SM Ar-M420u
SM Ar-M420u
CODE: 00ZARM420UA1E
DIGITAL MULTIFUNCTIONAL
SYSTEM
AR-M312U
AR-M420U
AR-EF5
MODEL AR-EF6
CONTENTS
Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
Cautions on laser
+10 nm At the production line, the output power of the scanner unit
Wave length 785 nm
−15 nm is adjusted to 0.4 MILLIWATT PLUS 8 % and is maintained
constant by the operation of the Automatic Power Control (APC).
Pulse times 31 cpm model: (4.1 µs ± 4.1 ns)/7 mm
42 cpm model: (5.7 µs ± 5.7 ns)/7 mm
Caution
Output power 0.2 mW - 0.4 mW This product contains a low power laser device. To ensure
safety do not remove any cover or attempt to gain access
to the inside of the product. Refer all servicing to qualified
personnel.
3. B/W Scanner Module (DSPF). . . . . . . . . . . . . . . . . . .3-4 10. Expansion memory (commercially available one) . . . 6-8
11. AR-DC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
4. Rack for Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
B. Major parts and signal functions . . . . . . . . . . . . .7-27 F. Original size detection photo sensor check . . . . 8-12
D. Maintenance and parts replacement . . . . . . . . . .7-37 1. Entering the simulation mode . . . . . . . . . . . . . . . . . . 9-1
B. Major parts and signal functions . . . . . . . . . . . . .7-55 2. Standard original setting orientation . . . . . . . . . . . . 10-1
Fusing unit
Lock Release
Necessary options
• Any one of the scanner module/OC (AR-EF5), scanner module/DSPF (AR-EF6)
• The scanner rack (AR-RK2)
• The stand with multipurpose drawer (AR-D29)
12. Finisher
(AR-FN6)
9. Duplex module
(AR-DU3) 13. Mail-bin stacker
(AR-MS1)
Punch unit
Exit tray
Finisher
Related to scanner feature
Scanner module with DSPF AR-EF6
Scanner module with OC AR-EF5
Scanner rack AR-RK2 *1
A Output units
Saddle stitch finisher AR-FN7
Finisher AR-FN6
Mail-bin stacker AR-MS1
Exit tray AR-TE3 *3
Upper exit tray extension AR-TE4
Right upper exit tray AR-TE5
Punch unit AR-PN1
Related to extension of
functions and others
Power supply unit AR-DC1 *1
(10) Noise
At working less than 6.7B
B At waiting mode less than 4.8B
∗ Showing noise benchmark in each model as a whole system.
(11) Dimensions
External dimensions 32.5" x 26.2" x 44.4"
(W x D x H) (826 mm x 665 mm x 1127 mm)
(including automatic document feeder)
Occupied space 37.9" x 26.2" (963 x 665 mm)
E dimensions (include automatic document feeder)
D (W x D)
A
Weight Engine: Approx. 91 lb (41.4 kg)
Desk: Approx. 55.5 lb (25.2 kg)
Paper size
Rack: Approx. 16 lb (7.4 kg)
Printable area DSPF: Approx. 46 lb (21 kg)
B. Asia
NO Name Content Life Product name Remark
1 Toner CA(Black) Toner(Toner : Net Weight 814g) 27K AR-450ST *Life setup is based on A4 6%
2 Developer Developer(Developer : Net Weight 450g) 100K AR-450SD
3 Drum Drum x1 100K AR-451DR
4 100K PM kit Transfer roller x1 100K AR-450KA
Discharging plate x1
Paper dust removing unit x1
DV blade x1
DV side seal F x1
DV side seal R x1
5 200K PM kit Upper heat roller x1 200K AR-450KB
Lower heat roller x1
Fusing separation pawl (Upper ) x4
Fusing separation pawl (Lower) x2
Cleaning roller x1
Bearing x2
6 Staple cartridge Staple cartridge x3 3000x3 AR-SC1 For AR-FN6
7 Staple cartridge Staple cartridge x3 5000x3 AR-SC2 For AR-FN7
Note1: Print on Master/individual carton:4 languages (English/French/German/Spanish).
Note2: Packed with machine: DR/Developer UN/Process UN
Note3: The other maintenance parts which are not listed above are registered as service parts.
1 2 3 4 5 6 7 8 9 10 1 Number
For this model, this digit is 2.
1 Number
2 Alphabet
For this model, this digit is 2. Indicates the model conformity code. T for this model.
2 Alphabet
3 Number
Indicates the model conformity code. T for this model. Indicates the end digit of the production year.
3 Number
4 Number or X, Y, Z
Indicates the end digit of the production year. Indicates the production month.
4 Number or X, Y, Z X stands for October, Y November, and Z December.
Indicates the production month. 5/6 Number
X stands for October, Y November, and Z December.
Indicates the production day on the month.
5/6 Number 7 Number or X, Y, Z
Indicates the production day on the month.
Indicates the month of packing.
7 Number or X, Y, Z X stands for October, Y November, and Z December.
Indicates the month of packing.
8/9 Number
X stands for October, Y November, and Z December. Indicates the day of the month of packing.
8/9 Number
10 Alphabet
Indicates the day of the month of packing. Indicates the production factory. "A" for Nara Plant.
10 Alphabet
Indicates the production factory. "A" for Nara Plant. 3. Environmental conditions
B. Toner cartridge A. Operating conditions
The lot number is of 7 digits, and each digit indicates as follows.
30 85%
The lot number shall be printed in the position shown in the figure.
85
1 2 3 4 5 6 7
Humidity (%)
-10 Temperature 40
Heat seal (Without dew condensation)
Aluminum bag
1 2 3 4 5 6 7 8 9 10
11
1 2 3 4
5 6
5 6 7 8 9 10 11 12
1 Touch panel The machine status, messages and touch keys are displayed on the panel. The display will
change to show the status of print or copy according to which of those modes is selected.
2 Mode select keys and indicators Use to switch the display mode of the touch panel.
3 [PRINT] key/ Press to enter the print mode.
READY indicator/ • READY indicator
DATA indicator Print data can be received when this indicator is lit.
• DATA indicator
Lights up or blinks when print data is being received. Also lights up or blinks when printing is
being performed.
4 [COPY] key Press to select the copy mode and display the basic screen of the copy mode.
Even when the machine is busy in another mode, the basic copy mode screen will appear when
the [COPY] key is pressed.
If this key is pressed and held while the basic screen of the copy mode is displayed, the total
output count and the quantity of toner remaining (percentage) will be displayed.
5 [JOB STATUS] key Press to display the current job status.
6 [CUSTOM SETTINGS] key Use to adjust the contrast of the touch panel or to set key operator programs.
7 Numeric keys Use to enter number values for various settings.
8 [*] key ([ACC.#-C] key) If the auditing mode has been set, press this key to close an open account after finishing a copy
job.
9 [#/P] key Press to select the job memory mode.
10 [C] key Press to clear a copy quantity entry.
If this key is pressed while the automatic document feeder is being used, any originals in
progress will be automatically output.
11 Start key When the indicator is lit, copying job can be started.
Press to start copying.
12 [CA] key Press to clear all selected settings and return the machine to the initial settings for the currently
selected mode. Before starting a copy operation, press the [CA] key first.
1 2 3
10
1. A4
2. A4 % 11
4 5 6 7 8
1 2
3 4 5 6 7
1 Job list A job list which indicates the current job and reserved jobs or a job list which indicates completed jobs is
displayed. The icons to the left of the jobs in queue represent the job mode.
Print mode Copy mode
When a job list which indicates the current job and reserved jobs is displayed, the displayed jobs
themselves are operation keys. To cancel printing or to give a job the highest print priority, touch the
relevant job key to select the job and execute the desired operation using the keys described in 5,6, and 7
2 Mode switching key Use to switch the job list between "JOB QUEUE" and "COMPLETE".
"JOB QUEUE": Displays the list of the current job and the reserved jobs.
"COMPLETE": Displays the list of completed jobs.
3 [PRINT JOB] key Use to display the print job list for all modes (print and copy).
4 Display switching keys Use to switch the page of the displayed job list.
5 [STOP/DELETE] key Use to cancel or delete the current job or delete the selected reserved job.
6 [PRIORITY] key If you select a job among the reserved jobs in the "JOB QUEUE" job list to which you wish to give the
highest priority and touch this key, the job will move to the highest priority reserved job.
7 [DETAIL] key Use to display the detailed information of the selected job. The paper size for printing can be changed
from the specified size.
∗ PAPER EMPTY" in the job status display
When a job status display indicates "PAPER EMPTY", the specified size paper is not loaded in any tray to run that job.
In this case, printing is suspended for that job until the required paper is loaded. Until the required paper is loaded another reserved job data
will be printed if possible.
(If paper runs out during printing, another job will not be printed.) If you wish to change the paper size because you do not have the speci-
fied size paper, you can change the size by touching the current job key to select it and touch the [DETAIL] key described in 7.
15
14 13 12 11 10 9 8
B. Engine
POD1 POD2 POD3
20 21 22 23
19
18
15
16
17
25 4
3
2
1
8
6
9
24
5
PPD1
10
11
12 13 PED TUD 7 14
No. Name No. Name
1 OPC drum 14 Machine tray (Paper tray1) rotating plate
2 Main charger 15 Upper heat roller
3 Cleaning blade 16 Pressure roller
4 LSU 17 Heater lamp
5 Developing unit 18 Thermistor (RTH1 / RTH2)
6 Magnet roller 19 Fusing back roller
7 Toner hopper 20 Reverse gate
8 Transfer roller 21 Paper exit roller
9 Resist roller 22 Full detection lever
10 Paper transport roller 23 Printer control PWB
11 Machine tray (Paper tray1) paper feed roller 24 Power supply unit
12 Machine tray (Paper tray1) separation roller 25 Cleaning roller
13 Machine tray (Paper tray1) take-up roller
5 6
4 7
3
2
1
8
12
9
11
10
B. Engine
5.POD3
4.POD2
2.DSW-L
3.POD1
7.TCS
8.LUD
6.PPD1 10.MAIN SW
1.DSW-F
9.PED
Code Function/Operation Active condition
1 DSW-F Front door open/close detection H= Door open
2 DSW-L Left door open/close detection H=Door open
3 POD1 Paper exit detection L= Paper detection
4 POD2 Paper exit detection L= Paper detection
5 POD3 Paper exit detection Full L= Paper detection
6 PPD1 Paper transport detection L= Paper detection
7 TCS Toner concentration sensor
8 LUD Paper feed cassette upper limit detection H= Upper limit detection
9 PED Paper feed cassette paper empty detection L= Paper empty detection
10 MAIN SW Power switch
13
4
11
6
10 7
9
8
B. Engine
1
4
5
10
8
11 3
Name Function/Operation
1 PRT controller Image process, image data communication control
2 PCU PWB Overall control of the machine and options
3 Power supply unit DC power supply
4 LD PWB (Inside LSU) Laser ON control (Inside LSU: LSU cannot be disassembled.)
5 Mother PWB Signal interface between PCU and the controller
6 Reactor PWB (200V only) Noise filter
7 High voltage resistor PWB High voltage load adjustment
8 Cassette detection PWB Paper cassette control
9 Drawer PWB Fan control
10 High voltage PWB High voltage power supply
11 Fuse PWB Protection of the machine when an abnormal power is supplied.
4
3
1 2
B. Printer
13.PSPS
10.CFM2
6.VFM2
3.POM
9.FM
1.DM
14.RRC
12.TRC
2.MM
11.CPFC 7.VFM1
7.VFM1
5.LUM
8.CFM1
Finishing device
Start of installation
No
[Electrical setting/adjustment]
Install duplex/pypass device.
Duplex/bypass Yes 1) Installation of driver software, setting,
device installed? AR-DU3 and operation check
AR-DU4 Main unit/AR-EF5/AR-EF6/AR-PK2
No
2) Paper guide position adjustment/off center adjustment
AR-D29
Install finishing device.
AR-DU3/DU4
Finishing device Yes AR-MS1/AR-DC1
installed? AR-FN6/AR-DC1
AR-FN7/AR-DC1
AR-PN1A / B / C / D
End
No
∗ For installation of an option unit, refer to the Service Manual of the option unit.
11-13/16" (30cm)
2) Remove the locking tape from the right and left sidesof the
tray.
31-1/2" 23-5/8" Then, Remove the top of the carton and lower the plastic bag
(80cm) (60cm) covering the machine while the machine is still on the carton
base.
3) Remove the packing tape from the paper tray, pull out the
paper tray until it stops and remove it by tilting it upward.
23-5/8" (60cm)
3. Unpacking procedure
1) Release the joint, and remove the packing case.
2) Remove the top pad, and open the electrostatic polyethylene
bag.
4) One person must lift by the empty front tray pocket with the
right hand and steady the machine with the left hand placed at
the upper left of the machine.
The other person must lift with the right hand by using the lift-
ing recess in the rear of the machine and also steady the
machine with the left hand as shown in the illustration.
Front side
Rear side
<2> Hold the main unit of the printer at the positions shown in the
illustration and put the main unit on the stand/paper drawer
so that the front side and the left side of the main unit are
aligned to those of the stand/paper drawer.
Front side
Rear side
<Parts included>
1) Turn off the main switch of the main unit of the printer.
Turn the main switch located on the front side of the printer to
the "OFF" position.
Then remove the power plug from the outlet.
Screw Screw
Rear mounting plate
Rear
mounting plate
"OFF"
Desk frame
2) Attach the adjusters and adjust them. Caution: Insert the rear mounting plates under the desk frame.
<1> Insert the left adjusters to the stand/paper drawer. <2> Pull out the upper paper tray of the stand/paper drawer until it
<2> Turn the each adjusters to lower them until they touch the stops and attach the front mounting plates using a supplied
floor. screw for each.
Then, remove the lock of the paper tray and close the tray.
Front
mounting plate
2
Screw
2
2
1 2
5) Connect the power supply I/F harness to the PCU PWB of the
main unit of the printer.
<1> Remove the screw that fixes the harness cover of the main
unit of the printer and slide the harness cover up to remove it.
Process the harness cover as shown in the illustration.
Cut out.
Harness cover
<2> Connect the power supply I/F harness connector (red, 22pin)
to CN11 (red connector) of the PCU PWB of the main unit of 3) Remove the top cover of the developer cartridge.
the printer.
Connector
CN11
<3> Reattach the power supply I/F harness cover to its original
position and fix it with the removed screw.
At this time, ensure that the power supply I/F harness are
arranged as shown in the illustration.
• Fix the harness securely to the wire saddle. 4) While rotating the MG roller, supply developer into the devel-
oper cartridge evenly.
Screw Note: Before opening the developer seal, shake it 4 or 5 times.
Power supply
I/F harness
Harness cover
Wire saddle
Wire saddle
6) Attach the paper guides to the lower tray (large capacity tray)
and set the size.
Refer to "Setting and adjustment" described later. 5) Attach the top cover to the developer cartridge and install the
cartridge to the machine.
∗ If another peripheral device must be installed, carry out the fol-
lowing step at the end of the installation work.
7) Adjust the position of the paper guides of the upper paper tray
of the stand/paper drawer.
Refer to "Setting and adjustment" described later.
8) Carry out the off center adjustment.
F. Paper setting
3) Gently remove the sealing tape from the cartridge. 1) Pull out the first stage paper feed tray.
Slowly pull out the tray until it stops.
3) Put paper in the tray, and close the paper feed tray.
1) Attach the rack to the desk unit. Parts included in the scanner unit
★ Be sure to identify the left and the right racks. Refer to the fig-
ure below.
Insert the rack boss into the rack mounting hole (made by
Operation manual Tray Scanner
removing the mold of the desk unit), and fix each rack with two
(1 pc.) (1 pc.) rack sheel
fixing screws (M5 x 70). (1 pc.)
Cam
Rack sheet 1) Turn off the main switch of the main unit of the printer.
Turn the main switch located on the front side of the printer to
Rack with the Rack with the
rack sheet cam attached the "OFF" position.
attached to it to it Then remove the power plug from the outlet.
Boss
Rack
Scanner unit
SIMULATION 25-2
AUTOMATIC DV ADJUSTMENT. PRESS START.
128
4) Remove the fixing tape for scanner packing and remove the
fixing screw.
Press [START] key. Press [CUSTOM SETTING] key to stop.
Remove the pack fixing tape and the fixing screws which are Or stop after 2min.
fixing the scanner unit, and remove the packing note.
SIMULATION 25-2
AUTOMATIC DV ADJUSTMENT. EXECUTING...
128
Scanner unit
fixing screw 6) Press the [START] key, and the automatic developer adjust-
ment will be performed.
During execution of the automatic developer adjustment, the
data (LED) blinks and the LCD indicates the toner sensor
value.
7) After about 2 min, the adjustment value is stored in the
machine. Check that the mode was normally completed.
5) Connect the cable. Normal end: The data LED goes off.
Connect the scanner unit connector with the printer connector, Abnormal end: The error LED lights up.
and fix the connectors with two screws attached to the con- Remove the cause of the error, and execute the automatic
nector. developer adjustment again.
8) Turn off/on the power, and the machine returns to the normal
mode and enters the warm-up mode.
8. Print test
1) After completion of warm-up (normal mode), select [CUSTOM
SETTINGS] → [Data list up] to display the menu.
