Concrete Barrier Method Guide
Concrete Barrier Method Guide
:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev. 0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 1 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC 3)
CONTRACT TITLE:
TITLE:
COMPANY
CONTRACTOR
SUBCONTRACTOR
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC 3)
Table of Contents
1 DESCRIPTION OF WORKS.................................................................................................3
1.1 INTRODUCTION...............................................................................................................3
1.2 SCOPE OF WORKS.........................................................................................................3
1.3 DEFINITIONS....................................................................................................................5
1.4 REFERENCES..................................................................................................................5
1.5 RESPONSIBILITIES OF SUBCONTRACTOR..................................................................6
2 RESOURCES....................................................................................................................... 9
2.1 EQUIPMENT AND TOOLS...............................................................................................9
2.2 MATERIALS AND MANPOWER....................................................................................10
3 SITE PLANNING................................................................................................................ 11
3.1 PREPARATION..............................................................................................................11
3.2 SITE CLEARANCE AND TRAFFIC MANAGEMENT.....................................................12
3.3 PRE- START CONSTRUCTION SAFETY MEETING.....................................................12
4 METHODOLOGY............................................................................................................... 13
4.1 MOBILIZATION OF EQUIPMENT AND CONSTRUCTION MATERIALS.......................13
4.2 PROTECTION OF NEARBY EXISTING A/G PIPELINE.................................................13
4.3 REMOVAL, SHIFTING AND INSTALLATION OF EXISTING CONCRETE BARRIER...14
5 DIESEL REFILLING BY USING JERRY CAN & DIESEL TANKER...................................16
6 PLANT & EQUIPMENT MINOR MAINTENANCE...............................................................16
7 HEAT STRESS MANAGEMENT........................................................................................ 17
8 NIGHT SHIFT WORKS....................................................................................................... 18
9 HEALTH, ENVIRONMENT AND SAFETY..........................................................................18
10 SHES PLAN........................................................................................................................18
11 JOB SAFETY ANALYSIS...................................................................................................21
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 3 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
1 DESCRIPTION OF WORKS
1.1 INTRODUCTION
This method statement for removal and shifting of concrete barriers at crossing and non-
crossing locations by defining the sequence and control procedures. This method statement
also provides practical guidance to manage health and safety risks associated with Civil
works.
This Method Statement details the removal and shifting of concrete barriers at crossing and
non-crossing locations in the North Field Expansion Project system and technique used for
the successful completion of the works. aligned with project QA/QC Requirements.
Protection of Nearby Existing A/G Pipeline
Removal, Shifting and Installation of existing Concrete Barrier
1.3 DEFINITIONS
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 5 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
SUBCONTRACTOR: ELECO
PM PROJECT MANAGER
CM CONSTRUCTION MANAGER
QC QUALITY CONTROL
SHES SAFETY HEALTH ENVIRONMENT & SECURITY
PPE PERSONAL PROTECTIVE EQUIPMENT
PMV PLANTS, MACHINERY & VEHICLES
MS METHOD STATEMENT
JSA JOB SAFETY ANALYSIS
CAT CABLE AVOIDANCE TOOL
SPS SPECIAL PIPING SUPPORT
MAR MATERIAL APPROVAL REQUEST
ASTM AMERICAN SOCIETY FOR TESTING AND MATERIALS
1.4 REFERENCES
1 to 8
Project Manager
Responsible for accomplishing the stated project objectives which include creating clear
and attainable project objectives, building the project requirements, and managing.
Responsible for preparing the technical documentation such as MS, drawings, MAR
and plans as well as supervision of the works at site.
He directly supervises the site and has full control over the use of the labour and
equipment. He ensures that the works are carried in full compliance with HSE Plan,
Method Statements, and Project Specifications.
Shall be responsible for carrying out all the activities including but not limited to ensure
the surveying and setting out is done as per drawings and works are carried out as per
the project specification.
Shall be responsible for obtaining the work permits from Contractor / Company and
ensure the site HSE regulations are followed.
Organize and ensure that all necessary resources are available for execution of works
to meet schedules.
Shall be responsible for planning and co-ordination of day-to-day work activities and
notify the next day’s work plan to all concerned including the QA/QC Department.
