TPL UI / EHS / 03

HAZARD IDENTIFICATION & RISK ASSESSMENT - ALUMINIUM PIPING FOR CDA-GAS LINE WORKS Rev 1
Date: 20-09-22
Name of Project site: First Solar VERIFIED BY Approved by : Format No: 13.09.22/F-03

M/S -BLUESTAR LTD. Rev. Date: 20.09.2022

Prepared by: BLUE STAR LTD. Date: 20.09.2022

Base Risk Analysis

Acceptable(NA)
Acceptable(A)/
Concern(Y/N)
Routine

probability

Remarks
Severity
probability
Sr. No.

(R)/

Legal

Risk

Non-
Potential

Severity
Activity Sub-Activity Non Consequence Present Control Proposed Control
Hazard

Risk
routine
(NR)

1.Site road ways to be instructed to the driver

2.Have to conduct road survey by concerned site
Vehicle Topple due 1.Safety Induction must be done for the operator. engineer before shifting heavy load by trailer.
to over speed and 2.Have to follow the instruction of safety marshal while 3. As far as possible not to operate vehicle on ramp
uneven surface Material damage driving. with heavy load.
NR Y 3 3 9 2 3 6 A
Personal Injury 3. Vehicle should be inspected in the gate 4. Speed Limite to be maintained as per site
itself. 4. Inspect the driver road safety rules.
document and driver condition in the gate itself. 5. Adeqaute road signages to be
1 deployed. 6. Adequate lighting to
be ensured while driving.

Vehicle entry vehicle entry and

1.Use chain sling/ratchet strip for tying with trailer
from gate movement
body.
Load fall during Material damage 1.Chain sling/ratchets strip must be inspected by the
NR Y 3 3 9 2.Tied chain sling/ ratchet strip has been ensured by the 2 3 6 A
vehicle movement Personal Injury competent rigger.
safety person.
2. Competent rigger to be deployed to carry out the job
3. Over loading must be strictly prohibited.

1.Control workers moment near by vehicle.

2. Segreate the access for pedestrian
1.Qualified driver deployed for operating the vehicle.
Hitting of and vehicle. 3. Access
NR Serious injury 2.Vehicle fitness to be ensured. Y 3 3 9 2 3 6 A
pedestrians should be clearly highlighted by signanges and
3.Vehicle inspection to be done by P&M team.
barrication.

Adopting poor 1.Avoid to carrying of excessive weight (morethen 25 kg) 1.TBT briefing to be conducted by engineer before
posture and 2. Manual Handling training given to all workers. starting the activity
Material damage
handling excessive 3. Ensure the load capacity before starting the lifting work. N 2 2 4 2.Periodic training have to given for the riggers. 1 2 2 A
Personal Injury
loads 4. Maintain 3.Ensure adequate PPEs for the workers.
the proper posture to avoid ergonomic effect.
Pipe unloading and
4 shifting by R
manually 1. Ensure that the way to the work location of the work area 1. Ensure that the area should be leveled.
is free from obstacles. 2. Appropriate signages to be placed.
Material Material damage
Trip,slip and fall 2. Use of appropriate protective hand gloves,shoulder pad N 2 2 4 3. Access and egress to be 1 2 2 A
Handling Personal Injury
and safety shoe. clear. 4. Housekeeping
3. Ensure proper illlumination in that area. to be done in that area.

1. Use of appropriate protective hand gloves,shoulder pad

Sharp edges Personal Injury N 2 2 4 1. Protect sharp edges if required 1 2 2 A
and safety boots
1.material to be stacked with proper stack guard to avoid
Placing of pipe collapse the materials.
1. Rolling material should be provided with proper
without 2.Stack yard to be barricated and caution sign board to be
5 Pipe stacking Serious injury N 3 3 9 stopper 1 3 3 A
stopper/protectors placed
& overheighting 3. Material stack height may not exceed 1.5 meter from
R ground level

1. TBT briefing to be conducted by engineer before

1. Work area shall be barricade and caution sign board to be
starting the activity
6 Housekeeping Trip,slip and fall Serious injury placed . Y 3 2 6
2. Impart periodic training to workers regarding
2. Unwanted materials to be not available at site.
housekeeping.
 TPL UI / EHS / 03
HAZARD IDENTIFICATION & RISK ASSESSMENT - ALUMINIUM PIPING FOR CDA-GAS LINE WORKS Rev 1
Date: 20-09-22
Name of Project site: First Solar VERIFIED BY Approved by : Format No: 13.09.22/F-03

M/S -BLUESTAR LTD. Rev. Date: 20.09.2022

Prepared by: BLUE STAR LTD. Date: 20.09.2022

Base Risk Analysis

Acceptable(NA)
Acceptable(A)/
Concern(Y/N)
Routine

probability

Remarks
Severity
probability
Sr. No.

