AT27 Installation Manual
AT27 Installation Manual
We are very glad that you have purchased a Triol AT27 variable frequency drive. We
are sure that this equipment will bring profit to your enterprise, as well as provide
safe and reliable control of the technological process.
 We strongly recommend that you carefully read the operational documentation
before carrying out any operations with the variable frequency drive.
List of operational documentation for AT27 line ED, DD, MV:
1. Installation manual
2. Operation manual
3. Programming manual
4. Registration certificate
    We recommend that you always follow the instructions in the service book. After
all, only timely and properly serviced equipment will operate its service life and even
longer.
  Before starting mounting of the VFD AT27 equipment, please read this IM carefully.
Violation of the rules of installation of the equipment can lead to damage of the
product, damage to the equipment connected to it, reduction of its performance
characteristics, service life in general, to the withdrawal of the warranty on the
equipment.
This IM should be kept with the VFD for the entire service life of the VFD.
   The following warnings, precautions, and notes are intended to ensure the safety of
the user and to prevent damage to the product.
   Please read this information carefully, as this will ensure your personal safety and
the longevity of the VFD.
   Disregarding the warnings in this manual may cause danger to life, serious bodily
injury, or serious property damage.
  The illustrations and photos in this IM may be shown without covers and protective
guards to show the internal parts of the product. Ensure that all covers and protective
guards are in place before using or starting up the drive.
 Any illustrations, photos or examples used in this IM are for the VFD AT27 ED, DD,
MV lines only and may not be used with other Triol Corporation products.
   If this IM is lost or damaged, a new copy can be ordered from Triol Corporation
through the official website https://triolcorp.com or using the contacts given in the
Warranty and Service section.
This IM includes two types of instructions that you should pay special attention to
when performing any operation on the Variable Frequency Drive:
   Loading and unloading operations and transportation of cargo must be carried out
in accordance with the requirements of local standards, taking into account general
safety requirements, labor safety regulations for loading and unloading and placement
of cargo.
  Loading, unloading and placing of VFD with or without the use of lifting equipment,
as well as its installation, described in this IM, must be performed by qualified staff.
  The area where the equipment is unloaded from the vehicle must be cordoned off.
Warning signs shall be posted in areas where people walk by the equipment.
    When loading, unloading and moving the cargo, it is not allowed to use defective
lifting machines, hooks, removable lifting devices, carts, other devices and tools.
2 Equipment description
2.1 VFD AT27 ED line
  The configuration of VFD AT27 ED line cabinets depends on the mains supply
voltage and the number of power cells in a phase.
                                                               - Double cabinet
                                                               1.      Transformer
                                                               cabinet
                                                               2.      Power cell
                                                               cabinet
                                                               3.      Control
                                                               system compartment
2.2 VFD AT27 DD, MV lines
   VFD AT27 DD, MV lines are available in a single cabinet configuration and are
divided into compartments according to their functional purpose.
                                      1
                                      2                                          4
                                      3                                              5
Top
Center of gravity
Sling here
  Information about package items, their quantity and mass and dimensions
parameters are indicated in the packing list located on the front side of the package.
   Transportation conditions included in the VFD set must comply with the following
requirements in terms of mechanical factors:
   Loading and unloading operations using cranes and lifting machines shall be
performed by the workers who have passed special training and knowledge test on
labor protection issues and are authorized to perform such works. When performing
unloading operations, the general rules for slinging work must be followed.
    Overall dimensions, net and gross weight are shown on the package of each
package item. The VFD is unloaded in the original package with a crane of the required
lifting capacity.
  Unloading of the VFD AT27 ED line cabinets from the car or railway platform is
carried out by encircling the cabinet from below with textile slings with load-carrying
capacity not less than gross weight of the lifted cargo, as shown in the figure below.
3.2.2 Unloading requirements for shipping container
   To unload equipment from a shipping container such as an Open Top, open the top
of the container, attach soft slings to the shipping areas, and use a crane to remove
the packaged equipment from the container, as shown below.
Top
Center of gravity
Sling here
  Information about package items, their quantity and mass and dimensions
parameters are indicated in the packing list located on the front side of the p ackage.
   Transportation conditions included in the VFD set must comply with the following
requirements in terms of mechanical factors:
   Loading and unloading operations using cranes and lifting machines shall be
performed by the workers who have passed special training and knowledge test on
labor protection issues and are authorized to perform such works. When performing
unloading operations, the general rules for slinging work must be followed.
               WARNING! Placement and fastening of the VFD package items in the
               vehicle must ensure their stable position, exclude the possibility of their
               displacement and hitting each other, as well as the walls of the vehicle.
