USER’S OPERATING MANUAL FOR PROCESS INDICATOR JUMBO DISPLAY

WITH UNIVERSAL INPUT

(Models:- PI - JD - 2 / PI - JD - 4 )

PI-JD-2 PI-JD-4
(2 Inch) (4 Inch)
SPECIFICATIONS: - SAFETY INSTRUCTION :-
1. DISPLAY TYPE : 4-Digit 7 segment LED (RED) GENERAL
v The controller must be configured correctly for intended
Model no. PI-JD-2 PI-JD-4 Display Colour
operation. Incorrect configuration could result in damage
Display height (PV) 2.7” 4” Red to the equipment or the process under control.
v The controller is generally part of control panel and in
2. INPUT such a case the terminals should not remain accessible
Sensor Input : TC-J,K,R,S,N,T,B & RTD (PT-100) to the user after installation.
Analog Input : 0 - 20mA, 4 - 20mA, 0 - 1VDC,
0 - 5VDC, 0 - 3.3VDC, 0 - 10VDC MECHANICAL
v The Controller in its installed state must not come in
(Selectable)

i
close proximity to any corrosive/combustible gases,
Range : -1999 to 9999 caustic vapors, oils, steam or any other process by-
Resolution : 0.001, 0.01, 0.1 & 1°C (Selectable) products.
Digital Filter : 1 to 10 (Selectable) v The Controller in its installed state should not be
exposed to carbon dust, salt air, direct sunlight or radiant
heat
4. ENVIRONMENTAL v Ambient temperature and relative humidity surrounding
Operating Range : 0 ~50°C, 5~90% Rh the controller must not exceed the maximum specified
Storage Humidity : 95% Rh (Non-condensing) limit for proper operation of the controller.

ELECTRICAL
5. POWER SUPPLY v The controller must be wired as per wiring diagram & it
Supply Voltage : 90~270VAC, 50/60Hz. must comply with local electrical regulation.
Consumption : 4W Maximum. v Circuit breaker or mains s/w with fuse (275V/1A) must be
installed between power supply and supply terminals to
protect the controller from any possible damage due to
6. PHYSICAL high voltage surges of extended duration.
Housing : ABS Plastic. v Circuit breaker and appropriate fuses must be used
for driving high voltage loads to protect the controller
from any possible damage due to short circuit on loads.
Model no. PI-JD-2 PI-JD-4
v To minimize pickup of electrical noise, the wiring for low
Weight 1.5 Kg 4.25 Kg voltage DC and sensor input must be routed away from
high current power cables. Where it is impractical to do
so, use shielded ground at both ends.

OVER ALL DIMENSIONS & PANEL CUT OUT (IN MM) TERMINAL DIAGRAM:
MODEL:-PI- JD-2 / PI-JD-4

A Front View C Side mA

View v
230 VAC
R W W

B D TC

1 2 3 4 5 6
TABLE : 1
Dim
Sensor Supply
A B C D
Model
PI-JD-2 120 230 120 80
PI-JD-4 165 390 165 50

1 Version : OIM V 1.0 Page 1 of 4

POWER UP:- At power on, following
sequence will be prompted on the display till PV
it reaches to Home display mode.
MODEL VERSION HOME
PROGRAMMING:-
CONFIGURATION LIST:-
(1) To enter in this mode, Press and hold SET & UP key simultaneously for 3 sec.
(2) Press UP or DOWN key to scroll between parameter options.
(3) Press SET key to store the current parameter & move on to the next parameter.
(All following selected parameter’s code shown in shaded will be displayed for 1 sec. followed by their values / options)
PARA
DISPLAY DESCRIPTION DEFAULT
METER
CONFIG Set this parameter to 15 (Default LOCK CODE) to access Configuration List.
LOCK User has a choice to set different Lock Code in the range 1 ~ 9999 via USER LOCK CODE in 0
CODE Configuration List.
‘TC-J' :- If selected, instrument will accept temperature input from thermocouple J type sensor
at rear terminal. Below range it will display ‘LLLL’ message & above range it will display
‘HHHH’.
‘TC-K' :- If selected, instrument will accept temperature input from thermocouple K type sensor
at rear terminal. Below range it will display ‘LLLL’ message & above range it will display
‘HHHH’.
‘TC-R' :- If selected, instrument will accept temperature input from thermocouple R type sensor
at rear terminal. Below range it will display ‘LLLL’ message & above range it will display
‘HHHH’.
‘TC-S' :- If selected, instrument will accept temperature input from thermocouple S type sensor
at rear terminal. Below range it will display ‘LLLL’ message & above range it will display
‘HHHH’.
‘TC-N' :- If selected, instrument will accept temperature input from thermocouple N type sensor
at rear terminal. Below range it will display ‘LLLL’ message & above range it will display

