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AT27 Installation Manual

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denis.burlutskyi
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0% found this document useful (0 votes)
46 views93 pages

AT27 Installation Manual

Uploaded by

denis.burlutskyi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 93

Dear owner of Triol equipment!

We are very glad that you have purchased a Triol AT27 variable frequency drive. We
are sure that this equipment will bring profit to your enterprise, as well as provide
safe and reliable control of the technological process.
We strongly recommend that you carefully read the operational documentation
before carrying out any operations with the variable frequency drive.
List of operational documentation for AT27 line ED, DD, MV:

1. Installation manual

2. Operation manual

3. Programming manual

4. Registration certificate

Equipment specifications, as well as the warranty conditions of the variable


frequency drive are specified in the registration certificate.

We recommend that you always follow the instructions in the service book. After
all, only timely and properly serviced equipment will operate its service life and even
longer.

Best regards, Triol Corporation


List of Abbreviations
The following abbreviations and designations are used in the text of
the document:
VFD (VFD АТ27) - Variable frequency drive AT27 ED, DD, MV lines;
Power cell AT27;
Power cell compartment
transformer compartment
switching compartment
Control system compartment
UPS - Uninterruptible power supply
transformer cabinet
power cell cabinet
Spare parts
UMKA-27
Control system
IM - Installation manual
switchgear
Introduction .................................................................................................. 6
Purpose of the document ................................................................................................... 6
1. General safety instructions ...................................................................... 7
1.1 General warnings .......................................................................................................... 7
1.2 Safety Requirements .................................................................................................... 8
2 Equipment description .............................................................................. 9
2.1 VFD AT27 ED line .......................................................................................................... 9
2.2 VFD AT27 DD, MV lines ..............................................................................................10
3. Transportation ................................................................................... 12
3.1 Requirements to transportation of VFD AT27 ED line..............................................12
3.2. Requirements for loading and unloading AT27 ED line ......................................14
3.2.1 Unloading requirements for road and rail transport .....................................................14
3.2.2 Unloading requirements for shipping container ...........................................................16
3.3 Requirements for transportation of VFD AT27 DD, MV lines .................................16
3.3.1 Unloading requirements for road and rail transport .....................................................18
3.3.2. Unloading requirements for shipping container ......................................................20
3.3.3 Unloading requirements for shipping container ...........................................................23
3.3.4 Loading VFD AT27 in a truck ...........................................................................................24

4. Storage conditions of VFD AT27 .......................................................... 26


5. General requirements to the place of installation ............................ 27
6. Removing and reassembling the package ........................................ 29
6.1 Removal of the package from the VFD AT27 ED line ...............................................30
6.2 Removal of package from VFD AT27 DD, MV line ....................................................31
7. Preservation and re-conservation ..................................................... 34
7.2 Re-conservation ..........................................................................................................34
8. Рackaging storage and disposal ....................................................... 36
8.1 Рackaging storage. .....................................................................................................36
8.2 Disposal of packaging ................................................................................................36
9. Acceptance ........................................................................................ 37
10. Installation ......................................................................................... 39
10.1 Installation at the place of operation ......................................................................39
10.1.1 Slinging of the VFD AT27 ED line. ........................................................................39
10.1.2 Slinging of VFD AT27 DD, MV lines. .............................................................................41
10.2 Substrate Requirements .......................................................................................... 41
10.3. Installation and mounting of fans ...................................................................... 45
10.3.1. Installation and mounting of the VFD AT27 ED line ............................................... 45
10.3.2. Fans installation and mounting of VFD AT27 DD, MV lines .................................. 47
10.4. UPS installation and connection in AT27 ED line .................................................. 49
10.5 UPS installation and connection in AT27 DD, MV lines ......................................... 50
10.6. Mutual arrangement and mounting of the VFD AT27 cabinets ....................... 51
10.6.1. Cabinets arrangement of VFD AT27 ED line ........................................................... 51
10.6.2. Cabinets arrangement of VFD AT27 DD, MV lines ................................................. 51

11. Electrical mounting ............................................................................ 53


11.1. General information about electrical mounting .................................................... 53
11.2. Grounding the VFD АТ27 ........................................................................................ 54
11.3. Electromagnetic compatibility ............................................................................... 55
11.4. Guidelines for selecting power cables .............................................................. 56
11.5. Power circuits mounting ..................................................................................... 56
11.5.1 Power circuits mounting of AT27 ED line ...................................................... 56
11.5.2. Power circuits mounting of AT27 DD, MV lines ...................................................... 60
11.6 Control system cable selection ............................................................................... 63
11.7. Wiring of auxiliary AC27 power supply .............................................................. 63
11.8. Selection of control system cables ................................................................... 63
11.9 Installation of control wiring .............................................................................. 64
11.10. Wiring of communication interface circuits RS485....................................... 65
12. Pre-operational check-up .................................................................. 67
13. Warranty and service ......................................................................... 68
13.1. Warranty obligations of the manufacturer ........................................................ 68
13.2. The customer loses the right to warranty service in the following cases: ...... 68
13.3. False call .............................................................................................................. 70
13.1 Service center has the right to refuse free warranty service of the equipment
in the following cases: ...................................................................................................... 71
Appendix 1 .................................................................................................. 72
Appendix 2. Mass dimensions ................................................................... 73
Appendix 3 .................................................................................................. 91
Introduction
Triol AT27 is a Variable Frequency Drive, based on a multilevel cascade inverter,
designed to control three-phase induction electric motors of 3-11 kV Voltage and
capacity of 160-8000 kW.

Before starting mounting of the VFD AT27 equipment, please read this IM carefully.
Violation of the rules of installation of the equipment can lead to damage of the
product, damage to the equipment connected to it, reduction of its performance
characteristics, service life in general, to the withdrawal of the warranty on the
equipment.

This IM should be kept with the VFD for the entire service life of the VFD.

Purpose of the document


The present document contains the information and requirements for
transportation, installation, mounting and assembly of Variable Frequency Drive AT27
ED, DD, MV lines.
1. General safety instructions
1.1 General warnings
This section contains safety instructions that must be followed when mounting the
VFD. Failure to follow the safety instructions may result in injury to persons and
damage to the VFD, the motor and the connected process equipment.

Read the safety instructions carefully before working on the VFD.

The following warnings, precautions, and notes are intended to ensure the safety of
the user and to prevent damage to the product.

Please read this information carefully, as this will ensure your personal safety and
the longevity of the VFD.

Disregarding the warnings in this manual may cause danger to life, serious bodily
injury, or serious property damage.

The illustrations and photos in this IM may be shown without covers and protective
guards to show the internal parts of the product. Ensure that all covers and protective
guards are in place before using or starting up the drive.

Any illustrations, photos or examples used in this IM are for the VFD AT27 ED, DD,
MV lines only and may not be used with other Triol Corporation products.

If this IM is lost or damaged, a new copy can be ordered from Triol Corporation
through the official website https://triolcorp.com or using the contacts given in the
Warranty and Service section.

General Safety Precautions

This IM includes two types of instructions that you should pay special attention to
when performing any operation on the Variable Frequency Drive:

Electrical hazard symbol. Failure to follow the warnings associated with


this symbol creates the risk of electric shock to Staff and/or damage to
the equipment.

Failure to follow the warnings under this symbol creates a hazardous


condition that is not related to electrical hazards and can cause serious
injury or danger to life and/or damage to the equipment.

WARNING! This IM is intended for personnel involved in unloading,


loading, installing and assembling the VFD. Please read this manual
before starting any operation described above. In developing this IM, we
have assumed that the user is familiar with the handling and installation instructions,
basic electrical engineering, electrical components, and wiring diagrams.
WARNING! The VFD is connected to hazardous voltages and operates
machinery with rotating mechanical parts, which could be a source of
danger. For this reason, ONLY qualified Staff is allowed to carry out the
electrical mounting of the VFD Triol AT27

1.2 Safety Requirements


Before you start unloading and installing VFD AT27, please read these safety
requirements, IM and work project.

Loading and unloading operations and transportation of cargo must be carried out
in accordance with the requirements of local standards, taking into account general
safety requirements, labor safety regulations for loading and unloading and placement
of cargo.

Loading, unloading and placing of VFD with or without the use of lifting equipment,
as well as its installation, described in this IM, must be performed by qualified staff.

The area where the equipment is unloaded from the vehicle must be cordoned off.
Warning signs shall be posted in areas where people walk by the equipment.

When loading, unloading and moving the cargo, it is not allowed to use defective
lifting machines, hooks, removable lifting devices, carts, other devices and tools.
2 Equipment description
2.1 VFD AT27 ED line
The configuration of VFD AT27 ED line cabinets depends on the mains supply
voltage and the number of power cells in a phase.

By design, VFD AT27 ED line are available in two basic configurations:

- Single cabinet ("mono cabinet")


1. Transformer and Power cell cabinet
2. Control system compartment

- Double cabinet
1. Transformer
cabinet
2. Power cell
cabinet
3. Control
system compartment
2.2 VFD AT27 DD, MV lines
VFD AT27 DD, MV lines are available in a single cabinet configuration and are
divided into compartments according to their functional purpose.

