Threephase heavy duty fork lift truck

with enclosed AC motors

Rotating seat (optional) for relaxed

operation while reversing

New operating concept

with SOLO- or MULTI-PILOT
in an armrest that accompanies
the arm movement

Curve Control for optimum stability

Automatic parking brake;

no rolling back on inclines

Maintenance-free
laminated brakes

EFG 535–550

Electric four wheel fork lift trucks (3500, 4000, 4500 and 4990 kg)

Using innovative threephase AC technology 쐍 Maintenance and wear-free enclosed three- extreme application conditions such as dust,
offers a range of advantages: phase motors (without carbon brushes) to chemicals and humidity do not affect the
쐍 Maximum throughput with peak accelera- IP 54 safety rating. reliability and useful life of the motors.
tion, travel and lift levels.
쐍 Longer uptimes through optimum efficiency With outstanding travel / lift speeds and ex- These threephase AC fork lift trucks are
and more effective energy regeneration. cellent acceleration and gradeability, these niversally applicable, offer a comfortable
쐍 Precise control and wear-free regenera- electric fork lift trucks achieve throughput operating environment with their exhaust-
tive braking by releasing the accelerator levels to rival diesel / LPG trucks. The enclosed free and quiet drive systems, and reduce
pedal and feeding energy back to the motor design allows them to be used for running costs through low energy consump-
battery. both indoor and outdoor applications. Even tion.
EFG 535–550

Capacity
Load centre distance “C“ in mm
200 300 400 500 600 700
kg 5000

␣ ␤
h4 4500

h3
h6 EFG 550
h1 c 4000

Q EFG 545
h7
s 3500
h10 EFG 540
h2

m1 3000
m2
x y EFG 535

l l2
2500
l1

2000

e
b12 b1

l6 b13
R Wa
a a
2 2
Ast

Capacity table (kg)

Mast table EFG 535–550
c = 500 mm
Designation Lift Free lift h2 Closed height h1 Extended height h4 Tilt forward/ without sideshift,
h3 (mm) (mm) (mm) backward single tyres
(mm) EFG EFG EFG EFG EFG EFG EFG EFG ␣ Ⲑ␤ EFG EFG EFG EFG
535 540/545 550 535 540–550 535 540/545 550 (°) 535 540 545 550
Two-stage 2750 150 150 2280 3580 3580 6/8 4000 4500 4990
mast ZT 3000 150 150 2405 3830 3830 6/8 4000 4500 4990
3100 150 2228 3883 6/8 3500
3500 150 150 150 2428 2655 4283 4330 4330 6/8 3500 4000 4500 4990
4000 150 150 150 2678 2905 4783 4830 4830 6/8 3500 4000 4500 4990
4500 150 150 150 2978 3155 5283 5330 5330 6/8 3500 4000 4500 4990
5000 150 150 150 3228 3405 5783 5830 5830 6/8 3450 4000 4500 4900
5500 150 150 3655 6330 6330 6/5 3850 4100 4800
6000 150 150 3905 6830 6830 6/5 3700 4600
6500 150 150 4155 7330 7330 6/5
Two-stage 2700 1376 1227 2080 3404 3553 6/8 4000 4500 4990
mast ZZ 2950 1501 1352 2205 3654 3803 6/8 4000 4500 4990
3450 1751 1602 2455 4154 4303 6/8 4000 4500 4990
3950 2001 1852 2705 4654 4803 6/8 4000 4500 4990
4450 2251 2102 2955 5154 5303 6/8 4000 4500 4990
4950 2501 2352 3205 5654 5803 6/8 4000 4990
5450 2751 2602 3455 6154 6303 6/5
Three-stage 3800 1376 1227 2080 4504 4653 6/8 4000 4500 4990
mast DZ 4175 1501 1352 2205 4879 5023 6/8 4000 4500 4990
4700 1430 2193 5463 6/8 3500
4925 1751 1602 2455 5629 5773 6/8 3920 4420 4750
5000 1530 2293 5763 6/8 3500
5300 1871 1727 2580 6004 6153 6/5 3890 4300 4700
5500 1730 2493 6263 6/5 3100
5675 2001 1852 2705 6379 6523 6/5 3750 4200 4610
6000 1930 2693 6763 6/5 2900
6425 2251 2102 2955 7129 7273 6/3 3550 4000 4300
6500 2130 2893 7263 6/5 2800
7175 2521 2352 3205 7879 8023 6/3 3200 3200 4000
Technical data in line with VDI 2198 as at: 02/2010

1.1 Manufacturer (abbreviation) Jungheinrich Jungheinrich Jungheinrich Jungheinrich 1.1

1.2 Manufacturer‘s type designation EFG 535 EFG 540 EFG 545 EFG 550 1.2
Identification

1.3 Drive electric electric electric electric 1.3

1.4 Operator type seat seat seat seat 1.4
1.5 Load capacity / rated load Q (t) 3.5 4 4.5 4.99 1.5
1.6 Load centre distance c (mm) 500 500 500 500 1.6
1.8 Load distance (Centre of load axle to fork face) x (mm) 480 1) 510 2) 510 2) 510 2) 1.8
1.9 Wheelbase y (mm) 1855 2000 2000 2000 1.9
Weights

