem.
3. Defective control board. 3. No flash codes present along with no call
for heat, replace control board.

23
Table 7A - Tubular Propeller Troubleshooting with LED Indicator Assistance
No Cycling or appliance power LED STATUS INDICATES CHECK/REPAIR
or thermostat call for heat
Slow Flash Control OK, no call for heat. Not Applicable
since appliance failure has
occured. Fast Flash Control OK, call for heat present. Not Applicable

Steady Off Internal control fault, or no power. 1. Line voltage on terminals 120
and C on transformer.
Line voltage power can 2. Low voltage (24V) on terminals
cause product damage, 24 and C on transformer.
3. 5 Amp fuse on circuit board.
severe injury or death.
Only a trained experienced Steady On Control internal failure or bad ground. 1. Common side of transformer
service technician should grounded to chassis.
2. Loose spark ignitor.
perform this trouble-
shooting. 2 Flashes In lockout from failed ignitions 1. Gas supply off or gas supply
or flame losses. pressure too low.
2. Flame sense rod contaminated
1. Check the system thermo- or loose wire.
stat to make sure it is call- 3. Gas valve switch is off or wires
ing for heat. (Do not cycle are not connected.
4. Broken or cracked porcelain on
the thermostat on and off at flame probe or spark ignitor.
this time.)
2. Remove the appliance 3 Flashes Pressure Switch open with inducer on 1. Obstructions or restrictions
or closed with inducer off. in appliance air intake or flue
burner compartment door. outlet are preventing proper
Do not interrupt power combustion airflow.
to the control board by 2. Moisture or debris in tubing that
connects pressure switch and
opening any electrically draft inducer.
interlocked panels. 3. Airflow switch jumpered or
3. Observe the LED indicator miswired.
on the control board (a 4 Flashes Limit or rollout switch is open. 1. Open manual reset rollout switch.
greem LED labeled “OK” 2. Gas pressure too high, over fire
indicates system faults); condition.
3. Incorrect airflow due to blockage
check and repair system or motor not operating.
as noted in the chart to the
right. 5 Flashes Flame sensed while gas valve is off. 1. Flame probe miswired
or shortened.

*NOTICE: Air flow proving 6 Flashes On-board microprocessors disagree. 1. Thermostat is interfering
switch and power ventor with control board.
hose barbs must be free
of any dust or debris at all
times. Periodically check
these openings and/or if any
problems occur.

24
 MAINTENANCE
PERIODIC SERVICE 2. Turn off the manual gas valve and electrical power to
NOTICE: The heater and vent system should be the unit heater.
checked once a year by a qualified technician. 3. To clean or replace the burners, remove burner
cover. Remove top strip from above burners. Lift
All Maintenance/Service information should be recorded burners up and pull away from manifold to remove.
accordingly on the Inspection Sheet provided in this 4. With the burners removed, wire brush the inside
manual. surfaces of the heat exchanger.
5. Remove any dirt, dust, or other foreign matter from
Open all disconnect switches the burners using a wire brush and/or compressed
and disconnect all electrical and gas supplies air.
and secure in that position before servicing unit. 6. Reassemble the unit heater by replacing all parts in
Failure to do so may result in personal injury or reverse order.
death from electrical shock. 7. Check the burner adjustment.
8. Check all gas control valves and pipe connections for
Gas tightness of the safety shut- leaks.
off valves must be checked on at least an annual 9. Check the operation of the automatic gas valve by
basis. Failure to do so may result in death, lowering the setting of the thermostat, stopping the
serious injury or substantial property damage. operation of the gas duct furnace. The gas valve
should close tightly, completely extinguishing the
To check gas tightness of the safety shut-off valves, flame on the burners.
turn off the manual valve upstream of the appliance 10. Inspect and service motor/fan assembly. To maintain
combination control. Remove the 1/8 inch pipe plug on efficient air flow, inspect and clean the fan blades
the inlet side of the combination control and connect and guard to prevent buildup of foreign matter.
a manometer to that tapping. Turn the manual valve 11. Check motor lubrication. If oiling is required, add 1 or
on to apply pressure to the combination control. Note 2 drops of electric motor oil as follows:
the pressure reading on the manometer, then turn the a. Light Duty - After 3 years or 25,000 hours of
valve off. A loss of pressure indicates a leak. If a leak operation.
is detected, use a soap solution to check all threaded b. Average Duty - Annually after 3 years or 8,000
connections. If no leak is found, combination control is hours of operation.
faulty and must be replaced before putting appliance c. Heavy Duty - Annually after 1 year or at least
back in service. 1500 hours of operation.

Should maintenance be required, perform the following Never over oil the motor or premature
inspection and service routine: failure may occur! Over oiling the motor may result
in minor injury or property damage.
1. Inspect the area near the unit to be sure that there is
no combustible material located within the minimum 12. Check and test the operational functions of all safety
clearance requirements listed in this manual. devices supplied with your unit.