   In case of the VFD AT27 DD, MV lines, the package item is secured on the platform of the
vehicle with the force elements in the packaging frame. When securing packages with ropes
or chains in the vehicle, the protection and integrity of the package must be ensured.
              WARNING! When slinging the VFD AT27 DD, MV lines, be sure to use all 4
              strapping attachments located at the top of the VFD cabinet.
              WARNING! Do not lift, move or lower the equipment unless there are people at
              a safe distance from it.
When loading/unloading, the angle between sling branches should not exceed 90°.
                                 Angle between slings
           For loading the VFDs AT27 DD and MV lines into a sea container need to be:
     Prepare a container for loading products. Install the guides made of a wooden bar with
     one of the indicated sections (in mm): 50x70, 50x100, 75x100 with the wide side laid
     on the floor of the container. Maximum deviations when installing the timber shows at
     the                                                                           picture.
   - Install the sagging part on the previously prepared supports with a height of about
1450 mm (57") and designed for a total load of at least 7 tons. The item must stand
stable without sagging in the corners. After that, remove the crane slings.
  - Install a forklift with a load capacity of at least half the gross weight of the
packaged VFD AT27 DD, MV lines on the side of the installed supports.
- Use the crane to lower the item onto the forks of the forklift until the slings loosen.
  - Dismantle the mounted supports, and then gently drive inside the container to the
maximum depth.
              Installation of the item in the container after removal of slings
    - Inside the container, use a hydraulic cart with a lifting capacity of at least half the
gross weight of the packaged VFD AT27 DD, MV lines, or two hydraulic carts with a
lifting capacity of at least a quarter of the gross weight of the packaged VFD AT27 DD,
MV lines. Lift the product approximately 90 mm from the container floor.
      To unload the VFD AT27 DD, MV lines from the shipping container, it is necessary
to:
  - Lift with a forklift with a load capacity of at least half the gross weight of the
packaged AT27 on one side and carefully slide the AT27 out of the container so that
approximately 700-1000 mm (27" - 40") of the item remains inside the container.
  - Secure the crane slings to the rigging brackets installed on the item's eyelets.
   - Use the crane to lift the item and then complete the unloading of the AT27 from
the container.
Unloading the VFD AT27 in the package from the shipping container
      To roll the AT27 out of the container, you can use the service openings in the
bottom of the package, using slings with hooks and a forklift.
To load the packed VFD AT27 DD, MV lines into the truck, it is necessary to:
- Unfasten the top of the truck, remove the bracket over the truck gate.
           Warning! Lifting of the VFD AT27 DD, MV lines is carried out in the factory
           packaging using a crane with a lifting capacity of at least 20 tons
   Placement and mounting of the item and delivery set in the vehicle must ensure their
stable position, exclude the possibility of displacement and hitting each other, as well
as the walls of the vehicle.
Secure the item in the truck by the bottom frame of the package.
 Elements for securing the VFD AT27 DD, MV lines during transportation are located
                             on both sides of the item
   - Ambient temperature for the VFD AT27 ED, DD lines is ranging from -40 °С to +50
°С, for AT27 MV line – from -50 °С to +50 °С;
   - Temperature and humidity fluctuations should not differ significantly from those in
the open air.
  Remove the UPS from its packaging and charge the UPS battery once every two
months. To do this, connect the UPS to 220 V mains and turn it on. The end of
charging time is indicated by the charge indicator on the UPS.
  - The ambient temperature at the place of installation must be within the permissible
range from +1 °С to +40 °С (for ED, DD lines) and from -10 °С to +60 °С (for MV line);
  - The minimum distance from the roof of the VFD AT27 cabinets to the ceiling is
1000 mm;
   - The place of installation of the VFD must comply with the dimensions given in the
registration certificate of the VFD, as well as in App. 2. In addition, when installing the
AT27 cabinets in one row, the width of the aisle from the door or removable walls must
be at least 1 m; when the door of the cabinet is open at 90°, it is allowed to narrow the
aisle to 0.6 m. When cabinets are arranged in two rows, the width of the service aisle
between the cabinets must be at least 1.2 m; when the doors of two cabinets are open
at 90°, located one opposite the other, a passage width of at least 0.6 m must remain
between the doors.
  - The VFD AT27 ED line consists of single-sided service cabinets. Access to the rear
and side walls for maintenance and repair is not required.
