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Motor Load Calculations Overview

The document provides calculations for sizing electrical equipment for a building including elevators, pumps, air conditioning equipment and distribution. It calculates the horsepower, full load amps, wire sizing and circuit breaker ratings for each component. It also includes calculations for main bus bars and transformer sizing.

Uploaded by

arjay22x
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0% found this document useful (0 votes)
37 views12 pages

Motor Load Calculations Overview

The document provides calculations for sizing electrical equipment for a building including elevators, pumps, air conditioning equipment and distribution. It calculates the horsepower, full load amps, wire sizing and circuit breaker ratings for each component. It also includes calculations for main bus bars and transformer sizing.

Uploaded by

arjay22x
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

MOTOR LOAD COMPUTATION

PASSENGER TYPE ELEVATOR

NOTE: ASSUME 50 KG. FOR THE AVERAGE WEIGHT OF EACH PASSENGER WITH15 PASSENGER EACH
ELEVATOR.

kg∗2.2lbs
lbs = 50 ∗15 passenger=1650 lbs
1 kg

lbs(frm) 1650∗1000
HP = = =125 hp
33000 ŋ 33000 (0.4)

FLA= 156 amps

AMPACITY

Ampacity = 125% FLA = 1.25 (156) = 195 A

Use 3-100mm² THW Cu Wire + 1-22mm² THW Cu wire in 65 mm ɸ RMC

CB RATING

= FLA(150%) = (156)1.5 = 234 A

Use 250AT, 400AF, 3PSN, 460V, MCCB

FREIGHT TYPE ELEVATOR

NOTE: ASSUME 4000lbs FOR THE AVERAGE WEIGHT OF THE LOAD.

lbs∗fpm 4000(1000 fpm)


HP = = = 303.03 HP : 3SAY 350HP
33000 ŋ 33000 (0.4)

FLA= 414 amps

AMPACITY

Ampacity = 125% (FLA) = 1.25(414) = 517.5 A

USE 3-500mm² THW Cu. WIRE + 1-38mm² THW Cu. WIRE IN 125mm ɸ RMC

CB RATING:

=FLA(150%) = 1.50(414) = 621 A

USE: 600AT, 600AF, 3PSN, 460V, MCCB


WATER PUMP

NOTE: 7 STOREY BUILDING INCLUDING THE ROOF DECK. TOTAL HEIGHT OF EACH FLOOR IS 3m PLUS THE
500mm THICKNESS OF EACH FLOOR. THE GPM USED IS 800.

3.5 m
∗3.28 ft
ft = 7 storey * storey
=80.36 ft
m

gpm(ft ) ( 800 )(80.36 ft )


Hp = = =21.67 hp , say 25 Hp
3956 ŋ 3956 (0.75)

FLA = 34 A

AMPACITY:

Ampacity = 1.25(FLA) = 1.25(34) = 42.5 A

Use 3-80mm² THW Cu wire + 1-5.5mm² in 20 mm ɸ RMC

CB RATING:

=1.50(FLA) = 1.50(34) = 51A

Use 60AT, 100AF, 3PSN, 460V, MCCB

CENTRALIZED AIR CONTIDION SYSTEM (CHILL WATER TYPE)

 FOR COOLING TOWER FAN


35HP Cooling Tower fan
50 HP
HP = ∗no . of storey
10 STOREY
50 HP
HP = ∗7 storey
10 STORE Y
HP = 35 HP
FLA = 46 A
Ampacity:
=1.25(FLA) = 1.25(46) = 57.5 A
Use: 3-14mm² THW Cu. Wire in 1-5.5mm² THW Cu. Wire in 25mm ɸ RMC
CB RATING:
=1.50(FLA) = 1.50(46) = 69 A
Use: 70AT, 100AF, 3PSN, 460 V, MCCB

 FOR CHILLED WATER PUMP


40HP Chilled Water Pump
FLA=52 A
Ampacity:
= 1.25(FLA) = 1.25(52) = 65 A
Use: 3-22mm² THW Cu wire +1-8.0mm² THW Cu wire in 32 mm ɸ RMC
CB RATING:
=1.50(FLA) = 1.50(52) = 78 A
Use: 80AT, 100AF, 3PSN, 460V, MCCB