Act as the Competent Person and ensure compliance to this Program and safe
execution of all excavation activities.
Ensure sufficient and suitable resources and trained personnel are provided to execute
the work safely.
Conduct daily inspections of excavation and document the inspection, perform
additional inspections following adverse weather conditions or other unplanned events
and react to changing conditions.
Suspend work if unsafe conditions and /or unsafe practices are observed any time.
Participate in Risk Assessments, JSA preparation and monitor Pre-start safety meetings
by the work supervisor.
Reviews excavation clearance certificate marked up underground utilities drawings,
sloping / shoring drawings and other required documents as necessary.
Coordinate work with other discipline engineers as necessary
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 7 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
Evaluate and identify soil stability conditions according to established criteria (i.e. type
A, B or C) prior to designing excavation and trenching support system such as
benching, sloping, or bracing
Site Engineer
Supervise closely, the activities designated to them and ensure that all instructions and
safety procedures are followed and strictly adhered to.
Site Supervisor
Responsible to carry out all the assigned work delegated from the Site Engineer. Ensure
the proper job scope and method of work delivered to the assigned skilled workers and
labors.
Site Foreman
To liaise with the Site Engineer and Supervisor for the work execution.
Environmental Coordinator/Supervisor
Co-ordinate all relevant Environmental activities associated with the works being
undertaken.
SHES Manager
Health, safety and environmental (SHES) managers generally plan, coordinate and
implement procedure and directives within the organization. They ensure safe
environmental working conditions for all employees.
SHES supervisor
Ensure enforcement of safety procedures in accordance with the approved SHES Plan will
be closely monitoring the site engineer’s strict implementation of the MS and Risk
Assessment. The use of proper tools and equipment to maintain safety, certifications of
equipment and their adherence to safety regulations, reporting of any unsafe work or
stopping work that does not comply with SHES procedures.
SHES officer:
Shall be responsible in coordinating and controlling all safety related activities during the
work activities. Shall ensure that, site works are being carried out with valid permit & permit
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 8 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
conditions are adhered, shall be vigilant, stop unsafe acts, reports violations & maintain all
safety records. Shall ensure that PPEs are in full force & warning signs, barriers are in
place. Implementation, execution & monitoring heat stress program and recording
Hygrometer readings. Conducting daily formal inspection & monitoring of work activities as
per SHES plan
SHES Coordinator
Collate, monitor, and review and risk register in accordance with the project SHES policies
and procedures. Identify and evaluate significant health and safety risks and control
improvement programs by implementation of the Risk assessment process. Conduct
accident investigations for all accidents/incidents and significant near miss. Provide SHES
assurance reports and scorecard submissions as determined by the SHES manager
include of safety monthly reporting. Ensure SHES notice boards are populated and
maintained with relevant SHES information and correspondence.
Equipment Operator
The only authorized person to operate any equipment to be used in the project.
Banksman
The trained/competent Banksman is responsible for assisting the movement.
of heavy equipment.
First Aider
The first aider responds promptly when requested, operate with competence, know how to
secure additional help when needed, reports incidents and actions taken and comply with
requirements for certification. The FA ratio shall comply with client requirement.
Scaffolding Supervisor
Responsible to carry out all the assigned work delegated from the Site Engineer. Ensure
the proper job scope and method of work delivered to the assigned skilled workers and
labors.
Lifting Specialist
Responsible for the coordination of engineering and design input for a lift requiring a
Rigging study ensuring that specific requirements for the lifting operations are fully
engineered and incorporated into the lifting plan. Provide the Lifting Supervisor with
relevant lifting data and liaise with him to establish lifting attachment details. Ensure that
design checks on equipment items include consideration of transportation and lifting.
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 9 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
Lifting Supervisor
Overall supervision and coordination of all lifting activities at site. Ensure approved lifting
plan with supporting documents available at site. He should ensure all lifting equipment’s
and accessories at site are third party certified from approved TPCA agency. He should
ensure competent and certified riggers are available at site to perform rigging activities.