   - The VFD AT27 DD, MV lines are double-sided maintenance items and require
access to the rear and side walls for maintenance and repair. Aisles must be provided
to allow repair and maintenance as required to the drive mounting location specified
above;
   - When installing the VFD AT27 DD, MV lines outdoors, the foundation level at the
place of the VFD installation must not be below the level of the adjacent landscape;
   - Perform drainage system for protection against rain and ground water around the
place of installation of AT27 DD, MV lines;
   - Permissible level difference of the foundation is not more than 5 mm on all length
of the VFD AT27. Additional requirements to the foundation are specified in p.10.2.
   The room must provide heat extraction from the VFD, and the temperature in the
room must not exceed 50 °С for the VFD AT27 ED, DD lines, and 60 °С for the VFD AT27
MV line. The power emitted by the VFD during operation is determined by its efficiency
value and power rating.
   Pay your attention that the AT27 ED line cabinets are installed close together, and
can be installed with the rear walls of all cabinets and the side walls of the outermost
cabinets close to the walls of the room, providing a reduction in the total space
occupied. However, it is recommended to leave a space of at least 0.5 m between the
rear wall of the VFD and the wall to ensure better air circulation through the cooling
system of the VFD.
6. Removing and reassembling the
package
            WARNING! Do not remove the packaging from the item outdoors if there
            is a possibility of mechanical damage to the product when moving it.
 - Notify in writing, within no more than three days, the nearest service center of TrioL
 Corporation to assess the condition of the equipment and make a decision on
 whether to put the VFD into operation.
  In order to perform all of the above steps, there are ledges in the shield frame design
as shown below.
  - Unscrew the brackets that hold the item to the bottom of the package.
   - The VFD AT27 is delivered in vacuum packaging. Before removing the packaging,
check the integrity of the equipment, absence of mechanical damage, traces of
moisture and other external impact. In the case of mechanical damage, traces of
moisture and other external impact, draw up and sign the complaint act with a
representative of the supplier. Reassemble the equipment packaging in the revers e
order:
- Fasten the equipment to the bottom of the packaging with screws and staples;
- Install and screw down the side shields and brackets for rigidity;
   - Unscrew the self-tapping screws and remove the top panel. To dismantle the top
panel, use crane equipment. Slinging must be performed with textile straps by covering
the package.
- Fasten the equipment to the bottom of the packaging with screws and staples;
- Install and screw down the side shields and brackets for rigidity;
   Unloading of the packed removable parts and components of the VFD is carried out
by hoists specified in the project or manually. In general, in accordance with the
requirements of hygiene, moving loads by one person weighing more than 50 kg is
prohibited.
7. Preservation and re-conservation
  7.1 Preservation
   In case it is necessary to put the VFD out of operation and to conserve it for a long
time, the item must be preserved.
   Preservation of the VFD is performed by sealing the apertures and openings in the
VFD casing. The preservation period should not exceed 6 months, in case of longer
storage, it is necessary to re-preserve the VFD.
  - De-energize the VFD. Take measures to prevent the power supply and auxiliary
voltage from being switched on;
  - Put not less than 2 kg of silica gel to the Transformer compartment, Power cells
compartment, Switching compartment or Cell cabinet and Transformer cabinet;
   - Seal the drainage holes in the air preparation compartment of the VFD AT27 DD
line;
  - Install and seal the transport plugs on the mounting points of the cooling system
fans and on the air intake openings for the VFD AT27 ED, DD lines.
Inspect the VFD and replace the silica gel at least every 6 months.
7.2 Re-conservation
   Before putting the item into operation after storage, the equipment must be
reactivated. It is recommended to carry out the re-conservation after installing the
item at the place of operation.
   The VFD AT27 ED, DD, MV lines have transport plugs that allow to prevent the
ingress of foreign elements inside the item during transportation and create hermetic
circuit for possibility of preservation of the item.
  Transport plugs are not to be disposed of and are used to re-conserve the
equipment for the long downtime.
   The package shields must be stored vertically. Water ingress, as well as mechanical
influences on the package elements must be excluded.
   The delivery set of the VFD AT27 includes a set of keys to open the doors, as well as
a set of all the necessary fasteners for installation and connection of the drive.
  Keys and documentation on the package are marked with inscriptions "Keys" and
"Documentation".
  Spare parts and accessories for the item are transported in separate packages. The
set of spare parts and accessories is supplied in accordance with the supply contract.
   Operational documentation and USB flash drive are placed in the package together
with the UPS.
  The fasteners for each mounting location are screwed into the corresponding
mounting hole during transportation.
