Power Steering Conversion Jeep Universal
Power Steering Conversion Jeep Universal
**Kit does not include the Saginaw Steering Box, Steering Hoses or New Tie Rod Ends for Military Replacement.
P/N 716834-30 - Spud shaft .730” dia. x 30T (manual & power) (male side is 1" double D as of 5/24/13)
P/N 716835 - Spud shaft .800” Dia. x 36T (power)(male side is 1" double D as of 4/25/14)
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 2 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
The Saginaw steering conversions for these vehicles is a proven advantage simply because they allow you to have better control of
your vehicle both on and off the highway. The problem with stock steering on these vehicles is excessive play or backlash. In addi-
tion to offering a sound positive means of controlling your vehicle, it can be performed at a reasonable cost. Additional advantages
include exhaust clearance, engine positioning, and custom steering columns. These kits fit Jeep vehicles only.
Before you consider this conversion we recommend that you thoroughly read and understand the complete installation procedure.
Do not take shortcuts on steering installations. We recommend that these conversions be installed by a qualified technician.
The control of your vehicle depends on your steering performance. Failure of your steering system can result in severe damage
and possible injury.
Most Jeep vehicles had basically the same stock configuration. It is simply a gear box at the base of the steering column which
controls a drag link towards the front of the vehicle. The bellcrank is mounted on the front crossmember or axle and uses a push-pull
affect for steering. Because there are many motions and joints on this system, excessive free play and backlash develops.
The Saginaw steering system requires the elimination of the stock gear box and bellcrank. The new steering box is mounted on the
inside of the left front frame rail, just behind the bumper. Although this sounds simple, there are several things that must be consid-
ered before the installation can be completed. Such things include:
On engine conversions that are retaining the original steering box location, you will be locating the engine position as close as pos-
sible to the original steering box. When eliminating the original steering
box, you will be able to offset the new engine 1” towards the driver’s
side in order to allow for additional front driveshaft and starter motor
clearance. In 1971, Jeep changed their steering design to almost
the exact same configuration as the kit that we offer. The difference
between the original Jeep installation and our installation is mainly in
the design of the mounting bracket for the steering box. Jeep also
used a rag joint coupler between the steering box and steering shaft.
Saginaw Steering Installation
The location of the Saginaw steering box will require a spud shaft. This shaft couples and extends
the steering box shaft into the engine compartment. Power boxes have two spline sizes that mate
to our spud shaft. This kit comes with P/N 716834-30 which fits a .730" dia. steering shaft with a 30
spline. If you obtain a box that has the .800 -36 spline shaft, You will need to order P/N 716835 and
return the P/N 716834-30. Our kit 716806A allow you to select the spud shaft for your application if
your looking at this information before ordering a kit. Both of these shafts extend the steering box shaft
through the front frame suport and into the engine compartment. Power Steering Box
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 3 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
We stock Saginaw power steering boxes from PSC, AGR and the TRITON. These steering boxes are ideal for the offroad
enthusiast that uses their vehicle as a daily driver. These units use a large piston and have a 14:1 or 16/13:1 turning ratio. The
valving is designed for a more firm and precise steering effort. This gives you more stability and control at highway speeds, and
less oversteer offroad. These units also help stabilize larger tires giving the vehicle a more stable feel on the highway. The PSC
boxes are new and the Triton & AGR boxes are rebuilt.
P/N 716880 - AGR 16/13:1 Saginaw power steering box with flare fittings (.800 dia., 36 spline input shaft)
P/N 716881 - AGR 16/13:1 Saginaw power steering box with o-ring fittings (.800 dia., 36 spline input shaft)
P/N 716881-P - PSC 14:1 Saginaw power steering box with o-ring fittings (.730 dia., 36 spline input shaft)
P/N 716882 - Triton 16/13:1 Saginaw power steering box with o-ring fittings (.730 dia., 30 spline input shaft)
We also offer a complement power steering pump from PSC. These pumps work well when combined with the steering boxes men-
tioned above. Larger cam packed with a larger rotor and vanes enables these pumps to flow 3.4 gallons per minute, and produce
1500 psi. The custom ported housing makes for less flow restriction, allowing the pump to run stronger and cooler.
P/N 716885-P - Power steering pump w/ o-ring fitting, (does not include pulley)
P/N 716886-P - Power steering pump w/ o-ring fitting and remote reservoir, (does not include pulley)
STEERING COLUMNS:
The stock steering column is the easiest option when installing the Saginaw steering. If you are planning to use a custom steering
column, some fabrication will be necessary for mounting.
The stock steering column protrudes through the firewall and into the engine compartment where it enters the stock Jeep worm
gear steering mechanism. The steering box must be disassembled so that the worm portion of the steering column shaft can be
cut off. Once removed, the end of the shaft must be machined to fit the universal joint provided. The diameter of this shaft must be
machined to fit a 7/8” (.875”) universal joint.