The design of the VFD AT27 DD line:


1
2 3 4 5

1. Cooling system fan(s);


2. Filtration and air treatment compartment;
3. Transformer and power cell compartment;
4. Control system compartment;
5. Switching compartment.
The design of the VFD АТ27 MV line:

1
2 4
3 5

1. Outside contour cooling fan;


2. Heat exchange compartment (heat exchangers and fans of the inside cooling contour);
3. Transformer and power cell compartment;
4. Control system compartment;
5. Switching compartment.
3. Transportation
3.1 Requirements to transportation of VFD AT27 ED line
The VFD package is intended to protect the product from external influences during
transportation by water, land and air transport. Necessary protective measures should
be taken against water, oils, other chemically active liquids and dirt getting on the
package. During transportation and moving the VFD by any kind of transport, it is
necessary to avoid possible damages caused by external mechanical impacts and
careless handling.

Transport stickers applied on the package reflect the requirements for


transportation, loading, unloading and storage conditions of the product. These
requirements should be followed during transport operations.

The packaging bears the following handling marks (warning notices):

Fragile. Take care

Top

Protect from moisture

Cargo not stackable

Center of gravity

Sling here

The packaging bears the following information inscriptions:

- Gross and net weight of the package;

- Dimensions of the package.

Information about package items, their quantity and mass and dimensions
parameters are indicated in the packing list located on the front side of the package.
Transportation conditions included in the VFD set must comply with the following
requirements in terms of mechanical factors:

- Transportation by automotive transport with a number of transloadings not exceeding


four. Transportation by cobblestone and unpaved roads should be carried out at a
speed of up to 40 km/h.

- Transportation by different vehicles: by air or by rail, together with automotive


transport, with a total number of transloadings not exceeding four;

- Transportation, including transportation by sea.

Loading and unloading operations using cranes and lifting machines shall be
performed by the workers who have passed special training and knowledge test on
labor protection issues and are authorized to perform such works. When performing
unloading operations, the general rules for slinging work must be followed.

WARNING! Placement and fastening of the VFD package items in the


vehicle must ensure their stable position, exclude the possibility of their
displacement and hitting each other, as well as the walls of the vehicle.

In case of the VFD AT27 ED line, the


package item is secured to the trailer
or railway platform with slings. For
this purpose, special eyelets are
provided in the package item.

Securing the VFD AT27 ED line on the railway platform


Before placing the cargo on the railway platform, remove the tarpaulin cover from
the packaging and stow it in the packaging pocket provided for this purpose. After
unfastening the cargo on the railway platform, place the tarpaulin cover on the
packaging.

3.2. Requirements for loading and unloading


AT27 ED line
WARNING! After unloading, it is necessary to check the complete set of the
VFD according to the registration certificate and the number of package
items!

Overall dimensions, net and gross weight are shown on the package of each
package item. The VFD is unloaded in the original package with a crane of the required
lifting capacity.

3.2.1 Unloading requirements for road and rail transport

Unloading of the VFD AT27 ED line cabinets from the car or railway platform is
carried out by encircling the cabinet from below with textile slings with load-carrying
capacity not less than gross weight of the lifted cargo, as shown in the figure below.
3.2.2 Unloading requirements for shipping container
To unload equipment from a shipping container such as an Open Top, open the top
of the container, attach soft slings to the shipping areas, and use a crane to remove
the packaged equipment from the container, as shown below.

3.3 Requirements for transportation of VFD


AT27 DD, MV lines
The VFD package is intended to protect the product from external influences during
transportation by water, land and air transport. Necessary protective measures should
be taken against water, oils, other chemically active liquids and dirt getting on the
package. During transportation and moving the VFD by any kind of transport, it is
necessary to avoid possible damages caused by external mechanical impacts and
careless handling.

Transport stickers applied on the package reflect the requirements for


transportation, loading, unloading and storage conditions of the product. These
requirements should be followed during transport operations.
The packaging bears the following handling marks (warning notices):

Fragile. Take care

Top

Protect from moisture

Cargo not stackable

Center of gravity

Sling here

The packaging bears the following information inscriptions:

- Gross and net weight of the package;

- Dimensions of the package.

Information about package items, their quantity and mass and dimensions
parameters are indicated in the packing list located on the front side of the p ackage.

Transportation conditions included in the VFD set must comply with the following
requirements in terms of mechanical factors:

- Transportation by automotive transport with a number of transloadings not


exceeding four. Transportation by cobblestone and unpaved roads should be carried
out at a speed of up to 40 km/h.

- Transportation by different vehicles: by air or by rail, together with automotive


transport, with a total number of transloadings not exceeding four;

- Transportation, including transportation by sea.

Loading and unloading operations using cranes and lifting machines shall be
performed by the workers who have passed special training and knowledge test on
labor protection issues and are authorized to perform such works. When performing
unloading operations, the general rules for slinging work must be followed.
WARNING! Placement and fastening of the VFD package items in the
vehicle must ensure their stable position, exclude the possibility of their
displacement and hitting each other, as well as the walls of the vehicle.

In case of the VFD AT27 DD, MV lines, the package item is secured on the platform of the
vehicle with the force elements in the packaging frame. When securing packages with ropes
or chains in the vehicle, the protection and integrity of the package must be ensured.

3.3.1 Unloading requirements for road and rail transport


Slinging of the VFD AT27 DD, MV lines is performed by 4 lugs located in the upper part of
the item.
Before placing cargo on the railway platform, remove the tarpaulin cover from the
packaging and place it in the pocket provided for this purpose. After unfastening the load on
the railway platform, place the tarpaulin cover on the package.
Location of the lifting eyelets for the VFD AT27 DD, MV lines

WARNING! When slinging the VFD AT27 DD, MV lines, be sure to use all 4
strapping attachments located at the top of the VFD cabinet.

WARNING! Do not lift, move or lower the equipment unless there are people at
a safe distance from it.

To load/unload the VFD AT27 DD, MV lines, use rigging


brackets mounted on the item's eyelets. The load capacity
of the rigging bracket must be at least 4 tons and the
diameter of the fixing rod must not exceed 34 mm (1.33″).

Example of a rigging bracket

When loading/unloading, the angle between sling branches should not exceed 90°.
Angle between slings

3.3.2. Unloading requirements for shipping container

WARNING! For VFDs AT27 DD and MV lines transportation


by sea container with increased height of the "High Cube" type is required.

For loading the VFDs AT27 DD and MV lines into a sea container need to be:
Prepare a container for loading products. Install the guides made of a wooden bar with
one of the indicated sections (in mm): 50x70, 50x100, 75x100 with the wide side laid
on the floor of the container. Maximum deviations when installing the timber shows at
the picture.

Installation of guides in the container before VFD AT27 of DD or MV lines loading.


WARNING! A shipping container with increased height of the "High Cube"
type is required for transporting the VFD AT27 DD, MV lines

Installation with a crane of the VFD inside the container

- Install the sagging part on the previously prepared supports with a height of about
1450 mm (57") and designed for a total load of at least 7 tons. The item must stand
stable without sagging in the corners. After that, remove the crane slings.
- Install a forklift with a load capacity of at least half the gross weight of the
packaged VFD AT27 DD, MV lines on the side of the installed supports.

Positioning the forklift when loading the VFD in the container

Rollers inside the container

- Use the crane to lower the item onto the forks of the forklift until the slings loosen.

- Dismantle the mounted supports, and then gently drive inside the container to the
maximum depth.
Installation of the item in the container after removal of slings

- Inside the container, use a hydraulic cart with a lifting capacity of at least half the
gross weight of the packaged VFD AT27 DD, MV lines, or two hydraulic carts with a
lifting capacity of at least a quarter of the gross weight of the packaged VFD AT27 DD,
MV lines. Lift the product approximately 90 mm from the container floor.

Rollers inside the container

- Push the item in as far as it will go.

- Remove the hydraulic cart.

3.3.3 Unloading requirements for shipping container

To unload the VFD AT27 DD, MV lines from the shipping container, it is necessary
to:

- Lift with a forklift with a load capacity of at least half the gross weight of the
packaged AT27 on one side and carefully slide the AT27 out of the container so that
approximately 700-1000 mm (27" - 40") of the item remains inside the container.
- Secure the crane slings to the rigging brackets installed on the item's eyelets.

- Use the crane to lift the item and then complete the unloading of the AT27 from
the container.

Unloading the VFD AT27 in the package from the shipping container

To roll the AT27 out of the container, you can use the service openings in the
bottom of the package, using slings with hooks and a forklift.

Service openings at the bottom of the package

3.3.4 Loading VFD AT27 in a truck

To load the packed VFD AT27 DD, MV lines into the truck, it is necessary to:

- Unfasten the top of the truck, remove the bracket over the truck gate.

- Remove the transport straps.


- Place the VFD in the truck through the gate.

Warning! Lifting of the VFD AT27 DD, MV lines is carried out in the factory
packaging using a crane with a lifting capacity of at least 20 tons

Placement and mounting of the item and delivery set in the vehicle must ensure their
stable position, exclude the possibility of displacement and hitting each other, as well
as the walls of the vehicle.

Loading the VFD AT27 DD, MV lines into the truck

Secure the item in the truck by the bottom frame of the package.

Elements for securing the VFD AT27 DD, MV lines during transportation are located
on both sides of the item

Unload the AT27 from the truck in reverse order.


4. Storage conditions of VFD AT27
VFD AT27, its components and spare parts and accessories must be stored in its
factory packaging. Storage of the VFD AT27, its components and spare parts and
accessories should be carried out indoors or under a shed, where temperature and
humidity fluctuations do not differ significantly from those in the open air. Storage is
allowed in any macroclimatic areas, including areas with tropical climate in any type of
atmosphere.

