INTERNSHIP REPORT

MARUTI SUZUKI SAI SERVICES BORIVALI

From 7th June 2023 to 22nd July 2023

Academic year 2022 to 2023
SRNO NAME ENROLLEMENT ROLL NO
NO
1 PRATHAMESH
GOTHANKAR
2 SHAIKH
MOHAMMAD
THASEEN
RAZA
3 JITENDRA
CHOUDARY
4 AYUSH
JAISWAL
5 YASH
DEVALE
6 SHIVAM
JADHAV

MUCHHALA POLYTECHNIC
DEPARTMENT OF AUTOMOBILE ENGINEERING
THANE
 ACKNOWLEDGMENT

First, I would like to thank MSBTE and muchhala polytechnic and _______
______________ for giving me the opportunity to do an internship within the
organization (Maruti Suzuki Sai services, Borivali). For me it was a unique
experience to be it this work shop. It also helped me to get back my interest in
automobile engineering and to have new plans for my future career.

I would like to thank all the people also that work in organization. With their
patience and openness, they created an enjoyable working environment.
Furthermore, I want to thank all the engineers and students, with whom I did
internship. We experience great things together and they thought us many more
things regarding automobile.

At last, I would like to thank Mr. Sachin martual (technician), Mr. Hemant
Indulkar (technician) who told me all about the organization and quick services
and also about major-minor problems observed in the car.

SR NO TOPIC PAGE NO
1 INTRODUCTION 1
2 OBJECTIVES 1
3 LIMITATIONS 2

4 ABOUT MARUTI 3
SUZUKI SAI
SERVICES
5 CAR MODELS 4
SERVICED

6 VEHICLE 5
CODE

7 OLD AND NEW 6

GENERATION
MODEL WITH
IMAGES
8 VARIOUS SERVICES 12
DONE IN VEHICLE

9 TOOLS USED 17
10 CLUTCH SYSTEM 19
11 STEERING 20
MECHANISM
12 TRANSMISSION 22
MECHANISM
13 ELECTRICAL 25
COMPONENT
14 BRAKES 28

15 PAINT JOB 30

16 EXHAUST SYSTEM 32

16 CONCLUSION 34
1

INTRODUCTION
This Internship Report On “Automotive Technology and Maintenance and
Service in MARUTI SUZUKI Is Prepared to Fulfill the Partial Requirement of
The Internship Program for The Automobile Engineering (AE) In Muchhala
Polytechnic.
As a student of automobile engineering, I have completed six weeks of
internship (7-06-2023) to (22-07-2023) with the organization. I was assigned in
MARUTI SUZUKI SAI SEVICES Borivali (E), 400066.

OBJECTIVES
1. Study / list of all models launched or serviced by Maruti Suzuki

2. List of vehicle code

3. Maintenance performed on vehicles

4. Study of clutch system

5. Study of steering mechanism

6. Study of transmission

7. Study of electrical components

8. Brake mechanism

9. Study of paint job

10.Study of exhaust system 2

LIMITATIONS
During our training process in “SAI SERVICES” there were not very
limitations. As it is authorized service center of Maruti Suzuki in Borivali (E).
the sir head and technician were helpful and cooperative.

They mostly gave us all work to do but when they Feld that it’s risky or may
cause harmful they performed it by themselves. They always use to cross check
our work to ensure it is done properly or not. They cleared our doubts which we
had during work.

3
 ABOUT MARUTI SUZUKI SAI SERVICES

The Sai Service Group is the largest selling Maruti Suzuki dealership in India
and has a presence in Pune, Kolhapur, Mumbai, Goa, Telangana and Kerala.
The Sai Service Group started its journey in 1985 and has completed 34 years in
the market till now. They are also dealers for Bajaj Auto & KTM in Mumbai
and Pune. The Group aims to be a one-stop customer solution right from car
buying and after sales to service, repair, maintenance, insurance and more.
Borivali workshop is largest work shop in Mumbai sector of Sai services
It has total capacity of handling 150 cars per day.
 4

