• C H E M I C A L R E S I S T A N T

• S E L F - C L E A N I N G

• F L E X I B L E

• H Y G I E N I C

Corroflon
CONVOLUTED PTFE LINED HOSE
 PTFE - The Optimum Choice
For Hose Linings
PTFE, or Polytetrafluoroethylene, comprises long-chain
Section from a PTFE Molecule, molecules of carbon atoms, each linked to two fluorine
16 Angstrom Units long. atoms.

The fluorine atoms provide a helical spiral which surrounds

the carbon chain and protects it.

It is this structure which creates the unique properties for

which PTFE is well-known.

Excellent Chemical Resistance

PTFE is renowned as the most chemically resistant material

known. Only a very few, very unusual substances and
conditions can affect it, like Fluorine gas at high temperature
and pressure and Liquid, boiling sodium metal.

PTFE lined hoses can therefore be used for a wider variety of

chemicals than any other hose type, making it the ideal
choice for very corrosive chemical applications and multi-
product applications.
= Fluorine Atom
Non-Stick Surface
= Carbon Atom The use of PTFE as a surface for cookware products has
demonstrated to the world how easily cleanable PTFE
surfaces are.

This means that PTFE lined hoses can be purged 100%

clean more quickly, easily and reliably than any other type of
hose.

Excellent Temperature Range

The cookware application also demonstrates another of

PTFE’s many attributes - temperature resistance. PTFE itself
can be used as a hose liner at temperatures from -150˚C up
to +260˚C, dependent upon the hose design and the
application conditions.

This is the widest temperature range of any rubber or plastic

hose lining material.

Hose Design

The only issue with PTFE as a hose lining material is the best
way it can be integrated in to the hose design. This is where
Aflex Hose have a proven record of success over the last 30
years.
 Contents
An Introduction to Corroflon Page 1

How to order Corroflon Page 2

Quality Assurance, Certification, Testing

& Identification Page 3

Corroflon GP,SS Page 4

Corroflon Size Range and Specifications Pages 5 & 6

Corroflon Hose Liners Page 7

Corroflon Hose Braids Page 8

Corroflon Rubber Covers Page 9

Corroflon External Protection & Coding Page 10

Corroflon End Fittings Pages 11 to 18

Standard Flange Fittings Page 11
DIN 11851 Fittings Page 12
Standard Cam Action Fittings Page 13
Saflok Cam Action Fittings & Connectors Page 14
Triclover Fittings Page 15
SMS & RJT Fittings Page 16
Non-Lined Fittings Page 17
Dip Pipes & Cuffed Ends Page 18

Corroflon Steam Heated Assemblies

(CH Grade) Page 19

Corroflon Electrically Trace Heated Assemblies

(ETH Grade) Page 20

Hose Configurations and Length Calculations Pages 21 to 23

Conditions Of Sale Page 24

Aflex Distributors Back Cover

 Aflex Hose
The World’s Leading Manufacturer of PTFE Flexible Hose

Aflex Hose pioneered the concept of PTFE lined flexible hose for the transfer of
process fluids more than 25 years ago.

Corroflon convoluted and Bioflex smoothbore hose, both manufactured and supplied
by Aflex, are used by major Chemical, Pharmaceutical and Food companies worldwide.

Over the years, hundreds of thousands of custom-built hoses have been designed
and built to cope with the most difficult of operating conditions, and we have
continuously developed and expanded our product range to meet increasingly
stringent customer demands.

Corroflon Corroflon GP PTFE Hose

Convoluted, Reinforced PTFE Lined Hose

Corroflon was launched in 1978 and, since then, has been 120° Angle of Cleanability

continually updated and improved. Now it is the industry-standard

convoluted flexible PTFE hose for major chemical, pharmaceutical
and food companies worldwide.
PTFE liner Helical Wire Braid

The key to Corroflon’s success lies in its design and build quality,
which guarantees a long, safe and reliable service life.

Corroflon’s design differs from every other convoluted PTFE hose Typical Convoluted PTFE Hose
on the market, which results in distinctive and measurable
performance and safety advantages.

45° Angle of Cleanability

Firstly, Corroflon will give better cleanability and drainability than
any other convoluted PTFE hose on the market. This is because
Corroflon is designed and manufactured in such a way that the
angle of the convolutions is extremely shallow - 80˚ to 120˚, PTFE liner Braid

compared with only 45˚ to 65˚ in other convoluted hose designs.

Secondly, Corroflon is the only PTFE lined convoluted hose on the

market to be fully kink and vacuum resistant at high pressures and
Corroflon GP, SS Hose and PTFE Lined Flange Fitting
temperatures. This is because Corroflon’s design incorporates a
Helical Wire turned 90˚
thick section external helical reinforcement wire which gives the and welded to Spigot
radial support necessary to ensure maximum strength, whilst Stainless Steel Gasket
Helical Wire
maintaining optimum flexibility and cleanability. The helix wire is
Stainless Steel
welded directly to the end fittings at each end, ensuring security Wire Braid

of attachment and electrical continuity.

PTFE Tube Lining
Convoluted PTFE extended through
And thirdly, Aflex is the only PTFE hose manufacturer to guarantee Tube Liner the end fitting, then
flared out to form the
a minimum PTFE liner thickness of 1.5mm for hose sizes 1” and sealing face.

above, which ensures sufficient strength to prevent the tube from

being internally pressurised from a sine wave shape into an
extended square wave shape, which would lead to porosity, and
eventually premature failure of the tube. This thick wall liner also Swivelling Flange

minimises permeation, and is extended through the end fittings to

give an uninterrupted clean flow of fluid through the fitting.

Page 1
 How to Order Corroflon
Corroflon Hose Assemblies Hose End Fitting Materials

Corroflon is custom built to individual order and is supplied in the (1) Mild Steel (MS) End Fittings - These are manufactured from
form of finished hose assemblies after the length, liner, braid and any suitable grade of carbon steel, and are zinc plated and iridescent
end fittings have been decided upon. (gold) passivated after machining.

Note: Due to the greater popularity and availability of Stainless

Selecting the Hose Grade Steel end fittings, however, end fittings ordered as MS are often
supplied partly with SS components at no extra charge.
The basic grade of Corroflon is Corroflon GP,SS. In many cases,
however, one or more of the alternative design options shown on (2) Stainless Steel (SS) End Fittings - All hose end fitting spigots
pages 7 to 10 are incorporated in order to ‘custom build’ a hose. are supplied made from Grade 316 SS, and all ferrules, swivelling
A hose grade is specified by using the abbreviations given. For nuts and flanges are from Grade 304 SS, or Grade 316 SS if
example, a hose which requires a general purpose, anti-static liner Grade 304 is not available. The exception is for 1”, 11/2” and
with a polymer braid would be designated Corroflon GP,AS,PB. 2” DIN specification PN10 flanges, which are supplied in Grade
316 SS. Grade 316 SS and Grade 304 SS, depending upon the
method of manufacture, will be to one of the following
Selecting the End Fittings
specifications:
Corroflon is available with a range of standard end fittings, both British American German/Euro
Grade
integrally PTFE lined and non-lined, which are described on pages Standard Standard Standard

11 to 18. These fittings may be applied to any grade of Corroflon 316 316 S31 AISI 316 1.4401
hose, with either the same or different end fittings at each end of 316 316 S11 AISI 316L 1.4404
the hose assembly. Non-standard PTFE lined end fittings including 316 316 C16 CF8M 1.4408
RJP, Cherry Burrell and TW fittings are also available.
304 304 S15 AISI 304 1.4301

304 304 S11 AISI 304L 1.4307

304 304 C15 CF8 1.4308

Corroflon Hose Lengths

Corroflon hose assemblies are made up to the specific lengths required. The hose length is taken as the length from the sealing face at one
end of the hose to the same at the other end. The length tolerance is +10% -0% for lengths above 1 metre and +5% -0% for lengths up to
1 metre. Closer length tolerances are possible, but may incur an extra charge, and must be specified on the order.

