Pub82 FPI Guide
Pub82 FPI Guide
Copyright © 2009
American Bureau of Shipping
ABS Plaza
16855 Northchase Drive
Houston, TX 77060 USA
Updates
ii ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Foreword
F o r e w o r d
Foreword
This Guide specifies the ABS requirements for building and classing Floating Production Installations
(FPIs) that should be used by designers, builders, Owners and Operators in the offshore industry. The
requirements contained in this Guide are for design, construction, and survey after construction of the
floating installation (including hull structure, equipment and marine machinery), the position mooring
system and the hydrocarbon production facilities. Floating installations of the ship-type, column-
stabilized-type, tension leg platforms and spar installations are included, as well as existing vessels
converted to FPIs. The requirements for optional notations for disconnectable floating installations,
dynamic positioning systems and import/export systems are also provided. This Guide is to be used in
conjunction with other ABS Rules and Guides, as specified herein.
The effective date of this Guide is 1 July 2009. In general, until the effective date, plan approval for
designs will follow prior practice unless review under this Guide is specifically requested by the party
signatory to the application for classification.
The 2009 edition of the Guide for Building and Classing Floating Production Installations is a reorganization
of the September 2007 edition of the FPI Guide with modifications and updates for ship-type Floating
Production Installations. The 2009 edition consists of the seven (7) Parts as shown in Table 1 below. In
general these seven Parts subdivide the Guide into parts that are more consistent with other ABS Rules.
The primary modifications are described in the following:
a) PART 5A “Ship-Type Installations” reflects changes in the requirements for both new builds and
conversions to FPI. There are changes to the loading conditions, strength and fatigue assessment
procedures and hull interface structure analysis procedures. Conversions to FPI also require finite
element analysis of the converted hull structure.
b) PART 5B “Other Installation Types” which address Column-Stabilized units, Tension-Leg
Platforms and Spars essentially remains unchanged from the 2007 edition.
The primary changes from the September 2007 edition of the Guide are for Ship-Type Conversions to
Floating Production Installations as identified and listed below.
• Analysis and Design of Other Major Hull Structural Features (Section 5A-1-4).
• Steel Renewal Assessment (Section 5A-2-2)
• Fatigue Consideration (Remaining Fatigue Life) (Section 5A-2-3).
• Finite Element Analysis (5A-1-3/3.3, 3.5, 3.7 and Appendix 5A-3-A4).
• Loading patterns in 5A-3-2/Figures 1A to 1D.
• Buckling Strength of Longitudinal Strength Members (Appendix 5A-2-A1).
• Hull Girder Ultimate Strength (5A-3-3/3.5 and Appendix 5A-3-A3).
• Fatigue Assessment – Loading Conditions (5A-3-A2/7.5).
• Fatigue Assessment of Structures Considering Low Cycle Fatigue (5A-3-A2/15).
• Column-Stabilized Installations (Sections 5B-1-1 and 5B-1-2).
• Wave Impact Criteria (Appendix 5B-A1).
• Hull Surveys (Part 7, Chapter 2).
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 iii
TABLE 1
Applicable Editions of Booklets Comprising the 2009 Guide
Part 1: Conditions of Classification (Supplement to the ABS 2009
Rules for Condition of Classification – Offshore Units
and Structures)
Part 2: Materials and Welding 2009
Part 3: Installation Types, Functions, Features and General 2009
Requirements
Part 4: Units Systems (Process and Import/Export) 2009
Part 5A: Ship-Type Installations 2009
Part 5B: Other Installation Types 2009
Part 6: Mooring Systems 2009
Part 7: Surveys After Construction 2009
iv ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Table of Contents
CONTENTS
PART 1 Conditions of Classification (Supplement to the ABS Rules for
Conditions of Classification – Offshore Units and Structures).......... 1
Chapter 1 Scope and Conditions of Classification .................................2
[See also separately published booklet ABS Rules for Conditions of
Classification – Offshore Units and Structures (Part 1)]
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 v
PART 6 Mooring Systems................................................................................ 498
Chapter 1 Position Mooring Systems .................................................499
Chapter 2 Single Point Moorings ........................................................509
Chapter 3 Mooring Systems Surveys .................................................512
vi ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Part 1: Conditions of Classification (Supplement to the ABS Rules for Conditions of Classification – Offshore Units and Structures)
1
Conditions of Classification
(Supplement to the ABS Rules for Conditions of Classification – Offshore Units
and Structures)
CONTENTS
CHAPTER 1 Scope and Conditions of Classification............................................... 3
Section 1 Classification..........................................................................4
Section 2 System Classification Boundaries, Symbols and
Notations................................................................................5
Section 3 Rules and the Criteria Presented for Classification .............11
Section 4 Submission of Plans, Data and Calculations.......................13
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 1
PART Chapter 1: Scope and Conditions of Classification
1
CHAPTER 1 Scope and Conditions of Classification
CONTENTS
SECTION 1 Classification .......................................................................................... 4
2 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
9 Additional Plans ................................................................................15
11 Manuals and Procedures ..................................................................16
11.1 Operations Manual ........................................................................ 16
11.3 Procedures .................................................................................... 16
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 3
PART Section 1: Classification
1
CHAPTER 1 Scope and Conditions of Classification
The requirements for conditions of classification are contained in the separate, generic ABS Rules for
Conditions of Classification – Offshore Units and Structures (Part 1).
Additional requirements specific to floating production installations are contained in the following
Sections.
4 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 2: System Classification Boundaries, Symbols and Notations
1
CHAPTER 1 Scope and Conditions of Classification
A listing of Classification Symbols and Notations available to the Owners of vessels, offshore drilling and
production units and other marine structures and systems, “List of ABS Notations and Symbols” is
available from the ABS website “http://www.eagle.org”.
The following classification boundaries, symbols and notations are specific to floating production installations.
1 Classification Boundaries
The boundaries for classification of a Floating Production, Storage and Offloading System include three
major items: the position mooring system, the installation and the production facilities.
Classification of additional equipment and systems may be offered if requested by the Owner. (See 3-1-1/3.)
Where Import and or Export Risers provide substantial mooring restraint, the design, construction and
classification of the Riser(s) providing restraint and their connection to the seabed will require special
consideration.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 5
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 2 System Classification Boundaries, Symbols, and Notations 1-1-2
If classification of the entire production facility is not desired, but the essential safety features of the
production facilities in compliance with 4-1-1/5 are approved by the Bureau, the installation will be classed
and distinguished in the ABS Record by the symbol À A1, followed by the notation Floating Offshore
Installation. “Production Facilities” will be indicated in the Record. Compliance with the applicable
requirements for the installation and position mooring system, is required. Topside structures and modules
are to comply with Section 5A-1-5, 5B-1-2/1.3, 5B-3-3/5.3, 5B-2-3/5.1 or 5B-2-3/5.3 as appropriate.
In either case, for classification À A1 Floating Offshore Installation, the shipboard systems, including
the electrical system circuit protection for the production facilities and production fire fighting equipment,
are to be reviewed by the Bureau for the classification of the installation.
The mark À (Maltese cross) signifies that the system was built, installed and commissioned to the satisfaction
of the Surveyors to the Bureau. Installations that have not been built under survey to this Bureau, but
which are submitted for classification, will be subjected to a special classification survey. Where found
satisfactory and thereafter approved by the Committee, such installations will be classed and distinguished
in the Record by the symbols and special notations described above, but the mark À signifying survey
during construction will be omitted.
Examples of notations for ship-type installations are:
À Floating Production, Storage and Offloading System (Ship-Type)
À Floating Production (and Offloading) System (Ship-Type)
À Floating Offshore Installation (Ship-Type)
6 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 2 System Classification Boundaries, Symbols, and Notations 1-1-2
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 7
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 2 System Classification Boundaries, Symbols, and Notations 1-1-2
8 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 2 System Classification Boundaries, Symbols, and Notations 1-1-2
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 9
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 2 System Classification Boundaries, Symbols, and Notations 1-1-2
10 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 3: Rules and the Criteria Presented for Classification
1
CHAPTER 1 Scope and Conditions of Classification
1 Application
3 Reference Standards
Reference is made in this Guide to ABS Rules and other criteria issued by the Bureau and other organizations.
Appendix 3-A1-2 contains a listing of such Reference Standards.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 11
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 3 Rules and the Criteria Presented for Classification 1-1-3
Portions of the floating production installation or any of its components thereof not explicitly included in
the risk evaluation submitted to ABS are to comply with any applicable part of the ABS Rules and Guides.
If any proposed alternative arrangement or novel feature affects any applicable requirements of Flag and
Coastal State, it is the responsibility of the Owner to discuss with the applicable authorities the acceptance
of alternatives based on risk evaluations.
12 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 4: Submission of Plans, Data and Calculations
1
CHAPTER 1 Scope and Conditions of Classification
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 13
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 4 Submission of Plans, Data and Calculations 1-1-4
14 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 4 Submission of Plans, Data and Calculations 1-1-4
x) Electrical one line diagram showing ratings of all generators, motors, transformers, type and size
of wires and cables. Types and rating of circuit breakers with the setting, interrupting capacity of
circuit breakers and fuses.
xi) Short circuit current calculations and coordination data giving the maximum calculated short
circuit current available at the main bus bars and at each point in the distribution system in order
to determine the adequacy of the interrupting capacities of the protective device. A system
coordination study is to be included.
xii) Safety Analysis, including Safety Analysis Function Evaluation (S.A.F.E.) charts.
xiii) Emergency shutdown system (ESD) relating to all sensing devices, shutdown valves, shutdown
devices and emergency support system to their functions and showing ESD logic for the complete
process and the subsea valves system.
xiv) Emergency backup and uninterrupted power source, supply and the consumers.
xv) Pressure vessel (fired and unfired) and heat exchangers, design dimensional drawings, design
calculations, material specifications, pressure and temperature ratings, together with weld details
and the details of their support.
xvi) Pressure relief and depressurization vent systems showing arrangements sizing of the lines,
capacities of the relief valve, materials, design capacity, calculations for the relief valves, knock
out drums, anticipated noise levels and gas dispersion analyses.
xvii) Complete details of flares, including pilots, igniters and water seal and design calculations, including
stability and radiant heat analyses.
xviii) Schematic plans for the production support systems, including the size, wall thicknesses, maximum
design working pressure and temperature and materials for all pipes and the type, size and material
of valves and fittings.
xix) Compressors, pumps selection and control arrangements, including specification data sheet.
xx) Fire and gas detection system showing the location and detailed description of all power sources,
sensors, annunciation and indication, set point for the alarm system.
xxi) Passive and active fire protection system indicating locations of fire walls, fire pumps and their
capacities, main and backup power supply, fixed and portable fire extinguishing, and fire fighting
systems and equipment. In this regard, supportive calculations are to be submitted to show the
basis of capacities and quantities of fire extinguishing equipment.
xxii) Escape route plan showing escape routes to abandonment stations and survival embarkation areas.
xxiii) Startup and commissioning procedures detailing sequence of events for inspection, testing and
startup and commissioning of equipment and system.
xxiv) Installation, Hook-up and Commissioning Procedures. (See Part 3, Chapter 4.)
7 Machinery Plans
Where applicable, plans showing the boiler, main propulsion engine, reduction gear, shafting and thrust
bearing foundations, including holding down bolts (see Section 3-2-12 of the Steel Vessel Rules), are to be
submitted. Machinery general arrangements, installation and equipment plans, as referenced in 4-1-1/5 of
the Steel Vessel Rules, are also to be submitted and approved before proceeding with the work.
9 Additional Plans
Submission of additional plans and calculations may be required when additional classification
designations or certifications are requested:
Additional classification designations under 1-1-2/5, 1-1-2/9, 1-1-2/11, 1-1-2/13 of this Guide or Part 4,
Chapter 2. (See Section 4-2-2 for import/export system submission requirements.)
Certifications under 1-1-2/5, 1-1-2/9, 1-1-2/11 or 1-1-2/13 of this Guide or 1-1-5/3 or 1-1-5/5 of the ABS
Rules for Conditions of Classification – Offshore Units and Structures (Part 1).
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 15
Part 1 Conditions of Classification
Chapter 1 Scope and Condition of Classification
Section 4 Submission of Plans, Data and Calculations 1-1-4
11.3 Procedures
Procedures are to be submitted for the following:
Subject References in this Guide
Disconnecting Procedure, if applicable 3-4-1/13
Drydocking Procedure Section 7-3-1
Hook Up Procedures Section 3-4-2
Import/Export System 4-2-4/7, 3-4-1/11
Installation Procedures Section 3-4-1
Installation Manual 3-4-1/11
Lay-up and Reactivation, if applicable 7-1-1/15
Startup and Commissioning Procedures Section 3-4-3
Survey and Inspection Planning Document 7-1-1/21
16 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Part 2: Materials and Welding
2
Materials and Welding
The independent booklet, ABS Rules for Materials and Welding (Part 2), for steels, irons, bronzes, etc., is
to be referred to. This booklet consists of the following Chapters:
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 17
PART Part 3: Installation Types, Functions, Features and General Requirements
3
Installation Types, Functions, Features and General
Requirements
CONTENTS
CHAPTER 1 General Description ............................................................................. 19
Section 1 Basic Configurations ............................................................21
Section 2 Installation............................................................................23
Section 3 Production Facilities.............................................................24
Section 4 Position Mooring System .....................................................25
Section 5 Subsea System....................................................................26
18 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Chapter 1: General Description
3
CHAPTER 1 General Description
CONTENTS
SECTION 1 Basic Configurations ........................................................................... 21
1 Purpose.............................................................................................21
3 Major Elements .................................................................................21
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 19
7 Pipe Line End Manifold (PLEM)........................................................26
7.1 Import PLEM..................................................................................26
7.3 Export PLEM .................................................................................26
9 Riser..................................................................................................26
11 Riser System.....................................................................................26
13 Riser Support ....................................................................................26
15 Submerged Jumper Hoses ...............................................................27
20 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 1: Basic Configurations
3
CHAPTER 1 General Description
1 Purpose
A Floating Installation provides hydrocarbon processing and/or hydrocarbon storage and offloads
hydrocarbons. Where discussion of the various component systems supporting hydrocarbon processing
and/or storage may cause confusion with the total system, Floating Installation is used to generically
identify the combination under discussion and refers to a site-specific installation.
The notations:
Floating Production, Storage and Offloading System
Floating Production (and Offloading) System
Floating Storage and Offloading System
Floating Offshore Installation
are based on accepted industry practice and were chosen to provide a clear description of the function of
each configuration.
• Floating Production, Storage and Offloading System – This installation processes, stores and
offloads hydrocarbons.
• Floating Production (and Offloading) System – This installation processes and offloads
hydrocarbons without storage capacity.
• Floating Storage and Offloading System – This installation stores and offloads hydrocarbons
without hydrocarbon processing facilities.
• Floating Offshore Installation – This installation may process and offload hydrocarbons and may
or may not have storage capacity, but the production facilities are not classed.
3 Major Elements
A Floating Installation consists of several of the following major elements that are addressed in this Guide:
i) Installation
ii) Position mooring (or station keeping system)
iii) Production processing facilities
iv) Import/export system
Classification boundaries encompass the installation and position mooring system and may include the
production facilities. Import/export systems may be classed, as well. (See Section 1-1-2 of this Guide.)
A Floating Installation classed as an FPSO, FPS, FSO or FOI includes the following elements:
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 21
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 1 General Description
Section 1 Basic Configurations 3-1-1
22 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 2: Installation
3
CHAPTER 1 General Description
SECTION 2 Installation
1 General
Installation, as used in this Guide, refers to a floating structure and the machinery, equipment and systems
necessary for safety, propulsion (if fitted) and auxiliary services. The structural configurations of these
installations may be ship-shaped or barge-shaped (with or without propulsion), column stabilized or any
other configuration of a purpose-built floating installation.
3 Ship-Type Installations
Ship-type installations are single displacement hulls, either ship-shaped or barge-shaped, which have been
designed or converted to a floating production and/or storage system. They may have propulsion machinery
and/or station keeping systems.
5 Column-Stabilized Installations
Column-stabilized installations consist of surface piercing columns, submerged pontoons and a deck supported
at column tops. Buoyancy is provided by the submerged pontoons, surface piercing columns and braces, if any.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 23
PART Section 3: Production Facilities
3
CHAPTER 1 General Description
5 Manned Facility
A manned facility is one with permanent occupied living accommodations or one that requires the continuous
presence of personnel for more than 12 hours in successive 24 hour periods.
24 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 4: Position Mooring System
3
CHAPTER 1 General Description
1 General
A Position Mooring System keeps the installation on station. The Position Mooring System includes
mooring lines, connectors and hardware, winches, piles, anchors and thrusters. For a single point mooring
system, the turret, turntable, disconnecting system, buoy, anchoring legs, etc., are also part of the system.
3 Spread Mooring
A spread mooring is a system with multiple catenary mooring lines anchored to piles or drag anchors at the
sea bed. The other end of each line is individually attached to winches or stoppers on the installation
through fairleads as necessary. A catenary mooring line may have one or more line segments, in-line
buoy(s) (spring buoy) or sinker(s) (clumped weight) along the line.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 25
PART Section 5: Subsea System
3
CHAPTER 1 General Description
1 General
A subsea system is a flexible/articulated piping system providing a conduit for the hydrocarbons from the
subsea pipeline to the surface components. It includes subsea pipelines, subsea well system and risers.
The definitions in this Section describe the various aspects of the classification procedure in this Guide.
3 Floating Hose
A floating hose is a floating conduit used to export hydrocarbons from a point of storage/production, either
an SPM or installation’s manifold to a receiving installation’s manifold for transport.
9 Riser
A riser is a subsea rigid and/or flexible pipe that connects the surface facilities with the sea floor and is
thus the conduit for fulfilling the desired function of conveying fluids, gas, electrical power, etc.
11 Riser System
The riser system includes the entire assemblage of components, control systems, safety systems and tensioning
devices that ensure the integrity of the riser throughout its operation. Riser classification boundaries are defined
in Section 4-2-1 of this Guide.
13 Riser Support
Riser support comprises any structural attachments, including buoyancy devices that are used to give structural
integrity to the riser or transfer load to the supporting structure.
26 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 1 General Description
Section 5 Subsea System 3-1-5
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 27
PART Chapter 2: Design Basis and Environmental Loading
3
CHAPTER 2 Design Basis and Environmental Loading
CONTENTS
SECTION 1 General Design Basis........................................................................... 29
28 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 1: General Design Basis
3
CHAPTER 2 Design Basis and Environmental Loading
(1 July 2009) The design basis of a Floating Installation identifies, among other items, the production rate,
storage capacity and loading capabilities. Since the system operation is site-specific, the environmental
conditions of the site directly influence the design of such a system.
The effects of prevailing winds are to be considered to minimize the risk of vented or flared hydrocarbons
to personnel, living quarters and evacuation means. Generally, atmospheric vents, flare systems and
emergency gas release vents are to be arranged in such a way so that prevailing winds will carry heat
and/or unburned gases away from potential ignition sources on the installation. See API RP 14J.
The design environmental conditions are to include those for the operation, installation and transit portions
of the Floating Installation’s design life. This Chapter specifically covers the environmental design criteria
for:
i) Position Mooring System.
ii) Structural Strength and Fatigue Life Assessments.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 29
PART Section 2: Design Documentation
3
CHAPTER 2 Design Basis and Environmental Loading
The design documentation submitted is to include reports, calculations, plans and other documentation
necessary to verify the structural strength of the installation itself and adequacy of the mooring system,
production and other utility facilities and riser system (if included in the classification) for the intended
operations.
30 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 3: Design Conditions
3
CHAPTER 2 Design Basis and Environmental Loading
The FPI is to be designed for load scenarios encountered during transit and site-specific conditions. Site-
specific conditions are to include both the Design Environmental Condition and the Design Operating
Condition.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 31
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 3 Design Conditions 3-2-3
32 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 3 Design Conditions 3-2-3
3.3 Transit
The wind and wave conditions representing the environment for the transit route from the building or
outfitting site (or the shipyard where the conversion modifications are made) to the project site and the
time of the year are to be determined for the design of a floating installation. Except for floating
installations that qualify for the Disconnectable classification notation, any other transit conditions
occurring during the operational life of the floating installation are to be submitted for review. Prior to
commencement of such a voyage, a Surveyor to this Bureau is to attend and survey the installation to
assess its condition.
As a minimum, the wind speed and significant wave height of 10-year return period are to be considered,
unless a weather routing plan is to be implemented for the voyage. Seasonal effects on the design
environments as appropriate for the proposed transit duration can be considered.
In addition to the check on the installation’s hull strength during transit, special attention is to be paid to
items such as the flare boom, crane pedestal and process equipment supports that will be subject to motion-
induced loading and/or effects of green water. Motion-induced loads during transit are to be calculated
and the superstructures and their supports, which are included in the scope of classification, shall be
verified against these loads.
If fitted with an internal turret, special consideration is to be given to bottom slamming to preclude damage
to the turret supports and bearings.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 33
PART Section 4: Environmental Conditions
3
CHAPTER 2 Design Basis and Environmental Loading
1 General
The environmental conditions for various design conditions described in Section 3-2-3 are to be submitted
with adequate data for the specific site of operation. Statistical data and mathematical models that describe
the range of pertinent expected variations of environmental conditions are to be employed. All data used
are to be fully documented with the sources and estimated reliability of data noted.
An environmental report describing methods employed in developing available data into design criteria is
to be submitted in accordance with 1-1-4/3 of this Guide. Probabilistic methods for short-term, long-term
and extreme-value prediction are to employ statistical distributions appropriate to the environmental
phenomena being considered, as evidenced by relevant statistical tests, confidence limits and other
measures of statistical significance. Hindcasting methods and models are to be fully documented.
Generally, data and analyses supplied by recognized consultants will be accepted as the basis of design.
Published design standards and data, if available for the location of interest, may be cited as documentation.
Specifically, the following environmental data are normally to be provided:
i) Extreme events of 100-, 10- and 1-year return period data for wind speed, significant wave height
and current. A range of associated wave periods is to be considered for each specified significant wave
height. Both winter storms and tropical cyclones (hurricanes or typhoons), if any, need be considered.
ii) Directional data and angular separation for extreme values of wind, waves and current.
iii) Wave spectral shape formulation.
iv) Current speed and directional variation through the water depth.
v) Wave height/period joint occurrence distribution (wave scatter diagram data with equal annual
probability of occurrence for each data point).
vi) Long-term wave statistics by direction.
vii) Water depth and tidal variations, including wind and pressure effects of storms.
viii) Air and sea temperature.
ix) Ice, iceberg and snow, if any.
3 Environmental Loads
The design of a Floating Installation requires the establishment of environmental loads considering the
following parameters:
Other phenomena such as loop currents, tsunamis, submarine slides, seiche, abnormal composition of air
and water, air humidity, salinity, ice drift and icebergs may require special considerations.
Wind tunnel and towing tank tests on the project-specific submerged hull and superstructures are preferred
in determining current and wind loads. Alternatively, the following calculation procedures can also be applied.
34 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
5 Current
The current forces on the submerged hull, mooring lines, risers or any other submerged objects associated
with the system are to be calculated using a current profile established in accordance with 3-2-3/1. In areas
where relatively high velocity currents occur, load amplification due to vortex shedding is to be considered.
Current force, Fcurrent, on the submerged part of any structure is calculated as the drag force by the following
equation:
Fcurrent = 1/2 ρwater CD Acurrent uc |uc| kN (lbf)
where
ρwater = density of sea water, 0.1045 tonnes/m3 (1.99 Slugs/ft3)
CD = drag coefficient, in steady flow (dimensionless)
uc = current velocity vector normal to the plane of projected area, in m/s (ft/s)
7 Wind
The wind conditions for various design conditions are to be established from collected wind data and
should be consistent with other environmental parameters assumed to occur simultaneously. In general,
the wind speed is to be based on a recurrence period of 100 years.
The environmental report is to present wind statistics for the site of installation. The statistics are to be
based on the analysis and interpretation of wind data by a recognized consultant. The report is to include a
wind rose or table showing the frequency distributions of wind velocity and direction and a table or graph
showing the recurrence period of extreme winds. The percentage of time for which the operational phase
limiting wind velocity is expected to be exceeded during a year and during the worst month or season is to
be identified.
2
= 0.0623 CsCh Vref kgf/m2 Vref in m/s
2
= 0.00338 CsCh Vref lbf/ft2 Vref in knots
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 35
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
where
Cs = Shape Coefficient (dimensionless)
Ch = Height Coefficient (dimensionless)
The height coefficient, Ch, in the above formulation accounts for the wind velocity (Vwind) profile in the
vertical plane. The height coefficient, Ch, is given by the following equation:
2 2β
⎛ V ⎞ ⎛ z ⎞
Ch = ⎜ z ⎟ or Ch = ⎜ ⎟ , but Ch (≥ 1)
⎜ V ref ⎟ ⎜ Z ref ⎟
⎝ ⎠ ⎝ ⎠
where the velocity of wind, Vz, at a height, z, is to be calculated as follows:
β
⎛ z ⎞
V z = Vref ⎜ ⎟
⎜ Z ref ⎟
⎝ ⎠
Vref = velocity of wind at a reference elevation, Zref, of 10 m (33 feet)
ß = 0.09 - 0.16 for 1-minute average wind
= 0.125 for 1-hour average wind.
The corresponding wind force, Fwind, on the windage is:
Fwind = pwind Awind
where
Awind = projected area of windage on a plane normal to the direction of the wind, in m2 (ft2)
The total wind force is then obtained by summing up the wind forces on each windage.
Representative values of Ch are given in 3-2-4/Table 2 of this Guide. Wind profiles for the specific site of
the Floating Installation should be used.
The shape coefficients for typical structural shapes are presented in 3-2-4/Table 1 of this Guide. To
convert the wind velocity, Vt, at a reference of 10 m (33 feet) above sea level for a given time average, t, to
velocity of another time average, the following relationship may be used:
Vt = fV(1 hr)
Example values of the factor f, based on API RP 2A, for U.S. waters are listed in 3-2-4/Table 3 of this
Guide. Values specific to the site of the Floating Installation are to be used.
Wind forces can be calculated for large ship-type installations with relatively small superstructure (e.g.,
tankers) using the coefficients presented in the document Prediction of Wind and Current Loads on VLCCs,
OCIMF, 1994. Additional forces due to superstructures and equipment can be calculated by the above
formula and added to these results.
Wind forces on Floating Installations other than ship-type are to be calculated by the summation of wind
forces on individual areas using the above formulas.
If the 1-hour average wind speed is used, the wind’s dynamic effect should be separately considered. The
wind energy spectrum, as recommended in API RP 2A, may be used.
9 Waves
Wave criteria are to be described in terms of wave energy spectra, significant wave height and associated
period for the location at which the Floating Installation is to operate. Waves are to be considered as
coming from any direction relative to the installation. Consideration is to be given to waves of less than
the maximum height because the wave-induced motion responses at waves with certain periods may be
larger in some cases due to the dynamic behavior of the system as a whole.
36 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
11 Directionality
The directionality of environmental conditions can be considered if properly documented by a detailed
environmental report.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 37
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
TABLE 1
Shape Coefficients Cs for Windages
Shape Cs
Sphere 0.40
Cylindrical Shapes 0.50
Hull above waterline 1.00
Deck House 1.00
Isolated structural shapes 1.50
(Cranes, channels, beams, angles, etc.)