(R)/

Legal

Risk

Non-
Potential

Severity
Activity Sub-Activity Non Consequence Present Control Proposed Control
Hazard

Risk
routine
(NR)

1. Height work permit must be ensured.

2. Do not overload scaffold with person or materials.
3. Trained person onlyerected the scaffolding as per OEM.
4. Scaffolding tag system in placed and SWL of scaffold to
be maintained 1. Skilled workmen with height pass to be deployed.
5. Ensure wheels are locked/chocked to prevent movement 2. Scaffolding to be inspected on regular inerval and
1. Fall of material
when in working position. checklist to be maintained.
2. Fall of
6. Do not move mobile scaffolding while person is working. 3. Ensure Full body harness anchoring.
person 3.
7. Ensure scaffold safe clearance from power line. 4. Use of standard and approved engineered platform..
working at height Fall of platform.
Personal Injury 8. Appropriate support / tie arrangement will be provided if 5.Scaffolding
7 using mobile R 4. Damage of N 3 3 9 2 3 6 A
mejor injury. scaffold height is more than 06m height(1:4). should be checked and certified by TPL team..
scaffold outrigger
9. Work area shall be barricade and caution sign board to be 6. while working time green tag should
5. damage
placed be check.
of scaffolding
10. Ensure full body harness with shock absorber type is 7. Scaffolding should be check before use.
materials.
used and anchoring arrangement.
11. Unwanted materials should not keep on the scaffold
12. Working platform shall be complete with hand rails and
toe guards
13. Workers ability to work at height is physically examined
and authorized to work at height.

1.Hit or sruck to 1. TBT has cunducted before starting the job. 2. area 1. Supervisor should be traine dand certified and doing
any person or should be barricaded and signage board should be avialabe proper supervision. 2. scissor lift
materials while at site as per work.. 3. operator should be trained should be checked by TPL safety team and P&M team..
driving . and certified. 4. workers should be using using 3. monthly tag should be availabe on
2. Fall hazards proper safety belt and as per work performing. scissor lift. 4.
3.Electrical 5. unauthorized person should be prohibited. Operator tag should be available on scissor lift.
mejor injury .
hazards 5. tool lanyard will be
Scissor lift and fataliy.
8 R 4. marching on providing for tools. 6. PPE's should be must. 2 2 4 A

12
N

4
boomlift property damage.
improper surface. 7.All document should be verified
LTI.
5. collision and velid. 8. Do not allow to work in ground while
overhead height work performing. 9.
Pipe Erection
before startng the boomlift checked by operator and
safety team..

1. Pre and periodical fitness system in place

2. Ensure the all necessary documents available
Material damage 1.Dailyinspection to be done according to inspection
Defective vehicle ( Tax,Insurance copy,3rd party certificates and operator 2 3 6 A
y

9
Personal Injury checklist
certificate)

1. Ensure banksman controlling vehicle movements while

shifting the vehicle.
Hit to workers or Material damage
2. Area to be Barricated sign board to be placed restricting Y 3 3 9 1.Qualified driver deployed for operating the vehicle. 2 3 6 A
Pipe erection using structure Personal Injury
9 R unauthorized entry 2.Entry control system is followed
using Scissor lift
 TPL UI / EHS / 03
HAZARD IDENTIFICATION & RISK ASSESSMENT - ALUMINIUM PIPING FOR CDA-GAS LINE WORKS Rev 1
Pipe Erection Date: 20-09-22
Name of Project site: First Solar VERIFIED BY Approved by : Format No: 13.09.22/F-03

M/S -BLUESTAR LTD. Rev. Date: 20.09.2022

Prepared by: BLUE STAR LTD. Date: 20.09.2022

Base Risk Analysis

Acceptable(NA)
Acceptable(A)/
Concern(Y/N)
Routine

probability

Remarks
Severity
probability
Sr. No.

(R)/

Legal

Risk

Non-
Potential

Severity
Activity Sub-Activity Non Consequence Present Control Proposed Control
Hazard

Risk
routine
(NR)
Pipe erection using
9 R
using Scissor lift

1. Do not overload material more than SWL. Carry only

acceptable load as per SWL
1. Safe working procedures training conducted to all
Material damage 2. stack load safe and secured in the vehicle
Collapse of vehicle Y 3 3 9 workers 2 3 6 A
Personal Injury 3. Material to be tide and secured in vehicle. Before lifting
2. Pipe should be not allowed overload.
4. Ensure experienced and trained person only operating the
vehicle

1.Inspection of power tools before performing the activity.