VEHICLES LAUNCHED/MADE BY MARAUTI

SUJUKI
SERVICED BY SAI SERVICES
ARENA NEXA
ERTIGA BALENO
SX4 IGNIS
DZIRE XL6
WAGNOR S CROSS
EECO JIMMNY
CELERIO /CELERIO CIAZ
X
ALTO INVECTO
S-PRESSO GRAND VITARA
VITARA BREZA FRONX
ZEN ESTILO

MARUTI SUZUKI COMMERCIAL

SUPER CARRY
ERTIGA TOUR S
SWIFT TOUR S
CELERIO TOUR S
DZIRE TOUR S

5
 MARUTI SUZUKI VEHICLE CODE ACCORDING TO MODEL
SNO MODEL NAME MODEL CODE SMODEL NAME
N
O
1 M800 MB 48 S-CROSS(D16) AKN416D

2 ASTAR AM 49 S-PRESSO ABU310

3 ALTO RF 50 SUPER CARRY AJ3208D

4 ALTO 800 AOD308 51 SUPER CARRY CNG AJ3412C

5 ALTO800 CNG AOD308C 52 SUPER CARRY PETROL AJ3412

6 ALTO K10 R1 53 SWIFT RS

7 ALTO K10 NEW AOD310 54 SWIFT DIESEL RS413D

8 ALTO K10 CNG AOD310C 55 SWIFT DZIRE DIESEL RN413D

9 BALENO MY 56 SWIFT DZIRE RN

10 BALENO PETROL AIK412 57 NEW SWIFT DZIRE (P) AZI412

11 BALENO AIK413D 58 NEW SWIFT DZIRE (D) AZI413D

12 BALENO RS AIK310 59 SX4 RW

13 CELERIO AVH310 60 SX4 CNG RW413D

14 CELERIO DIESEL AVH208D 61 SX4 DIESEL RW413D

15 CELERIO CNG AVH310C 62 SX4 PETROL RW416

16 M1000 MF 63 TOUR S (CNG) AZI412C

17 CIAZ DIESEL AVB413D 64 VERSA MGA413

18 CIAZ PETROL AVB414 65 VITARA JA

19 DZIRE TOUR DIESEL AZI413N 66 VIATARA BREEZA ALK413D

20 EECO GA 67 WAGON R RD

21 EECO CNG MGA412C 68 WAGON R NEW (CNG) A1J310C

22 EECO PETROL MGA412 69 WAGON R NEW A1J310

23 ERTIGA CNG AVI413D 70 WAGON R NEW 1J

24 ERTIGA DIESEL 1.5L ARL415D 71 XL 6 ARM415

25 ERTIGA PETROL AVI414 72 ZEN MH

26 ESTEEM ME 73 ZEN ESTILO RK

27 GYPSY MG

28 IGNIS DIESEL ATM413D

29 IGNIS PETROL ATM412

30 KIZASHI A6

31 NEW CIAZ DIESEL AVB415D

32 NEW CIAZ PETROL AVB415

33 NE0W ERTIGA DIESEL ARL413D

34 NEW ERTIGA PETROL ARL415

35 NEW SWIFT DIESEL A2N413N

36 NEW SWIFT TOUR PETROL AZI412P

37 NEW SWIFT PETROL A2N412

38 NEW WAGON R 1.2L AMK412

PETROL
39 NEW WAGON R 1L CNG AMK310C

40 NEW SWIFT DZIRE DIESEL A2N413D

41 NEW SWIFT DZIRE PETROL A2N412P

42 NEW SER VARIANT AIJ310L-A1J310L

43 NEXT GEN ERTIGA CNG ARL415C

44 OMNI MT

45 RITZ 5E

46 RITZ DIESEL A5E413D

47 S-CROSS(D13) AKN413D

ALL MODELS IN PRODUCTION /ARRIVING FOR SERVICE

6
1. ERTIGA

2.