Rigger
Ensure taglines are always attached to loads that are likely to swing. Be aware of any
obstructions within the crane radius and working area. Check the area around the load to
be lifted is clear and that the load is not attached to the floor, transportation cradle or
adjacent equipment. He shall ensure that crane hook is position in the above center of each
load before sending any signal to the crane operator.
2 RESOURCES
Description Applications
Boom Truck Shifting Loading/Offloading of materials
Lowbed Trailer Mobilization of equipment and materials
Flatbed Trailer Transportation of Concrete Barriers
Crane Lifting of Materials
Lifting Hooks Lifting of Precast Foundation
Chain Sling/Round Sling Belt/Lifting Rod, Lifting of Precast Foundation
Lifting Clamp.
Forklift with lifting clamp attachment Lifting and shifting of concrete barriers
Hand Tools Spreading the material
Mini Pick Up Mobilization of personal or materials
Hand Tools For fixing accessories.
Tower Lights For night shift works
Diesel Tanker (3000-5000 Liters) For refueling the equipment
Jerry can For refueling the equipment
MATERIALS:
Measuring Tape
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 10 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
Spray Paints
Steel Pegs/Pins
Warning Tape (soft barricade)
Hard Barricade (scaffolding pipes / plastic / concrete)
Scaffold Materials
Prefabricated wall panel barrier
Rubber mat (pipe protection materials)
Lubricant
Steel Plate
Warning Signs
Flags man flags (Red & green)
Sling belt
Sling wire
Shackle
Hooks
Tag lines rope
MANPOWER:
Project Manager
Construction Manager
Civil Engineer
Site Engineer
Site Supervisor
Site Foreman
Permit control coordinator
Environmental Coordinator/Supervisor
SHES Manager
SHES Supervisor
SHES officer
SHES Coordinator
Scaffolding Supervisor
Scaffolders
Equipment Operator
Banksman/Spotters/Flagman
First Aider
Lifting Specialist
Lifting Supervisor
Riggers
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 11 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
3 SITE PLANNING
3.1 PREPARATION
Obtain necessary As-built records/Plan/Documents.
Permits from the concerned authority shall be obtained prior to start work at the site.
Ensure the work is performed according to the instructions and precautions specified in
the work permit.
Ensure that at crossing or parallel location of existing underground installation 3m or
less, that existing services are marked, and signs erected highlighting the services.
Determine control measures to mitigate hazards/risks.
The contractor shall ensure that all gate passes, permits, tools, materials for safety
precautions, manpower, and equipment are available before the commencement of
work.
The Site Team shall make sure that access roads are always clear from any obstruction
and site is always accessible.
Prior to the commencement of lifting and other works all persons involved will be given
a Task Instruction based on the Job Safety Analysis relating to the risks and required
control measures. The appointed lifting supervisor for lifting will be responsible for
presenting and recording the briefing.
Prior to the commencement of work all materials, plants, and equipment shall be third
party certified (where relevant) and shall be checked to ensure that they are in good
condition.
All personnel including operators shall wear the required PPEs on site.
Flagmen directing vehicles and equipment shall be trained and competent. Flagmen
mobile phones shall not be use while directing traffic and by persons in close proximity
to vehicles and equipment’s.
The supervisor will closely monitor the loading of materials and will assign “Spotter” to
guide and control the required maximum volume every dump truck should carry.
Available drawings will be studied in detail and ascertain the position of existing
underground utilities such as power & lighting cables, Water pipelines, Gas pipelines,
Q-Tel ducts, Drainage lines etc. using cable locator and using trial pit survey report.
SUBCONTRACTOR will include everything associated with mobilizing its workforce,
Equipment, Consumable Materials and SHES deliverables including welfare facilities
prior to starting work at site.
Activities for lifting of concrete barriers shall be carried out as per approved lifting plan.
Site lifting supervisor shall ensure that the appropriate lifting and rigging equipment is
available. This includes all the lifting equipment and necessary accessories (as per
approved lifting plan).
All persons involved on the works shall be adequately equipped with the require PPE
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 12 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
against the work hazards and the persons shall have adequate knowledge and skill for
lifting and rigging activities.
Adequate capacity of lifting equipment with third party certified accessories shall be
deployed for installation of the elements.
Various considerations to crane loadings and access at the initial mobilization stage.