i
‘HHHH’.
‘TC-T' :- If selected, instrument will accept temperature input from thermocouple N type sensor
at rear terminal. Below range it will display ‘LLLL’ message & above range it will display
‘HHHH’.
‘TC-B' :- If selected, instrument will accept temperature input from thermocouple B type sensor
at rear terminal. Below range it will display ‘LLLL’ message & above range it will display
‘HHHH’.

Input ‘RTD' :- If selected, instrument will accept temperature input from PT-100 sensor at rear
Types terminal. Below range it will display ‘LLLL’ message & above range it will display ‘HHHH’.
TC-J

‘RTD.1' :- If selected, instrument will accept temperature input from PT-100 sensor at rear
terminal. Below range it will display ‘LLLL’ message & above range it will display ‘HHHH’.

‘0 - 1' :- If selected, instrument will accept 0 - 1VDC input at rear terminal. Below 0V it will
display ‘LLLL’ message & above 1V it will display ‘HHHH’.

‘0 - 3.3' :- If selected, instrument will accept 0 - 3.3VDC input at rear terminal. Below 0V it will
display ‘LLLL’ message & above 3.3V it will display ‘HHHH’.

‘0 - 5' :- If selected, instrument will accept 0 - 5 VDC input at rear terminal. Below 0V it will
display ‘LLLL’ message & above 5V it will display ‘HHHH’.

‘0 - 10' :- If selected, instrument will accept 0 - 10VDC input at rear terminal. Below 0V it will
display ‘LLLL’ message & Above 10V it will display ‘HHHH’.

‘0 - 20' :- If selected, instrument will accept 0 - 20 mA input at rear terminal. Below 0 mA it will
display ‘LLLL’ message & Above 20 mA it will display ‘HHHH’.

‘4 - 20' :- If selected, instrument will accept 4 - 20mA input at rear terminal. Below 3.8mA it will
display ‘LLLL’ message & Above 20mA it will display ‘HHHH’. If input is less than 3.2mA it will
display ‘L.BRK’(Loop Break) message.

This parameter will NOT be prompted when input type is selected as Thermocouple (TC-J,K,R,S,N &
B) & RTD.

RESO-
0
LUTION By this parameter user can select four format of resolution only for analog input, i.e. “0.000, 0.00, 0.0,
0".
For range limit as per resolution selected Ref. Table No.2 (Page No. 4).

2 Version : OIM V 1.0 Page 2 of 4

 PARA
DISPLAY DESCRIPTION DEFAULT
METER
ANALOG By this parameter user can define Low scale for input signal.
INPUT
Which can be in between ‘-1999 to Ai.Hi'. 0
LOW
VALUE For range limit as per resolution selected Ref. Table No.2 (Page No. 4).

ANALOG By this parameter user can define HIGH scale for input signal.
INPUT Which can be in between ‘Ai.Lo to 9999'. 1200
HIGH For range limit as per resolution selected Ref. Table No.2 (Page No. 4).
VALUE

By this parameter user can select the logic of the Analog Input.
Analog ‘DIR’ :- If selected then the value will vary from Ai.Lo to Ai.Hi.
Input Dir
Logic
‘REV' :- If selected then the value will vary from Ai.Hi to Ai.Lo.

PROCESS Function of this parameter is to add/subtract a constant value to the measured PV to obtain Final PV.
VALUE 0
For range limit as per resolution selected Ref. Table No.2 (Page No. 4).
OFFSET

Controller is equipped with an adaptive digital filter which is used to filter out any extraneous pulses
INPUT
on the PV. Filtered PV Value is used for all PV dependent functions. If PV signal is fluctuating due to 04
FILTER
noise, increase the filter time constant value.