2) Print [ALL SETUP LIST] to check and confirm the print quality.
3) Press the [CUSTOM SETTINGS] key again to return to the
normal menu.
Fixing screw
(M4x8)
[Fig. 1]
First copy image
Image
1)
Paper
Difference 2)
• Case of Fig. 1 1)
Shift the cam A in the direction of A by the difference of the image.
For one scale (one groove), shift by 0.5mm. 4) Install each option.
After shifting the cam, tighten the cam A fixing screw (M3 x 12).
<Printer model>
Make a copy again and check to confirm that there is no distortion
on the image. Expansion memory
[Fig. 2]
First copy image
Image
Paper
Difference
• Case of Fig. 2
Shift the cam A in the direction of B by the difference of the image.
For one scale (one groove), shift by 0.5mm.
After shifting the cam, tighten the cam A fixing screw (M3 x 12).
Make a copy again and check to confirm that there is no distortion Note: To prevent breakage by static electricity, take the following
on the image. measures.
After adjustment, tighten the fixing screw (M3 x 12) and the scan- a. Use an earth band for installing procedures.
ner fixing screw (M4 x 8). b. Keep the memory in the protection bag, and remove it from
Attach the decoration seal to the screw hole. the bag only just before installation.
5) Install the control PWB to the machine.
6) Attach the cables which were removed before installation of
the memory.
7) Insert the power plug into the power outlet, and turn on the
power.
36 19
AC inlet cover
Hanging portion
11. AR-DC1
∗ Required when installing the paper exit options (AR-FN7/AR-
FN6/ AR-MS1).
Screws
<Before installation> Power supply unit
Screws
• Start installation after checking that the DATA indicator on the
operation panel is not lit or blinking.
4) Connect the optional power supply harness to the PCU PWB
of the printer.
Parts included
<1> Remove the screw that secures the harness cover of the
printer and slide the harness cover upward to remove it.
I.T.E.
ACCESSORY 9K11 Work the harness cover as shown in the illustration.
Screws (3)
Screw
Cut-out
<3> Reattach the harness cover to its original position and secure AC cord
it with the removed screw.
At this time, check that wiring of the optional power supply 7) Turn the power switch of the printer to "ON".
harness has been handled as shown in the illustration. Insert the power plug of the printer to the outlet.
Screw Then, turn the main switch located on the front of the printer to
"ON".
Optional power
supply harness
"ON"
Harness cover
Harness cover
Rear cabinet
<2> Attach the AC inlet cover to the rear cabinet of the stand/
paper drawer and fix it with the removed screw.
AC inlet cover
Screw
1. Engine section
Maintenance cycle : 100K
✕ Check (Clean, replace, or adjust as necessary.) ❍ Clean ▲ Replace ∆ Adjust ✩ Lubricate ❏ Move position
When
Unit name Part name 100K 200K 300K 400K Remark
calling
Drum peripheral Drum ▲ ▲ ▲ ▲ Installed when shipping
Cleaner blade ▲ ▲ ▲ ▲
Toner reception seal ▲ ▲ ▲ ▲
Side molt ▲ ▲ ▲ ▲
Transfer roller ✕ ▲ ▲ ▲ ▲
Discharge plate ✕ ▲ ▲ ▲ ▲
TR bearing (F/R) ✕ ✕ ✕ ▲
After-transfer star ring ✕ ✕ ✕ ▲
TR gear ✕ ✕ ▲ ✕ ▲
Screen grid (❍)✕ ▲ ▲ ▲ ▲
Drum separation pawl unit ▲ ▲ ▲ ▲
Charger case (M/C) ❍ ❍ ❍ ❍
Charging plate (saw teeth) (❍)✕ ▲ ▲ ▲ ▲
Developing section Developer ▲ ▲ ▲ ▲ Supplied when installing
DV blade ▲ ▲ ▲ ▲
DSD collar ❍ ❍ ❍ ❍
DV side seal F ▲ ▲ ▲ ▲
DV side seal R ▲ ▲ ▲ ▲
Toner cartridge Attached when installing./
EX Japan: 814g,
user replacement for every 27K.
Fusing section Upper heat roller ❍ ▲ ❍ ▲
Lower heat roller ❍ ▲ ❍ ▲
Upper separation pawl ✕ ▲ ✕ ▲
Lower separation pawl ✕ ▲ ✕ ▲
Thermistor ✕ ✕ ✕ ✕ Clean and remove paper dust.
Upper heat roller gear ✕ ▲ ✕ ▲
Paper guides ❍ ❍ ❍ ❍ ❍
Gears ✩ ✩ ✩ ✩
Cleaning roller ✕ ▲ ✕ ▲
CL roller collar ▲ ▲
Filters Ozone filter ▲ ▲ ▲ ▲
Paper feed section Paper feed roller ❍ ✕ ✕ ✕ ✕ Note 1
Torque limiter ✕ ✕ ✕ ✕ ✕ Note 1
Transport section PS follower roller ❍ ❍ ❍ ❍ ❍
Paper exit reverse section Transport rollers ❍ ❍ ❍ ❍ ❍
Transport paper guides ❍ ❍ ❍ ❍ ❍
Paper dust remover ▲ ▲ ▲ ▲
Drive section Gears ✩ ✩ ✩ ✩ ✩ (Specified position)
Belts ✕
Image quality ✕ ✕ ✕ ✕ ✕
Other Sensors ✕ ✕ ✕ ✕
Note 1: Replacement reference: Use the counter value of each paper feed port as the replacement reference.
Paper feed roller/Torque limiter section: 80K or 2 years
When
Unit name Part name 100K 200K 300K 400K Remark
calling
Optical section Mirror/Lens/Reflector/Sensors ❍ ❍ ❍ ❍ ❍
Table glass/OC ❍ ❍ ❍ ❍ ❍
White reference sheet ❍ ❍ ❍ ❍ ❍
Rails ✩ ✩ ✩ ✩
Drive belt/Drive wire/Pulley ✕ ✕ ✕ ✕
DSPF Paper feed section Take-up roller ❍ ▲ ▲ ▲ ▲ Note 2
Separation pad ❍ ▲ ▲ ▲ ▲ Note 2
Paper feed roller ❍ ▲ ▲ ▲ ▲ Note 2
Transport section PS roller ❍ ❍ ❍ ❍ ❍
Exposure section ❍ ❍ ❍ ❍ ❍
(Dust-proof glass)
Paper exit section Paper feed roller ❍ ❍ ❍ ❍ ❍
DPSF
Other Sensors ❍ ❍ ❍ ❍ For cleaning, blow air.
Note 2: Replacement reference: Same as above or 2 years.
When
Option name Part name 100K 200K 300K 400K Remark
calling
ADU Paper feed Paper feed rollers (❍)✕ ✕ ✕ ✕ ✕ Note 3
+ Manual feed separation section Separation pad (❍)✕ ✕ ✕ ✕ ✕ Note 3
Torque limiter (❍)✕ ✕ ✕ ✕ ✕ Note 3
Transport section Transport rollers ❍ ❍ ❍ ❍ ❍
Transport paper guides ❍ ❍ ❍ ❍ ❍
Drive section Gears ✩ ✩ ✩ ✩ ✩ (Specified position)
Belts ✕
Other Sensors ✕ ✕ ✕ ✕ ✕
Desk Paper feed Paper feed rollers (❍)✕ ✕ ✕ ✕ ✕ Note 3
Multi purpose separation section Torque limiter (❍)✕ ✕ ✕ ✕ ✕ Note 3
Transport section Transport roller ❍ ❍ ❍ ❍ ❍
Transport paper guides ❍ ❍ ❍ ❍ ❍
Drive section Gears ✩ ✩ ✩ ✩ ✩ (Specified position)
Belts ✕
Other Sensors ✕ ✕ ✕ ✕ ✕
Finisher Transport section Transport rollers ❍ ❍ ❍ ❍ ❍
De-curler roller (❍)✕ ✕ ✕ ✕ ✕
Transport paper guides ❍ ❍ ❍ ❍ ❍
Drive section Gears ✩ ✩ ✩ ✩ ✩ (Specified position)
Belts ✕
Other Sensors ✕ ✕ ✕ ✕ ✕
Discharge brush ✕ ✕ ✕ ✕ ✕
Staple unit Replace unit at 100K
staple.
Staple cartridge User replacement for every
3000pcs.
Mail-bin Transport section Transport roller ❍ ❍ ❍ ❍ ❍
stacker Transport paper guides ❍ ❍ ❍ ❍ ❍
Drive section Gears ✩ ✩ ✩ ✩ ✩ (Specified position)
Belts ✕
Other Sensors ✕ ✕ ✕ ✕ ✕
Discharge brush ✕ ✕ ✕ ✕ ✕
Saddle finisher Transport section Transport roller ❍ ❍ ❍ ❍ ❍
Transport paper guides ❍ ❍ ❍ ❍ ❍
Drive section Gears ✩ ✩ ✩ ✩ ✩ (Specified position)
Belts ✕
Other Sensors ✕ ✕ ✕ ✕ ✕
Discharge brush ✕ ✕ ✕ ✕ ✕
Staple unit Replace unit at 100K
staple (including the staple
unit and the holder
section).
Staple cartridge User replacement for every
5000 pcs.
Note 3: Replacement reference: Use the counter value of each paper feed port as the replacement reference.
Paper feed roller/Torque limiter section: 80K or 2 years
1. Process section
A. General
Toner is attached to electrostatic latent images formed by the
laser beams which were radiated to the OPC drum charged by the
main charger, forming toner images.
The toner images formed on the OPC drum are transferred to
paper by the transfer roller.
MAX 8KV
constant current
13 3
Separation electrode 12
1
-1.8KV 4
-650V
11 10
2
30 9
6
-800V
5
25µA (42ppm)
15
19µA (31ppm)
MAX 5KV
16 7
Paper dust cleaner Toner density sensor
8
200M 200M
14 14
Process thermistor
-500V
4
5
6
8
3
CN5
B8B-PH-K-S
CN15 GND2 1
1-84432-4 9604S-14F +5VCRU 2
SRA-21T-4L #187(RD) DSW-F 14 1 DSW-F CRUCLK 3
RD GND2 13 2 GND2 CRUSDA
MHV 4
GND2 12 3 GND2 PSPS\ 5
SRA-21T-3 #187(WH) DHVREM 11 4 DHVREM
WH +24V1 6
THV MHVREM\ 10 5 MHVREM\ (NC) 7
SRA-21T-4L THV+PWM\ 9 6 THV+PWM\ +24V1 8
#187(YL)
WH DHVPWM\ 8 7 DHVPWM\
GB HV GBPWM\ 7 8 GBPWM\ PCU PWB CN6
SRA-21T-3 9604S-08C
#187(BL) THV-PWM 6 9 THV-PWM\
RD DSW-F 1
DHV DVREM 5 10 DVREM\
DSW-F 2
DVPWM\ 4 11 DVPWM\
#187(GR) GND2 3
THVREM\ 3 12 THVREM\
BIAS DV GND2 4
MHV-T 2 13 MHV-T
DM\ 5
THin 1 14 THin
DM-T 6
DMCLK\ 7
(NC) 8
Signal
Code Name Function/Operation Type Note
name
DM DM OPC drum motor Drives the OPC drum and the transfer section. DC brushless motor
PSPS PSPS Drum separation pawl solenoid Drives the OPC drum separation pawl Solenoid
Screen grid
CTL
CGL
Aluminum
layer OPC drum
The main charger grid is provided with the screen grid. The
OPC drum is charged at a voltage virtually same as the volt- Residual toner removed from the OPC drum surface is trans-
age applied to the screen grid. ported to the recycle toner collection section in the toner car-
2) Laser are radiated to the OPC drum surface by the laser unit tridge by the waste toner transport screw.
to form latent electrostatic images. 4) All the surface of the OPC drum is discharged by laser beams.
Laser Laser
CLT CLT
CGL CGL
layer layer
Aluminum Aluminum
OPC drum
OPC drum After completion of the job, laser beams are radiated onto al
CTL the surface of the OPC drum.
CGL When laser beams are radiated onto the CGL of the OPC
layer drum, positive and negative charges are generated.
Aluminum Positive charges generated in CGL are attracted to the nega-
tive charges on the OPC drum surface. On the other hand,
negative charges are attracted to positive charges in the alu-
When laser are radiated to the OPC drum CGL, negative and
minum layer of the OPC drum.
positive charges are generated.
Therefore, positive and negative charges are balanced out on
Positive charges generated in CGL are attracted to the nega-
the OPC drum surface and in the aluminum layer, reducing
tive charges on the OPC drum surface. On the other hand,
positive and negative charged to decrease the surface voltage
negative charges are attracted to the positive charges in the
of the OPC drum.
OPC drum aluminum layer.
Therefore, positive charges and negative charges are bal-
anced out on the OPC drum and in the aluminum layer, reduc-
ing positive and negative charges to decrease the OPC drum
surface voltage.
Electric charges remain at a position where laser are not radi-
ated.
As a result, latent electrostatic images are formed on the OPC
drum surface.
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Drum peripheral 1 Drum ▲ ▲ ▲ ▲ Installed when shipping
2 DSD collar ❍ ❍ ❍ ❍
3 Cleaner blade ▲ ▲ ▲ ▲
4 Toner reception seal ▲ ▲ ▲ ▲
5 Side molt F ▲ ▲ ▲ ▲
6 Side molt R ▲ ▲ ▲ ▲
7 Drum separation pawl unit ▲ ▲ ▲ ▲
8 Charger case (M/C) ❍ ❍ ❍ ❍
– Screen grid (❍)✕ ▲ ▲ ▲ ▲
– Charging plate (saw teeth) (❍)✕ ▲ ▲ ▲ ▲
2
8
1
3
7
5
2
b-1
a-8 3) Put down the DV guide handle. Loosen the screw, and remove
a-5 a the drum cartridge.
a-3
a-1
a-2
a-6
a-4
a-7
a-3
(a) ∗ When attaching the side molts F/R, attach them to the attach-
ment reference as shown.
∗ When installing the toner reception seal, tighten the screw (a)
∗ After attaching the side molt F/R, push the both ends of the
on the positioning side for the first time. Check to confirm that
blade with your fingers to check to confirm that the red moquette
the process earth plate and the toner reception seal are conduc-
moves smoothly.
tive. (10Ω or less)
a-6. Cleaner blade 0.5mm 0.5mm
1) Remove the drum cartridge.
Reference Reference
2) Remove the drum and the DSD collar.
0mm 0mm
3) Pull it out until the cleaning unit stops.
4) Remove the screw, and remove the cleaner blade.
∗ When removing the drum blade, place the drum as shown in the Moquette R Moquette F
figure and remove the drum blade to prevent toner from dispers-
ing.
∗ Do not damage the cleaner blade. Do not touch the lead edge. 0.3mm 0mm 0.3mm 0mm
Reference Reference
∗ When installing the cleaner blade, pull the cleaner shaft fully
toward you.
∗ After installing the cleaner blade, insert the cleaner shaft fully to
the bottom.
4) Remove the E-ring and the screw, and remove the separation
solenoid.
2) Remove the connector and the screw, and remove the PCU
PWB unit.
[Transfer section]
A. General
In this section, toner images on the OPC drum are transferred to
paper.
4 5
3
6
2
4
1 3
CN15
1-84432-4 9604S-14F
SRA-21T-4L #187(RD) DSW-F 14 1 DSW-F
RD GND2 13 2 GND2 CN6
MHV
GND2 12 3 GND2 9604S-08C
SRA-21T-3 #187(WH) DHVREM 11 4 DHVREM DSW-F 1
WH
THV MHVREM\ 10 5 MHVREM\ DSW-F 2
SRA-21T-4L THV+PWM\ 9 6 THV+PWM\ GND2 3
#187(YL)
WH DHVPWM\ 8 7 DHVPWM\ GND2 4
GB HV GBPWM\ 7 8 GBPWM\ PCU PWB DM\ 5
SRA-21T-3 #187(BL) THV-PWM 6 9 THV-PWM\ DM-T 6
RD
DHV DVREM 5 10 DVREM\ DMCLK\ 7
DVPWM\ 4 11 DVPWM\ (NC) 8
#187(GR)
THVREM\ 3 12 THVREM\
BIAS DV
MHV-T 2 13 MHV-T
THin 1 14 THin
Signal
Code Name Function/Operation Type Note
name
DM DM OPC drum motor Drives the OPC drum and the transfer section. DC brushless motor
THV THV Transfer high voltage High voltage for transfer
DHV DHV High separation voltage High voltage for separation of paper
-1.8KV -1.8KV
-800V -800V
25 A 42ppm 25 A 42ppm
19 A 31ppm 19 A 31ppm
MAX 5KV MAX 5KV
200M 200M
Separation operation The transfer cleaning voltage and the developing positive bias are
Since paper with toner images transferred on it is positively applied to the OPC drum at the timing shown below so that
charged, a high negative voltage is applied to the separation elec- remaining toner on the transfer roller is attracted again to the OPC
trode to separate the paper from the drum. drum, performing cleaning.