Under deck areas (smooth) 1.00
Under deck areas (exposed beams and girders) 1.30
Rig derrick 1.25
TABLE 2
Height Coefficients Ch for Windages
Height above Waterline Ch
Meters Feet 1-min 1-hr
0.0 - 15.3 0 - 50 1.00 1.00
15.3 - 30.5 50 - 100 1.18 1.23
30.5 - 46.0 100 - 150 1.31 1.40
46.0 - 61.0 150 - 200 1.40 1.52
61.0 - 76.0 200 - 250 1.47 1.62
76.0 - 91.5 250 - 300 1.53 1.71
91.5 - 106.5 300 - 350 1.58 1.78
TABLE 3
Wind Velocity Conversion Factor*
Wind Duration Factor "f"
1 Hour 1.000
10 Min 1.060
1 Min 1.180
15 Sec 1.260
5 Sec 1.310
3 Sec 1.330
* The values of 3-2-4/Table 3 are most representative
of U.S. waters. Site-specific data should be used.
(See 3-2-4/7.1 of this Guide)
38 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Chapter 3: General Requirements
3
CHAPTER 3 General Requirements
CONTENTS
SECTION 1 All Installations..................................................................................... 40
1 General .............................................................................................40
3 Lightweight Data ...............................................................................40
5 Load Line ..........................................................................................40
7 Loading Manual (Operating Manual) ................................................41
9 Trim and Stability Booklet (Operating Manual) .................................41
11 Stability..............................................................................................41
13 Engineering Analysis ........................................................................41
15 Mooring Systems and Equipment.....................................................42
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 39
PART Section 1: All Installations
3
CHAPTER 3 General Requirements
3 Lightweight Data
The lightweight and center of gravity are to be determined for installations of all types. An inclining test
will be required for the first floating installation of a series, when as near to completion as practical, to
determine accurately the lightweight and position of center of gravity. An inclining test procedure is to be
submitted for review prior to the test, which is to be witnessed by a Surveyor to the Bureau.
5 Load Line
Every installation is to have marks that designate the maximum permissible draft to which the installation
may be loaded. Such markings are to be placed at suitable visible locations on the hull or structure to the
satisfaction of the Bureau. On column-stabilized installations, where practical, these marks are to be
visible to the person in charge of liquid transfer operations.
Except where otherwise permitted by the flag and coastal States, load line marks are to be established
under the terms of the International Convention of Load Lines, 1966. Where minimum freeboards cannot
be computed by the normal methods laid down by the convention, such as in the case of a column-
stabilized installation, they are to be determined on the basis of compliance with intact or damage stability
requirement for afloat modes of operation.
The installation’s arrangements are to comply with all applicable regulations of the International Convention
on Load Lines.
40 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 3 General Requirements
Section 1 All Installations 3-3-1
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 41
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 3 General Requirements
Section 1 All Installations 3-3-1
The required structural analyses are to employ the loads associated with the environmental conditions
determined in association with Part 3, Chapter 2. These conditions include those expected during the
operational life of the Floating Installation on site and those expected during the transport of the structure
to the site of the installation.
For sites with relatively mild environmental conditions, it may be possible, depending on the intended
service of the structure, to reduce the structural analysis effort where it is demonstrated that the hull
structure satisfies the unrestricted criteria of the pertinent ABS Rules applicable to the installation type
being considered. However, it may still be deemed necessary to perform and submit for review specific
analyses for such considerations as the interface between the position mooring system and the hull
structure, or the effects of structural support reactions from deck mounted (or above-deck) equipment
modules or both, potential sloshing load effects and fatigue strength assessments of hull components where
the other applied ABS Rules do not address that consideration to the extent needed for a floating offshore
installation. More specific information on required structural analyses is given in Parts 5A and 5B for each
type of hull structure covered by these criteria.
42 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Chapter 4: Installation, Hook-up and Commissioning
3
CHAPTER 4 Installation, Hook-up, and Commissioning
CONTENTS
SECTION 1 General.................................................................................................. 44
1 General Description ..........................................................................44
3 Pre-installation Verification ...............................................................44
5 Pile or Anchor and Mooring Line Installation ....................................44
7 Tensioning and Proof Load Testing..................................................45
9 Hook-up of the Anchor Chain System ..............................................45
11 Import/Export System Installation .....................................................45
11.1 Rigid and Flexible Risers............................................................... 45
11.3 Export Vessel Transfer System ..................................................... 46
13 Disconnecting Procedure..................................................................46
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 43
PART Section 1: General
3
CHAPTER 4 Installation, Hook-up, and Commissioning
SECTION 1 General
The requirements in this Chapter apply to the procedures to be submitted and the surveys to be performed
for all ABS-classed Floating Installations.
Prior to carrying out the installation, the installation procedures are to be submitted for review. The
installation procedures to be submitted are to include the following, where applicable.
1 General Description
General description of the entire layout of the mooring system and of the Floating Installation with risers,
subsea pipelines and, as applicable, pipeline end manifolds (PLEMs).
3 Pre-installation Verification
Pre-installation verification procedures for the seabed condition in way of the installation site and
contingency procedures for removing any obstacles found on site.
44 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2008
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 4 Installation, Hook-up, and Commissioning
Section 1 General 3-4-1
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 45
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 4 Installation, Hook-up, and Commissioning
Section 1 General 3-4-1
13 Disconnecting Procedure
For disconnectable mooring systems, the procedures for the disconnecting and connecting of the Floating
Installation’s mooring system are to be submitted. These procedures are to include the abandonment and
retrieval of the import and export systems. (Also see 1-1-4/11 of this Guide for Operating Manual
requirements.)
46 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 2: Hook-up Procedures Submittal
3
CHAPTER 4 Installation, Hook-up, and Commissioning
Any system component installation intentionally left incomplete to ease the installation of the Floating
Installation at site is to be documented and a procedure for site hook-up and testing is to be submitted.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 47
PART Section 3: Start-up and Commissioning Procedures Submittal
3
CHAPTER 4 Installation, Hook-up, and Commissioning
Start-up and commissioning procedures for the production system are to be submitted for review per the
Facilities Guide.
48 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 4: Surveys During Installation of the Mooring Systems
3
CHAPTER 4 Installation, Hook-up, and Commissioning
During installation, the requirements as contained in the following paragraphs are to be verified or
witnessed, where applicable, by the attending Surveyor.
1
All mooring components are to be examined for transit damages prior to installation. Any damages found
are to be dealt with to the satisfaction of the attending Surveyor.
3
All applicable components required to be certified at the manufacturers’ facilities have received certification.
5
The area at and in the vicinity of the mooring site is to be surveyed by divers or remotely operated vehicles
(ROVs) to ensure that there are no obstructions or debris prior to installation.
7
During the installation of the anchors or anchor piles, the following are to be verified in order, where
applicable:
i) Proper locking of all connecting shackles from chains to piles or anchors and chains to chains.
ii) Sealing of all Kenter shackle locking pins.
iii) All complements of anchor chains for correct sizes and lengths.
iv) All anchor pile or anchors are installed in the designed positions and orientations and are within
the allowable design tolerance.
9
The paying out of the anchor chains after the installation of the piles is to be performed in accordance with
the approved procedures.
11
Unless otherwise approved by the attending Surveyor, the first pair of anchor chains to be cross-tensioned
is the first pair to be installed.
13
The cross-tensioning is to be verified to ensure all pretensioning loads are in accordance with the design
and there is no movement or pullout of the anchor piles.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 49
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 4 Installation, Hook-up, and Commissioning
Section 4 Surveys During Installation of the Mooring Systems 3-4-4
15
Upon successful completion of the pretensioning, the subsequent hooking up of all of the chain legs to the
chain stoppers in the turntable is to be verified.
17
During tensioning of the chains for the position mooring system, the relative position of the mooring
system’s center to the PLEM is to be verified for compliance with the design specifications and tolerance.
19
Upon completion, the chain tension is to be verified by measuring the catenary angles of the chains for
compliance with the design specifications and tolerance. Any excess length of chain above the chain
stoppers is to be removed, unless it is designed to be retained in the chain well.
50 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 5: Surveys During Installation of the Import/Export System
3
CHAPTER 4 Installation, Hook-up, and Commissioning
During installation of the import/export system, the following items are to be witnessed by the Surveyor, as
applicable.
1
The riser is to be examined for damage as it is being paid out, and sufficient tension is to be maintained to
ensure the riser is free of deformations or buckles. The buoyancy tank and arch support are to be verified
as being installed in the correct position relative to the water surface end of the riser.
3
The installation of the riser clamps on the buoyancy tank and arch support are to be monitored to ensure
that the riser is adequately secured and not damaged due to excessive tightening of the clamps.
5
The installation of the end flanges of the riser is to be monitored for compliance with the approved
procedures.
7
Upon completion of installation, the entire underwater complement of components is to be generally
examined and verified by divers or ROVs for compliance with the reviewed design specifications and
configurations. At a site with limited visibility, alternative means of verifying the installation are to be
submitted for review and are to be performed to the satisfaction of the attending Surveyor.
9
Hydrotesting of the import/export system is to be performed in accordance with the approved procedure.
The test pressure and duration of the hydrotest should follow the appropriate codes, such as ANSI/ ASME
B31.8, API RP 2RD and RP 17B.
11
The make-up of the export floating hose string is to be verified for compliance with the approved
procedures. Suitable gaskets for the hose flanges, positioning of all navigational aids, correct location of
the breakaway couplings and tightening of the flange bolts are also to be verified.
13
During the paying out of the hose string, verification is to be made that the hose string bend radii are not
smaller than the manufacturer’s recommended limits.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 51
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 4 Installation, Hook-up, and Commissioning
Section 5 Surveys During Installation of the Import/Export System 3-4-5
15
Upon completion of installation, the entire export hose string is to be hydrostatically tested in accordance
with the approved procedure and codes, such as the OCIMF Guidelines for the Handling, Storage, Inspection,
and Testing of Hoses in the Field.
17
Subsea controls, if installed, are to be satisfactorily tested.
19
All navigational aids are to be functionally tested and proven in working order.
52 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 6: Surveys During Hook-up
3
CHAPTER 4 Installation, Hook-up, and Commissioning
Survey during hook-up is to be performed following reviewed procedures and is to include the following,
where applicable:
1
Piping hook-up is to be verified for compliance with the reviewed drawings and procedures. Welds are to
be visually inspected and nondestructive testing (NDT) performed as required. Upon completion of hook-
up, the affected sections are to be hydrostatically tested to 1.5 times the design working pressure and
proven tight.
3
Electrical hook-up is to be verified for compliance with the approved drawings and procedures. Proper
support for cables and proper sealing of cable entries to equipment are to be verified. Upon completion of
the hook-up, the affected sections of the equipment and cabling are to be insulation tested and proven in
order. All grounding is also to be verified as being in order.
5
Instrumentation hook-up is to be verified for compliance with the reviewed drawings and procedures.
Tubing supports are to be verified. Upon completion, all systems are to be functionally tested and proven
as being in order. The manufacturer’s limits on bend radii for any component of the instrumentation
system are to be observed.
7
Mechanical equipment hook-up is to be verified for compliance with the reviewed drawings and procedures,
including the grounding of the equipment. Upon completion, all equipment is to be functionally tested and
proven as being in order.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 53
PART Section 7: Demonstration of the Disconnectable Mooring System
3
CHAPTER 4 Installation, Hook-up, and Commissioning
1
For a disconnectable mooring system, the system’s capability to disconnect free from its mooring system is
to be demonstrated to the satisfaction of the attending Surveyor, in accordance with approved test procedures.
3
During the disconnect operation, the time taken to effectively free the Floating Installation from the
mooring system is to be recorded in the operation manual.
54 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 8: Surveys During Start-up and Commissioning
3
CHAPTER 4 Installation, Hook-up, and Commissioning
The start-up and commissioning of hydrocarbon production systems are to be verified by the attending
Surveyor. The scope of the start-up and commissioning to be verified by the Surveyor is to include the
following items:
1
The start-up and commissioning operations are to be in accordance with the reviewed procedures.
3
Verify precautions for safety of personnel during commissioning, including checks of operational
readiness of all life saving equipment, fire and gas detection systems, fire fighting equipment, Emergency
Shutdown systems and unobstructed escape routes.
5
Verify establishment of communication procedures prior to the start of commissioning operations.
7
Verify that emergency procedures are provided to deal with contingencies, such as spillage, fire and other
hazards. Drills may have to be performed to demonstrate readiness to these procedures.
9
Verify start-up and testing of all support utility systems, including main and auxiliary sources, for the
process system prior to commissioning.
11
Verify proper hook-up and testing of the entire process system prior to commissioning, including the
testing of entire system for leaks, the process control functions and emergency shutdown system.
13
Verify purging of the entire production system of oxygen to an acceptable level prior to the introduction of
hydrocarbons into the production system.
15
Verify the introduction of hydrocarbon into the process system and the system’s capability to control the
flow of the well effluent in the system in a stabilized manner without undue control upsets.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 55
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 4 Installation, Hook-up, and Commissioning
Section 8 Surveys During Start-Up and Commissioning 3-4-8
17
Verify the start-up of the flare system, if applicable, including the necessary precautions taken to eliminate
the risk of explosion or fire. The functional capability of the flare system is to be verified.
19
Verify that the post-commissioned process system is functioning satisfactorily for a duration of at least 12 hours.
Equipment required to be verified but not used during the initial start-up and commissioning is to be identified
for verification at the next Annual Survey.
56 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Appendix 1: Abbreviations and References
3
APPENDIX 1 Abbreviations and References
CONTENTS
SECTION 1 Abbreviations ....................................................................................... 58
SECTION 2 References............................................................................................ 59
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 57
PART Section 1: Abbreviations
3
APPENDIX 1 Abbreviations and References
SECTION 1 Abbreviations
58 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 2: References
3
APPENDIX 1 Abbreviations and References
SECTION 2 References
ABS:
Facilities Guide The ABS Guide for Building and Classing Facilities on Offshore Installations
FEM Guide The ABS Guidance Notes on SafeHull Finite Element Analysis
MODU Rules The ABS Rules for Building and Classing Mobile Offshore Drilling Units
Offshore Chain Guide The ABS Guide for Certification of Offshore Mooring Chain
Single Point Mooring Rules The ABS Rules for Building and Classing Single Point Mooring Systems
Steel Vessel Rules The ABS Rules for Building and Classing Steel Vessels
UWILD Guide The ABS Guide for the Class Notation of Underwater Inspection in Lieu of Drydocking
Synthetic Rope Guidance The ABS Guidance Notes on the Application of Synthetic Ropes for Offshore Mooring
Notes
Risk Guidance Notes The ABS Guidance Notes on Risk Assessment Application for the Marine and Offshore
Oil and Gas Industries
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 59
Part 3 Installation Types, Functions, Features and General Requirements
Appendix 1 Abbreviations and References
Section 2 References 3-A1-2
API RP 9B Recommended Practice on Application, Care, and Use of Wire Rope for Oil Field
Service Twelfth Edition - 2005
API RP 14C Recommended Practice for Analysis, Design, Installation, and Testing of Basic Surface
Safety Systems on Offshore Production Platforms Seventh Edition - 2001
API RP 14E Recommended Practice for Design and Installation of Offshore Production Platform
Piping Systems, Fifth Edition - 1991 (ANSI/API RP 14E-1992)
API RP 14J Recommended Practice for Design and Hazards Analysis for Offshore Production
Facilities, Second Edition - 2001
API RP 17B/ISO 13628-11 Recommended Practice for Flexible Pipe, Fourth Edition - 2008
API RP 500 Recommended Practice for Classification of Locations for Electrical Installations at
Petroleum Facilities Classified as Class I Division 1 and Division 2, Second Edition –
1997 (ANSI/API RP 500-1998)
API RP 505 Recommended Practice for Classification of Locations for Electrical Installations at
Petroleum Facilities Classified as Class I, Zone 0, Zone 1 and Zone 2, First Edition –
1997
API RP 520 Recommended Practice for Sizing, Selection, and Installation of Pressure-Relieving
Devices in Refineries
Part I Sizing and Selection, Eighth Edition - 2008
Part II Installation, Fifth Edition - 2005
API Std 521/ISO 23251 Pressure-Relieving And Depressuring Systems Fifth Edition - 2007
API Spec 17J Specification for Unbonded Flexible Pipe
60 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Part 4: Process and Import/Export Systems
4
Process and Import/Export Systems
CONTENTS
CHAPTER 1 Hydrocarbon Production and Process Systems ............................... 62
Section 1 General ................................................................................64
Section 2 Scope...................................................................................66
Section 3 Installations ..........................................................................67
Section 4 Subsea Equipment...............................................................68
Section 5 Other Codes and Standards ................................................69
Section 6 Non-Standard Equipment ....................................................70
Section 7 Design and Construction .....................................................71
Section 8 Process System ...................................................................72
Section 9 Hazardous Area Classification.............................................74
Section 10 Fire Protection......................................................................75
Section 11 Fabrication and Testing .......................................................76
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 61
PART Chapter 1: Hydrocarbon Production and Process Systems
4
CHAPTER 1 Hydrocarbon Production and Process Systems
CONTENTS
SECTION 1 General .................................................................................................. 64
1 Installations Classed as FPSO or FPS .............................................64
3 Installations Classed as FSO or FOI (Production Facilities not
Classed) ............................................................................................64
5 Installations Classed as FSO or FOI (with Production Facilities
Indicated in the Record)....................................................................65
SECTION 2 Scope..................................................................................................... 66
62 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
SECTION 10 Fire Protection...................................................................................... 75
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 63
PART Section 1: General
4
CHAPTER 1 Hydrocarbon Production and Process Systems
SECTION 1 General
No equipment certification is required for installations with the FOI classification symbol.
64 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 4 Process and Import/Export Systems
Chapter 1 Hydrocarbon Production and Process Systems
Section 1 General 4-1-1
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 65
PART Section 2: Scope
4
CHAPTER 1 Hydrocarbon Production and Process Systems
SECTION 2 Scope
66 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 3: Installations
4
CHAPTER 1 Hydrocarbon Production and Process Systems
SECTION 3 Installations
Hydrocarbon production systems are typically installed on the following types of installations.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 67
PART Section 4: Subsea Equipment
4
CHAPTER 1 Hydrocarbon Production and Process Systems
Subsea equipment is not a part of the classification boundaries as defined in 1-1-2/1 of this Guide.
However, subsea equipment may be classed if desired by the Owner, provided these items are approved by
the Bureau for compliance with the requirements of the Facilities Guide and applicable Sections of this
Guide.
The Bureau is prepared to certify the subsea equipment if the manufacturers/owners wish to obtain ABS
certification. The design, construction and testing of the subsea equipment are to be in accordance with
3-3/17.19 of the Facilities Guide.
68 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 5: Other Codes and Standards
4
CHAPTER 1 Hydrocarbon Production and Process Systems
Use of national or international standards or codes other than those listed herein in the design and
construction of the equipment and components is subject to prior approval and acceptance by the Bureau.
The standards or codes being applied are to be adhered to in their entirety.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 69
PART Section 6: Non-Standard Equipment
4
CHAPTER 1 Hydrocarbon Production and Process Systems
Equipment not designed to a recognized standard may be accepted based on approval of detailed design
calculations and testing results that verify the integrity of the equipment which is submitted for review and
found satisfactory.
70 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 7: Design and Construction
4
CHAPTER 1 Hydrocarbon Production and Process Systems
1 General
Hydrocarbon process systems and associated equipment are to be designed to minimize the risk of hazards
to personnel and property. This criterion is implemented by complying with the Facilities Guide, as well
as this Guide. The implementation of this criterion is intended to:
i) Prevent an abnormal condition from causing an upset condition.
ii) Prevent an upset condition from causing a release of hydrocarbons.
iii) Safely disperse or dispose of hydrocarbon gasses and vapors released.
iv) Safely collect and contain hydrocarbon liquids released.
v) Prevent formation of explosive mixtures.
vi) Prevent ignition of flammable liquids or gasses and vapors released.
vii) Limit exposure of personnel to fire hazards.
3 Arrangements
General arrangement drawings are to be submitted for review, in accordance with 1-1-4/5 of this Guide.
The arrangements depicted are to comply with Subsections 3-3/5 and 3-8/9 of the Facilities Guide, applicable
Sections of this Guide, and the Steel Vessel Rules or the MODU Rules, as applicable.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 71
PART Section 8: Process System
4
CHAPTER 1 Hydrocarbon Production and Process Systems
1 Submittals
The various data and plans that are to be submitted to the Bureau for review are listed in 1-1-4/5 of this
Guide.
9 Prime Movers
Internal combustion engines and gas or steam turbines are to comply with 3-4/3.9 and 5-1/3 of the Facilities
Guide.
11 Safety Systems
Safety systems are to comply with 3-3/7.3 and 3-3/9 of the Facilities Guide. Specific items to be addressed
are as follows:
i) The process safety and shutdown system is to comply with API RP 14C.
ii) Fire detection and gas detection is to comply with API RP 14C and API RP 14G, respectively.
The location of the fire and gas detectors is to be to the satisfaction of the attending Surveyors.
iii) The process safety shutdown system is required to shut down the flow of hydrocarbon from all
wells and process systems. The discharge of processed hydrocarbons to the export lines is also to
be controlled by the process safety shutdown system. Redundancy is to be provided in the power
source to the process safety shutdown system such that upon failure of the main power source, the
secondary power source is brought online automatically.
72 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2008
Part 4 Process and Import/Export Systems
Chapter 1 Hydrocarbon Production and Process Systems
Section 8 Process System 4-1-8
13 Control System
Control systems, in general, are to comply with Chapter 3, Section 7 of the Facilities Guide. Additionally,
computer based control systems are to comply with the following:
i) The control system is to be totally independent of the alarm and monitoring system.
ii) Where computers are utilized for monitoring, alarm and control, the arrangements are to be such
that a fault in one of these functions will not impair the capability of other functions.
iii) The computer system for monitoring alarms and control is to include redundancy arrangements in
order to maintain continued operation of the hydrocarbon process system.
17 Electrical Installations
Electrical installations for the hydrocarbon process system are to comply with the requirements of Chapter 3,
Section 6 of the Facilities Guide.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 73
PART Section 9: Hazardous Area Classification
4
CHAPTER 1 Hydrocarbon Production and Process Systems
Hazardous areas are to be delineated and classified, as required by 3-6/15 of the Facilities Guide. In
general, API RP 500 or 505 is to be applied to process areas, and the Steel Vessel Rules or the MODU
Rules are applied to non-process areas, as modified by 3-6/15 of the Facilities Guide.
74 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 10: Fire Protection
4
CHAPTER 1 Hydrocarbon Production and Process Systems
Fire extinguishing systems and fire fighting equipment associated with the hydrocarbon process facilities
are to comply with Chapter 3, Section 8 of the Facilities Guide.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 75
PART Section 11: Fabrication and Testing
4
CHAPTER 1 Hydrocarbon Production and Process Systems
Inspection and testing of hydrocarbon process and associated equipment at the manufacturer’s facility are
to be in accordance with 5-1/Table 1 of the Facilities Guide. Construction and fabrication is to be performed in
accordance with approved plans and procedures. Representative survey interventions are listed as follows.
76 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Chapter 2: Import and Export Systems
4
CHAPTER 2 Import and Export Systems
CONTENTS
SECTION 1 General.................................................................................................. 78
1 Riser Classification Boundaries ........................................................78
1.1 The Import System ........................................................................ 78
1.3 The Export System ........................................................................ 78
3 Basic Design Considerations............................................................78
SECTION 5 Materials................................................................................................ 84
1 Material for Rigid Risers....................................................................84
3 Material for Flexible Risers ...............................................................84
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 77
PART Section 1: General
4
CHAPTER 2 Import and Export Systems
SECTION 1 General
This Chapter applies to import and export systems utilized in Floating Installations. These systems include
rigid and flexible risers, connecting flow lines, submerged jumpers and floating offloading hoses. (Section
3-1-5 for definitions of related items.)
78 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 2: Submission of Plans and Design Data
4
CHAPTER 2 Import and Export Systems
Documentation outlining the design, manufacture, installation and operating assumptions applicable to the
project is to be submitted for review at the initiation of the project. The following summarizes the typical
information that is required to help ensure that the design basis and criteria selection is consistent with the
design philosophy. In general, the following are to be submitted for review:
i) Site plan indicating bathymetric features, the location of obstructions to be removed, the location
of permanent manmade structures and other important features related to the characteristics of the
sea floor.
ii) Material specifications for the import/export system, its supports and coatings.
iii) Pipe manufacture, testing and quality control procedures.
iv) Flow diagrams indicating temperature and pressure profiles.
v) Specifications and plans for instrumentation, control systems and safety devices.
vi) Specifications and plans for installation, field testing, inspection, anticipated component replacement
and continued maintenance of the riser system.
vii) Environmental and geotechnical report.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 79
PART Section 3: Environmental Considerations
4
CHAPTER 2 Import and Export Systems
The environmental loadings are to be calculated in accordance with the methods in Part 3, Chapter 2.
80 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 4: System Design and Analysis
4
CHAPTER 2 Import and Export Systems
1 General
The design of the import/export system should consider all modes of operating, testing, survival and accidental
events. The import/export system should be analyzed to determine its response to the design events. Each
individual component should be examined for its strength and suitability for the service conditions.
3 Rigid Risers
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 81
Part 4 Process and Import/Export Systems
Chapter 2 Import and Export Systems
Section 4 System Design and Analysis 4-2-4
5 Flexible Risers
9 System Components
All system components are to be designed in accordance with the appropriate criteria issued by the API.
The specification for the design and manufacture of the components is to be submitted. The specification
is to include at a minimum the performance criteria established from the riser design and analysis and give
explicit acceptance criteria needed to ensure the compliance to these criteria.
82 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 4 Process and Import/Export Systems
Chapter 2 Import and Export Systems
Section 4 System Design and Analysis 4-2-4
11 Installation Analysis
The installation analysis is to address all aspects of the installation procedure discussed in 3-4-1/11.
Calculations to demonstrate the structural integrity of the riser and its auxiliary components are to be
submitted for review.
The riser pipe is to be checked for all installation loads, tension and bending combination (bending from
chute, sleeve, roller or drum) and loads caused by the installation of auxiliary components.