Recommended storage conditions for the VFD:

- Ambient temperature for the VFD AT27 ED, DD lines is ranging from -40 °С to +50
°С, for AT27 MV line – from -50 °С to +50 °С;

- Temperature and humidity fluctuations should not differ significantly from those in
the open air.

WARNING! Any deviation from the recommended ambient parameters


during storage of the VFD AT27 can lead to a decrease in the service life of
the equipment and its possible failure.

WARNING! Do not store the UPS in ambient temperatures lower than -


25 °C. Store the UPS in the area that provides the proper environmental
conditions.

Check storage and packaging conditions on a monthly basis throughout the


storage period of the equipment. If the packaging is damaged, the affected areas
must be repaired.

Remove the UPS from its packaging and charge the UPS battery once every two
months. To do this, connect the UPS to 220 V mains and turn it on. The end of
charging time is indicated by the charge indicator on the UPS.

The allowable storage time in packaging and preservation is 2 years.


5. General requirements to the
place of installation
When selecting the place of installation for the VFD AT27, refer to the following
conditions and recommendations:
- The place of installation must meet the fire safety requirements for electrical
installations above 1 kV without oil-filled equipment;

- The ambient temperature at the place of installation must be within the permissible
range from +1 °С to +40 °С (for ED, DD lines) and from -10 °С to +60 °С (for MV line);

- The minimum distance from the roof of the VFD AT27 cabinets to the ceiling is
1000 mm;

- The place of installation of the VFD must comply with the dimensions given in the
registration certificate of the VFD, as well as in App. 2. In addition, when installing the
AT27 cabinets in one row, the width of the aisle from the door or removable walls must
be at least 1 m; when the door of the cabinet is open at 90°, it is allowed to narrow the
aisle to 0.6 m. When cabinets are arranged in two rows, the width of the service aisle
between the cabinets must be at least 1.2 m; when the doors of two cabinets are open
at 90°, located one opposite the other, a passage width of at least 0.6 m must remain
between the doors.

- The VFD AT27 ED line consists of single-sided service cabinets. Access to the rear
and side walls for maintenance and repair is not required.

- The VFD AT27 DD, MV lines are double-sided maintenance items and require
access to the rear and side walls for maintenance and repair. Aisles must be provided
to allow repair and maintenance as required to the drive mounting location specified
above;

- When installing the VFD AT27 DD, MV lines outdoors, the foundation level at the
place of the VFD installation must not be below the level of the adjacent landscape;

- Perform drainage system for protection against rain and ground water around the
place of installation of AT27 DD, MV lines;

- Permissible level difference of the foundation is not more than 5 mm on all length
of the VFD AT27. Additional requirements to the foundation are specified in p.10.2.

The room must provide heat extraction from the VFD, and the temperature in the
room must not exceed 50 °С for the VFD AT27 ED, DD lines, and 60 °С for the VFD AT27
MV line. The power emitted by the VFD during operation is determined by its efficiency
value and power rating.
Pay your attention that the AT27 ED line cabinets are installed close together, and
can be installed with the rear walls of all cabinets and the side walls of the outermost
cabinets close to the walls of the room, providing a reduction in the total space
occupied. However, it is recommended to leave a space of at least 0.5 m between the
rear wall of the VFD and the wall to ensure better air circulation through the cooling
system of the VFD.
6. Removing and reassembling the
package
WARNING! Do not remove the packaging from the item outdoors if there
is a possibility of mechanical damage to the product when moving it.

When inspecting the product's packaging at the time


of acceptance, pay attention to the condition of the
shock sensors. Red color of the sensor (originally
white) indicates that the cargo received a dangerous
impact. The condition of the sensors should be
recorded in the act of acceptance. If a dangerous
shock is detected by the sensor, you must:

- Notify in writing the transport company that carried


out the logistics of the equipment;

- Notify in writing, within no more than three days, the nearest service center of TrioL
Corporation to assess the condition of the equipment and make a decision on
whether to put the VFD into operation.

Location of the shock sensors on the item package


6.1 Removal of the package from the VFD AT27 ED line
It is necessary to remove the packaging just before installing the item at the place
of operation. Prolonged storage of the item without packaging is not allowed. The
requirements for storage of the item without packaging are specified in clause 7.1.

Unpacking should be performed in a dry room at ambient temperature from 1 °C to


40 °C. Before removing the packaging, the equipment should be placed on a flat
surface.

To disassemble and remove the packaging, you need:

- At least two people;

- Screwdriver or turnscrew with a PH2 bit.

Dismantle the package in the following order:

- Remove the protective cover from the roof of the package;

- Unscrew the self-tapping screws and remove the top panel.

Use crane equipment to dismantle the top panel.

In order to perform all of the above steps, there are ledges in the shield frame design
as shown below.

Slinging the top panel of the package

- Remove screws and side shields;

- Unscrew the brackets that hold the item to the bottom of the package.
- The VFD AT27 is delivered in vacuum packaging. Before removing the packaging,
check the integrity of the equipment, absence of mechanical damage, traces of
moisture and other external impact. In the case of mechanical damage, traces of
moisture and other external impact, draw up and sign the complaint act with a
representative of the supplier. Reassemble the equipment packaging in the revers e
order:

- Fasten the equipment to the bottom of the packaging with screws and staples;

- Install and screw down the side shields and brackets for rigidity;

- Mount and screw on the top panel.

The packaging must be able to withstand three cycles of assembly, transportation


and disassembly. Unloading of the packed removable parts and components of the
VFD is carried out by hoists specified in the project or manually. In general, in
accordance with the requirements of hygiene, moving loads by one person weighing
more than 50 kg is prohibited.

6.2 Removal of package from VFD AT27 DD, MV line


It is necessary to remove the packaging immediately before installing the item at
the place of operation. Transportation and long-term storage of the item without
packaging is not allowed.

Removal of the packaging should be carried out under favourable weather


conditions. Before removing the packaging, the equipment must be placed on a flat
surface. Removal of the packaging in the rain is not allowed.

To disassemble and remove the packaging, you need:

- At least two people;

- Screwdriver or turnscrew with a PH2 bit.


Dismantle the package in the following order:

- Remove the protective cover from the roof of the package;

- Unscrew the self-tapping screws and remove the top panel. To dismantle the top
panel, use crane equipment. Slinging must be performed with textile straps by covering
the package.

Remove the screws and side shields;


- Unscrew the brackets that hold the item to the bottom of the package.

- The VFD AT27 equipment is delivered in a polyethylene package. Before removing


this packaging, once again check the integrity of the product, absence of mechanical
damage, traces of moisture and other external impact.

Assembly of the package is carried out in reverse order:

- Fasten the equipment to the bottom of the packaging with screws and staples;

- Install and screw down the side shields and brackets for rigidity;

- Mount and screw on the top panel.

Unloading of the packed removable parts and components of the VFD is carried out
by hoists specified in the project or manually. In general, in accordance with the
requirements of hygiene, moving loads by one person weighing more than 50 kg is
prohibited.
7. Preservation and re-conservation
7.1 Preservation

In case it is necessary to put the VFD out of operation and to conserve it for a long
time, the item must be preserved.

Preservation of the VFD is performed by sealing the apertures and openings in the
VFD casing. The preservation period should not exceed 6 months, in case of longer
storage, it is necessary to re-preserve the VFD.

Sealing is carried out in the following sequence:

- De-energize the VFD. Take measures to prevent the power supply and auxiliary
voltage from being switched on;

- Remove the roof fans of the cooling system of the VFD.

- Put not less than 2 kg of silica gel to the Transformer compartment, Power cells
compartment, Switching compartment or Cell cabinet and Transformer cabinet;

- Seal the drainage holes in the air preparation compartment of the VFD AT27 DD
line;

- Install and seal the transport plugs on the mounting points of the cooling system
fans and on the air intake openings for the VFD AT27 ED, DD lines.

Inspect the VFD and replace the silica gel at least every 6 months.

7.2 Re-conservation
Before putting the item into operation after storage, the equipment must be
reactivated. It is recommended to carry out the re-conservation after installing the
item at the place of operation.

The VFD AT27 ED, DD, MV lines have transport plugs that allow to prevent the
ingress of foreign elements inside the item during transportation and create hermetic
circuit for possibility of preservation of the item.

Creation of acceptable microclimate in conditionally hermetic shell is also


achieved by means of silica gel located directly inside the equipment.

To deactivate the equipment after unpacking, it is necessary to:

- Remove transportation plugs by first unscrewing the usual fasteners (transport


plugs on the roof must be removed immediately before installing the fan);
- Remove the silica gel bags from the internal equipment compartments.

Transport plugs are not to be disposed of and are used to re-conserve the
equipment for the long downtime.

Removing transport plugs on the VFD AT27 DD line


8. Рackaging storage and disposal
8.1 Рackaging storage.
Storage conditions for the components of the package:

- Ambient temperature -40 °C ... +60 °C.

- Relative humidity 85% at 25 °C.

The package shields must be stored vertically. Water ingress, as well as mechanical
influences on the package elements must be excluded.

8.2 Disposal of packaging


After the packaging has been used, it must be handed over to a specialised
organisation for the disposal of industrial waste.
9. Acceptance
The VFD AT27 ED, DD, MV lines are transported in partially disassembled condition.