1) When the power is turned on:
Separation electrode
CLEANING READY CONDITION
-1.8KV
WARMING UP
PRINTING Job
25 A 42ppm
19 A 31ppm
MAX 5KV 3) After printing 100 sheets (during 1 job)
200M 1sec 1sec
PRINTING (100 Sheets) CLEANING PRINTING (100 Sheets) CLEANING
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Transfer 1 Transfer roller ✕ ▲ ▲ ▲ ▲
2 Discharge plate ✕ ▲ ▲ ▲ ▲
3 TR bearing (F/R) ✕ ✕ ✕ ▲
4 Transfer roller collar
5 After-transfer star ring ✕ ✕ ✕ ▲
6 TR gear ✕ ✕ ▲ ✕ ▲
4
5
3
2
4
3
(2) Maintenance and parts replacement 2) Remove the transfer lock pawl, and pull out the transfer roller
unit.
No. Unit Parts
a Transfer roller unit 1 After-transfer star ring ✕
2 Discharge plate ✕
3 Transfer roller ✕
4 Transfer roller collar
5 TR bearing (F/R) ✕
6 TR gear ✕
a-4
a-1
a-5
a-6
a-3
a a-2
a-4
a-1. After-transfer star ring
a-5
1) Remove the transfer roller unit.
2) Remove the transfer rear star ring.
a. Transfer roller unit
1) Pull out the left door.
CN6
9604S-08C
DM TM 1 DSW-F
2 DSW-F
3 GND2
4 GND2
5 DM\
6 DM-T
7 DMCLK\
8 (NC)
CN7
173981-2
INITIAL PWB BK
1 TMA
BK
2 TMB
1 CN5
3 TCS BR
B8B-PH-K-S
1 GND2
GY
2 +5VCRU
BL
3 CRUCLK
BR
4 CRUSDA
5 PSPS\
6 +24V1
1 2 3 3 7 (NC)
8 +24V1
CN8
QR/P8-12S-C(01) B11B-PH-K-S
BR BR
1 DVCH1 1 1 DVCH1
BR
2 DVCH2 2 2 DVCH2
BR
3 DVCH3 3 3 DVCH3
BR BR
53047-0410 4 PTH 4 4 PTH
GY GY
(NC) 1 5 GND2 5 5 GND2
GY
+24V1 2 6 GND2 6 6 GND2
BR BR
TCS 3 7 TCS 7 7 TCS
GY GY
GND2 4 8 GND2 8 8 GND2
RD RD
INITIAL PWB 9 +24V1 9
BL
9 +24V1
TCS BL
S4B-PH-K-S 10 +5V1 10 10 +5V1
BR BR
+5V1 1 11 DVCRU 11 11 DVCRU\
RD RD
DVCRU 2 12 DVBias 12
PTH 3
#187
GND2 4 Bias
Signal
Code Name Function/Operation Type Note
name
HUS-DV HUS-DV Developing humidity sensor Developing section peripheral humidity Humidity sensor Analog detector
detection
INITIAL PWB – Developing temperature Temperature detection around the Thermistor
thermistor developing unit
TCS TCS Toner density sensor Toner density detection Magnetic sensor Analog detector
DM DM Drum motor Drives the drum/developing section. DC brushless motor
TM TM Toner motor Drives the toner hopper. Synchronous motor
Bias Bias Developing bias High voltage for developing bias
layer
Aluminum CGL
CTL
Drum
-500V
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Developing section 1 Developer ▲ ▲ ▲ ▲ Supplied when installing
2 DV blade ▲ ▲ ▲ ▲
3 DV side seal F ▲ ▲ ▲ ▲
4 DV side seal R ▲ ▲ ▲ ▲
5 Toner cartridge Attached when installing./
EX Japan: 814g,
user replacement for every 27K.
4 5
b-2
a-6
a-4
a-1 3) Put down the DV guide handle, release the lock, and remove
the DV cartridge.
a-5
b-1
a
a-3
a-2
0mm
Reference
(Step)
0.5mm
0mm 0.5mm
Reference
0.5mm 0.5mm
Reference Reference
0mm 0mm
0mm 0.5mm 0.5mm 0mm
Reference Reference
a-2. DV blade
1) Remove the DV cartridge.
2) Remove the DV blade.
3) Remove the screw and the connector, and remove the toner
density sensor. 2) Remove the connector and the screw, and remove the PCU
PWB unit.
4) Remove the screw and the connector, and remove the pro-
cess thermistor.
3) Remove the connector and the screw, and remove the toner
motor unit.
Paper
Copy Fusing
exit
Power/
Reactor PWB
B-4 SMP-04V-NC+SMR-04V-N
B-1
B-3 BR BR
B-2 1 RTH1 1
B-2 GY GY
B-1
B-3
BR
2 GND2 2
BR
PCU
B-4 3 RTH2 3
GY
4 GND2 4
GY PWB
CN14
VLP-03V+VLR-03V CN2
WH WH B14B-PHDSS-B
BR
1 1
WH
1 HL1 1
BR AC/DC B7B-PH-K-S
RD
1 FW
2 2 2 HL2 2
BK BK +24VPR 1 2 +24VPR
3 3 3 L2 3 BR
4 4
GY PWB HLPR2\ 2
BR
3 GND2
HLPR 3 4 HLPR\
BR
SRA-51T-4 HLCNT1 4 5 HLCNT1
BR
HLCNT2 5 6 HLCNT2
BR
MSW MON 6 7 Rth1
CN2 CN1 GY
B03P-VL B03P-VL DC CNT 7 8 GND2
WH BR
HL1 HL1 1 1 HL1 9 Rth2
WH GY
HL2 2 2 HL2 10 GND2
HL2 BK
L 3 3 L2 11 +24V1
L CN5
CN1 12 MSWPR
B12P-HL-A BR
B2P4-VH #187 RD 13 MSW MON
WH +24V1 1
L2 1 L2 RD 14 (NC)
(NC) 2 +24V2 2
RD
(NC) 3 #187 +24V3 3
WH BL
L2R 4 L2R +5V1 4
BL
+5V1 5 CN17
REACTOR PWB OR
+3.3V 6 B5P-VH
OR RD
+3.3V 7 1 +24V1
GY RD
GND2 8 2 +24V2
* 200V only GY RD
GND2 9 3 +24V3
GY GY
GND2 10 4 GND2
GY GY
GND2 11 5 GND2
BR
FW 12 CN18
B6P-VH
BL
1 +5V1
BL
2 +5V1
OR
3 +3.3V
MM OR
7 GY
4
5
+3.3V
GND2
GY
6 GND2
Rth1 8 CN9
9604S-08F
1 DSW-F
2 DSW-F
3 GND2
Rth2 4 GND2
6 5 2 7,8 6 GND2
7 MM\
8FE-ST-VK-N
8 MM-T
DSW-L 8 HL1 9 MMCLK\
DSW-L 7 10 (NC)
GND1 6
GND1 5
+5V1 4
GND2 3
MM\ 2
MM-T 1
9 4 3 1
1 Heater lamp 1 Generates heat and transmits heat to the heat roller. The temperature is controlled by the
thermistor. (Temperature control is made mainly on the center.)
2 Heater lamp 2 Generates heat and transmits heat to the heat roller. The temperature is controlled by the
thermistor. (Temperature control is made mainly on both sides.)
3 Upper heat roller Transmits heat to melt toner on paper and fuse toner by means of a pressure with the lower heat
roller.
4 Lower heat roller Fuses toner on paper by means of a pressure with the upper heat roller.
To improve fusing capability, the diameter is greater than the conventional ones.
(ø30mm→ø40mm)
5 Fusing upper separation pawl Prevents winding of paper around the upper heat roller.
6 Fusing lower separation pawl Prevents winding of paper around the lower heat roller.
7 Thermistor (Center) Detects the surface temperature of the upper heat roller.
(On/off of heater lamp 1 is controlled according to the detected temperature.)
8 Thermistor (Side) Detects the surface temperature of the upper heat roller.
(On/off of heater lamp 2 is controlled according to the detected temperature.)
9 Cleaning roller Cleans toner on the lower heat roller. Made of metal.
PCU MM
---------
Paper exit
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Fusing section 1 Upper heat roller ❍ ▲ ❍ ▲
2 Lower heat roller ❍ ▲ ❍ ▲
3 Upper separation pawl ✕ ▲ ✕ ▲
4 Lower separation pawl ✕ ▲ ✕ ▲
5 Thermistor ✕ ✕ ✕ ✕ Clean and remove paper dust.
6 Upper heat roller gear ✕ ▲ ✕ ▲
7 Cleaning roller ✕ ▲ ✕ ▲
8 CL roller collar ▲ ▲
9 Paper guides ❍ ❍ ❍ ❍ ❍
10 Gears ✩ ✩ ✩ ✩
2
8 5
7
4
8
5
a a-2
a-9
a-8
a-4
a-6
a-1
a. Fusing unit
1) Pull out the left door.
A. General
This section picks up paper in the cassette and feed it to the trans-
port roller section.
The capacity of the paper feed tray is 550 sheets for 64g/m2 or
500 sheets for 80g/m2.
There are three kinds of the paper feed desk: 1-stage paper feed
desk (AR-D29). For details, refer to the AR-D29 Service Manual.
LUM 179228-3(AMP)
+5V1 1
LUD 2
GND2 3
179228-3(AMP)
+5V1 1
PED 2
MM CPFC GND2 3
LUD
PED
2
3
1
PHNR-02-H+BU02P-TR-P-H
BR
2 CPFC\ 1
RD
1 +24V1 2
CN13
PHNR-09-H+BU09P-TR-P-H
B24B-PHDSS-B
GY
GND2 1 1 +5V2 9
RD
+24V1 2 2 PPD1 8
BR
PCU PWB PED 3
BR BL
3 GND2 7
BL
CPFC\ 4 4 +5V1 6
BL BR BR
+5V1 5 5 LUD 5
GY GY
+24V1 6 6 GND2 4
CN9 GY BL BL
9604S-08F GND2 7 7 +5V1 3
8FE-ST-VK-N BR BR
1 DSW-F RRC\ 8 8 PED 2
DSW-L 8 BR GY GY
2 DSW-F LUD 9 9 GND2 1
DSW-L 7
3 GND2 +24V1 10
GND1 6 BL
4 GND2 +5V1 11
GND1 5
5 +5V1 TRC\ 12
+5V1 4
6 GND2 (NC) 13
GND2 3 BR
7 MM\ CSS 14
MM\ 2
8 MM-T GND2 15
MM-T 1 GY
9 MMCLK\ GND2 16
10 (NC) PPD1 17
BR
LUMB 18
+5V1 19
BR
LUMA 20
CFM1\ 21
GND2 22
+24V1 23
2 1 4
GND2 24
3 6
Signal
Code Name Function/Operation Type Note
name
CPFC CPFC Paper feed clutch Paper freed tray section roller ON/ Electromagnetic clutch
OFF control
LUM LUM Paper feed tray lift-up motor Drives the lift plate of the paper feed AC synchronous motor Selection of Rotation
tray. mode/ Brake mode
PED PED Defector Paper empty detection
LUD LUD Defector Paper tray upper limit detection
CSS1
CSS2
CSS4
CSS3
CSS1
CSS2
CSS4
CSS3
(Remaining quantity sensor status change when the tray is moving up and remaining quantity)
2/3 area
sensor logic HIGH
3/3 area
sensor logic LOW
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Paper feed section 1 Paper feed roller ❍ ✕ ✕ ✕ ✕ Note 1
2 Torque limiter ✕ ✕ ✕ ✕ ✕ Note 1
Note 1: Replacement reference: Use the counter value of each paper feed port as the replacement reference.
Paper feed roller/Torque limiter section: 80K or 2 years
1
1
2
1
a-7
a-8 a-5
a-6
a-2 a-1 2) Disengage the pawl, and remove the paper guide.
a-4 a-3
4) Disengage the pawl, and remove the separation roller and the
torque limiter.
2) Remove the connector, and remove the cassette detection
PWB.
a-5. Paper feed cassette upper limit detection a-8. Lift-up motor
a-6. Paper feed cassette paper empty detection 1) Remove the screw, and remove the rear cabinet.
1) Pull out No. 1 paper feed tray unit, and remove the paper
guide.
2) Remove the screw, and remove the pickup roller arm.
3) Remove the paper feed roller and each part.
4) Remove the pickup roller shaft, and remove the pickup roller
guide.
5) Remove the actuator.
6) Remove the connector, the paper feed cassette upper limit
detection, and the paper feed cassette paper empty detection.
2) Remove the connector and the screw, and remove the lift-up
motor unit.
A. General
In this paper transport section, paper fed from each paper feed
port is transported to the resist roller section, where the lead edge
of the paper is aligned with the lead edge of images on the OPC
drum. Images are transferred onto paper in the transfer section,
and the paper is discharged face-up or face-down through the fus-
ing section.
179228-3
BL
1 +5V1
BR
2 POD2
GY
3 GND2
179228-3
BL
CN4 1 +5V1
BR
B32B-PHDSS-B 2 POD3
BR GY
POM0\ 1 3 GND2
BL
+5V1 2
BR RD
POM2\ 3
POD1 4
BR
BR RD
SFPS-41T-187 DSW-L
POM1\ 5
GND2 6
GY
BR
POD3
POM3\ 7 PHNR-03-H+BU03P-TR-P-H
BL
+5V1
+24V1
8
9
RD
RD
BR
3 +24V1 1 POD2 5
POD2 10
BR
RD
GY
2 VFM2\
1 GND2
2
3
POM
+24V1 11
GND2 12
GY
POD1
GND2 13
BL
+5V1 14
CFM2\ 15 VFM2
BR
POD3 16
+24V1 17
GY
GND2 18
+24V1
CFM2\
19
20
MM
RD
+24V1 21
VFM2\
+24V1
22
23
RD RRC
GY
GND2 24
(NC) 25
GND2
DSW-L
26
27
RD 4
DSW-L 28
(NC) 29
(NC) 30 TRC
(NC)
DSW-F
31
32
2
CN9
GY HVR
PCU PWB 9604S-08F 8FE-ST-VK-N PWB
DSW-F 1 8 DSW-L
DSW-F 2 7 DSW-L
GND2 3 6 GND1
GND2 4 5 GND1
+5V1 5 4 +5V1 PPD1
GND2 6 3 GND2
MM\ 7 2 MM\
MM-T 8 1 MM-T
MMCLK\ 9
(NC) 10
PHNR-02-H+BU02P-TR-P-H
1
CN13 BR
B24B-PHDSS-B 1 RRC\ 2
RD
GND2
+24V1
1 2 +24V1 1 4 5
2 PHNR-03-H+BU03P-TR-P-H
PED 3 BR
CPFC\ 1 TRC1\ 3
4
+5V1 2 (NC) 2
5 RD
RD 3 +24V1 1
+24V1 6
GND2 7
BR PHNR-09-H+BU09P-TR-P-H PHNR-03-H+BU03P-TR-P-H 179228-3(AMP)
RRC\ 8
BL BL BL
LUD 9 1 +5V1 9 1 +5V1 3 1 +5V1
RD BR BR BR
+24V1 10 2 PPD1 8 2 PPD1 2 2 PPD1
GY GY GY
+5V1 11 3 GND2 7 3 GND2 1 3 GND2
TRC\ 12
BR
4 +5V1 6 3
(NC) 13 5 LUD 5
CSS 14
GY
6 GND2 4 GY HVR
GND2
GND2
15
16
7 +5V1
8 PED
3
2
PWB
BR
PPD1
LUMB
17
18
9 GND2 1 CFM1
BL
+5V1 19
LUMA 20
BR
CFM1\ 21
GY
GND2 22
RD PHNR-03-H+BU03P-TR-P-H
+24V1 23 TSR-04V-K PHR-3
GY GY RD RD
GND2 24 1 GND2 +24V1 1 3 +24V1 1
RD DRAWER CFM1\ 2 BR BR
2 +24V1 2 CFM1\ 2
GY GY GY
3 GND2 PWB GND2 3 1 GND2 3
BR
4 CFM1\
Signal
Code Name Function/Operation Type Note
name
POD1 POD1 Paper exit detector 1 Paper exit detection from fusing Transmission Paper transport system sensor
type
POD2 POD2 Paper exit detector 2 Paper pass detection from paper exit Transmission Paper transport system sensor
type
POD3 POD3 Paper exit detector 3 Paper exit detection to upper section Transmission Paper transport system sensor
paper exit tray (Full detection) type
POM POM Paper exit motor Drives the paper exit roller. Stepping Selection of Normal speed/
motor High speed/ Reverse rotation
VFM2 VFM2 Fusing cooling fan motor Discharges heat generated in the DC brushless PWM control
fusing section. motor
CFM1 CFM1 Fusing cooling fan motor Discharges heat generated in the DC brushless PWM control
fusing section to cool it. motor
C. Operational descriptions
[Paper transport path and paper exit]
Paper transport path with an option installed
1.
2.
4) Paper is taken into the machine again, passed over the reverse gate, and transported to the duplex unit.
5) When duplex printing is made, the ADU gate solenoid switches to the upper side of the ADU paper exit gate to switch the paper path to
the ADU.
6) When paper is discharged to the left tray or when paper is transported to the console finisher (AR-FN7), the ADU gate solenoid
switches to the upper side of the ADU paper exit gate to switch the paper path to the ADU.