Loads from mechanical gripping devices, such as clamps and tensioners, are to be checked and are not to
cause damage to the weaker exterior layer of the flexible pipe.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 83
PART Section 5: Material
4
CHAPTER 2 Import and Export Systems
SECTION 5 Materials
84 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Part 5A: Ship-Type Installations
5A
Ship-Type Installations
CONTENTS
CHAPTER 1 Design Considerations ........................................................................ 86
Section 1 General ................................................................................89
Section 2 Longitudinal Strength ...........................................................93
Section 3 Structural Design and Analysis of the Hull ..........................97
Section 4 Design and Analysis of Other Major Hull Structural
Features.............................................................................106
Section 5 Modules on Deck ...............................................................113
Section 6 Other Systems ...................................................................115
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 85
CHAPTER 4 Ship-Type Installations Under 150 meters (492 feet) in Length...... 392
Section 1 Introduction ........................................................................395
Section 2 Hull Structure .....................................................................401
Section 3 Cargo Oil and Associated Systems ...................................416
86 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Chapter 1: Design Considerations
5A
CHAPTER 1 Design Considerations
CONTENTS
SECTION 1 General.................................................................................................. 89
1 Introduction .......................................................................................89
3 Definitions .........................................................................................89
3.1 Ship-type Installation ..................................................................... 89
3.3 Environmental Severity Factor ...................................................... 90
3.5 Hull Interface Structure.................................................................. 90
5 Structural Arrangement.....................................................................90
7 Limit States .......................................................................................90
7.1 General.......................................................................................... 90
7.3 Limit States.................................................................................... 91
7.5 Strength Criteria ............................................................................ 91
7.7 Strength Check for Impact Loads .................................................. 92
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 87
1.19 Bilge Keels.....................................................................................99
1.21 Sea Chests ....................................................................................99
3 Engineering Analyses of the Hull Structure ....................................100
3.1 General........................................................................................100
3.3 Strength Analysis of the Hull Structure ........................................100
3.5 Three Cargo Tank Length Model .................................................100
3.7 Alternative Approach – Cargo Block or Full Ship Length
Model...........................................................................................102
3.9 Fatigue Analysis ..........................................................................104
3.11 Acceptance Criteria .....................................................................104
SECTION 4 Design and Analysis of Other Major Hull Structural Features ....... 106
1 General ...........................................................................................106
3 Hull Interface Structure ...................................................................106
3.1 Position Mooring/Hull Interface Modeling ....................................107
3.3 Hull Mounted Equipment Interface Modeling ...............................108
5 Loads ..............................................................................................109
5.1 Load Conditions...........................................................................109
5.3 Inertial Load Cases......................................................................110
5.5 Hull Girder Load Cases ...............................................................110
7 Acceptance Criteria.........................................................................110
7.1 Yielding Checks ...........................................................................110
7.3 Buckling Checks ..........................................................................112
7.5 Fatigue Calculations ....................................................................112
88 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 1: General
5A
CHAPTER 1 Design Considerations
SECTION 1 General
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 89
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
7.1 General
The structural strength assessments indicated in 5A-1-1/Table 1 are covered by the requirements of this Guide.
In the case of installations sited at locations where the environmental conditions are less than that used for
unrestricted service conditions, adjustments to the loadings and load effects produced by the site-specific
long-term environment at the installation site can be applied to the assessment of hull strength and fatigue
life. This is done by incorporating the Environmental Severity Factors (ESFs) for a given project site and
the proposed transit route.
TABLE 1
Structural Strength Assessment (1 July 2009)
Ultimate
Yielding Check Buckling Check Fatigue Check
Strength Check
Local Plating 9 9 9 (1) ──
Structures Stiffeners 9 9 9 (2) 9 (3)
Primary supporting members 9 9 9 9 (3)
(4)
Hull girder 9 9 9 ──
(5) (6)
Hull interface structures 9 9 9 9 (7)
Notes:
9 indicates that the structural assessment is to be carried out.
1 The ultimate strength check of plating is included as part of the buckling check of plating.
2 The ultimate strength check of stiffener is included as part of the buckling check of stiffeners.
3 The fatigue check of longitudinal stiffeners and primary supporting members is the fatigue check
of connection details of these members.
4 The buckling check of stiffeners and plating included in hull girder strength is performed against
stress due to hull girder bending moment and hull girder shear force.
5 The buckling check is to follow the ABS Guide for Buckling and Ultimate Strength Assessment for
Offshore Structures.
6 The ultimate strength check of plating and stiffeners is included as part of the buckling check of
plating and stiffeners, in accordance with the ABS Guide for Buckling and Ultimate Strength
Assessment for Offshore Structures.
7 The fatigue check is to follow the ABS Guide for Fatigue Assessment for Offshore Structures.
90 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 91
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
92 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 2: Longitudinal Strength
5A
CHAPTER 1 Design Considerations
βvbm SMmin
<0.7 0.85SMsvr
0.7 to 1.0 Varies linearly between 0.85SMsvr and SMsvr
> 1.0 SMsvr
Where SMsvr = minimum hull girder section modulus as required in
3-2-1/3.7.1(b) of the Steel Vessel Rules
The required hull girder section modulus amidships is to be calculated in accordance with 3-2-1/3.7, 3-2-1/5
and 3-2-1/9 of the Steel Vessel Rules and 5A-1-2/1 of this Guide.
Due account is to be given to the influence of mooring loads and riser weights in calculating the vertical
still water bending moments and shear forces.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 93
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 2 Longitudinal Strength 5A-1-2
Fwn = −k βVSF F2C1L B (Cb + 0.7) × 10-2 for negative shear force
where
Fwp, Fwn = maximum shearing force induced by wave, in kN (tf, Ltf)
C1 = as defined in 5A-1-2/1.1.1
94 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 2 Longitudinal Strength 5A-1-2
FIGURE 1
Sign Convention (December 2008)
(+)
FSW, FW
Aft Fore
MSW, MW (+)
FIGURE 2
Distribution Factor M (December 2008)
1.0
0
0.0 0.4 0.65 1.0
Aft Forward
end of L Distance from the aft end of L in terms of L end of L
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 95
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 2 Longitudinal Strength 5A-1-2
FIGURE 3
Distribution Factor F1 (December 2008)
1.0
0.92 × 190 Cb
110 (Cb + 0.7)
F1 0.7
0
0.0 0.2 0.3 0.4 0.6 0.7 0.85 1.0
Aft Forward
end of L Distance from the aft end of L in terms of L end of L
FIGURE 4
Distribution Factor F2 (December 2008)
0.92
190 Cb
110 (Cb + 0.7)
F2 0.7
0
0.0 0.2 0.3 0.4 0.6 0.7 0.85 1.0
Aft Forward
end of L Distance from the aft end of L in terms of L end of L
96 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 3: Structural Design and Analysis of the Hull
5A
CHAPTER 1 Design Considerations
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 97
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull 5A-1-3
The extent of sloshing analyses is indicated in 5A-3-2/11. Reference can be made to Section
5A-3-2 on adjustments that could be used to modify the amplitudes of the ocean-based sloshing
criteria. However, it should be borne in mind that the sloshing assessment criteria of Section
5A-3-2 are derived considering an unrestrained freely floating hull subjected to wave energy
spectra representing the open ocean. Mooring restraints, potential hull weathervaning and
different wave energy characterizations (e.g., energy spectra for ocean swells, tropical cyclonic
storms and water depth effects) may need to be additionally considered by the designer when
establishing the installation’s motions for sloshing-induced loading analysis.
1.1.2 Green Water Loads on Deck
When it is permitted to base the design on a site-specific modification of the Steel Vessel Rules,
reference is to be made to 5A-3-2/13.7 of this Guide.
1.1.3 Bow Impact
When it is permitted to base the design on a site-specific modification of the Steel Vessel Rules,
reference is to be made to 5A-3-2/13.1 of this Guide.
1.1.4 Slamming
When it is permitted to base the design on a site-specific modification of the Steel Vessel Rules,
reference is to be made to 5A-3-2/13.3 and 5A-3-2/13.5 of this Guide.
1.1.5 Deck Loads (December 2008)
Deck loads due to on-deck production facilities for on-site and transit conditions are referenced in
5A-3-2/15 of this Guide.
1.11 Equipment
The provision of equipment on the installation is optional. For guidance on the requirements for temporary
mooring equipment (anchor, chains, windlasses or winches, hawse pipe, etc.), refer to Section 3-5-1 of the
Steel Vessel Rules.
98 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull 5A-1-3
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 99
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull 5A-1-3
100 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull 5A-1-3
For FPI conversions, reassessed net scantlings are to be used in the finite element model, and are
obtained by deducting the nominal design corrosion margins from the reassessed scantlings of the
structure.
Details of the modeling, mesh size, element types used and boundary conditions are described in
Appendix 5A-3-A4. Detailed local stress assessment using fine mesh models to evaluate highly
stressed critical areas are to be in accordance with 5A-3-A4/21.
3.5.2 Load Conditions
In the strength analyses of the three cargo tank length model, the following loading conditions are
to be used:
General Loading Patterns. The FEM analysis is to be performed in accordance with the loading
patterns specified in Section 5A-3-2 of this Guide. The loading patterns included in Section 5A-3-
2 are intended to represent the envelope of worst case loading patterns for local load structural
design purposes and may not necessarily represent the actual operating loading patterns of the FPI.
The actual loading patterns for the installation are to be reviewed to verify that there are no other
patterns producing more severe loading. If any worse governing loading patterns than those
specified in Section 5A-3-2 exist, these loading patterns are to be included in the analyses. The
structural responses for the still water conditions are to be calculated separately to establish
reference points for assessing the wave-induced responses. Topside loads are also to be included
in the load cases.
Loading patterns to be used for double hull, double side with single bottom and single hull
installations are specified in Section 5A-3-2 of this Guide. In addition to the specified loading
patterns and cargo densities, inspection and repair, transit, and static conditions representing tank
testing, inspection and repair, and transit are also to be investigated.
Static Loading Conditions for New Construction. The tank loading patterns of Load Cases No. 9
and 10 specified in Part 5A, Chapter 3 of this Guide are to be analyzed considering static conditions
and seawater (Specific Gravity = 1.025) at minimum draft. The tanks are to be loaded considering
the actual height of the overflow pipe, which is not to be taken less than 2.44 m (8 feet) above the
deck at side. The external drafts for these load cases are to be taken as 25 percent of the scantling
draft. However, Notes (1) and (2) below are applicable.
Notes:
1 Where the actual minimum static condition with the tank loading pattern as the center row of
tanks results in a draft less than specified, the actual loading condition draft is to be used.
2 For an installation with two outer longitudinal bulkheads only (inner skin), i.e., one tank across
between the inner skin bulkheads, the minimum actual loading condition draft is to be used.
Static Loading Conditions for FPI Conversions. The tank loading patterns of Load Cases No. 9
and 10 specified in Part 5A, Chapter 3 of this Guide are to be analyzed considering static
conditions and seawater (Specific Gravity = 1.025) at minimum draft. The tanks are to be loaded
to the top of access hatches for cargo tanks, or 760 mm above deck for ballast tanks. If the actual
tank condition results in a static pressure head higher than specified, the actual pressure head is to
be used. The external drafts for these load cases are to be taken as 30 percent of the scantling
draft. However, Notes (1) and (2) of the above paragraph are applicable.
Inspection and Repair Conditions. Loading patterns representing inspection and repair conditions
are also to be investigated. Inspection and repair conditions are to be analyzed using a minimum
1-year return period design operating condition load and a minimum specific gravity of cargo fluid
of 0.9. Other aspects of the loading pattern, modeling, acceptance criteria, etc., indicated in Part
5A, Chapter 3 of this Guide are to be followed
Transit Conditions. The transit condition is to be analyzed using the actual tank loading patterns
in association with the anticipated environmental conditions based on a minimum 10-year return
period to be encountered during the voyage (see 3-2-3/3.3 of this Guide).
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 101
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull 5A-1-3
3.7 Alternative Approach – Cargo Block or Full Ship Length Model (1 July 2009)
3.7.1 Structural FE Model
As an alternative to the three cargo tank length model, the finite element strength assessment can
be based on a full length or cargo block length of the hull structure, including all cargo and ballast
tanks. All main longitudinal and transverse structural elements are to be modeled. These include
outer shell, floors and girders, transverse and vertical web frames, stringers and transverse and
longitudinal bulkhead structures. All plates and stiffeners on the structure, including web
stiffeners, are to be modeled. Topside stools should also be incorporated in the model. The
modeling mesh and element types used should follow the principles that are described in
Appendices 5A-3-A4/9 and 5A-3-A4/11.
Boundary conditions should be applied at the ends of the cargo block model for dynamic equilibrium
of the structure.
The strength assessment is calculated according to the loading conditions in 5A-1-3/3.7.2 associated
with each load case. The plates and stiffeners in the model are to be assessed against the yielding
and buckling requirements of 5A-3-4/3 and 5A-3-4/5, respectively.
Detailed local stress assessment using fine mesh models to evaluate highly stressed critical areas
are to be in accordance with Appendix 5A-3-A4/21.
3.7.2 Loading Conditions
In the strength analyses of the cargo block or full ship length model, the static on site FPI
operating load cases are to be established to provide the most severe loading of the hull girder and
the internal tank structures. The operating load cases found in the Loading Manual and Trim &
Stability Booklet provide the most representative loading conditions to be considered for analysis.
The static load cases should include as a minimum tank loading patterns resulting in the following
conditions:
i) Ballast or minimum draft condition after offloading
ii) Partial load condition (33% full)
iii) Partial load condition (50% full)
iv) Partial load condition (67% full)
v) Full load condition before offloading
vi) Transit load condition
vii) Inspection and repair conditions
viii) Tank testing condition – during conversion and after construction (periodic survey)
The tank testing condition is to be considered as a still water condition. The static load cases i) to
vii) will be combined with environmental loading conditions to develop static plus dynamic load
cases that realistically reflect the maximum loads for each component of the structure.
102 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull 5A-1-3
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 103
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull 5A-1-3
104 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull 5A-1-3
3.11.3 Fatigue
The required target fatigue life as indicated in 1-1-2/5.10.1 and 5A-3-A2/5.1 of this Guide is 20
years. Appendix 5A-3-A2 is also referred to for installations with lengths less than 150 m. Direct
application of the Appendix will result in the evaluation of members for stress ranges of an
unrestricted trading service vessel. In the absence of more detailed environmental data, stress
ranges are to be obtained in consideration of the unrestricted service environment. When the site-
specific wave environment is used and produces less severe fatigue demand than the unrestricted
service environment, credit can be given to the less severe environment by increasing the expected
fatigue life. For site-specific environmental conditions producing more severe fatigue demand
than the unrestricted service environment, the site-specific environmental data are to be used, and
the calculated fatigue life is to be not less than 20 years.
Due to the structural redundancy and relative ease of inspection inherent in typical hull structures
of ship-type installations, there is generally no further need to apply additional factors of safety
above what is already built into the fatigue classification curves cited in Appendix 5A-3-A2.
However, for areas of the structure which are non-inspectable or “critical,” such as in way of the
connections to the mooring or production systems (see Section 5A-1-4), additional factors of
safety should be considered.
For existing installations that are employed in floating installation service, the estimated remaining
fatigue lives of the critical structural details are to be assessed and the supporting calculations
submitted for review. Special consideration is to be given to the effects of corrosion and wastage
on the remaining fatigue life of existing structures.
Any areas determined to be critical to the structure are to be free of cracks. The effects of stress
risers should be determined and minimized. Critical areas may require special analysis and survey.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 105
PART Section 4: Design and Analysis of Other Major Hull Structural Features
5A
CHAPTER 1 Design Considerations
106 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 4 Design and Analysis of Other Major Hull Structural Features 5A-1-4
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 107
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 4 Design and Analysis of Other Major Hull Structural Features 5A-1-4
FIGURE 1
Loading Pattern 1 with 2/3 Scantling Draft (December 2008)
FIGURE 2
Loading Pattern 2 with Scantling Draft (December 2008)
108 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 4 Design and Analysis of Other Major Hull Structural Features 5A-1-4
5 Loads
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 109
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 4 Design and Analysis of Other Major Hull Structural Features 5A-1-4
7 Acceptance Criteria
110 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 4 Design and Analysis of Other Major Hull Structural Features 5A-1-4
7.1.2 For DOC (Deadweight + Maximum Functional Loads), with 1-Year Minimum Return Period Loads
(1 July 2009):
i) For one-stiffener spacing element size FE analysis:
fe < 0.7fy plate membrane stresses at element centroids
f1x < 0.6fy bar and beam elements
fxy < 0.4fy
Note: These load cases often govern for benign environmental loads.
ii) For local detail FE model analyses (localized highly stressed area, 50 × 50 mm approximate
element size):
• For mild steel
fe small area < 0.97fy
f1x element stress < 0.97fy
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 111
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 4 Design and Analysis of Other Major Hull Structural Features 5A-1-4
TABLE 1
Safety Factors for Fatigue Life of Hull Interface Structures (December 2008)
Importance Inspectable and Repairable
Yes No
Non-Critical 3 5
Critical 5 10
Note: “Critical” implies that failure of these structural items would result in the rapid loss of
structural integrity and produce an event of unacceptable consequence.
112 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 4 Design and Analysis of Other Major Hull Structural Features 5A-1-4
The frequency difference between wave frequency stress response and low frequency stress
response imposed by mooring lines and risers should be considered. Although the low frequency
stress response has negligible effects on most hull structural details, it becomes significant and
may have the dominant contribution to the fatigue damage of structural components in the
mooring system, risers and their interface with the hull. When the wave frequency and low
frequency stress responses are obtained separately, the method of simple summation of fatigue
damages from the two frequency stress responses does not account for the coupling effects (i.e.,
the augmentation of the low frequency response by the wave frequency response is non-conservative
and therefore should not be used).
There is an alternative method, which is both conservative and easy to use, that is known as the
combined spectrum method. In this method, the stress spectra for the two frequency bands are
combined. The RMS and the mean up-crossing frequency of the combined stress process are
given, respectively, as follows:
σc = ( σ w2 + σ l2 )1/2
f 0 p ⎡ ( m / 2) +1 ⎛ ⎞ ⎤ ⎛ ⎞ m/2
⎢λ l ⎜1 − λ w ⎟ + πλ l λ w mΓ(m / 2 + 1 / 2) ⎥ + ⎜ f 0 w ⎟λ w
f 0c ⎢ ⎜
⎝ λ l ⎟⎠ Γ(m / 2 + 1) ⎥ ⎜⎝ f 0c ⎟
⎠
⎣ ⎦
where
λl = σ l2 / σ c2
λw = σ w2 / σ c2
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 113
PART Section 5: Modules on Deck
5A
CHAPTER 1 Design Considerations
114 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 6: Other Systems
5A
CHAPTER 1 Design Considerations
1 Other Systems
Other systems are to comply with the applicable requirements as prescribed in the following Paragraphs.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 115
PART Chapter 2: Additional DesignConsiderations for Conversions to FPI
5A
CHAPTER 2 Additional Design Considerations for Conversions
to FPI
CONTENTS
SECTION 1 General ................................................................................................ 118
1 Introduction .....................................................................................118
3 General ...........................................................................................118
5 Acceptance Criteria for the Hull Structure ......................................119
5.1 General........................................................................................119
5.3 Structural Evaluation of the Hull ..................................................119
5.5 Engineering Analyses of the Hull Structure .................................119
5.7 Fatigue Analysis of the Hull Structure..........................................120
5.9 Acceptance Criteria .....................................................................120
5.11 Analysis and Design of Other Major Structures ...........................121
5.13 Turret Mooring .............................................................................121
7 Assessing the Design of the Hull Structure ....................................122
7.1 General........................................................................................122
7.3 Hull Design Review Acceptance Criteria .....................................122
9 Survey Requirements for a Conversion..........................................123
9.1 Conversion Survey Requirements ...............................................122
9.3 Structural Repairs/Steel Renewal ................................................123
9.5 Bottom Plate Pitting Repair..........................................................123
116 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
SECTION 3 Fatigue Consideration (Remaining Fatigue Life)............................. 134
1 Introduction .....................................................................................134
3 Remaining Fatigue Life ...................................................................134
5 Remaining Fatigue Life for Longitudinal Stiffener Connections......135
7 Remaining Fatigue Life for Connections of Transverses
and Girders .....................................................................................135
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 117
PART Section 1: General
5A
CHAPTER 2 Additional Design Considerations for Conversions
to FPI
SECTION 1 General
1 Introduction
The conversion of an existing vessel to a ship-type FPI is referred to as an FPI Conversion.
The direct application of the criteria contained in Sections 3-3-1 and Part 5A, Chapter 1 as the basis of
acceptance of the hull structure of an existing vessel for FPI service will result in classification notations as
described in 1-1-2/3.3 and 1-1-2/5. However, modified acceptance criteria, given in this Section, may be
used for some aspects of the vessel’s structural design as a conversion to FPI service. This Section applies
to both the ‘Change of Class Designation’ and ‘Transfer of Class’ situations where the acceptance of the
existing vessel’s hull structure as an FPI conversion is pursued. ‘Change of Class Designation’ refers to an
existing vessel classed by the Bureau which is being converted to FPI service. ‘Transfer of Class’ refers to
a vessel transferring into the Bureau’s classification from another IACS member Society.
5A-2-1/Figure 1 is a diagram depicting the conversion procedure given in this Section.
118 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 119
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
Provided a scantling of the existing vessel is not below its renewal limit, or if it is to be renewed at
the time of conversion, then it can be modeled in the structural analyses using the “reassessed net
scantling,” which is the “reassessed” value minus the “nominal design corrosion values” specified
in 5A-3-1/Table 1.
Documentation necessary to verify the structural adequacy of the installation is to be submitted for
review.
5.5.2 Strength Analysis of the Hull Structure (1 July 2009)
When the design of the hull is accepted based on the criteria in 5A-2-1/7 accounting for the on-site
environmental effects, finite element structural analysis using the reassessed net scantlings is to be
performed. The reassessed net scantlings are obtained by deducting the nominal design corrosion
values in 5A-3-1/Table 1 from the reassessed scantlings as determined in Section 5A-2-2.
A three cargo tank length model or full cargo block model as described in 5A-1-3/3.3 may be used
for finite element analyses. Finite element analyses should also be performed in areas where
structural configurations or novel features are present that affect the basic hull design.
The loading conditions to be analysed for the three cargo tank length model or full cargo block
model are described in Section 5A-1-3.
The loads from the hull mounted top side production and support systems, and other equipment
are to be included in the strength analysis. The accidental load condition, where a cargo tank is
flooded, is to be assessed for longitudinal strength of the hull girder consistent with load cases
used in damage stability calculations.
The additional loads and load effects of 5A-1-3/1.1 are also to be considered in the strength analysis.
120 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
The fatigue strength is based on a cumulative damage theory, which infers that the structure is
likely to experience a fatigue failure after a finite number of stress cycles occur. This is especially
important when looking at FPI conversions. The installation has already experienced cycles of
stress during the “ship” phase of its life and it will experience additional cycles during the “FPI”
phase of its life. The basic concept is to keep the total number of cycles below the number that
results in failure.
For FPI conversions, an analysis procedure accounting for the fatigue damage of the “ship” phase
and FPI phase, including transit, is acceptable. First, the historical cumulative fatigue damage up
to the time of conversion is to be calculated through realistic temporal weighting of wave environments
experienced along the service routes during the service life of the vessel.
Second, the expected cumulative fatigue damage is to be calculated using site-specific wave
environment and operational conditions, as well as transit condition. These will provide an
estimate of the remaining fatigue life of the structural members at the time of conversion. See
Section 5A-2-3.
When the route and site-specific wave environments are used and they produce less severe fatigue
demands than the unrestricted service environment of the Steel Vessel Rules, credit can be given to
the less severe environment by increasing the expected fatigue life. For site-specific environmental
conditions producing more severe fatigue demand than the Steel Vessel Rule basis, the site-specific
environmental data are to be used.
Due to the structural redundancy and relative ease of inspection inherent in typical hull structures
of ship-type installations, there is no further need to apply additional factors of safety above what
is already built into the fatigue classification curves cited in the above reference. However, for
areas of the structure which are non-inspectable or “critical”, such as in way of the connections to
the mooring or production systems (see 5A-2-1/5.11), additional factors of safety should be
considered.
Any areas determined to be critical to the structure are to be free of cracks, and the effects of stress
risers should be determined and minimized. Critical areas may require special analysis and survey.
For an existing classed vessel being converted to FPI service, the minimum fatigue lives of the
structural components covered in 5A-2-1/5.11 and 5A-2-1/5.13 can be less than 20 years as
mentioned above.
5.9.4 Hull Girder Ultimate Strength
See 5A-1-2/3.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 121
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
122 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 123
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
124 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
FIGURE 1
Procedure for Hull Structure Evaluation of
Existing Vessel Converting to FPI (December 2008)
START
Is the
Existing Vessel
Is the Existing N accepted under Survey of N Is the Existing N
Vessel Classed by the Bureau but approved to the Vessel Classed by Another 1
the Bureau? Rules of another Recognized IACS Member?
Class Society
(5A-2-1/7.3)? Y
Y
Perform "Transfer of Class" Review
Y & see General Requirements for
Is the Site-specific Assessing the Desing of the Hull
Structure (5A-2-1/7).
Enviroment less severe than N
North Atlantic & are Hull 1
Girder Strength requirements
satisfied?
Is the Site-specific
Y, upon request
Enviroment less severe than N
North Atlantic & are Hull 1
Girder Strength requirements
Either Or satisfied?
END
LEGEND:
1: Apply Section 3-3-1 & Part 5A, Chapter 1 OR alternative criteria determined in consultation with the Bureau.
Y: Yes
N: No
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 125
PART Section 2: Steel Renewal Assessment
5A
CHAPTER 2 Additional Design Considerations for Conversions
to FPI
1 Introduction
Major aspects associated with a conversion include an existing vessel’s original design and the basis of the
design such as design criteria, vessel’s classification, etc., its age, condition, maintenance and operational
history as well as the design, survey and maintenance requirements for the converted structure.
The relative importance of these aspects are influenced by the structure’s intended service, strength and
fatigue requirements, and regulatory/certification requirements.
The minimum renewal values as described in 5A-2-1/5 provide a baseline condition for the FPI installation
as they are the minimum scantling requirements for classification. Also, based on the future anticipated
corrosion expected to occur over the design life at the FPI site, the required minimum scantlings at the time
of conversion can be determined.
126 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment 5A-2-2
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 127
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment 5A-2-2
3.5 Minimum Renewal Scantlings between 0.4L Amidships and 0.125L from the Ends
If the reassessed and renewal scantlings of the cargo block have been determined by the procedure
described in 5A-2-2/3.1, the reassessed and renewal scantlings have already been determined. If not, the
continuous longitudinal members of the hull girder are to be maintained throughout 0.4L amidships, and
then may be gradually tapered beyond 0.4L provided local strength and hull girder requirements are satisfied.
Where the scantlings are based on the still-water bending moment envelope curves, items included in the
hull girder section modulus amidships are to be extended as necessary to meet the hull girder section
modulus required at the location being considered.
128 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment 5A-2-2
FIGURE 1
Determination of Reassessed and Renewal Scantlings for Ship-Type FPI Conversions
within 0.4L Amidships – Flow Chart (1) (1 July 2009)
Note 1: See 5A-2-2/Table 1 for Individual Wastage Allowances
As-built Scantlings
Assign initial input scantlings for plating and stiffeners by reducing deck and bottom plating thickness,
for example, by 15%-20% of as-built scantlings while using as-built scantlings for stiffeners.
