Construction Materials Testing Guide
Construction Materials Testing Guide
BITUMEN'S
STANDARD-SETTING AGENCIES
TESTS CARRIED OUT ON DIFFERENT CONSTRUCTION
MATERIALS ASTM standards are formal, technical requirements that
establish quality specifications for a wide range of materials,
AGGREGATES
products, systems, and services; they serve as the basis for
a) Sieve Analysis manufacturing, procurement, and regulatory activities
b) Water Absorption worldwide. ASTM stands for American Society for Testing and
c) Aggregate Impact Value Materials.
d) Aggregate Abrasion Value
Example.
CONCRETE
• Slump Test
• Compacting Factor Test
• VeBe Test
• K-Slump Test
MGSD
Part II
COMMON EQUIPMENT & APPARATUS IN MATERIAL LOS ANGELES ABRASION
TESTING MACHINE
- Tests for resistance
to abrasion in
SIEVE crashed rock, slag,
crushed and
- An instrument with
uncrushed gravel.
a mesh or
perforated bottom VCAT APPARATUS
used to separate
coarse from fine - A device for
materials of a loose determining the
matter. normal consistency
and time of setting
of Portland
cements that
consists of a rod
weighing 300
grams, having a
needle in each end, and supported in a frame with a
graduated scale to measure the distance to which the
needle penetrates the cement.
CONCRETE MIXER
Note: Clay = <0.002, Silt = 0.002-0.0075, Sand: Fine = 0.075 -
- A concrete mixer is
0.42, Medium = 0.42-2.0, Coarse = 2.0-4.75, Gravel = 4.75-75.
a device that
SIEVE SHAKER homogeneously
combines cement,
- Sieve shakers are used aggregate such as
for separation and size sand or gravel, and
determination of water to form
particles. A particle by concrete.
passing them through
a series of chambers Types of Mixers.
with mesh filters and Batch Mixers.
agitating the sample to Drum Mixers.
obtain complete Pan-Type Mixers.
separation. Tilting Drum Mixers.
Non-Tilting Drum Mixers.
CBR (CALIFORNIA BEARING Reversing Drum Mixers.
Continuous Mixers.
RATIO) TEST MACHINE
- CBR test machines are
used to measure SLUMP TESTING SETS
California Bearing
Ratio (CBR) test is a - A set of instruments used in slump test. The concrete
measure of the slump value determined in this test is used to find the
strength of subgrade water-cement ratio in mixes. By measuring the
soil and highway difference between the mold height and the height of
subbase and subgrade the specimen, researchers can evaluate the concrete
via a penetration test. consistency.
Part II
Tape Measures UNIVERSAL TESTING MACHINE (UTM)
Slump Cones
Sample Scoop
Scrub Brushes
CONCRETE MOLDS
- Used to form specimens for testing compressive
strength or serve as sample containers for set-time
testing.
REBOUND HAMMER
- The rebound
hammer is a non-
destructive testing
apparatus, whereby
the rebound of the
spring driven mass is
measured after its
impact with concrete
surface. The output of
the rebound hammer is referred to as rebound
number and are correlated with surface hardness of
concrete.
Construction Materials and Testing
Aggregates rocks generally have a crystalline structure, with grain sizes
ranging from fine to coarse.
- There are three main uses of aggregates in civil
engineering: as an underlying material for All three classes of rock are used successfully in civil
foundations and pavements, as riprap for erosion engineering applications. The suitability of aggregates from a
protection, and as ingredients in Portland cement and given source must be evaluated by a combination of tests to
asphalt concretes. check physical, chemical, and mechanical properties, and must
- aggregates are a combination of distinct parts be supplemented by mineralogical examination.
gathered into a mass or a whole.
Evaluation of Aggregate Sources
Due to the differences in the size of the aggregate particles,
Civil engineers select aggregates for their ability to meet
four terms are defined to facilitate the discussion of the
specific project requirements, rather than their geologic
general size characteristics of aggregates:
history. The physical and chemical properties of the rocks
Coarse aggregates: aggregate particles that are retained on a determine the acceptability of an aggregate source for a
4.75 mm sieve. A 4.75 mm sieve has openings equal to 4.75 construction project. These characteristics vary within a quarry
mm between the sieve wires. or gravel pit, making it necessary to sample and test the
materials continually as the aggregates are being produced.
Fine aggregates: aggregate particles that pass a 4.75 mm sieve.
Due to the quantity of aggregates required for a typical civil
Maximum aggregate size: The smallest sieve through which engineering application, the cost and availability of the
100% of the aggregates pass. aggregates are important when selecting an aggregate source.