Metal
Sponge
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Transport section 1 PS follower roller ❍ ❍ ❍ ❍ ❍
Paper exit reverse 2 Transport rollers ❍ ❍ ❍ ❍ ❍
section 3 Transport paper guides ❍ ❍ ❍ ❍ ❍
4 Paper dust remover ▲ ▲ ▲ ▲
5 Paper transport detection
2
4
1
2
5
∗ When installing the fan, check the left door indication arrow and
c. Left door unit note the fan direction.
1) Remove the screw, and remove the left door unit. c-3. Drawer PWB
1) Remove the left door unit.
2) Remove the left door transport paper guide.
3) Remove the screw, and the reverse gate unit and remove the
angle.
3) Remove the screw, and remove the paper exit upper cabinet.
4) Remove the screw, and remove the left rear cabinet.
5) Remove the screw, and remove the front left upper cabinet.
∗ When installing the fan, check the indication arrow and note the
d-3. Left door open/close detection
fan direction.
1) Remove the paper exit reverse unit.
d-7. After-fusing roller
2) Remove the connector and the screw, and remove the left
1) Remove the paper exit reverse unit.
door open/close detection.
2) Remove the E-ring and the parts.
3) Remove the connector and the screw, and remove the paper
exit drive frame.
3) Remove the E-ring, and remove the paper exit roller. Remove
the bearing, the gear, and the parallel pin.
5 1
2
6
10
BD PM
PCU 3
PWB 4 8
MFP MOTHER
CN2
9604S-28F
7
CONTROL BOARD 1 +24V1 CN16 CN101
2 FM2\
3 PCU_RXD GND2
S30B-PHDSS-B
1
GY
S30B-PHDSS-B
30 GND2
9
PWB PWB 4 GND2
5 PCU_TXD
SYNC\
GND2
2
3
BR
GY
29
28
SYNC\
GND2
CN102
S11B-PH-K-S PHNR-03-H+BU03P-TR-P-H
6 GND2 GY
GND2 4 27 GND2 RD RD
7 PCU_DSR +24V1 11 3 +24V1 1
GY BR BR
8 GND2 GND2 5 26 GND2
9 PCU_DTR LSU S/H 6
BR
25 LSU S/H
VFM1\ 10
GY
2 VFM1\ 2
GY VFM1
BR GND2 9 1 GND2 3
10 GND2 VRB 7 24 VRB RD
11 PCU_RES
GND2 8
GY
23 GND2
+24V1 8
BR Power source
12 GND2
GND2 9
GY
22 GND2
VFM1\ 7
GY
PHNR-03-H+BU03P-TR-P-H
RD
section
13 VIDEOin+ BR GND2 6 3 +24V1 1
TEST(TEST\) 10 21 TEST(TEST\) RD BR
CN3 CN2 14 VIDEOin- +24V1 5
15 GND2 VIDEO 11
BR
20 VIDEO
PMCLK\ 4
BR 2 VFM1\ 2
GY VFM1
BR BR 1 GND2 3
16 HSYNC VIDEO\ 12 19 VIDEO\
BR READY(READY\) 3
17 GND2 LDON\ 13 18 LDON\ BR
GY START\ 2
18 GND2 GND2 14 17 GND2 GY
19 PAGE GY GND2 1
GND2 15 16 GND2 PHR-5
20 GND2 BL
+5V1 16 15 +5V1 1 PMCLK
21 MSW_MON GY
22 FWP-PCU GND2 17 14 GND2 2 READY
BL
23 POF\ +5V1 18 13 +5V1 3 START\
RD
24 +5V1 +24V1 19 12 +24V1 4 GND2
25 +5V1 RD
+24V1 20 11 +24V1 5 +24V1
26 +5V1 BR
VFM1\ 21 10 VFM1\ CN103
27 +5V1 GY
GND2 22 9 GND2 S4B-PH-K-S B4B-PH-K-S
28 +5V1 BR BR
START\ 23 8 START\ GND2 1 4 GND2
BR LB
VFM1\ 24 7 VFM1\ SYNC\ 2 3 SYNC\
BR BR
PMCLK\ 25 6 PMCLK\ GND2 3 2 GND2
BR BL
READY(READY\) 26 5 READY(READY\) +5V1 4 1 +5V1
GY
GND2 27 4 GND2
GY
GND2 28 3 GND2
BL
+5V LD 29 2 +5V LD
GY
GND2 30 1 GND2
Signal
Code Name Type Function/Operation NOTE
name
PM PM Polygon mirror (motor) Reflects laser beams at the constant rotation speed.
BD BD PWB Detects the laser scan start timing. This device is used
to detect a laser trouble.
a-1
1)
10) Remove the connector and the screw, and remove the duct
holding cover.
6) Pull out the No. 1 paper feed tray unit, and push up and
remove the front door.
7) Release the lock, and pull out the left door. Remove the
screw, and remove the front cover right.
11
MIM
6
2
1 CCD1
3
4
CL1
5
MHPS
10
CN7
FFC-5Pin 9604S-05C
GND2 5 1 GND2
GND2 4 2 GND2
/CL1 3 3 /CL1 CN10
+24V 2 4 +24V S3B-PH 53053-0310(MOLEX)
+24V MHPS LB
1 5 +24V 1 1 MHPS
GND2 GY
2 2 GND2
+5V BL
3 3 +5V
10 4 12 9 7 8 11
5 3 1 6
C. Operational descriptions
(1) CCD/lens unit
This machine employs the reduction optical-type line CCD (Charge Coupled Device) of scan resolution of 600dpi and 7450 pixels.
CCD scan is performed by shifting the scan positions sequentially by the carriage unit (lamp and mirror) scan or moving the document with
the DPSF.
Lights reflected by the document are reflected by each mirror to form images on CCD elements through the reduction-type lens. The CCD
converts the optical energy into electrical energy (analog). (Photoelectric conversion)
(2) CIS unit
The image sensor which scans back document images is attached to the DPSF. The close-contact type image sensor (Contact Image Sen-
sor) with scan resolution of 600dpi and 7196 pixels is employed.
For the CIS to scan documents, the scan position is sequentially shifted by shifting the document by the DPSF, and the LED light in the unit
is radiated to the back of the document, and photo energy is converted into electric energy (analog signal).
CIS
Auto-focus lens
Lens center line
LED PWB
Glass
CIS UNI
Focus point
SPFM
1030mS
SRRC
SPPD4
94mS
SPOD
55mS
181mS
CCD
CIS
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Scanner section 1 Mirror/Lens/Reflector/Sensors ❍ ❍ ❍ ❍ ❍
2 Table glass/OC ❍ ❍ ❍ ❍ ❍
3 White reference sheet ❍ ❍ ❍ ❍ ❍
4 Rails ✩ ✩ ✩ ✩
5 Drive belt/Drive wire/Pulley ✕ ✕ ✕ ✕
2 1
5
2
5
4
3
4
2)
1)
1)
3)
4)
3)
4)
6) 5)
4) 1)
1)
3)
2)
a-5. Mirror
1) Remove the table glass.
2) Clean mirror.
3) 4)
3)
2)
1)
1)
3)
2)
1)
2)
1)
3)
4) 1)
3)
1)
2)
3) 1)
2)
5)
2)
2)
1) 4)
3)
1)
b-3. Lamp
1) Remove the table glass.
2) Slide the lamp unit base to the notch section.
1) 1)
2)
1) 1)
1)
3) Flip the notch section Mylar and remove the screw. Slide the
lamp holder to the front side, and remove it upward from the
rear side. Remove the connector.
2)
1)
3)
(+) direction
Reference line
(-) direction
1 scale: 1.4mm
7. DSPF section
SCOV
OCSW
SDSS SPLS2
4
SPED
SPLS1
SPFS 7
SPF SPPD SPFVR
MOTOR 3
SPFC
9 SRRC
8
10
5
2
12
SPOD
CIS unit
SOCD
11
1
CN16 CN1
TX24-80R-LT-H1 TX25-80P-LT-H1
SRA-21T-4
GY GY
FG
PWB
SRA-21T-4
CN7
H3P-SHF-AA+B3P-SHF-1AA S6B-PH
+5V 1 1 +5V
GND2 2 2 GND2
OCSW 3 3 OCSW
4 +24V
5 /LED0
6 /LED1
12
1 5 10 8
11
Signal
Code Name Function/Operation Type Note
name
SCOV SCOV DPSF cover switch DPSF cover open/close detection Transmission type Sensor
SPF – DPSF paper feed motor, paper Drives the paper feed roller and the Stepping motor
MOTOR transport motor transport roller. (DPSF)
SPFC SPFC DPSF paper feed clutch DPSF paper feed section roller ON/OFF Electromagnetic clutch
control
SRRC SRRC DPSF resist roller clutch DPSF resist roller ON/OFF control Electromagnetic clutch
SPED SPED DPSF document set detector DPSF document presence detection Transmission type Sensor
SPPD SPPD DPSF document paper pass DPSF document paper pass detection 1 Transmission type Sensor
detector
SPFS SPFS DPSF document pickup solenoid DPSF document pickup Solenoid
SPLS1 SPLS1 DPSF document length detector 1 DPSF document length detection (Short) Transmission type Sensor
SPLS2 SPLS2 DPSF document length detector 2 DPSF document length detection (Long) Transmission type Sensor
SPFVR SPFVR DPSF document size (Width) DPSF document size (Width) detection Volume resistor Other
detection analog data detector detector
SOCD SOCD DPSF open/close detector DPSF unit open/close detection Transmission type Sensor
SPOD SPOD DPSF paper exit detector DPSF paper exit detection Transmission type Sensor
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
DSPF section 1 Take-up roller ❍ ▲ ▲ ▲ ▲ Note 1
2 Paper feed roller ❍ ▲ ▲ ▲ ▲ Note 1
3 Separation mylar lower
4 Separation pad ❍ ▲ ▲ ▲ ▲ Note 1
5 PS roller ❍ ❍ ❍ ❍ ❍
6 Paper feed roller DPSF ❍ ❍ ❍ ❍ ❍
7 Sensors ❍ ❍ ❍ ❍ For cleaning, blow air.
Note 1: Replacement reference: Same as above or 2 years.
7
7
4
1
3
2
6
5
2)
1)
5) 1)
5)
3) 4) a-2. DPSF document resist front sensor
5)
a-3. DPSF paper feed cover sensor
3)
4)
2)
4) 4)
3)
3)
4)
1) 3)
2)
a-5. DPSF control PWB
2)
1) Remove the DPSF PWB, and remove the DPSF control PWB.
1)
2)
3)
a-1. DPSF document stopper solenoid 3) 4)
1) Remove the upper transport unit cover. 3)
4)
4)
2) 5)
1)
1)
2)
1)
1)
3)
4)
3)
2) Remove the original length sensor cover, and remove the sen-
sor.
1)
2)
1)
1)
2) 4)
1)
3)
4)
3)
1)
2)
1)
2)
5)
4)
2) 3)
For easy installation of the cover, slide the earth line to the con- 1)
nector side when attaching.
3) Remove the paper exit frame, and remove the paper exit
Note: The CIS unit is factory-adjusted before shipping.
roller.
Since these adjustments cannot be performed in the
market, never touch the following screws of the CIS unit. 5)
6)
a a a
3)
7)
2)
1)
3)
4)
3)
1) 1)
1) 3)
1) 1) 1)
2)
3)
1)
4)
2)
1) 2)
2)
2)
3)
2)
2)
2)
2) Remove the DPSF resist roller and the DPSF resist roller
2) clutch.
2)
1)
2)
3)
1)
2)
1)
1)
2)
3) Remove the screw, and remove the separation plate and the
front separation plate.
3) Remove the DPSF pickup unit.
4) Remove the separation Mylar lower, and the separation pad.
2)
1)
1) 1)
4) Remove the original paper feed solenoid and the DPSF origi- 8. Operation panel section
nal paper feed clutch.
3)
2) 4)
1)
A. General
This section describes various types of settings, display and oper-
ation.
The LCD display section is controlled by the MFP CONTROL
PWB.
The touch panel, operation keys and LED display are controlled by
the SCANNER CONTROL PWB.
ORSLED
OCSW
2
ORS PD
/CCFT
TOUCH
LCD
1
CN1 CN16
TX25-80P-LT-H1 BOARD TO BOARD TX24-80R-LT-H1
+24V 1 1 +24V
GND2 2 2 GND2
+12V 3 3 +12V
GND2 4 4 GND2
+5V 5 5 +5V
+5V 6 6 +5V SCN
SCN GND2
+3.3V
7
8
7 GND2
8 +3.3V
GND2
GND2
9
10
9 GND2
10 GND2 PWB
JNT RES_CCD
TXD_CCD1
11
12
11 RES_CCD
12 TXD_CCD1
CLK_CCD1 13 13 CLK_CCD1
CN4
20FLS-SM1-GB-TB
PWB FRM_CCD1
/1_DBL+
14
15
14 FRM_CCD1
15 /1_DBL+
1 GND2(Vss) 1_DATA1+ 16 16 1_DATA1+
2 (NC) CN1 1_DATA0+ 17 17 1_DATA0+
CN1
3 (NC) 30FMZ-BT 30FMN-BT 1_CLK+ 18 18 1_CLK+
4 (NC) XH 30 1 XH PDSEL1 19 19 PDSEL1
5 (NC) /YL 29 2 /YL PD 20 20 PD
6 GND2(Vss) /XL 28 3 /XL SEG0 21 21 SEG0
7 LCD D3 YH SEG2 22 22 SEG2
27 4 YH
8 LCD D2 /CCFT /F1 23 23 /F1
26 5 /CCFT
9 LCD D1 /F3 24 24 /F3
+24V 25 6 +24V
TH 25 25 TH
10 LCD D0 INVERTER GND2 24 7 GND2
/CCFT 26 26 /CCFT
11 GND2(Vss) TH 23 8 TH
lcdS- 27 27 lcdS-
12 LCD-VEE GND2 22 9 GND2
13 LCD-VCC
-LVDS lcdM- 28 28 lcdM-
LcdD3- 21 10 LcdD3-
lcdCP1- 29 29 lcdCP1-
14 Lcd DIS LcdD3+ 20 11 LcdD3+
15 GND2(Vss)
PWB LcdD2- 19 12 LcdD2-
lcdCP2- 30 30 lcdCP2-
(NC) 31 31 (NC)
16 CP2 LcdD2+ 18 13 LcdD2+
LCD-VEE 32 32 LCD-VEE
17 GND2(Vss) LcdD1- 17 14 LcdD1-
LcdD0- 33 33 LcdD0-
18 CP1 LcdD1+ 16 15 LcdD1+
lcdD1- 34 34 lcdD1-
19 LCD M LcdD0- 15 16 LcdD0-
LcdD2- 35 35 LcdD2-
20 LCD S LcdD0+ 14 17 LcdD0+
LcdD3- 36 36 LcdD3-
LVD-VEE 13 18 LVD-VEE
GND2 37 37 GND2
LCD-VCC 12 19 LCD-VCC
/XL 38 38 /XL
CN2 LcdDIS 11 20 LcdDIS
FFC-4PIN 04FM-1.0ST XH 39 39 XH
GND2 10 21 GND2 /STMPS 40 40 /STMPS
/XL 4 1 /YL LcdCP2- 9 22 LcdCP2- +24V 41 41 +24V
XH CN7
3 2 XH LcdCP2+ 8 23 LcdCP2+
YH 2 GND2 42 42 GND2 S6B-PH H3P-SHF-AA+B3P-SHF-1AA
3 YH GND2 7 24 GND2 BL BL
+12V 43 43 +12V +5V 1 1 +5V
/XL 1 4 /XL GY GY
LcdCP1- 6 25 LcdCP1- GND2 44 44 GND2 GND2 2 2 GND2
LB LB
LcdCP1+ 5 26 LcdCP1+ OCSW 3 3 OCSW
+5V 45 45 +5V RD
LcdM- 4 27 LcdM- +24V 4
CN3 +5V 46 46 +5V BR RD
/LED0 5
S02(8.0)B-BHS-L LcdM+ 3 28 LcdM+ GND2 47 47 GND2 LB BR
/LED1 6
1 /CCFT LcdS- 2 29 LcdS- +3.3V 48 48 +3.3V LB
2 HV LcdS+ 1 30 LcdS+ GND2 49 49 GND2
GND2 50 50 GND2
/CL1 51 51 /CL1
RXD_CCD1 52 52 RXD_CCD1
CN1 CN3 ADD_CCD1 53 53 ADD_CCD1
T24FAZ-SMT-TF 24FMN-BTK
PAGE1 54 54 PAGE1
(NC) 24 1 (NC)
CN2 /1_DBL- 55 55 /1_DBL-
PHR-6 (NC) 23 2 (NC)
B6B-PH-SM3-TB 1_DATA1- 56 56 1_DATA1-
BR /BZR 22 3 /BZR
PDSEL0 1 1 PDSEL0 1_DATA0- 57 57 1_DATA0-
LB (NC) 21 4 (NC)
PDSEL1 2 2 PDSEL1 FRDY 20 5 FRDY 1_CLK- 58 58 1_CLK-
PL
PDSEL2 3 3 PDSEL2 GND2 19 6 GND2 PDSEL0 59 59 PDSEL0
BL
+5V 4 4 +5V GND2 18 7 GND2 PDSEL2 60 60 PDSEL2
BR
PD 5 5 PD GND2 17 8 GND2 /KEYIN 61 61 /KEYIN
GY
GND2 6 6 GND2 /F3 16 9 /F3 SEG1 62 62 SEG1
/F2 15 10 /F2 /F0 63 63 /F0
/F1 14 11 /F1 /F2 64 64 /F2
MFP /F0 13 12 /F0 FRDY 65 65 FRDY
OPE SEG2 12 13 SEG2 /BZR 66 66 /BZR
SEG1 11 14 SEG1 67 lcdS+
lcdS+ 67
SEG0 10 15 SEG0
PWB /KEYIN 9 16 /KEYIN
LcdM+ 68 68 LcdM+
LcdCP1+ 69 69 LcdCP1+
+5V 8 17 +5V
+5V 18 +5V LcdCP2+ 70 70 LcdCP2+
7
GND2 6 19 GND2 lcdDIS 71 71 lcdDIS
PD 5 20 PD LCD-VCC 72 72 LCD-VCC
+5V 4 21 +5V lcdD0+ 73 73 lcdD0+
PDSEL2 3 22 PDSEL2 lcdD1+ 74 74 lcdD1+
PDSEL1 2 23 PDSEL1 lcdD2+ 75 75 lcdD2+
PDSEL0 1 24 PDSEL0 lcdD3+ 76 76 lcdD3+
GND2 77 77 GND2
YH 78 78 YH
/YL 79 79 /YL
/STSET 80 80 /STSET
C. Maintenance and parts replacement 3) Remove the document size detection PWB (Light emitting
side)
No. Unit Parts
a Original detection 1 Original size detection PWB 1)
1)
unit (Light emitting side) 1)
2 Original size detection PWB
(Light receiving side)
b Operation panel 1 LVDS PWB
unit 2 MFP operation PWB
2)
3)
a-1
a-2
b-2
b-1
a-2. Original size detection PWB (Light receiving side)
b 1) Remove the operation panel lower cabinet.