   Upon receipt of the item, it must be accepted according to the completeness of the
package contents as indicated on the packaging list. Check the packaging of all items
for completeness and lack of damage.
   In case of any remarks to the package integrity and completeness of the item, record
them in the certificate of acceptance.
   On the front side of the package and on the product itself in the lower right part,
disposable shock sensors Shock Watch are installed at the factory. Red sensor
(originally white) indicates that the shipment received a hazardous shock. The
condition of the sensors should be recorded in the acceptance report.
  - Check the VFD marking on the packaging list with your order. The VFD marking can
be found on the rating plate located on the front of the cabinet.
   - Inspect the VFD for scratches, moisture and other damage incurred during
transportation. Check the condition of the shock sensors.
  - Check that the fasteners have not fallen out of their places and there is no free
movement of the external parts of the VFD case.
  During the acceptance process, each compartment should be opened and inspected
according to the following criteria:
- Quality of wire fixation, absence of fallen out wires from the trays;
   If the above factors are detected, they must be mentioned in the acceptance report
and the Triol Service Center must be informed in writing about the detected
discrepancies, and these discrepancies must be noted in the service book of the
received item.
10.          Installation
10.1 Installation at the place of operation
   To install the VFD AT27, it must be transported across the plant to the place intended
for operation.
  It is necessary to install the VFD equipment only on the place intended for this
purpose, where its falling, overturning and sliding is excluded.
   When selecting the place for installation of the equipment, its weight should be
taken into account in order to avoid destruction of ceilings and foundations.
   The choice of slings for lifting loads depends on the weight of the load indicated on
the packaging of the equipment, taking into account the number of branches and their
angle of inclination. The slings should be selected so that the angle between the sling
branches does not exceed 90º.
           WARNING! Do not lift or move the load when people are near the
           equipment.
  The transformer cabinet is moved by means of strapping eyelets and rigging
brackets as shown in section 3.2.1.
   It is allowed to move the VFD AT27 ED line cabinets to the place of operation on
rollers as shown below.
                                                              Tubular rolers
           Push                                                Pull
10.1.2 Slinging of VFD AT27 DD, MV lines.
   Slinging of VFD AT27 DD, MV lines must be carried out by the eyelets, located on
the roof of the cabinet.
   Slinging must be performed according to the requirements of Section 3.3.1 of this
manual.
Lashing eyes
  The short sides of the base perimeter of any or all AT27 cabinets may not have
mechanical contact with the structural base. The building foundation of the cabinets
must ensure that the cabinets are installed without
warping and that there is no inadmissible vibration.
Below is an example of installation of AT27 cabinets on the foundation with a cable
duct and embedded metal structures made of steel corner 70x70x5.
                                                                   Corner
                                 Foundation
Installation of the VFD AT27 ED line on the foundation (version with an air gap on the
                             rear side of the VFD AT27)
                                     Consider the service possibil ity of fans
600
                                                    Corner 70х70х5
                        Foundation
                        max 1100
                       Cable duct
Installation of the VFD AT27 ED line on the foundation (option of installation against
                               the wall of the room)
                 AT27 cabinet
                                                         Corner 70х70х5
                                                               Foundation
                            Cable duct
                             max 1580
   After installation, weld the VFD AT27 cabinets to the base made of steel corners.
   After installing the cabinets, open all doors and make sure they are fully open and
closed. If the doors do not fully open or close, adjust the position of the cabinet.
10.3.                Installation and mounting of fans
10.3.1.              Installation and mounting of the VFD AT27 ED line
          To mount the fan (transported separately in an individual packing place), it is necessary
to:
      -       Remove the fan unit with diffuser assembly from the package;
      -       Dismantle the transport plates from the exhaust holes in the cabinet roof;
          -   Install the fan unit on the roof of the cabinet as shown in the figure below, using a
              telpher or other lifting device. Orient the fan assembly so that the cable connectors are
              oriented toward the cable route out of the box. Fasten with a screwdriver using the M6
              screws with spring washer and flat washer included in the delivery.
   - Unscrew the cover of the fan terminal box. The screws can be removed
counterclockwise using a screwdriver with a TX20 bit or a T4 bit. Remove the ends of the
wires for connecting the fan from the cable routing. Pass the cables through the cable glands
in accordance with the purpose of the connection and connect them to the fan contacts in
accordance with the diagram below.
      -   Remove the fan unit with a diffuser assembly from the package;
      -   Remove the gravity valves from the package;
      -   Assemble the gravity valve (pos. 2) with the fan (pos. 1) using the M6 fasteners, which
          are included in the delivery set, as shown in the figure below;
      -   Install the prefabricated structure on the roof of the VFD as described above.