Set of delivery with indication of dimensions and weights of packages is specified


in the packing list, located on the front side of the package.

The delivery set of the VFD AT27 includes a set of keys to open the doors, as well as
a set of all the necessary fasteners for installation and connection of the drive.

Keys and documentation on the package are marked with inscriptions "Keys" and
"Documentation".

Spare parts and accessories for the item are transported in separate packages. The
set of spare parts and accessories is supplied in accordance with the supply contract.

Operational documentation and USB flash drive are placed in the package together
with the UPS.

The fasteners for each mounting location are screwed into the corresponding
mounting hole during transportation.

Upon receipt of the item, it must be accepted according to the completeness of the
package contents as indicated on the packaging list. Check the packaging of all items
for completeness and lack of damage.

In case of any remarks to the package integrity and completeness of the item, record
them in the certificate of acceptance.

On the front side of the package and on the product itself in the lower right part,
disposable shock sensors Shock Watch are installed at the factory. Red sensor
(originally white) indicates that the shipment received a hazardous shock. The
condition of the sensors should be recorded in the acceptance report.

After unpacking the item, check it with the following criteria:

- Check the VFD marking on the packaging list with your order. The VFD marking can
be found on the rating plate located on the front of the cabinet.

- Inspect the VFD for scratches, moisture and other damage incurred during
transportation. Check the condition of the shock sensors.

- Check that the fasteners have not fallen out of their places and there is no free
movement of the external parts of the VFD case.

During the acceptance process, each compartment should be opened and inspected
according to the following criteria:

- Presence of fasteners falling out of their places;


- Free movement of busbars and cable lugs;

- The damage of conductor insulation in visible places;

- Quality of wire fixation, absence of fallen out wires from the trays;

- Absence of visible transformer damage;

- No traces of exposure to moisture;

- Functioning of disconnector and earthing switch;

- Presence of dust and other foreign objects.

If the above factors are detected, they must be mentioned in the acceptance report
and the Triol Service Center must be informed in writing about the detected
discrepancies, and these discrepancies must be noted in the service book of the
received item.
10. Installation
10.1 Installation at the place of operation
To install the VFD AT27, it must be transported across the plant to the place intended
for operation.

It is necessary to install the VFD equipment only on the place intended for this
purpose, where its falling, overturning and sliding is excluded.

When selecting the place for installation of the equipment, its weight should be
taken into account in order to avoid destruction of ceilings and foundations.

10.1.1 Slinging of the VFD AT27 ED line.


For strapping the VFD AT27 ED line, it is necessary to install strapping eyelets pos.2,
included in the kit, fix them with bolts M16 of strength class at least 8.8, with spring
and flat washers for mounting points pos.1, as shown below.

The choice of slings for lifting loads depends on the weight of the load indicated on
the packaging of the equipment, taking into account the number of branches and their
angle of inclination. The slings should be selected so that the angle between the sling
branches does not exceed 90º.

WARNING! When strapping transformer cabinets, all four strapping points


on top of the cabinets must be used.

WARNING! Do not lift or move the load when people are near the
equipment.
The transformer cabinet is moved by means of strapping eyelets and rigging
brackets as shown in section 3.2.1.

1 - beam traverse; 2 - slings; 3 - rigging bracket;


4- strapping eyelets.

Switching cabinets CB27, as well as optional cabinets are transported by the


eyebolts installed in the roof of each cabinet.

It is allowed to move the VFD AT27 ED line cabinets to the place of operation on
rollers as shown below.

Tubular rolers
Push Pull
10.1.2 Slinging of VFD AT27 DD, MV lines.

Slinging of VFD AT27 DD, MV lines must be carried out by the eyelets, located on
the roof of the cabinet.
Slinging must be performed according to the requirements of Section 3.3.1 of this
manual.

Lashing eyes

10.2 Substrate Requirements


Installation of AT27 can be carried out on:
- Concrete (reinforced concrete);
- Metal construction base (foundation);
- Framework made of metal structures or on the building foundation made with the
use of embedded elements.

DO NOT install the VFD on a base made of flammable material! All


installation methods must ensure mechanical contact of the surface of the
building base with the bearing surfaces of the long sides of the AT27
cabinets over the entire area of these surfaces.

The short sides of the base perimeter of any or all AT27 cabinets may not have
mechanical contact with the structural base. The building foundation of the cabinets
must ensure that the cabinets are installed without
warping and that there is no inadmissible vibration.
Below is an example of installation of AT27 cabinets on the foundation with a cable
duct and embedded metal structures made of steel corner 70x70x5.

Consider the service possibility of fans

Corner
Foundation

Installation of the VFD AT27 ED line on the foundation (version with an air gap on the
rear side of the VFD AT27)
Consider the service possibil ity of fans

600

Corner 70х70х5
Foundation

max 1100
Cable duct

Installation of the VFD AT27 ED line on the foundation (option of installation against
the wall of the room)
AT27 cabinet

Corner 70х70х5
Foundation

Cable duct
max 1580

Installation of the VFD AT27 DD, MV lines on the foundation

After installation, weld the VFD AT27 cabinets to the base made of steel corners.
After installing the cabinets, open all doors and make sure they are fully open and
closed. If the doors do not fully open or close, adjust the position of the cabinet.
10.3. Installation and mounting of fans
10.3.1. Installation and mounting of the VFD AT27 ED line
To mount the fan (transported separately in an individual packing place), it is necessary
to:

- Remove the fan unit with diffuser assembly from the package;
- Dismantle the transport plates from the exhaust holes in the cabinet roof;
- Install the fan unit on the roof of the cabinet as shown in the figure below, using a
telpher or other lifting device. Orient the fan assembly so that the cable connectors are
oriented toward the cable route out of the box. Fasten with a screwdriver using the M6
screws with spring washer and flat washer included in the delivery.

Installing the fan unit, cable routing

- Unscrew the cover of the fan terminal box. The screws can be removed
counterclockwise using a screwdriver with a TX20 bit or a T4 bit. Remove the ends of the
wires for connecting the fan from the cable routing. Pass the cables through the cable glands
in accordance with the purpose of the connection and connect them to the fan contacts in
accordance with the diagram below.

R3G 500-AQ33-01 Fan connection diagram


R3G280-AU11-C1 Fan connection diagram
If the VFD is supplied with the "redundant fan" option, install it in the following sequence:

- Remove the fan unit with a diffuser assembly from the package;
- Remove the gravity valves from the package;
- Assemble the gravity valve (pos. 2) with the fan (pos. 1) using the M6 fasteners, which
are included in the delivery set, as shown in the figure below;
- Install the prefabricated structure on the roof of the VFD as described above.

Installing a fan assembly with a gravity valve

10.3.2. Fans installation and mounting of VFD AT27 DD, MV


lines
To mount the fan (transported separately in an individual packing place), it is necessary
to:

- Remove the fan unit with diffuser assembly from the package;
- Dismantle the transport plates from the exhaust holes in the cabinet roof;
- Install the fan unit on the roof of the cabinet as shown in the figure below, using a
telpher or other lifting device. Orient the fan assembly so that the cable connectors are
oriented toward the cable route out of the box. Fasten with a screwdriver using the M6
screws with spring washer and flat washer included in the delivery.
Installing the fan unit, cable routing

- Unscrew the cover of the fan terminal box. The screws can be removed
counterclockwise using a screwdriver with a TX20 bit or a T4 bit. Remove the ends of
the wires for connecting the fan from the cable routing. Pass the cables through the
cable glands in accordance with the purpose of the connection and connect them to
the fan contacts in accordance with the diagram below.

R3G280-AU11-C1 Fan connection diagram


R3G450-PA31-03 Fan connection diagram

10.4. UPS installation and connection in AT27 ED line


The UPS is transported separately from the VFD АТ27 and is installed immediately after
the VFD AT27 ED line is installed on the site during installation work. The UPS is located at
the bottom of the сontrol system compartment as shown in the figure below.

Installing an uninterruptible power supply

To install it, it is necessary to:

- Connect the XP3 plug in the control compartment to the sockets on the rear panel of
the UPS;
- Install the UPS in the place intended for its installation in the control system
compartment up to the stop bracket pos. 1;
- Connect the power cable from the UPS kit to the XS3 “UPS power” socket.
10.5 UPS installation and connection in AT27 DD, MV
lines
The UPS is transported separately from the VFD АТ27 DD, MV line and installed
immediately after the VFD AT27 ED line is installed on the site during installation work. The
UPS is located at the bottom of the control system compartment as shown in the figure
below.
The procedure for installing the UPS in the control compartment is as follows:
- Open the control panel to access the switching compartment;
- Install the UPS pos. 1 in the control system compartment to the place intended for
its installation;
- Connect the UPS pos. 1. Connections are located on the rear part of the UPS;
- Install the bracket pos. 3, fix it with the fasteners pos. 2.

2
10.6. Mutual arrangement and mounting of the VFD
AT27 cabinets
10.6.1. Cabinets arrangement of VFD AT27 ED line
With the complete delivery of the VFD, when the delivery includes high-voltage
switching cabinets and CB27 output filter cabinets, their installation is carried out in a
certain sequence:

- A monocabinet of the VFD is installed or the cabinets of the power cells and the
transformer are installed separately. The transformer cabinet always should be
installed to the left of the power cubicle.
- An output filter cabinet is installed to the left of the monocabinet or assembly of
transformer cabinets and power cells.
Switching cabinet Transformer cabinet Power cell cabinet

Reactor cabinet Control compartment


High-voltage switching cabinets are installed in the sequence suggested by the
project for connecting high-voltage cables to the left of the output filter cabinet.