2) Remove the original size detection PWB (Light receiving side)
a. Original detection unit
a-1. Original size detection PWB (Light emitting side)
2)
1) Remove the rear cabinet. 2)
1)
2) Remove the original detection unit (Light emitting side). 2)
3)
3) 2)
1)
2)
1)
2)
1)
1)
1) 2)
1)
4) Remove the operation panel lower cabinet. 1)
2)
2)
2)
2)
3)
1)
2)
1)
1)
1)
1)
2)
1)
1)
2)
1)
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Filters 1 Ozone filter ▲ ▲ ▲ ▲
When
Unit name No. Part name 100K 200K 300K 400K Remark
calling
Drive section 1 Gears ✩ ✩ ✩ ✩ ✩ (Specified position)
No. Unit Parts 1) Remove the screw, and remove the left door.
a Drive unit 1 Gears ✩
2 Paper cassette paper feed clutch
3 Paper transport clutch
4 Resist roller clutch
b 1 Drum motor
2 Main motor
a-1
a-1
a-1
a-4
b-1
a-3
b-2
a-2
PS front roller
section
4) Remove the connector and the screw, and remove the main
a-2. Paper cassette paper feed clutch
drive unit.
a-3. Paper transport clutch
a-4. Resist roller clutch
1) Remove the main drive unit.
2) Remove the parts.
a-1. Gears
1) Remove the main drive unit.
2) Remove the screw, and remove the drive cover.
b-4
a-1
b-3
b-1
a-2
a
a. Power unit
1) Remove the main switch mounting plate.
2) Remove the screw, and remove the rear cabinet.
b-1. Drum motor
b-2. Main motor
1) Remove the screw, and remove the rear cabinet.
2) Remove the connector and the screw, and remove the drum
motor and the main motor.
1)
1)
5) Remove the screw, and remove the right noise cover. Remove
the connector and the screw, and remove the power unir.
3)
b-1. Main switch
1) 2) 1) Pull out the No. 1 paper feed tray unit, and push up and
4) remove the front door.
2)
1)
2)
2)
2)
2)
2) Remove the connector and the screw, and remove the inlet
mounting plate.
1)
1)
4)
3)
2)
1)
1)
∗ When installing the fan, check the indication arrow and note the
fan direction.
1)
3)
1)
2)
1)
1)
12. PWB
A. Maintenance and parts replacement
2) Remove the connector and the screw, and remove the PCU
No. Unit Parts PWB.
a 1 MFP controller PWB
∗ When replacing the PCU PWB, replace the EEPROM on the
2 PCU PWB PCU PWB which is to be replaced.
3 Mother PWB
1)
1) 2)
1)
3)
1)
a-1 1) 1)
2) 1)
a-2 a-3
1) 1)
1)
1)
1)
1) 2)
2)
a-3. Mother PWB
3) 2)
a-1. MFP controller PWB 1)
1) Remove the screw, and pull out the MFP controller PWB unit.
5) 6)
5)
4)
3) 6)
5) 5) 5)
7)
5) 5)
1) 5)
2) 8) 5)
1)
<Adjustment specification>
Specification
Marking position Measure from 54.2mm
the P surface above.
SIMULATION 50-10
PRINT OFF-CENTER ADJUSTMENT. SELECT 0-8, AND PRESS START.
0. TRAY SELECT 1 1. COPY START
2. MAGNIFICATION 100
3. TRAY1
6. TRAY4
50 4. TRAY2
50 7. BPT
50
50
5.TRAY3
8.ADU
50
50
2
Fixing screw
(M4 x 8)
[Fig. 1] [Fig. 2] b
First copy image First copy image a
Image Image
a
Paper Paper
Difference Difference a b
B b
<Specification>
A Adjustment
Specification
• In the case of Fig. 1 position
Shift cam A in the direction A by the difference in the copy image. Distance between 3-point contact Hinge
For one scale (one groove), shift by 0.5mm. dove (Reference (Left front/Left rear/Right adjustment set
plate) and table front when viewed from screw
After shifting, tighten the fixing screw (M3 x 12) of cam A and
glass the front)
make a copy again, and check the copy again to insure that there
is no distortion. <3> SPF scan distortion adjustment
• In the case of Fig. 2 Items which must have been completed before this adjust-
Shift cam A in the direction B by the difference in the copy image. ment.
For one scale (one groove), shift by 0.5mm. • Adjustment on the engine side (If there is no problem in self
print, no need to adjust.)
After shifting, tighten the fixing screw (M3 x 12) of cam A and
make a copy again, and check the copy again to insure that there • OC scan distortion adjustment
is no distortion. • SPF height adjustment
After adjustment, tighten the fixing screw (M3 x 12) and the scan- Items which must be executed after completion of this adjust-
ner fixing screw (M4 x 8). ment.
∗ If the above adjustment does not fix the problem, perform the • SPF off-center
MB rail adjustment. • SPF lead edge adjustment
∗ After the OC distortion adjustment, perform SIM53-8 SPF scan- • Front/rear and left/right void amount setting
ning position automatic adjustment. 1) Make a test chart as shown below. (Print a self-print pattern
<2> SPF height adjustment 71.)
Items which must have been completed before this adjust- 2) Make a copy with DSPF.
ment. 3) Check that it is in the specified range.
• Nothing special
Items which must be executed after completion of this adjust-
ment.
• Nothing special
1) Close the (D)SPF.
2) Check to confirm that the dove and the reference plate in the
figure below are in contact with the table glass (point a) and
the side guide (point b). (Place copy paper under the dove and
pull it out.) If they are not in contact, adjust with the set screw.
SIMULATION 51-2
RESIST TIMING ADJUSTMENT. SELECT 0-8, AND PRESS START. <Specification>
0. TRAY SELECT 1 1.PRINT START
Adjustment Adjustment
2. TRAY1 50 3. TRAY2 50 4. DESK 50 Specification
position value
5. BPT 50 6. ADU 50
7. SPF(HIGH) 50 8. SPF(LOW) 50
1 Main scan direction ±0.5% SIM48-1 Set value 1:
5) Though the SPF resist amount is the above value, if there is magnification ratio (3, 4) 0.1% change
any distortion in SPF scan, adjust the SPF installing position in CCD (MAIN)
the following procedures. Sub scan direction
6) Loosen the nut which is fixing the adjustment set screw of the magnification ratio
hinge R, and adjust the adjustment set screw. CCD (SUB)
7) Make a copy again, and check again that the value is in the <5> SPF scan magnification ratio
specified range. Items which must have been completed before this adjust-
8) Tighten the nut to fix the adjustment screw. ment.
• Adjustment on the engine side (If there is no problem in self
print, no need to adjust.)
• OC scan distortion adjustment
• SPF scan distortion adjustment
• OC scan magnification ratio
• SPF height adjustment
b Items which must be executed after completion of this adjust-
ment.
a • SPF scan lead edge adjustment
• Original off-center adjustment
1) Set a chart of print pattern 70 on SPF/DSPF.
2) Make a copy. (In the case of DSPF back copy, make a single
copy in the duplex mode.)
b
3) Check that the output paper satisfies the specifications.
4) If the value is not within the specified range, execute SIM48-1
a (item 5, 6).
5) Make a copy again, and check that the output paper satisfies
<Specification> the specifications.
Specification Adjustment position
Skew feed Within ±3mm Hinge R adjustment screw
∗ After the SPF distortion adjustment, perform SIM53-8 SPF
scanning position automatic adjustment.
<4> OC scan magnification ratio adjustment
Items which must have been completed before this adjust-
ment.
• Adjustment on the engine side (If there is no problem in self
print, no need to adjust.)
• OC scan distortion adjustment
Items which must be executed after completion of this adjust-
ment.
• OC scan lead edge adjustment
• Original off-center adjustment
1) Place a print of self-print pattern (A3 or WLT) 70 or a scale on
the table glass.
2) Close the original cover, and make a copy.
3) Check that the value is within the specification.
4) If the value is not within the specified range, execute SIM48-1
(item 3, 4).
5) Make a copy again and check again that the value is within the
specification.
• OC scan distortion adjustment *: For output, select the right side tray.
• SPF scan distortion adjustment <7> SPF scan lead edge adjustment
• OC scan magnification ratio adjustment Items which must have been completed before this adjust-
Items which must be executed after completion of this adjust- ment.
ment. • Adjustment on the engine side (If there is no problem in self
• SPF scan lead edge adjustment print, no need to adjust.)
• Original off-center adjustment • SPF scan distortion adjustment
1) Set an original on the original table. • SPF scan lead edge adjustment
2) Enter SIM 50-1. • SPF magnification ratio adjustment
3) Make a copy.
4) Select the number to be set on the right of the LCD, and per-
form the adjustment of each item.
5) Select "4: RRC-B" so that the distance between the paper lead
edge and the copy image lead edge is within 4.0mm. Change
the value with 10-key and perform the copy adjustment.
∗ With the above + 10, the SPF enters the duplex mode (DD), Machine (OC mode) Single ±1.5mm
making duplex copy. Duplex ±1.7mm
<Set values 3> Overall (DSPF) Single S - S ±2.8mm
Single D - S ±3.5mm
Set range 25 - 200%
Duplex S - D ±3.0mm
Duplex D - D ±3.5mm
La Lb Rear side
A
Paper
exit
direction B
Original Copy
32±0.5mm
SIMULATION 41-2 1 2 3 4 5 6 7 8 9 10 W
PD SENSOR ADJUSTMENT.
NO ORIGINAL ... COMPLETE (or " ERROR at PD1 PD2...")
A3 ORIGINAL ... INCOMPLETE
SIMULATION 46-2
EXP. LEVEL SETUP (2). SELECT 0-6, AND PRESS START. SIMULATION 46-9
0. TRAY SELECT 1 1. COPY START EXP. LEVEL SETUP (CHAR.2),INPUT VALUE 0-99, AND PRESS START.
2. EXP LEVEL 1 3. 1. 0
3. AE 3.0 50 4. CH 3.0 50
1 50
5. MIX 3.0 50 6. PHOTO 3.0 50
Select 1, and
press [START] key. Press [START] key.
Select other than 0 - 2, Press [CUSTOM SETTING] key.
and press [START] key. Press [CUSTOM SETTING] key.
Or copying is terminated.
SIMULATION 46-9
SIMULATION 46-2
EXP. LEVEL SETUP (CHAR.2). NOW COPYING.
EXP. LEVEL SETUP (2),INPUT VALUE 0-99, AND PRESS START.
3. AE 3.0
50 Select 0, and Press [START] key or
press [START] key.
Select 1, and press [CUSTOME SETTING] key.
press [START] key. Press [START] key.
Press [CUSTOM SETTING] key.
SIMULATION 46-9
Or copying is terminated.
EXP. LEVEL SETUP (CHAR.2). SELECT 1-5, AND PRESS START.
(FEED TRAY)
SIMULATION 46-2
EXP. LEVEL SETUP (2). NOW COPYING.
1. TRAY1 2. TRAY2 3. TRAY3 4. TRAY4 1
5. MFT
Select 0, and Press [START] key or Select 2, and Press [START] key or
press [START] key. press [START] key. press [CUSTOME SETTING] key.
press [CUSTOME SETTING] key.
SIMULATION 53-6
SPF TRAY ADJUSTMENT. SELECT 1-4, AND PRESS START.
1. MAX. POSITION
2. POSITION 1
3. POSITION 2
4. MIN. POSITION
1
Select 1, and
press [START] key. Press [CUSTOME SETTING] key.
SIMULATION 53-6
SPF TRAY ADJUSTMENT.
MAX. POSITION ... COMPLETE (or "ERROR")
Select 2, and
press [START] key. Press [CUSTOME SETTING] key.
SIMULATION 53-6
SPF TRAY ADJUSTMENT.
POSITION 1 ... COMPLETE (or "ERROR")
Select 3, and
press [START] key. Press [CUSTOME SETTING] key.
SIMULATION 53-6
SPF TRAY ADJUSTMENT.
POSITION 2 ... COMPLETE (or "ERROR")
Select 4, and
press [START] key. Press [CUSTOME SETTING] key.
SIMULATION 53-6
SPF TRAY ADJUSTMENT.
MIN. POSITION ... COMPLETE (or "ERROR")
C. Simulation list
Code Code
Function (Content) Function (Content)
Main Sub Main Sub
1 1 Used to check the operations of the scanner 8 1 Used to check and adjust the developing bias
(reading) unit and its control circuit. voltage in each print mode and its control circuit.
2 Used to check the operations of the sensors and 2 Used to check and adjust the main charger grid
detectors in the scanner (reading) unit and their voltage in each print mode and its control circuit.
control circuits. 6 Used to check and adjust the transfer charger
2 1 Used to check the operations of the automatic current and its control circuit.
document feeder unit and its control circuit.
17 Used to set and check the transfer roller output.
2 Used to check the operations of the sensors and
9 1 Used to check the operation under load (clutches
detectors in the automatic document feeder unit and
and solenoids) in the duplex section and their control
their control circuits.
circuits.
3 Used to check the operation under load in the
2 Used to check the sensors and detectors in the
automatic document feeder unit and their control
duplex section and their control circuits.
circuits.
10 0 Used to check the operation of the toner motor and
3 2 Used to check the operations of the sensors and
its control circuit.
detectors in the finisher and their control circuits.
(Note)
3 Used to check the operation under load in the
Do not execute this simulation with toner in the toner
finisher and their control circuits.
hopper.
6 Used to adjust the stacking capacity of the finisher. If executed, toner will enter the developing section,
(Used to adjust the alignment plate (jogger) stop causing an overtoner trouble. Be sure to remove
position in the finisher paper width direction. The toner motor from the toner hopper before execution.
adjustment is made by changing the alignment plate
14 0 Used to cancel the self diag "U2/PF" troubles.
home position in the paper width direction by
software.) 16 0 Used to cancel the self diag "U2" trouble.
10 Used to adjust the console finisher (AR-FN7). 17 0 Used to cancel the self diag "PF" trouble (when copy
is inhibited by the host computer).
20 Used to check the mail bin stacker (AR-MS1) sensor.
21 Used to check the operations of the mail bin stacker 21 1 Used to set the maintenance cycle.
loads. 22 1 Used to check the print count in each section and in
4 2 Used to check the operations of the sensors and each operation mode.
detectors in the paper feed section (desk paper feed) (Used to check the maintenance timing.)
and their control circuits. 2 Used to check the number of total misfeed and
3 Used to check the operation under load in the paper troubles. (If the number of misfeed is considerably
feed section (desk paper feed) and their control great, the machine must be repaired. The misfeed
circuits. rate is obtained by dividing this count by the total
counter value.)
5 1 Used to check the operations of the lamps and LCD
on the operation panel and their control circuits. 3 Used to check the misfeed position and the number
2 Used to check the operations of the heater lamp and of misfeed at that position.
its control circuit. (If the number of misfeed is considerably great, the
machine must be repaired.)
3 Used to check the operations of the copy lamp and
its control circuit. 4 Used to check the total trouble (self diag) history.
6 1 Used to check the operation under load (clutches 5 Used to check the ROM version of each unit
and solenoids) in the paper transport system and (section).
their control circuits. 6 Used to print the list of adjustments and setup data
2 Used to check the operations of each fan motor and (simulations, counters).
its control circuit. 7 Used to display the key operator code.
7 1 Used to set the aging conditions. (Used when the customer has forgotten the key
6 Used to set the intermittent aging cycle. operator code.)
8 Used to set Enable/Disable of warm-up time display.
SIMULATION 2-2
SPF SENSOR CHECK.