 FOR CONDENSER AND EVAPORATOR


10 HP Condenser and Evaporator
14 HP
HP = ∗no . of storey
10 STOREY
14 HP
HP = ∗7 storey
10 STOREY
HP= 9.8 HP: SAY 10 HP
FLA = 14 A
Ampacity:
=1.25(FLA) = 1.25(14) = 17.5 A
Use: 3-3.5mm² THW Cu. Wire + 1-5.5mm² THW Cu wire in 25 mm ɸ RMC
CB RATING:
= 1.50 (FLA) = 1.50(14) = 21 A
Use: 25 AT, 50 AF, 3PSN, 460 V, MCCB

 FOR CHILLER
350HP Chiller
FLA = 414 A
Ampacity:
=1.25(FLA) = 1.25(414) = 517.5 A
Use: 3-500mm² THW Cu. Wire + 1-38mm² THW Cu. Wire in 125mm ɸ RMC
CB RATING:
=1.50(FLA) = 1.50(414) = 621 A
Use: 600AT, 600 AF, 3PSN, 460 V, MCCB

SEWAGE PUMP

2-50HP Sewage Pump


FLA = 65 A
Ampacity:
= 1.25(FLA) = 1.25(65) = 81.25 A
Use: 2 set of 3-22mm² THW Cu. Wire + 2 sets of 1-8.0mm² THW Cu. Wire in 2 pcs. Of 32mm ɸ
RMC
CB Rating:
=1.50(FLA) = 1.50(65) = 97.5 A
Use: 2 sets of 100AT, 100AF, 3PSN, 460V, MCCB

SUMP PUMP

2- 40HP Sump Pump


FLA = 52 A
Ampacity:
=1.25(FLA) = 1.25(52) = 65 A
Use: 2 set of 3-22mm² THW Cu. Wire + 2 sets of 1-8.0mm² THW Cu. Wire in 2 pcs. Of 32mm ɸ
RMC
CB Rating:
=1.50(FLA) = 1.50(52) = 78 A
Use: 2 sets of 80 AT, 100AF, 3PSN, 460 V, MCCB

BOOSTER PUMP

30HP Booster Pump


FLA = 40 A
Ampacity:
= 1.25(FLA) = 1.25(40) = 50 A
Use: 3-14mm² THW Cu. Wire + 1- 5.5mm² THW Cu, Wire in 25mm ɸ RMC
C B Rating:
=1.50(FLA) = 1.50(40) = 60 A
Use: 60AT, 100AF, 3PSN, 460V, MCCB

FIRE PUMP

25HP Fire Pump


3.5 m
∗3.28 ft
ft = 7 storey * storey
=80.36 ft
m

gpm(ft ) ( 800 )(80.36 ft )


Hp = = =23.22 hp , say 25 Hp
3956 ŋ 3956 (0.70)

FLA = 34 A
Ampacity:
=1.25(FLA) = 1.25(34) = 42.5 A
Use: 3-8.0mm² THW Cu. Wire + 1- 5.5mm² THW Cu Wire in 20mm ɸ RMC
CB Rating:
=1.50(FLA) = 1.50(34) = 51 A
Use: 60 AT, 100AF, 3PSN, 460V, MCCB

JOCKEY PUMP
15HP Jockey Pump
3.5 m
∗3.28 ft
ft = 7 storey * storey
=80.36 ft
m

gpm(ft ) ( 500 ) (80.36 ft )


Hp = = =13.54 hp , say 15
3956 ŋ 3956 (0.75)
FLA = 21 A
Ampacity:
= 1.25(FLA) = 1.25(21) = 26.25 A
Use: 3-3.5mm² THW Cu. Wire + 1-5.5mm² THW Cu. Wire in 20mm ɸ RMC
CB RATING:
=1.50(FLA) = 1.50(21) = 31.5 A
Use: 50AT, 50AF, 3PSN, 460 V, MCCB

Cu. BUS BAR COMPUTATION

MDP = 933.35 A
EMDP = 1113.64 A
MCC = 117 A
EMCC = 1378 A

FOR MDP

2 2
1.25(If )(in ) 1.25(933.35)(i n )