DEZIRE

3.ALTO
 4.CELERIO 7

5.WAGNOR
6.BALENO

7.EECO
8

8.SWIFT
9.SUPER CARRY

10. CIAZ 9
11.JIMMNY

12.XL6

13.GRAND VITARA
14. VITARA BREEZA

10
15.S CROSS

16.S-PRESSO

11
17.IGNIS

18.FRONX

12
 VARIOUS SERVICES PERFORMED ON
VEHICLE
SERVICES PERFORMED
1. Oil change
2. Oil filter change
3. Wiper fluid top up
4. Clutch change
5. Body work
6. Painting
7. Denting
8. Engine tuning/ timing
9. Spark plug change
10.Ignitor change
11.Alternator replacement
12.Mounting replacement
13.Stereo update
14.Interior update
15.Polishing
16.Brake service
17.Exhaust repainting
18.Accidental damage
19.Complete overhaul
20.Electrical harness replacements
21.Parts replacements
22.Services which are recommended by Maruti Suzuki after certain interval
of time / after completing no of kms on road. ETC

PMS (PERIODIC MAINTAINANCE SEVICES) ARE PERFORMED ON

VEHICLE AFTER INTERVAL OF:
1. 10000 KM
2. 20000KM
3. 30000KM
4. 50000KM
5. 60000KM
6. 70000KM
7. 80000KM
8. 90000KM
13
 9. 110000 KM
10.SEVICE IS ALSO PERFORMED AS PER CUSTOMERS WISH AT
ANY TIME / PARTS ARE REPLACED WHEN APPROVAL IS
RECIVED FROM CUSTOMER.

Various services performed

1. Ertiga petrol
a) Vvt
b) Wiper fluid
c) Battery water
d) Coolant
e) Sliding pin change
f) Anti role bar joint change
g) AC filter change
h) Wheel fitting and removing
i) Reverse sensor replaced and touch up(paint)

2. Ertiga new petrol

a) Wiper fluid
b) Coolant
c) Battery water
d) Five-wheel rotation
e) Nitrogen
f) AC filter change
g) Air filter clean
h) Radiator pressure cap gauge

3. Eco cargo variant petrol

a) Gear box removed
b) Flywheel and clutch replaced
c) Battery checked
d) Oiling and greasing
e) Spark plug changed
f) CNG filter changed

14
4. Desire VDI automatic
a) Five-wheel rotation
b) Oil change engine oil and oil filter
c) Air filter clean
d) Brake pad change
e) Caliper pin greasing
f) Air filled in tire

5. Brezza diesel automatic

a) Engine Oil change
b) Fuel filter and oil filter change
c) Air filter cleaning
d) Coolant filled
e) Clutch changed
f) ECM remapped
g) Automatic system unit remapped

6. Grand Vitara petrol Strong hybrid

a) Filter change
b) Infotainment adjust settings done
c) Greasing Oiling
d) Oil changed

7. Wagnor petrol CNG

a) Oil filter change
b) Fuel filter change
c) CNG filter change
d) Air filter change
e) Spark plug change
f) Battery water checked
g) Greasing and oiling
h) Coolant change
i) Brake pin change
j) Roll bar link road changed

15
8. Eco passenger CNG petrol
a) Spark plug changed
b) Oiling and greasing
c) CNG filter changed
d) Air filled in tire
e) Wiper fluid filled
f) Brake bleeding
g) Coolant filled

9. Celerio automatic blue color

a) Oil change
b) Brake fluid top-up
c) Wiper fluid top-up
d) Oiling and greasing
e) Wheel checked
f) Battery checked
g) Air filled in tire
h) Wiper working checked
i) Oil filter replaced

10.Wagnor LXI CNG

a) CNG Filter change
b) Oil filled
c) Coolant filled
d) Brake fluid top-up
e) Caliper pin replace
f) AC filter changed

11.S cross old model 1.6 turbo diesel

a) Fuel pipe line cut
b) Fuel pipeline change
c) Five-wheel rotation
d) Tire inflation done
e) Ac filter changed
f) Wheel balancing done