Planning the crane activities shall be done considering various stages including
offloading, shifting, erection, site layout, and the stage immediately prior and
subsequent to the crane’s usage.
Setting up a rigging system requires careful and thorough pre-planning. The selection of
the rigging system connecting the precast element to the crane shall be agreed
between the lifting supervisor and crane operators and shall be followed as per the
approved lifting plan.
Site Supervisor shall ensure that all site personnel have completed mandatory project
training.
The Site Team with the assistance of the SHES Officers shall coordinate logistics and
materials movement through site following the direction and road signs displayed on
site.
The required diversion routes shall be marked on drawings including the required traffic
signs. (Refer doc. no NFXP3-ECC-CL-TMP-00009, 00050-00057 & 00064-00071)
The closing of road and accesses shall be avoided, however if it is inevitable shall be
carried out prior to approval of concern authority and as per approved traffic diversion
drawings.
The meeting shall be scheduled prior to the beginning of the work and before any Sub-
contractor starts on the project.
Method statement and Job Safety Analysis to be briefed to all construction team before
the activity start.
General contractual safety, health, and environmental requirements.
Traffic safety will be discussed to emphasize these meetings.
Roles of the Subcontractors, authorized representatives, and all project workers.
Specific details of the work to be performed along with the use of personal protective
equipment.
CONTRACTOR’S Emergency Response and Preparedness Plan shall be followed.
Readiness/Status of certificate & e-CWP to be briefed.
4 METHODOLOGY
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 13 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
All vehicles & equipment to be used in the work should be initially checked and
approved by the authorized personnel.
All Operators & drivers involved in operating equipment shall be licensed proof of
qualifications must be kept for review & would be competent for the tasks that they will
be carrying out.
Manufacturer’s specifications or owner’s manual for the equipment shall be on site and
reviewed for safety precautions or requirements. Incorporate the safety comments as
identified.
SHES manager, site superintendent will mobilize the Equipment as per approved TMP
(Traffic Management plan). Ensure travel routes & access to the jobsite is in good
condition and free from obstruction.
Steel plates shall be placed to protect existing underground assets as per asset owner’s
requirements.
Steel plate shall be installed using boom truck/crane.
The steel plate shall be removed after the completion of project activity.
Once the trailer/Truck reached at site location, the equipment/materials shall be
offloaded from the vehicle using crane/boom truck.
Goal posts shall be installed if vehicles are required to pass under existing overhead
obstructions. Height of goal post to be determined by asset owner.
Existing concrete barriers near to the Barzan Sub Corridor and near to Hamad Street
shall be removed and shifted to roadside so as to protect the work area from live traffic
as shown in below figure.
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 15 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
The concrete barriers shall be lifted, shifted, and relocated using boom truck/crane
attached with lifting clamp arrangement as shown in below picture.
The areas which are not accessible by crane, forklift attached with lifting clamp shall be
used to lift and shift the concrete barriers.
All Lifting activity shall be adhered to Lifting and Rigging Procedure NFXP3-TRSA-SH-
PRC-00021
Lifting activity shall be done as per the approved lifting plan.
Blinking orange lights shall be attached once concrete barriers are in position for night-
time visibility.
After all the activities have been finished including the pipeline works the concrete
barriers at the roadside (Hamad Street) shall be shifted back to side of NFE Sub
Corridor as shown in below figure.
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 16 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
The concrete barriers shall be relocated to the NFE corridor areas, after the completion
of project activities.
Once the concrete barriers are relocated to the NFE corridor, the temporary protection
installed for the pipelines shall be removed.
The diesel for the equipment will be supplied by diesel refueling, it shall be carried out
through approved Diesel tanker.
The diesel for the hand tools & generator, shall be filled by jerry cans brought using
pickup.
Ensure SDS available for diesel supply during transportation & refueling.
Ensure jerry can is well secured with latching strap to avoid movement or fall.
Equipment or Generator engine must be turned off during refueling.
Do not use mobile phone or any form of ignition source during fueling.
Avoid over filling of diesel while refueling.
Suitable jerry can with UN class warning sign to be used for refueling.
Jerry can must be placed on the drip tray all the time.