SSET SOCD SCOV SDD
SDD
SPSD
SPSD SPOD
SPOD SWD6 SWD5
SWD5
SWD4
SWD4 SWD3
SWD3 SWD2
SWD2 SWD1
SWD1
SLD2
SLD2 SLD1
SLD1 CISSET STSET
STSET
SWD_LEN:
SWD_LEN: 2100 SWD_AD:
SWD_AD: 600
50
<List of display values>
(Stored on PCU PWB)
MPFD1 Tray 1 paper full detection
MPFD2 Tray 2 paper full detection
3-10 MPFD3 Tray 3 paper full detection
MPFD4 Tray 4 paper full detection
Purpose Adjustment
MPFD5 Tray 5 paper full detection
Function Used to adjust the console finisher (AR-FN7).
(Content) MPFD6 Tray 6 paper full detection
Section Finisher MPFD7 Tray 7 paper full detection
Item Operation MPFD8 Tray 8 paper full detection
Operation/ Setting of the console finisher is performed. MPID Interface unit paper entry detection
Procedure MPPD1 Paper transport sensor 1
MPPD2 Paper transport sensor 2
SIMULATION 3-10 MPPD3 Paper transport sensor 3
CONSOLE FINISHER SETTING. SELECT 1-10, AND PRESS START. MPPD4 Paper transport sensor 4
1. SADDLE POSITION 2. FOLDING POSITION MPPD5 Paper transport sensor 5
3. FRONT ADJUST
4. REAR ADJUST 5. STAPLE REAR M24VM 24V power supply
6. STAPLE FRONT 7. STAPLE BOTH MDD1 Jam cancel door
8. STAPLE PITCH 9. PUNCH CENTER
10. PUNCH HOLE
1 MDOPD Interface unit door
Press [START] key to get started. Press [CUSTOM SETTING] key to stop.
SIMULATION 3-10
CONSOLE FINISHER SETTING. INPUT VALUE, AND PRESS START.
1. FOLDING POSITION
200
SIMULATION 4-3
Main code 4 DESK LOAD TEST. SELECT 1- , AND PRESS START.
1.
4-2 2. 2
Purpose Operation test, check
Press [START] key to get started. Press [CUSTOM SETTING] key to stop.
Function Used to check the operations of the sensors and
(Content) detectors in the paper feed section (desk paper
feed) and their control circuits. SIMULATION 4-3
DESK LOAD TEST. EXECUTING...
Section Paper feed
1.
Item Operation 2.
2
Operation/ The display is highlighted when detected.
Procedure
<List of set values>
6-1
Purpose Operation test, check
After 6.0 sec Press [CUSTOM SETTING] key to stop. Function Used to check the operation under load (clutches
(Content) and solenoids) in the paper transport system and
their control circuits.
SIMULATION 5-1
Section Paper transport (paper exit, switchback, transport)
Item Operation
Operation/ Select with 10 digit key pad.
Procedure
SIMULATION 6-1
5-2 FEED OUTPUT CHECK. SELECT 1-17, AND PRESS START.
2.HLPR 3.DCPR 4.MM 5.DM 6.DSB_FW
Purpose Operation test, check 7.DSB_RV 8.CPFC 9.RRC 10.TRC 11.FGS_FIN
Function Used to check the operations of the heater lamp 12.LUM 13.TRC_DSK 14.PSPS
(Content) and its control circuit. 15.MCM 16.MCPCL 17.MCFCL 18.MCLUM 2
19.MPFS 20.MPFC 21.MSS
Section Fusing
Item Operation
Press [START] key to get started. Press [CUSTOM SETTING] key to stop.
Operation/ Select with 10 digit key pad. The lamp repeat ON/ Or stops after repeating
Procedure OFF every 500ms 5 times. the specified number of times.
SIMULATION 6-1
FEED OUTPUT CHECK. EXECUTING...
SIMULATION 5-2 2.HLPR 3.DCPR 4.MM 5. DM 6.DSB_FW
HEATER LAMP TEST. SELECT 1-2, AND PRESS START. 7.DSB_RV 8.CPFC 9.RRC 10.TRC 11. FGS_FIN
1.HL1(LOWER) 2 12.LUM
15.MCM
13.TRC_DSK 14.PSPS
16.MCPCL 17.MCFCL 18.MCLUM 2
2.HL2(UPPER)
19.MPFS 20.MPFC 21.MSS
Press [START] key to get started. Press [CUSTOM SETTING] key to stop.
Repeats specified times and stops. <List of set values>
SIMULATION 5-2 2 HLPR (Heater power relay)
HEATER LAMP TEST. EXECUTING... 3 DCPR (DC power relay)
1.HL1(LOWER)
2.HL2(UPPER)
2 4 MM (Main motor)
5 DM (Drum motor)
6 DSB_FW (Stepping motor forward rotation)
<List of set values>
7 DSB_RV (Stepping motor reverse rotation)
1 Heater lamp 1 (Lower) 8 CPFC (Paper feed clutch)
2 Heater lamp 2 (Upper) 9 RRC (Resist roller clutch)
10 TRC (Transport roller clutch)
11 FGS_FIN (Finisher gate solenoid)
5-3
12 LUM (Tray 1 lift-up motor)
Purpose Operation test, check 13 TRC_DSK (Desk clutch sync signal)
Function Used to check the operations of the copy lamp and 14 PSPS (Separation pawl solenoid)
(Content) its control circuit. 15*1 MCM (MP drive motor control signal)
Section Scanner (reading), DSPF (reading) 16*1 MCPCL (MP tray paper feed clutch signal)
Item Operation 17*1 MCFCL (MP tray transport clutch signal)
Operation/ The copy lamp or CIS is lighted for 10sec and 18*1 MCLUM (MP tray lift-up motor signal)
Procedure turned off. 19*2 MPFS (Manual paper feed solenoid signal)
∗ CIS is displayed only when DSPF is installed. 20*2 MPFC (Manual paper feed clutch signal)
21*2 MSS (Manual paper feed gate solenoid)
*1 Displayed when OPTION of multi-purpose only.
*2 Displayed when manual feed OPTION is added.
Press [START] key to get started. Press [CUSTOM SETTING] key to stop.
7-8
SIMULATION 6-2
Purpose Setup
FAN MOTOR CHECK. SELECT 1-2, AND PRESS START. Function Used to set Enable/Disable of warm-up time
1. FMHi
2. FMLo
2 (Content) display.
Item Operation
Operation/ The warm-up time is displayed in the unit of
<List of set values> Procedure second.
1 Fan motor high speed SIMULATION 7-8
2 Fan motor low speed WARM UP TIME DISPLAY.
ARE YOU SURE?
1. YES
2. NO
1
Main code 7
Press [START] key to start measuring. Press [CUSTOM SETTING] key to stop.
7-1
Purpose Setup SIMULATION 7-8
Function Used to set the aging conditions. WARM UP TIME DISPLAY. WARMING UP,PLEASE WAIT.
(Content) (UNIT:sec)
30
Item Operation
Operation/ Select with 10 digit key pad. Warm-up ends. Press [CUSTOM SETTING] key.
Procedure
SIMULATION 7-8
SIMULATION 7-1 WARM UP TIME DISPLAY. WARM UP COMPLETED.
AGING TEST SETTING. SELECT 0-36, AND PRESS START.
0. NO MISS FEED DETECTION
(UNIT:sec)
60
1. AGING 2
2. AGING/NO MISS FEED DETECTION.
3. AGING/NO MISS FEED DETECTION/
NO WARM UP/NO TEMPERATURE CONTROL.
4. NO WARM UP. Main code 8
5. AGING/INTERVAL.
6. AGING/INTERVAL/NO MISS FEED DETECTION.
+10 : NO PROCESS UNIT CHECK.
8-1
+20 : NO SHADING.
Purpose Adjustment
+30 : NO PROCESS UNIT CHECK/NO SHADING.
Function Used to check and adjust the developing bias
(Content) voltage in each print mode and its control circuit.
Press [START] key to register.
The operation mode is kept until the power is turned off or setting is made again.
Section Process
(OPC drum, developing, transfer, cleaning)
Operation/ Enter the output value to be adjusted with 10 digit
<List of set values> Procedure key pad. The current set value is highlighted at the
0 No jam detection right of each item.
1 Aging mode After entering the value press START key.
10 digit key pad. The output is made for 30sec at
2 Aging mode without jam detection
the set value.
3 Aging mode without jam/without warm-up/without
Then the output is stopped.
fusing temperature control
4 Without warm-up
5 Intermittent aging mode
6 Intermittent aging mode without jam detection
Above +10 No process unit (including developing unit)
detection
Above +20 No shading
Above +30 No process unit detection/No shading
8-17
SIMULATION 8-2
MAIN GRID SETTING. INPUT VALUE, AND PRESS START. Purpose Operation test, check
1. AUTO (200-900)
645 Function Used to set and check the transfer roller output.
(Content)
Section Process
Press [START] key. Press [CUSTOM SETTING] key.
(OPC drum, developing, transfer, cleaning)
Or after 30sec output
Item Operation
SIMULATION 8-2 Operation/ Enter the output value to be adjusted with 10 digit
MAIN GRID SETTING. EXECUTING...
Procedure key pad. The current set value is highlighted at the
1 : AUTO
645 right of each item.
After entering the value with 10 digit key pad, press START key.
The output is made for 30sec at the set value.
Then the output is stopped.
SIMULATION 8-17
<List of display values>
TRANSFER ROLLER SETTING. EXECUTING...
ADUSET ADU installation detection
1. FRONT (0-375)
160 DSW_D ADU cabinet open detection
AINPD ADU paper entry detection
APOD ADU paper exit detection
<List of set values>
APPD1 ADU paper detection 1
Default Set range APPD2 ADU paper detection 2
1 SHV front surface 160 (42PPM) 0 – 375
2 SHV back surface 120 (31PPM)
3 THV-output 780 0 – 1250 Main code 10
SIMULATION 22-4
<List of display values>
TROUBLE HISTORY.
**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-** 0 TRAY SELECT auto only (no selection)
**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**
**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-** 1 PRINT START
**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**
**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**,**-**
...............
(10 lines x 80 digits = 800 characters) 22-7
Purpose User data output, check (display)
Function Used to display the key operator code.
22-5 (Content) (Used when the customer has forgotten the key
operator code.)
Purpose Other Item Data
Function Used to check the ROM version of each unit Operation/ The key operator code is displayed.
(Content) (section). Procedure
Item Software
Operation/ The version of each ROM is displayed.
SIMULATION 22-7
Procedure KEY OPERATOR CODE DISPLAY.
CODE: *****
SIMULATION 22-5
ROM VERSION DATA DISPLAY.
S/N(MFP) : 000000000 S/N(ENGINE) : 0000000000
S/N(SCANNER) : 000000000
MFP : 1.00 (LANGUAGE : 1.00)
PCU : 1.00 BOOT : 1.00
SCANNER : 1.00 FINISHER : 1.00
DESK : 1.00 MAIL BIN : 1.00
PUNCH UNIT : 1.00
Purpose Adjustment, setup, operation data output, check MACHINE AR-P350/350LP , AR-P450/450LP,
(display) AR-M350/350M, AR-M450/450M,
AR-M312U/M420U
Function Used to check the number of use of the staple,
(Content) DSPF, and scanner (reading) unit. DSPF NONE/ (Model code)
Item Counter FINISHER NONE/ (Model code)
MAIL BIN NONE/ (Model code)
Operation/ The counter data below are displayed.
Procedure PUNCH NONE/ (Model code)
DESK NONE/ (Model code)
SIMULATION 22-8 ADU NONE/ (Model code)
ORG./STAPLE COUNTER DATA DISPLAY. SPEED Machine speed 31/42 (CPM)
SPF: ********
SCAN : ********
PROCESS TYPE Process control spec
STAPLER : ******** PUNCH : ******** (1, 2: AR machine 3: DM machine)
SYSTEM MEMORY Memory capacity (MB)
ICU PRINTER/MFP
<List of display value> <List of machine model codes>
22-10
22-12
Purpose Adjustment, setup, operation data output, check
(display) Purpose Adjustment, setup, operation data output, check
Function Used to check the system configuration (display)
(Content) (option, internal hardware). Function Used to check the misfeed position and the
Item Spec (Content) number of misfeed at that position.
Operation/ The machine composition below is displayed. (If the number of misfeed is considerably great, the
Procedure machine must be repaired.)
Section DSPF
SIMULATION 22-10
Item Trouble
SYSTEM INFORMATION. Operation/ The history of the latest 50 paper jams is
MACHINE: ******* Procedure displayed. (Refer to the jam code table below.)
SPF: ******* XXXXXXXXXXX
FINISHER : ******* MAIL BIN : ******* PUNCH : ******
DESK: ******* ADU: ******* XXXXXXXXXXXX
PROCESS TYPE : *
SYSTEM MEMORY: **MB
SIMULATION 24-2
<List of display values> PAPER FEED COUNTER DATA CLEAR.SELECT1-6,AND PRESS START.
1. TRAY1 2. TRAY2
DRUM Drum cartridge counter Count value (counts) 3. TRAY3
5. BPT
4. TRAY4
6. ADU
1
Rotating time (sec)
TONER Toner cartridge counter Count value (counts)
Rotating time (sec)
Press [START] key. Press [CUSTOM SETTING] key
DEVE Developer cartridge counter Count value (counts) or [START] key.
Rotating time (sec)
SIMULATION 24-2
TRAY1 COUNTER DATA CLEAR.
ARE YOU SURE?
1. YES
1
Main code 24 2. NO
24-1
<List of set values>
Purpose Data clear
Function Used to clear the misfeed counter, misfeed history, 1 Tray 1 use quantity
(Content) trouble counter, and trouble history. (After 2 Tray 2 use quantity
completion of maintenance, these counters must 3 Tray 3 use quantity
be cleared.) 4 Tray 4 use quantity
Item Counter 5 Manual feed tray use quantity
Operation/ Select with 10 digit key pad and press START key. 6 Duplex paper feed use quantity
Procedure The procedure below is executed and the display
returns to the original state.
1: Counter is cleared 2: Not cleared 24-3
Purpose Data clear
Function Used to clear the number of use of the staple,
(Content) DSPF and the scanner (reading) unit.
Item Counter
Operation/ Select with 10 digit key pad and press START key.
Procedure The procedure below is executed and the display
returns to the original state.
1: Counter is cleared 2: Not cleared
SIMULATION 24-6
COPY COUNTER DATA CLEAR.
Press [START] key. Press [CUSTOM SETTING] key
or [START] key.
ARE YOU SURE?
1. YES
1
2. NO
SIMULATION 24-4
MAINTENANCE COUNTER DATA CLEAR.
ARE YOU SURE?
1. YES
1 <List of set values>
2. NO 1 Copy effective paper counter
SIMULATION 24-7
DRUM CARTRIDGE COUNTER DATA CLEAR. Press [START] key. Press [CUSTOM SETTING] key
or [START] key.
ARE YOU SURE ?
1. YES
1
2. NO SIMULATION 24-11
DRUM ROTATION COUNTER DATA CLEAR.
ARE YOU SURE ?
1. YES
1
<List of set values>
2. NO
1 Drum cartridge counter
2 Toner cartridge counter
<List of set values>
1 Drum rotating time (cartridge)
24-9 2 Developing unit rotating time (cartridge)
3 Toner supply time (cartridge)
Purpose Data clear
Function Used to clear the printer print counter.
(Content) (After completion of maintenance, this counter
Main code 25
must be cleared.)
Section Printer 25-1
Item Counter
Operation/ Select with 10 digit key pad and press START key. Purpose Operation test, check
Procedure The procedure below is executed and the display Function Used to check the operations of the main drive
returns to the original state. (Content) section (excluding the scanner (reading) section)
1: Counter is cleared 2: Not cleared and the toner density sensor. (The toner density
sensor output can be monitored.)
SIMULATION 24-9
Section Drive
PRINTER/OTHERS COUNTER DATA CLEAR. SELECT 1-2, AND Item Operation
PRESS START. Operation/ The toner density control sensor value is
1. PRINTER
2. OTHERS
1 Procedure displayed. Press START key, and the main motor
will rotate to start monitoring the toner density
control sensor.
Press [START] key. Press [CUSTOM SETTING] key
or [START] key.
SIMULATION 25-1
SIMULATION 24-9
DV MONITOR. PRESS START.
PRINTER COUNTER DATA CLEAR.
ARE YOU SURE ?
1. YES
1 128
2. NO
128
24-11
Purpose Data clear
Function Used to reset the drum rotation time, toner motor 25-2
(Content) rotation time, and developer rotation time counters. Purpose Setup
The developer counter of the DV unit installed is Function Used to initialize the toner density when replacing
reset. (Content) developer. (Auto adjustment)
Section Process Section Process
(OPC drum, developing, transfer, cleaning) (OPC drum, developing, transfer, cleaning)
Item Counter Operation/ The toner density control sensor value is
Operation/ Select with 10 digit key pad and press START key. Procedure displayed. Press START key, and the main motor
Procedure The procedure below is executed and the display will rotate. After stirring for 2 min, the toner density
returns to the original state. control sensor value is sampled 10 times and the
1: Counter is cleared 2: Not cleared average value is stored.