Yes
No
Initial results:
y Reassessed scantlings:
tp,reassess gross for plating; tw,reassess gross, tf,reassess gross and SMstf,reassess net for longitudinals;
SMreassess for hull girder
y Rule Required scantlings:
Local scantling requirements, tp,local gross for plating; tw,Ref gross, tf,Ref gross and SMstf,Req net for
longitudinals; SMreq,gross for hull girder
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 129
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment 5A-2-2
FIGURE 1 (continued)
Determination of Reassessed and Renewal Scantlings for Ship-Type FPI Conversions
within 0.4L Amidships – Flow Chart (1 July 2009)
Yes
User inputs anticipated corrosion wastage for the intended FPSO life
tp,anticip cor, tw,anticip cor, tf,anticip cor
130 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment 5A-2-2
FIGURE 1 (continued)
Determination of Reassessed and Renewal Scantlings for Ship-Type FPI Conversions
within 0.4L Amidships – Flow Chart (1 July 2009)
Check reassessed
Verify reassessed scantlings No
scantlings against hull girder bending
and renewal scantlings C
strength for inspection, repair, and
transit conditions
Yes
Yes
Yes
No
Check hull girder shear strength C
Yes
Yes
Output preliminary renewal table (4)
Revise reassessed
scantlings
Yes
Final renewal table
Notes:
4 Renewal table should include at least reassessed and renewal hull girder SM for deck and bottom as well as
the following individual member information: Member Identification, As-built Scantlings, Reassessed
Scantlings (rounded to the nearest 0.5 mm), Renewal Scantlings, Substantial Scantlings, User-defined
Anticipated Corrosion, Yard Required Scantlings.
5 Reassessed net scantlings used in finite element analysis are the net scantlings of the minimum of the
reassessed (round to the nearest 0.5 mm) and as-built scantlings.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 131
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment 5A-2-2
FIGURE 1 (continued)
Determination of Reassessed and Renewal Scantlings for Ship-Type FPI Conversions
within 0.4L Amidships – Flow Chart (1 July 2009)
Note 1 Buckling Check of Longitudinal Stiffeners
Steel
Stiffener Web Plate Material
Mild HT32 HT36 HT40
Angle and T Profile dw/tw,Ref ren ≤ 70 65 60 55
Bulb Profiles dw/tw,Ref ren ≤ 36 34 31 28
Flat bars dw/tw,Ref ren ≤ 20 19 18 17
Stiffener Flanges bflg-out/tf,Ref ren ≤ 15 14 13 12
where
dw = depth of web plate, in mm
bflg-out = breadth of larger flange outstands, in mm
TABLE 1
Individual Wastage Allowances, Vessels Converted
to FPI, 90 meters and Over (1, 2, 3) (1 July 2009)
Converted 2009 or Later Converted Before 2009
Ordinary and High Strength Steel Single Bottom Single Bottom
Double Bottom with Single Side Double Bottom with Single Side
or Double Side or Double Side
Strength Deck Plating 20% 20% 20% 20%
Continuous Long’l Hatch Coamings & Above Deck 20% ----- 20% -----
Box-Girders
Deck Plates within Line of Hatches and at Ends. 30% 30% 30% 30%
Forecastle, Poop and Bridge Deck Plates; 30% 30% 30% 30%
Superstructure End Bulkheads
(December 2008) Tween Deck Plates ----- ----- ----- -----
Sheer Strake Plates 20% 20% 20% 20%
Side Shell Plates 20% 25% 25% 25%
Bilge Strake Plates 20% 20% 25% 20%
Bottom Plates 20% 20% 25% 20%
Keel Plates (4)
Outermost Strake of Inner Bottom 20% ----- 20% -----
Other Plates of Inner Bottom 20% ----- 25% -----
Top Strake of Longitudinal Bulkheads and Top Strake 20% 20% 20% 20%
of Topside Tank Sloping Plating
Bottom Strake of Longitudinal Bulkheads 20% 20% 25% 20%
Other Plates of Longitudinal Bulkheads, Topside Tank 20% 25%, 25% 25%
Sloping Plating, Hopper Tank Sloping Plating and 20% for
Transverse Bulkheads transverse
bulkheads only
Internals including Longitudinals, Girders, 20% 25% 25% 25%
Transverses, Struts, Bulkhead Webs and Stringers,
Brackets and Hatch Side Girders
Plates in way of Top of Tanks 25% 30% 30% 30%
Underdeck Box Girders (Long’l or Transverse) 20% ----- 20% -----
Hatch Covers, Hatch coamings and brackets 30% 30% 30% 30%
132 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment 5A-2-2
TABLE 1 (continued)
Individual Wastage Allowances, Vessels Converted
to FPI, 90 meters and Over (1 July 2009)
Notes:
1 (1 July 2009) The individual wastage allowances are acceptable, provided the SM is not less than 90% of the greater
SM required: a) at the time of new construction or conversion or b) by 5A-1-2/1 of this Guide.
2 For tankers 130 m in length and above and over 10 years of age, sectional area calculations are to be carried out by
an ABS Technical Office.
3 For vessels built to other society rules, the Technical Office carrying out the initial plan review is to be contacted
for wastage allowances.
4 Keel plates are to be renewed when they reach the minimum allowed thickness for adjacent bottom plating.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 133
PART Section 3: Fatigue Consideration (Remaining Fatigue Life)
5A
CHAPTER 2 Additional Design Considerations for Conversions
to FPI
1 Introduction
An existing vessel structure will have accumulated some fatigue damage due to the prior service as well as
steel wastage due to corrosion and wear. In order to account for the fatigue damage that has occurred and
to determine the remaining fatigue life, a fatigue assessment of structural connection details shall be
performed by the following steps:
• Determine the fatigue damage that has occurred due to the prior service as a trading vessel, and at a
previous installation site, if applicable.
• Determine the fatigue damage that will occur during transit to the installation site.
• Calculate the total fatigue damage exerted by the connection details during the above service.
• Calculate the remaining fatigue life in the connection details of the longitudinal stiffeners for the site
specific operation of the FPI.
• Develop renewal or reinforcement requirements for any stiffener connection that does not show adequate
remaining fatigue life at the installation site.
134 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 3 Fatigue Consideration (Remaining Fatigue Life) 5A-2-3
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 135
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Section 3 Fatigue Consideration (Remaining Fatigue Life) 5A-2-3
136 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
PART Appendix 1: Buckling Strength of Longitudinal Members Applied to Reassessed Scantling Determination (See 5A-2-2/Figure 1)
5A
CHAPTER 2 Additional Design Considerations for Conversions
to FPI
1 Application
These requirements apply to plate panels and longitudinals subject to hull girder bending and shear stresses.
where
E = 2.06 × 105 N/mm2 (21,000 kgf/mm2, 30 × 106 psi)
tb = renewal thickness of plating, in mm (in.)
s = shorter side of plate panel, in mm (in.)
l = longer side of plate panel, in mm (in.)
c = 1.3 when plating stiffened by floors or deep girders
= 1.21 when stiffeners are angles or T-sections
= 1.10 when stiffeners are bulb flats
= 1.05 when stiffeners are flat bars
Ψ = ratio of smallest to largest compressive stress, σa (see 5A-2-A1/7.1), varying
linearly across panel.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 137
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling
Determination (See 5A-2-2/Figure 1) 5A-2-A1
3.1.2 Shear
The ideal elastic buckling stress is given by:
2
⎛ tb ⎞
τE = 0.9kt E ⎜ ⎟ N/mm2 ( kgf/mm2, psi)
⎝ s⎠
where
2
⎛s⎞
kt = 5.34 + 4 ⎜ ⎟
⎝l⎠
E, tb, s and l are as defined in 5A-2-A1/3.1.1.
π 2 EI w ⎛ K ⎞ I
σE = 2
⎜ m + 2 ⎟ + 0.385E t
2
N/mm2 (kgf/mm2, psi)
10c1 I p l ⎝ m ⎠ Ip
where
Cl 4
K = c2
π 4 EI w
m = number of half waves given by 5A-2-A1/Table 1
E = as defined in 5A-2-A1/3.1.1
c2 = 106 (106, 20736)
It = St. Venant’s moment of inertia, in cm4 (in4), of profile (without plate flange)
hw t w3
= c3 for flat bars (slabs)
3
1⎡ 3 ⎛ tf ⎞⎤
⎟⎥
= c3 ⎢hw t w + b f t 3f ⎜1 − 0.63 for flanged profiles
3⎢ ⎜ bf ⎟⎥
⎣ ⎝ ⎠⎦
138 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling
Determination (See 5A-2-2/Figure 1) 5A-2-A1
hw3 t w
= c3 for flat bars (slabs)
3
⎛ h3 t ⎞
= c3 ⎜ w w + hw2 b f t f ⎟ for flanged profiles
⎜ 3 ⎟
⎝ ⎠
Iw = warping constant, in cm6 (in6), of profile about connection of stiffener to plate
hw3 t w3
= c4 for flat bars (slabs)
36
⎛ t f b 3f hw2 ⎞
= c4 ⎜ ⎟ for “Tee” profiles
⎜ 12 ⎟
⎝ ⎠
b 3f hw2
= c4 [tf ( b 2f + 2bf hw + 4 hw2 ) + 3twbf hw] for angles and bulb
(
12 b f + hw )
2
profiles
c4 = 10-6 (10-6, 1.0)
hw = web height, in mm (in.)
tw = web renewal thickness, in mm (in.)
bf = flange width, in mm (in.)
tf = flange renewal thickness, in mm (in.). For bulb profiles the mean thickness
of the bulb may be used.
l = unsupported span of profile, in m (ft)
s = spacing of profiles, in mm (in.)
C = spring stiffness exerted by supporting plate panel
k p E t 3p
= N (kgf, lbf)
⎛ 1.33k p hw t 3p ⎞
3s⎜1 + ⎟
⎜ st w3 ⎟
⎝ ⎠
kp = 1 − ηp, not to be taken less than zero
tp = plate renewal thickness, in mm (in.)
σa
ηp =
σ Ep
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 139
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling
Determination (See 5A-2-2/Figure 1) 5A-2-A1
where
bf = flange width, in mm (in.), for angles, half the flange width for T-sections.
tf = flange renewal thickness, in mm (in.)
TABLE 1
Number of Half Waves (December 2008)
0<K≤4 4 < K ≤ 36 36 < K ≤ 144 144 < K ≤ 400 (m − 1)2 m2 < K ≤ m2 (m + 1)2
m 1 2 3 4 m
5.1 Compression
The critical buckling stress in compression, σc, is determined as follows:
σF
σc = σE when σE ≤
2
⎛ σ ⎞ σF
= σF ⎜⎜1 − F ⎟⎟ when σE >
⎝ 4σE ⎠ 2
where
σF = yield stress of material, in N/mm2 (kgf/mm2, psi). σF may be taken as 235 N/mm2
(24 kgf/mm2, 34,000 psi) for mild steel.
σE = ideal elastic buckling stress calculated according to 5A-2-A1/3
140 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling
Determination (See 5A-2-2/Figure 1) 5A-2-A1
5.3 Shear
The critical buckling stress in shear, τc, is determined as follows:
τF
τc = τE when τE ≤
2
⎛ τ ⎞ τF
= τF ⎜⎜1 − F ⎟⎟ when τE >
⎝ 4τ E ⎠ 2
where
σF
τF =
3
σF = as given in 5A-2-A1/5.1
τE = ideal elastic buckling stress in shear calculated according to 5A-2-A1/3.1.2
7 Working Stress
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 141
Part 5A Ship-Type Installations
Chapter 2 Additional Design Considerations for Conversions to FPI
Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling
Determination (See 5A-2-2/Figure 1) 5A-2-A1
where
I = moment of inertia of the hull girder section based on the reassessed gross
scantlings, in cm4 (in4), at the section under consideration.
ms = first moment, in cm3 (in3), about the neutral axis of the area of the effective
longitudinal material between the horizontal level at which the shear stress is
being determined and the vertical extremity of effective longitudinal
material, taken at the position under consideration.
ts = gross thickness of the side shell plating, in cm (in.), at the position under
consideration.
Fsw = hull girder shearing force in still water, in kN (tf, Ltf)
Fw = Fwp or Fwn, in kN (tf, Ltf), as specified by 3-2-1/3.5.3 of the Steel Vessel
Rules, depending upon loading
c6 = 10 (10, 2240)
βVSF = ESF for vertical shear force, as defined in 5A-3-1/3
9 Scantling Criteria
142 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
PART Chapter 3: Structural Design Requirements
5A
CHAPTER 3 Structural Design Requirements
CONTENTS
SECTION 1 General................................................................................................ 154
1 Design Considerations and General Requirements .......................154
1.1 General........................................................................................ 154
1.3 Initial Scantling Requirements ..................................................... 154
1.5 Strength Assessment – Failure Modes........................................ 154
1.7 Nominal Design Corrosion Values (NDCV) ................................. 154
1.9 Application................................................................................... 157
1.11 Internal Members ........................................................................ 157
1.13 Breaks ......................................................................................... 159
1.15 Variations .................................................................................... 159
1.17 Loading Guidance ....................................................................... 159
1.19 Pressure-Vacuum Valve Setting.................................................. 159
1.21 Protection of Structure................................................................. 159
1.23 Aluminum Paint ........................................................................... 159
3 Special Requirements for Deep Loading ........................................159
3.1 General........................................................................................ 159
3.3 Machinery Casings ...................................................................... 159
3.5 Access......................................................................................... 160
3.7 Hatchways................................................................................... 160
3.9 Freeing Arrangements................................................................. 160
3.11 Flooding....................................................................................... 160
3.13 Ventilators ................................................................................... 160
5 Arrangement ...................................................................................160
5.1 General........................................................................................ 160
5.3 Subdivision .................................................................................. 160
5.5 Cofferdams.................................................................................. 160
5.7 Gastight Bulkheads ..................................................................... 160
5.9 Cathodic Protection ..................................................................... 161
5.11 Ports in Pump Room Bulkheads.................................................. 161
5.13 Location of Cargo Oil Tank Openings ......................................... 161
5.15 Structural Fire Protection............................................................. 161
5.17 Allocation of Spaces .................................................................... 162
5.19 Access to Upper Parts of Ballast Tanks on Double Hull
Ship-type Installations ................................................................. 162
5.21 Access to All Spaces in the Cargo Area ...................................... 162
5.23 Duct Keels or Pipe Tunnels in Double Bottom............................. 162
5.25 Ventilation.................................................................................... 162
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 143
5.27 Pumping Arrangements ...............................................................163
5.29 Electrical Equipment ....................................................................163
5.31 Testing.........................................................................................163
5.33 Machinery Spaces .......................................................................163
144 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
TABLE 1A Combined Load Cases .........................................................182
TABLE 1B Combined Load Cases for Inspection Condition ..................183
TABLE 1C Combined Load Cases for Repair Condition ........................184
TABLE 2 Load Cases for Sloshing.......................................................185
TABLE 3 Design Pressure for Local and Supporting Members ...........186
TABLE 4 Values of α ............................................................................204
TABLE 5 Values of Ai and Bi .................................................................205
TABLE 6 Values of Ai and Bi ................................................................207
TABLE 7 Values of Ai ...........................................................................209
TABLE 8 Correlation Factors cv, cT, cL, Cφ and Cθ.................................210
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 145
3 Hull Girder Strength ........................................................................216
3.1 Hull Girder Section Modulus ........................................................216
3.3 Hull Girder Moment of Inertia.......................................................216
3.5 Hull Girder Ultimate Strength .......................................................216
5 Shearing Strength ...........................................................................217
5.1 General........................................................................................217
5.3 Net Thickness of Side Shell Plating .............................................217
5.5 Thickness of Longitudinal Bulkheads...........................................218
5.7 Calculation of Local Loads...........................................................220
5.9 Three Dimensional Analysis ........................................................221
7 Double Bottom Structures...............................................................222
7.1 General........................................................................................222
7.3 Bottom Shell and Inner Bottom Plating ........................................223
7.5 Bottom and Inner Bottom Longitudinals.......................................226
7.7 Bottom Girders/Floors..................................................................227
9 Side Shell and Deck – Plating and Longitudinals ...........................234
9.1 Side Shell Plating.........................................................................234
9.3 Deck Plating ................................................................................236
9.5 Deck and Side Longitudinals .......................................................237
11 Side Shell and Deck – Main Supporting Members .........................239
11.1 General........................................................................................239
11.3 Deck Transverses........................................................................239
11.5 Deck Girders................................................................................242
11.6 Deck Structures in Forebody .......................................................243
11.7 Web Sectional Area of Side Transverses ....................................244
11.9 Minimum Thickness for Web Portion of Main Supporting
Members......................................................................................245
11.11 Proportions ..................................................................................246
11.13 Brackets.......................................................................................247
11.15 Web Stiffeners and Tripping Brackets .........................................247
11.17 Slots and Lightening Holes ..........................................................247
13 Longitudinal and Transverse Bulkheads.........................................249
13.1 Longitudinal Bulkhead Plating .....................................................249
13.3 Transverse Bulkhead Plating.......................................................250
13.5 Longitudinals and Vertical/Horizontal Stiffeners ..........................251
15 Bulkheads – Main Supporting Members.........................................253
15.1 General........................................................................................253
15.3 Vertical Web on Longitudinal Bulkhead .......................................253
15.5 Horizontal Girder on Transverse Bulkhead..................................255
15.7 Vertical Web on Transverse Bulkhead.........................................257
15.9 Minimum Web Thickness, Proportions, Brackets, Stiffeners,
Tripping Brackets, Slots and Lightening Holes ............................258
15.11 Cross Ties ...................................................................................258
15.13 Nontight Bulkheads......................................................................259
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17 Corrugated Bulkheads ....................................................................259
17.1 General........................................................................................ 259
17.3 Plating ......................................................................................... 259
17.5 Stiffness of Corrugation ............................................................... 260
17.7 Bulkhead Stools .......................................................................... 263
17.9 End Connections ......................................................................... 264
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 147
7 Calculation of Critical Buckling Stresses ........................................276
7.1 General........................................................................................276
7.3 Rectangular Plates ......................................................................276
7.5 Longitudinals and Stiffeners ........................................................280
7.7 Stiffened Panels...........................................................................282
7.9 Stiffness and Proportions.............................................................285
9 Fatigue Life .....................................................................................286
9.1 General........................................................................................286
9.3 Procedures ..................................................................................287
9.5 Spectral Analysis .........................................................................287
11 Calculation of Structural Responses...............................................288
11.1 Methods of Approach and Analysis Procedures ..........................288
11.3 3D Finite Element Models............................................................288
11.5 Local Structural Models ...............................................................288
11.7 Load Cases .................................................................................288
13 Critical Areas...................................................................................289
13.1 General........................................................................................289
13.3 Strength Evaluation .....................................................................289
13.5 Fatigue Evaluation .......................................................................289
148 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
SECTION 6 Application to Single Hull Ship-Type Installations.......................... 306
1 General ...........................................................................................306
1.1 Nominal Design Corrosion Values............................................... 306
1.3 Load Criteria................................................................................ 306
1.5 Strength Criteria .......................................................................... 306
3 Main Supporting Structures ............................................................307
3.1 Bottom Transverses .................................................................... 307
3.3 Bottom Girders ............................................................................ 308
3.5 Side Transverses ........................................................................ 311
3.7 Deck Transverses ....................................................................... 312
3.9 Longitudinal Bulkhead Vertical Webs .......................................... 314
3.11 Other Main Supporting Members ................................................ 316
3.13 Proportions .................................................................................. 316
5 Strength Assessment......................................................................316
5.1 General........................................................................................ 316
5.3 Special Considerations................................................................ 316
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 149
5 Fatigue Strength Assessment.........................................................328
5.1 Assumptions ................................................................................328
5.3 Criteria .........................................................................................328
5.5 Long Term Stress Distribution Parameter, γ ................................328
5.7 Cumulative Fatigue Damage .......................................................329
7 Fatigue Inducing Loads and Determination of Total Stress
Ranges............................................................................................333
7.1 General........................................................................................333
7.3 Wave-induced Loads – Load Components..................................333
7.5 Fatigue Assessment – Loading Conditions..................................333
7.7 Primary Stress fd1 .........................................................................340
7.9 Secondary Stress fd2 ....................................................................340
7.11 Additional Secondary Stresses f*d2 and Tertiary Stresses fd3 ......340
9 Resulting Stress Ranges ................................................................343
9.1 Definitions....................................................................................343
11 Determination of Stress Concentration Factors (SCFs) .................344
11.1 General........................................................................................344
11.3 Sample Stress Concentration Factors (SCFs).............................344
13 Stress Concentration Factors Determined From Finite Element
Analysis...........................................................................................351
13.1 Introduction..................................................................................351
13.3 S-N Data......................................................................................351
13.5 S-N Data and SCFs .....................................................................351
13.7 Calculation of Hot Spot Stress for Fatigue Analysis.....................353
15 Fatigue Assessment of Structures Considering Low Cycle
Fatigue ............................................................................................354
15.1 Introduction..................................................................................354
15.3 Applicability..................................................................................354
15.5 Loads...........................................................................................354
15.7 Selection of Loading Conditions for Low Cycle Fatigue...............355
15.9 Acceptance Criteria .....................................................................355
15.11 Fatigue Assessment Methods .....................................................355
17 Low Cycle Fatigue Damage............................................................356
17.1 Low Cycle Fatigue Load ..............................................................356
17.3 Loading Conditions ......................................................................356
17.5 Stress Range Calculation ............................................................356
19 Combined Fatigue Damage ............................................................360
21 Fatigue Strength Assessment for Service as a Trading Vessel .....360
21.1 Cumulative Fatigue Damage for Trading Vessels .......................360
21.3 Fatigue Assessment Zones and Controlling Load Combination
for Vessels...................................................................................361
21.5 Definitions for Resulting Stress Ranges for Trading Vessels.......362
150 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
TABLE 2B Design Fatigue Load Cases for Fatigue Strength
Assessment (Load Combination Factors for Dynamic
Load Components for Loading Condition 2) .........................337
TABLE 2C Design Fatigue Load Cases for Fatigue Strength
Assessment (Load Combination Factors for Dynamic
Load Components for Loading Condition 3) .........................338
TABLE 2D Design Fatigue Load Cases for Fatigue Strength
Assessment (Load Combination Factors for Dynamic
Load Components for Loading Condition 4) .........................339
TABLE 3 Ks (SCF) Values ....................................................................344
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 151
FIGURE 1 Flow Chart for the Evaluation of the Bending Moment-
Curvature Curve, M-χ............................................................366
FIGURE 2 Load-End Shortening Curve for Plate Element.....................367
FIGURE 3 Load-End Shortening Curve for Beam-Column Buckling .....368
FIGURE 4 Load-End Shortening Curve for Torsional-Flexural
Buckling.................................................................................369
FIGURE 5 Load-End Shortening Curve for Local Buckling....................370
FIGURE 6 Load-End Shortening Curve for a Corner Element...............371
APPENDIX 4 Guide for Finite Element Analysis for Ship-Type Installations ...... 372
1 Objective .........................................................................................372
3 Scope of Application .......................................................................372
5 Extent of the 3-D Global Finite Element Model...............................372
7 Coordinate System of the Model ....................................................373
9 Element Types ................................................................................373
9.1 Plate Elements ............................................................................374
9.3 Bar (or Beam) Elements for Stiffeners .........................................376
9.5 Rod (or Truss) Elements for Stiffeners ........................................377
9.7 Rod Elements for Face Plates of Primary Supporting
Members......................................................................................377
11 General Guidance for 3-D Global FE Modeling ..............................377
13 Loading Conditions .........................................................................377
13.1 Combined Load Cases and Loading Pattern ...............................377
13.3 Sloshing Load Cases...................................................................377
13.5 Hull Girder Vertical Bending Moment and Vertical Shear
Force ...........................................................................................378
13.7 Hull Girder Horizontal Wave Bending Moment ............................378
15 Procedure to Adjust Hull Girder Shear Force and Bending
Moment ...........................................................................................379
15.1 General........................................................................................379
15.3 Shear Force and Bending Moment due to Local Loads...............379
15.5 Procedure to Adjust Vertical Shear Force Distribution.................379
15.7 Procedure to Adjust Vertical and Horizontal Bending
Moments......................................................................................385
17 Boundary Conditions.......................................................................387
17.1 General........................................................................................387
17.3 Calculation of Spring Stiffness .....................................................388
19 Validation of 3-D Global Response.................................................390
19.1 Correlation with Beam Theory .....................................................390
19.3 Additional Remarks......................................................................390
21 Detailed Stress Assessment – Local FEA ......................................390
21.1 General........................................................................................390
21.3 Analysis Model ............................................................................390
21.5 Analysis Criteria...........................................................................391
23 Fatigue Assessment – Fatigue FEA ...............................................391
23.1 General........................................................................................391
152 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
TABLE 1 Shear Force Distribution Factors ..........................................385
TABLE 2 Boundary Constraints at Model Ends ...................................388
TABLE 3 Shear Areas to be Considered for the Calculation of
Spring Stiffness .....................................................................389
TABLE 4 Typical Details to be Refined ................................................390
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 153
PART Section 1: General
5A
CHAPTER 3 Structural Design Requirements
SECTION 1 General
154 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
TABLE 1
Nominal Design Corrosion Values (NDCV) (December 2008)
Nominal Design Corrosion Values
in mm (in.)
Ballast Tank
Structural Element/Location Cargo Tank Effectively Coated
Deck Plating 1.0 (0.04) 2.0 (0.08)
Side Shell Plating NA 1.5 (0.06)
Bottom Plating NA 1.0 (0.04)
Inner Bottom Plating 1.5 (0.06)
Longitudinal Bulkhead Plating Between cargo tanks 1.0 (0.04) N.A.
Other Plating 1.5 (0.06)
Transverse Bulkhead Plating Between cargo tanks 1.0 (0.04) N.A.
Other Plating 1.5 (0.06)
Transverse & Longitudinal Deck Supporting Members 1.5 (0.06) 2.0 (0.08)
Double Bottom Tanks Internals (Stiffeners, Floors and Girders) N.A. 2.0 (0.08)
Vertical Stiffeners and Supporting Members Elsewhere 1.0 (0.04) 1.0 (0.04)
Non-vertical Longitudinals/Stiffeners and Supporting Members Elsewhere 1.5 (0.06) 2.0 (0.08)
Notes:
1 It is recognized that corrosion depends on many factors including coating properties, cargo composition, inert gas
properties and temperature of carriage, and that actual wastage rates observed may be appreciably different from
those given here.
2 Pitting and grooving are regarded as localized phenomena and are not covered in this table.
3 For nominal design corrosion values for single hull ship-type installations, see Section 5A-3-6.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 155
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
FIGURE 1
Nominal Design Corrosion Values (NDCV) (December 2008)
1.5m BELOW TANK TOP
E
FLANG
WEB &
2.0mm 2.0mm
SPLASH ZONE
1.0mm
1.5mm
2.0mm WEB GE 1.5mm
FL AN
WE
FLANB 1.5mm
GE 1.5
mm
1.0mm
m
1.5m m
WEB E 1.5m
AN G
FL
WEB WEB
2.0mm FLAN 1.0mm
GE 1
m .0mm
2. 0 m
FLANGE
1.0mm
1.5m
m 1.5mm WEB
FLAN 1.5mm
GE 1
.0mm
WEB
1.0m FLAN 1.0mm
m GE 1
.0mm
m
1.5m
m
1.5m
m
1.5m
m
1.0m
2.0m
m m
2.0m
m
1. 0m
WE
B2
FLA .0m
NG m
E2
.0m
m
156 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
1.9 Application
1.9.1 Installation Size and Proportion (1997)
The requirements contained in this Chapter are applicable to double hull ship-type installations
intended for unrestricted service, having lengths of 150 meters (492 feet) or more, and having
parameters within the range as specified in 3-2-1/1 of the Steel Vessel Rules.