Corroflon Hose Assembly Length Limitations

(*For PTFE lined end fittings crimped to braided hose without a rubber cover)

*Minimum Hose Assembly Length

Nominal Size of Hose Maximum Hose Assembly Length
Used Straight Flexed Thru’ 90˚
in mm in mm in mm ft mtrs
1
/2 15 6 150 6 150 100 30
3
/4 20 6 150 6 150 131 40
1 25 7 180 9 230 131 40
11/4 32 7 180 10 250 72 22
11/2 40 8 200 14 350 65 20
2 50 8 200 18 450 60 18
21/2 65 10 250 24 600 43 13
3 80 10 250 30 750 32 10
4 100 14 350 40 1000 32 10
6 150 20 500 60 1500 16 5

*For unbraided hose type TO (see page 8) the minimum lengths of hose assemblies may be reduced by 2” (50mm). For Assemblies with Non-Lined end fittings, and for
PTFE lined end fittings on Rubber Covered Hose, the minimum lengths are longer, +4” (100mm) up to 11/2” bore, +6” (150mm) for larger sizes.

Page 2
 Corroflon
Quality Assurance, Certification, Testing and Identification

Quality Assurance Registrations

Corroflon Hose and Hose Assemblies are manufactured and supplied by
Aflex Hose Ltd, which is independently certified, audited and registered to
BS EN ISO 9001:2000.

Aflex Hose Ltd has also been assessed in compliance with the European Pressure Equipment
Directive 97/23/EC Module D1, for the CE marking of all applicable hose products.

Certification
CE Marking
All CE marked hose assemblies (European supply only) are always accompanied by a Hose
Usage Data Sheet and a CE Declaration of Conformity.

Other Certificates which can be supplied if requested, include:

Material Certificates, 3.1B certification to EN10204, including materials certificate copies
from the original material suppliers.

Pressure Test Certificates and Certificates of Conformity, which confirm the fact that the
hose assembly has been pressure tested to 1.5 times the maximum rated working pressure.
Certificates of Conformity also certify that the hose assembly conforms to the specified
requirements.

(NOTE: Unassembled hose is supplied without pressure testing - see page 24).

Certificates of Conformity - In accordance with EN45014:1998

FDA, Copies of letters from the PTFE raw material supplier, confirming compliance with FDA
requirment 21 CFR 177.1550.

USP Class 6 - Representative samples of Aflex Hose Ltd PTFE hose products have been
tested in accordance with USP protocols and are found to conform to the requirements of the
following tests:
U ALI TY
USP 27, NF22, 2004, for Class VI Plastics at 70˚C <88>
USP 27, NF22, 2004, Elution test <87> and are considered non-cytotoxic. LQ A
A

SS
NATION

Certificates of Conformity for FDA Approved Materials.

Both for PTFE as above, but also for antistatic PTFE Lined Corroflon Hose which includes
URANCE

Carbon Black, in accordance with FDA requirement CFR 178.3297.

Testing of Corroflon Hose Assemblies

In addition to the rigorous quality control testing which is carried out at each manufacturing
stage, all finished Corroflon hose assemblies are hydrostatically pressure tested to 1.5 times
the Maximum Working Pressure of either the hose or the end fitting, which ever is the lower.
See page 24 for further information, concerning untested hose assemblies.

Identification
Each hose assembly is supplied with a stainless steel identification tag or ring which includes
the Manufacturer’s Name (Aflex Hose Ltd), the hose description, working and test pressures,
L

date of manufacture, and a unique serial number for traceability purposes. IM

ITED
Page 3
 Corroflon GP, SS
Purpose

Corroflon GP, SS is the general purpose grade of hose and has

been carefully designed to satisfy the widest range of application
requirements.

Design

The hose liner is manufactured from hose quality grade PTFE

conforming to FDA requirements 21 CFR 177.1550 and USP
Class VI, extruded into tube and helically convoluted. It also
includes a heavy gauge Grade 304 stainless steel reinforcing wire Corroflon Hose - Flow Rate Calculation
helically wound into the external root of the convolutions to
If it is required to determine the flow rate of a particular hose
strengthen the convoluted shape. The braid is high tensile grade
assembly, or if it is required to determine the pressure required to
304 stainless steel wire braid to give maximum protection to the
generate a certain flow rate, then this can sometimes be approximately
hose against internal pressure and external abrasion. calculated by the (Corroflon) supplier.

It should be noted that calculations can only be made for fluids

Temperature vs Pressure with a viscosity like water, and for hose assemblies with PTFE
lined end fittings (no bore restrictions at the ends of the hose).
The graph below gives maximum working pressures for each size
The following information should be given to the supplier:
of Corroflon GP, SS hose. At temperatures less than 0˚C, the listed
To calculate the Flow Rate in Cubic Metres per Hour:
maximum working pressures apply, down to -70˚C.
- Pressure in Bars at the Entry into the Hose Assembly

- Pressure in Bars at the Exit from the Hose Assembly

45
(650) HOSE
BORE SIZE
- The hose configuration (roughly straight, or 33% Bends, or
40
in. (mm)
66% Bends, or 100% Tightly Coiled)
(580) 1/2 (15)
MAXIMUM WORKING PRESSURE IN BARS (PSI)

35 To Calculate the Pressure Drop in bars over the length of the

(510) 3/4 (20)
Hose Assembly:
30 1 (25)
(435) - Required Flow Rate in Cubic Metres per Hour
1-1/4 (32)
25 - The hose configuration (roughly straight, or 33% Bends, or
(360) 1-1/2 (40)
66% Bends, or 100% Tightly Coiled)
20 2 (50)
(290)
15 2-1/2 (65)
(220) 3 (80) Maximum Operating Temperatures (internal
10 4 (100) fluid): SS Braid -70˚C to +230˚C, PB Braid -30˚C to +100˚C.
(145)
SS, RC and SS, FP -40˚C to +140˚C, SS,SI -40˚C to +180˚C, KYB
5 6 (150)
(72) -40˚C to +120˚C.
0 (For external temperature limits, reduce maximum temperatures
0 20 40 60 80 100 120 140 160 180 200 220
TEMPERATURE IN DEGREES CENTIGRADE by 20˚C).

Pressure Variation with Temperature:

Temperature vs. Vacuum SS Braid as per graph (left); PB pressure as listed from -30˚C to
+80˚C, then reducing 5% per ˚C up to a maximum temperature of
All sizes of Corroflon GP,SS up to 2” bore are usable at full vacuum 100˚C.
up to 130˚C. At higher temperatures, the vacuum resistance
RC, FP and SI grades as per graph (left), BUT only within the
should be reduced 1% for every degree above 130˚C. For sizes
temperature range for the particular grade of rubber.
above 2” bore, the vacuum resistance depends on the bend
radius used. In general, for sizes above 2” when high/full vacuum
resistance is required, use SP grade. MWP: the Maximum Working Pressure of a hose assembly is
limited to the lowest of the MWP’s of either of the two end fittings,
as given for each end fitting design on pages 11 to 18, or of the
hose itself as listed.

Page 4
 Corroflon Size Range
Nominal Hose Actual Braid O/D of Braid or Minimum Bend
O/D of Tube
Bore Size Bore Size Type Rubber Radius

in mm in mm mm mm mm
1
/2 15 3
/8 9.5 16.00 TO - 38
SS 17.5 38
PB 19.1 38
SS,RC/FP 23.5 57
RC,SI 23.5 57
KYB 19.1 38
3
/4 20 9
/16 14.3 21.40 TO - 51
SS 23.1 51
PB 26.0 51
SS,RC/FP 29.6 76
RC,SI 29.6 76
KYB 26.0 51
1 25 13
/16 20.6 29.40 TO - 70
SS 31.7 70
PB 34.0 70
SS,RC/FP 36.6 105
RC,SI 36.6 105
KYB 34.0 70
11/4 32 1 25.4 37.00 TO - 82
SS 38.4 82
PB 43.6 82
SS,RC/FP 42.8 123
RC,SI 42.8 123
KYB 43.6 82
11/2 40 11/4 31.7 42.70 TO - 100
SS 44.6 100
PB 48.6 100
SS,RC/FP 55.8 150
RC,SI 55.8 150
KYB 48.6 100
2 50 13/4 44.4 56.50 TO - 140
SS 59.0 140
PB 62.0 140
SS,RC/FP 68.0 210
RC,SI 68.0 210
KYB 62.0 140
21/2 65 2 50.8 71.00 TO - 178
SS 73.0 178
PB 77.0 178
SS,RC/FP 79.0 267
RC,SI 79.0 267
KYB 77.0 178
3 80 21/2 63.5 83.60 TO - 230
SS 86.0 230
PB 90.0 230
SS,RC/FP 95.0 345
RC,SI 95.0 345
KYB 90.0 230
4 100 31/2 89.0 123.30 TO - 300
SS 125.0 300
PB 128.0 300
SS,RC/FP 131.0 450
RC,SI 131.0 450
KYB - -