Note: Open front cover before entering SIM for Auto adjust.
SIMULATION 26-3
AUDITOR SETUP. SELECT 1-3, AND PRESS START.
1. P10
26-18
2. VENDOR 1 Purpose Setup
3. OTHERS
Function Used to set Enable/Disable of toner save
(Content) operation.
(This simulation is enabled only in Japan and UK
26-5 versions. (Depends on SIM 26-6 (Destination)
setup). For the other destinations, user program
Purpose Setup
P22 allows to make the similar setup.)
Function Used to set the count mode of the total counter and
Item Spec
(Content) the maintenance counter.
Operation/ The toner mode setup is made. (Default: 1)
Item Spec
Procedure
Operation/ 1) Setting of the count-up number of A3/WLT
Procedure paper passing (1 or 2) is made.
SIMULATION 26-18
The current set value is highlighted on the right TONER SAVE MODE SETTING. SELECT 0-1, AND PRESS START.
side of the item. 0. YES
2) Setting of the count-up number of the selected 1. NO 1
counter is made.
1: 1 count up <List of set values>
2: 2 counts up (Default : 2) 0 Toner save mode is enabled.
1 Toner save mode is disabled.
SIMULATION 26-5
A3(LEDGER) COUNT UP MODE SETTING. SELECT 1-3, AND PRESS
START. 26-30
1. TOTAL COUNTER 1
2. MAINTENANCE(DRUM) COUNTER 1 1 Purpose Setup
3. DV CARTRIDGE COUNTER 1
Function Used to set the operation mode conforming to the
(Content) CE mark (Europe standards). (For flickers when
Press [START] key. Press [CUSTOM SETTING] key. driving the fusing heater lamp.)
Item Spec
SIMULATION 26-5 Operation/
A3(LEDGER) COUNT UP MODE SETTING. SELECT 1-2, AND PRESS Procedure
START.
1. TOTAL COUNTER 1 SIMULATION 26-30
(1 : 1COUNT UP 2 : 2COUNT UP)
CE MARK CONTROL SETTING. SELECT 0-1, AND PRESS START.
0. NO
<List of target counters>
1. YES 1
1 Total counter
<List of set values>
2 Maintenance counter/drum cartridge counter
0 No control of CE mark
3 Developer cartridge counter
1 Control of CE mark
0 Only once (If same as the previous one, it is not stored.) SIMULATION 26-52
1 Any times (Though same as the previous one, it is stored.) BLANK PAPER COUNT UP SETTING. SELECT 0-1, AND PRESS START.
0. NO(NO COUNT UP)
1. YES (COUNT UP) 1
26-38
Purpose Setup
<List of set values>
Function Used to stop printing when developer life is
(Content) expired. 0 Count-up is not made.
Section Other 1 Count-up is made
Item Operation
Operation/ Print enable/disable is set when the developer
Procedure cartridge is expired in a DM machine. (Default: 1) Main code 27
∗ This simulation is ignored in the AR model, that is, the operation
is continued. 27-1
SIMULATION 26-38 Purpose Setup
DEVELOPER LIFE END SETTING. SELECT 0-1, AND PRESS START. Function Used to set the operation specifications when a
0. PRINT CONTINUE (Content) communication trouble occurs between the host
1. PRINT STOP 1 computer and MODEM (machine side).
(When a communication trouble occurs between
the host computer and MODEM (machine side),
<List of set values>
self diag display (U7-00) is displayed and setup is
0 Print continue made to inhibit or allow printing.)
1 Print stop Section Communication (RIC/MODEM)
Item Spec
Operation/ Yes/No of communication trouble between PC/
26-41 Procedure MODEM is set. (Default: 0)
Purpose Setup (Japan only)
Function Used to set Enable/Disable of the magnification
SIMULATION 27-1
(Content) ratio auto selection function (AMS) in the pamphlet DISABLING OF U7-00 TROUBLE. SELECT 0-1, AND PRESS START.
copy mode. 0. YES
Item Spec 1. NO 1
Operation/ Pamphlet mode AMS setting is enabled or
Procedure disabled. Press START key to save.
(Europe : 1, Others : 0) <List of set values>
0 U7-00 is not displayed in a communication trouble.
SIMULATION 26-41
PAMPHLET MODE AMS SETTING. SELECT 0-1, AND PRESS
1 U7-00 is displayed in a communication trouble.
START.
0. NO 1
1. YES
SIMULATION 30-2
TRAY SENSOR CHECK..
CSS1 PED LUD
MCSET MCDRS MCPPD MCLUD MCPED MCSPD MCSS1 MCSS2
MCSS3 MCSS4 (MP Tray size: A4)
MPFSET MPED MPLD MPLS1 MPLS2
(Bypass Tray size: A3)
SIMULATION 40-2
BYPASS TRAY ADJUSTMENT.
POSITION 2 ... COMPLETE (or "ERROR") <List of display values>
MCSS1 Multi-purpose tray size detection 1
MCSS2 Multi-purpose tray size detection 2
When "4" is selected, MCSS3 Multi-purpose tray size detection 3
press [START] key. Press [CUSTOM SETTING] key.
MCSS4 Multi-purpose tray size detection 4
SIMULATION 40-2 Multi Purpose (The detected size of MPT width is displayed.)
BYPASS TRAY ADJUSTMENT. Tray width size A4/A3, 11x, B5/B4, 8.5x, A4R, B5R, A5R, 5.5x,
MIN. POSITION ... COMPLETE (or "ERROR")
7.25x, EXTRA
41-3
Main code 41
Purpose Operation test, check
41-1 Function Used to check the operation of the document size
Purpose Operation test, check (Content) sensor and the related circuit.
(The output level of the document size sensor can
Function Used to check the operations of the document size
be monitored on the LCD display.)
(Content) sensor and the related circuit.
(The operation of the document size sensor can be Section Other
monitored on the LCD display.) Item Operation
Section Other Operation/ The OC document sensor detection level is
Item Operation Procedure displayed. (Real time display)
Operation/ The OC document sensor is checked.
Procedure SIMULATION 41-3
PD SENSOR DATA DISPLAY.
OCSW
SIMULATION 41-1 PD1[128]: 200 PD2[128]: 200
PD SENSOR CHECK.. PD3[128]: 50 PD4[128]: 52
OCSW PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD5[128]: 51 PD6[128]: 50
PD7[128]: 52
(The detected sensor is highlighted.)
SIMULATION 46-9
EXP. LEVEL SETUP (CHAR.2). SELECT 3-11, AND PRESS START.
(EXP. LEVEL SELECT)
3. 1.0 4. 1.5 5. 2.0 1
6. 2.5. 7. 3.0 8. 3.5
9. 4.0 10. 4.5 11. 5.0
4 TRAY4
5 Manual feed SIMULATION 46-18
<AE mode>
3. CCD(MAIN)
6. CIS(MAIN) 50
50 4. CCD(SUB) 50 5. SPF(SUB) 50 2
1 Picture priority mode
Select other than 0 - 2,
2 Toner consumption priority mode and press [START] key. Press [CUSTOM SETTING] key.
SIMULATION 50-6
LEAD EDGE ADJUSTMENT(SPF). INPUT VALUE 0-99, AND PRESS START. 50-7
3. SIDE1
50 Purpose Adjustment
Select 1, and Function Copy lead edge adjustment (Simple method)
press [START] key. Press [START] key.
Press [CUSTOM SETTING] key. (Content) (DSPF)
Or copying is terminated.
Item Picture quality
SIMULATION 50-6 Operation/ Perform the SPF copy lead edge adjustment.
LEAD EDGE ADJUSTMENT(SPF). NOW COPYING. Procedure (Simple method)
1) The current set value is highlighted on the right
Select 0, and
press [START] key.
Press [START] key or of each item. In this screen, be sure to select
press [CUSTOME SETTING] key.
"1: COPY START." (Set value: 1)
SIMULATION 50-6 2) Enter the correction value with 10 digit key pad.
LEAD EDGE ADJUSTMENT(SPF). SELECT 1-15, AND PRESS START. Press P to store the set value.
(FEED TRAY)
1. TRAY1 2. TRAY2 3. TRAY3 4. TRAY4 1 3) Press START to start copying and store the set value.
5. BPT (Display value: 1)
(ABOVE+10: DUPLEX MODE)
Select 2, and Press [START] key or
4) Select a paper feed tray. (Set value 2)
press [START] key. press [CUSTOME SETTING] key. 5) Set the scan magnification ratio. (Set value: 3)
start position
adjustment Select 0, and Press [START] key or
press [START] key.
press [CUSTOME SETTING] key.
5 IMAGE LOSS Front lead edge 15 0 – 99
(LEAD) SIDE 1 image loss set value SIMULATION 50-7
6 IMAGE LOSS Front side image loss 20 0 – 99 LEAD EDGE ADJUSTMENT(SPF CALC.). SELECT 1-15, AND PRESS START.
(FEED TRAY)
(SIDE) SIDE 1 set value 1. TRAY1 2. TRAY2 3. TRAY3 4. TRAY4 1
7 IMAGE LOSS Back lead edge 15 0 – 99 5. BPT
(ABOVE+10: DUPLEX MODE)
(LEAD) SIDE 2 image loss set value
Select 2, and Press [START] key or
8 IMAGE LOSS Back side image loss 20 0 – 99 press [START] key. press [CUSTOME SETTING] key.
(SIDE) SIDE 2 set value
9 REAR LOSS Front rear edge 0 0 – 20 SIMULATION 50-7
LEAD EDGE ADJUSTMENT(SPF CALC.).
SIDE1 image loss set value (MAGNIFICATION)
10 REAR LOSS Back rear edge 0 0 – 20 INPUT 25-200(%) 100
SIDE2 image loss set value
<List of display values 1>
Normal display NOW COPYING
ERROR display Door open DOOR OPEN.
Jam JAM
Paper empty PAPER EMPTY.
3) Check the off-center (distance from the paper edge) of the SIMULATION 50-12
copy. Repeat procedure 2) until a satisfactory result is ORIGINAL OFF-CENTER ADJUSTMENT. 100
obtained. (MAGNIFICATION)
INPUT 25-400(%)
SIMULATION 60-1
DRAM TEST. ... NOW CHECKING.
Select 4, and 1.ICU DRAM
press [START] key. Press [CUSTOME SETTING] key.
SIMULATION 53-6
SPF TRAY ADJUSTMENT.
MIN. POSITION ... COMPLETE (or "ERROR") Check completed Press [CUSTOM SETTING] key.
SIMULATION 60-1
DRAM TEST. ... OK (or NG)
1.ICU DRAM
53-7
Purpose Adjustment, setup, operation data output, check
(display, print)
Function Used to enter the adjustment value of SPF width <List of set values>
(Content) detection. 1 ICU DRAM Image memory for ERDH
Section DSPF 2 ASIC DRAM Image memory for ASIC
Item Operation
Operation/ Enter the adjustment value (indicated on the back
Procedure of SPF) of SPF document tray size.
Main code 61
SIMULATION 61-4
SIMULATION 61-1 LASER POWER SETTING (PRINTER). INPUT VALUE 104-150, AND PRESS
LSU TEST. ... NOW CHECKING. START.
1. LSU 1. PRINTER 104
61-2
Purpose Adjustment Main code 63
Function Used to adjust the laser power (absolute value) in
(Content) the copy mode.
63-1
Section PCU Purpose Adjustment, setup, operation data output, check
Item Operation (display, print)
Operation/ Enter the laser power set value in copying, and Function Used to check the shading correction result.
Procedure press START to store it. (Content) (The shading correction result is displayed.)
Section Scanner (exposure)
SIMULATION 61-2 Item Operation
LASER POWER SETTING (COPY). SELECT 1-4, AND PRESS START. Operation/ The latest shading data are displayed.
1. AE 104 2. CHARA 104
Procedure
3. MIX 104 4. PHOTO 104 1
SIMULATION 63-1
Press [START] key. Press [CUSTOM SETTING] key SHADING DATA DISPLAY.
or [START] key. (CCD)
ODD GAIN: 128 ODD OFFSET: 2 ODD MAX: 255
SIMULATION 61-2 ODD MIN.: 255 ODD AVE.: 255 ODD DEV.: 0
LASER POWER SETTING(COPY). INPUT VALUE 104-150, AND PRESS START. EVEN GAIN: 128 EVEN OFFSET: 2 EVEN MAX: 255
1. AE EVEN MIN.: 255 EVEN AVE.: 255 EVEN DEV.: 0
104 (CIS)
GAIN: 128 OFFSET: 0 OFFSET: 255
MIN.: 255 AVE.: 255 DEV: 0
<List of set values>
Initial value Set range <Set values>
1 Auto exposure 42PPM 104 104 – 150
CCD data
mode 31PPM 80 (42PPM)
Values Description
2 Text mode 42PPM 104 80 – 150
(31PPM) ODD GAIN Pixel gain adjustment value
31PPM 80
EVEN GAIN Pixel gain adjustment value
3 Text/Photo mode 42PPM 104
ODD MAX Pixel MAX
31PPM 80
ODD MIN Pixel MIN
4 Photo mode 42PPM 104
ODD AVE Od pixel average
31PPM 80
EVEN MAX Even pixel MAX
EVEN MIN Even pixel MIN
61-4 EVEN AVE Even pixel average
ODD OFFSET Black offset
Purpose Adjustment
EVEN OFFSET Even offset
Function Used to adjust the laser power (absolute value) in ODD DEV Odd standard deviation
(Content) the printer mode.
EVEN DEV Even standard deviation
Section PCU
CIS data : Only when DSPF installed
Operation/ Set the laser power value in the printer mode.
Values Description
Procedure Enter the value and press START to store it.
GAIN Gain adjustment value
MAX Pixel MAX
MIN Pixel MIN
AVE Pixel average
OFFSET Black offset
DEV Standard deviation
SIMULATION 64-1
SIMULATION 63-2
SELF PRINT MODE. SELECT 0-7, AND PRESS START.
SHADING EXECUTION.SELECT1-3, AND PRESS START. 0.TRAY SELECT :1 1.PRINT START
1. OC SHADING 2.PRINT PATTERN : 87 3.DENSITY : 1
2. DSPF SHADING
3. CCD TEST SHADING
1 4.MULTI :1 5.MODE :1
1
6.LEVEL :1 7.DUPLEX : 1
<Set value>
Initial value Range
1 CCD scan 6 1-16
(1 count : 0.5 mm)
2. Adjustment values
LCD MFP CONTROLLER
A. Processing adjustment values
Each controller has its EEPROM. The adjustment values are col-
lected to the MFP controller. When any adjustment value is
changed, it is retuned to each
If any adjustment value is changed, the changed value is returned controller and saved.
to the controller and saved.
Transmission of saved
adjustment value
(When turning on the power, etc.)
SCANNER
PCU CONTROLLER
B. Adjustment values
(1) Adjustment values saved in PCU
Counters Adjustment values Others
Drum rotating time counter Developing bias voltage value Serial number
(accumulated time)
Developing unit rotating time counter Cleaning mode developing bias voltage value Trouble history
Toner supply time (Section IC chip) Main high voltage adjustment Tray 1 size
Drum rotating time (Section IC chip) Transfer charger voltage value Manual feed destination information
Total counter Transfer belt cleaning voltage value Tray 2 destination information
Maintenance counter Toner concentration reference value Desk 1 destination information
Developing counter Concentration correction start set time (Developing Desk 2 destination information
unit)
Drum counter Concentration correction rotating time (Developing Machine tray remaining paper quantity
unit) data
Toner cartridge counter Concentration correction quantity (Developing unit) Multi-purpose remaining paper quantity
data
Effective paper counter Correction execution direction, upper/lower limits Option tray 1 remaining paper quantity
(Developing unit) data
Tray 1 paper feed counter Toner concentration temperature correction Option tray 2 remaining paper quantity
(low temperature side) correction quantity data
Multi-purpose paper feed counter Toner concentration temperature correction Final toner concentration sensor output
(low temperature side) set temperature value
Desk 1 paper feed counter Toner concentration temperature correction Toner cartridge IC chip destination
(low temperature side) cancel temperature
Desk 2 paper feed counter Toner concentration temperature correction Counter mode setup
(high temperature side) correction quantity
Manual paper feed counter Toner concentration temperature correction White paper exit count setup
(high temperature side) judgment temperature
ADU paper feed counter Toner concentration temperature correction Trouble memory mode setup
(high temperature side) judgment voltage difference
Staple counter Toner concentration temperature correction Fusing operation mode (anti-curling)
(high temperature side) correction value
1. Acceptable originals
Hole positions
A stack of up to 50 original sheets of the same size paper can be
set in the document feeder tray provided the stack
height is within the limit shown below. Hole
A stack of up to 30 mixed size originals can be set if the width of positions
the originals is the same and the stack height is within
the limit shown below. In this case, however, stapling and duplex Hole positions
will not function and some special functions may not
give the expected result.
Bottom
Total aggregate thickness must not exceed 3/16" or Bottom
5.0 mm (for 21 to 34 lbs. or 80 to 128 g/m2 paper).