The figure shows an example of the arrangement of equipment as a part of the VFD
AT27-2M5-6/6-ED000, the CB27-6/3M0/4P0-43 reactor cabinet and the switching
cabinet with the "input, output, bypass" function CB27-10/630/110-43.

The cabinets are connected with bolts, through the braces installed on the power
frames of the cabinets.
10.6.2. Cabinets arrangement of VFD AT27 DD, MV lines
The figure shows an example of the arrangement of equipment as a part of the VFD
AT27-2M5-10/10-MV120 and a switching cabinet CB27-10/630/100-43. When placing
high-voltage switching cabinets to the left of the VFD AT27, a minimum clearance of
1000 mm is provided for inter-cabinet connections. When placing high-voltage
switching cabinets to the right of the VFD AT27, there is no need to provide clearance,
the cabinets can be installed close to each other, as shown in the figure below.
The mutual arrangement of VFD AT27 DD, MV cabinets in the delivery set
(switching cabinets on the right).

The mutual arrangement of VFD AT27, MV cabinets in the delivery set (switching
cabinets on the left).
11. Electrical mounting
11.1. General information about electrical mounting
WARNING! The installation of the VFD must be carried out by qualified
specialists who have an appropriate permit to work in electrical
installations above 1000V.

WARNING! The VFD is connected to hazardous voltages and operates


machines with rotating mechanical parts that are sources of danger. For
this reason, ONLY qualified personnel are allowed to carry out electrical
installation work on the VFD AT27.

WARNING! Before electrical installation and connection of the VFD, make


sure that the circuits to be connected to are de-energized and reliably
grounded.

WARNING! Life-threatening voltages can still be present on live parts after


the VFD has been disconnected from its power supply. To prevent electric
shock, it is necessary to start work no earlier than 15 minutes after the
power is removed from the VFD.

WARNING! Ground the VFD output to the motor to ensure that there is no
voltage at the VFD output terminals.

WARNING! Do not operate the VFD with any parts unsecured or removed,
as there is a risk of electric shock and/or damage to the equipment.

ATTENTION! Tighten all bolted connections. Poor electrical connections


can result in serious injury and equipment damage due to overheating of
the electrical connection.
11.2. Grounding the VFD АТ27
The grounding of the VFD АТ27 equipment must be carried out taking into account
the requirements for grounding of electrical installations with an operating voltage
above 1000V. In general, the smallest cross-sectional square of protective conductors
is given in table 1.

Table 1 – The smallest cross-section of protective conductors

Phase conductor cross-section, mm2 The smallest cross-section of


protective conductors, mm2

S≤16 S

16<S≤35 16

S>35 S/2

The cross-sectional squares are given when the protective conductors are made of
the same material as the phase conductors. Cross-sections of protective conductors
made of other materials must be equivalent in conductivity to those given.

Grounding of the VFD АТ27 equipment is carried out on the workshop’s grounding
loop. The grounding conductor must be connected to the grounding block located on
the power frame of the cabinet. Before connecting, lubricate the end (unpainted)
surface of the grounding blocks with conductive grease. The grounding block is
marked with a grounding symbol.

Grounding symbol

Each cabinet must be grounded with separate conductors at the locations marked
with the grounding symbol.
11.3. Electromagnetic compatibility
The VFD AT27 provides electromagnetic compatibility with the electric motor and
power supply system in accordance with the 51524-2012 standard (EN 61800-
3:2004/A1:2012).

The level of voltage and current fluctuations in the network caused by the VFD
complies with the current CIS standards and the IEEE Std 519-2014.

Recommendations for electromagnetic compatibility and interference mitigation:

- Make sure that all VFD AT27 cabinets and other equipment are properly
grounded.
- Each VFD cabinet must have an independent grounding to the plant grounding
bus. Serial grounding of cabinets is prohibited. It is recommended that each
cabinet is grounded at one point to prevent ground currents from circulating
through the cabinet as shown in the figure below.

Grounding the VFD АТ27 cabinets

- If the VFD and the electric motor are connected to the same grounding loop, the
shield must be grounded at two places, that is, on the VFD side and on the motor side.
The grounding resistance must be as low as possible. If the VFD equipment and the
electric motor are connected to different grounding loops, the screen is grounded on
one side of the route.
- The grounding of the screens of power cables entering and leaving the VFD
AT27 cabinets is carried out on the grounding clamps inside the VFD AT27 cabinets or
CB27 switching cabinets.
- The grounding of screens the control cables entering the control system
compartment is carried out on the grounding block inside the control system
compartment.

- It is recommended to split analog and digital cables into separate trays.

- Do not use one cable for 110/220 V signals and 24 V signals.


- Control and signal cables must be laid separately from power cables. If the
control and power cables are laid in the same cable duct, then they must be laid in
different trays or separated by a conductive grounded partition. It is recommended that
the distance between the control signal cables be at least 200 mm.
- When crossing control and signal cables, then the crossing angle of the cables
should be as close to 90° as possible.
11.4. Guidelines for selecting power cables
To connect the VFD AT27 equipment, it is recommended to use a three-phase
screen cable with copper or aluminum conductors, with the appropriate insulation
class, intended for high-voltage transmission.

The type of cable is selected based on the conditions of installation and further
operation: in the ground (cable duct), open in the room, open in the street, taking into
account external factors and the environment.

The cable for connecting the VFD AT27 to the mains must be selected based on the
transformer power, taking into account overloads and protection settings, as well as
with the required reserve coefficient and in accordance with the requirements of local
standards.

The cable for connecting the VFD AT27 to the electric motor should be selected
based on the power of the electric motor, taking into account overloads, protection
settings and reserve coefficient.

Cable cross-sections are selected based on heating conditions, laying and


economic current density.

Terminate cable cores with lugs of the same metal.

WARNING! Do not use aluminum lugs to terminate copper conductors!

11.5. Power circuits mounting


11.5.1 Power circuits mounting of AT27 ED line

The power cable is connected to the input terminals of the power transformer or
the terminal block, and the motor power cable is connected to the output terminals of
the VFD as shown in the figure below.
Connecting power cables of the VFD АТ27 ED line

1 - output phase U, 2 - output phase V, 3 - output phase W, 4 - input phase A, 5 - input


phase B, 6 - input phase C

The cables must be connected in the following sequence:

- Access the input terminals of the transformer and the output terminals of the
VFD. Depending on the version, the input connection terminals in the transformer
cabinets can be located both on the front side of the transformer and behind the
bushing shed of the transformer. To access the terminals, it is necessary to remove
the hatch provided for connecting the cables by removing the polyamide screws with
a screwdriver with a PH2 attachment;
- Cut holes in the sealing rubber of the entrance hatch with a knife, corresponding
to the cable diameters, so that the rubber tightly crimps the cable and pass the cables
through the holes;
- Cut the end of the cable to the length required for connection, taking into
account the requirements of the instructions for preparing this cable for installing the
coupling and connecting to electrical equipment;
- Terminate the cable with a sleeve; terminate the conductors with cable lugs.
Cutting of cables and installation of cable glands must be carried out outside the
cabinet by pulling the cable out so that when the sleeve warms up, it does not damage
the electrical equipment of the cabinet;
- Connect the input cable to the terminals of the power transformer;
- Connect the power cable of the electric motor to the output terminals of the VFD;
- Fix the cables with brackets located near the cable entry hatch and inside the
VFD housing along the cable routing path.
- In the VFD AT27 cabinets, brackets are provided for fixing input, output cables
and cables passing in transit through the switching cabinets. Examples of fixing power
cables are shown in the figure below.

Examples of fixing power cables in a high-voltage switching cabinet.

1 – Brackets for fastening cables entering through the bottom of the cabinet;

2 – Brackets for fastening cables entering through the cabinet roof;

3 – Bracket for fastening cables entering from the side of the cabinet;

4 – Brackets for fastening cables passing through the cabinet.

If the AT27 item consists of two cabinets, a transformer cabinet and a power cell
cabinet, after mechanical connection of the cabinets, it is necessary to install jumpers
from the supplied mounting kit, connecting the secondary windings of the transformer
with the power cells, as it is shown in the figure below. Busbars have an alphanumeric
marking according to the marking of the output windings of the power transformer.
The busbars should be installed in accordance with the inter-cabinet connection
diagram supplied as part of the accompanying documentation.
Connection of the secondary windings of the power transformer to the power cells.

1 – Power supply cables of power cells in the power cell cabinet;

2 – Busbar connection terminals on the outer wall of the power cells cabinet;

3 – Installed busbar jumpers; connection of power cells to the secondary windings of


the transformer.

WARNING! When installing busbar jumpers, it is not allowed to rotate the


busbars relative to the counter lugs of the terminal panel and touch the
pins of the terminal panel of the transformer with the cable insulation!

Connection of terminal lugs

If the delivery set includes CB27 high-voltage switching cabinets, the power cable
is connected to the terminals of the input compartment of the CB27 switching cabinet,
the motor cable must be connected to the terminals of the output compartment of the
CB27 switching cabinet.
Cable entry into switching cabinets with the option of increased protection of the
casing against ingress of IP42; cable entry is carried out through hermetic entries
located on the roof or at the bottom of the cabinet.