6 150 51/4 130.0 161.20 TO - 600

SS 170.0 600
PB 173.0 600
SS,RC/FP 176.0 900
RC,SI 176.0 900
KYB - -

Page 5
& Specifications
SPECIAL CONDITIONS
Maximum
MWP Minimum Burst Weight per Unit PTFE Hose - Use with Halogens
Continuous
of Hose* Pressure Length When PTFE lined hose is used with the halogens
Hose Length
Chlorine and Fluorine, or any corrosive halogen
Bar Bar Mtrs Kg/Mtr compounds which diffuse easily and are gaseous for
example phosgene, then trace quantities may diffuse
6 18 25 .21 through the PTFE liner to the outside.
41 123 25 .33
41 123 25 .26 Only trace quantities are required, mixed with
41 123 20 .49 atmospheric moisture, to create a serious corrosion
41 123 10 .49 condition with stainless steel wire braid in particular.
20.5 61.5 25 .23
Also, if any Halogen ions are present in the
5.25 15.75 25 .29 environment external to the hose (for example,
35 105 25 .45
chloride ions in salt in a sea water spray), and if the
35 105 25 .36
35 105 20 .56 temperature of the hose exceeds 50˚C, there is a
35 105 10 .56 serious risk of “Chloride Stress Corrosion” of the
17.5 52.5 25 .31 stainless steel wire braid on the hose.
4.65 13.95 40 0.45 For such applications, always use the alternative
31 93 40 0.70
braid materials, either HB or KYB (for fluorine &
31 93 40 0.56
31 93 20 0.98 chlorine) or PB (for external chlorides)
31 93 10 0.98
15.5 46.5 40 0.49 Gas/Fluid Cycling
4.05 12.15 22 0.53 There are some applications where the fluid passing
27 81 22 0.82 through the hose turns into a gas, then back into a
27 81 22 0.66 fluid, then into a gas etc., in a cyclic sequence.
27 81 20 1.12
27 81 10 1.12 This is normally associated with changes in
13.5 40.5 22 0.57 temperature and/or pressure.

3.45 10.35 20 0.97 For complex reasons these conditions are extremely
23 69 20 1.50 damaging to the hose liner, whatever material it is
23 69 20 1.20 made from.
23 69 20 1.90
For example, hoses are sometimes used to pass
23 69 10 1.90
11.5 34.5 20 1.05 steam, water, steam etc into rubber moulding
presses, in order to heat the mould, then rapidly cool
3 9 18 1.36 it before reheating in the next cycle. Hoses of all types
20 60 18 2.10
fail rapidly in such an application, and PTFE lined
20 60 18 1.68
20 60 20 2.72 hose is no exception.
20 60 10 2.72 Consult Aflex Hose for further information if these
10 30 18 1.47 conditions apply.
2.40 7.20 13 1.68
16 48 13 2.58 CONNECTING ASSEMBLIES FOR
16 48 13 2.06 USE IN APPLICATIONS
16 48 20 3.10
16 48 10 3.10 When being connected for use in applications, the
8 24 13 1.81 end fittings on hose assemblies must be connected
to correct mating parts in the correct way, using the
2.10 6.30 10 2.14
14 42 10 3.29 correct tools - spanners, clamps, nuts and bolts etc.
14 42 10 2.63 The connections must be sufficiently tightened to
14 42 20 3.95
ensure that the joint is leak-free, but must not be over-
14 42 10 3.95
7 21 10 2.30 tightened as this can damage the sealing surfaces.

1.5 4.5 10 3.46 In applications involving the transfer through the hose
10 30 10 5.33 of expensive or dangerous fluids or gases, the
10 30 10 4.26 connections must be pressure tested first before
10 30 20 6.40 being put in to service. This should be done with
10 30 3 6.40
some harmless media, like water or compressed air,
- - - -
to 11/2 times the maximum working pressure of the
0.75 2.25 5 6.50 hose assembly, as defined in this brochure.
5 15 5 10.00
5 15 5 8.00 If in doubt, consult Aflex Hose for advice.
5 15 20 12.00
5 15 3 12.00 Gas Applications - Whistling
- - - -
When carrying gases at high flow rates all convoluted
hoses sometimes make a loud “whistling” noise, due
to turbulent gas flow. It is preferable to use Bioflex
where possible in such applications.
Page 6
 Corroflon Hose Liners

AS - Anti-Static PTFE Liner SP - Special Purpose Liner

Purpose Purpose
Corroflon AS grade is an essential requirement in applications
For applications requiring a higher temperature/pressure rating,
where there is the risk of an electrostatic charge build-up on
greater flexibility and improved kink and crush resistance. Also
the inside surface of the PTFE tube which may then discharge
for applications requiring full vacuum resistance for hose sizes
through the tube wall. Media passing through which create
larger than 2”.
such a risk are fluids which have a Conductance of less than
10-7 S/m (Siemens per Metre), such as fuels, solvents, freons,
Design
and non-polar organics which are being transferred at a
medium to high flow velocity. The convolutions are closer together, yielding greater radial
strength to the hose design.
All twin or multi phase media, and any non-mixing media,
such as powder in air, or water droplets in steam, in gases or
Specifications
in oil, also colloidal fluids constitute a particular hazard for
static charge generation, and always require grade AS. As for Corroflon GP, except that the maximum working pressure
for wire braided grades is increased by 25%, the weight per
If in doubt, consult Aflex Hose.
metre is increased by 30%, the actual through bore is reduced
Design by 1/8” (3mm), the maximum continuous length is reduced by

Corroflon AS grade has an anti-static PTFE liner manufactured 50%, the minimum bend radius is reduced by 25% and the

from FDA approved PTFE, and less than 2.5% of “high purity” angle of cleanability is <80˚.

Carbon Black material to FDA requirement 21 CFR 178.3297.

Available as SP (Natural) and SP, AS (Antistatic) Grades.
The carbon is encapsulated by the PTFE, and in normal, non-
abrasive applications will not come loose to contaminate any
fluid passing through. EC - Electrical Continuity
Specifications When EC grade is requested, it is necessary that the hose
When “AS” (Antistatic) grade hose is specified, then the hose assembly supplied is electrically continuous, or conductive,
supplied will be in accordance with the requirements of between metal end fittings at each end of the hose.
BS5958 Part 2, 1991 Clause 19.3, when tested in accordance
with EN ISO 8031 Clause 3.1, which requires that the The requirements for this are specified in the German Document
resistance between a plug inserted 25mm into the bore at the BRG132, and the Specification EN ISO 12115, tested to EN ISO
end of the hose assembly, and one of the metallic end fittings 8031 Clause 3.7, which requires that for hose assemblies with a
should be less than 108 ohms. resistance between fittings of <102 ohms, a letter “M” can be
applied, or <106 ohms, a letter “Ω” can be applied.
NOTE: When in service, at least one end fitting must be
connected to earth, to permit dissipation of the static charge Braided Corroflon Hose Assemblies all meet the requirements of
from the end fitting. both “M” and “Ω”.

The only exception is for assemblies without braid. Grade AS, TO

(Antistatic, Tube Only) meets the requirements of “Ω”, <106 ohms,
but Grade GP, TO (Natural, Tube Only) does not meet either “M”
or “Ω”.

Page 7
 Corroflon Hose Braids

PB - Polypropylene Braid TO - Tube Only (no braid)

Purpose Purpose

Polypropylene braided hose is often preferred to SS Braid in TO grade hose is a lightweight hose, used in applications
applications involving frequent handling and movement of the where working pressures are low and where there is no need
hose, and where temperatures are within the range -30˚C to for the physical protection offered by an external braid.
+100˚C. PB braid is lighter in weight, and any broken strands
will not cut the operator’s hands. In addition, PB braid is not
prone to chloride stress corrosion.