Nominal maximum aggregate size: The largest sieve that Potential aggregate sources are usually evaluated for quality of
retains any of the aggregate, but generally not more than 10%. the larger pieces, the nature and amount of fine material, and
the gradation of the aggregate.
Aggregate Sources
Natural sources for aggregates include gravel pits, river run Aggregate Properties
deposits, and rock quarries. Generally, gravel comes from pits Aggregates’ properties are defined by the characteristics of
and river deposits, whereas crushed stones are the result of both the individual particles and the characteristics of the
processing rocks from quarries. combined material. These properties can be further described
Manufactured aggregates can use slag waste from iron and by their physical, chemical, and mechanical characteristics, as
steel mills and expanded shale and clays to produce lightweight shown:
aggregates. Heavyweight concrete, used for radiation shields,
can use steel slag and bearings for the aggregate. Styrofoam
beads can be used as an aggregate in lightweight concrete used
for insulation. Natural lightweight aggregates include pumice,
scoria, volcanic cinders, tuff, and diatomite.
Geological Classification
All natural aggregates result from the breakdown of large rock
masses. Geologists classify rocks into three basic types:
igneous, sedimentary, and metamorphic.
Degree of compaction
Grading of aggregates
Bone dry means that the aggregate contains no moisture; this
Shape of aggregate particles
requires drying the aggregate in an oven to a constant mass.
Specific Weight
-Also known as Unit Weight.
Gradation
Gradation describes the particle size distribution of the
aggregate. The particle size distribution is an important
MGSD
Construction Materials and Testing Part IV
PORTLAND CEMENT guarantee the quality of the concrete made with
the cement. Mix design, quality control, and the
Learning Outcomes: characteristics of the mixing water and
1. Determine what is cement. aggregates also influence the quality of the
2. Different Types and Properties of Cement. concrete. Properties of the hydrated cement are
3. Determine the setting time of cement. evaluated with either cement paste (water and
- Portland Cement is made from silica (sand), cement) or mortar (paste and sand).
alumina (aluminum oxide), lime, iron oxide and Water–Cement Ratio
magnesia (magnesium oxide).
- The term cement refers to materials which act as - In 1918, Abrams found that the ratio of the
adhesives. weight of water to the weight of cement, water–
- There are many types of concrete, based on cement ratio, influences all the desirable
different cements. However, Portland cement qualities of concrete.
concrete is so prevalent that, unless otherwise
Types of Portland Cement
identified, the term concrete is always assumed
to mean Portland cement concrete. Portland - Different concrete applications require cements
cement was patented by Joseph Aspdin in 1824 with different properties. Some applications
and was named after the limestone cliffs on the require rapid strength gain to expedite
Isle of Portland in England (Kosmatka et al., 2011). construction. Other applications require a low
heat of hydration to control volume change and
Portland Cement Production
associated shrinkage cracking.
- Production of Portland cement starts with two
basic raw ingredients: a calcareous material and
an argillaceous material. The calcareous material
is a calcium oxide, such as limestone, chalk, or
oyster shells. The argillaceous material is a
combination of silica and alumina that can be
obtained from clay, shale, and blast furnace slag.
Mixing Water
MGSD
1. INTRODUCTION
1.1 INTRODUCTION TO STRUCTURAL ENGINEERING; THE ANALYSIS AND DESIGN
PROCESS; STRUCTURAL FORMS, NATURE OF LOADS; BUILDINGS
iii. Trusses
-composed of straight members connected at their ends by hinged connection to form stable
configuration.
-when the loads are applied to the truss only at joints, its member either elongate or shorten.
- Thus, the members of an ideal truss are always either in uniform tension or in uniform
compression.
iv. Shear Structures
- e.g. reinforced concrete shear wall which are used in multistory buildings to reduce lateral
movement due to wind load and earthquake excitations.
-structures develop mainly in plane shear, with relatively small bending stresses under the action
of external loads.
v. Bending Structures
- structures develop mainly bending stresses under the action of external
loads.
- In some structures, the shear stresses associated with the changes in
bending moments may also be significant and should be considered in their
designs.
-Some of the most commonly used structures: beams, rigid frames, slabs
and plates
g. Loads are forces or other actions that result from the weight of all the building materials,
occupants and their possessions, environmental effects, differential movements, and restrained
dimensional changes. Permanent loads are those loads in which variations over time are rar of
small magnitude. All other loads are variable loads.
g. 1 Kinds of Loadings
g.2 Types of Loads
i. Dead Loads
- are gravity loads of constant magnitudes and fixed positions that act permanently on the structure.
- e.g. weights of the structures itself and other material and equipment permanently attached to the
structural system.