Under no circumstances should

combustible material be located within the
clearances specified in this manual. Failure to
provide proper clearance could result in personal
injury or equipment damage from fire.

25
 LIMITED WARRANTY
Power Vented Tubular Propeller Unit Heaters

1. The "Manufacturer" warrants to the original owner at original installation site that the above model Gas-Fired
Heater ("the Product") will be free from defects in material or workmanship for (1) year from the date of shipment
from the factory, or one and one-half (1-1/2) years from the date of manufacture, whichever occurs first. The
Manufacturer further warrants that the complete heat exchanger, flue collector, and burners be free from defects
in material or workmanship for a period of ten (10) years from the date of manufacture. If upon examination by
the Manufacturer the Product is shown to have a defect in material or workmanship during the warranty period,
the manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective.

2. This limited warranty does not apply:

a. if the product has been subjected to misuse or neglect, has been accidentally or intentionally damaged, has
not been installed, maintained, or operated in accordance with furnished written instructions, or has been
altered or modified in any way by any unauthorized person.
b. to any expenses, including labor or material, incurred during removal or reinstallation of the Product
c. to any damage due to corrosion by chemicals, including halogenated hydrocarbons, precipitated in the air
d. to any workmanship of the installer of the Product

3. This limited warranty is conditional upon:

a. advising the installing contractor, who in turn notify the distributor or manufacturer
b. shipment to the Manufacturer of that part of the Product thought to be defective. Goods can only be returned
with prior written approval of the Manufacturer. All returns must be freight prepaid.
c. determination in the reasonable opinion of the Manufacturer that there exists a defect in material or
workmanship

4. Repair or replacement of any part under this Limited Warranty shall not extend the duration of the warranty with
respect to such repaired or replaced part beyond the stated warranty period.

5. THIS LIMITED WARRANTY IS IN LIEU OF ALL WARRANTIES, EITHER EXPRESS OR IMPLIED, AND
ALL SUCH OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED AND
EXCLUDED FROM THIS LIMITED WARRANTY. IN NO EVENT SHALL THE MANUFACTURER BE LIABLE
IN ANY WAY FOR ANY CONSEQUENTIAL, SPECIAL, OR INCIDENTAL DAMAGES OF ANY NATURE
WHATSOEVER, OR FOR ANY AMOUNTS IN EXCESS OF THE SELLING PRICE OF THE PRODUCT OR
ANY PARTS THEREOF FOUND TO BE DEFECTIVE. THIS LIMITED WARRANTY GIVES THE ORIGINAL
OWNER OF THE PRODUCT SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS WHICH
MAY VARY BY JURISDICTION.

In the interest of product improvement, we reserve the right to make changes without notice.

26
 IDENTIFICATION OF PARTS
PROPELLER UNIT HEATERS

Figure 11 - Propeller Parts Figure 12 - Component Parts

Fan Blade

Fan Guard

Motor
Hardware

Hardware D4430

D4430 D6924A

Figure 13 - Heat Exchanger Assembly Figure 14 - Electrical Control Panel

D4785 D6925A

27
Figure 15 - Power Venter Assembly Figure 16 - Power Venter Assembly
(150/250 Unit Sizes Shown) (300/400 Unit Sizes Shown)

D4798 D4780

Figure 17 - Turbulator/High Limit Location

D4781

HOW TO ORDER REPLACEMENT PARTS

Please send the following information to your local representative: if further assistance is needed, contact the
manufacturer's customer service department.
• Unit Number
• Serial Number
• Part Description and Number as shown in Replacement parts Catalog

28
NOTES:

29
NOTES:

30
 TUBULAR GAS FIRED PROPELLER
UNIT NUMBER DESCRIPTION
Digit T X X X — 1 2 3 4 5 6 7 8 9 10 11 12 13 +
Item Prefix UT CA FT FM GT AL GG SV MT AS
(Internal use Only)

1,2 - Unit Type [UT] 12 - Motor Type [MT]

TF - Tubular Propeller 1 - Open Drip Proof (Standard)
2 - Totally Enclosed
3,4,5 - Capacity [CA]
100 - 100,000 BTU/HR 13+ - Accessories [AS]
125 - 125,000 BTU/HR
150 - 150,000 BTU/HR FACTORY INSTALLED
175 - 175,000 BTU/HR M6 - OSHA Type Fan Guard
200 - 200,000 BTU/HR
250 - 250,000 BTU/HR P4 - Terminal Block Wiring
300 - 300,000 BTU/HR P6 - Summer/Winter Switch
350 - 350,000 BTU/HR
400 - 400,000 BTU/HR S3 - 409 Stainless Steel Flue Collector
S5 - Stainless Steel Burners
6 - Furnace Type [FT]
A - Right Hand Access All Field Installed Accessories are to be entered as a separate line item
using the catalog number which places “AS” as a prefix. i.e. A7 becomes
7 - Heat Exchanger (Furnace) Material [FM] AS-A7.
1 - Standard (Aluminized) Steel
2 - 409 Stainless Steel FIELD INSTALLED (AS-_____)
A7 - High Pressure Regulator
8 - Gas Type [GT] A7-1/2-1 - Regulator for 0.5-10 PSI
N - Natural Gas A7-3/8-1 - Regulator for 10-20 PSI
P - Propane (LP) Gas A7-5/16-1 - Regulator for 20-35 PSI