16
12.ERTIGA 1.3-liter petrol
a) Tire inflation
b) Clock timing set
c) Oil replacement
d) Oil filter replacement
e) Air filter cleaning

13.Wagnor 1 liter petrol

a) Air filter cleaning
b) Wiper pipe change
c) Lights repaired
d) Oil changed
e) Oil filter changed
f) Ac filter replaced

14.Dzire petrol VXI

a) Steering linkages change
b) Gear knob change
c) Oil change
d) Oil filter change
e) Air filter change
f) Bake oil recapped
g) Coolant replaced

SIGN SUPERVISIOR:

---------------------------------------

17
 TOOLS USED
VARIOUS TOOLS USED ARE
a) Rachets
b) Screw Drivers
c) T-Tommy
d) Ring Expander
e) Mallet
f) High Air Pressure Gun
g) Mechanical Gun
h) Spanner
i) Air Inflator
j) Nitrogen Inflator, etc.

18
 STUDY OF CLUTCH MECHANISM
The clutch works on the principles of friction, when two friction surfaces are
bought in contact with each other and pressed they are united due to the friction
between them. If one is revolved, the other will also revolve.

The friction between the two surfaces depends upon the area of the surfaces, the
pressure applied upon them and coefficient of friction of the surface materials,
The two surfaces can be separated and brought into contact when required.

One surface is considered as a driving member and the other as a driven

number. The driving member is kept rotating when the driven member is
brought in contact with the driving member, it also starts rotating. When the
driven member is separated from the driving member it stops revolving. This is
how a clutch operates.

Dry type clutch is used in Maruti Suzuki cars

CLUTCH REPLACEMENT

19
 STUDY OF STEERING MECHANISM
Modern Maruti Suzuki cars are eqipped with Electric Power Steering (EPS)
Electric Power Steering (EPS) is a type of power steering system that uses an
electric motor to assist the driver in turning the wheels. It has become
increasingly popular in modern vehicles due to its efficiency, precision, and
adaptability.

Key components of an Electric Power Steering system include:

1. Electric Motor: The electric motor is the heart of the EPS system. It is
typically mounted either on the steering column or the steering rack. The
motor generates assistive torque based on input from various sensors.

2. Sensors: EPS relies on multiple sensors to gather information about the

driver's steering input, vehicle speed, and other relevant factors. These
sensors provide real-time data to the Electronic Control Unit (ECU),
which then determines the amount of assistive torque required.

3. Electronic Control Unit (ECU): The ECU is the brain of the EPS
system. It processes the data received from sensors and calculates the
appropriate amount of assistance needed for a particular driving situation.

4. Torque Sensor: This sensor measures the torque applied to the steering
wheel by the driver. It helps the system understand how much assistance
is necessary to provide a comfortable and controlled steering experience.

5. Steering Column/Cowl: The steering column is a structural component

that connects the steering wheel to the steering mechanism. In EPS
systems, it may house the electric motor and other components.

6. Wiring and Connectors: EPS systems require an intricate network of

wiring and connectors to transmit electrical signals between the
components.

20
ELECTRICAL STEERING MECHANISM

21
 STUDY OF TRANSMISSION

Transmission in a car refers to the mechanism that allows power from the
engine to be transferred to the wheels, enabling the vehicle to move at different
speeds and in different driving conditions. There are two main types of
transmission systems in cars: manual transmission and automatic transmission.

1. Manual Transmission:
Also known as a "stick shift" or "manual gearbox," a manual transmission
requires the driver to manually engage and disengage gears using a clutch pedal
and a gear shifter. The transmission typically consists of several gears, ranging
from 3 to 6 or more, and a reverse gear. The driver selects the appropriate gear
ratio based on the speed and load conditions to achieve the desired acceleration
and speed.
The basic operation of a manual transmission involves the following steps:

Depress the clutch pedal to disengage the engine from the transmission.
Shift the gear lever to the desired gear.
Gradually release the clutch pedal while gently applying the throttle to engage
the selected gear and transfer power from the engine to the wheels.
Manual transmissions provide more control over the vehicle's performance, can
be more fuel-efficient if driven skillfully, and are often preferred by driving
enthusiasts.