- weights of frames, framing, and bracing system floors, roofs, walls, stairway heating and air
conditioning system, plumbing, and electrical system
ii. Live Loads
- are loads varying magnitudes and or positions caused by the used of the structure.
-refer to all the loads except dead loads, such as snow or wind loads.
iii. Impact
- When live loads are applied rapidly to a
structure, they cause larger stress than those that
would be produced if the same loads would have
been applied gradually.
-The dynamic effect of the load that causes this
increase in stress in the structure.
v. Snow Loads
-considered in designing structures in many parts of United States and the world.
vi. Earthquake Loads
- horizontal components of ground motion that causes structural damage and that must be
considered in designs structures located in earthquake prone areas.
vii. Hydrostatic and Soil Pressure
- structure used to retain water, such as dams and tanks, as well as coastal structures partially of
fully submerged in water
-Hydrostatic pressure- acts normal to submerged surface of the structures, with its magnitude
varying linearly with height.
-Lateral soil pressure depends on the type of soil and is usually considerably smaller than vertical
pressure.
-For the portions of structure below the ground table, the combined effect of hydrostatic pressure
and soil pressure should be considered.
viii. Thermal and other effects
-Statically indeterminate structures may be subjected to stresses due to temperature
changes, shrinkage of materials, fabrication errors, and differential settlements of supports
Course Aggregate
Fine Aggregates
Timber
Concrete
1
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Rebar
Elements of Structures
1. Beams/Girders – usually straight horizontal
members used to carry vertical loads (pointed or
horizontal loads).
Types of Beams
2. Columns – vertical
members of the
structures that resists
axial and
comprehensive loads.
2
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Slab Slab
Supports
Slab Slab Supports – is a part of a building or structure
providing the necessary stiffness and strength in
order the necessary stiffness and strength to resist
the internal and external forces or loads
Column
Girder
Beam
Slab
3
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Types of supports
2. Roller Support –
A. External Supports – The prevent vertical
supports which are usually movement; supply
provided externally without vertical reaction.
disturbing the structural
members.
1. Pinned Support or Hinge
Support – prevent vertical and
horizontal movement to the body;
supply vertical and horizontal
reaction.
3. Fixed Support –
Pinned support Roller support
Translation and
rotation are generally
prevented and always
Simply supported beam have moment.
4
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Fixed support
Internal Hinge support
Frame Structure
2. Internal Roller Support – are same as roller supports but
Pinned
Pinned they are provided in the middle of structural member.
support
support
Arc
5
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Load Combinations
Pinned Pinned
support support Allowable Stress or Allowable Strength Design
(ASD)
Internal Roller support - Serviceability
Load and Resistance Factor Design (LRFD)
- Strength Design
6
T
3
%
200 k ph, or Buildings, towers and other vertical structures and all
2. In areas where the basic wind speed is equal to or combinations specified in Section 203.3, 203.4 and 203.5.
The most critical effect can occur when one or more of the
WOOD OF NATURAL RESISTANCE TO DECAY contributing loads are not acting. All applicable loads shall
OR TERMITES is the heartwood of the species set fort h be considered, including both earthquake and wind,
below. C orner s apwood is permitted on 5 percent of the accordance with the specified load combinations.
side on which it occurs is heartwood. Recognized species 203.2 Symbols and Notations
are:
D dead load
• Decay resistant: Narra, Kamagong, Dao, Tangile. E earthquake load set forth in Section 208.6.I
in Section 208.6.1
WOOD STRUCTURAL PANEL is a structural panel
F load due to fluids with well-defined
product composed primarily of wood and meeting the UBC
pressures and maximum heights
Standard 23-2 and 23-3 or equivalent requirements of
H load due to lateral pressure of soil and water
Philippine National Standards (PNS). Wood structural
in soil
panels include all-veneer plywood, composite panels
L live load, except roof live load, including
containing a combination of veneer and wood-based
any permitted live load reduction
material, and mat-formed panel such as oriented stranded
L, roof Jive load, including any permitted live
board and wafer board.
load reduction
p ponding load
WYTHE is the portion ofa wall which is one masonry unit
R rain load on the undeflected roof
in thickness. A collar joint is not considered a wythe.
T self-straining force and effects arising from
combinations thereof
%
3 Load Combinations using Strength Design or No increase in allowable stresses shall be used with these
Load and Resistance Factor Design load combinations except as specifically permitted by
Section 203.4.2.
used, structures and all portions thereof shall resist the In lieu of the basic load combinations specified in Section
host critical effects from the following combinations of 2 0 3 . 4 . 1 , structures and portions thereof shall be permitted
ietored loads: to be designed for the most critical effects resulting from
pg
the following load combinations. When using these
combinations, including W or E.