Spill kit is available for the protection of oil spillage.
Minor maintenance and refueling activities shall be done on the area designated for the
project including parking areas at the end of everyday work and any. Violators shall be
noted for fine/removal on the site premises.
Plant and Equipment minor maintenance shall be carried out as per COMPANY Plant &
Equipment Maintenance SHES Inspection Program (Ref: NFXP3-TRSA-SH-PR-00059)
Routine maintenance & inspections such as oil change, greasing & cleaning of the
equipment, shall be carried out in the designated area with necessary precautionary
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 17 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
During the execution of the work, approved Heat Stress Schedule Mitigation Plan
(NFXP3-TRSA-SH-PLN-00046) shall be implemented.
All work will comply with the heat stress management program which includes Heat
Stress Assessment, workplace monitoring & personal monitoring.
All work sites shall comply with the ALT Heat stress Schedule Mitigation Plan for red and
black flag.
During hot weather, timing shall be adjusted to reduce exposure to direct sunlight.
The below method shall be implemented to on-site for Heat Stress Management.
a) Employee Rotation
Labor intensive work shall be rotated frequently as per the flag color.
Workers in additional clothing or suits must be rotated more frequently.
b) Training for heat stress
Workers shall be trained to avoid heat stress before starting work. Which includes
Knowledge of health hazard of heat stress
Recognition of factors, danger sign, and symptoms
Awareness of first-aid procedures
Worker responsibility in avoiding heat stress.
c) Fluid Replacement
Cooled water shall be readily available during warm weather or in hot work areas.
250ml of fluids shall be consumed every 10 minutes to prevent dehydration and reduce
the risk of illness.
d) Buddy System
When working during the hot season, working in pairs will be implemented, in which
person watching out each other for early warning sign of heat stress.
e) Shade and Shielding
A shaded area with a green net on all side including top will be provided at the working
site to prevent direct sunlight with seating arrangements to rest.
Cool drinking water will be provided with flasks (insulated bottles) to drink.
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 18 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
Adequate lighting shall be provided in the access / egress and in the work area at night.
Lux readings taken before work commences to ensure minimum levels are achieved
(30-55 lux).
PTW revalidation shall be signed and approved for night shift activities.
Extended Work Overtime and Nightshift plan must be approved from CPY before any
nightshift work can commence.
10 SHES PLAN
During the construction activities, SUB-CONTRACTOR Project Manager and every
member of the SUB-CONTRACTOR Site Management Team will take care of the safety
of workers and all work activities. SUB-CONTRACTOR Safety Procedures and
CONTRACTOR/COMPANY safety Regulations will be followed throughout the
construction activities.
All personnel, including subcontractors and third parties shall be provided with Safety
Induction prior to entry on site.
Site personnel shall always adhere to the site safety policies with emphasis on wearing
the correct PPE equipment relative to the type of operation being performed.
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 19 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
Basic PPE will be hard hat, safety boots, safety glasses and gloves, high-visible vest and
insulated water bottle as mandatory. Safety precautions shall be of paramount
importance to prevent any danger to the public and any operations carried out shall be
closely monitored by the Project Safety Advisor.
PPE to be ensured as per CONTRACTOR/COMPANY Approved PPE Procedure
NFXP3-TRSA-SH-PRC-00012
All the personnel's involved at site must undergo a SHES induction training and other
SHES relevant trainings (e.g., heat stress, working at height, confined space etc..)
depending to their activities.
All the equipment’s such as Crane, and boom trucks are subject to a COMPANY
approved Third-Party Inspections performed monthly for cranes and quarterly for boom
trucks as per Equipment Inspection Program NFXP3-TRSA-SH-PRC-00059 by a
competent person.
Any structure made of scaffolding materials e.g., rest shelter and smoking shelter must be
inspected by the certified scaffolding inspector and provided with the inspection tag.
All the workers should undergo fitness to work screening validated by COMPANY
approved doctor prior to mobilization at site.
All tools and equipment's must be inspected by the competent personnel prior to use.
Riggers/crane/lifting tackles and belts must be certified and validated as per
COMPANY/CONTRACTOR requirements.