2. Automatic Transmission:
In contrast to manual transmissions, automatic transmissions do not require the
driver to manually change gears. Instead, the system automatically selects the
appropriate gear ratio based on factors like vehicle speed, engine load, and
driver input. This is achieved through a complex system of planetary gearsets,
torque converters, and hydraulic controls.
The main advantage of an automatic transmission is its ease of use, making
driving more convenient, especially in stop-and-go traffic. There are different
22
types of automatic transmissions, including traditional torque converter-based
automatics, continuously variable transmissions (CVT), and dual-clutch
transmissions (DCT), each with its unique advantages and characteristics.

Additionally, some modern cars come equipped with semi-automatic or paddle-

shift transmissions, combining elements of both manual and automatic
transmissions. These systems allow the driver to manually shift gears without
the need for a clutch pedal.

The choice between manual and automatic transmissions often depends on

individual preferences, driving habits, and the intended use of the vehicle. Many
drivers find automatic transmissions more convenient for everyday commuting,
while others enjoy the engagement and control offered by manual transmissions,
especially during spirited driving.
GEARBOX – TRANSMISSSION OF EECO WITH PROPELLER SHAFT

GEAR BOX /TRANSMISSSION OIL SEAL LEAKAGE

Transmission Oil Seal Change
Gear Box Casing
Holds All the Gears and Shifter Mechanism in Position for Working
Contains Oil Seal So Gear Oil Cannot Leak During Operation
23
 GEARS OF TRANSMIISION
SYSTEM
USED FOR OPERATING VEHICLE
AT DIFFERENT SPEED

GEAR SHIFTER MECHANISM

CONNECT TO SIFTER ROD AND SLIDEING MESS SO GEAR CAN BE
CHANGED

24
 STUDY OF ELECTRICAL COMPONENTS
The electrical components of a vehicle play a crucial role in its functioning,
safety, and overall performance. With the increasing use of electronics in
modern vehicles, the electrical system has become more sophisticated and
diverse. Here are some essential electrical components found in most
vehicles:

1. Battery: The battery is the primary electrical energy storage device in a

vehicle. It provides power to start the engine and supplies electricity to
various electrical components when the engine is not running.

2. Alternator/Generator: The alternator or generator is responsible for

charging the battery and providing electrical power to the vehicle's electrical
systems while the engine is running.

3. Starter Motor: The starter motor is an electric motor that cranks the engine
to initiate the combustion process when the vehicle is started.

4. Ignition System: The ignition system generates a high voltage spark that
ignites the air-fuel mixture in the engine's cylinders, enabling the combustion
process and starting the engine.

5. Engine Control Unit (ECU): The ECU is the vehicle's main electronic
control unit. It monitors and controls various engine functions, such as fuel
injection, ignition timing, emissions control, and more, to optimize engine
performance and efficiency.

6. Lighting System: The lighting system includes headlights, taillights, turn

signals, brake lights, and interior lights, which are essential for visibility and
safety during driving.

25
7. Power Distribution System: This system manages the flow of electrical
power to different components in the vehicle, ensuring that each receives the
appropriate voltage and current.

8. Sensors: Modern vehicles use various sensors (e.g., throttle position sensor,
oxygen sensor, temperature sensor) to monitor vehicle conditions and
provide data to the ECU, allowing for precise control of engine and vehicle
functions.

9. Electric Motors: Electric motors are used in various applications in modern

vehicles, such as power windows, power seats, electric power steering, and
electric fans for cooling.

10.Entertainment and Communication Systems: These systems include the

audio system, infotainment system, GPS navigation, Bluetooth connectivity,
and other features that enhance the driving experience.

11.Air Conditioning and Heating System: The vehicle's climate control

system is also electrically controlled, utilizing sensors and actuators to
maintain the desired cabin temperature.