NB Electrical Continuity is maintained between end fittings by KYB - Kynar Braid

welding the helix wire to the spigot or ferrule at each end.
(Polyvinylidene Fluoride Monofilament)
Specifications

As for GP, SS except that the operating temperature range

(internal) is reduced to -30˚C to +100˚C, and the weight per
metre is reduced by about 20%.

HB - Hastelloy Braid (C276 grade)

Purpose

Kynar Braid is used for the same reasons as HB, but only in
applications where the reduced pressure and temperature
ratings of KYB are acceptable.

Specifications

As for GP,SS except that the maximum working pressure is

Purpose reduced by 50%, the maximum operating temperature
Hastelloy Wire Braid is used instead of SS where severe (internal) is 120˚C and the weight per metre is reduced by
chemical corrosion conditions exist around the outside of the 30%.
hose. One way in which this can happen is when Chlorine or
Fluorine are being transferred. Diffusion of trace quantities of
such gases through the PTFE liner can lead to atmospherically
wetted fluorine or chlorine attacking the braid material, in
which case the Hastelloy Braid would be resistant.

Specifications
Same as for SS on Pages 5 and 6, except the Burst Pressure
and MWP are 50% lower.

Page 8
 Corroflon Rubber Covers

RC - Rubber Covered FP - Fireproof Rubber Covered

Purpose Purpose

For the most rugged applications where the hose may be subjected For the same applications as normal rubber covered hose but
to rough treatment and severe external abrasion. Also for hygienic where the hose is also required to be able to resist failure in the
applications, where the external smoothness and cleanability of event of a fire, in accordance with Specification BS5173 Section
the hose is of prime importance. 103.13 1994 (Fireproof).

Design Design

An SS braided hose assembly has an Antistatic Black EPDM As for RC hose, but the red EPDM rubber is specially compounded
external rubber cover vulcanised directly onto the braid. EPDM to be fire resistant. FP grade is not anti-static, but can be supplied
has excellent chemical resistance, and is temperature resistant up anti-static (black) to special order.
to 120˚C (external) 140˚C (internal). Alternative colours of rubber,
and strips with alternative text titles are available to special order. Specifications

As for GP, SS, RC

A specially smooth finish can be supplied to special order.
RC-300 - Rubber Covered 300mm at End
Alternative types of rubber, such as Hypalon, or Nitrile rubber are
also available to special order.

RC, SI - Silicone Rubber Covered

Purpose

In applications where excessive flexing of the hose at the end

fitting occurs, it is sometimes necessary to ‘stiffen’ the hose in this
Purpose area, to prevent kinking.

As for RC hose, but where the hose may be required to withstand Design
temperatures up to 180˚C. SI grade hose is semi-transparent, A layer of rubber is applied and vulcanised directly to the ferrule, and
allowing visual monitoring of the braid. 300mm along the hose from the fitting. This can be done either on
an SS braided hose (RC-300) or on a rubber covered hose as a
Design
300mm long double layer of rubber at the end (DRC-300).
An SS braided hose assembly has an external smooth finish silicone
rubber cover vulcanised directly onto the braid. The rubber used is normally Black EPDM, but if the hose is FP, or
SI covered, then the same type and colour of rubber would be
Limitations used (DFP-300 or DSI-300).

Available in lengths up to 10 metres. Limitations

Cannot be applied to PB or KYB braided hose. If required consult
Aflex Hose for an alternative “EPR” system. (EPR includes a
300mm length of loose rubber hose jubilee clipped to the ferrule).

Page 9
 Corroflon External Protection

SR - Scuff Rings PC - Protection Coil

Purpose
Purpose
For medium/heavy duty applications where the hose requires
For applications where the hose requires protection against
some protection against abrasion when dragged over the ground,
abrasion when dragged over the ground, but where any rubber
but where a full rubber cover would be too heavy and cumbersome.
reinforcement is not permissible (due to temperature, chemicals etc).
Also for PB braided hose, which cannot be Rubber Covered.

Design
Design
A stainless steel wire helix is wound on to the braid and is then
Specially moulded abrasion resistant rubber scuff rings are
welded to the ferrules at each end.
placed every half metre along the hose.

Specifications
Limitations
As for GP, SS except that the weight is increased by 15%.
Hose sizes 1” (25 mm) to 3” (80 mm) only.

Specifications

As for GP,SS except that the internal operating temperature

should not exceed 140˚C.

CC - PTFE Colour Coded

Purpose

A coloured PTFE spiral tube marker is wound onto the hose. It is

possible to do this with the hose already in application if required,
and the marker may be removed with equal ease. The advantages
of PTFE coloured markers are that they have excellent chemical
resistance, and the non-stick PTFE surface ensures that the
colour remains clean and bright. If required, it can be secured in
place on the hose by a transparent heat-shrink polyolefin sleeve,
but the PO sleeve cannot be applied to hoses in application.

Page 10
Corroflon Standard Flange Fittings

Flange Fittings
Description

Swivel flange fitting, integrally PTFE lined and flared.

Specifications

Flanges to ASA150 or DIN PN10. Different pressure ratings of flanges to

these specifications are also available.

Note: DIN Standard PN10 and PN16 flange dimensions and specifications Standard Flange Fitting
are identical. Flanges are normally stamped PN10, but are suitable for
PN16 use if required.
Length of
Fitting
Materials

Spigot in 316 SS, Ferrule in 304 SS, Flanges either MS, Zinc Plated Mild
Steel or in Grade 304 SS, except 1”, 11/2” and 2” PN10 flange in Grade
Nominal Flared
316 SS. Size Diameter

Maximum Working Pressures Ferrule

Swivelling Flange
These are defined by the flange specification. For standard ASA 150, the Spigot
maximum working pressure is 16 Bar. For PN10, 10 Bar. For PN40, 40 Bar Gasket

etc. Test pressures are 1.5 times the Maximum Working Pressure.
(Exceptions: when the hose MWP is less than the fitting MWP)

Nominal Size Recommended Bolt Weight/

Fitting Length Flared Diameter
- Flange & Hose Tightening Torques Fitting
ASA150 PN10/16
in mm in mm ft.lbs Nm kg
mm mm
1
/2 15 1 /8
5
42 32.0 32.0 8 10.79 0.54
3
/4 20 21/4 56 43.0 50.0 8 10.79 0.88
1 25 23/8 60 50.8 63.5 10 13.73 0.96
11/4 32 23/8 60 63.0 78.0 12 16.67 1.36
11/2 40 21/2 63 73.0 88.0 15 20.59 1.75
2 50 25/8 66 92.0 102.0 25 34.32 2.70
21/2 65 31/4 82 105.0 122.0 30 41.18 4.00
3 80 31/4 82 127.0 127.0 40 53.94 5.00
4 100 41/2 114 158.0 158.0 40 53.94 7.00
6 150 6 150 213.0 213.0 50 67.67 13.00

Flange Adaptor Joint

Solid PTFE
Adapting for Different Flange Sizes
adaptor plate To fit larger than nominal flange sizes

It may be necessary to fit a larger than nominal flange size to the hose - for
3” Pipe 2” Corroflon
Hose example, 3” flange fitted to one end of a 2” hose - in which case it may also
be necessary to increase the diameter of the sealing face to the correct size for
the larger flange. This can be achieved by means of a flange adaptor as shown.

To fit smaller than nominal flange sizes

Within limits, it is also possible to make up an assembly with a flange one

size smaller than the nominal size. The smaller flange is bored out and fitted
to the larger hose and, if necessary, the flared diameter is reduced to suit.
3” Flanges

Consult the supplier if a different flange size is required.

Page 11
 Corroflon DIN 11851 Fittings

DIN 11851 Fittings (Male & Female) Materials

Description
All components in stainless steel, Spigots Grade 316, Nuts and
DIN 11851 male and female fittings, integrally PTFE lined. Ferrules Grade 304.

Also available non-lined, up to 4” (100mm), to special order.

Maximum Working Pressures (MWP)

Specification SS and PB Braided, 3/4” to 11/4” MWP = 40 Bar. 11/2” and 2”

MWP = 25 Bar.
Generally to German DIN 11851 specification.