(
Cu. BUS BAR = 155 A
cm 2 )
(2.54 cm)²
= = 155 A
cm 2 ( )
(2.54 cm)²
= 1.17 in² ; USE 0.5” BY 2.75” Cu. BUS BAR

FOR EMDP

2 2
1.25(If )(in ) 1.25(1113.64)(i n )

(
Cu. BUS BAR = 155 A
cm 2 )
(2.54 cm)²
= = 155 A
cm 2 ( )
(2.54 cm)²
= 1.39 in² ; USE 0.5” BY 3.25” Cu. BUS BAR

FOR MMCC

2 2
1.25(If )(in ) 1.25(117 )(in )

(
Cu. BUS BAR = 155 A
cm 2 )
(2.54 cm)²
= = 155 A
cm 2 ( )
(2.54 cm)²
= 0.15 in² ; USE 0.5” BY 0.5” Cu. BUS BAR

FOR EMMCC
2 2
1.25(If )(in ) 1.25(1378)(i n )

(
Cu. BUS BAR = 155 A
cm 2 )
(2.54 cm)²
= = 155 A
cm 2 ( )
(2.54 cm)²
= 1.72 in² ; USE 0.5” BY 3.75” Cu. BUS BAR

LOW VOLTAGE SWITCH GEAR OF 230 VOLTS SUPPLY

MDP=933.35 A
EMDP= 1113.64 A

IF = ∑(IMDP + IEMDP)
= (933.35 + 1113.64)
= 2046.99 A

AMPACITY = IF + 0.25(IHRM)
= 2046.99 + 0.25(28)
= 2053.99 / 6 sets
= 342.33 A
Use 6 sets of 3-250mm² THW Cu. Wire + 6 sets of 1-125mm² THW Cu. Wire in 6 pcs of 90mm ɸ RMC
Or
Cu. Bus Bar:
2 2
1.25(If )(in ) 1.25(2046.99)(in )
=¿
(
= 155 A
cm 2 )
(2.54 cm)²
= 155 A
cm 2 ( ) 2
(2.54 c m )
2.56in²

Use: 0.5” by 5.25” Cu. Bus Bar


CB RATING: = IF + 1.5 (IHRM)
= 2046.99 + 1.5(28)
= 2088.99
Use: 2000AT, 2000AF, 3PSN, 240V, MCCB

For TRANSFORMER 2 (34.5 KV/230V)

KVA Rating =
√3 (volts )( If )(0.85) = √3 (230)(2046.99)(0.85) = 693 KVA,
1000 1000

Use: 700 KVA transformer

KVA 700 KVA


Is = = = 1757.15 A
√3 Vl √3(230)
2 2
1.25(If )(in ) 1.25(1757.15)(in )
=¿

cm (
Cu. Bus Bar = 155 A
2 )
(2.54 cm)²
= 155 A
cm 2 ( )2
(2.54 c m )
2.20 in²

Use: 0.5” by 4.50” Cu. Bus Bar

CB Rating = 250% (Is) = 2.5 ( 1757.15) = 4392.88 A


Use: 4000AT, 4000AF, 3PSN, 460V, MCCB

For Generator 2

KVA Rating =
√3 (volts )( If )ŋ = √3 (230)(1113.64)(.90) = 399.28 KVA
1000 1000

Use400KVA Diesel Generator, 230 V, 3P, 60 Hz

KVA 4 00 KVA
Ig = = = 1004.09 A
√3 Vl √ 3(230)
2 2
1.25(Ig)(i n ) 1.25(1255.11)(i n )

cm (
Cu, Bus Bar = 155 A
2 )
(2.54 cm)²
= 155 A
cm 2 ( )
(2.54 c m2)
= 1.57 in²

Use: 0.5” by 3.25” Cu. Bus Bar

CB Rating = 115% (Ig)