12.Safety Systems: Electrical components are integral to modern safety

features like ABS (Antilock Braking System), ESC (Electronic Stability
Control), airbags, and advanced driver assistance systems (ADAS) like
adaptive cruise control and lane-keeping assistance.

It's important to note that the specific electrical components and features in a
vehicle can vary depending on the make, model, and year of the vehicle, as well
as optional packages and technological advancements. As vehicles become
more advanced, their electrical systems will continue to evolve, incorporating
innovations like electric propulsion systems, regenerative braking, and
autonomous driving capabilities.
 26
VARIOUS ELECTRICAL COMPONENTS OF VEHICLE

IGNITOR

INFOTAINMENT AND ODOMETER

HEADLIGHTS AND TAILLIGHTS OF CAR

27
 STUDY OF BREAK MECHANISM
Maruti Suzuki, uses various brake mechanisms in its cars, depending on the
model and variant. Here are the common brake mechanisms found in Maruti
cars:

1. Hydraulic Brakes: The majority of Maruti cars use hydraulic brakes,

which work on the principle of hydraulic pressure. When the driver presses
the brake pedal, it pushes hydraulic fluid through the brake lines, applying
pressure on the brake calipers or wheel cylinders. This pressure causes the
brake pads or brake shoes to press against the brake discs or brake drums,
creating friction and slowing down the vehicle.

2. Disc Brakes: Many Maruti cars are equipped with disc brakes on the front
wheels. Disc brakes use a rotating disc (rotor) attached to the wheel hub.
When the brake pedal is pressed, the brake caliper clamps down on the
disc, pressing the brake pads against it to create friction and slow down the
car.

3. Drum Brakes: Some Maruti models may have drum brakes on the rear
wheels. Drum brakes use brake shoes that are pressed against the inner
surface of a drum when the brake pedal is applied. The friction between the
brake shoes and the drum slows down the car.

4. Anti-lock Braking System (ABS): ABS is a safety feature that prevents

the wheels from locking up during heavy braking, allowing the driver to
maintain control and steer the vehicle. Many modern Maruti cars come
equipped with ABS as a standard or optional feature.

5. Electronic Brakeforce Distribution (EBD): EBD is another safety feature

that automatically distributes the braking force between the front and rear
wheels to optimize braking performance and stability.
 6. Brake Assist: Brake Assist is a system that detects emergency braking
situations and provides additional braking force to help the driver apply
maximum braking power.
7. Electronic Stability Program (ESP) or Vehicle Stability Control (VSC):
Some higher-end Maruti models may include ESP or VSC, which 28 helps
maintain stability and control during cornering or challenging road
conditions by selectively applying the brakes to individual wheels.

It's essential to check the specific brake mechanism and features of a particular
Maruti car model as they may vary between different models and trim levels.
Since automotive technology is continuously evolving, newer models may
incorporate advanced braking systems and safety features.
 29

STUDY OF PAINT JOB

Maruti Suzuki, like many other automobile manufacturers, uses a multi-step
process to apply a paint job to its vehicles. The paint job is an essential part of
the vehicle's appearance and protection, and it goes through several stages to
achieve a high-quality finish. Here's an overview of the typical paint job process
for Maruti vehicles:

1. Surface Preparation: Before applying any paint, the vehicle's body

undergoes thorough cleaning and surface preparation. This involves
removing any dirt, oil, or contaminants from the surface to ensure proper
adhesion of the paint.

2. Primer Application: A layer of primer is applied to the vehicle's body.

The primer helps in providing adhesion to the paint and improves the
paint's durability. It also acts as a base for the paint color to adhere to,
ensuring a uniform finish.

3. Basecoat: After the primer dries, the basecoat is applied. The basecoat is
the actual color layer that gives the vehicle its desired color. It is typically
a water-based or solvent-based paint that contains pigments and provides
the primary color to the car.

4. Clearcoat: Once the basecoat is applied and dried, a clearcoat is added.

The clearcoat is a transparent layer of paint that adds depth and gloss to
the color and protects the basecoat from UV rays, environmental
elements, and minor scratches.