KYB Braided, MWP as for hose. Test Pressure = 1.5 x MWP.

NB: The PTFE lined male fitting is designed to be used without a
rubber seal. Please note that when connecting to a PTFE Lined
DIN11851 Male, extra spanner tightening of the nut is sometimes
required in order to provide a leak free connection.

DIN11851 Female Fitting DIN11851 Male Fitting

Length of Fitting
Length of Fitting

No Rubber
Seal required
Spigot

Ferrule
Swivelling Nut

Weight of Fitting
Nominal Size Length (Male) Length (Female)
Male Female
in mm in mm in mm kg kg
3
/4 20 2 /8
3
60 2 /8
3
60 0.18 0.22
1 25 23/8 60 25/8 67 0.22 0.36
1/1
4 32 2/
1
2 65 2/
3
4 70 0.27 0.47
11/2 40 25/8 67 27/8 73 0.33 0.55
2 50 25/8 67 27/8 73 0.58 0.93
2 /2
1
65 3 /2
1
89 3 /8
5
92 0.73 1.31
3 80 4 100 35/8 92 1.00 1.57

Page 12
 Corroflon Standard
Cam Action Fittings
Cam Action Coupler (Female) Fittings
Description

Cam Action quick release coupler (female) fitting, integral PTFE

lined.

Specifications

Generally to Mil-C-27487 and DIN2828. (Fully interchangeable

with other makes of Cam Action type quick-release fittings to
these specifications).

Materials
Cam Action Coupler (Female) Fitting

Cam Action spigot in Grade 316 SS, ferrule in Grade 304 SS,
Spigot
standard gasket in buna N nitrile rubber, with alternatives Length of Fitting
Gasket
available.

Alternative Gasket Materials

FEP-encapsulated Silicone Rubber Gasket. (Rubber fully

encapsulated inside an FEP outer). Usable at temperatures up to
160˚C. (Note: this type of gasket requires higher clamping forces
than normal to ensure a positive seal. Normally supplied with an
Ferrule
aluminium or polypropylene male adaptor clamped in, to “pre-set”
the gasket for easier use).

Other types of gaskets are also available, including EPDM or Viton

Rubber.
Weight of
Nominal Size Length
Limitations Fitting
in mm in mm kg
Usable at temperatures up to 100˚C, but higher temperature use 3
/4 20 2 /4
1
57 0.35
is possible, dependent upon the gasket materials.
1 25 21/2 63 0.45

Not normally recommended for “Safety Critical” applications, 1 /2

1
40 2 /4
3
70 0.84

where the locking arm Saflok option is preferred (page 14). 2 50 23/4 70 1.10
21/2 65 33/8 86 1.38
Mating Connectors
3 80 3 /8
3
86 1.87

A wide variety of mating connectors is available, including BSP 4 100 5 127 2.81

female threaded adaptors and PTFE lined flange adaptors.

Maximum Working Pressures

All sizes 10 Bar (Test Pressure = 15 Bar)

Higher working pressures up to 18 Bar are available to special order.

Cam Action Adaptor (Male) Fittings

Description

Cam Action Quick Release Adaptor (male) fitting, integrally PTFE lined.

Materials & Size Range

As above for the Coupler fitting.

Page 13
 Corroflon Saflok Cam Action
Fittings & Connectors
Saflok Autolocking Cam Action Coupler Fittings
Description

PTFE Lined Fixed or Swivelling Auto-Locking Arm Cam Action Quick

Release Fitting. The lock is released by pulling a wire ring horizontally away
from the fitting, then using the ring to pull the arm open. The lock is
designed as a safety feature, to prevent accidental opening of the
connection resulting from vibration or “tugging”

Construction & Materials

As for the Cam Action Coupler on the page opposite. The fitting is the same
Saflok Cam Action Fitting
length, but has ring operated trigger locks on both arms.
Trigger Lock

Maximum Working Pressures

Ring Pull
As on the page opposite.

Specifications
Weight of
Nominal Size Length
Fitting
in mm in mm kg
1 25 31/4 82 0.59
11/2 40 33/4 95 1.15
2 50 33/4 95 1.40

Cam Action Adaptor to Flange Connectors

Description & Purpose

SS Cam Action Adaptor (male) to Flange Connector, PTFE lined right

through the connector.

Construction & Materials

The SS Cam Action Adaptor and Flange components are welded together,
and include a thick wall PTFE liner, either GP or AS grade, flared at both ends.

Alternatives Cam Action Adaptor to Flange Connector

PTFE lined Cam Action Coupler to Flange Connectors can also be

supplied, to special order. Also DIN11851 male or female or
Triclover-to-Flange Connectors.

Flare
Cam Action Flange Size & Flare Dia. Minimum Through
Length Diameter
Adaptor Size Specification on Flange Through Bore Bore on Flange
in mm in mm in mm in mm
1 25 1” ASA 150 2.00 50 41/8 105 0.84 21
1 25 DN25/PN16 2.58 63.5 4 /81
105 0.84 21
11/2 40 11/2” ASA 150 2.87 73 43/8 118 1.35 34 Length

1 /2
1
40 DN40/PN16 3.47 88 4 /83
118 1.35 34
2 50 2” ASA 150 3.63 92 43/8 118 1.69 43

2 50 DN50/PN16 4.00 102 4 /83

118 1.69 43
3 80 3” ASA 150 5.00 127 51/8 130 2.79 71

3 80 DN80/PN16 5.44 127 51/8 130 2.79 71

Page 14
 Corroflon Triclover Fittings

Triclover Fittings
Description

Triclover fitting integral PTFE lined and hot formed. Design

patented in Europe by Aflex Hose Ltd.

Specifications

Generally in accordance with BS4825: Pt 3, or DIN 32676.

PTFE Lined Triclover Fitting

Maximum Working Pressures and Temperatures
All sizes 16 Bar. (Test Pressure = 24 Bar). Only up to the temperature
Length of Fitting
limit of the rubber seal.
PTFE Flared Face
hot formed to
correct shape for
Rubber Seal
Materials

Spigots Grade 316 SS. Ferrules Grade 304 SS. Fitting Flange
Outlet Diameter
Diameter

Size of Triclover Fittings

When ordering, it is necessary to determine:

(a) What Flange Diameter is required?
(b) What is the Hose Size required?
Non-lined Triclover Fittings
(c) Is the Outlet Diameter for the hose fitting the same as the I/D
of the Pipe to which it will be connected? Non-lined Triclover Fittings are also available, manufactured in
the same materials to the same specifications as the lined
See the List for the Standard Sizes & Outlet Diameters. If the Triclover Fittings.
requirement is not on this list, then please specify the alternative
dimensions required. Available to special order with a polished or electro-polished bore
to customers’ requirements.
If in doubt, request a “Triclover Enquiry Form” from Aflex Hose, to
‘Step Up or Step Down’ sizes are also available to special order,
be filled in and returned.
only for the non-lined triclover design.

Standard Range - BS 4825 Pt 3 Range

Nominal Hose Bore Size Nominal Pipe Size Pipe Inside Diameter Fitting Outlet Diameter Flange Diameter Length of Fitting
in mm in mm in mm in mm mm mm
1/2 15 1/2 12.7 3/8 9.5 3/8 9.5 25.4• 50
1 25 1 25.4 7/8 22.2 7/8 22.2 50.5 60
11/2 40 11/2 38.1 13/8 34.9 13/8 34.9 50.5 63
2 50 2 50.8 17/8 47.6 17/8 47.6 64 66
21/2 65 21/2 63.4 23/8 60.3 23/8 60.3 77.5 82
3 80 3 76.1 27/8 73.0 27/8 73.0 91 82

• A special, non standard size, not specified in ISO 2852 or BS 4825

DIN 32676 Range

Nominal Hose Bore Size Nominal Pipe Size Pipe Inside Diameter Fitting Outlet Diameter Flange Diameter Length of Fitting

in mm mm mm mm mm mm
3/4 20 DN20 20.0 18.0 34 50
1 25 DN25 26.0 22.2 50.5 60
11/4 32 DN32 32.0 28.0 50.5 63
11/2 40 DN40 38.0 34.9 50.5 63
2 50 DN50 50.0 47.6 64 66

Page 15
 Corroflon SMS & RJT Fittings

SMS Female Fittings

Description

SMS female fitting, integrally PTFE lined.