2.1 Service weight incl. battery (see line 6.5) kg 5800 6600 6950 7300 2.1
2.2 Axle loading, laden front / rear kg 8350 / 950 9700 / 900 10400 / 1050 11200 / 1100 2.2
2.3 Axle loading, unladen front / rear kg 3000 / 2800 3700 / 2900 3700 / 3250 3700 / 3600 2.3
3.1 Tyres Solid Solid Solid Solid 3.1
Wheels, Chassis

3.2 Tyre size, front 250-15 250-15 250-15 28 x 12.5-15 3.2

3.3 Tyre size, rear 21 x 8-9 21 x 8-9 21 x 8-9 21 x 8-9 3.3
3.5 Wheels, number front rear (x = driven wheels) 2× / 2 2× / 2 2× / 2 2× / 2 3.5
3.6 Track width, front b10 (mm) 1120 1120 1120 1150 3.6
3.7 Track width, rear b11 (mm) 950 950 950 950 3.7
4.1 Tilt of mast / fork carriage forward / backward ␣/␤ (°) 6/8 6/8 6/8 6/8 4.1
4.2 Closed mast height h1 (mm) 2228 2405 2405 2405 4.2
4.3 Free lift h2 (mm) 150 150 150 150 4.3
4.4 Lift (standard mast) h3 (mm) 3100 3000 3000 3000 4.4
4.5 Height, mast extended h4 (mm) 3883 3830 3830 3830 4.5
4.7 Height of overhead guard (cabin) h6 (mm) 2320 2320 2320 2320 4.7
4.8 Seat height / stand height h7 (mm) 1165 1165 1165 1165 4.8
4.12 Coupling height h10 (mm) 390 / 550 390 / 550 390 / 550 390 / 550 4.12
Basic Dimensions

4.19 Overall length l1 (mm) 3835 3980 3980 3980 4.19

4.20 Length to face of forks l2 (mm) 2685 2830 2830 2830 4.20
4.21 Overall width 1340 / – 1340 / – 1340 / – 1450 / – 4.21
4.22 Fork dimensions 45 / 125 / 1150 50 / 125 / 1150 50 / 150 / 1150 50 / 150 / 1150 4.22
4.23 Fork carriage ISO 2328, class / type A, B 3A 3A 3A 3A 4.23
4.24 Fork-carriage width b3 (mm) 1120 1260 1260 1260 4.24
4.31 Ground clearance, laden, below mast m1 (mm) 120 120 120 120 4.31
4.32 Ground clearance, centre of wheelbase m2 (mm) 160 160 160 160 4.32
4.33 Aisle width for pallets 1000x1200 crossways Ast (mm) 3980 4160 4160 4160 4.33
4.34 Aisle width for pallets 800x1200 lengthways Ast (mm) 4180 4360 4360 4360 4.34
4.35 Turning radius Wa (mm) 2300 2450 2450 2450 4.35
4.36 Internal turning radius b13 (mm) 670 670 670 725 4.36
5.1 Travel speed, laden / unladen km / h 16 / 17 15 / 17 15 / 16.5 15 / 16 5.1
5.2 Lift speed, laden / unladen m/s 0.38 / 0.50 0.35 / 0.47 0.33 / 0.45 0.31 / 0.45 5.2
Performance Data

5.3 Lowering speed, laden / unladen m/s 0.58 / 0.55 0.55 / 0.50 0.55 / 0.50 0.55 / 0.50 5.3
5.5 Drawbar pull, laden / unladen N 5200 / 5700 5100 / 5600 4900 / 5500 5000 / 5800 5.5
5.6 Max. drawbar pull, laden / unladen N 14700 / 14900 14600 / 14900 14500 / 14800 15100 / 15500 5.6
5.7 Gradeability, laden / unladen % 8.5 / 14.5 8 / 13.5 7 / 12 6.5 / 12 5.7
5.8 Max. gradeability, laden / unladen % 15.5 / 25 14 / 23.5 12.5 / 21.5 12 / 21 5.8
5.9 Acceleration time, laden / unladen 4.8 / 4.2 5.0 / 4.4 5.5 / 4.8 5.8 / 5.2 5.9
5.10 Service brake hydraulic hydraulic hydraulic hydraulic 5.10
6.1 Drive motor rating S2 60 min. kW 18 18 18 18 6.1
6.2 Lift motor rating at S3 15% kW 23.5 23.5 23.5 23.5 6.2
E-Motor