After the shaft has been machined, the column can be reassembled with the modified shaft. To support the shaft in the center of
the column, a bushing (P/N 716810) fits into the column housing with a precision fit on the shaft. Make sure the bushing and the
shaft have sufficient clearance for easy turning. The column will then need to be assembled into the support plate. The new steer-
ing shaft bushing must be installed into the bottom of the steering column so that alignment and support of the shaft is maintained.
With the bushing in place, you can now install the universal yoke. Slip the yoke in position onto the shaft and firmly up against the
bushing. Before tightening the set screw, have someone push the steering wheel downward. You will find that the column has
a slight spring tension. Make sure that the tension will provide a slight pressure of the universal yoke against the bushing. We
require the universal yoke installation to have a spot drilled in line with the set screw. Failure to make each yoke installation
as specified could result in the loss of control of the vehicle.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 4 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
Universal joints are available to match nearly every style steering column available. The special spline size on some of the custom
columns will require a new U-joint. We offer a wide selection of various sizes. The new universal joint is supplied with a mating con-
nection that will fit the new 3/4” DD steering shaft. If a custom column is being used and you have already purchased the stock Jeep
7/8” diameter column yoke, you will then need to exchange your universal joint for the one that will be required on your installation.
We offer special yoke assemblies to connect a custom steering column to our Saginaw steering components.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 5 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
STEERING SHAFT:
The control shaft between the end of the column and the steering box spud shaft is defined as the steering shaft.
With each kit, we have provided a 3/4” DD X 1"DD shaft that has a length of 36”. The shaft can be shortened to the necessary length
for your installation. The new shaft assembly has a 3/4” DD end that will need to fit into the steering column universal joint. Use the
same procedure to spot drill both of the set screws, and Loctite the connections with the two lock nuts. The lower connection Use
the same procedure to spot drill both of the set screws, and Loctite the connections with the two lock nuts. Always use Loctite on
the double set screws and lock nuts for all universal yoke connections. P/N 716863
P/N716844 - Universal Joint 3/4”DD X .800 36 Spline P/N 716843 - Universal Joint 1” DD X 7/8”
P/N 716847 - Jeep column shaft 3/4” DD x 7/8” P/N 716845 - Universal Joint 1” DD X .3/4 - 36 Spline
P/N 716853 - Universal Joint 3/4” DD x 3/4” - 30 P/N 716846 - Universal Joint 1” DD X .800 36 Spline
P/N 716841 - Universal Joint 1”DD X .1”DD P/N 716854 - Universal Joint 1” DD X 3/4” - 30
Manifold clearance on Jeeps with a stock 225 V6. The steering shaft can have some exhaust clear-
ance issues on some Jeeps. One that was brought to our attention is the Jeep 225 V6 with a Sawinaw
steering swap. The steering shaft hits the stock manifold, two options for clearance would be switch to
exhaust headers for the Jeep or switch to a Buick 231 1975 and newer rear wheel drive vehicle manifold.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 6 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
FRONT CROSSMEMBER:
The early Jeeps used a bell crank mounted on the front crossmember, and this crossmember
was originally located in the engine compartment. If an engine swap has been performed, we
recommend installing a new crossmember located further forward, directly in line with the front
grill. When installing the Saginaw conversion, this new crossmember will require an access hole
that is roughly 2-1/2” in diameter to provide clearance for the steering spud shaft clamp. This
access hole allows the steering spud shaft to extend through and into the engine compartment.
In most cases, the front crossmember must be reinforced on both the top & bottom because of
the diameter of the access hole.
We have provided a pair of 3/16” thick steel frame enclosures to box in both of your frame rails, providing a good base for welding
the steering box mounting plate. The steering box mounting plate must have a solid surface for welding and positioning. The extra
plate is simply supplied for boxing of the passenger side frame rail. On vehicles equipped with winches, it may be necessary to offset
the winch bumper to allow for the steering box clearance.
When using the mounting plate, P/N 716838, you will be required to have this plate welded onto your frame rail. This plate is 1020 cast
steel so that a good weld can be made. These welds should be made only by a qualified welder. Do not short change your installa-
tion with a poor quality weld of these mounting plates to your frame rail. The plates should be welded along the complete perimeter.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 7 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
SAGINAW STEERING BOXES:
Power and Manual steering gear boxes are very similar. We have already illustrated what the box should look like. The steering
box must be able to mount on the inside frame rail of your vehicle, with the input shaft extending horizontally toward the firewall.
This input shaft is normally not long enough to extend fully into the engine compartment to couple with the steering driveshaft. This
is why we offer steering spud shafts to extend these steering input shafts.
On power steering boxes, you will be required to use four bolts when using our mounting plate, P/N 716838. The 4 bolts must be
installed from the bracket side into the steering box. Some of the newer Chevy boxes come only with a 3 bolt mounting flange.
This is similar to the manual steering boxes. P/N 716838 will still work on these boxes. DO NOT drill out the threads in the power
steering box assembly.