Specification

Generally to Swedish SMS specification.

Materials
SMS Female Fitting
All components in stainless steel.

Length of Fitting
Maximum Working Pressures

All sizes 10 Bar (Test Pressure = 15 Bar).

Weight of
Nominal Size Length Spigot
Fitting
in mm in mm kg
1 25 21/2 63 0.25
11/4 32 25/8 67 0.36
11/2 40 23/4 70 0.46
2 50 23/4 70 0.64 Ferrule
Swivelling Nut
2 /2
1
65 3 /8
3
86 0.75
3 80 3 /8
3
86 0.87

RJT Female Fittings

Description
RJT female fitting, integrally PTFE lined.

Specification
Generally to BS4825 Part 5 1991.

Materials
All components in stainless steel. RJT Female Fitting

Alternative Specification
Length of Fitting
There is a variant of the RJT fitting referred to as the ILC fitting,
which uses the RJT nut.

Spigot
Maximum Working Pressures
All sizes 10 Bar (Test Pressure = 15 Bar).

Weight of
Nominal Size Length
Fitting
Ferrule
in mm in mm kg
Swivelling Nut
1 25 21/2 63 0.25
11/2 40 23/4 70 0.46
2 50 23/4 70 0.64
21/2 65 33/8 86 0.75
3 80 33/8 86 0.87

Page 16
 Corroflon Non Lined End Fittings

Fixed Male Fittings Fixed Male Fitting

Description
Fixed male fitting, BSP taper thread non-lined. Length of Fitting

Specifications Spigot

Threads to BS21 1985.

Materials Ferrule

Spigots are either in zinc plated mild steel or grade 316 stainless
steel.
Nominal Size Weight of
Length
Fitting (steel)
Alternatives (to special order) in mm in mm kg
1
/2 15 25/8 67 0.10
Can be supplied with NPT, metric or parallel screwthread, with a
3
/4 20 31/2 89 0.16
flat face or a 60˚ internal cone. Can also be supplied in other
1 25 37/8 98 0.26
materials, e.g. Polypropylene.
11/4 32 43/8 110 0.40
11/2 40 51/8 130 0.58
Maximum Working Pressures (MWP) 2 50 51/2 140 0.95
21/2 65 63/4 170 1.70
MS and SS MWP = As given for the hose. Polypropylene or other
3 80 63/4 170 2.20
Plastic - 1/4 MWP for the hose, up to a maximum working pressure
4 100 71/2 190 4.55
of 10 Bar.

Self Sealing Couplings

Fixed males can be supplied with self sealing quick release
couplings or “Dry Break” couplings, like Epsilon or Dry-Link
screwed on if required.

Cone Seat Female Fittings

Description
60˚ cone seat female union fitting, BSP parallel thread non-lined.
Cone Seat Female Fitting
Specifications
Length of Fitting
Generally to BS5200 1997 and ISO 1179.

Materials Spigot

Spigots are either in mild steel or grade 316 stainless steel, Nuts in
MS or grade 304 SS, and ferrules in grade 304 SS.

Ferrule
Alternatives (to special order)
Swivelling Nut

These fittings may be supplied with a flat seat, or with a metric or

NPSM thread. Lug Nut female union (and male) fittings are also Weight of
Nominal Size Length
available, in gun metal or stainless steel. Fitting
in mm in mm kg
1
/2 15 2 /2
1
63 0.08
Maximum Working Pressures
3
/4 20 31/2 89 0.18
As given for the hose. (Test Pressures = MWP x 1.5). 1 25 31/2 89 0.27
11/4 32 31/2 89 0.50
11/2 40 37/8 98 0.58
2 50 4 100 0.92

Page 17
Corroflon Dip Pipes & Cuffed Ends

Fixed Dip Pipes

Description
Fixed dip pipes are rigid tubes, either straight or bent through 90˚ (as
shown) which, are crimped directly to the end of the Corroflon hoses. They
are designed for insertion into drums, tanks and reaction vessels in order
to suction drain (or inject) process fluids transferred through the hose.

Materials
Standard dip pipes are in anti-static (AS) PTFE. Also available in 316
SS, polypropylene, virgin PTFE and other materials to special order.

How to order
Nominal Hose Approximate Dip Pipe Dimensions
Specify the size and material of the dip pipe, whether it is straight or 90˚ Bore Size Outside Diameter Inside Diameter
in mm in mm in mm
elbow. Give the length of the straight leg of the dip pipe and the length of
1
/2 15 0.63 16 0.31 8
the flexible section of the hose section separately.
3
/4 20 0.87 22 0.51 13

Limitations 1 25 1.14 29 0.83 21

11/2 40 1.54 39 1.00 27
Only tested to 4 Bar pressure and not suitable for use at pressures higher
2 50 2.17 55 1.58 40
than 3 Bar.

Lengths
Dip pipes can be supplied in any length, to individual requirements. Fixed Dip Pipe
When a 90˚ elbow dip pipe is supplied, the hose length is measured from the
Length of Dip Pipe
hose fitting to the axis of the open ended leg of the dip pipe, and the dip
pipe length from the axis of the hose to the open end of the dip pipe.
Please specify both when ordering.
Bore O/D

Cuffed End
Description
Cuffed end.

Limitations in use
Because the outer sleeve retaining the end of the braid is fairly loose, this type
of end is only suitable for use where the cuff is to be permanently connected
to a spigot. It is unsuitable for use unconnected, and for any disconnection
and reconnection duties. It is not suitable for pressures above 3 bar (45 psi)
in sizes up to 11/2” or 1 bar (15 psi) in sizes from 2” to 4”. Spigots must be
shouldered at the end, all edges rounded, and 2 clips must be used to make
Cuffed End
each connection.
Length of Cuff
Specifications Materials
Bore of Cuff = Nominal Bore Size. Outer sleeve in black PTFE.
Nominal
Size
Bore (in) 1
/2 /4
3
1 11/4 11/2 2 21/2 3 4
Bore (mm) 13 19 25 32 38 50 63 76 101
Length (in) 1 1 11/2 11/2 2 21/2 3 31/2 4
Length (mm) 25 25 38 38 50 63 76 90 101

Page 18
 Corroflon Steam Heated
Hose Assemblies. (CH Grade)

Purpose

For use in applications where the temperature of the process fluid

entering the hose assembly must be maintained as it passes
through the hose. This is usually required to prevent solidification
or an increase in the fluid viscosity. Steam or hot oil heating is
preferred to electrical heating in some applications for reasons of
availability or safety, but is less controllable.

Description

The heating element comprises a small diameter PTFE heating

hose, 6mm or 9.5mm bore size, with a single SS wire braid. This
is spirally wrapped around the hose, with inlet and outlet ports
attached either both at one end or at opposite ends of the hose
assembly. In the case of hose assemblies longer than 3 metres, it
is usual to have not one but several heating hoses with inlet ports
at opposite ends and along the hose. This reduces the effects of
temperature loss over the length of the hose assembly. The
CH Hose Assembly thermal insulation is closed-cell, fire resistant silicone foam rubber.
The outer cover may be SS wire braid with or without a rubber
cover if necessary.
Small diameter PTFE heating hose, coiled along hose

Inlet/Outlet for Silicone foam rubber thermal insulation

Steam Connection Design
Outer braid, or other protective cover
Each hose is custom designed and built to suit the requirements
of the particular application. The following information is
therefore required:

Fluid in Hose Assembly

Maintained Temperature of Fluid in Hose

Temperature of Steam or Fluid in the Heating Hose

Min/Max Ambient Temperature

External Conditions of Abrasion etc

Specifications

As for Corroflon GP, SS on page 4, except the size range is

1” to 3”, the minimum bend radius is tripled, and the outside
diameter and weight are significantly increased in line with the
particular design.

Limitations

1” PTFE lined PN10 flange spigots on heated hoses can only

have a maximum flare diameter of 50mm, not 63mm.