9 - Altitude [AL]
S - 0-4,999 ft. G1 - 1-Stage T87K Mercury Free Thermostat w/Subbase Kit
T - 5,000-11,999 ft. G2 - 1-Stage T87K Mercury Free Thermostat w/TG511A Guard Kit
Note: Installations over 2,000 ft. require gas input deration in the field. G3 - 1-Stage T834N Mercury Free Thermostat/Fan Switch
Refer to unit installation instructions. G5 - 2-Stage TH5220D Mercury Free Thermostat w/Subbase
G6 - Locking Thermostat Cover
G8 - 1-Stage T6169C Line Voltage Thermostat w/Subbase
10 - Gas Control [GC] G9 - 1-Stage T822K Mercury Free Thermostat
1 - Single Stage Direct Spark
2 - Two Stage Direct Spark
M2-2 - 5" Vent Cap (Unit Capacities [CA] 100-250)
3 - Electronic Modulation w/Room Sensing
M2-3 - 6" Vent Cap (Unit Capacities [CA] 300-400)
6 - Electronic Modulation w/External 4-20 mA Input
M7 - 2 to 4 Point Suspension Kit
7 - Electronic Modulation w/External 0-10 VDC Input
P5 - 24V SPST Relay-Specify Purpose
11 - Supply Voltage [SV]
1 - 115/1/60 5 - 230/3/60 X2 - 30 Degree Downturn Nozzle
2 - 208/1/60 6 - 460/3/60 X3 - 60 Degree Downturn Nozzle
3 - 230/1/60 7 - 575/3/60 X4 - 90 Degree Downturn Nozzle
4 - 208/3/60 Z - Other X5 - Vertical Louver Kit
Note: Supply Voltage [SV] 2-7 include field mounted step down transformer.

31
 GAS EQUIPMENT
START-UP
Customer ____________________________________ Job Name & Number _________________________

PRE-INSPECTION INFORMATION
With power and gas off.
Type of Equip: Unit Heater

Serial Number _________________________ Model Number __________________________

Name Plate Voltage: _____________ Name Plate Amperage: _____________
Type of Gas: Natural LP Tank Capacity _______ lbs. Rating: ______ BTU @ ____ °F
_______ kg ______ kw @ ____ °C
❐ Are all panels, doors, vent caps in place?
❐ Has the unit suffered any external damage? Damage ______________________________
❐ Does the gas piping and electric wiring appear to be installed in a professional manner?
❐ Has the gas and electric been inspected by the local authority having jurisdiction?
❐ Is the gas supply properly sized for the equipment?
❐ Were the installation instructions followed when the equipment was installed?
❐ Have all field installed controls been installed?
❐ Do you understand all the controls on this equipment? If not, contact your wholesaler or rep.
(DO NOT START this equipment unless you fully understand the controls.)

GENERAL GAS HEATING

With power and gas off. With power and gas on.
❐ Make certain all packing has been removed. ❐ Inlet gas pressure. ____ inch WC or ____ kPa
❐ Tighten all electrical terminals and connections. ❐ Burner ignition.
❐ Check all fans & blowers for free movement. ❐ Manifold gas pressure. ____ inch WC or ____ kPa
❐ Check all controls for proper settings. ❐ Cycle firestat and/or freezestat.
❐ Check electronic modulation. Set at: __________
FAN
With power and gas off. ❐ Cycle and check all other controls not listed.
❐ Check voltage. L1_____ L2_____ L3_____ ❐ Check operation of remote panel.
❐ Check rotation of main propeller(s). ❐ Entering air temp. _____ °F or ____ °C
❐ Check motor amps. L1_____ L2_____ L3_____ ❐ Discharge air temp. (high fire) ____ °F. or ____ °C
❐ External static pressure _________ inch WC
❐ Cycle by thermostat or operating control.
❐ Combustion readings:
Carbon Monoxide:______PPM
Carbon Dioxide:______%
_____________________________________________
Remarks:

__________________________________________________
__________________________________________________

260 NORTH ELM ST., WESTFIELD, MA 01085

TEL: (413) 568-9571 FAX: (413) 562-8437
www.mestek.com