1.9.2 Installation Types (December 2008)
The equations and formulae for determining design load and strength requirements, as specified in
Sections 5A-3-2 and 5A-3-3, are applicable to double hull ship-type installations. For single hull
ship-type installations, the parameters used in the equations are to be adjusted according to the
structural configurations and loading patterns outlined in Section 5A-3-6. The strength assessment
procedures and the failure criteria, as specified in Section 5A-3-4, are applicable to all ship-type
installations.
Double hull ship-type installation is a monohull having full depth wing water ballast tanks or
other non-cargo spaces, and full breadth double bottom water ballast tanks or other non-cargo
spaces throughout the cargo area, intended to prevent or at least reduce the liquid cargo outflow in
an accidental grounding or collision. The size and capacity of these wing/double bottom tanks or
spaces are to comply with MARPOL 73/78 and national Regulations, as applicable.
A Double side, single bottom ship-type installation is a monohull having full depth wing water
ballast tanks or other non-cargo spaces and single bottom structure.
A Single hull ship-type installation is a monohull that does not have double side and double
bottom spaces fitting the above definitions of Double hull ship-type installation.
1.9.3 Direct Calculations (1 September 2007)
Direct calculations with respect to the determination of design loads and the establishment of
alternative strength criteria based on first principles will be accepted for consideration, provided
that all the supporting data, analysis procedures and calculated results are fully documented and
submitted for review. In this regard, due consideration is to be given to the environmental
conditions, probability of occurrence, uncertainties in load and response predictions and reliability
of the structure in service.
1.9.4 SafeHull Construction Monitoring Program (1 July 2001)
A Construction Monitoring Plan for critical areas, prepared in accordance with the requirements of
Part 5C, Appendix 1 of the Steel Vessel Rules, is to be submitted for approval prior to commencement
of fabrication. See Part 5C, Appendix 1 “Guide for SafeHull Construction Monitoring Program”
of the Steel Vessel Rules.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
The effective web section area may be obtained by the following equation:
A = A90 sin θ
where
A90 = effective shear area at θ = 90 degrees
The effective moment of inertia may be obtained by the following equation:
I = αθ I90
where
αθ = 1.45 − 40.5/θ
I90 = effective moment of inertia at θ = 90 degrees
FIGURE 2
dw
θ = 90°
Standard
dw
158 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
1.13 Breaks
Special care is to be taken to provide against local stresses at the ends of the cargo oil spaces,
superstructures, etc., and throughout the structure in general. The main longitudinal bulkheads are to be
suitably tapered at their ends, and effective longitudinal bulkheads in the poop are to be located such as to
provide effective continuity between the structure in way of and beyond the main cargo spaces. Where the
break of a superstructure lies within the midship 0.5L, the required shell and deck scantlings for the
midship 0.4L may be required to be extended to introduce a gradual taper of the structure, and the deck
stringer plate and sheer strake are to be increased. See 5A-3-3/9.1 and 5A-3-3/9.3. Where the breaks of the
forecastle or poop are appreciably beyond the midship 0.5L, the requirements for the deck stringer plate
and sheer strake, as specified in 5A-3-3/9.1 and 5A-3-3/9.3, may be modified.
1.15 Variations
Ship-type installations of a special type or design, differing from those described in this Guide, will be
specially considered on the basis of equivalent strength.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
3.7 Hatchways
Exposed hatchways on the freeboard and forecastle decks or on the tops of expansion trunks are to be
provided with efficient steel watertight covers. The use of material other than steel will be subject to special
consideration.
5 Arrangement (1994)
5.1 General
The arrangements of the installation are to comply with the requirements in Annex 1 to the International
Convention for the Prevention of Pollution from Ships with regard to segregated ballast tanks (Regulation 13),
their protective locations (Regulation 13E – where the option in Regulation 13F (4) or (5) is exercised),
collision or stranding considerations (Regulation 13F), hypothetical outflow of oil (Regulation 23), limitations
of size and arrangement of cargo tanks (Regulation 24) and slop tanks [Regulation 15 (2) (c)]. A valid
International Oil Pollution Prevention Certificate issued by the flag administration may be accepted as
evidence of compliance with these requirements.
5.3 Subdivision
The length of tanks, the location of expansion trunks and the position of longitudinal bulkheads are to be
arranged to avoid excessive dynamic stresses in the hull structure.
5.5 Cofferdams
Cofferdams, thoroughly oil tight and vented, and having widths as required for ready access, are to be
provided in order to separate all cargo tanks from galleys and living quarters, general cargo spaces which
are below the uppermost continuous deck, boiler rooms and spaces containing propulsion machinery or
other machinery where sources of ignition are normally present. Pump rooms, compartments arranged
solely for ballast and fuel oil tanks may be considered as cofferdams for the purpose of this requirement.
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Chapter 3 Structural Design Requirements
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Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
5.19 Access to Upper Parts of Ballast Tanks on Double Hull Ship-type Installations (1993)
Where the structural configuration within ballast tanks is such that it will prevent access to upper parts of
the tanks for required close-up examination [see 7-3-2/5.13.3 of the ABS Rules for Survey After Construction
(Part 7)] by conventional means, such as a raft on partly filled tank, permanent means of safe access is to
be provided. Details of the access are to be submitted for review.
Where horizontal girders or diaphragm plates are fitted, they may be considered as forming part of a
permanent access. Alternative arrangements to the above may be considered upon submission.
162 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
5.31 Testing
Requirements for testing are contained in Part 3, Chapter 7 of the Steel Vessel Rules.
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PART Section 2: Loads
5A
CHAPTER 3 Structural Design Requirements
SECTION 2 Loads
1 General
1.1 The Concept and Application of Environmental Severity Factors (December 2008)
This Chapter referred to in Part 5A, Chapter 1 provides an explanation of the ship-type hull structural design
and analysis criteria. Previously, it was customary to specify that ship-type offshore installations were to
meet structural design and analysis criteria for unrestricted full ocean service conditions, i.e., a trading oil
tanker. In reality, many such installations were sited at locations with dynamic components of their
loading that are less than those arising from unrestricted service conditions.
At the same time, the approach to major ship design that has been developed and advocated by the Bureau
in the last decade has relied on a two phase method. In the first phase, initial design scantlings of the
installation are selected, considering nominal, maximum expected loadings that a component is likely to
experience in its lifetime for the full ocean service. This step is called the Initial Scantling Evaluation
(ISE) and is governed by the criteria contained in Sections 5A-3-2 through 5A-3-3. A second step requires
structural analyses of major portions of the hull structure to verify the adequacy of the structural system’s
performance, including strength checks for failure modes associated with yielding, buckling and ultimate
strength. This step is referred to as the Total Strength Assessment (TSA) and is governed by the criteria
specified in Section 5A-3-4.
To adjust the loadings and load effects produced by the site-specific long-term environment at the installation
site (compared to the full ocean service), a series of “Environmental Severity Factors” (ESFs) have been
derived. There are two types of ESFs, which are referred to as “Alpha” type (α) and “Beta” type (β). The
α factors are used to adjust fatigue strength performance expectations between the full ocean service (Rule
basis) and the long-term site-specific environment. The β factors are used primarily to adjust the dynamic
component of loads that are used to establish: hull girder strength (i.e., wave-induced hull girder loads),
individual scantling design equations, the loads used in the strength analyses of the hull, and ancillary
forces, such as those from the motion of equipment masses located on or above the main deck. In practice,
the hull may be loaded over a large range of tank loading patterns and external drafts. The implied value of
all ESFs of both the alpha and beta types for the full ocean service is 1.0.
The determination of the environmental severity factors is to be carried out in accordance with Appendix
5A-3-A1 using the ABS Eagle FPSO SEAS program.
164 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTLLATIONS . 2009
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 1A
Loading Pattern – Double Hull and Double Side Single Bottom FPSO/FSO
(December 2008)
c. Load Case No. 5 g. Load Case No. 9 * d. Load Case No. 6 h. Load Case No. 10 *
2/3 Scantling Draft 1/4 Scantling Draft 2/3 Scantling Draft 1/4 Scantling Draft
166 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 1B
Loading Pattern – Single Hull FPSO/FSO (December 2008)
c. Load Case No. 5 g. Load Case No. 9 * d. Load Case No. 6 h. Load Case No. 10 *
2/3 Scantling Draft 1/3 Scantling Draft 2/3 Scantling Draft 1/3 Scantling Draft
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 1C
Loading Pattern – Repair and Inspection Conditions for Double Hull and Double Side
Single Bottom FPSO/FSO* (1 July 2009)
Unless more severe inspection or repair loading condition is specified by the operator,
the following minimum design inspection and repair loading conditions are to be used.
Inspection Loading Condition 1 Inspection Loading Condition 2 Inspection Loading Condition 3
Empty with
Empty with Empty with
either J- or
U-shaped U-shaped
R R U-shaped R
Ballast Ballast
Ballast
Tank Tank
Tank
* For double hull or double side structure with one cargo tank across, no loading conditions for inspection and repair are given
above as they are covered under standard loading conditions shown in 5A-3-2/Figure 1A.
168 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 1D
Loading Pattern – Repair and Inspection Conditions for Single Hull FPSO/FSO
(December 2008)
Unless more severe inspection or repair loading condition is specified by the operator,
the following minimum design inspection and repair loading conditions are to be used.
Inspection Loading Condition 1 Inspection Loading Condition 2 Inspection Loading Condition 3
R R R
5.2 Vertical Wave Bending Moment and Shear Force (1 July 2009)
The design vertical wave bending moment and shear force may be obtained from 5A-1-2/1.
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
170 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
where
x = distance from A.P. to the station considered, in m (ft)
xo = distance from A.P. to the reference station*, in m (ft).
L = installation length, as defined in 3-1-1/3 of the Steel Vessel Rules, in m (ft)
μ = wave heading angle, to be taken from 0° to 90°
kfo = ±1.0, as specified in 5A-3-2/Tables 1A through 1C
* The reference station is the point along the installation’s length where the wave
trough or crest is located and may be taken as the mid-point of the mid-hold of the
three hold model.
The simultaneous pressure distribution around the girth of the installation is to be determined
based on the wave heading angles specified in 5A-3-2/7 and 5A-3-2/9.
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
5.7 Internal Pressures – Inertia Forces and Added Pressure Heads (1995)
5.7.1 Ship Motions and Accelerations (1 September 2007)
To determine the inertial forces and added pressure heads for a completely filled cargo or ballast
tank, the dominating ship motions, pitch and roll, and the resultant accelerations induced by the wave
are required. When a direct calculation is not available, the equations given below may be used.
5.7.1(a) Pitch (1997). The pitch amplitude: (positive bow up)
φ = βPMOk1(10/Cb)1/4/L, in deg., but need not to be taken more than 10 deg.
The pitch natural period:
Tp = k2 C b d i seconds.
where
βPMO = ESF for pitch motion, as defined in 5A-3-A1/3
k1 = 1030 (3378) for L in m (ft)
k2 = 3.5 (1.932) for di in m (ft)
di = draft amidships for the relevant loading conditions.
L and Cb are defined in 3-1-1/3.1 and 3-1-1/11.3 of the Steel Vessel Rules (January 2005), respectively.
5.7.1(b) Roll. The roll amplitude: (positive starboard down)
θ = CRβRMO(35 − kθ Cdi Δ/1000) if Tr > 20 seconds.
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Chapter 3 Structural Design Requirements
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
ηe = η
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
ζe = ζ − δb
ηe = η − δh
ξ, ζ, η are the local coordinates, in m (ft), for the point considered with respect to the origin in
5A-3-2/Figure 7.
Cru is as specified in 5A-3-2/5.7.2(d).
δb and δh are local coordinates adjustments, in m (ft), for the point considered with respect to the
origin shown in 5A-3-2/Figure 7.
where
θe = 0.71 Cθ θ
φe = 0.71 Cφ φ
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
where
b = extreme breadth at the tank top of the tank considered
b1 = least breadth of wing tank part of the tank considered
h = extreme height of the tank considered
h1 = least height of double bottom part of the tank considered as shown in
5A-3-2/Figure 7
The coefficients Cdp and Cru are as follows:
Cdp = 0.7
Cru = 1.0
ii) Rectangular Tank
The following tank is considered as a rectangular tank:
b/b1 ≤ 3.0 or h/h1 ≤ 3.0
The coefficients Cdp and Cru of the tank are as follows:
Cdp = 1.0
Cru = 1.0
iii) U-shaped Tank
A half of a “U-shaped” tank, divided at the centerline, should satisfy the condition of a “J-shaped”
tank.
The coefficients Cdp and Cru are as follows:
Cdp = 0.5
Cru = 0.7
iv) In a case where the minimum tank ratio of b/b1 or h/h1 whichever is lesser, is greater than
3.0 but less than 5.0, the coefficients Cdp and Cru of the tank are to be determined by the
following interpolation:
J-shaped Tank in head and non-head seas, U-shaped Tank in head seas:
Cdp = 1.0 − 0.3 (the min. tank ratio - 3.0) / 2.0
U-shaped Tank in non-head seas:
Cdp = 1.0 − 0.5 (the min. tank ratio - 3.0) / 2.0
U-shaped Tank:
Cru = 1.0 − 0.3 (the min. tank ratio - 3.0) / 2.0
v) For non-prismatic tanks mentioned above, b1, h and h1 are to be determined based on the
extreme section.
176 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 2
Distribution Factor mh (1995)
1.0
Distribution m h
0.0
0.0 0.4 0.6 1.0
Aft Forward
end of L end of L
Distance from the aft end of L in terms of L
FIGURE 3
Distribution Factor fh (1995)
1.0
Distribution f h
0.7
0.0
0.0 0.2 0.3 0.4 0.60 0.7 0.8 1.0
Aft Forward
end of L end of L
Distance from the aft end of L in terms of L
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 177
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 4
Distribution of hdi (1995)
h = freeboard to W.L.
Freeboard Deck
h or h*
whichever is lesser
h hd2
hd4 d3
View from the Stern
FIGURE 5
Pressure Distribution Function klo (1995)
2.5
Distribution klo
1.5
1.0
0.0
0.0 0.2 0.7 1.0
Aft Forward
end of L end of L
Distance from the aft end of L in terms of L
178 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 6
Illustration of Determining Total External Pressure (1997)
h
hd1
h or h*
whichever is lesser
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 179
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 7
Definition of Tank Geometry (1995)
ξ
F.P.
b1
h l
h1
B/2
L
C
Plan View
δb ξ
δb δh
l δh
O
ζ
ζ O
b
η
B/2 Elevation
L
C
η
Isometric View
For lower ballast tanks, η is to be measured from a point located at 2/3 the distance from the top of the tank
to the top of the overflow (minimum 760 mm above deck).
180 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 8
Location of Tank for Nominal Pressure Calculation (1997)
Tanks Considered
5 4 3 2 1
AP
FP
0.4L
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 181
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 1A
Combined Load Cases* (2001)
L.C. 1 L.C. 2 L.C. 3 L.C. 4 L.C. 5 L.C. 6 L.C. 7 L.C. 8 L.C. 9 L.C. 10
A. Hull Girder Loads (See 5A-3-2/5)**
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) — —
kc 1.0 1.0 0.7 0.7 0.3 0.3 0.4 0.4 0.0 0.0
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−) — —
kc 0.5 0.5 1.0 1.0 0.3 0.3 0.4 0.4 0.0 0.0
Horizontal B.M. (−) (+) (−) (+) — —
kc 0.0 0.0 0.0 0.0 0.3 0.3 1.0 1.0 0.0 0.0
Horizontal S.F. (+) (−) (+) (−) — —
kc 0.0 0.0 0.0 0.0 0.3 0.3 0.5 0.5 0.0 0.0
B. External Pressure (See 5A-3-2/5.5)
kc 0.5 0.5 0.5 1.0 0.5 1.0 0.5 1.0 0.0 0.0
kf0 -1.0 1.0 -1.0 1.0 -1.0 1.0 -1.0 1.0 0.0 0.0
C. Internal Tank Pressure (See 5A-3-2/5.7)
kc 0.4 0.4 1.0 0.5 1.0 0.5 1.0 0.5 0.0 0.0
wv 0.75 -0.75 0.75 -0.75 0.25 -0.25 0.4 -0.4 0.0 0.0
wl Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd — —
0.25 -0.25 0.25 -0.25 0.2 -0.2
Aft Bhd Aft Bhd Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd — —
-0.25 0.25 -0.25 0.25 -0.2 0.2
wt — — — — Port Bhd Port Bhd Port Bhd Port Bhd — —
-0.75 0.75 -0.4 0.4
— — — — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd — —
0.75 -0.75 0.4 -0.4
cφ , Pitch -1.0 1.0 -1.0 1.0 0.0 0.0 -0.7 0.7 0.0 0.0
cθ , Roll 0.0 0.0 0.0 0.0 1.0 -1.0 0.7 -0.7 0.0 0.0
D. Reference Wave Heading and Motion of Installation
Heading Angle 0 0 0 0 90 90 60 60 — —
Heave Down Up Down Up Down Up Down Up — —
Pitch Bow Bow Bow Bow — — Bow Bow — —
Down Up Down Up Down Up
Roll — — — — Stbd Stbd Stbd Stbd — —
Down Up Down Up
182 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 1B
Combined Load Cases for Inspection Condition* (December 2008)
I.L.C. 1 I.L.C. 2 I.L.C. 3 I.L.C. 4 I.L.C. 5 I.L.C. 6 I.L.C. 7 I.L.C. 8 I.L.C. 9 I.L.C. 10
A. Hull Girder Loads (See 5A-3-2/5)**
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
kc 1.00 1.00 0.50 0.50 0.15 0.15 0.70 0.70 0.60 0.60
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−) (+) (−)
kc 0.55 0.55 1.00 1.00 0.20 0.20 0.20 0.20 0.30 0.30
Horizontal B.M. (−) (+) (−) (+) (−) (+)
kc 0.00 0.00 0.00 0.00 0.25 0.25 1.00 1.00 1.00 1.00
Horizontal S.F. (+) (−) (+) (−) (+) (−)
kc 0.00 0.00 0.00 0.00 0.25 0.25 0.85 0.85 0.80 0.80
B. External Pressure (See 5A-3-2/5.5)
kc 0.85 0.85 0.70 0.70 0.90 0.90 0.80 0.80 0.95 0.95
kf0 -1.00 1.00 -1.00 1.00 -1.00 1.00 -1.00 1.00 -1.00 1.00
C. Internal Tank Pressure (See 5A-3-2/5.7)
kc 0.75 0.75 0.30 0.30 0.80 0.80 0.10 0.10 0.50 0.50
wv 0.85 -0.85 0.55 -0.55 0.60 -0.60 0.10 0.10 0.30 -0.30
wl Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.65 -0.65 0.30 -0.30 1.00 -1.00
Aft Bhd Aft Bhd Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.65 0.65 -0.30 0.30 -1.00 1.00
wt — — — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-1.00 1.00 -0.05 0.05 -0.10 0.10
— — — — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
1.00 -1.00 0.05 -0.05 0.10 -0.10
cφ , Pitch -0.30 0.30 -0.60 0.60 -0.15 0.15 -0.10 0.10 -0.80 0.80
cθ , Roll 0.00 0.00 0.00 0.00 1.00 -1.00 0.05 -0.05 0.15 -0.15
D. Reference Wave Heading and Motion of Installation
Heading Angle 0 0 0 0 90 90 60 60 30 30
Heave Down Up Down Up Down Up Down Up Down Up
Pitch Bow Bow Bow Bow Bow Bow Bow Bow Bow Bow
Down Up Down Up Down Up Down Up Down Up
Roll — — — — Stbd Stbd Stbd Stbd Stbd Stbd
Down Up Down Up Down Up
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 183
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 1C
Combined Load Cases for Repair Condition* (December 2008)
R.L.C. 1 R.L.C. 2 R.L.C. 3 R.L.C. 4 R.L.C. 5 R.L.C. 6 R.L.C. 7 R.L.C. 8 R.L.C. 9 R.L.C. 10
A. Hull Girder Loads (See 5A-3-2/5)**
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
kc 1.00 1.00 0.50 0.50 0.25 0.25 0.80 0.80 0.60 0.60
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−) (+) (−)
kc 0.55 0.55 1.00 1.00 0.15 0.15 0.40 0.40 0.20 0.20
Horizontal B.M. (−) (+) (−) (+) (−) (+)
kc 0.00 0.00 0.00 0.00 0.10 0.10 1.00 1.00 1.00 1.00
Horizontal S.F. (+) (−) (+) (−) (+) (−)
kc 0.00 0.00 0.00 0.00 0.15 0.15 0.80 0.80 0.80 0.80
B. External Pressure (See 5A-3-2/5.5)
kc 0.85 0.85 0.80 0.80 0.90 0.90 0.90 0.90 0.55 0.55
kf0 -1.00 1.00 -1.00 1.00 -1.00 1.00 -1.00 1.00 -1.00 1.00
C. Internal Tank Pressure (See 5A-3-2/5.7)
kc 0.55 0.55 0.40 0.40 0.70 0.70 0.20 0.20 0.40 0.40
wv 0.60 -0.60 0.35 -0.35 0.55 -0.55 0.15 -0.15 0.25 -0.25
wl Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.65 -0.65 0.45 -0.45 0.75 -0.75
Aft Bhd Aft Bhd Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.65 0.65 -0.45 0.45 -0.75 0.75
wt — — — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-0.95 0.95 -0.05 0.05 -0.10 0.10
— — — — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
0.95 -0.95 0.05 -0.05 0.10 -0.10
cφ , Pitch -0.20 0.20 -0.45 0.45 -0.05 0.05 -0.10 0.10 -0.35 0.35
cθ , Roll 0.00 0.00 0.00 0.00 1.00 -1.00 0.05 -0.05 0.05 -0.05
D. Reference Wave Heading and Motion of Installation
Heading Angle 0 0 0 0 90 90 60 60 30 30
Heave Down Up Down Up Down Up Down Up Down Up
Pitch Bow Bow Bow Bow Bow Bow Bow Bow Bow Bow
Down Up Down Up Down Up Down Up Down Up
Roll — — — — Stbd Stbd Stbd Stbd Stbd Stbd
Down Up Down Up Down Up
184 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 2
Load Cases for Sloshing (1997)
Type A: For Horizontal Girder on the Aft Side of Transverse Bulkhead
Sloshing
Hull Girder Loads (1) External Pressures Pressures (2) Reference Wave Heading and Motions
V.B.M. V.S.F. ku, kc Heading
[H.B.M. H.S.F. ku, kc ] ku kc kfo ku kc Angle Heave Pitch Roll
LC S - 1 (–) (+) 1.0 0.4 1.0 0.5 -1.0 1.0 1.0 60° Down Bow Stbd
Down Down
[(–) (+) 1.0 0.7]
LC S - 2 (+) (–) 1.0 0.4 1.0 1.0 1.0 1.0 1.0 60° Up Bow Up Stbd Up
[(+) (–) 1.0 0.7]
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 185
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 3
Design Pressure for Local and Supporting Members
A. Plating & Longitudinals/Stiffeners
The nominal pressure, p = |pi − pe|, is to be determined from load cases “a” & “b” below, whichever is greater, with ku = 1.10
and kc = 1.0 unless otherwise specified in the table
Case “a” – At fwd end of the tank Case “b” – At mid tank/fwd end of tank
Coefficients Draft/Wave Coefficients
Structural Members/ Draft/Wave Location and Heading Location and
Components Heading Angle Loading Pattern pi pe Angle Loading Pattern pi pe
186 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 3 (continued)
Design Pressure for Local and Supporting Members
B. Main Supporting Members
The nominal pressure, p = |pi − pe|, is to be determined at the mid-span of the structural member at starboard side of installation
from load cases “a” & “b” below, whichever is greater, with ku = 1.0 and kc = 1.0 unless otherwise specified in the table
Case “a” – Mid-tank for Transverses Case “b” – Mid-tank for Transverses
Coefficients Draft/Wave Coefficients
Structural Members/ Draft/Wave Location and pi pe Heading Location and pi pe
Components Heading Angle Loading Pattern Angle Loading Pattern
11. Double Bottom 2/3 design Full cargo tank, Ai Ae design Mid-tank, cargo — Be
Floor & Girder draft/0° ballast tanks empty draft/0° and ballast tanks
empty
12. Side Transverse 2/3 design Wing cargo tanks Bi — design Center cargo — Be
draft/60° full draft/60° tank full, wing
cargo tanks
empty
13. Transverse on
Long’l. Bhd.:
Ship-type 2/3 design Starboard cargo Fi —
installation with draft/60° tank full, port-
C.L. Long’l, Bhd., empty
without cross
ties, (5A-3-3/
Figure 2A-b,
5A-3-3/Figure
2A-c):
Ship-type
installation with
four Long’l. Bhds.
With cross ties:
Cross Ties in 2/3 design Center cargo tank Ci — 2/3 design Center cargo Gi —
wing cargo draft/90° full, wing cargo draft/90° tank empty,
tanks (5A-3-3/ tanks empty wing cargo
Figure 2A-d) tanks full
Cross Tie in 2/3 design Wing cargo tanks Fi — 2/3 design Center cargo Bi —
center cargo draft/60° full, center cargo draft/60° tank full, wing
tank, (5A-3-3/ tank empty cargo tanks
Figure 2A-e) empty
Ship-type 2/3 design Wing cargo tanks Fi — 2/3 design Center cargo Ci —
installation with draft/60° full, center cargo draft/60° tank full, wing
four Long’l. Bhds. tank empty cargo tanks
without cross empty
ties, (5A-3-3/
Figure 2A-f)
14. Horizontal 2/3 design Fwd Bhd. of full Bi —
Girder and draft/60° cargo tank,
Vertical Web on adjacent tanks
Transverse empty
Bulkhead
15. Cross Ties: 2/3 design Center cargo tank Ci — design Wing cargo — Be
Cross Ties in draft/90° full, wing cargo draft/60° tanks empty,
wing cargo tanks tanks empty center cargo
5A-3-3/Figure tank full
2A-d) (starboard)
Cross tie in 2/3 design Wing cargo tanks Fi —
center cargo tank draft/60° full, center cargo
(5A-3-3/Figure tank empty
2A-e)
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 187
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 3 (continued)
Design Pressure for Local and Supporting Members
B. Main Supporting Members
The nominal pressure, p = |pi − pe|, is to be determined at the mid-span of the structural member at starboard side of installation
from load cases “a” & “b” below, whichever is greater, with ku = 1.0 and kc = 1.0 unless otherwise specified in the table
Case “a” – Mid-tank for Transverses Case “b” – Mid-tank for Transverses
Coefficients Draft/Wave Coefficients
Structural Members/ Draft/Wave Location and Heading Location and
Components Heading Angle Loading Pattern pi pe Angle Loading Pattern pi pe
188 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 3 (continued)
Design Pressure for Local and Supporting Members (2001)
Notes
1 For calculating pi and pe, the necessary coefficients are to be determined based on the following designated
groups:
a) For pi
Ai: wv = 0.75, wl(fwd bhd) = 0.25, wl(aft bhd) = −0.25, wt = 0.0, cφ= −1.0, cθ = 0.0
Bi: wv = 0.4, wl(fwd bhd) = 0.2, wl(aft bhd) = −0.2, wt (starboard) = 0.4, wt (port) = −0.4, cφ=
−0.7, cθ = 0.7
Ci : wv = 0.25, wl = 0, wt (starboard) = 0.75, wt (port) = −0.75, cφ= 0.0, cθ = 1.0
Ei: wv = 0.4, wl (fwd bhd) = 0.2, wt (centerline) = 0.4, cφ= −0.7, cθ = −0.7
Fi: wv = 0.4, wl (fwd bhd) = 0.2, wl (aft bhd) = −0.2, wt (starboard) = −0.4, wt (port) = 0.4, cφ =
−0.7, cθ = −0.7
Gi: wv = 0.25, wl = 0, wt (starboard) = −0.75, wt (port) = 0.75, cφ = 0.0, cθ = −1.0
b) For pe
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 189
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
7.1 General
The nominal design loads specified below are to be used for determining the required scantlings of hull
structures in conjunction with the specified permissible stresses given in Section 5A-3-3.