      -   Remove the fan unit with diffuser assembly from the package;
      -   Dismantle the transport plates from the exhaust holes in the cabinet roof;
      -   Install the fan unit on the roof of the cabinet as shown in the figure below, using a
          telpher or other lifting device. Orient the fan assembly so that the cable connectors are
          oriented toward the cable route out of the box. Fasten with a screwdriver using the M6
          screws with spring washer and flat washer included in the delivery.
                          Installing the fan unit, cable routing
-   Unscrew the cover of the fan terminal box. The screws can be removed
    counterclockwise using a screwdriver with a TX20 bit or a T4 bit. Remove the ends of
    the wires for connecting the fan from the cable routing. Pass the cables through the
    cable glands in accordance with the purpose of the connection and connect them to
    the fan contacts in accordance with the diagram below.
   - Connect the XP3 plug in the control compartment to the sockets on the rear panel of
the UPS;
   - Install the UPS in the place intended for its installation in the control system
compartment up to the stop bracket pos. 1;
   -  Connect the power cable from the UPS kit to the XS3 “UPS power” socket.
10.5 UPS installation and connection in AT27 DD, MV
lines
   The UPS is transported separately from the VFD АТ27 DD, MV line and installed
immediately after the VFD AT27 ED line is installed on the site during installation work. The
UPS is located at the bottom of the control system compartment as shown in the figure
below.
   The procedure for installing the UPS in the control compartment is as follows:
   - Open the control panel to access the switching compartment;
   - Install the UPS pos. 1 in the control system compartment to the place intended for
its installation;
   - Connect the UPS pos. 1. Connections are located on the rear part of the UPS;
   - Install the bracket pos. 3, fix it with the fasteners pos. 2.
                                                                         2
10.6.  Mutual arrangement and mounting of the VFD
AT27 cabinets
10.6.1.      Cabinets arrangement of VFD AT27 ED line
  With the complete delivery of the VFD, when the delivery includes high-voltage
switching cabinets and CB27 output filter cabinets, their installation is carried out in a
certain sequence:
   - A monocabinet of the VFD is installed or the cabinets of the power cells and the
transformer are installed separately. The transformer cabinet always should be
installed to the left of the power cubicle.
   - An output filter cabinet is installed to the left of the monocabinet or assembly of
transformer cabinets and power cells.
                  Switching cabinet           Transformer cabinet         Power cell cabinet
  The figure shows an example of the arrangement of equipment as a part of the VFD
AT27-2M5-6/6-ED000, the CB27-6/3M0/4P0-43 reactor cabinet and the switching
cabinet with the "input, output, bypass" function CB27-10/630/110-43.
   The cabinets are connected with bolts, through the braces installed on the power
frames of the cabinets.
10.6.2.      Cabinets arrangement of VFD AT27 DD, MV lines
   The figure shows an example of the arrangement of equipment as a part of the VFD
AT27-2M5-10/10-MV120 and a switching cabinet CB27-10/630/100-43. When placing
high-voltage switching cabinets to the left of the VFD AT27, a minimum clearance of
1000 mm is provided for inter-cabinet connections. When placing high-voltage
switching cabinets to the right of the VFD AT27, there is no need to provide clearance,
the cabinets can be installed close to each other, as shown in the figure below.
  The mutual arrangement of VFD AT27 DD, MV cabinets in the delivery set
(switching cabinets on the right).
  The mutual arrangement of VFD AT27, MV cabinets in the delivery set (switching
cabinets on the left).
11.     Electrical mounting
11.1. General information about electrical mounting
        WARNING! The installation of the VFD must be carried out by qualified
        specialists who have an appropriate permit to work in electrical
        installations above 1000V.
        WARNING! Ground the VFD output to the motor to ensure that there is no
        voltage at the VFD output terminals.
        WARNING! Do not operate the VFD with any parts unsecured or removed,
        as there is a risk of electric shock and/or damage to the equipment.
S≤16 S
16<S≤35 16
S>35 S/2
   The cross-sectional squares are given when the protective conductors are made of
the same material as the phase conductors. Cross-sections of protective conductors
made of other materials must be equivalent in conductivity to those given.
   Grounding of the VFD АТ27 equipment is carried out on the workshop’s grounding
loop. The grounding conductor must be connected to the grounding block located on
the power frame of the cabinet. Before connecting, lubricate the end (unpainted)
surface of the grounding blocks with conductive grease. The grounding block is
marked with a grounding symbol.