All lifting appliances and lifting gears will be tested and certified by approved (Third Party
Agencies) and a copy of these certificates will be made available at site for verification.
Lifting register will be maintained at the site showing details of lifting appliances and gears
available at site and their validity of current inspection status.
SUBCONTRACTOR shall develop traffic management plan within the construction areas
it shall be submitted to CONTRACTOR/COMPANY for approval.
COMPANY/CONTRACTOR approved diesel tanker for refueling the equipment. Ensure
valid and approved danger goods declaration form RLIC is available for diesel supply to
site.
Welfare facilities must be available and provided at site such as but not limited to; toilet,
drinking station and rest shelter.
Safety warning signs should be available.
Emergency evacuation route, emergency numbers, SHES & quality policy should be
display.
Adequate ‘’safety sign boards’’ shall be provided at entry/exit points.
JSA shall be constantly monitored for changes in conditions prior to commencement of
work every day the supervisor shall check all equipment against the safety check list.
During all handling operations safe working loads of cranes and slings shall be observed.
All personnel, including subcontractors and third parties shall follow the requirements
identified in the Project SHES Plan.
Supervisor to ensure the availability of the right JSA and PTW prior to commencing any
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A.
Rev.0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL
PAGE 20 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-
CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
activity and toolbox talk shall be conducted on the activities planned for that day.
Rest shelter shall be provided near to the working location and water bottle for all
employees as mandatory PPE.
All attending parties and all involved in the activity shall sign the Toolbox Talk & TI log
sheet that they fully understand all safety precautionary measures and the execution of
work as per Method Statement.
Proper housekeeping shall be maintained by removing unwanted materials like weld
stubs, electrode packets, grinding disks etc., from working location on regular basis.
Rest shelter and drinking water cooler provided as per Heat Stress Management
Program NFXP3-TRSA-SH-PRC-00046 within 3 minutes walking distance from work
area.
Work Site supervisor & Safety Officer shall be present at site all the time while work is in
progress.
Safe access shall be provided to reach the location. Movement of construction
equipment’s shall be done by appropriate safe means (i.e., boom trucks, long body picks
& tractors etc) the equipment’s shall be secured properly on the vehicle prior shifting.
Short Description: JSA FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT JSA Date:04-Feb-24
CROSSING AND NON-CROSSING LOCATIONS AT NFE RUNDOWN LINES HA-03 (EPC-3)
JSA Validity: One (1) year from JSA date
Asset: Permit No. (if applicable): Work Location: RLIC
Tools & Equipment Used:
Boom Truck, Lowbed Trailer, Flatbed Trailer, Crane, Forklift, lifting hooks, Lifting Clamp, Chain sling/Round Sling Belt/Lifting Rod/Lifting clamp,
Hand Tools, Mini Pick Up, Tower Lights, Diesel Tanker (3000-5000 Liters), Jerry can, Scaffold material.
JSA Team Members: (Participant Team)
Name Staff No. Company
Jawed Ahmad QG – Construction
Mehmet Karabulut QG – Construction
John Eustace George QG – SHES
Alexandros Tsantsaridis TR – Construction
Rafael Soto TR – Construction
Jaison Joseph TR – Construction
Sri Praveen Sundar TR – SHES
Alfredo Rodriguez Munoz TR - SHES
Yanyong ELECO – Construction
Yang Hao ELECO – Construction
Liuxiaopeng ELECO – SHES
Faraz Mohammed Khan ELECO – SHES
COMPANY:
Step Job Step Hazard Existing and Additional Controls Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
No. (Use checklist as a Guide
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) to be Specific) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A. Rev. 0
General
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL PAGE 22 OF23
Doc. : METHOD
1 TitleAll Steps STATEMENT FOR REMOVALLack
AND of
SHIFTING
PermitOF
to CONCRETE
Work BARRIERS AT CROSSING
- This ANDthe
JSA assumes NON-CROSSING LOCATIONS
correct, approved Permit AT NFE
is in RUNDOWN
place for the LINES
work
HA-03 (EPC-3)
Permit to Work to be undertaken and all precautions contained within are followed. This
assumption also includes always having competent supervision on site
when the approved work is taking place as per PTW rules
2 All steps Covid-19 - Ensure to comply Covid-19 guidelines of MOPH, RLIC & QG.
Covid 19
3 All steps Lack of awareness about - JOC (Joint Operation Centre) 44745888 / 800 8808 (TOLL FREE)
Emergency Procedures emergency procedures /RLIC -135 to be posted.