USER Default USER LOCK CODE is 15 to access Control & Configuration List.
LOCK User has a choice to set its own USER LOCK CODE between 1 to 9999, this is to prevent 15
CODE unauthorized access of Control & Configuration List.

i
User Calibration List:-
(1) To enter in this mode, Press and hold SHIFT key simultaneously for 3 sec.
(2) Press UP or DOWN key to scroll between parameter options.
(3) Press SET key to store the current parameter & move on to the next parameter.
(All following selected parameter’s code shown in shaded will be displayed for 1 sec. followed by their values / options)
PARA
DISPLAY DESCRIPTION DEFAULT
METER
User
Calib. Set this parameter to “7" (Default LOCK CODE) to access User Calibration List. 7
Lock

This parameter allows the user to program “Lower Calibration” values other than factory
Low programed values.
Calib- With the help of Up / Down Key “Low Calibration” can be adjusted (As per selected input apply 0
ration Low mA/Volt at input terminal).

High This parameter allows the user to program “Higher calibration” values other than factory
Calib- programed values.
With the help of Up / Down Key “High Calibration” can be adjusted (As per selected input apply 9999
ration
High mA/Volt at input terminal)

Yes:- If selected, User calibration will be canceled and instrument will run on factory set
calibration values.
Factory
Default No
No:- If selected, there is no effect on User Calibration and instrument will run as per User
defined Calibration values.

3 Version : OIM V 1.0 Page 3 of 4

Table 1 :- Range of Different Sensor Types.
Sensor Type Range Resolution Accuracy
o o
Fe-k(J) T/C

}
0 ~ 760 C 1 C
o
Cr-AL(K) T/C -99 ~ 1300 C 1 oC

(R) T/C 0 ~ 1700oC o

1 C
o
(S) T/C 0 ~ 1700 C o
1 C
o
±1 C
o o
TC - N -99 ~ 1300 C 1 C

TC - T -99 ~ 400oC 1 oC
o o
TC - B 0 ~ 1800 C 1 C

Pt-100(RTD) -100 ~ 450oC 1 oC

Pt-100(RTD 0.1) -100.0 ~ 450.0 C

o
0.1 C
o
± 0.3 oC

Table 2 :- Range as per Resolution.

Analog Analog
Process
Input Input
Resolution Low High
Value
Value Value Offset
-1999 -1999

i
0000 to to -25 to 25
9999 9999
-199.9 -199.9 -25.0
000.0 to to to
999.9 999.9 25.0
-19.99 -19.99 -15.00
00.00 to to to
99.99 99.99 25.00
-1.999 -1.999 -1.500
0.000 to to to
9.999 9.999 2.500

Error Message:-
Display Selected
Message Input Descriptions
TC-J,K,R,S,N,B
“OPEN” or Open Circuit of Control Sensor
RTD
TC-J,K,R,S,N,B
“HHHH” or If input is above HSPL it will display “HHHH” message.
RTD
0 ~ 20 /
“HHHH” 4 ~ 20 / If input is above range it will display “HHHH” message.
0 ~ 10
TC - J,K,R,S,N,B
“LLLL” or If input is below LSPL it will display “LLLL” message.
RTD
0 ~ 20 /
“LLLL” If input is below ‘0' it will display “LLLL” message.
0 ~ 10

If input is below “3.8mA” and above “3.2mA” it will display

“LLLL” 4 ~ 20
“LLLL” message.

If input is less than “3.2mA” it will display “L.BRK” (Loop

“L.BRK” 4 ~ 20 Break) message.

Any Input The device is out of calibration and need to be sent to factory
“C.E.R.R.” for re-calibration.
Selected

Mfgd by: Innovative Instruments & Controls LLP

413, New Sonal Link Service Industrial Premises Co-op Society Ltd,

i Building No.2, Link Road, Malad (W), Mumbai - 400064.

Tel: 022-66939916/17/18;
E-mail : sales@itherm.co.in
Website : www.itherm.co.in
Version : OIM V 1.0 Page 4 of 4
4