Grounding symbol
   Each cabinet must be grounded with separate conductors at the locations marked
with the grounding symbol.
11.3. Electromagnetic compatibility
   The VFD AT27 provides electromagnetic compatibility with the electric motor and
power supply system in accordance with the 51524-2012 standard (EN 61800-
3:2004/A1:2012).
  The level of voltage and current fluctuations in the network caused by the VFD
complies with the current CIS standards and the IEEE Std 519-2014.
   -   Make sure that all VFD AT27 cabinets and other equipment are properly
       grounded.
   -   Each VFD cabinet must have an independent grounding to the plant grounding
       bus. Serial grounding of cabinets is prohibited. It is recommended that each
       cabinet is grounded at one point to prevent ground currents from circulating
       through the cabinet as shown in the figure below.
   - If the VFD and the electric motor are connected to the same grounding loop, the
shield must be grounded at two places, that is, on the VFD side and on the motor side.
The grounding resistance must be as low as possible. If the VFD equipment and the
electric motor are connected to different grounding loops, the screen is grounded on
one side of the route.
   -    The grounding of the screens of power cables entering and leaving the VFD
AT27 cabinets is carried out on the grounding clamps inside the VFD AT27 cabinets or
CB27 switching cabinets.
   - The grounding of screens the control cables entering the control system
compartment is carried out on the grounding block inside the control system
compartment.
   The type of cable is selected based on the conditions of installation and further
operation: in the ground (cable duct), open in the room, open in the street, taking into
account external factors and the environment.
   The cable for connecting the VFD AT27 to the mains must be selected based on the
transformer power, taking into account overloads and protection settings, as well as
with the required reserve coefficient and in accordance with the requirements of local
standards.
   The cable for connecting the VFD AT27 to the electric motor should be selected
based on the power of the electric motor, taking into account overloads, protection
settings and reserve coefficient.
   The power cable is connected to the input terminals of the power transformer or
the terminal block, and the motor power cable is connected to the output terminals of
the VFD as shown in the figure below.
                    Connecting power cables of the VFD АТ27 ED line
   -    Access the input terminals of the transformer and the output terminals of the
VFD. Depending on the version, the input connection terminals in the transformer
cabinets can be located both on the front side of the transformer and behind the
bushing shed of the transformer. To access the terminals, it is necessary to remove
the hatch provided for connecting the cables by removing the polyamide screws with
a screwdriver with a PH2 attachment;
   -    Cut holes in the sealing rubber of the entrance hatch with a knife, corresponding
to the cable diameters, so that the rubber tightly crimps the cable and pass the cables
through the holes;
   - Cut the end of the cable to the length required for connection, taking into
account the requirements of the instructions for preparing this cable for installing the
coupling and connecting to electrical equipment;
   - Terminate the cable with a sleeve; terminate the conductors with cable lugs.
Cutting of cables and installation of cable glands must be carried out outside the
cabinet by pulling the cable out so that when the sleeve warms up, it does not damage
the electrical equipment of the cabinet;
   - Connect the input cable to the terminals of the power transformer;
   - Connect the power cable of the electric motor to the output terminals of the VFD;
  - Fix the cables with brackets located near the cable entry hatch and inside the
VFD housing along the cable routing path.
  - In the VFD AT27 cabinets, brackets are provided for fixing input, output cables
and cables passing in transit through the switching cabinets. Examples of fixing power
cables are shown in the figure below.
1 – Brackets for fastening cables entering through the bottom of the cabinet;
3 – Bracket for fastening cables entering from the side of the cabinet;
   If the AT27 item consists of two cabinets, a transformer cabinet and a power cell
cabinet, after mechanical connection of the cabinets, it is necessary to install jumpers
from the supplied mounting kit, connecting the secondary windings of the transformer
with the power cells, as it is shown in the figure below. Busbars have an alphanumeric
marking according to the marking of the output windings of the power transformer.
The busbars should be installed in accordance with the inter-cabinet connection
diagram supplied as part of the accompanying documentation.
Connection of the secondary windings of the power transformer to the power cells.
2 – Busbar connection terminals on the outer wall of the power cells cabinet;
    If the delivery set includes CB27 high-voltage switching cabinets, the power cable
is connected to the terminals of the input compartment of the CB27 switching cabinet,
the motor cable must be connected to the terminals of the output compartment of the
CB27 switching cabinet.
   Cable entry into switching cabinets with the option of increased protection of the
casing against ingress of IP42; cable entry is carried out through hermetic entries
located on the roof or at the bottom of the cabinet.