3/16" or 5.0 mm
or less
3. Automatic copy image rotation -
rotation copying
<Notes on use of the automatic document feeder> If the orientation of the originals and copy paper are different, the
• Use originals within the specified size and weight ranges. Use of original image will be automatically rotated 90" and copied. (When
originals out of the specified range may cause an original mis- an image is rotated, a message will be displayed.) When enlarge-
feed. ment of originals larger than 8-1/2" x 11" or A4 is selected, rotation
• Before loading originals into the document feeder tray, be sure cannot be done.
to remove any staples or paper clips.
[Example]
• If originals have damp spots from correction fluid, ink or glue
from pasteups, be sure they are dried before they are fed. If not,
the interior of the document feeder or the document glass may Orientation of original Orientation of paper Copy after rotation
be soiled.
• To prevent incorrect original size detection, original misfeeds or
smudges on copies, use the following as a guide for feeding
originals.
Transparency film, tracing paper, carbon paper, thermal paper
or originals printed with thermal transfer ink ribbon should not be
fed through the document feeder. Originals to be fed through
the feeder should not be damaged, crumpled or folded or have Face down Face down
loosely pasted paper on them or cutouts in them. Originals with
multiple punched holes other than two-hole or three-hole
punched paper may not feed correctly.
Normal position
X: Operation impossible
MENU key OK key 5) Reboot the machine, and use Up/Down key on the window of
1) to check to confirm that the version of the updated software
B. Update procedure 1 (Writing with each ROM has been updated.
inserted to the specified slot) 6) Turn off the power, and reset the DIP switches to the upper
side (normal side).
In this case, the ROM’s on the PCU, and the scanner must be
operating ROM’s. An empty ROM which cannot boot the machine C. Update procedures 2 (Writing to each ROM by
cannot be used for writing. use of CN6 of the controller PWB)
(1) Preparation By use of an empty slot of the controller PWB, writing can be
1) Set the DIP switches on the back of the machine to the diag made to an empty ROM which is not operating.
mode (lower side) and the write protect switch to the release (1) Preparation
side (lower side).
1) Set the DIP switch on the back of the machine to the diag
2) Check to confirm that the scanner unit is connected with the mode (lower side), and set the write protect switch to the
machine. release side (lower side).
3) Connect the PC and the controller PWB with the Centronics 2) Insert one of the ROM’s of the PCU and the SCN into the
cable. empty slot (CN6) of the controller PWB.
4) Turn on the power of the PC and the machine to be updated. 3) Check to confirm that the scanner unit is connected with the
(2) Update procedures machine.
1) When the machine is booted, the following display is shown. 4) Connect the PC and the controller PWB with the Centronics
cable or USB cable.
Version Check
5) Turn on the power of the PC and the machine to be updated.
CONF: *********
(2) Update procedures
2) Press MENU key a few times to display the following window.
1) When the machine is booted, the following window is dis-
Firm Update played.
From Parallel Version Check
3) Press OK key, and the following window is displayed. CONF: *********
Firm Update 2) Press MENU key a few times to display the following window.
Waiting Data CN Update
From Parallel
CN Update
Waiting Data
CN Update
Receiving Data
Version Check
CONF: *********
YES
Result: OK ?
YES
Result: OK ?
NO Update completed
ROM trouble?
Replace the ROM and retry.
NO YES
Rebootable?
YES
Result: OK ?
YES
Result: OK ?
NO Update completed
ROM trouble?
Replace the ROM and retry.
YES
Result: OK ?
Update completed NO
ROM trouble?
Replace the ROM and retry.
2_DATA1+ 34 8
/1_DBL+ 15 15/1_DBL+ 2_DATA1- 33 42 2_DATA1-
1_DATA1+ 16 161_DATA1+ /2_DBL+ 32 9 /2_DBL+
1_DATA0+ 17 171_DATA0+ /2_DBL- 31 43 /2_DBL-
1_CLK+ 18 181_CLK+ GND2 30 10 GND2
PDSEL1 19 19PDSEL1 GND2 29 44 GND2
PD 20 20PD LcdD0+ 28 11 LcdD0+
SEG0 21 21SEG0 LcdD0- 27 45 LcdD0-
SEG2 22 22SEG2 LcdD1+ 26 12 LcdD1+
/F1 23 23/F1 LcdD1- 25 46 LcdD1-
/F3 24 24/F3 LcdD2+ 24 13 LcdD2+
2. Actual wiring chart
INVERTER
-LVDS
PWB
CN4
20FLS-SM1-GB-TB
GND2 20 1 GND2(Vss)
CN4
(NC) 19 2 (NC) 9604S-05C
(NC) 18 3 (NC)
1 +3.3V
(NC) 17 4 (NC)
2 +3.3V
(NC) 16 5 (NC)
3 LCD-VEE
GND2(Vss) 15 6 GND2(Vss)
4 GND2
LCD D3 14 7 LCD D3
5 GND2
LCD D2 13 8 LCD D2
LCD D1 12 9 LCD D1
LCD LCD D0 11 10 LCD D0
GND2(Vss) 10 11 GND2(Vss)
LCD-VEE 9 12 LCD-VEE
LCD-VCC 8 13 LCD-VCC
lcd DIS 7 14 lcd DIS CN1 CN2
GND2(Vss) 30FMZ-BT 30FMN-BTK
6 15 GND2(Vss)
CP2 5 16 CP2 XH 30 1 XH
GND2(Vss) 4 17 GND2(Vss) /YL 29 2 /YL
CP1 3 18 CP1 /XL 28 3 /XL
LCD M 2 19 LCD M YH 27 4 YH
LCD S 1 20 LCD S /CCFT 26 5 /CCFT
+24V 25 6 +24V
GND2 24 7 GND2
TH 23 8 TH
GND2 22 9 GND2
LcdD3- 21 10 LcdD3-
LcdD3+ 20 11 LcdD3+
LcdD2- 19 12 LcdD2-
CN2 LcdD2+ 18 13 LcdD2+
FFC-4PIN 04FM-1.0ST LcdD1- 17 14 LcdD1-
/YL 4 1 /YL LcdD1+ 16 15 LcdD1+
XH XH LcdD0- 16 LcdD0-
TOUCH YH
3
2
2
3 YH LcdD0+
15
14 17 LcdD0+
/XL 1 4 /XL LVD-VEE 13 18 LVD-VEE
LCD-VCC 12 19 LCD-VCC
LcdDIS 11 20 LcdDIS
GND2 10 21 GND2
LcdCP2- 9 22 LcdCP2-
CN3
S02(8.0)B-BHS-L
LcdCP2+
GND2
8
7
23 LcdCP2+
24 GND2 SCN
LcdCP1- 25 LcdCP1-
CCFT
WH
PK
1 /CCFT
2 HV
LcdCP1+
LcdM-
6
5
4
26 LcdCP1+
27 LcdM-
JNT
LcdM+
LcdS-
3
2
28 LcdM+
29 LcdS-
PWB
LcdS+ 1 30 LcdS+
CN1 CN3
T24FAZ-SMT-TF 24FMN-BTK
(NC) 24 1(NC)
CN2
PHR-6 B6B-PH-SM3-TB (NC) 23 2(NC)
BR /BZR 22 3/BZR
PDSEL0 1 1 PDSEL0
LB (NC) 21 4(NC)
PDSEL1 2 2 PDSEL1
PL FRDY 20 5FRDY
PDSEL2 PDSEL2
ORS PD +5V
3
4
BL
3
4 +5V GND2 19 6GND2
BR GND2 18 7GND2
PD 5 5 PD
GY GND2 17 8GND2
GND2 6 6 GND2
/F3 16 9/F3
/F2 15 10/F2
MFP /F1 14 11/F1
/F0 13 12/F0
OPE SEG2 12 13SEG2
PWB SEG1
SEG0
11
10
14
15
SEG1
SEG0
/KEYIN 9 16/KEYIN
+5V 8 17+5V
+5V 7 18+5V
GND2 6 19GND2
PD 5 20PD
+5V 4 21+5V
PDSEL2 3 22PDSEL2
PDSEL1 2 23PDSEL1
PDSEL0 1 24PDSEL0
GY GY GY
SRA-21T-4 FG
SRA-21T-4 SRA-21T-4
GY GY
SRA-21T-4 FG
SRA-21T-4
B. Engine
Engine (1/4)
BOARD to BOARD
CN4
B3B-PH-K-S
RD
+24V1 1 1 +24V1
BR
FM2\ 2 2 FM2\ FM2
GY
GND2 3 3 GND2
(NO ASSEMBLY) DELIVERY UNIT
CN19
B4B-PH-K-S SMR-06V+SMP-06V-NC
POM2 1 BR BR
CN6 1 POM0\ 1
POM0 2 BR RD
8FE-BT-VK-N 9604S-08C 2 POM2\ 2
POM3 3 BR BL
DSW-L 8 1 DSW-F 3 POM1\ 3
POM1 4 BR YL
DSW-L 7 2 DSW-F 4 POM3\ 4 POM
RD WH
MAIN GND1 6 3 GND2 (NO ASSEMBLY) 5 +24V1 5
RD BK
Engine (2/4)
CN7 179228-3
CN4 BL
173979-2 173981-2 1 +5V1
BK B32B-PHDSS-B BR
TMA 1 1 TMA BR 2 POD2 POD2
BK POM0\ 1 GY
TONER HOPPER TM1 TMB 2 2 TMB BL 3 GND2
+5V1 2
BR
POM2\ 3 179228-3
BR BL
POD1 4 1 +5V1
CN9 BR BR
8FE-ST-VK-N 9604S-08F POM1\ 5 2 POD3 POD3
GY GY
DSW-L 8 1DSW-F GND2 6 3 GND2
BR
DSW-L 7 2DSW-F POM3\ 7
BL DSW-L
GND1 6 3GND2 +5V1 8
RD RD
GND1 5 4GND2 +24V1 9
MAIN BR SFPS-41T-187
MM +5V1 4 5+5V1 POD2 10
RD RD
GND2 3 6GND2 +24V1 11
GY
DRIVE MM\ 2 7MM\ GND2 12 SMR-03V-N+SMP-03V-NC
GY SMR-03V-N DSW-F
MM-T 1 8MM-T GND2 13 RD RD RD
BL 1 DSW-L 1 1 DSW-L 1
9MMCLK\ +5V1 14 SFPS-41T-187
BR 2 (NC) 2 2 (NC) 2
10(NC) CFM2\ 15 RD RD RD
BR 3 DSW-F 3 3 DSW-F 3
PCU POD3 16
RD
+24V1 17
GY PHNR-03-H+BU03P-TR-P-H
GND2 18
RD RD
TONER HOPPER CN5 +24V1 19 3 +24V1 1
PWB BR BR
TSR-04V-K B8B-PH-K-S CFM2\ 20 2 CFM2\ 2
BR RD GY GY CFM2 Duct section
GND2 1 1 GND2 +24V1 21 1 GND2 3
GY
CRU +5V1 2 2 +5VCRU VFM2\ 22
BL RD
CRUCLK 3 3 CRUCLK +24V1 23
BR GY PHNR-03-H+BU03P-TR-P-H
PWB CRUSDA 4 4 CRUSDA GND2 24
BR RD RD
5 PSPS\ (NC) 25 3 +24V1 1
RD BR BR Paper exit unit
PHNR-02-H+BU02P-TR-P-H 6 +24V1 GND2 26 2 VFM2\ 2 VFM2
RD GY GY section
2 PSPS\ 1 7 (NC) DSW-L 27 1 GND2 3
PSPS RD
1 +24V1 2 8 +24V1 DSW-L 28
(NC) 29
(NC) 30
(NC) 31
RD PHNR-03-H+BU03P-TR-P-H
DEVELOPER UNIT CN8 DSW-F 32 TSR-04V-K PHR-3
GY RD RD
QR/P8-12S-C(01) B11B-PH-K-S 1 GND2 +24V1 1 3 +24V1 1
HVR
BR BR RD DRAWER BR BR GY
1 DVCH1 1 1 DVCH1 2 +24V1 CFM1\ 2 2 CFM1\ 2 CFM1
BR GY GY GY
2 DVCH2 2 2 DVCH2 3 GND2 PWB GND2 3 1 GND2 3 PWB
BR BR
3 DVCH3 3 3 DVCH3 4 CFM1\
BR BR
53047-0410 4 PTH 4 4 PTH PS
GY GY
(NC) 1 5 GND2 5 5 GND2 PHNR-03-H+BU03P-TR-P-H 179228-3(AMP )
GY BL
+24V1 2 6 GND2 6 6 GND2 CN13 PHNR-09-H+BU09P-TR-P-H 1 +5V1 3
BR BR B24B-PHDSS-B 1 +5V1
TCS TCS 3 7 TCS 7 7 TCS GY BL BL BR HVR GY
GY GY 1 +5V1 9 2 PPD1 2 2 PPD1
GND2 4 8 GND2 8 8 GND2 GND2 1 GY PPD1
RD RD RD BR BR 3 GND2 1 3 GND2 PWB
9 +24V1 9 9 +24V1 +24V1 2 2 PPD1 8
BL BL BR GY GY
S4B-PH-K-S 10 +5V1 10 10 +5V1 PED 3 3 GND2 7 179228-3(AMP)
BR BR BR BL BL
+5V1 1 11 DVCRU 11 11 DVCRU\ CPFC\ 4 4 +5V1 6 1 +5V1
RD RD BL BR BR
DVCRU 2 12 DVBias 12 +5V1 5 5 LUD 5 2 LUD LUD
INITIAL RD GY
6 GND2 4
GY
PTH 3 +24V1 6 3 GND2
PWB GY BL BL
#187 GND2 7 7 +5V1 3
GND2 4 Bias BR BR BR
RRC\ 8 8 PED 2
BR GY GY 179228-3(AMP)
LUD 9 9 GND2 1
Bias RD 1 +5V1
+24V1 10
BL
BK
1 +24V1
WH
DSW-F 1 14 DSW-F #187(RD) SRA-21T-4L
RD
2 +24V2 RD
RD GND2 2 13 GND2 MHV
3 +24V3
L1
N1
GY GND2 3 12 GND2
MSL
4 GND2 #187(WH) SRA-21T-3
CN4 CN3
#250(BL)
#250(BL)
GY DHVREM 4 11 DHVREM WH
B03B-XASK-1 B03P-VH 5 GND2 MHVREM\ THV
5 10 MHVREM\
MSW 1 L L2 1 BK THV+PWM\ 6 9 THV+PWM\ #187(YL) SRA-21T-4L
2 (NC) (NC) 2 WH
CN18 DHVPWM\ 7 8 DHVPWM\ GB
3 N N2 3 WH HV
B6P-VH GBPWM\
L
8 7 GBPWM\
N
BL SRA-21T-3
MSN
1 +5V1 THV-PWM\ 9 6 THV-PWM \ #187(BL)
#250(WH)
#250(WH)
BL RD
2 +5V1 DVREM\ 10 5 DVREM \ DHV
OR
BK
WH
3 +3.3V DVPWM\ 11 4 DVPWM\
OR #187(GR)
4 +3.3V THVREM\ 12 3 THVREM\
GY DV BIAS
5 GND2 MHV-T 13 2 MHV-T
GY
6 GND2 THVin 14 1 THVin
VLP-02V+VLR-02V
WH WH
1 N 1
BK BK ELP-03V+ELR-03V
2 L 2
BK
1 L2 1 L2 L2
2 (NC) 2 YL/GR
WH
3 N2 3 F-GND F-GND OPTION DCPS
N2 N2
OUTLET
SIN-21T-1.8S(BK)
BK
DH-L ELP-02V+ELR-02VF
SIN-21T-1.8S(WH) 1 DH-L 1
WH DESK
DH-N 2 DH-N 2
Engine (4/4)
CN12 CN10
B30B-PHDSS-B B24B-PADES
1VAREF +5V1 1
2+5V1 VAREF 2
3+24V2 +24V2 3
4+24V2 GND2 4
5GND2 GND2 5
6GND2 MCPPD 6
7ADMEN1\ MCDRS 7
8ADMCK1\ MCPED 8
9ADMEN2\ MCLUD 9
10ADMCK2\ MCPWS 10
11MPFC\ MCSS1 11
12
13
14
MPFS\
DGS\
APID
MCSS2
MCSS3
MCSS4
12
13
14
AR-D29
ADU 15
16
17
APOD
APPD2
APPD1
MCSPD
MC SET
MCPCL\
15
16
17
18MPLD1 MCFCL\ 18
19MPED MCLUM\ 19
20MPWS MCM-T 20
21DSW-D MCMCLK\ 21
22ADU SET MCM\ 22
23MPF SET MCPFS\ 23
24MSS\ DCPR\ 24
25ADM H/L
26ADUFM\
27
28
29
MPLS2
MPLS1
(NC)
PCU
30(NC)
PWB CN11
B22B-PADRS
TXD-FIN1 1
RXD-FIN1 2
DTR-FIN1\ 3
DSR-FIN1\ 4
RES-FIN1 5
GND2 6
TXD-FIN2 7
RXD-FIN2 8
DTR-FIN2\ 9
DSR-FIN2\ 10
RES-FIN2 11
GND2 12
OPTION
TXD-DSK 13
RXD-DSK 14
DTR-DSK\ 15
DSR-DSK\ 16
RES-DSK 17
TRC-DSK\ 18
FGS-FIN\ 19
FM1\ 20
DCPR\ 21
+24V2 22
Example:
Bi-Sn-Ag-P p
Bi-Sn-Ag
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2005 May Printed in Japan