- Emergency contact list and Grid Location to be posted at rest shelters,
notice boards and discuss with workforce during daily TBT.
Section 3 Agreement
- Emergency Contact numbers should be displayed on the permit boxes.
The Job had been analyzed for potential hazards, appropriate guidance had been obtained in identifying the hazards and the required controls were
discussed and agreed in the JSA Team Meeting. - Brief personnel on ER actions at TBT and TI on job commencement.
- Follow emergency communication chart in case of any incident /
CTR SHES Manager
JSA Team Leader Name CTR/Sub-CTR: CTR Construction Manager:
accident at site.
Date: Date: - Project On Scene CommanderDate: trained personnel to be available
4 All steps Lack of safety Signature: Signature:
- Induction training should give to all the personnel prior to start of the
Signature:
Competence awareness/Inexperienced/ work.
All controls stated in the JSA are in place and the hazards and controls indicated in the JSA have been cascaded to the crew:
Incompetent personnel - All personnel shall complete the relevant trainings as per the training
Job Supervisor Name CTR/Sub-CTR: Date: matrix. Signature:
Endorsed by QG Host if the Supervisor is a contractor. - Task instruction and LMRA need to conduct prior to start each activity.
5 All steps Slip, Trip and Falls - Ensure safety shoes with ankle protection and laces properly tied.
QG Host Name: Date: Signature:
Pedestrian Access - Provide cap on sharp edges.
- Provide suitable training to all personnel with regular updates and
toolbox talks related to general risks to persons and equipment.
- Mobile phones at the workplace should be discouraged.
- Work area shall be isolated by providing proper barriers and appropriate
signages.
- Remove ankle breaker stones from work area or grade pedestrian routes
to remove uneven ground.
- Adequate lighting shall be provided if working hours falls on dark
period.
- Also refer to housekeeping section
6 All Steps Manual handling Injury - Maximum weight to be lifted 25kg by one person.
Manual Handling - Manual handling training shall be provided.
COMPANY: Contract No.:
QATARGAS OPERATING COMPANY LIMITED LTC/C/NFE/3998/18
PROJECT: RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD Doc. No.:
EXPANSION PROJECT (EPC-3) NFXP3-ECC-CC-MST-00507
CONTRACTOR: TECNICAS REUNIDAS S.A. Rev. 0
SUBCONTRACTOR: CHINA ELEVENTH CHEMICAL CONSTRUCTION WLL PAGE 23 OF23
Doc. Title: METHOD STATEMENT FOR REMOVAL AND SHIFTING OF CONCRETE BARRIERS AT CROSSING AND NON-CROSSING LOCATIONS AT NFE RUNDOWN LINES
HA-03 (EPC-3)
Elimina
tion • Removal of the hazard by eliminating the process will also eliminate the risks associated with the hazard. Example: Offsite Welding, No
Working at Height etc
Substitu
tion • If the process cannot be eliminated, consider substituting the substance or hazardous process with one known to be less harmful to health or
safety. Example:Using Man Lift instead of Ladder or Scaffolding Structure.
Enginee
ring • Engineering type controls include changing processes, equipment or tools to reduce risk. For example: Reduction at source of noise or vibration
Controls through various known engineering controls.Providing air-movers for ventilation.
Administ
rative • Administrative controls involve introducing and maintaining work practices that reduce risk by limiting the exposure of an employee to the
Controls hazard.For example:Reduce the time of exposure, Work Rest Cycle, Signages , Barriers, Procedures
Additional / Special Personal Protective Equipment should be used when other measures have not been able to protect the employee against
the hazard or risk of exposure to the hazard. Where Additional PPE is used, the Job Supervisor should ensure that it fits the task force
correctly, training is provided: Double Hearing Protectors, Respirators, Breathing Apparatus, Safety Harness etc
•Additional / Special Personal Protective
E