  If only the CB27 output filter cabinet is included in the delivery set, then the VDF
power cables are connected to the input terminals of the power transformer, and the
motor power cable is connected to the output terminals of the output filter cabinet.
  The figure shows an example of connecting the input and output cables to the
CB27-10/630/110-43 cabinet.
When connecting cables, it is necessary to observe the phasing according to the color
and letter marking of the busbars.
       In CB27 cabinets, it is possible to enter power cables from above. In this case,
for laying cables in switching cabinets, the walls are provided with brackets for fixing
the cable. The cable is cut and wired as described above.
  1                                         1
                                        5                                         5
  2                                         2
                                            3
  3                                     6
                                            2                                     8
                                        7                                         7
   - Insert the power cables through the installed glands and fix with brackets on the
installed supports;
   - Cut the cable ends to the length required for connection, taking into account the
requirements of the instructions for preparing this cable for installing the coupling and
connecting to electrical equipment;
   - Terminate the cables with a sleeve; terminate the conductors with cable lugs.
Cutting of cables and installation of cable glands must be carried out outside the
cabinet by pulling the cable out so that when the sleeve warms up, it does not damage
other cables and the cabinet paintwork;
   - Connect the VFD power cable to the input terminals XT1: A; XT2: B; XT3: C;
   - Connect the power cable of the electric motor to the output terminals XT4: U;
XT5: V; XT6: W;
    - Ground the screens of the couplings.
   In the VFD AT27 cabinets, brackets are provided for fixing input, output cables and
cables passing in transit through the switching cabinets. Examples of fixing power
cables are shown in clause 6.5.1.
    If the delivery set includes CB27 switching cabinets, the power cable is connected
to the terminals of the input compartment of the CB27 switching cabinet, the motor
cable must be connected to the terminals of the output compartment of the CB27
switching cabinet.
   Cable entry into switching cabinets with the option of increased protection of the
enclosure against ingress of IP54 is carried out through hermetic glands located on
the roof or at the bottom of the cabinet.
   The figure shows the connection of input and output cables to the CB27-
10/630/100-41 cabinet.
   VFD input
                                                                                     Input
       In CB27 cabinets, it is possible to enter power cables from above. In this case,
for laying cables in switching cabinets, the walls are provided with brackets for fixing
the cable. The cable is cut and wired as described above.
11.6 Control system cable selection
   The power supply cable for the auxiliary needs of the VDF must have copper
conductors with a cross section of at least 4 ... 6 mm2. The cable must be rated for an
operating voltage of at least 660 V.
   The type of cable is selected based on the conditions of installation and further
operation: in the ground (cable duct), open in the room, open in the street, taking into
account external factors and the environment.
  Cable cross-sections are selected taking into account the requirements of the
Regulations for Electrical Installation, Chapter 1.3 for heating conditions, lay ing
conditions and economic current density.
Control and signal cables must be screened with copper conductors with a cross-
section of up to 1.5 mm 2 and an operating voltage of at least 660 V.
  The brand of the cable for connecting the auxiliary power supply is selected based
on the laying conditions. In general, for indoor and outdoor installation, we recommend
using a cable with copper conductors of the required cross-section.
  To connect the auxiliary power cable, the XT10 terminal block is installed in the VFD
ED and XT10_U line, in the VFD DD and MV line in the control compartment, which is
designed to connect a 2.5 - 6 mm² cable.
   Recommended cross-section of cables for auxiliary power supply for the VFD AT27
is specified in Appendix 3.
The VDF is connected according to the network diagram with a solidly grounded or
effectively grounded neutral four-core copper cable with conductors L1, L2, L3, N.
Control and signal cables must be screened with copper conductors with a cross
section of 0.75 to 2.5 mm 2 and an operating voltage of at least 660 V.
11.9         Installation of control wiring
                          The auxiliary power cable, control cables and signal cables,
                          depending on the design of the VFD, are introduced into the
                          control compartment through hermetic inputs located in the
                          bottom or in the roof of the control compartment.
  Wires and control system cables to the СВ27 switching cabinets are laid on the
roofs of cabinets in cable channels pos.1, as shown in the figure below. Cables with a
voltage of 220 V and 24 V are laid in different boxes.
   The cable screen must be connected to the protective ground of the device at the
receiver side.
The RS485 interface cable should, if possible, be laid separately from other cables.
  When crossing interface circuits and signal cables, the crossing angle of the cables
must be as close as possible to 90°.
   When laying interface circuits in parallel with power circuits, the distance between
them should be at least 200 mm.