L . 2 ( D + F + T ) + 1 . 6 L + HD )
(203-2)
+ 0 . 5 ( L , or R)
D ++r+0.75/L + L , ( 0 . 6 w o r ",) ( 0 - 1 3 )
1.4
1.2D + 1 . 6 ( L , or R) + (f,L or 0.5W) (203-3)
0.6D + 0 . 6 W + H (203-14)
D +L+(L, or R) (203-16)
(203-6)
D +L+0.6W (203-17)
(203-7)
E
D + L + (203-18)
1.4
Exception:
LO for floors in places of public assembly,
garage live load, or Crane hook loads need not be combined with roof live load
· re P i s to be considered in design, the applicable load Where P i s to be considered in design, each applicable load
ritical effects resulting from the following combinations shall be used as specifically required by Section 208, or by
0+r (203-8)
1 . 2 D + f , L + 1.0E, (203-19)
(203-9)
0.9D ±1.0E, (203-20)
+H+F+(L, Or R) (203-10)
+H + F + 0 . 7 5 [ L + T ( L , or R)] (203-11
ii E
D + H + F + ( 0 6 w o r ,) (203-12)
1.4
where
weight of cranes.
Exception:
TYPES OF FORCES
Internal Forces
Internal forces are the forces and couples
exerted on a member or portion of the
structure by the rest of the structure.
External Forces
External forces are the actions of other
bodies on the structure under
consideration. For the purposes of analysis,
it is usually convenient to further classify
these forces as applied forces and reaction
forces.
TYPES OF SUPPORTS 4
STABILITY
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TYPES OF STABILITY 6
Statically Indeterminate
o When the number of unknown forces is more than the equilibrium equations
IMPORTANT CONCEPTS
1) Stable / Unstable
A stable structure is one that will not collapse when disturbed. Stability is the
capability for a structure to recover equilibrium.
In general, there are many ways that a structure may become unstable, including
IMPORTANT buckling of compression members, yielding/rupture of members, or nonlinear geometric
effects (like so-called P-Delta effects); however, in linear structural analysis, our
CONCEPTS main concern is instability caused by insufficient reaction points or poor layout of
structural members.
An unstable structure generally cannot be analyzed. Therefore, it is useful to know
if a structure is stable or unstable before you conduct a structural analysis.
6) Degree of Determinacy
INTERNALLY UNSTABLE As this figure indicates, these reactions, which would have been sufficient to
fully constrain an internally stable or rigid structure, are not sufficient for this
Where; structure.
r = no. of reactions
fi = no. of internal forces
nr = no. of rigid members
INTERNALLY UNSTABLE 17
EXAMPLE
In order for the structure to be made externally stable;
Determine whether each of
the beams and frames below
are internally stable or
INTERNALLY UNSTABLE
unstable and determinate, STATICALLY UNSTABLE EXTERNALLY
indeterminate, or unstable.
If it is indeterminate, what
degree is it indeterminate?
INTERNALLY STABLE
STATICALLY INDETERMINATE EXTERNALLY
The roller support at A can be replaced by a hinged support to prevent the AT 2ND DEG
horizontal movement of end A of the structure.
EXAMPLE
Determine whether each of
frames is determinate,
indeterminate, or unstable. INTERNALLY UNSTABLE
STATICALLY DETERMINATE
If it is indeterminate, what
EXTERNALLY
DETERMINACY AND
degree is it indeterminate? STABILITY OF TRUSS
INTERNALLY UNSTABLE
STATICALLY DETERMINATE
EXTERNALLY
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TRUSSES The term internal used in truss refers to the number and arrangement
All members are connected only at their ends by frictionless hinges of members contained within the truss.
in plane trusses and by frictionless ball-and-socket joints in space
trusses. The instability due to insufficient external supports or due to
All loads and support reactions are applied only at the joints. improper arrangement of external supports is referred to as external.
The centroidal axis of each member coincides with the line The triangular truss is called the basic truss element.
connecting the centers of the adjacent joints.
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Where;
m = no. of members
j = no. of joints
INTERNALLY STABLE
NOTE: It is very important to realize that although the foregoing
criterion for internal stability is necessary, it is not sufficient to ensure
internal stability. Members must also be properly arranged to ensure
rigidity of the entire truss.
INTERNALLY UNSTABLE
If a truss contains a sufficient number of members, but they are not
properly arranged, the truss is said to have critical form.
A structure (or truss) is externally unstable if all of its reactions are concurrent or
parallel.
Where;
r = no. of reactions
m = no. of members
j = no. of joints
EXAMPLE 29
INTERNALLY STABLE
STATICALLY DETERMINATE
EXTERNALLY
(2)