Mwe. Unit .4
Mwe. Unit .4
Mwe. Unit .4
They are highly reliable and suitable for space and military applications, because
stand adverse environmental conditions, compared with discrete and hybrid ICs.
They offer more bandwidth.
They exhibit improved performance.
pisadvantages:
Development time is large compared with discrete components.
produce a few ICs.
Itis expensive to
.Choice of equipment is very limited.
capabilities.
They exhibit low power-handling
10.4 COMPARISON
OF MMICs WITH HMICS
comparcd and presented in Table 10.1.
MMIC and HMICtechnologies have been
The
MMICs and HMICs
Tble 10.1 Comparison of
Monolithic MICs
Hybrid MICs
wafers
is laborious, because it contains It is easy to manufacture and fabricate on
Manufacturing in batches
individual components
AIl the interconnections are deposited
Some of the interconnections among components
are deposited, and some are wire bonded
Cost per unit is less
Cost per unit is more
Has lesser size and weight
Has greater size and weight
Design flexibility is less Basically, they use FET's geometry in different
configurations to realize a wide variety of
functions such as amplification, oscillation, and,
hence, they have more design flexibility
Circuits can be tuned for optimum Almost impossible to make any changes after
performance even after manufacturing; manufacturing; that is, circuit tweaking is not
that is,circuit tweaking is possible possible
Si,N, insulator
Thin-film resistor MIM capacitor
Air bridge Microstrip line Gold
Spiral coil
SizN, insulator
Thin-film resistor
lon Implantation
2nd metallization
1s metallization
For low unit cost, high volume market sectors, the advanced silicon technologies are more attractive.
The choice of substrate materials depends on various factors as in the case of high-power applications,
where wide band-gap materials such as SiC or GaN are used.
Water vapor or
Oxygen inlet
Quartz tube
Cap
3-Zone furnace
thography: The literal meaning of lithograpBy is stone writing. The transfer of apattern or an image
om one medium to another, as from a mask to a wafer, is called lithography. In the context of VLSI
sbrication. it means the patterning of shapes on aresist. Several lithography technologies are available,
nd some of them are as follows:
Electron-beam lithography: In this process, an electron-sensitive resist film is applied over the
substrate, and a beam of electrons is made to scan on the surface. This scanning deposits energy on
the resist film in the required pattern. The advantages of this process are that it gives atomic-level
resolution, and an infinite number of patterns can be formed. The disadvantages of this process
are that it is slow, expensive, and complicated.
lon-beam lithography: It is similar to electron beam lithography, where ions are used in place of
electrons. It gives mnore resolution than electron beam lithography.
Ontical lithography: It uses light to form shape patterns on the substrate. Alight-sensitive material
known as a photoresist is used in this process.
J-rgy lithography: In this process, X-rays are used to selectively form patterns on the substrate.
: Masking andEtching: Atransparent glass plate is covered by patterns of opaque areas that prevent
a to pass through. Maskis used tomark areas, to be later etched on wafer, on aphotoresist by using
;amulsion chrome iron oxide silicon to produce opaque areas.
Etching is the process of removing a material by a chemical reaction. During the IC fabrication,
elective openings are required in silicon dioxide. These openings are required to diffuse the impuri
s. During this process, a uniform film of photosensitive emulsion is applied over the wafer. Kodak
Metallization: In this process, all the active and passive elements of the integrated circuit are intercon
nected using an appropriate metal. The desired pattern ofinterconnections is formed using the photoresist
technique. The realization of an MMICis a process in which the final circuit elements are constructed
by a combination of substrate patterning followed by selective implantation, etching,and metallization.
10.8 MOSFET FABRICATION
Metal Oxide Semiconductor Field Effect Transistor (MOSFET) is one of the important devices in ICs.
In the fabrication of åny C, initially, a large silicon wafer that acts as a substrate is
considered. These
substrates contain an equal number of free charge carriers (electrons and holes). Then, the substrate is
doped with impurities to create concentrated regions ofN (electron) and P (hole) regions.
are required, because the movement of electrons and holes is what These regions
enables transistors to work. Later
steps in fabrication involve many processes such as oxidation, diffusion, and
the MOSFET formation, fabrication procedure of NMOS and deposition. In this section,
CMOS are discussed.
10.8.1 MOSFET Formation
The fabrication of MOSFET involves the
following steps:
Initially, an N-type or a P-type substrate of 100-mm to 200-mm
is taken.
diameter and 0.5-mm thickness
Then, an insulation layer of silicon dioxide is grown on the
The surface is covered with a photoresist material. substrate.
The photoresist layer is then exposed to UV light through a mask.
in those regions where impurity (P or N')diffusion takes place. This mask will have windows
The photoresist material along with underlying silicon dioxide is
Again, a thin layer of SiO; is deposited over the surface. etched away.
Inteqrated Circuits
Step 1: P Substrate
> Photoresist
Step 3:
Step 4: UV light
Mask
J. Then, the SiO, Si,N, layers are cleaned, and the wafer surface is exposed in the window definec
by the mask.
Window in oxide
Step 5:
6. After removing the photoresist, a thin layer of SiO, of thickness 0. Ium is grown on the top of th
surface. The polysilicon can be deposited by using chemical vapour deposition (CVD) method
control over
thickness, impurity
structure of fine pattern with con-
the seleeted area to form gate care of.
Centrations and resistivity should be taken polysilicon. After this thin oxide is
patterning of
7. More photoresist and masking allows areas which leads to formation of source and removedto
drain. Diffusion
isdiffuse
done nbytype
passing
impurities with expOsed
a gas into desired nimpurity at high temperature over surface. The polysilicon
with the underlying thin oxide acts as a mask during diffusion-this process is calledI self-aligning.
Patterned metallization
Step 9: (aluminum 1 um)
p diffusion p substrate
ndiffusion n substrate
oxide polysilicon
metal
SiO
pwell
> (4-5 um)
Polysilicon
Thin oxide
and poly
silicon
p diffusion
p mask
(positive)
Figure 10.11 CMOS p-well inverter showing Vpp and Vss substrate connections
Note: The p-well is used as the substrate for ndevices within the
n-parent
polarity restrictions so that there is a electrical isolation between two areas. substrate with voltage
are now, in effect, two substrates, two substrate connections (Vpp and However, since there
Vss) are required (as shown in
Figure 10.11).
Monolithic Microwave Integrated Circuits | 10.17
Semi-insulating substrate
(a) Implanted Resistor
Metal
Semi-insulating substrate
Metal
3<p< 100
Semi-insulating substrate
(c) Deposited Resistor
configuration of plane resistor
Figure 10.13 (a) Planar
resistor film is given by the general formula
The resistance of aplanar
(10.2,
W
Low-resistivity
material Ps
Signal pad
(a) (b) (c)
OD
Opposite
coupled line G
groups
Underpass
Air bridge
(d) (e) ()
Figure 10.14 Monolithic inductor configurations; (a) Microstrip line; (b) Meander line: c) Single
loop, (d) Circular spiral; le) Octogonal spiral; (f) Rectangular spiral
tor the monolithic circuits, the distinctive inductance values ranges from 0.5to 10 nH. The inductance
fa circular spiral inductor is given by with nturns and outer diameter d, is (Figure 10.15)
do
Metals
Dielectric
Substrate
Substrate
h Ground plane
(a) (b)