If only the CB27 output filter cabinet is included in the delivery set, then the VDF
power cables are connected to the input terminals of the power transformer, and the
motor power cable is connected to the output terminals of the output filter cabinet.

The figure shows an example of connecting the input and output cables to the
CB27-10/630/110-43 cabinet.

1- connect the output cable;


2- connect the input cable.
3- cable clamp.

Connecting power cables in the CB27-10/630/110-43 cabinet

When connecting cables, it is necessary to observe the phasing according to the color
and letter marking of the busbars.

In CB27 cabinets, it is possible to enter power cables from above. In this case,
for laying cables in switching cabinets, the walls are provided with brackets for fixing
the cable. The cable is cut and wired as described above.

11.5.2. Power circuits mounting of AT27 DD, MV lines


Connect cables in the following sequence:
- Remove the hatch covers of the power circuit compartment;
4 4

1 1
5 5
2 2
3
3 6
2 8
7 7

Bottom entry Side entry


1 - Signal connection terminals; 2 – Cable clamps; 3 – Signal
cables and MV power cables; 4 – cable clamp; 5 - sealed entry; 6 –
Power cable clamps; 7 – Power cable; 8 – Cable entry clamp.

- Insert the power cables through the installed glands and fix with brackets on the
installed supports;
- Cut the cable ends to the length required for connection, taking into account the
requirements of the instructions for preparing this cable for installing the coupling and
connecting to electrical equipment;
- Terminate the cables with a sleeve; terminate the conductors with cable lugs.
Cutting of cables and installation of cable glands must be carried out outside the
cabinet by pulling the cable out so that when the sleeve warms up, it does not damage
other cables and the cabinet paintwork;
- Connect the VFD power cable to the input terminals XT1: A; XT2: B; XT3: C;
- Connect the power cable of the electric motor to the output terminals XT4: U;
XT5: V; XT6: W;
- Ground the screens of the couplings.
In the VFD AT27 cabinets, brackets are provided for fixing input, output cables and
cables passing in transit through the switching cabinets. Examples of fixing power
cables are shown in clause 6.5.1.

If the delivery set includes CB27 switching cabinets, the power cable is connected
to the terminals of the input compartment of the CB27 switching cabinet, the motor
cable must be connected to the terminals of the output compartment of the CB27
switching cabinet.

Cable entry into switching cabinets with the option of increased protection of the
enclosure against ingress of IP54 is carried out through hermetic glands located on
the roof or at the bottom of the cabinet.

The figure shows the connection of input and output cables to the CB27-
10/630/100-41 cabinet.

VFD output Output to


motor

VFD input
Input

Connecting power cables in the CB27-10/630/100-41 cabinet

When connecting cables, it is necessary to observe the phasing according to the


color and letter marking of the busbars.

In CB27 cabinets, it is possible to enter power cables from above. In this case,
for laying cables in switching cabinets, the walls are provided with brackets for fixing
the cable. The cable is cut and wired as described above.
11.6 Control system cable selection
The power supply cable for the auxiliary needs of the VDF must have copper
conductors with a cross section of at least 4 ... 6 mm2. The cable must be rated for an
operating voltage of at least 660 V.

The type of cable is selected based on the conditions of installation and further
operation: in the ground (cable duct), open in the room, open in the street, taking into
account external factors and the environment.

Cable cross-sections are selected taking into account the requirements of the
Regulations for Electrical Installation, Chapter 1.3 for heating conditions, lay ing
conditions and economic current density.

Control and signal cables must be screened with copper conductors with a cross-
section of up to 1.5 mm 2 and an operating voltage of at least 660 V.

11.7. Wiring of auxiliary AC27 power supply


The power supply of the control system of the VFD is carried out from an external
source of 380 V.

The brand of the cable for connecting the auxiliary power supply is selected based
on the laying conditions. In general, for indoor and outdoor installation, we recommend
using a cable with copper conductors of the required cross-section.

To connect the auxiliary power cable, the XT10 terminal block is installed in the VFD
ED and XT10_U line, in the VFD DD and MV line in the control compartment, which is
designed to connect a 2.5 - 6 mm² cable.

Recommended cross-section of cables for auxiliary power supply for the VFD AT27
is specified in Appendix 3.

The VDF is connected according to the network diagram with a solidly grounded or
effectively grounded neutral four-core copper cable with conductors L1, L2, L3, N.

11.8. Selection of control system cables


The type of cable is selected based on the conditions of installation and further
operation: in the ground (cable duct), open in the room, open in the street, taking into
account external factors and the environment.

Control and signal cables must be screened with copper conductors with a cross
section of 0.75 to 2.5 mm 2 and an operating voltage of at least 660 V.
11.9 Installation of control wiring
The auxiliary power cable, control cables and signal cables,
depending on the design of the VFD, are introduced into the
control compartment through hermetic inputs located in the
bottom or in the roof of the control compartment.

Terminal blocks for connecting auxiliary power cables,


user and interface signals are located in the lower part of the
control system compartment.

The cable is cut with a reserve of cores along the length


for the possibility of repeated stripping and connection.

After stripping, the cable cores must be marked according


to the E5 external connection diagram on both sides. After
installation, each cable must be marked with tags or in
another way according to the external connection diagram
E5 on both sides.

The ends of multicore cables must be terminated with


tubular lugs.
Control cables must be screened with screen grounding
on the Customer's side or in the control system
compartment.
After connection, the cables are fixed with clamps on the
brackets provided for this.
General view of the control system compartment is shown
in the figure. The inter-cabinet connections are made to the
terminal block located in the upper part of the cabinet, pos.
1.
Inter-cabinet connections are made with wires and cables in
accordance with the E4 inter-cabinet connection diagram,
which is included in the accompanying documentation for
the product.
The 0.4 kV auxiliary power cable is connected to the XT10_U
terminal block, pos. 2.

When connecting to a network with an isolated neutral point,


it is necessary to dismantle the jumper between the neutral
point and ground buses in the control system compartment.
The external signal cables are connected to the terminal blocks pos. 3 according to the
external connection diagram E5, Appendix 1.
The laid cables are fixed with brackets pos. 4.
220/380V cables must be laid separately from signal and control cables. In general,
when entering from above, cables with a voltage of 220/380V are laid in the box along
the left wall of the control system compartment, pos. 5, and signal cables and control
cables, along the right wall in the box, pos. 6.

Wires and control system cables to the СВ27 switching cabinets are laid on the
roofs of cabinets in cable channels pos.1, as shown in the figure below. Cables with a
voltage of 220 V and 24 V are laid in different boxes.

The purpose of terminals of the control system compartment is described in


Appendix 1.

11.10. Wiring of communication interface circuits


RS485
Lay the RS485 interface circuits only with a specialized twisted-pair cable with
copper conductors and a screen with a characteristic impedance of 120 Ohm at a
frequency of 1 MHz.

The cable screen must be connected to the protective ground of the device at the
receiver side.

When installed in intermediate connectors/terminal blocks, cable screens


connected to this connector/terminal block on both sides must be inseparable or
connected through this connector/terminal block.
The ends of the cable lines connected to the end devices must be terminated with
120 Ohm terminal resistors.

The RS485 interface cable should, if possible, be laid separately from other cables.

When crossing interface circuits and signal cables, the crossing angle of the cables
must be as close as possible to 90°.

When laying interface circuits in parallel with power circuits, the distance between
them should be at least 200 mm.

The cut length of the cable must not exceed 50 mm.


12. Pre-operational check-up
The VFD AT27 complies with the safety requirements IEC 60050-195 "Grounding
and protection against electric shock", IEC 60227-4 "PVC insulated cables for rated
voltage up to 450/750 V inclusive".

Prior to working with the VFD, employees must:

- Undergo special training and testing of knowledge on the operation of the VFD
AT27 and labor protection;
- Undergo a preliminary (upon admission) and periodic (during employment)
medical examination;
- Undergo a briefing on the issues of labor protection.

Before connecting to the VFD, the following must be done:

- Checking the serviceability of the switchgear inlet cell;

- Measurement of the insulation resistance of the input power cable;

- Checking the insulation strength of the input power cable of the VFD;

- Measurement of insulation resistance of the output cable of the electric motor


power supply;

- Checking the insulation strength of the output cable of the electric motor power
supply;

- Measurement of the resistance of the windings of the electric motor;

- Checking the insulation strength of the motor windings;

- Checking the insulation strength of control cables.


13. Warranty and service
13.1. Warranty obligations of the manufacturer
The date of purchase and commissioning of the item must be indicated in the
service book. The warranty period for the operation of the equipment is valid only if
commissioning is carried out, the maintenance schedule is observed and repairs are
carried out by certified specialists in accordance with the requirements of the
operational documentation.

The warranty period for the equipment may be extended. The conditions for
extending the warranty period are stipulated in the maintenance agreement concluded
between the Triol Corporation and the customer. The maintenance service is paid.

During the warranty period of the equipment operation, all work related to the
elimination of deficiencies in its functioning, arising from the fault of the manufacturer,
is performed by certified specialists free of charge, at the expense of the manufacturer.
In case of warranty repair/replacement of inverter units, the warranty is extended only
for the unit that has undergone repair/replacement.

The equipment and its components, replaced in the course of warranty service,
are not returned to the customer.