= 1.15 (1004.09)
= 1154.70 A

Use: 1200AT, 1200AF, 3PSN, 240V , MCCB

LOW VOLTAGE SWITCH GEAR OF 460 VOLTS SUPPLY

MCC=117 A
EMCC= 1378 A

IF = ∑(IMMC + IEMCC)
= (117 + 1378)
= 1495 A

AMPACITY = IF + 0.25(IHRM)
= 1495 + 0.25(414)
= 1598/ 6 sets
= 266.42 A
Use 6 sets of 3-150mm² THW Cu. Wire + 6 sets of 1-125mm² THW Cu. Wire in 6 pcs of 90mm ɸ RMC
Or
Cu. Bus Bar:
2 2
1.25(If )(in ) 1.25(1495)(i n )
=¿
(
= 155 A
cm 2 )
(2.54 cm)²
= 155 A
cm 2 ( )2
(2.54 c m )
1.87 in²

Use: 0.5” by 3.75” Cu. Bus Bar

CB RATING: = IF + 1.5 (IHRM)


= 1495 + 1.5(414)
= 2116
Use: 2000AT, 2000AF, 3PSN, 240V, MCCB

For TRANSFORMER 1 (34.5 KV/460V)

KVA Rating =
√3 (volts )( If )(0.85) = √3 (460)(1495)(0.85) = 1012.46 KVA,
1000 1000

Use: 1100KVA transformer

KVA 11 00 KVA
Is = = = 1380.62 A
√3 Vl √ 3( 460)
2 2
1.25(If )(in ) 1.25(1380.62)(in )
=¿
(
Cu. Bus Bar = 155 A
cm 2 )
(2.54 cm)²
= 155 A
cm 2 ( )2
(2.54 c m )
1.73 in²

Use: 0.5” by 3.50” Cu. Bus Bar

CB Rating = 250% (Is) = 2.5 ( 1380.62) = 3451.55A


Use: 4000AT, 4000AF, 3PSN, 460V, MCCB

For Generator 1

KVA Rating =
√3 (volts )( If ) = √3 (460)(1378) = 1097.91 KVA
1000 1000

Use 1200KVA Diesel Generator, 460 V, 3P, 60 Hz


KVA 1200 KVA
Ig = = = 1506 A
√3 Vl √3( 460)
2 2
1.25(Ig)(i n ) 1.25(1506)(i n )

(
Cu, Bus Bar = 155 A
cm 2 )
(2.54 cm)²
(
= 155 A
cm 2 )
(2.54 c m2 )
= 1.88 in²

Use: 0.5” by 3” Cu. Bus Bar

CB Rating = 115% (Ig)


= 1.15 (1506)
= 1731.9 A

Use: 2000AT, 2000AF, 3PSN, 240V , MCCB

HIGH VOLTAGE SWITCH GEAR

FOR 1100KVA TRANSFORMER 34.5 KV/460V


1100 KVA
Ip1 = = 18.41 A
√3 (34.5 KV )
AMPACITY = 1.25(Ip1)
= 1.25 (18.41)
= 23.01 A

USE: 3-14mm² XLPE CABLE

INTERRUPTER USE 25 A, 34.5 KV Interrupter

FRO 700KVA TRANSFORMER 34.5 KV/240 V

700 KVA
Ip2 = = 11.71A
√3 (34.5 KV )
AMPACITY = 1.25(Ip2)
= 1.25 (11.71)
= 14.64 A

USE: 3-14mm² XLPE CABLE

INTERRUPTER USE 15A, 34.5 KV Interrupter

TOTAL PRIMARY CURRENT

Ip = Ip1 + Ip2
= 23.01 + 14.64
= 37.65 A

INTERRUPTER USE 40A, 34.5 KV Interrupter

CURRENT TRANSFORMER RATING :


= 1.25(37.65)
= 47.06 A
USE 3- 100:5

POTENTIAL TRANSFORMER RATING:


DELTA:
34500
=
230
=150:1

LIGHTNING ARRESTER:
FOR GROUNDED SYSTEM (Y- CONNECTION)
34.5 KV
KV RATING ≤ 1.35 ( )
√3
≤ 27KV

SERVICE ENTRANCE

CONDUCTOR:
AMPACITY = 1.25 (Ip)
= 1.25 (37.65)
= 47.06 A

FOR GROUNDING= 0.7(47.06)


= 32.94

USE: 3-8.0mm² THW TYPE M-90 Cu CABLE WIRE


1-5.5mm² THW TYPE M-90 Cu CABLE WIRE

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