TIE RODS:
Each of our kits include the necessary long & short tie rods for your conversion. The long tie rod connects the two front wheels, while
the other connects the Pitman arm to the passenger side steering knuckle/center socket tie rod. Both tie rods are manufactured
with both a right & left hand thread to assist in proper alignment. The Pitman arm that we have furnished with your kit has exactly
the same taper that the Jeep tie rod ends have. Care should be taken for the proper fit of the tie rod end’s taper and threads when
installing into the Pitman arm. In some cases, it may be necessary to use two or three washers on the top side of the Pitman Arm
so that the threads on the tie rod end will secure the proper taper fit. All tie rod ends must be secured with a castle nut and cotter
pin. All tie rod-to-tie rod end connections must have a tie rod clamp installed with a bolt, lock washer, and nut. We DO NOT find it
acceptable to cut and weld the tie rods.
PITMAN ARMS:
The steering box Pitman arms vary from power to manual, and are not interchangeable. The Pitman arm supplied in each kit
is for use on vehicles that are not equipped with a suspension lift. If your vehicle requires a dropped Pitman Arm, then
we suggest that you contact a suspension lift company. We DO NOT find it acceptable to cut or bend our Pitman Arms.
To adjust the turning angle stops, loosen the lock nut and turn the adjustment screw. On some early models, a secured weld will
have to be broken. The adjusting screw is located on the axle tube near the knuckle housing. For further detailed information, refer
to your vehicle service manual.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 8 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
CASTER ADJUSTMENT:
The purpose of the caster adjustment is to provide steering stability, which will keep the front wheels in a straight ahead position.
It also assists in straightening the wheels after making a turn. If the angle of the caster is found to be incorrect, correct it to the
specifications given in your service manual. The correct angle is obtained by installing caster shims between the axle pad and the
springs. If the camber and the toe-in are correct and it is known that the axle is not twisted, a check may be made by testing the
vehicle on the road. Before road testing, make sure that the tires are properly inflated at the same pressure. If the vehicle turns
easy to either side, but is hard to straighten out, insufficient caster for ease of handling is indicated. If correction is necessary, it can
be accomplished by changing the shims between the spring and axle pads.
TOE-IN ADJUSTMENT:
Lift the front of the vehicle to raise the front tires off of the ground. Turn the wheels to the straight ahead position. Using a pencil
or chalk, scribe a line in the center of each tire tread. The mark should circle the entire diameter of the tire. Measure the distance
between the scribe lines at the front and rear of the wheels, using care that both measurements are made at an equal distance from
the floor level. The distance between the lines should be greater at the rear then at the front by 3/64" to 3/32”. To adjust, loosen the
clamp bolts and turn the long tie rod with a small pipe wrench. The tie rod is threaded with right hand and left hand threads to pro-
vide equal adjustment at both wheels. Do not overlook the retightening of the two clamp bolts. It is a common practice to measure
between the wheel rims. This is satisfactory providing the wheels run true. By scribing a line on the tire thread, a measurement is
taken between the road contact points reducing error caused by wheel rim run out.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 9 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
NOTE:
This spud shaft couples to the power steering box input
shaft. This kit is supplied with a .800" dia. 36 tooth spud
shaft. Some power steering boxes were equipped with
a .730" dia. 30 tooth input shaft. Applications with this
smaller input will require our P/N 716834-30 spud shaft.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
4320 Aerotech Center Way
Paso Robles, CA 93447
Telephone: (800) 350-2223 Fax: (805) 238-4201
PAGE 10 OF 10 Page Rev. Date: 07-09-18
P/N: 716806
POWER STEERING CONVERSION
JEEP UNIVERSAL
Installation Tips
We recommend Weldless DD and Double Splined universal joints for the best steering system.
Weldless DD universal joint features two set screws for maximum holding power. Position yoke, tighten set screws to
mark the shaft. Remove yoke and drill the set point on the shaft. When installing the universal joint, set screws are tight-
ened into the countersink mark, then tighten the jam nut and the shaft will not move. We recommend the use of Loctite.
Spline both ends (3/4"-36) universal joint is the preferred design, as it allows the shaft to be rotated in small increments
during installation to properly align or phase the steering system. Once the steering is set, tighten set screws to mark
the shaft. Remove yoke and drill the set point on the shaft. When installing the universal joint, set screws are tightened
into the countersink mark, then tighten the jam nut and the shaft will not move. We recommend the use of Loctite.
A FEW NOTES
**Phasing-Keep the forks of the yokes closest to each other in line and parallel to the centerline of the shaft to avoid binding.
**Always use the minimum angle when designing your system - ideally 10 degrees or less, NEVER MORE THAN 35 DEGREES.
**NEVER WELD a universal joint. Welding reduces the strength of the metal and can melt the needle bearing seal.
**BUFFING creates a very attractive finish in a matter of minutes. It is very important not to buff the caps because over heating
may damage the bearing seals.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the compo-
nents will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.