6.3 Battery acc. to DIN 43531 / 35 / 36 A, B, C, no 43536 A 43536 A 43536 A 43536 A 6.3
6.4 Battery voltage, nominal capacity K5 V/Ah 80 / 775 80 / 930 80 / 930 80 / 930 6.4
6.5 Battery weight kg 1863 2178 2178 2178 6.5
Battery dimensions mm 1028 / 855 / 784 1028 / 999 / 784 1028 / 999 / 784 1028 / 999 / 784
6.6 Energy consumption acc. to VDI cycle kWh / h 9.9 3) 12.6 3) 13.9 3) 15.3 3) 6.6
8.1 Type of drive control Impulse / AC Impulse / AC Impulse / AC Impulse / AC 8.1
8.2 Operating pressure for attachments bar 200 200 200 200 8.2
Others

8.3 Oil volume for attachments l / min 30 30 30 30 8.3

8.4 Sound level at the driver‘s ear according to EN 12 053 75 75 75 75 8.4
8.5 Towing coupling, type DIN DIN 15170 H DIN 15170 H DIN 15170 H DIN 15170 H 8.5
1) 505 mm for DZ mast; for integrated sideshift: x = 494 mm (DZ mast 519 mm); for sideshift attachment: x = 552 mm (577 mm on DZ mast)
2) 541 mm for DZ mast; for integrated sideshift: x = 542 mm (573 mm for DZ mast); for sideshift attachment: x = 582 mm (613 mm on DZ mast)
3) 60 working cycles / h

This specification sheet according to VDI regulation 2198 only provides technical values for the standard truck. Non-standard tyres, different masts, additional equipment, etc. could produce
other values. Right reserved for technical changes and improvements.
Make use of the advantages

Comfortable workplace 쐍 No accidental rolling back on ramps / in-

The ergonomic operator position ensures re- clines with automatic parking brake.
laxed, fatigue-free operation over long shifts: 쐍 Safe handling with long wheel base.
쐍 Low entry height with a step that is easily 쐍 Electronic and hydraulic overload protec-
visible from above. Large, level footwell tion.
with automotive-type pedals. 쐍 Safe data transmission between the elec-
쐍 Adjustable steering column and adjustable tronic components with CAN-Bus techno-
comfort seat for optimum seating posi- logy.
tion. 쐍 Maximum stability through extremely low
쐍 Clear view: mast and fork carriage offer a centre of gravity and high mounted steer
particularly wide field of vision. axle.
쐍 Hydraulic power steering: easy to operate.
쐍 Particularly comfortable operation with all
the main controls incorporated in the arm-
rest that accompanies the arm movement
(height and length are adjustable). Rotating seat (optional)
쐍 Limited vibration as the cab is not connect-
ed to the chassis (floating cab).
쐍 Relaxed operation even when reversing
with the rotating seat device (optional). 쐍 Oil immersed laminated brake acts as safety
Rotating seat can swivel up to 15°. brake. Wear-free and fully enclosed.
쐍 Electric spring pressure brake acts as park-
ing brake. The brake applies automatically
when the truck is stationary and releases
again when it starts up. This prevents the
truck from rolling away accidentally.

Maintenance-free motors
Threephase AC technology across the board: Drivers display
drive motor, hydraulic motor, steer motor:
쐍 High torque for fast working cycles.
쐍 15 % more efficient than shunt-wound Intelligent electronics
motors. 쐍 Smooth travel, dynamic reversing and pin-
쐍 In many cases a single battery charge can point positioning with minimal energy
cover two shifts. consumption through impulse electronic
쐍 No carbon brushes, no collector – no control system.
maintenance. 쐍 Optimum adaptation to every application
쐍 Fully enclosed to IP 54. Maximum useful with five individually adjustable operating
SOLO-PILOT
life even when operating in dusty and hu- programmes.
mid environments. 쐍 Monitoring of all components and service
Wear-free brakes – 쐍 2 year warranty on all motors. data storage for rapid and cost-effective
automatic parking brake diagnostic system maintenance.
Three brake systems ensure safe, comforta- Safety 쐍 Drivers display with digital hourmeter,
ble and predominantly wear-free braking: Outstanding travel dynamics and performance battery discharge indicator with lift cut-
쐍 Motor brake for wear-free regenerative levels also require a high level of safety: out, time, error code and warning dis-
braking via the accelerator pedal in normal 쐍 Automatic travel speed reduction when plays.
travel mode. cornering with Curve Control. 쐍 Steering wheel position display.

Jungheinrich UK Ltd.
0643.GB.02.2010.r.s.

Jungheinrich
Plants, Sales and
Services Europe
ISO 9001/ ISO 14001
Head Office:
Sherbourne House · Sherbourne Drive Jungheinrich trucks
conform to the European
Tilbrook · Milton Keynes MK7 8HX Safety Requirements.

Phone 01908 363100

Fax 01908 363180

info@jungheinrich.co.uk
www.jungheinrich.co.uk