7.3 Hull Girder Loads – Longitudinal Bending Moments and Shear Forces (1995)
7.3.1 Total Vertical Bending Moment and Shear Force (1 September 2007)
The total longitudinal vertical bending moments and shear forces may be obtained from the
following equations:
Mt = Msw + ku kcβVBMMw kN-m (tf-m, Ltf-ft)
190 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
i) Maximum internal pressures for a fully filled tank with the adjacent tanks empty and minimum
external pressures, where applicable.
ii) Empty tank with the surrounding tanks full and maximum external pressures, where applicable.
Taking the side shell supporting structure as an example, the nominal loads may be determined from either:
i) pi = ksρ g (η + ku hd) max. and
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 191
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
11 Sloshing Loads
192 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
The natural period of the fluid motion, in seconds, may be approximated by the following equations:
Tx = (βT le)1/2/k in the longitudinal direction
k = [(tanh H1)/(4π/g)]1/2
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 193
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
θes = 0.71θ
The pitch amplitude φ and roll amplitude θ are as defined in 5A-3-2/5.7.1 with di = 2/3df.and
V = 10 knots
le = effective tank length that accounts for the effect of deep ring-web frames, in
m (ft)
= β T* 2 l
be = effective tank width that accounts for the effect of deep ring-web frames, in
m (ft)
= β L* 2 b
β* = 1.0 for tanks without deep ring webs,
= 0.25[4.0 − (1 − α*) − (1 − α*)2] for α* to be determined at do,
194 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 195
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
196 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 9
Vertical Distribution of EquivalentSlosh Pressure Head, he (1995)
kuht
kuhc +
[ ku (ht - hc) (y - dm) / (h - dm) ]
dm he y
kuhc Cmhm
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 197
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 10
Horizontal Distribution of Simultaneous Slosh Pressure Heads,
hc (φs θs) or ht (φs θs) (1995)
Cφ s = 0.0
Cm = 0.5 Cm = 1.0 Cθ s = 0.0
AFT BHD
Cφ s = 1.0
Cm = 1.25
Cθ s = 0.0
Cφ s = 0.0
Cθ s = 1.0
Cm = 1.0 Cm = 1.25 Cm = 1.5
Cφ s = 0.0 Cφ s = 1.0
Cθ s = 0.0 Cθ s = 1.0
L.C. S-1
Cφ s = 1.0 Cφ s = 0.0
Cθ s = 1.0 Cθ s = 0.0
Cm = 1.5 Cm = 1.25 Cm = 1.0
Cφ s = 0.0
Cθ s = 1.0
FWD BHD
Cφ s = 1.0 Cm = 1.25
Cθ s = 0.0
Cm = 1.0 Cm = 0.5
Cφ s = 0.0
L.C. S-2
Cθ s = 0.0
Note: hc may be taken as zero for the deck and inner bottom
198 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 11
Definitions for Opening Ratio, α (1995)
α = A1 + A2 α = A1 + A2 + A3
A1 + A2 + B A1 + A2 + A3 + B
A3 A4
A3
A1 A2
do
A1 A2
B B
B: wetted portion of swash bulkhead
FIGURE 12
Opening Ratios (1995)
h
do
(1) dw
A
affected zones
45°
A+B
αs =
A+B+C dw
0.7h do
(2) (3)
(1) – (3) Opening Ratios of Nontight Bulkheads (4) Opening Ratio of Deep Horizontal Girders Boundary
and Deep Ring-Webs Bulkheads
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 199
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 13
Dimensions of Internal Structures (1995)
h
dl 2
dl1
ls
h
db2
db1
bs
200 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 14
Loading Patterns for Sloshing Load Cases (1 July 2009)
Type A: Where the Horizontal Girder is on the Aft Side of Transverse Bulkhead
a. Load Case S-1; 2/3 Design Draft b. Load Case S-2; 2/3 Design Draft
Type B: Where the Horizontal Girder is on the Forward Side of Transverse Bulkhead
a. Load Case S-1; 2/3 Design Draft b. Load Case S-2; 2/3 Design Draft
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 201
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
13 Impact Loads
γij = tan-1 (tan βij/cos αij) not to be taken less than 50 degrees
αij = local waterline angle measured from the centerline, see 5A-3-2/Figure 15
βij = local body plan angle measured from the horizontal, see 5A-3-2/Figure 15
Fbi = freeboard from the highest deck at side to the load waterline (LWL) at station i, see
5A-3-2/Figure 15
aj = vertical distance from LWL to WL-j, see 5A-3-2/Figure 15
i, j = station and waterline to be taken to correspond to the locations under consideration,
as required by 5A-3-5/3.1.1
Ck = 0.7 at collision bulkhead and 0.9 at 0.0125L, linear interpolation for in between
= 0.9 between 0.0125L and FP
= 1.0 at and forward of FP.
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 15
Definition of Bow Geometry (2000)
WLj
α
waterline angle tangent line
CL
CL
highest
deck
tangent line
s body
plan
angle β
WLj
Fbi
aij
LWL
b* = half width of flat of bottom at the i-th ship station, see 5A-3-2/Figure 16
do = 1/
10 of the section draft at the heavy ballast condition, see 5A-3-2/Figure 16
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Section 2 Loads 5A-3-2
Ef = f1 ω1 (L)1/2
f1 = 0.004 (0.0022) for m (ft)
where b represents the half breadth at the 1/10 draft of the section, see 5A-3-2/Figure 16. Linear
interpolation may be used for intermediate values.
vo = co(L)1/2, in m/s (ft/s)
co = 0.29 (0.525) for m (ft)
TABLE 4
Values of α (2000)
b/do α b/do α
1.00 0.00 4.00 20.25
1.50 9.00 5.00 22.00
2.00 11.75 6.00 23.75
2.50 14.25 7.00 24.50
3.00 16.50 7.50 24.75
3.50 18.50 25.0 24.75
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 5
Values of Ai and Bi
Section i from F.P. Ai Bi
-0.05L 1.25 0.3600
0 1.00 0.4000
0.05L 0.80 0.4375
0.10L 0.62 0.4838
0.15L 0.47 0.5532
0.20L 0.33 0.6666
0.25L 0.22 0.8182
0.30L 0.22 0.8182
FIGURE 16
Distribution of Bottom Slamming Pressure
Along the Section Girth (2000)
centerline
b* do (1/10 draft)
Ps
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
where
n = number of segments
bT = ∑b j
H = ∑s j
Gij = e
(− hij2 / M Ri )
rj = (MRi)1/2
bij = local half beam of WLj at station i. The value of bij is not to be taken less than
2.0 m (6.56 ft)
lij = longitudinal distance of WLj at station i measured from amidships
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 6
Values of Ai and Bi * (2000)
Ai Bi
-0.05L 1.25 0.3600
FP 1.00 0.4000
0.05L 0.80 0.4375
0.10L 0.62 0.4838
0.15L 0.47 0.5532
0.20L 0.33 0.6666
0.25L 0.22 0.8182
0.30L 0.22 0.8182
* Linear interpolation may be used for intermediate values.
FIGURE 17
Definition of Bowflare Geometry for Bowflare Shape Parameter (2000)
highest deck b4
s4
s3
b3
s2
βij
(body plan angle)
b2
s1
b1
LWL
centerline
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 18
Ship-Type Installation Stem Angle, γ
F.P.
Stem Angle γ
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 7
Values of Ai (1 March 2006)
Section i from F.P. Ai
-0.05L 23.3
0 20.7
0.05L 18.2
0.10L 16.1
0.15L 14.7
0.20L 14.3
0.25L 14.2
0.30L 14.1
0.35L 14
0.40L 14
0.45L 14
0.50L 14
0.55L 14
0.60L 14
0.65L 14
0.70L 14
0.75L 14.2
0.80L 14.2
0.85L 14.2
0.90L 14.7
0.95L 17.1
1.00L 19.9
15.1 General
For the design and evaluation of deck structures, the following loads due to on deck production facilities
are to be considered:
i) Static weight of on deck production facilities in upright condition.
ii) Dynamic loads due to ship motions.
iii) Wind load.
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
TABLE 8
Correlation Factors cv, cT, cL, Cφ and Cθ
LC A LC B LC C
Load Case (head sea) (beam sea) (oblique)
cv 0.8 0.4 0.7
cL 0.6 0 0.7
cT 0 0.9 0.7
Cφ -1 0 -0.7
Cθ 0 1 0.7
Wave heading 0 90 60
angle μ in deg.
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Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
where
Vwind = wind velocity based on 1-hour average speed
Awind = projected area of windage on a plane normal to the direction of the wind, in m2 (ft2)
Cs = shape coefficient, defined in Section 3-2-4 of this Guide
Ch = height coefficient, defined in Section 3-2-4 of this Guide for 1-hour average wind
The forces from each deck production module can be obtained based on long-term prediction for the
realistic sea states of the specific site of operation. In no case are the forces Fv, Ft and Fl to be less than
those obtained using the values of Environmental Severity Factors (ESFs) established from 5A-3-A1/3.
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PART Section 3: Initial Scantling Evaluation
5A
CHAPTER 3 Structural Design Requirements
1 General
212 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
FIGURE 1
Scantling Requirement Reference by Subsection (1 September 2007)
5A-3-3/3.1 5A-3-3/11.3.1 & 5A-3-3/11.5.2
5A-3-3/9.5
5A-3-3/9.3
L
C
5A-3-3/5.3
5A-3-3/9.1
5A-3-3/13.3 (plate)
5A-3-3/17 (corrugated)
5A-3-3/15.7.1
5A-3-3/15.5.1
5A-3-3/11.9
5A-3-3/13.5
5A-3-3/9.5 5A-3-3/13.5
5A-3-3/5.5 5A-3-3/13.3
5A-3-3/13.1 5A-3-3/7.3.2
5A-3-3/7.7.4
5A-3-3/7.7.2 L
C
5A-3-3/7.5
5A-3-3/7.7.3
For main supporting members, also see
5A-3-3/11.9 & 5A-3-3/11.11 for minimum
web depth and thickness requirements.
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
FIGURE 2A
Definitions of Spans (A) (1995)
= = = =
= =
sg sg
lt ls lb lt ls
l
l
L
C
L
C
a. b.
l l
lt
he
lt he
lt lb
lb ls ls
l
L
C L
C
c. d.
l l l lt
lt l
lb lt lt
ls lb ls
L
C L
C
e. f
214 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
FIGURE 2B
Definitions of Spans (B) (1995)
hU
hU
lb
l l
hL
hL
L
C
a. Side Transverve and Vertical
Web on Longitudinal Bulkhead
l
lb
he
L
C
b. Horizontal Girder on
Transverse Bulkhead
he
hU
ha
lg
lst l
l
hL
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Section 3 Initial Scantling Evaluation 5A-3-3
= Ms + βVBM Mw
γu = safety factor for the vertical hull girder bending capacity, but not to be taken as less
than 1.15
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
m = first moment of the “net” hull girder section, in cm3 (in3), about the neutral axis, of
the area between the vertical level at which the shear stress is being determined and
the vertical extremity of the section under consideration
I = moment of inertia of the “net” hull girder section at the position considered, in cm4 (in4)
fs = 11.96/Q kN/cm2 (1.220/Q tf/cm2, 7.741/Q Ltf/in2) at sea
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
5.3.1 Shear Distribution Factor for Ship-type Installations with Two Outer Longitudinal Bulkheads
(inner skin only)
Ds = 0.384 − 0.167Aob/As − 0.190 bs/B
where
Aob = total projected area of the net outer longitudinal bulkhead (inner skin) plating
above inner bottom (one side), in cm2 (in2)
As = total projected area of the net side shell plating (one side), in cm2 (in2)
bs = distance between outer side longitudinal bulkhead (inner skin) and side shell,
in m (ft)
B = breadth of the installation, in m (ft), as defined in 3-1-1/5 of the Steel Vessel
Rules.
5.3.2 Shear Distribution Factor for Ship-type Installations with Two Outer Longitudinal Bulkheads
and a Centerline Swash or Oil-tight Longitudinal Bulkhead
Ds = 0.347 − 0.057Acb /As − 0.137 Aob /As − 0.070bs /B
where
Acb = total area of the net centerline longitudinal bulkhead plating above inner
bottom, in cm2 (in2)
As, Aob, bs and B are as defined in 5A-3-3/5.3.1 above.
5.3.3 Shear Distribution Factor for Ship-type Installations with Two Outer and Two Inner Longitudinal
Bulkheads
Ds = 0.330 − 0.218Aob /As − 0.043bs /B
where As, Aob ,bs and B are as defined in 5A-3-3/5.3.1 above.
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5.5.2 Ship-type Installations with Two Outer Longitudinal Bulkheads and a Centerline Swash or Oil-
tight Longitudinal Bulkhead
5.5.2(a) (1999) The net thickness of the centerline longitudinal bulkhead plating at the position
considered:
tcb ≥ (Ft + Rcb)Dcbm/I fs cm (in.)
where
Rcb = Wc[(2Nwcb kcbI/3Hcb Dcbm) − 1] ≥ 0
*
kcb = 1 + Acb /Acb ≤ 1.9
Dcb = 0.229 + 0.152Acb/As − 0.10Aob/As − 0.198 bs/B
Wc = local load, in kN (tf, Ltf), calculated according to 5A-3-3/5.7 and
5A-3-3/Figure 3a
Nwcb = local load distribution factor for the centerline longitudinal bulkhead
= (0.66Dcb + 0.25) (n − 1)/n
n = total number of transverse frame spaces in the center tank
Hcb = depth of the centerline longitudinal bulkhead above inner bottom, in cm (in.)
*
Acb = total area of the net centerline longitudinal bulkhead plating above the lower
edge of the strake under consideration, in cm2 (in2)
All other parameters are as defined in 5A-3-3/5.3.
5.5.2(b) The net thickness of the outer longitudinal bulkhead plating at the position considered:
tob ≥ Ft Dobm/I fs cm (in.)
where
Dob = 0.106 − 0.093Acb/As + 0.164Aob/As + 0.202bs/B
All other parameters are as defined in 5A-3-3/5.3 and 5A-3-3/5.5.
5.5.3 Ship-type Installations with Two Outer and Two Inner Longitudinal Bulkheads
5.5.3(a) The net thickness of the inner longitudinal bulkhead plating at the position considered:
tib ≥ (Ft + Rib)Dibm/I fs cm (in.)
where
Rib = Wc1[(2Nwib1kibI/3HibDibm)− 1] + Wc2[(2Nwib2kibI/3HibDibm) − 1] ≥ 0
kib = 1 + Aib* /Aib ≤ 1.9
Dib = 0.058 + 0.173Aib/As − 0.043bs/B
Wc1, Wc2 = local load, in kN (tf, Ltf), calculated according to 5A-3-3/5.7 and
5A-3-3/Figure 3b
Aib = total area of the net inner longitudinal bulkhead plating above inner bottom,
in cm2 (in2)
Aib* = total area of the net inner longitudinal bulkhead plating above the lower edge
of the strake under consideration, in cm2 (in2)
Nwib1, Nwib2 = local load distribution factor for inner longitudinal bulkhead
Nwib1 = (0.49Dib + 0.18)(n − 1)/n for local load Wc1
Nwib2 = (0.60Dib + 0.10)(n − 1)/n for local load Wc2
Hib = depth of the inner longitudinal bulkhead above inner bottom, in cm (in.)
All other parameters are as defined above.
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Section 3 Initial Scantling Evaluation 5A-3-3
5.5.3(b) The net thickness of the outer longitudinal bulkhead plating at the position considered:
tob ≥ Ft Dobm/I fs cm (in.)
where
Dob = 0.013 + 0.153Aob/As + 0.172 bs/B
All other parameters are as defined above.
220 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
5.7.2 Ship-type Installations with Two Outer and Two Inner Longitudinal Bulkheads (1 July 2000)
Local loads Wc1, Wc2 may be denoted by Wc1(f), Wc2(f) and Wc1(a), Wc2(a) at the fore and aft ends
of the center tank, respectively, in kN (tf, Ltf).
k s ρ gbc1 l l2
Wc1(f) = [hc1l1 (l2 + 1 ) + hc2 2 ]
lc 2 2
k s ρ gbc1 l2 l
Wc1(a) = [hc1 1 + hc2l2 (l1+ 2 )]
lc 2 2
k s ρ gbc 2 l l2
Wc2(f) = [hc3l1 (l2 + 1 ) + hc4 2 ]
lc 2 2
k s ρ gbc 2 l2 l
Wc2(a) = [hc3 1 + hc4l2 (l1+ 2 )]
lc 2 2
where
ks = load factor, as defined in 5A-3-3/5.7.1
ρg = specific weight of the liquid, not to be taken less than 10.05 kN/m3
(1.025 tf/m3, 0.0286 Ltf/ft3)
lc = length of the center tank, in m (ft), as shown in 5A-3-3/Figure 3b
l1, l2 = longitudinal distances from the respective center tank ends to the
intermediate wing tank transverse bulkheads, in m (ft), as shown in
5A-3-3/Figure 3b
bc1 = breadth of the center tank, in m (ft), as shown in 5A-3-3/Figure 3b
bc2 = breadth of the center and wing tanks, in m (ft), as shown in 5A-3-3/Figure 3b
H1, H2 = liquid heads in the wing tanks, in m (ft), as shown in 5A-3-3/Figure 3b
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
FIGURE 3
Center Tank Region (1995)
a Tankers with Double Hull and Centerlilne Swash or Oil-tight Longitudinal Bulkhead.
lc
bs
Hc
bc
Hc
bs
H2 H1
bc2 bc1 Hc
H2 H1
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
FIGURE 4
Ss
Ss
b
R. End
R
b ≤ Ss(2/5)
Sb Sb a
a ≤ Sb(2/5)
R. End
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
α1 = Sm1fy1/Sm fy
SMRB = reference net hull girder section modulus based on the material factor of the
bottom flange of the hull girder, in cm2-m (in2-ft)
= 0.92SM
SM = required gross hull girder section modulus at the location under consideration,
in accordance with 3-2-1/3.7 and 3-2-1/5.5 of the Steel Vessel Rules, based
on the material factor of the bottom flange of the hull girder, in cm2-m (in2-ft)
SMB = design (actual) net hull girder section modulus to the bottom, in cm2-m (in2-ft),
at the location under consideration
f2 = permissible bending stress in the transverse direction, in N/cm2 (kgf/cm2,
lbf/in2)
= 0.80 Sm fy
Sm = strength reduction factor
= 1 for Ordinary Strength Steel, as specified in 2-1-2/Table 2 of the
ABS Rules for Materials and Welding (Part 2)
= 0.95 for Grade H32, as specified in 2-1-3/Table 2 of the ABS Rules
for Materials and Welding (Part 2)
= 0.908 for Grade H36, as specified in 2-1-3/Table 2 of the ABS Rules
for Materials and Welding (Part 2)
= 0.875 for Grade H40, as specified in 2-1-3/Table 2 of the ABS Rules
for Materials and Welding (Part 2)
Sm1 = strength reduction factor for the bottom flange of the hull girder
fy = minimum specified yield point of the material, in N/cm2 (kgf/cm2, lbf/in2)
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Section 3 Initial Scantling Evaluation 5A-3-3
fy1 = minimum specified yield point of the bottom flange of the hull girder, in
N/cm2 (kgf/cm2, lbf/in2)
E = modulus of elasticity of the material, may be taken as 2.06 × 107 N/cm2
(2.1 × 106 kgf/cm2, 30 × 106 lbf/in2) for steel
c = 0.7N2 − 0.2, not to be less than 0.4Q1/2
N = Rb(Q/Qb)1/2
Rb = (SMRBH /SMB)1/2
SMRBH = reference net hull girder section modulus for hogging bending moment based
on the material factor of the bottom flange of the hull girder, in cm2-m (in2-ft)
= 0.92SMH
SMH = required gross hull girder section modulus, in accordance with 3-2-1/3.7.1
and 3-2-1/5.5 of the Steel Vessel Rules, for hogging total bending moment at
the location under consideration, based on the material factor of the bottom
flange of the hull girder, in cm2-m (in2-ft)
Q, Qb = material conversion factor in 5A-3-3/5.1 for the bottom shell plating under
consideration and the bottom flange of the hull girder, respectively.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material
required at the location under consideration.
In addition to the foregoing, the net thickness of the bottom shell plating, outboard of 0.3B from
the centerline of the installation, is to be not less than that of the lowest side shell plating required
by 5A-3-3/9.1 adjusted for the spacing of the longitudinals and the material factors.
7.3.2 Inner Bottom Plating (1999)
The net thickness of the inner bottom plating, tn, is to be not less than t1, t2 and t3, specified as
follows:
t1 = 0.73s(k1 p/f1)1/2 mm (in.)
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Section 3 Initial Scantling Evaluation 5A-3-3
α1 = Sm1 fy1/Sm fy
Sm = strength reduction factor obtained from 5A-3-3/7.3.1 for the steel grade of
inner bottom material
Sm1 = strength reduction factor obtained from 5A-3-3/7.3.1 for the steel grade of
bottom flange material.
fy = minimum specified yield point of the inner bottom material, in N/cm2
(kgf/cm2, lbf/in2)
fy1 = minimum specified yield point of the bottom flange material, in N/cm2
(kgf/cm2, lbf/in2)
c = 0.7N 2 − 0.2, not to be less than 0.4Q1/2
N = Rb [(Q/Qb)(y/yn)] 1/2
Q = material conversion factor in 5A-3-3/5.1 for the inner bottom plating
y = vertical distance, in m (ft), measured from the inner bottom to the neutral
axis of the hull girder section
yn = vertical distance, in m (ft), measured from the bottom to the neutral axis of
the hull girder section
SMRB, SMB, Rb, Qb and E are as defined in 5A-3-3/7.3.1.
Where the breadth of the center tank exceeds 0.6B, or the wing ballast tanks are U-shaped, the net
thickness of the inner bottom plating in the center tank, outboard of 0.3B from the centerline of the
tank, is also to be not less than that of the adjacent strake on the outer longitudinal bulkhead (inner
skin) required by 5A-3-3/13.1, adjusted for the spacing of the longitudinals and the material factors.
α1 = Sm1 fy1/Sm fy
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
λ = ls/bs
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Section 3 Initial Scantling Evaluation 5A-3-3
c = 0.7N2 − 0.2, not to be less than 0.4Q1/2 but need not be greater than 0.45(Q/Qb)1/2
N = Rb (Q/Qb)1/2
Q = material conversion factor in 5A-3-3/5 for the bottom girder
s = spacing of longitudinal stiffeners on the girder, in mm (in.)
R = 1.0 for ordinary mild steel
= fym/Sm fyh for higher strength material
fym = specified minimum yield point for ordinary strength steel, in N/cm2 (kgf/cm2,
lbf/in2)
fyh = specified minimum yield point for higher tensile steel, in N/cm2 (kgf/cm2,
lbf/in2)
L = length of installation, in m (ft), as defined in 3-1-1/3.1 of the Steel Vessel Rules.
Sm, E, Rb, Qb and fy are as defined in 5A-3-3/7.3.1.
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Section 3 Initial Scantling Evaluation 5A-3-3
where F2 is the maximum shear force in the side girders under consideration, as obtained from the
equations given below (see also 5A-3-3/1.3). Alternatively, F2 may be determined from finite element
analyses, as specified in 5A-3-4/11, with the combined load cases in 5A-3-4/11.9. However, in no
case should F2 be taken less than 85% of that determined from the equations below:
F2 = 1000 kα2β1γn3n4 plss2 N (kgf, lbf), for λ ≤ 1.5
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
η = (ls/bs)(s0/s3)1/4
s0 = average spacing of girders, in m (ft)
z2 = transverse distance from the centerline of the unsupported width bs of the
double bottom to the section of the floor under consideration, in m (ft)
fs = 0.45 Sm fy in N/cm2 (kgf/cm2, lbf/in2)
230 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
FIGURE 5
Unsupported Span of Longitudinal (1995)
Trans Trans
a) Supported by transverses
F.B. F.B.
Trans Trans
b) Supported by transverses
and flat bar stiffeners
F.B. F.B.
d/2
Trans Trans
c) Supported by transverses,
flat bar stiffeners
and brackets
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
FIGURE 6
Effective Breadth of Plating be (1 July 2009)
lw
l
Longitudinal
Mx
M
c l c lo
For bending For bending
at ends at midspan s = spacing of longitudinals
232 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
FIGURE 7
Definitions of α3, ls and bs (1 July 2009)
ls
T. Bhd T. Bhd
(a)
bs
bs bs
α3 = 0.35 po α3 = 0.55 po
α3 = 0.5 po α3 = 0.65 po L
C (inboard)
(outboard)
L
C (outboard)
α3 = 0.5 po
(inboard)
(b) (c)
bs
α3 = 0.5 po
(d) L
C
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t1 = 0.73s(k1p/f1)1/2 mm (in.)
= [0.86 − 0.50α1(SMRB/SMB)(y/yb)]Sm fy
≤ [0.43 + 0.17(190 − L)/40]Sm fy, for L < 190 m (623 ft), below neutral axis
SMB/SMRB is not to be taken more than 1.4.
= [0.43 + 0.17 (190 − L)/40]Sm fy for L < 190 m (623 ft), above neutral axis
f2 = permissible bending stress in the vertical direction, in N/cm2 (kgf/cm2, lbf/in2)
= 0.80 Sm fy
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α1 = Sm1 fy1/Sm fy
Sm = strength reduction factor obtained from 5A-3-3/7.3.1 for the steel grade of side shell
plating material
Sm1 = strength reduction factor obtained from 5A-3-3/7.3.1 for the steel grade of bottom
flange material
fy = minimum specified yield point of the side shell material, in N/cm2 (kgf/cm2, lbf/in2)
fy1 = minimum specified yield point of the bottom flange material, in N/cm2 (kgf/cm2, lbf/in2)
yb = vertical distance, in m (ft), measured from the upper turn of bilge to the neutral axis
of the section
c = 0.7N2 − 0.2, not to be less than 0.4Q 1/2
N = Rd (Q/Qd)1/2 for the sheer strake
= Rd [(Q/Qd)(y/yn)]1/2 for other locations above neutral axis
1/2
= Rb [(Q/Qb)(y/yn)] for locations below neutral axis
Rd = (SMRDS/SMD)1/2
y = vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section to the lower edge (upper edge) of the side shell strake, when the strake under
consideration is below (above) the neutral axis for N.
= vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section to the lower edge of the side shell strake under consideration for f1.
