This document provides the calculation sheet for a bolted splice connection of an I girder bridge section. It details the section properties, calculates design forces, and designs the flange and web splice plates as well as the bolts. Dimensions, material properties, capacities and checks are presented.
This document provides the calculation sheet for a bolted splice connection of an I girder bridge section. It details the section properties, calculates design forces, and designs the flange and web splice plates as well as the bolts. Dimensions, material properties, capacities and checks are presented.
This document provides the calculation sheet for a bolted splice connection of an I girder bridge section. It details the section properties, calculates design forces, and designs the flange and web splice plates as well as the bolts. Dimensions, material properties, capacities and checks are presented.
This document provides the calculation sheet for a bolted splice connection of an I girder bridge section. It details the section properties, calculates design forces, and designs the flange and web splice plates as well as the bolts. Dimensions, material properties, capacities and checks are presented.
Width (B) = 300 mm Web Thickness (tw) = 14.5 mm Flange Thickness (Tf) = 27 mm Root Radius ( R ) = 27 mm Depth b/w fillets d = 582 mm Weight/m = 204.5 kg/m 2 Area (A) = 26050 mm 4 Ixx = 2.15E+09 mm 3 Zxx = 6240600 mm Ƴm0 = 1.1 T-5, CL - 5.4.1, IS:800-2007 Ƴm1 = 1.25 Grade of Steel = E 350 Yield Stress fy = 330 mPa T2, IS:2062- 2011 Ultimate Stress fu = 490 mPa Grade of bolt = 8.8 T3, IS:1367-2- 2002 Ultimate Stress of bolt fub = 830 mPa
CL. 8.2.1.2, Moment Capacity of section (M) = 1.2 X Zxx X fy / Ƴm0 = 2247 kN-m IS:800-2007 CL. 8.4.1, Shear Capacity of section (V) = Av X fyw / √3 / Ƴm0 = 1733 kN IS:800-2007 2 Shear Area = Av = D X tw for hot rolled sections = 10005 mm yield strength of web = fyw = 330 mPa 100% of Shear Capacity, S = 1733 kN Compressive Force on Web = 1.2 X Aw X fyw = 3342 kN Design Force for Web Splice Plates, Fdw = 3342 kN It is assumed that force due to moment is transferred through flanges & shear is transferred through web. Force carried by each flange Fafm = M/(D - Tf) = 3389 kN Force carried by each flange = 1.2 X fy X Af = 3208 kN Therefore, Design Force Faf = 3389 kN 2 Design of Splice Plates 2.1 Design of Flange Splice Plate Width of Splice Plate (Bfs) = 300 mm Assume Bolt diameter (Dbf) = 30 mm Hole diameter (Dbfh) = 33 mm Net width of splice plate = Bnfs = Bfs - 2 X Dbfh = 234 mm Thickness of Splice Plate Tfs = Faf / (Bnfs X ( fy / γm0)) = 48.28 mm Thickness of each Splice Plate = = 24.14 mm Let us provide two flange plates (one on inner side & other on outer side) on each flange so that the bolts are in double shear. Therefore, thickness of each flange plate = 25 mm Hence Ok Since the flange plate on inner side of the flange would not be of full width, the adequacy of available width to be checked. Width of flange plate to be provided on inner side of flange, B = 120 mm Net width of inner side flange plate, Bnfsi = Bfsi - Dbfh = 87 mm Tensile Capacity of two inner plates due to yielding of gross section Tdg1 = 2 X Ap X fy / γm0 = 1800 kN Tensile Capacity oftwo inner plates due to rupture of critical section Tdn1 = 2 X α X An X fu / γm1 = 1535 kN 2 Net Area An = ( Bnfsi X Thicknes of plate) = 2175 mm α = 0.9 Tensile Capacity of outer plate due to yielding of gross section Tdg2 = A X fy / γm0 = 2250 kN Tensile Capacity of outer plate due to rupture of critical section Tdn2 = α X An X fu / γm1 = 2064 kN Total Tensile Capacity of Flange Splice Plates = min of (Tdg1 & Tdn1) + min of (Tdg2 & Tdn2) = 3864 kN > 3389 kN Hence Ok 2.2 Design of Web Splice Plate Depth of web (dw) = 582 mm Depth of web splice plate (Dws) = 500 mm Assume Bolt diameter (Dbw) = 30 mm No. of Bolts in each row = 4 Hole diameter (Dbwh) = 33 mm Thickness of web splice plate Tws = (Fdw/2) / (Dws X fy / γm0) = 11.1 mm Provide thickness of web splice plate, Tws,prov = 16 mm Hence Ok Shear Capacity of two Web Splice Plates = 2 X (D ws - n X Dbwh ) X Tws,pro X fy / √3 / γm0) = = 2040 kN > 1733 kN Hence Ok 3 Design of Bolts 3.1 Check for Long Joints for Flange Splice (Clause 10.3.3.1 of IS800-2007) Length of web Joint (Distance b/w 1st & Last row bolts), Ljw = 1100 mm length of joint as per 15Dbf = 450 mm Since length of joint is more than 15Dbw, correction factor is applicable CL. 10.3.3.1 IS:800-2007 βljw = 1.075 - Ljw / (200Dbf) but 0.75 ≤ βljw ≤ 1 = 0.89 0.75 ≤ βljw ≤ 1, Hence Ok Bolt Capacity (Bolt Value) shall be multiplied by βljf.