  -     Undergo special training and testing of knowledge on the operation of the VFD
AT27 and labor protection;
  - Undergo a preliminary (upon admission) and periodic (during employment)
medical examination;
    - Undergo a briefing on the issues of labor protection.
- Checking the insulation strength of the input power cable of the VFD;
   - Checking the insulation strength of the output cable of the electric motor power
supply;
    The warranty period for the equipment may be extended. The conditions for
extending the warranty period are stipulated in the maintenance agreement concluded
between the Triol Corporation and the customer. The maintenance service is paid.
     During the warranty period of the equipment operation, all work related to the
elimination of deficiencies in its functioning, arising from the fault of the manufacturer,
is performed by certified specialists free of charge, at the expense of the manufacturer.
In case of warranty repair/replacement of inverter units, the warranty is extended only
for the unit that has undergone repair/replacement.
     The equipment and its components, replaced in the course of warranty service,
are not returned to the customer.
     If the equipment has traces of opening and improper repair, the warranty seals (if
any) are damaged.
If any changes are found in the design and electrical circuit of the item.
      If the defect is caused by connecting loads that exceed the rated parameters of
the item.
    If the call is made for the purpose of consultation and/or instruction at the place
where the equipment is installed;
     If the call of the Specialist's representative is not related to the operation of the
equipment.
       13.1 Service center has the right to refuse free warranty service of the
           equipment in the following cases:
                               Manufacturer's contacts:
           Website:            https://triolcorp.com/
Appendix 1
  The weight and dimensions of the VFD AT27 can be changed, check with the
manufacturer.
  Table 2.2 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of
  4.16 kV
                                           Dimension, mm                    Weigh,
        Rated power, kW
                                 Width        Height           Depth          Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
  Table 2.3 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 6
  kV
                                        Dimension, mm                        Weigh,
     Rated power, kW
                              Width            Height          Depth           Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
  Table 2.4 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 6.6
  kV
                                             Dimension, mm                      Weigh,
           Rated power, kW
                                  Width         Height            Depth            Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.5 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 10 kV
                                             Dimension, mm                    Weigh,
        Rated power, kW
                                  Width         Height           Depth          Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.6 - Mass and dimensions of the VFD AT27 ED line for a rated voltage of 11
 kV
                                            Dimension, mm                     Weigh,
        Rated power, kW
                                  Width        Height            Depth           Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
  Table 2.7 - Mass and dimensions of the VFD AT27 DD line for a rated voltage of 3.3
  kV
                                           Dimension, mm                     Weigh,
      Rated power, kW
                                Width         Height           Depth           Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.8 - Mass and dimensions of the VFD AT27 DD line for a rated voltage of 4.16
kV
                                             Dimension, mm                   Weigh,
        Rated power, kW
                                  Width         Height          Depth          Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
Table 2.9 - Mass and dimensions of the VFD AT27 DD line for a rated voltage of 6 kV
                                           Dimension, mm                    Weigh,
      Rated power, kW
                                Width         Height          Depth           Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.10 - Mass and dimensions of the VFD AT27 DD line for a rated voltage of
 6.6 kV
                                         Dimension, mm                     Weigh,
      Rated power, kW
                              Width         Height          Depth           Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.11 – Mass and dimensions of the VFD AT27 DD line for a rated voltage of
 10 kV
                                     Dimension, mm                      Weigh,
   Rated power, kW
                          Width          Height         Depth             Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.12 – Mass and dimensions of the VFD AT27 DD line for a rated voltage of
 11 kV
                                       Dimension, mm                      Weigh,
   Rated power, kW
                            Width          Height          Depth            Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.13 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
 3.3 kV
                                          Dimension, mm                    Weigh,
      Rated power, kW
                              Width          Height          Depth           Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.14 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
 4.16 kV
                                           Dimension, mm                    Weigh,
       Rated power, kW
                                Width         Height          Depth           Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.15 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
 6 kV
                                         Dimension, mm                     Weigh,
      Rated power, kW
                             Width          Height         Depth            Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.16 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
 6.6 kV
                                         Dimension, mm                    Weigh,
       Rated power, kW
                             Width          Height         Depth            Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.17 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
 10 kV
                                           Width                          Weigh,
    Rated power, kW
                           Width           Height          Depth            kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
 Table 2.18 – Mass and dimensions of the VFD AT27 MV line for a rated voltage of
 11 kV
                                           Dimension, mm                  Weigh,
      Rated power, kW
                                Width         Height          Depth         Kg
  The weight and dimensions of the VDF AT27 can be changed, check with the
manufacturer.
   Appendix 3
Cross-section of cable cores