If the hose is “hanging”, straight or at 90˚, under its own

weight, special construction is required, so advise Aflex Hose
accordingly

Page 19
Corroflon Electrically Trace Heated
Hose Assemblies. (ETH Grade)

Purpose

For use in applications where the temperature of the process fluid

entering the hose assembly must be maintained as it passes
through the hose. This is usually required to prevent solidification
or an increase in the fluid viscosity. In some applications, an
additional ‘heating up’ or ‘melting’ facility is also required.
Electrical heating is often preferred to steam heating because it is
more convenient, more controllable and usually more readily
available. ‘Zone 1 Hazardous Area’ requirements can be met.

Description

The heating element comprises either a resistance element or a

self-regulating element spirally wrapped around the hose
assembly. Resistance element heated hoses usually also require
a temperature sensor to be built in to the construction. The power
leads and (if applicable) temperature sensor leads emerge from
the hose assembly at one end, through glands and conduits. The
thermal insulation is foam rubber, closed-cell fire resistant silicone ETH Hose Assembly
foam rubber for temperatures above 80˚C. The outer cover may
be a Polypropylene Braid or SS wire braid with a rubber cover if
Flexible conduit for Flexible conduit for
necessary, or a ribbed PVC waterproof sleeve. heating element temperature sensor
connection connection

Design
Silicone foam Heating element
rubber thermal coiled along
Each hose is custom designed and built to suit the requirements insulation hose

of the particular application. Application details must be

supplied by filling in an “ETH Hose Questionnaire”, available
from Aflex Hose. Generally, for Hazardous Areas, the Self Temperature
sensor
Regulating type of heating element is employed, with or without
a temperature sensor and control, and flameproof glands and
conduit are also required. The watts per metre of the heating
element, the pitch of the spiral on the hose, and the thickness
of the thermal insulation are all calculated in accordance with
established formulae to give the required maintained temperature Outer braid, or other
for the process fluid passing through. protective cover

Specifications

As for Corroflon GP, SS on page 4, except that the minimum

bend radius is tripled and the outside diameter and weight are
significantly increased in line with the particular design.
Maximum ETH Hose Assembly Lengths are as given for
Corroflon GP, SS.

Limitations

1” PTFE lined PN10 flange spigots on heated hoses can only

have a maximum flare diameter of 50mm, not 63mm.

If the hose is “hanging”, straight or at 90˚, under its own

weight, special construction is required, so advise Aflex Hose
accordingly

Page 20
 Hose Configurations
& Length Calculations
Hose Configuration Requirements (Dynamic) Configuration
INCORRECT - Hose too short
Hose Assemblies are usually connected at both ends in service.
They may then either remain in a fixed, or static configuration or in a Less than MBR
flexing, or dynamic configuration.

Whether static or dynamic, the First Rule concerning the

configuration of the hose is that the bend radius of the hose
must never be less than the Minimum Bend Radius (MBR)
for the hose as listed in the relevant hose brochure.

The most common situation when this is likely to occur is when

the hose is flexed at the end fitting, with stress being applied to
CORRECT - No flex at end fittings
the hose at an angle to the axis of the end fitting. Typically, this
happens either because the length of the hose is too short, or
because the weight of the hose plus contents creates a stress at
an angle to the end fitting.

The Second Rule, therefore, if possible, is to design the

configuration to ensure that any flexing in the hose takes
place away from the end fittings.

(Static) Configuration

INCORRECT - Weight of hose is at 90˚ to Axis of End Fittings

Less than MBR

CORRECT - No flex at end fittings

OR

90˚ Elbow
end fittings

Page 21
 Hose Configurations
& Length Calculations
The Third Rule is that the hose configuration should always be designed, and supported where necessary, to avoid any possibility
of external abrasion.

In some cases, the length, configuration and angle of the hose can be designed to avoid abrasion. In others, static or moving support frames or
support wheels are required.

Abrasion Incorrect - Hose abrasion against hose)

Incorrect - Abrasion inside support

Correct - No hose
abrasion
Correct - No abrasion over support

The Fourth Rule is that the hose must not be subjected to torque, either during connection, or as a result of the flexing cycle.

Torque (twist) in the hose can be applied during connection if the hose is accidentally twisted, or if the second end being connected is a screwed
connection, and the hose is subjected to torque during final tightening.

In a flexing application, if any flexing cycle of the hose occurs in 3 dimensions instead of 2, then torque will also occur:

CORRECT - Flexing movement INCORRECT - Flexing movement takes place in

takes place in 2 dimensions 3 dimensions, so torque is applied

Both Corroflon and Bioflex hose have good resistance to a small level of torque, much better resistance that rubber or SS hose types, but it is still
the best practice to take whatever steps are necessary to eliminate torque. If in doubt, consult Aflex Hose.

Page 22
 Hose Configurations & Length Calculations Continued

Calculating the Hose Length

L = 1/4 x 2πR
The formula for calculating the bent section of the hose length
around a radius is derived from the basic formula that the
circumference of a circle = 2πR, where R = the radius of the circle,
and π = a constant, = 3.142.

R
So, if the hose goes around a 90˚ bend, which is 1/4 of a full
circumference, and the radius of the bend is R, then the length of
the hose around the bend is = 1/4 x 2πR. Or half way round, in a
U-shape, = 1/2 x 2πR.

Note :
In calculating the length of a hose assembly, the (non-flexible)
length of the end fittings must be added in, also the length of any
straight sections of hose, as in the following example:

Example :
To calculate the length for a 2” bore size hose with flange end
fittings, to be fitted in a 90˚ configuration with one leg 400mm long,

R
the other 600mm long.
L = 1/2 x 2πR
Length of Bent Section (yelllow) = 1/4 x 2πR (334)
= 1/4 x 2 x 3.142 x 334 = 525mm

Length of top, Straight Section, including the top end fitting length
= 600 - 334 = 266mm

Length of bottom end fitting = 66mm

Total length of Hose Assembly = 525 + 266 + 66 = 857mm 600mm

600 - 334
= 266mm 334mm
Things to consider
(a) A hose will normally take the longest radius available to it to
go around a corner, not the MBR! Also - always remember to
include the non-flexible end fitting lengths.
334mm

400mm

(b) In dynamic applications, remember to always calculate the

4
33

lengths for the most extended configuration during the flexing

=
R

cycle, not the least extended.

RADIUS R = 400 - 66 = 334

(c) If the configuration is simply too complex for calculation, then
obtain a length of flexible tubing of some kind, mark on paper,
End Fitting Length = 66mm
or a wall, or floor, or both where the connection points will be
relative to each other, scaled down if necessary, then manually
run the flexible tubing between them with full radii round
bends. Measure the extended length, then scale up if necessary
to determine the approximate length of the hose.

If in doubt, consult Aflex Hose.