SMRDS = reference net hull girder section modulus for sagging bending moment, based on the
material factor of the deck flange of the hull girder, in cm2-m (in2-ft)
= 0.92SMS
SMS = required gross hull girder section modulus, in accordance with 3-2-1/3.7.1and 3-2-1/5.5
of the Steel Vessel Rules, for sagging total bending moment at the location under
consideration, based on the material factor of the deck flange of the hull girder, in
cm2-m (in2-ft)
Q, Qd = material conversion factor in 5A-3-3/5 for the side shell plating under consideration
and the deck flange of the hull girder, respectively.
yn = vertical distance, in m (ft), measured from the bottom (deck) to the neutral axis of the
section, when the strake under consideration is below (above) the neutral axis.
SMRB, SMB, Rb, Qb and E are as defined in 5A-3-3/7.3.1. SMD is as defined in 5A-3-3/9.5.
The minimum width of the sheer strake for the midship 0.4L is to be in accordance with 3-2-2/3.11 of the
Steel Vessel Rules (January 2005).
The thickness of the sheer strake is to be increased 25% in way of breaks of superstructures, but this
increase need not exceed 6.5 mm (0.26 in.).
In addition, the net thickness of the side shell plating of FPIs subject to side offloading is not to be taken
less than t4 obtained from the following equation:
t4 = 90(s/1000 + 0.7) [B d /(Sm fy)2]1/4 +0.5 mm
where
s = spacing of side longitudinal stiffeners, in mm
B = breadth of installation, as defined in 3-1-1/5 of the Steel Vessel Rules, in m
d = molded draft, as defined in 3-1-1/9 of the Steel Vessel Rules, in m
All other parameters are as defined above.
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The net thickness, t4, is to be applied to the following extent of the side shell plating:
• Longitudinal extent. Between a section aft of amidships where the breadth at the waterline exceed
0.9B, and a section forward of amidships where the breadth at the waterline exceeds 0.6B.
• Vertical extent. Between 300 mm below the lowest ballast waterline to 0.25d or 2.2 m, whichever is
greater, above the summer load line.
Alternatively, in lieu of the t4 requirements above, side shell strength calculations may be submitted to
demonstrate the structural adequacy of the side shell to the impact absorbing characteristics of fenders or
equivalent, and their arrangement.
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The t3 requirement for a converted ship-type FPI may be adjusted based on the ratio Mr, where Mr = total
maximum sagging bending moment as a ship-type FPI/total maximum sagging bending moment as a trading
vessel. The total sagging bending moment as a ship-type FPI is the sum of the maximum sagging still water
and wave bending moments for the on site condition. The sagging wave bending moment may be obtained
from 5A-1-2/1.1.1.
The t3 requirement for a new build ship-type FPI may be adjusted based on the ratio Mr, where Mr =
(maximum sagging still water bending moment + sagging wave bending moment for the on-site DEC)/
(maximum sagging still water bending moment + wave sagging bending moment for North Atlantic
environment).
Mr Adjusted t3
Mr < 0.7 0.85 * t3
0.7 ≤ Mr ≤ 1.0 Varies linearly between 0.85 * t3 and t3
Mr > 1.0 1.0 * t3
The thickness of the stringer plate is to be increased 25% in way of breaks of superstructures, but this
increase need not exceed 6.5 mm (0.25 in.). The required deck area is to be maintained throughout the
midship 0.4L of the installation or beyond the end of a superstructure at or near the midship 0.4L point.
From these locations to the ends of the installation, the deck area may be gradually reduced in accordance
with 3-2-1/11.3 of the Steel Vessel Rules (January 2005). Where bending moment envelope curves are
used to determine the required hull girder section modulus, the foregoing requirements for strength deck
area may be modified in accordance with 3-2-1/11.3 of the Steel Vessel Rules (January 2005). Where so
modified, the strength deck area is to be maintained a suitable distance from superstructure breaks and is to
be extended into the superstructure to provide adequate structural continuity.
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For deck transverses in center cargo tanks (see 5A-3-3/Figure 2A-d, e and f)
Ms = 10,000c2 ps s l 2s
Mb = 10,000c2 pb s l 2b
Mo = 10,000kc3 ps l 2t
k = 1.0 (1.0, 0.269)
p = nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid span of the deck
transverse under consideration, as specified in 5A-3-2/Table 3, item 16
ps = corresponding nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of
the side transverse (5A-3-2/Table 3, item 12)
pb = corresponding nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of
the vertical web on longitudinal bulkhead (5A-3-2/Table 3, item 13)
c1 for tanks without deck girders:
= 0.30 for 5A-3-3/Figure 2A-c with non-tight centerline bulkhead
= 0.42 for all other cases
c1 for tanks with deck girders:
= 0.30α 2 for 5A-3-3/Figure 2A-b with a non-tight centerline bulkhead, 0.05
min. and 0.30 max.
= 0.42α 2 for 5A-3-3/Figure 2A-a or 5A-3-3/Figure 2A-b with an oil-tight
centerline bulkhead, 0.05 min. and 0.42 max.
α = (lg/lt)[(sg/s)(It /Ig)]1/4
lg = span of the deck girder, in m (ft), as indicated in 5A-3-3/Figure 2B-c
lt = span of the deck transverse, in m (ft), as indicated in 5A-3-3/Figure 2A, but
is not to be taken as less than 60% of the breadth of the tank, except for
tankers with a non-tight centerline bulkhead (5A-3-3/Figure 2A-b), for which
the span is not to be taken as less than 30% of the breadth of the tank.
Ig, It = moments of inertia, in cm4 (in4), of the deck girder and deck transverse, clear
of the brackets, respectively
sg = spacing of the deck girder, in m (ft)
s = spacing of the deck transverses, in m (ft)
When calculating α, if more than one deck girder is fitted, average values of sg, lg and Ig are to be
used when the girders are not identical.
ϕ = 1 − [5(ha/αlt)], for cargo tanks with deck girders, 0.6 minimum
= 1 − 5(ha/lt), for cargo tanks without deck girders, 0.6 minimum
ha = distance, in m (ft), from the end of the span to the toe of the end bracket of
the deck transverse, as indicated in 5A-3-3/Figure 8
βs = 0.9[(ls /lt)(It /Is)], 0.10 min. and 0.65 max.
βb = 0.9[(lb /lt)(It /Ib)], 0.10 min. and 0.50 max.
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ls and lb = spans, in m (ft), of side transverse and vertical web on longitudinal bulkhead,
respectively, as indicated in 5A-3-3/Figure 2A. Where a cross tie is fitted and
is located at a distance greater than 0.7ls or 0.7lb from the deck transverse,
the effective span of the side transverse or the vertical web may be taken as
that measured from the deck transverse to the cross tie and all coefficients
determined as if there were no cross tie.
Is and Ib = moments of inertia, in cm4 (in4), clear of the brackets, of side transverse and
vertical web on longitudinal bulkhead, respectively
fb = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.70 Sm fy
Sm and fy, as defined in 5A-3-3/7.3.1.
c2 is given in 5A-3-3/Table 1.
c3 = 2.0c1 for tankers with oil-tight longitudinal bulkheads and without deck
girders (5A-3-3/Figure 2A-c, d, e and f)
= 1.6c1 for tankers with non-tight centerline longitudinal bulkhead and
without deck girders (5A-3-3/Figure 2A-c)
= 1.1c1 for cargo tanks with deck girders
The section modulus of the deck transverse in the wing cargo tank is to be not less than that of the
deck transverse in the center tank.
11.3.2 Sectional Area of Deck Transverses
The net sectional area of the web portion of deck transverses is to be not less than obtained from
the following equation:
A = F/fs cm2 (in2)
F = 1000k[c1ps(0.50l − he) + c2DBc s] N (kgf, lbf)
where
k = 1.0 (1.0, 2.24)
c2 = 0.05 for wing cargo tanks of tankers with four longitudinal bulkheads
(5A-3-3/Figure 2A-d, e and f)
= 0 for other tanks (5A-3-3/Figure 2A-a, b, c, d, e and f)
c1 for tanks with deck girders:
= 0.90α1/2 for 5A-3-3/Figure 2A-a without longitudinal bulkhead and for
5A-3-3/Figure 2A-b with an oil-tight centerline bulkhead,
0.50 min. and 1.0 max.
= 0.60α1/2 for 5A-3-3/Figure 2A-b with a non-tight centerline bulkhead,
0.45 min. and 0.85 max.
c1 for tanks without deck girders:
= 1.10 for 5A-3-3/Figure 2A-c, with a nontight centerline longitudinal
bulkhead
= 1.30 for all other cases (5A-3-3/Figure 2A-c, d, e and f)
l = span of the deck transverse, in m (ft), as indicated in 5A-3-3/Figure 2A
he = length of the bracket, in m (ft), as indicated in 5A-3-3/Figure 2A-c and
5A-3-3/Figure 2A-d and 5A-3-3/Figure 8
D = depth of the vessel, in m (ft), as defined in 3-1-1/7 of the Steel Vessel Rules
Bc = breadth of the center tank, in m (ft)
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where
k = 1.0 (1.0, 2.24)
c = 0.55 for one or two girders in the tank
= 0.67 for three or more girders in the tank
l = span of the deck girder, in m (ft), as indicated in 5A-3-3/Figure 2B-c
he = length of the bracket, in m (ft), as indicated in 5A-3-3/Figure 2B-c and
5A-3-3/Figure 8.
p and sg are defined in 5A-3-3/11.5.1.
t3 = 0.30s(Sm fy /E)1/2 mm (in.) for main deck within 0.1L from the FP
The net thickness, t3, between 0.30L and 0.1L from the FP is to be obtained by linear interpolation
between midship region and the t3 above. t3 in midship region is defined as:
t3 = cs(Sm fy /E)1/2 mm (in.) .......................(5A-3-3/9.3)
where
c = 0.5(0.6 + 0.0015L) for SI or MKS Units
= 0.5(0.6 + 0.00046L) for U.S. Units
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material
required at the location under consideration.
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The net thickness of deck plating should not be less than the minimum gross thickness specified in
Section 3-2-3 of the Steel Vessel Rules (January 2005) minus the nominal corrosion value specified
in 5A-3-1/1.7.
Finally, the net thickness of deck plating is not to be less than 85% of the net thickness requirement
based on nominal green water load, pg, calculated for North Atlantic environment.
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where
k = 1.0 (1.0, 2.24)
l = span, in m (ft), of the side transverse, as indicated in 5A-3-3/Figure 2B-a. Where one
cross tie is fitted in the wing tank and is located at a distance of more than 0.7l from
the deck transverse, the effective span of the side transverse may be measured from
the deck transverse to the cross tie and all coefficients determined as if there were no
cross tie.
s = spacing, in m (ft), of the side transverses
PU = nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of upper bracket, as
specified in 5A-3-2/Table 3
PL = nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of lower bracket, as
specified in 5A-3-2/Table 3.
hU = length of the upper bracket, in m (ft), as indicated in 5A-3-3/Figure 2B-a
hL = length of the lower bracket, in m (ft), as indicated in 5A-5-3/Figure 2B-a
fs = permissible shear stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.45 Sm fy
KU and KL are given in 5A-5-3/Table 2.
Sm and fy, as defined in 5A-3-3/7.3.1.
For ship-type installations without cross ties in the wing cargo tank, the required sectional area of the lower
side transverse is to extend to 0.15l from the toe of the lower bracket or 0.33l from the lower end of the
span, whichever is greater.
For ship-type installations with one cross tie, the sectional area required for the lower portion of the
transverse is to be maintained up to the cross tie.
11.9 Minimum Thickness for Web Portion of Main Supporting Members (1997)
In general, the net thickness of the web plate of the main supporting members, except stringers in double
side structures, is to be not less than t, as obtained below:
t = 0.012L + 7.7 mm
= 0.144L × 10 + 0.303
-3
in.
but t need not be taken greater than 11.0 mm (0.433 in.)
The net thickness of side stringers in double side structures is not to be less than t1 and t2, as specified below:
t1 = 0.012L + 6.7 mm
= 0.144L × 10 + 0.264
-3
in.
but t1 need not be taken greater than 10.0 mm (0.394 in.)
t2 = cs(Sm fy /E)1/2 mm (in.)
where
L = length of the installation, in m (ft), as defined in 3-1-1/3.1 of the Steel Vessel Rules
c = 0.7N2 − 0.2, not to be less than 0.33
s = spacing of longitudinals, in mm (in.)
Sm = strength reduction factor, obtained from 5A-3-3/7.3.1 for the steel grade of the side
stringer
fy = minimum specified yield point of the side stringer material, in N/cm2 (kgf/cm2, lbf/in2)
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11.11 Proportions
In general, webs, girders and transverses are not to be less in depth than specified below, as a percentage of
the span, lt, lb or lg, where applicable (see 5A-3-3/Figures 2A and 2B). Alternative designs with stiffness
equivalent to the specified depth/length ratio and the required section modulus may be considered,
provided that the calculated results are submitted for review.
11.11.1 Deck Transverse
23% for deck transverses in wing cargo tanks of ship-type installations with four side longitudinal
bulkheads where no deck girders are fitted (see 5A-3-3/Figure 2A-d, e and f).
12.5% for deck transverses in center cargo tanks of ship-type installations with four side longitudinal
bulkheads where no deck girders are fitted (see 5A-3-3/Figure 2A-d, e and f). In this case,
the depth is also to be not less than that of the transverse in the wing tank.
12.5% for deck transverses without deck girders for ship-type installations with centerline
longitudinal bulkhead (See 5A-3-3/Figure 2A-c).
8.5% for deck transverses in cargo tanks with one deck girder.
5.5% for deck transverses in cargo tanks with two deck girders.
3.5% for deck transverse in cargo tanks with three or more deck girders.
11.11.2 Deck Girder
20% for deck girders where only one is fitted in a tank.
12.5% for deck girders where two are fitted in a tank.
9.0% for deck girders where three or more are fitted in a tank.
11.11.3 Longitudinal Bulkhead Webs/Girders (2005)
14% for vertical webs of longitudinal bulkheads without strut and horizontal girders of
longitudinal bulkheads.
9.0% for vertical webs of longitudinal bulkheads with one or more struts
11.11.4 Transverse Bulkhead Webs/Girders
20.0% for vertical webs of transverse bulkheads where only one is fitted in a tank.
12.5% for vertical webs of transverse bulkheads where two are fitted in a tank.
9.0% for vertical webs of transverse bulkheads where three or more are fitted in a tank.
28% for horizontal girders of transverse bulkheads in wing tanks for ship-type installations
with four side longitudinal bulkheads (See 5A-3-3/Figure 2A-d, e and f).
20% for horizontal girders of transverse bulkheads in center tanks for ship-type installations
with four side longitudinal bulkheads (See 5A-3-3/Figure 2A-d, e and f), but not less in
depth than horizontal girders in wing tanks
20% for horizontal girders of transverse bulkheads without vertical webs for ship-type installations
with centerline longitudinal bulkhead (See 5A-3-3/Figure 2A-c)
10% for horizontal girders of transverse bulkhead with one vertical web in the cargo tank
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7% for horizontal girders of transverse bulkhead with two or more vertical webs in the cargo
tank, except in the case where more than two vertical webs are fitted for ship-type
installations with centerline longitudinal bulkheads (See 5A-3-3/Figure 2A-b), or more
than five vertical webs are fitted for ship-type installations with outer longitudinal
bulkheads only (See 5A-3-3/Figure 2A-a). In that case, horizontal girders are not to be
less in depth than 15% of the maximum distance between two adjacent vertical webs or
the end of span lb of the horizontal girder and next vertical web.
In no case are the depths of supporting members to be less than three times the depth of the slots
for longitudinals. The thickness of the webs is to be not less than required by 5A-3-3/11.9.
11.13 Brackets
Generally, brackets are to have a thickness not less than that of the member supported, are to have flanges
or face plates at their edges and are to be suitably stiffened.
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FIGURE 8
Effectiveness of Brackets (1 September 2007)
Span
Span
d/2
d/4
ha ha
d d length
length
of bracket of bracket
Where face plate on the member is carried Where face plate on the member is not carried
along the face of the bracket. along the face of the bracket, and where the
face plate area on the bracket is at least one-half
the face plate area on the member.
Brackets are not to be considered effective beyond the point where the arm of the girder or web is 1.5 times the arm on
the bulkhead or base.
TABLE 1
Coefficient c2 For Deck Transverses (1995)
No cross ties Cross ties in wing cargo tank Cross ties in center cargo
Structural Arrangement (5A-3-3/Figure 2A-a, b, c and (5A-3-3/Figure 2A-d) tank
f) (5A-3-3/Figure 2A-e)
Location of Deck Transverse All cargo tanks Wing tank Center tank Wing tank Center tank
(1)
c2 0.40 0.37 0.13 0.40 0.14
Note
1 c2 = 0.50 for ship-type installations with an oil-tight centerline bulkhead which will be loaded from one side only.
TABLE 2
Coefficients KU and KL for Side Transverses (1995)
No cross ties
(5A-3-3/Figure 2A-a, b, c and f)
0.13 0.30
One cross tie in center cargo tank
(5A-3-3/Figure 2A-e)
One cross tie in wing cargo tank
(5A-3-3/Figure 2A-d) 0.09 0.21
Note:
1 For ship-type installations without cross ties in wing cargo tank
(5A-3-3/Figure 2A-a, b, c, e and f) and having three or more side
stringers, KU = 0.10 and KL = 0.22
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pn is nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), at the lower edge of each plate, as defined in 5A-3-2/Table 3
for transverse bulkhead plating.
puh is also defined in 5A-3-3/7.3.1.
ps = ks pis, not to be taken less than ks pis(mid)
pis = nominal slosh pressure, as specified in 5A-3-3/11.5.1
pis(mid) = nominal slosh pressure at the mid-tank of the bulkhead at the same height as the point
under consideration.
ks = lt/bt, 0.9 ≥ ks ≥ 0.65 (ks = 0.9 for pis(mid))
p = nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), as specified for inner skin longitudinal
bulkhead structure (item 6 case a) in 5A-3-2/Table 3, at the lower edge level of each
transverse bulkhead plate
f2 = Sm fy, in N/cm2 (kgf/cm2, lbf/in2)
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Where the breadth of center tank exceeds 0.6B, the net section modulus of transverse bulkhead stiffeners in
the center tank, located outboard of 0.3B from the centerline of the tank, is also to be not less than as
obtained from the above equation with the following substituted for p and fb:
p = nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), as specified for inner skin longitudinal
bulkhead structure (item 6 case a) in 5A-3-2/Table 3 at each transverse bulkhead
stiffener level.
fb = Sm fy, in N/cm2 (kgf/cm2, lbf/in2)
The net moment of inertia of longitudinals on the longitudinal bulkhead, with the associated effective
plating, within the region of 0.1D from the deck is to be not less than io, as specified in 5A-3-3/9.5.
15.1 General
The main supporting members of longitudinal and transverse bulkheads are to be arranged and designed, as
indicated in 5A-3-3/11.1.
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TABLE 3
Coefficient c for Vertical Web on Longitudinal Bulkheads (2001)
Arrangement of Cross Ties For Upper Part For Lower Part
No Cross Ties
(5A-3-3/Figure 2A-b, c & f) 0.80
1) Tight Bhd
2) Non-tight Centerline Bhd 0.28
One Cross Tie in Center Tank,
0.14 0.31
(5A-3-3/Figure 2A-e)
One Cross Tie in Wing Cargo Tank,
0.18 0.36
(5A-3-3/Figure 2A-d)
TABLE 4
Coefficients KU and KL for Vertical Web on Longitudinal Bulkhead (2001)
Arrangement of Cross Ties KU KL
No Cross Ties
(5A-3-3/Figure 2A-b, c & f) 0.18 0.28
1) Tight Bhd
2) Non-tight Centerline Bhd. 0.09 0.14
One Cross Tie in Center or Wing Cargo Tank, 0.08 0.18
(5A-3-3/Figure 2A-d & e)
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15.9 Minimum Web Thickness, Proportions, Brackets, Stiffeners, Tripping Brackets, Slots
and Lightening Holes
Requirements for these items are given in 5A-3-3/11.9, 5A-3-3/11.11, 5A-3-3/11.13, 5A-3-3/11.15 and
5A-3-3/11.17.
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where
b = mean breadth of the area supported, in m (ft)
s = spacing of transverses, in m (ft)
p = nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the center of the area supported by the
cross tie, as specified in 5A-3-2/Table 3, item 15
l = unsupported span of the cross tie, in cm (in.)
r = least radius of gyration of the cross tie, in cm (in.)
As = net cross section area of the cross tie, in cm2 (in2)
17.1 General
All vertically corrugated transverse and longitudinal bulkheads in cargo tanks are to be designed in
compliance with the requirements specified in this Subsection and the strength assessment criteria with
respect to yielding, buckling and ultimate strength, and fatigue, as specified in Section 5A-3-4.
In general, the approximation equations given below are applicable to vertical corrugations with corrugation
angles, φ (5A-3-3/Figure 10 or 5A-3-3/Figure 9), within the range between 60 and 90 degrees. For corrugation
angles less than 60 degrees and corrugation in the horizontal direction, direct calculations may be required.
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where
k = 0.728 (2.28, 0.605)
a = width of flange plating, in mm (in.) (5A-3-3/Figure 9 or 5A-3-3/Figure 10)
c = width of web plating, in mm (in.) (5A-3-3/Figure 9 or 5A-3-3/Figure 10)
d = depth of corrugation, in mm (in.) (5A-3-3/Figure 9 or 5A-3-3/Figure 10)
φ = corrugation angle, (5A-3-3/Figure 9 or 5A-3-3/Figure 10)
k1 = (1 − c/a + c2/a2)1/2
k2 = f2/(0.73fy)
k3 = 7.65 − 0.26(c/a)2
F = shear force, in N (kgf, lbf), imposed on the web plating at the lower end of
corrugation span
= k4sl(0.375pl + 0.125pu)
k4 = 10 (10, 12)
s = spacing of corrugation, in mm (in.), i.e., a + ccos φ, (5A-3-3/Figure 9 or
5A-3-3/Figure 10)
l = span of corrugation, in m (ft), taken as the distance between lower and upper stools at
centerline
pl, pu = nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), at the lower and upper ends of span,
respectively, as specified in 5A-3-2/Table 3
f1 = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.90 Sm fy
f2 = maximum vertical bending stress in the flange at the mid-depth of corrugation span to
be calculated from 5A-3-3/17.5 below, in N/cm2 (kgf/cm2, lbf/in2)
f3 = maximum vertical bending stress in the flange at the lower end of corrugation span to
be calculated from 5A-3-3/17.5 below, in N/cm2 (kgf/cm2, lbf/in2)
f4 = permissible shear stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.40 Sm fy
E, Sm and fy are as defined in 5A-3-3/7.3.1.
The plate thickness, as determined above based on the maximum anticipated pressures, is to be generally
maintained throughout the entire corrugated bulkhead, except that the net thickness of plating above 2/3 of
span, l, from the top of the lower stool may be reduced by 20%.
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where
k = 12 (12, 83.33)
lo = nominal length of the corrugation, in m (ft), measured from the mid-depth of
the lower stool to the mid-depth of the upper stool
p = (pu + pl)/2, N/cm2 (kgf/cm2, lbf/in2)
C3 = a3 + b3(kAdl/Ld)1/2 ≥ 0.6
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P P
Cmj1 = 1.83 − 0.74 ≥ 0.40 if < 0.95
Ps Ps
P
= 1.0 if ≥ 0.95
Ps
P Pn
Cmj2 = 3.73 − 2.36 ≥ 0.62 if < 0.90
Ps Ps
P
= 1.0 if ≥ 0.90
Ps
P P
Cmj3 = 4.14 − 3.14 ≥ 0.75 if < 1.00
Ps Ps
P
= 1.0 if ≥ 1.00
Ps
P P
Cmj4 = 2.36 − 1.71 ≥ 0.72 if < 1.15
Ps Ps
P
= 1.0 if ≥ 1.15
Ps
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Bcl = width of the bottom stool of longitudinal bulkhead, in m (ft), at the top
(5A-3-3/Figure 10
Bst = width of the bottom stool of transverse bulkhead, in m (ft), at the inner
bottom level (5A-3-3/Figure 10)
Bsl = width of the bottom stool of longitudinal bulkhead, in m (ft), at the inner
bottom level (5A-3-3/Figure 10)
Hb = double bottom height, in m (ft)
Hst = height of the bottom stool of transverse bulkhead, in m (ft), from the inner
bottom to the top (5A-3-3/Figure 10 or 5A-3-3/Figure 9)
Hsl = height of the bottom stool of longitudinal bulkhead, in m (ft), from the inner
bottom to the top (5A-3-3/Figure 10)
Bb = transverse distance, in m (ft), between hopper tanks at the inner bottom level
(5A-3-3/Figure 10 or 5A-3-3/Figure 9)
Bd = transverse distance, in m (ft), between upper wing tanks or between upper
wing tank and centerline deck structure, at the deck level (5A-3-3/Figure 10
or 5A-3-3/Figure 9).
Lb = longitudinal distance, in m (ft), between bottom stools in the loaded tanks at
the inner bottom level (5A-3-3/Figure 10 or 5A-3-3/Figure 9)
Ld = longitudinal distance, in m (ft), between upper stools in the loaded tanks at
the deck level (5A-3-3/Figure 10)
k = 1 (1, 3.2808)
B = breadth of installation, as defined in 3-1-1/5 of the Steel Vessel Rules, in m (ft)
b = width of tank under consideration, in m (ft)
a, l, s, pu and pl are as defined in 5A-3-3/17.3 above.
E is as defined in 5A-3-3/7.3.
Sm and fy are as defined in 5A-3-3/7.5.
The developed net section modulus SM may be obtained from the following equation, where a, c,
d, tf (net), and tw(net), all in cm (in.), are as indicated in 5A-3-3/Figure 9.
SM = d(3atf + ctw)/6 cm3 (in3)
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The extension of the top plate beyond the corrugation is not to be less than the as-built flange
thickness of the corrugation. The stool bottom is to be installed in line with double bottom floors
or girders, fitted with proper brackets, and diaphragms are to be provided in the stool to effectively
support the panels of the corrugated bulkhead. The width of the stool at the inner bottom is to be
not less than 2.5 times the mean depth of the corrugation. Scallops in the brackets and diaphragms
in way of the top and bottom connections to the plates and in the double bottom floors or girders
are to be avoided.
17.7.2 Upper Stool
The upper stool is to have a depth generally not less than twice the minimum depth of corrugation,
as specified in 5A-3-3/17.5, and is to be properly supported by girders or deep brackets.
The width of the stool bottom plate should generally be the same as that of the lower stool top
plate. The net thickness of the stool bottom plate should generally be the same as that of the
bulkhead plating, and the net thickness of the lower portion of the stool side plate is not to be less
than 80% of that required for the bulkhead plating in 5A-3-3/17.3 above for the upper one-third
portion of the bulkhead. The net thickness of the stool side plating and the net section modulus of
the stool side stiffeners are not to be less than those required for plane transverse bulkhead plating
and stiffeners in 5A-3-3/13.1, 5A-3-3/13.3 and 5A-3-3/13.5, with the corresponding tank pressure
specified in 5A-3-2/Table 3. The ends of stool side stiffeners are to be attached to brackets at the
upper and lower ends of the stool. Brackets or diaphragms are to be fitted to effectively support
the web panels of the corrugated bulkhead. Scallops in the brackets and diaphragms in way of the
connection to the stool bottom plate are to be avoided.