The planned maintenance can be amended and supplemented in terms of the


composition and frequency of maintenance related to the peculiarities of the
equipment operation.

Note: Installation of equipment must be carried out in accordance with the


requirements of the Operation Manual and current regulatory documents by
organizations that have specialists with experience in performing such work, special
equipment and tools. The manufacturer does not bear warranty obligations in the event
of equipment failure due to a violation of the installation requirements.

13.2. The customer loses the right to warranty service


in the following cases:
In case of violation of the rules and conditions set forth in the Operation Manual
and other documentation handed over to the consumer with the item.

In case of violation of the requirements imposed by relevant standards and other


regulatory documents.
If the commissioning and maintenance of the equipment were carried out by non-
certified specialists or not in accordance with the maintenance regulations given in the
service book.

If the service book is not filled.

If the equipment has traces of opening and improper repair, the warranty seals (if
any) are damaged.

If any changes are found in the design and electrical circuit of the item.

If the damage (deficiencies) are caused by the non-compliance of the supply


networks with standards or technical regulations.

If the defect is caused by connecting loads that exceed the rated parameters of
the item.

If the equipment failure is caused by an accident on external devices connected


to the equipment.

If the equipment has mechanical damage.

If damage is found caused by exposure to moisture or aggressive environments,


high or low temperatures, ingress of foreign objects, substances, animals, and insects
inside the product.

If the defect is caused by force majeure, accidents, natural disasters, deliberate


or negligent actions of the consumer or third parties.
13.3. False call
During the warranty period, there are cases when the consumer can independently
eliminate the defects in the equipment operation (in accordance with the Operation
Manual for the user). Service call for troubleshooting in the cases listed below is paid
by the consumer:

There is no power supply to the equipment;

Mains voltage adversely affects the normal operation of the equipment;

Unavailability of consumer technological equipment;

Equipment malfunctions were caused by the fault of the maintenance staff;

If the call is made for the purpose of consultation and/or instruction at the place
where the equipment is installed;

If the call of the Specialist's representative is not related to the operation of the
equipment.
13.1 Service center has the right to refuse free warranty service of the
equipment in the following cases:

If the equipment is operated in violation of the requirements of the operational


documentation.
If the terms of maintenance were not met for more than 30 (thirty) days or the
consumer refuses to pay the cost of maintenance.
If the service life of the equipment has exceeded the warranty period specified in
clause 1.1 of the service book.

Consultations on the installation, commissioning and operation of the VFD AT27


and the equipment included in the delivery set can be obtained online through the
WhatsApp application using the QR code.
QR – service code

Manufacturer's contacts:
Website: https://triolcorp.com/
Appendix 1

External wiring diagram


Appendix 2. Mass dimensions
Table 2.1 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 3.3
kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

160 2100 2300 (2600) 1250 2500

200 2100 2300 (2600) 1250 2600

250 2100 2300 (2600) 1250 2800

320 2100 2300 (2600) 1250 3000

400 2300 2300 (2820) 1250 3300

500 2300 2300 (2820) 1250 3500

630 2300 2300 (2820) 1250 3750

800 3000 2300 (2820) 1350 4000

1000 3000 2300 (2820) 1350 4200

1250 3750 2300 (2820) 1400 4400

1400 3750 2300 (2820) 1400 4650

1600 3750 2300 (2820) 1400 4900

2000 3750 2300 (2820) 1400 5100

2500 6000 2300 (2820) 1500 5700

3000 6000 2300 (2820) 1500 6500

The weight and dimensions of the VFD AT27 can be changed, check with the
manufacturer.
Table 2.2 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of
4.16 kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

160 2100 2300 (2600) 1250 2300

200 2100 2300 (2600) 1250 2600

250 2100 2300 (2600) 1250 2800

320 2300 2300 (2820) 1250 3000

400 2300 2300 (2820) 1250 3300

500 2500 2300 (2600) 1450 3500

630 2500 2300 (2600) 1450 3750

800 2500 2300 (2600) 1450 4000

1000 2500 2300 (2820) 1450 4200

1250 3740 2300 (2820) 1400 4400

1400 3740 2300 (2820) 1400 4650

1600 3740 2300 (2820) 1400 4900

2000 3740 2300 (2820) 1400 5100

2500 3740 2300 (2820) 1400 5700

3000 6000 2300 (2820) 1500 6500

3200 6000 2300 (2820) 1500 6700

3500 6100 2300 (2820) 1500 7100

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.3 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 6
kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

200 2100 2300 (2600) 1250 2600

250 2100 2300 (2600) 1250 2800

320 2100 2300 (2600) 1250 3000

400 2100 2300 (2820) 1250 3300

500 2100 2300 (2820) 1250 3500

630 2300 2300 (2820) 1250 3750

800 2300 2300 (2820) 1250 4000

1000 3000 2300 (2820) 1350 4200

1250 3000 2300 (2820) 1350 4400

1400 3750 2300 (2820) 1400 4650

1600 3750 2300 (2820) 1400 4900

2000 3750 2300 (2820) 1400 5100

2500 3750 2300 (2820) 1400 5700

3000 5650 2300 (2820) 1570 6500

3200 5650 2300 (2820) 1570 6700

3500 5650 2300 (2820) 1570 7100

4000 5650 2300 (2820) 1570 8800

4500 5650 2300 (2820) 1570 10600

5000 5650 2300 (2820) 1570 12700

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.4 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 6.6
kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

200 2100 2300 (2600) 1250 2600

250 2100 2300 (2600) 1250 2800

320 2100 2300 (2600) 1250 3000

400 2300 2300 (2820) 1250 3300

500 3000 2300 (2820) 1350 3500

630 3000 2300 (2820) 1350 3750

800 3000 2300 (2820) 1350 4000

1000 3000 2300 (2820) 1350 4200

1250 3750 2300 (2820) 1400 4400

1400 3750 2300 (2820) 1400 4650

1600 3750 2300 (2820) 1400 4900

2000 3750 2300 (2820) 1400 5100

2500 3750 2300 (2820) 1400 5700

3000 6000 2300 (2820) 1500 6500

3200 6000 2300 (2820) 1500 6700

3500 6000 2300 (2820) 1500 7100

4000 6000 2300 (2820) 1500 8800

4500 6000 2300 (2820) 1500 10600

5000 6000 2300 (2820) 1500 12700

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.5 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 10 kV

Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

320 2100 2300 (2600) 1500 3100

400 2100 2300 (2600) 1500 3450

500 3100 2300 (2600) 1250 3650

630 3100 2300 (2820) 1250 3900

800 3600 2300 (2820) 1250 4150

1000 3600 2300 (2820) 1250 4400

1250 4750 2300 (2820) 1250 4600

1400 4750 2300 (2820) 1250 4850

1600 4750 2300 (2820) 1250 5 100

2000 4750 2300 (2820) 1250 5 350

2500 4750 2300 (2820) 1250 6000

3000 4750 2300 (2820) 1350 6900

3200 4750 2300 (2820) 1350 7100

3500 4750 2300 (2820) 1350 7500

4000 6800 2300 (2820) 1350 8450

4500 6800 2300 (2820) 1350 9800

5000 7700 2300 (2820) 1350 10200

6300 8700 2300 (2820) 1500 12500

8000 9200 2300 (2820) 1500 16200

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.6 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 11
kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

320 2450 2300 (2820) 1500 3200

400 2450 2300 (2820) 1500 3250

500 3100 2350 (2820) 1250 3850

630 3100 2350 (2820) 1250 4100

800 3600 2350 (2820) 1250 4350

1000 3600 2350 (2820) 1250 4600

1250 4750 2350 (2820) 1250 4800

1400 4750 2350 (2820) 1250 5050

1600 4750 2350 (2820) 1250 5300

2000 4750 2350 (2820) 1250 5650

2500 4750 2350 (2820) 1250 6300

3000 4750 2350 (2820) 1350 7200

3200 4750 2350 (2820) 1350 7400

3500 4750 2350 (2820) 1350 7800

4000 6800 2350 (2820) 1350 8750

4500 6800 2440 (3000) 1350 9800

5000 7700 2350 (2820) 1350 10600

6300 8700 2350 (2820) 1500 13200

8000 9200 2350 (2820) 1500 16600

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.7 - Mass and dimensions of the VFD AT27 DD line for a rated voltage of 3.3
kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

160 3700 2300 / 3000 1600 5200

200 3700 2300 / 3000 1600 5300

250 3700 2300 / 3000 1600 5400

320 3700 2300 / 3000 1740 5 650

400 3700 2300 / 3000 1740 5850

500 3850 2300 / 3000 1740 6100

630 3800 2300 / 3000 1740 7850

800 4500 2300 / 3000 1740 8050

1000 4500 2300 / 3000 1740 8250

1250 4500 2300 / 3000 1740 8450

1400 4500 2300 / 3000 1740 8550

1600 5630 2300 / 3000 2000 8650

2000 5630 2300 / 3000 2000 8850

2500 6860 2300 / 3000 2000 9200

3000 6860 2300 / 3000 2000 9800

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.8 - Mass and dimensions of the VFD AT27 DD line for a rated voltage of 4.16
kV

Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

160 3700 2300 / 3000 1600 5200

200 3700 2300 / 3000 1600 5300

250 3700 2300 / 3000 1600 5400

320 3700 2300 / 3000 1740 5650

400 3700 2300 / 3000 1740 5850

500 3850 2300 / 3000 1740 6100

630 3850 2300 / 3000 1740 7850

800 4500 2300 / 3000 1740 8050

1000 4500 2300 / 3000 1740 8250

1250 4500 2300 / 3000 1740 8 450

1400 4500 2300 / 3000 2000 8550

1600 4500 2300 / 3000 2000 8650

2000 5630 2300 / 3000 2000 8850

2500 5630 2300 / 3000 2000 9200

3000 6860 2300 / 3000 2000 9800

3200 6860 2300 / 3000 2000

3500 6860 2300 / 3000 2000

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.9 - Mass and dimensions of the VFD AT27 DD line for a rated voltage of 6 kV

Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

200 3700 2300 / 3000 1740 4000

250 3700 2300 / 3000 1740 4200

320 3700 2300 / 3000 1740 4600

400 3700 2300 / 3000 1740 5200

500 3700 2300 / 3000 1740 5400

630 3700 2300 / 3000 1740 6850

800 3700 2300 / 3000 1740 8400

1000 4350 2300 / 3000 1740 8600

1250 4350 2300 / 3000 1740 9000

1400 5150 2300 / 3000 1740 9100

1600 5150 2300 / 3000 2000 9200

2000 5150 2300 / 3000 2000 9400

2500 5150 2300 / 3000 2000 10000

3000 6950 2300 / 3000 2000 10800

3200 6950 2300 / 3000 2000 11100

3500 6950 2300 / 3000 2000 11600

4000 6950 2300 / 3000 2000 12700

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.10 - Mass and dimensions of the VFD AT27 DD line for a rated voltage of
6.6 kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

200 3700 2300 / 3000 1740 4100

250 3700 2300 / 3000 1740 4300

320 3700 2300 / 3000 1740 4700

400 3700 2300 / 3000 1740 5350

500 3700 2300 / 3000 1740 5550

630 3700 2300 / 3000 1740 7000

800 3700 2300 / 3000 1740 8550

1000 4350 2300 / 3000 1740 8800

1250 4350 2300 / 3000 1740 9200

1400 5150 2300 / 3000 1740 9300

1600 5150 2300 / 3000 2000 9400

2000 5150 2300 / 3000 2000 9600

2500 5150 2300 / 3000 2000 10200

3000 6950 2300 / 3000 2000 11100

3200 6950 2300 / 3000 2000 11400

3500 6950 2300 / 3000 2000 11900

4000 6950 2300 / 3000 2000 13050

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.11 – Mass and dimensions of the VFD AT27 DD line for a rated voltage of
10 kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

320 3800 2300 / 3000 1740 5000

400 3800 2300 / 3000 1740 5600

500 4400 2300 / 3000 1740 5800

630 4400 2300 / 3000 1740 6000

800 4400 2300 / 3000 1740 6200

1000 4400 2300 / 3000 1740 6400

1250 4400 2300 / 3000 1740 8300

1400 4400 2300 / 3000 1740 8400

1600 5500 2300 / 3000 2000 8500

2000 5500 2300 / 3000 2000 8700

2500 7250 2300 / 3000 2000 9200

3000 7250 2300 / 3000 2000 9700

3200 7250 2300 / 3000 2000 10000

3500 7250 2300 / 3000 2000 10500

4000 7250 2300 / 3000 2000 11500

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.12 – Mass and dimensions of the VFD AT27 DD line for a rated voltage of
11 kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

320 3800 2300 / 3000 1740 5000

400 3800 2300 / 3000 1740 5600

500 4400 2300 / 3000 1740 5800

630 4400 2300 / 3000 1740 6000

800 4400 2300 / 3000 1740 6200

1000 4400 2300 / 3000 1740 6400

1250 4400 2300 / 3000 1740 8300

1400 4400 2300 / 3000 1740 8400

1600 5500 2300 / 3000 2000 8500

2000 5500 2300 / 3000 2000 8700

2500 7760 2300 / 3000 2000 9200

3000 7760 2300 / 3000 2000 9700

3200 7760 2300 / 3000 2000 10000

3500 7760 2300 / 3000 2000 10500

4000 7760 2300 / 3000 2000 11500

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.13 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
3.3 kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

160 4850 2300 1500 5200

200 4850 2300 1500 5300

250 4850 2300 1500 5400

320 4850 2300 1500 5650

400 4850 2300 1500 5850

500 4850 2300 1500 6100

630 5800 2300 (2720) 2100 7850

800 5800 2300 (2720) 2100 8050

1000 5800 2300 (2720) 2100 8250

1250 5800 2300 (2720) 2100 8450

1400 5800 2300 (2720) 2100 8550

1600 5800 2300 (2720) 2100 8650

2000 5800 2300 (2720) 2100 8850

2500 6800 2300 (2720) 2100 9200

3000 6800 2300 (2720) 2100 9800

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.14 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
4.16 kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

160 4850 2300 1500 5200

200 4850 2300 1500 5300

250 4850 2300 1500 5400

320 4850 2300 1500 5650

400 4850 2300 1500 5850

500 4850 2300 1500 6100

630 5800 2300 (2720) 2100 7850

800 5800 2300 (2720) 2100 8050

1000 5800 2300 (2720) 2100 8250

1250 5800 2300 (2720) 2100 8450

1400 5800 2300 (2720) 2100 8550

1600 5800 2300 (2720) 2100 8650

2000 5800 2300 (2720) 2100 8850

2500 6800 2300 (2720) 2100 9200

3000 6800 2300 (2720) 2100 9800

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.15 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
6 kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

200 5850 2300 (2720) 2100 4000

250 5850 2300 (2720) 2100 4200

320 5850 2300 (2720) 2100 4600

400 5850 2300 (2720) 2100 5200

500 5850 2300 (2720) 2100 5400

630 6100 2300 (2720) 2100 6850

800 6100 2300 (2720) 2100 8400

1000 6100 2300 (2720) 2100 8600

1250 6650 2300 (2720) 2100 9000

1400 6650 2300 (2720) 2100 9100

1600 6650 2300 (2720) 2100 9200

2000 6650 2300 (2720) 2100 9400

2500 6650 2300 (2720) 2100 10000

3000 7500 2300 (2720) 2100 10800

3200 7500 2300 (2720) 2100 11100

3500 7500 2300 (2720) 2100 11600

4000 7500 2300 (2720) 2100 12700

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.16 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
6.6 kV
Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

200 5850 2300 (2720) 2100 4100

250 5850 2300 (2720) 2100 4300

320 5850 2300 (2720) 2100 4700

400 5850 2300 (2720) 2100 5350

500 5850 2300 (2720) 2100 5550

630 6100 2300 (2720) 2100 7000

800 6100 2300 (2720) 2100 8550

1000 6100 2300 (2720) 2100 8800

1250 6650 2300 (2720) 2100 9200

1400 6650 2300 (2720) 2100 9300

1600 6650 2300 (2720) 2100 9400

2000 6650 2300 (2720) 2100 9600

2500 6650 2300 (2720) 2100 10200

3000 7500 2300 (2720) 2100 11100

3200 7500 2300 (2720) 2100 11400

3500 7500 2300 (2720) 2100 11900

4000 7500 2300 (2720) 2100 13050

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.17 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
10 kV
Width Weigh,
Rated power, kW
Width Height Depth kg

320 7000 2300 (2720) 2100 5000

400 7000 2300 (2720) 2100 5600

500 7000 2300 (2720) 2100 5800

630 7450 2300 (2720) 2100 6000

800 7450 2300 (2720) 2100 6200

1000 7450 2300 (2720) 2100 6400

1250 8350 2300 (2720) 2100 8300

1400 8350 2300 (2720) 2100 8400

1600 8350 2300 (2720) 2100 8500

2000 8350 2300 (2720) 2100 8700

2500 8350 2300 (2720) 2100 9200

3000 10000 2300 (2720) 2100 9700

3200 10000 2300 (2720) 2100 10000

3500 10000 2300 (2720) 2100 10500

4000 10000 2300 (2720) 2100 11500

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.18 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
11 kV

Dimension, mm Weigh,
Rated power, kW
Width Height Depth Kg

320 7000 2300 (2720) 2100 5000

400 7000 2300 (2720) 2100 5600

500 7000 2300 (2720) 2100 5800

630 7450 2300 (2720) 2100 6000

800 7450 2300 (2720) 2100 6200

1000 7450 2300 (2720) 2100 6400

1250 8350 2300 (2720) 2100 8300

1400 8350 2300 (2720) 2100 8400

1600 8350 2300 (2720) 2100 8500

2000 8350 2300 (2720) 2100 8700

2500 8350 2300 (2720) 2100 9200

3000 10000 2300 (2720) 2100 9700

3200 10000 2300 (2720) 2100 10000

3500 10000 2300 (2720) 2100 10500

4000 10000 2300 (2720) 2100 11500

The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Appendix 3
Cross-section of cable cores

Table 3.1 – Recommended conductor cross-sections of control system, auxiliary


power supply and heating system cables

VFD power, Cable cross-section


MW Control Auxiliary power Heating
system power supply system
supply
М20 – 2М5 ≥1,5 mm² 2,5 – 4 mm² 2,5 mm²
3М0 – 8М0 ≥1,5 mm² 4 – 6 mm² 2,5 mm²

It is recommended to choose a smaller value of the cross-section for lower powers


of the VFD.
For cable lengths over 50 m, it is recommended to increase the cross-section by 8%.

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