2.Monthly Inspection Sticker to provided on the power

Electric Shock to tools.
Installation of pipe workforce using
11 R Serious injury Y 3 3 9 Activity should be performed under proper supervision 2 3 6 A
supports improper power 3.Trained personnel handling the power tools.
tool 4.No damages /no cuts on the power cable.

5.Describe the SSOP/SOP/SWMS & HIRA to all involved

persons prior & follow the same at work site.

1. Workers must maintain distance from suspended load.

2. Avoid hands and feet from collapsing materials. 3.

Remove the all obstacles materials from access/path way. .
4.
Describe the SSOP/SOP/SWMS & HIRA to all involved
persons prior & follow the same at work site.

5. Only one trained signalman

Installation of Pipes will guide. 6. TPI must be ensure for all lifting
12 R Falling objects Serious injury Y 3 3 9 Engineering control plus training and PPE as required 2 3 6 A
& fittings tackles prior to lift the load.
7.. All involved persons should be
familiar with the hazards.
8. Should have a clearly & precisely defined
system of communication.
9.Unauthorized personnel strictly prohibited at work site.

10. Use proper PPE's at work site

like hard hat, safety shoes, hand gloves, nose mask, etc.

1. Minor injuries, scratch, bruise.

1 - Remove all obstacles from the floor.
2. PPE to be using while housekeeping like- Helmet, shoes,
2 - Use required PPEs.
jacket, handgloves,mask, etc. 3.
Minor Injury 3- workers shlould be
13 Housekeeping R Trip,slip and fall unwanted person to be prohibited. Y 3 3 9 2 3 6 A
Major Injury trained and know about housekeeping.
4- Training to be given all
person about 5(S) system..
 TPL UI / EHS / 03
HAZARD IDENTIFICATION & RISK ASSESSMENT - ALUMINIUM PIPING FOR CDA-GAS LINE WORKS Rev 1
Date: 20-09-22
Name of Project site: First Solar VERIFIED BY Approved by : Format No: 13.09.22/F-03

M/S -BLUESTAR LTD. Rev. Date: 20.09.2022

Prepared by: BLUE STAR LTD. Date: 20.09.2022

Base Risk Analysis

Acceptable(NA)
Acceptable(A)/
Concern(Y/N)
Routine

probability

Remarks
Severity
probability
Sr. No.

(R)/

Legal

Risk

Non-
Potential

Severity
Activity Sub-Activity Non Consequence Present Control Proposed Control
Hazard

Risk
routine
(NR)

1. Skilled workmen to be deployed. 1. Skilled workmen to be deployed.

2. Proper P.P.Es to be used during work. 2. Proper P.P.Es(Helmet with face-shield,
3. Use of standard and approved machines. Apron, Leather handgloves, shoes etc.) to be
4. Proper Identification of Job to be done. used during work.
5. House Keeping to be done on regular interval. 3. Use of standard and approved machines.
6. No loos 4. Proper Identification of Job to be done.
cloths/jewllers is allowed to wear. 7. PTW 5. House Keeping to be done on regular
to be ensure before starting the job. 8. interval.
work should be gone according of method of 6. Daily tool Box talk to be done to make
statements. 9. everyone aware of Job requirement and safety.
Cut Hazards All control mesure to follow who deployed in 7.
Electrical hazards LTI HIRA. Supervisor should be doing proper supervion.
Fabricaton Grinding/ cutting
14 R Thermal Hazards property Y 4 3 12 8. 3 1 3 A
work work Slip,trip Hazards Damage
Emergency contacts to be displayed at work
location
9. Ensure hot work area free from checmical
related activities
10.Fire Extinguisher to be
carried out at hot work location
11. Drinking water
to be provide for workers
 TPL UI / EHS / 03
HAZARD IDENTIFICATION & RISK ASSESSMENT - ALUMINIUM PIPING FOR CDA-GAS LINE WORKS Rev 1
Date: 20-09-22
Name of Project site: First Solar VERIFIED BY Approved by : Format No: 13.09.22/F-03

M/S -BLUESTAR LTD. Rev. Date: 20.09.2022

Prepared by: BLUE STAR LTD. Date: 20.09.2022

Base Risk Analysis

Acceptable(NA)
Acceptable(A)/
Concern(Y/N)
Routine

probability

Remarks
Severity
probability
Sr. No.

(R)/

Legal

Risk

Non-
Potential

Severity
Activity Sub-Activity Non Consequence Present Control Proposed Control
Hazard

Risk
routine
(NR)

Person responsible for executing the Safe Work Method Statement

Name Designation EHS Representative Designation

CFT members
I understand the risk controls listed above to be implemented to mitigate the identified hazards associated with the works to be undertaken.

Name Designation

Prepared by HSEM Name & Sign

Approved By TPL PM Name &
Signature:
Impart periodic training for all Operator / rigger / engineer / foremen.