5. Drying and Curing: After the paint application, the vehicle goes through
a drying and curing process. This can involve air-drying in a controlled
environment, or it may be done using specialized curing ovens to
accelerate the drying and hardening of the paint layers.
 6. Quality Inspection: After the paint has cured, the vehicle undergoes a
thorough quality inspection. This involves checking for any
30 the
imperfections, color consistency, and ensuring the paint job meets
required standards.

It's worth noting that the paint job process may vary depending on the specific
Maruti vehicle model and manufacturing facility. Maruti Suzuki, like other car
manufacturers, continuously improves its painting processes to meet higher
quality standards, reduce environmental impacts, and enhance paint durability.

The type of paint used in the process may also differ based on the vehicle model
and market requirements. Water-based paints are more environmentally friendly
and are becoming increasingly common in modern automotive painting

processes due to their lower volatile organic compound (VOC) emissions

compared to traditional paint.
 PAINTING OF OMNI

STUDY OF EXHAUST SYSTEM 31

The exhaust system in Maruti vehicles typically follows a standard
configuration that is similar to most other internal combustion engine-powered
cars. The exhaust system plays a crucial role in removing and treating the gases
produced during the combustion process. It ensures that harmful emissions are
minimized before they are released into the atmosphere. Here's an overview of
the typical exhaust system components found in Maruti cars:

1. Exhaust Manifold: The exhaust manifold is a component attached to the

engine cylinder head that collects the exhaust gases from each engine
cylinder and channels them into a single pipe.

2. Catalytic Converter: The exhaust system in modern Maruti cars is

equipped with a catalytic converter. The catalytic converter is a critical
emissions control device that converts harmful pollutants in the exhaust
gas, such as carbon monoxide (CO), hydrocarbons (HC), and nitrogen
oxides (NOx), into less harmful substances like carbon dioxide (CO2),
water (H2O), and nitrogen (N2). This helps to reduce the environmental
impact of the vehicle's emissions.
 3. Exhaust Pipe: The exhaust pipe is a system of pipes that carry the treated
exhaust gases from the catalytic converter and exhaust manifold to the
rear of the vehicle.

4. Muffler: The muffler, also known as the silencer, is a component

designed to reduce noise produced by the exhaust gases as they exit the
vehicle. It contains sound-absorbing materials that help dampen the noise.

5. Exhaust Tailpipe: The tailpipe is the visible part of the exhaust system at
the rear of the vehicle. It expels the treated exhaust gases away from the
car's occupants and dissipates them into the atmosphere.

6. Oxygen Sensor: Many modern Maruti vehicles have an oxygen sensor

(O2 sensor) installed in the exhaust system. The O2 sensor monitors the
oxygen content in the exhaust gases and sends feedback to the32 engine
control unit (ECU). This information helps the ECU adjust the air-fuel
mixture to optimize engine performance and fuel efficiency.

The exhaust system in Maruti cars is designed to meet emissions standards and
regulations set by various countries. As such, the specific components and
configurations may vary depending on the vehicle model, engine type, and the
country's emission regulations.

It's essential to keep the exhaust system properly maintained to ensure the
vehicle runs efficiently and complies with emissions standards. Regular
inspections and servicing, including checking for any leaks or damage, can help
keep the exhaust system in good working condition.
STANDARD MARUTI SUZUKI EXHAUST

33
 CONCLUSION
During my six weeks of internship period, I have seen new and used cars in the
workshop, we were able to understand the initial condition of the vehicle and
the performance it can deliver. Many customers came with problems in their car
because of the advance technology and fault detection system of the car, the
problem was sorted out quickly and solved as soon as possible. Or training was
on the diagnosis, repairs, maintenance in automobile vehicles During this
period, I acquire practical knowledge on how to repair, replace and install some
mechanical parts and systems. I have also been able to improve my
communication and presentation skills and thereby developed good relationship
at work. Servicing the vehicle needs a special skill and We are sure that we have
achieved little bit of it.

34