3.2 Flange Splice Bolts
Diamter of bolt to be provided Dbf 30 mm Thickness of Splice Plate provided Tfs 25 mm 2 plates on each flange Bolt Grade 8.8 Tensile Capacity of bolt = Tdb = Tnb / Ƴmb = 335 kN CL. 10.3.5 IS:800-2007 Tnb = 0.9 X fub X Anb < fyb X Asb (Ƴmb /Ƴm0) = 419 kN < 533 kN Hence Ok 2 fub = 830 mPa Anb = 561 mm 2 fyb = 664 mPa Asb = 707 mm Ƴmb = 1.25 Ƴm0 = 1.1
IS:800-2007 Vnsb = fub / √3 (nn X Anb + ns X Asb) = 269 kN 2 nn = 1 Anb = 561 mm 2 ns = 0 Asb = 707 mm Double Shear Capacity = 430 kN
Bearing resistance on flange plates = 2.5 X kb X Dbf X 2 X Tfs X fu / γmb
= 817 kN Where, kb = minimum of Eb / 3Dbfh, (Pb / 3Dbfh) - 0.25, fub / fu & 1 = 0.505 CL. 10.3.4, IS:800-2007 Bearing resistance on flange = 2.5 X kb X Dbf X T X fu / γmb = 401 kN Eb = CL. 10.2.2 & 50 mm Dbfh = 33 mm 10.2.4.2, Pb = 75 mm IS:800-2007
Therefore, Bolt Value 335 kN
Reduced Bolt Value due to βljf 298 kN Number of Bolts required 3389 / 298 = 11.4 Provide 14 nos. Hence Ok
No of row 2 Number of Bolts in one row, n 7 Length of Flange Splice Plate Lfs = {(n-1) X Pb + 2 X Eb} X 2 = 1100 mm Width of Plate = 300 mm
Check for Long Joints for Web Splice (Clause 10.3.3.1 of IS800-2007) Length of web Joint (Distance b/w 1st & Last row bolts), Ljw = 800 mm length of joint as per 15Dbw = = 450 mm Since length of joint is not more than 15Dbw, correction factor is not applicable βljw = 1.075 - Ljw / (200Dbw) but 0.75 ≤ βljw ≤ 1 = 1 Hence Ok 3.3 Web Splice Bolts
Diamter of bolt to be provided Dbw = 30 mm
Thickness of Each Splice Plate provided Tws = 16 mm Bolt Grade = 8.8 Tensile Capacity of bolt = 335 kN Single Shear Capacity = 215 kN Double Shear Capacity = 430 kN Bearing resistance on web plates = 2.5 X kb X Dbw X (2 X Tws) X fu / γmb = 475 kN Where, kb = minimum of Ebw/3Dbwh, (Pbw/3Dbwh) - 0.25, fub/fu & 1 0.505 Bearing resistance on web = 2.5 X kb X Dbw X tw X fu / γmb = 215 kN Ebw = 50 mm Dbwh = 33 mm Pbw = 100 mm
Therefore, Bolt Value 215 kN
Reduced Bolt Value due to βljf 215 kN Number of Bolts required 15.5 Provide 20 nos Hence Ok Number of bolts in one row, nw = 4 No of row = 5 Length of splice plate = 800 mm Width of Plate = 500 mm 4 Design Summary 4.1 Flange Splice Details Thickness of Flange Splice Plate Tfs 25 mm Width of Outer Flange Splice Plate Bfs 300 mm Width of Inner Flange Splice Plate Bfsi 120 mm Length of Flange Splice Plate Lfs 1100 mm No. of plates on each flange 2 Bolt dia for flange splice 30 Bolt Property Class 8.8 No. of Bolts in each row 7 No. of rows 2 Total No. of bolts on each flange 28 nos. Pitch distance 75 mm Guage of bolt 200 mm
300
1100 Plan of Flange Splice
300
120 30 mm dia bolt
25 mm thk plate
Cross Section of Flange Splice
4.2 Web Splice Details Thickness of Web Splice Plate Tws 16 mm Width of Web Splice Plate Bws 800 mm Depth of Web Splice Plate Dws 500 mm No. of plates 2 Bolt dia for web splice 30 mm Bolt Property Class 8.8 No. of Bolts in each row 4 No. of rows 5 Total No. of bolts for web splice 40 nos. Pitch distance 100 mm Guage of bolt 75 mm