Page 23
 Conditions of Sale
General 24 Month Warranty
Aflex PTFE hose products have not been designed to be suitable for Aflex Hose Ltd warrants its products to be free from faulty materials or
use in Aerospace or Medical Implantation applications, and such use manufacturing defects from the date of the initial sale, for 24 month,
is therefore prohibited. excepting hose supplied not pressure tested, which the Customer fails
to pressure test before use (see below).
Similarly, PTFE hose should not be used in any radio active
environment as radiation has a detrimental effect on the mechanical Product Failure
and electrical properties of PTFE.
In the event of a product failure, Aflex Hose requests that the product
It is the customer’s strict responsibility to review all of the usage should be de-contaminated and returned to Aflex Hose, plus a
limitations given for the hose which he intends to use in an decontamination certificate, for analysis of the fault. The customer
application, to ensure that the application conditions are in should also provide full details in writing of the application conditions
compliance with those usage limitations. The usage limitations are under which the hose failed, including Pressure, Vacuum,
specified both on this page, and throughout the relevant Aflex Hose Temperature, Flexing and any cycling of any of these, also the media
Product Brochure, which is available from the hose supplier, or on the passing through the hose, and the total time that the hose has been
Aflex Hose website. in service. The customer may send his own witness if required. Aflex
Hose will provide a full report for the customer, and if a manufacturing
It must be accepted, however, that the usage limitations specified
defect has occurred, Aflex Hose will credit the customer for the full
elsewhere in the Hose Product brochures and on this page are
value of the product, and provide a replacement product at the earliest
intended as a guide only, since every possible factor in every type
possible opportunity if required.
of application cannot possibly be covered. It is therefore the
Customer’s responsibility to ensure the design suitability and safety Unassembled and Untested Hose
of the products in their intended applications, giving particular
It is a primary duty of hose assembly suppliers to ensure that the product
consideration to the chemical and electrostatic compatibility of the
they supply is suitable for use at the working pressure before it is used in
fluids or gases passing through, the possibility of external corrosive
service. In all applicable specifications, this is ensured by a Pressure Test,
conditions, the types and likelihood of excessive mechanical abuse,
usually with water, at 11/2 times the maximum rated working pressure, as
such as abrasion (internal or external), crushing, excessive flexing or
given in the relevant Hose Product Brochure.
vibrations etc, and any excessive temperature and/or pressure
“pulsing” conditions, all of which may cause premature hose failure. This test must always be applied to the final hose assembly, after
It is also the Customer’s responsibility to consider, and take attachment of end fittings, because the test is designed not only to
account of the degree of risk involved in any hose failure, including ensure no leaks in the Hose component, but also no leaks or failures due
the provision of adequate protection in the event of any physical to incorrect attachment of the End Fittings.
risk to employees or the general public. In applications where any
It is not considered necessary, therefore, for the hose manufacturer to
type of hose failure would lead to financial losses if the hose is not
pressure test unassembled hose which is supplied to a Customer,
replaced immediately, it is the Customer’s responsibility to order
because the Customer will be applying end fittings to the hose to
and hold in stock spare hose(s) accordingly. It is also the
make up hose assemblies, which must then be pressure tested by the
Customer’s responsibility to advise Aflex Hose in writing if there are
Customer anyway. To test the hose twice would be uneconomic for
any special requirements for the hose, including cleaning, or
most applications.
drying, or test requirements which are in addition to normal
industrial standards. Aflex Hose does not, therefore normally carry out final Pressure Testing
of any unassembled hose which they supply, unless this is requested on
If the Customer has any doubts concerning these or any other usage the order.
limitation or safety parameters, the customer should consult Aflex
Hose Ltd, to request a written response to any queries. Also, Aflex Hose is sometimes requested by customers to attach non-
standard end fittings to hose assemblies which they supply, and in
It is the responsibility of the Customer to ensure that if the product is some cases it is not possible to connect these fittings to the pressure
sold on, or passed on, however many times, that all the necessary test system. In such cases a Concession not to test is obtained from
information, including the Bioflex, Corroflon, Hydraline, Visiflon or the Customer, and a label is attached to the hose assembly, warning
Smoothbore brochures, including this page are also passed on to the that it requires pressure testing before use.
final user, together with a specific requirement that the final user must
review the usage limitations in terms of his own application. In both these circumstances, it is therefore the responsibility of the
Customer to ensure final pressure testing of the hose assemblies prior
Hose Service Life to use.
It is not possible to guarantee a minimum service life for any of the Aflex Aflex Hose will replace, free of charge, any hose or hose assembly
Hose products which can be applicable for every type of application. which fails due to faulty materials or manufacturing defects under
pressure testing by the Customer. Aflex Hose will not, however,
(For example, PTFE lined hose has been used in one application accept any liability for any hose failure which occurs in service with
where it was cycled with hot steam, then cold water, also flexed every hose which was supplied by Aflex untested, and was then put into
17 seconds 24 hours per day, and the customer was very satisfied service by the customer without having been correctly pressure tested.
with a service life of 3 weeks before failure. In other light duty
applications carrying pharmaceutical products, however, many Hoses Assembled by the Customer
Corroflon hoses are still performing satisfactorily after 20 years in Aflex Hose will only warrant its hose products which are assembled by
service). customers themselves if all the hose and fitting components were
Service life predictions or guarantees can only be given in cases supplied by Aflex Hose and they were assembled and tested in
where all the relevant information concerning the application is given accordance with Aflex Hose’s Manufacturing and Testing Instructions by
in writing to Aflex Hose, and Aflex Hose subsequently replies in writing an Assembler who was trained and certified by Aflex Hose Ltd
prior to the order being placed.
If such a written undertaking is not sought and given, then Aflex Hose
cannot be held liable for any hose product failure which the customer
considers to be premature, excepting failures which are due to faulty
materials or manufacturing defects.

Page 24
 A F L E X H O S E LT D

A F L E X C O M PA N I E S A N D D I S T R I B U T O R S W O R L D W I D E

GERMANY & AUSTRIA POLAND, CZECH REPUBLIC & SLOVAKIA

Tecnoplast GmbH Tubes International SP Z.O.O.
Postfach 11 12 31, 40512 Dusseldorf, Germany Ul. Bystra 15A, 61 - 366 Poznan, Poland
Telephone: (+49) 211 53 74 33-0 Fax: (+49) 211 593 914 Telephone: (+48) 616 530 222 Fax: (+48) 616 530 220
Email: info@tecnoplast.de Web Site: www.tecnoplast.de Email: import@tubes.com.pl Web Site: www.tubes.com.pl

SINGAPORE & INDONESIA

HUNGARY
Metallic Engineering (F.E.) Pte Ltd
Szalai & Tarsa KFT
No. 8 Loyang Walk
Angst + Pfister Kepviselet
Loyang Industrial Estate, 508791, Singapore
H-1106 Budapest, Maglodi UT 16, Hungary
Telephone: (+65) 654 623 95/654 623 96 Fax: (+65) 654 684 49
Telephone: (+36) 126 166 69 Fax: (+36) 126 026 07 Email: metallic@singnet.com.sg Web Site: www.metallic.com.sg
Email: szalaig@axelero.hu

SPAIN & PORTUGAL

HOLLAND & BELGIUM Comercial Gasso S.A.
Cleton & Meijer Pol. Ind. Can Calderon, C/Murcia 35, Nave C, 08830 Sant Boi De
PO Box 54, 3130 AB, Vlaardingen, Netherlands Llobregat, Barcelona, Spain
Telephone: (+31) 104 345 922 Fax: (+31) 104 601 904 Telephone: (+34) 936 529 800 Fax: (+34) 936 529 804
Email: sales@cleton-meijer.nl Web Site: www.cleton-meijer.nl Email: gasso@gasso.com Web Site: www.gasso.com

SCANDINAVIA
IRELAND
Euroflon A.B.
Dublin Engineering
Box 2045, S-591 02 Motala, Sweden
184 Lower Kimmage Road, Dublin 6, Ireland
Telephone: (+46) 141 234 430 Fax: (+46) 141 513 13
Telephone: (+353) 149 081 49 Fax: (+353) 149 083 11
Web Site: www.euroflon.se
Email: dublinengineering@eircom.net

SWITZERLAND
ISRAEL Flextechnik - M. Hauri
Transtechnica Heidenlochstrasse 56, CH-4410, Liestal, Switzerland
Hyotzer St. 18, Industrial Zone Holon, P.O.B. 1703, Telephone: (+41) 61 923 05 38 Fax: (+41) 61 923 05 39
Holon, 58117, Israel Email: flextechnik@tiscalinet.ch
Telephone: (+97) 235 599 522 Fax: (+97) 235 599 544
Web Site: www.transtechnica2001.co.il
USA
Aflex Hose USA, L.L.C
JAPAN & CHINA 6111 Keller’s Church Road, Unit B, Pipersville,
Tofle Co. Inc. Bucks County, Pennsylvania, PA 18947, United States of America
Toyoda Nissei Kitahama Bldg No -10, 1-Chome, Kouraibashi, Telephone: (+1) 215 766 1455 Fax: (+1) 215 766 1688
Chuo-Ku, Osaka, 541-0043, Japan Email: aflex-hose@netcarrier.com Web Site: www.aflex-hose.com
Telephone: (+81) 647 065 000 Fax: (+81) 647 065 001
Email: international@tofle.com Web Site: www.tofle.com

The World’s Leading Manufacturer of PTFE Flexible Hose.

Spring Bank Industrial Estate, Watson Mill Lane,
Sowerby Bridge, Halifax, West Yorkshire HX6 3BW
Tel : 01422 317200 Fax : 01422 836000
Certificate No. 1977
Email: Sales@aflex-hose.co.uk Website: www.aflex-hose.co.uk
CORR/5K/E/01/05/06