17.7.3 Alignment (2001)
Stool side vertical stiffeners and their brackets in the lower stool of the transverse bulkhead should
align with the inner bottom longitudinal to provide appropriate load transmission between the
stiffening members.
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FIGURE 9
Definition of Parameters for Corrugated Bulkhead (Ship-type Installations without
Longitudinal Bulkhead at Centerline) (1 September 2007)
Bd
Bb
L
C
Adt
lo l
Bct
Hst
Hb Bst Lb
c
d tw
φ (NET)
s tf (NET)
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FIGURE 10
Definition of Parameters for Corrugated Bulkhead (Ship-type Installations with
Longitudinal Bulkhead at Centerline) (1 September 2007)
Ad l
Bd
lo l
Bc l
Hs l
Bb
Bs l
L
C
Adt
Ld
lo l
Bct
Hst
Hb Bst Lb
c
d tw
φ (NET)
s tf (NET)
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Chapter 3 Structural Design Requirements
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FIGURE 11
Corrugated Bulkhead End Connections
t (ACTUAL)
0.1d1
d1
0.7t (t = ACTUAL)
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5A
CHAPTER 3 Structural Design Requirements
1 General Requirements
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3.1 General
The calculated stresses in the hull structure are to be within the limits given below for the entire combined
load cases specified in 5A-3-2/9.3.
= ( f L2 + f T2 − fL fT + 3 f LT
2 1/2
) N/cm2 (kgf/cm2, lbf/in2)
fL = calculated total in-plane stress in the longitudinal direction including primary and
secondary stresses
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fL1, fL2, f L*2 , fT1, fT2 and f T*2 are as defined in 5A-3-4/3.3.
For longitudinal plating within two longitudinals or stiffeners from knuckle or cruciform connections of
high stress concentrations, the combined effects of the calculated stress components are to satisfy the following
stress limit:
fi ≤ 0.80 Sm fy
For transverse plating with vertical stiffeners at locations within 1.5 m of the horizontal girder, stringer or
cruciform connections, the combined effects of the calculated stress components are to satisfy the following
stress limit:
fi ≤ 0.50 Sm fy
where
fi = stress intensity
= ( f L2 + f T2 − fL fT + 3 f LT
2 1/2
) N/cm2 (kgf/cm2, lbf/in2)
fL = calculated total in-plane stress in the longitudinal direction including primary and
secondary stresses
= fL1 + fL2 N/cm2 (kgf/cm2, lbf/in2)
fT = calculated total direct stress in the transverse/vertical direction, including secondary
stresses
= fT1 + fT2 N/cm2 (kgf/cm2, lbf/in2)
In addition, the failure criteria for knuckle or cruciform connections in 5A-3-4/13 are to be complied with.
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5.1 General
5.1.1 Approach
The strength criteria given here correspond to either serviceability (buckling) limit states or ultimate
limit states for structural members and panels, according to the intended functions and buckling
resistance capability of the structure. For plate panels between stiffeners, buckling in the elastic
range is acceptable, provided that the ultimate strength of the structure satisfies the specified design
limits. The critical buckling stresses and ultimate strength of structures may be determined based
on either well-documented experimental data or a calibrated analytical approach. When a detailed
analysis is not available, the equations given in 5A-3-4/7.1 may be used to assess the buckling strength.
5.1.2 Buckling Control Concepts
The strength criteria in 5A-3-4/5.3 through 5A-3-4/5.11 are based on the following assumptions
and limitations with respect to buckling control in design.
5.1.2(a) The buckling strength of longitudinals and stiffeners is generally greater than that of the
plate panels they support.
5.1.2(b) All longitudinals with their associated effective plating are to have moments of inertia
not less than io given in 5A-3-4/7.9.1.
5.1.2(c) The main supporting members, including transverses, girders and floors, with their
associated effective plating are to have the moments of inertia not less than Is given in 5A-3-4/7.9.3.
5.1.2(d) Face plates and flanges of girders, longitudinals and stiffeners are proportioned such that
local instability is prevented. (See 5A-3-4/7.9.4)
5.1.2(e) Webs of longitudinals and stiffeners are proportioned such that local instability is prevented.
(See 5A-3-4/7.9.5).
5.1.2(f) Webs of girders, floors and transverses are designed with proper proportions and stiffening
systems to prevent local instability. Critical buckling stresses of the webs may be calculated from
equations given in 5A-3-4/7.3.
For structures which do not satisfy these assumptions, a detailed analysis of buckling strength
using an acceptable method is to be submitted for review.
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η = 1.5 − β/2 ≥ 0
β is as defined in 5A-3-4/5.3.2 above.
fuL, fuT and fuLT are the ultimate strengths with respect to uniaxial compression and edge shear,
respectively, and may be obtained from the following equations, except that they need not be
taken less than the corresponding critical buckling stresses specified in 5A-3-4/5.3.1 above.
fuL = fybwL /s
fuT = fybwT /l
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where
α = l/s
fy, bwL, bwT, s, l and fcLT are as defined above.
For assessing the ultimate strength of plate panels between stiffeners, special attention is to be paid
to the longitudinal bulkhead plating in the regions of high hull girder shear forces and the bottom
and inner bottom plating in the mid portion of cargo tanks subject to bi-axial compression.
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7.1 General
The critical buckling stresses for various structural elements and members may be determined in accordance
with this Subsection or other recognized design practices. Critical buckling stresses derived from experimental
data or analytical studies may be considered, provided that well-documented supporting data are submitted
for review.
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E = modulus of elasticity of the material, may be taken as 2.06 × 107 N/cm2 (2.1 × 106
kgf/cm2, 30 × 106 lbf/in2) for steel
ν = Poisson’s ratio, may be taken as 0.3 for steel
tn = net thickness of the plate, in cm (in.)
s = spacing of longitudinals/stiffeners, in cm (in.)
Pr = proportional linear elastic limit of the structure, may be taken as 0.6 for steel
fyi = fy, for uniaxial compression and bending
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TABLE 1
Buckling Coefficient, Ki (December 2008)
For Critical Buckling Stress Corresponding to fL, fT, fb or fLT
I. Plate panel between stiffeners Ki
A Uniaxial compression l a. For f‘L, = fL: 4C1,
fL fL
1. Long plate b. For f‘L, = fL/3: 5.8C1,
l≥s S (see note)
f 'L f 'L
f 'T
fT
B Ideal Bending l
fb fb
1. Long plate 24C1
s
l≥s
-fb -fb
s l
-fb
fb
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TABLE 1 (continued)
Buckling Coefficient, Ki (December 2008)
D Values of C1 and C2
1. For plate panels between angles or tee stiffeners
C1 = 1.1
C2 = 1.3 within the double bottom or double side*
C2 = 1.2 elsewhere
2. For plate panels between flat bars or bulb plates
C1 = 1.0
C2 = 1.2 within the double bottom or double side*
C2 = 1.1 elsewhere
* applicable where shorter edges of a panel are supported by rigid structural members, such as bottom, inner
bottom, side shell, inner skin bulkhead, double bottom floor/girder and double side web stringer.
b2 b2
s = b2
l = unsupported span
Note:
In I.A. (II.A), Ki for intermediate values of f‘L/fL (f‘T/fT) may be obtained by interpolation between a and b.
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= [bf t 3f + dw t w3 ]/3
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u = unsymmetry factor
= 1 − 2b1/bf
xo = horizontal distance between centroid of stiffener, As, and centerline of the
web plate, cm (in.)
yo = vertical distance between the centroid of the longitudinal’s cross section and
its toe, cm (in.)
dw = depth of the web, cm (in.)
tw = net thickness of the web, cm (in.)
bf = total width of the flange/face plate, cm (in.)
b1 = smaller outstanding dimension of flange with respect to centerline of web
(see 5A-3-4/Figure 1), cm (in.)
tf = net thickness of the flange/face plate, cm (in.)
Co = Etn3/3s
Γ = warping constant
≅ mIyf d w2 + d w3 t w3 /36
fcL = critical buckling stress for the associated plating, corresponding to n-half
waves, N/cm2 (kgf/cm2, lbf/in2)
= π2E(n/α + α/n)2(tn /s)2/12(1 − ν2)
α = l/s
n = number of half-wave which yield a smallest fET
fy = minimum specified yield point of the longitudinal or stiffener under
consideration, N/cm2 (kgf/cm2, lbf/in2)
Pr, E, s and ν are as defined in 5A-3-4/7.3.
c and a are widths of the web and flange panels, respectively, in cm2 (in2)
t = net thickness of the flange panel, in cm (in.)
Pr, fy and E are as defined in 5A-3-4/7.3.
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FIGURE 1
Net Dimensions and Properties of Stiffeners (December 2008)
bf
b2 b1
1
tf
xo
CENTROID OF WEB
AND FACE PLATE
(NET SECTION)
tw
yo
dw
tp
be
kL = 4 for l/b ≥ 1
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kT = 4 for b/l ≥ 1
η = [(IpLIpT)/(ILIT)]1/2
AsL, AsT = net sectional area of the longitudinal and transverse, excluding the associated
plating, respectively, cm2 (in2)
IpL, IpT = net moment of inertia of the effective plating alone (effective breadth due to
shear lag) about the neutral axis of the combined cross section, including
stiffener and plating, cm4 (in4)
IL, IT = net moment of inertia of the stiffener (one) with effective plating in the
longitudinal or transverse direction, respectively, cm4 (in4). If no stiffener,
the moment of inertia is calculated for the plating only.
fy, Pr, E and ν are as defined in 5A-3-4/7.3. tn is as defined in 5A-3-4/7.5.1.
With the exception of deck panels, when the lateral load parameter, qo, defined below, is greater
than 5, reduction of the critical buckling stresses given below is to be considered.
qo = pnb4/(π4tTDT)
qo = pnl4/(π4tLDL)
where
pn = average net lateral pressure, N/cm2 (kgf/cm2, lbf/in2)
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sT
pn
longitudinal
b sL
L.B.
where
Iv = moment of inertia of a unit corrugation with spacing s, s = a + ccos φ
= t/4[csin φ]2(a + c/4 + csin φ/12), in cm4 (in4)
a, c = widths of the flange and web panels, respectively, in cm (in.)
t = net thickness of the corrugations, in cm (in.)
E and ν are as defined in 5A-3-4/7.3.
l = length of the corrugation, in cm (in.)
sv, sH = s
η, IpH, AsH = 0
AsV = tc sin φ
φ is as defined in 5A-3-3/Figure 9 or 5A-3-3/Figure 10.
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st n3
io = γo cm4 (in4)
12(1 − v 2 )
where
γo = (2.6 + 4.0δ)α2 + 12.4α − 13.2α1/2
δ = A/stn
α = l/s
s = spacing of longitudinals, cm (in.)
tn = net thickness of plating supported by the longitudinal, cm (in.)
ν = Poisson’s ratio
= 0.3 for steel
A = net sectional area of the longitudinal (excluding plating), cm2 (in2)
l = unsupported span of the longitudinal, cm (in.)
7.9.2 Stiffness of Web Stiffeners
The net moment of inertia, i, of the web stiffener, with the effective breadth of net plating not
exceeding s or 0.33l, whichever is less, is not to be less than obtained from the following equations:
i = 0.17lt3(l/s)3 cm4 (in4) for l/s ≤ 2.0
i = 0.34lt3(l/s)2 cm4 (in4) for l/s > 2.0
where
l = length of stiffener between effective supports, in cm (in.)
t = required net thickness of web plating, in cm (in.)
s = spacing of stiffeners, in cm (in.)
7.9.3 Stiffness of Supporting Members
The net moment of inertia of the supporting members, such as transverses and webs, is not to be
less than that obtained from the following equation:
Is/io ≥ 0.2(Bs/l)3(Bs/s)
where
Is = moment of inertia of the supporting member, including the effective plating,
cm4 (in4)
io = moment of inertia of the longitudinals, including the effective plating, cm4 (in4)
Bs = unsupported span of the supporting member, cm (in.)
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9.1 General
An analysis is to be made of the fatigue strength of welded joints and details in highly stressed areas,
especially where higher strength steel is used. Special attention is to be given to structural notches, cutouts
and bracket toes, and also to abrupt changes of structural sections. A simplified assessment of the fatigue
strength of structural details may be accepted when carried out in accordance with Appendix 5A-3-A2.
The following subparagraphs are intended to emphasize the main points and to outline procedures where
refined spectral analysis techniques are used to establish fatigue strength.
9.1.1 Workmanship
As most fatigue data available were experimentally developed under controlled laboratory conditions,
consideration is to be given to the workmanship expected during construction.
9.1.2 Fatigue Data
In the selection of S-N curves and the associated stress concentration factors, attention is to be
paid to the background of all design data and its validity for the details being considered. In this
regard, recognized design data, such as those by AWS (American Welding Society), API
(American Petroleum Institute), and DEN (Department of Energy), should be considered. Sample
fatigue data and their applications are shown in Appendix 5A-3-A2 “Guide for Fatigue Strength
Assessment of Ship-Type Installations”.
If other fatigue data are to be used, the background and supporting data are to be submitted for review.
In this regard, clarification is required whether or not the stress concentration due to the weld
profile, certain structural configurations and also the heat effects are accounted for in the proposed
S-N curve. Consideration is also to be given to the additional stress concentrations.
9.1.3 Total Stress Range
For determining total stress ranges, the fluctuating stress components resulting from the load
combinations specified in 5A-3-A2/7.5 (for ship-type installations) or 5A-3-A2/21.3 (for trading
vessels) are to be considered.
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Chapter 3 Structural Design Requirements
Section 4 Total Strength Assessment 5A-3-4
9.3 Procedures
The analysis of fatigue strength for a welded structural joint/detail may be performed in accordance with
the following procedures.
The class designations and associated loading patterns are given in 5A-3-A2/Table 1.
9.3.1 Step 1 – Classification of Various Critical Locations
Where deemed appropriate, the total applied stress range of the structural details classified in Step 1
may be checked against the permissible stress ranges as shown in Appendix 5A-3-A2.
9.3.2 Step 2 – Permissible Stress Range Approach
9.3.3 Step 3 – Refined Analysis
Refined analyses are to be performed, as outlined in 5A-3-4/9.3.3(a) or 5A-3-4/9.3.3(b) below, for
the structural details for which the total applied stress ranges obtained from Step 2 are greater than
the permissible stress ranges, or for which the fatigue characteristics are not covered by the
classified details and the associated S-N curves.
The fatigue life of structures is generally not to be less than 20 years, unless otherwise specified.
9.3.3(a) Spectral analysis. Alternatively, a spectral analysis may be performed, as outlined in
5A-3-4/9.5 below, to directly calculate fatigue lives for the structural details in question.
9.3.3(b) Refined fatigue data. For structural details which are not covered by the detail
classifications, proposed S-N curves and the associated SCFs, when applicable, may be submitted
for consideration. In this regard, sufficient supporting data and background are also to be submitted
for review. The refined SCFs may be determined by finite element analyses.
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13.1 General
The strength and fatigue capacity of the following critical areas is to be verified:
• Typical connections of transverse web frames in 5A-3-4/Figure 3
• Typical connections of horizontal girders on transverse bulkhead in 5A-3-4/Figure 4
• Typical connections buttress structure in 5A-3-4/Figure 5
TABLE 2
Allowable Stresses (kgf/cm2) for Various Finite Element
Fine Mesh Sizes (1 July 2009)
Mesh Size Stress Limit Mild Steel HT27 HT32 HT36
(Sm = 1.000) (Sm = 0.980) (Sm = 0.950) (Sm = 0.908)
1 × LS (1) 1.00 × Sm fy 2400 2646 3040 3269
(1)
1/2 × LS 1.06 × Sm fy 2544 2805 3222 3465
(1)
1/3 × LS 1.12 × Sm fy 2688 2963 3404 3661
(1)
1/4 × LS 1.18 × Sm fy 2832 3122 3587 3857
(1)
1/5 × LS ~ 1/10 × LS 1.25 × Sm fy 3000 3308 3800 4086
(1, 2)
Thickness fu or 4100 fu or 4500 4903
1.50 × Sm fy 1.50 × Sm fy
Notes
1 Stress limits greater than 1.00 × Sm fy are to be restricted to small areas in way of structural discontinuities.
2 When the fatigue strength of the detail is found satisfactory, the hot spot stress in the detail may be allowed
up to the minimum tensile strength of the material.
3 For intermediate mesh size, the stress limit may be obtained by linear interpolation.
4 (1 July 2009) LS = stiffener spacing
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Chapter 3 Structural Design Requirements
Section 4 Total Strength Assessment 5A-3-4
FIGURE 3
Critical Areas in Transverse Web Frame (1 July 2009)
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Chapter 3 Structural Design Requirements
Section 4 Total Strength Assessment 5A-3-4
FIGURE 4
Critical Areas in Horizontal Girder on Transverse Bulkhead
(1 July 2009)
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Chapter 3 Structural Design Requirements
Section 4 Total Strength Assessment 5A-3-4
FIGURE 5
Critical Areas of Buttress Structure (1 July 2009)
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PART Section 5: Hull Structure Beyond 0.4L Amidships
5A
CHAPTER 3 Structural Design Requirements
1 General Requirements
1.1 General
The structural configurations, stiffening systems and design scantlings of the hull structures located beyond
0.4L amidships including the forebody, aft end and machinery spaces are to be in compliance with this
Section of this Guide and 5A-4-2/17.
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Chapter 3 Structural Design Requirements
Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
k3 = 0.50
k4 = 0.74
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Chapter 3 Structural Design Requirements
Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
FIGURE 1
Transverse Distribution of pd (2000)
Freeboard Deck
Pd1 LWL
Bilge Radius
Amidships
Pd2
L
C
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Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
Coefficient c2
Number of Side Stringers No Stringer One Stringer More than One
Between Platforms (Flats) Stringer
Top Stringer 0.70
Stringers Between Top and 0.0 0.90 0.75
Lowest Stringers
Lowest Stringer 0.80
Coefficient c3
Number of Side Stringers No Stringer One Stringer More than One
Between Platforms (Flats) Stringer
Transverse above Top 0.55 0.55
Stringer
Transverse Between Top 0.85 — 0.64
and Lowest Stringers
Transverse Below Lowest 0.68 0.68
Stringer
Coefficient c4
Number of Side Stringers No Stringer One Stringer More than One
Between Platforms (Flats) Stringer
p = nominal pressure, |pi − pe|, in kN/m2 (tf/m2, Ltf/ft2), over the side transverses
using the same load cases as specified in 5A-3-2/Table 3 for side transverses
with the following modifications.
i) Ae is to be considered for case “a” and calculated in accordance with
5A-3-2/5.5.3 using L.C.7 with kfo = 1.0 and xo located amidships
ii) Be is to be calculated in accordance with 5A-3-2/5.5 (ps + ku pd , full
draft, heading angle = 0, ku = 1) with the distribution of pd as shown
in 5A-3-5/Figure 1
Bi, Ae and Be may be taken at the center of the side shell panel under
consideration.
p1 = nominal pressure, |pi − pe|, in kN/m2 (tf/m2, Ltf/ft2), using the same load
cases as specified in 5A-3-2/Table 3 for side transverses with the following
modifications.
i) Ae is to be considered for case “a” and calculated in accordance with
5A-3-2/5.5.3 using L.C.7 with kfo = 1.0 and xo located amidships
ii) Be is to be calculated in accordance with 5A-3-2/5.5 (ps + ku pd , full
draft, heading angle = 0, ku = 1) with the distribution of pd as shown
in 5A-3-5/Figure 1
Bi, Ae and Be, calculated at the midspan ls1 (between side stringers or between
side stringer and platform, flat as shown in 5A-3-5/Figure 2) of the side
transverse under consideration.
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Chapter 3 Structural Design Requirements
Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
FIGURE 2
Definition of Spans (2000)
he
he h
e SIDE
SHEL
L
he
ls1
ls
ls1
l1
TRANSV. BHD
TRANSV. BHD
a. Stringer
PLATFORM FLAT
he
l1
lt1
he
he lt l
lt1
SIDE SHELL
l1
he
PLATFORM FLAT
b. Transverse
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Chapter 3 Structural Design Requirements
Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
φ = 1/(1 + α)
α = 1.33(It /Is)(ls/lt)3
It = moment of inertia, in cm4 (in4) (with effective side plating), of side transverse.
It is to be taken as an average of those at the middle of each span lt1 between
side stringers or side stringer and platform (flat), clear of the bracket
Is = moment of inertia, in cm4 (in4) (with effective side plating), of side stringer
at the middle of the span ls, clear of the bracket
lt, ls = spans, in m (ft), of the side transverse (lt) and side girder (ls) under
consideration, as shown in 5A-3-5/Figure 2
lt1 = span, in m (ft), of side transverse under consideration between stringers, or
stringer and platform (flat), as shown in 5A-3-2/Figure 2b
When calculating α, if more than one side transverse or stringer is fitted and they are not identical,
average values of It and Is within side shell panel (panel between transverse bulkheads and platforms,
flats) are to be used.
fb = permissible bending stress in N/cm2 (kgf/cm2, lbf/in2)
= 0.75 Sm fy
Sm and fy are as defined in 5A-3-3/7.3.1.
The bending moment for side transverse below stringer (or below the platform if no stringer is
fitted) is not to be less than 80% of that for side transverse above stringer (or above platform if no
stringer is fitted).
3.5.1(b) Transversely Framed Side Shell
For side transverse:
M = 1000c1psltls /k in N-cm (kgf-cm, lbf-in)
For side stringer, M is not to be less than M1 or M2, whichever is greater:
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Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
p = nominal pressure, |pi − pe|, in kN/m2 (tf/m2, Ltf/ft2), over the side stringers
using the same load cases as specified in 5A-3-2/Table 3 for side transverses
in lower wing tank. Ati, Ae and Be may be taken at the center of the side shell
panel under consideration with the following modifications:
i) Ae is to be calculated in accordance with 5A-3-2/5.5.3 using L.C.7
with kfo = 1.0 and xo located amidships
ii) Be is to be calculated in accordance with 5A-3-2/5.5 (ps + ku pd , full
draft, heading angle = 0, ku = 1) with the distribution of pd as shown
in 5A-3-5/Figure 1
p1 = nominal pressure, |pi − pe|, in kN/m2 (tf/m2, Ltf/ft2), using the same load cases
as specified in 5A-3-2/Table 3 for side transverses in lower wing tank, with
Ati, Ae and Be calculated at the midspan ls1 (between side transverses or between
side transverse and transverse bulkhead, as shown in 5A-3-5/Figure 2a) of
the side stringer under consideration, with the following modifications:
i) Ae is to be calculated in accordance with 5A-3-2/5.5.3 using L.C.7
with kfo = 1.0 and xo located amidships
ii) Be is to be calculated in accordance with 5A-3-2/5.5 (ps + ku pd , full
draft, heading angle = 0, ku = 1) with the distribution of pd as shown
in 5A-3-5/Figure 1
For side stringers
s = sum of half distances, in m (ft), between side stringer under consideration
and adjacent side stringers or platforms (flats)
For side transverses
s = 0.45lt
φ1 = α/(1 + α)
ls1 = span, in m (ft), of the side stringer under consideration between side
transverses or side transverse and transverse bulkhead, as shown in
5A-3-5/Figure 2a
fb = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.75 Sm fy
Sm and fy are as defined in 5A-3-3/7.3.1.
lt, ls and α are as defined in 5A-3-5/3.5.1(a) above.
3.5.2 Sectional Area of Web
The net sectional area of the web portion of the side transverse and side stringer is not to be less
than obtained from the following equation:
A = F/fs
3.5.2(a) Longitudinally Framed Side Shell
For side stringer:
F = 1000kc1pls in N (kgf, lbf)
For side transverse, F is not to be less than F1 or F2, whichever is greater:
F1 = 850kc2pls(1.0 − c3φ − 2he /l) N (kgf, lbf)
F2 = 1700kc2p1s(0.5l1 − he) N (kgf, lbf)
where
k = 0.5 (0.5, 1.12)
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Chapter 3 Structural Design Requirements
Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
Coefficient c2
Number of Side Stringers No Stringer One Stringer More than One
Between Platforms (Flats) Stringer
Transverses Above Top 0.9 0.9
Stringer
Transverse Between Top 1.0 — 0.95
and Lowest Stringers
Transverse Below Lowest 1.0 1.0
Stringer
Coefficient c3
Number of Side Stringers No Stringer One Stringer More than One
Between Platforms (Flats) Stringer
Transverses 0.0 0.5 0.6
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Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
where
k = 0.5 (0.5, 1.12)
c1 = 0.1 + 0.7φ1, but not to be taken less than 0.2
l = span, in m (ft), of the side stringer under consideration between transverse
bulkheads, as shown in 5A-3-5/Figure 2a
l1 = span, in m (ft), of the side stringer under consideration between side
transverses or side transverse and bulkhead, as shown in 5A-3-5/Figure 2a
he = length, in m (ft), of the end bracket of the side stringer under consideration,
as shown in 5A-3-5/Figure 2a
To obtain F1, he is equal to the length of the end bracket at the end of span l of the side stringer, as
shown in 5A-3-5/Figure 2a.
To obtain F2, he is equal to the length of the end bracket at the end of span l1 of the side stringer,
as shown in 5A-3-5/Figure 2a.
fs = permissible shear stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.45 Sm fy
Sm and fy are as defined in 5A-3-3/7.3.1.
p, p1, φ1 and s are as defined in 5A-3-5/3.5.1(a) above.
3.5.3 Depth of Transverse/Stringer
The depths of side transverses and stringers, dw, are neither to be less than obtained from the
following equations nor to be less than 2.5 times the depth of the slots, respectively.
3.5.3(a) Longitudinally Framed Shell
For side transverse:
If side stringer is fitted between platforms (flats)
dw = (0.08 + 0.80α)lt for α ≤ 0.05
= (0.116 + 0.084α)lt for α > 0.05
and need not be greater than 0.2lt
If no side stringer is fitted between platforms (flats), dw is not to be less than 0.2lt or 0.06D,
whichever is greater.
For side stringer:
dw = (0.42 − 0.9α)ls for α ≤ 0.2
= (0.244 − 0.0207α)ls for α > 0.2
α is not to be taken greater than 8.0 to determine the depth of the side stringer.
lt, ls and α are as defined in 5A-3-5/3.5.1(a) above.
D is as defined in 3-1-1/7 of the Steel Vessel Rules.
3.5.3(b) Transversely Framed Side Shell
For side stringer:
If side transverse is fitted between transverse bulkheads
dw = (0.08 + 0.80α1)ls for α1 ≤ 0.05
= (0.116 + 0.084α1)ls for α1 > 0.05
and need not be greater than 0.2ls
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Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
α1 is not to be taken greater than 7.5 to determine the depth of the side transverse
where
α1 = 1/α
lt, ls and α are as defined in 5A-3-5/3.5.1(a) above.
3.5.4 Thickness
The net thickness of side transverse and stringer is not to be less than 9.5 mm (0.374 in.)
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Chapter 3 Structural Design Requirements
Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
For determination of t, the pressure ps is to be taken at the center of the supported panel.
psi = nominal bottom slamming pressure, as specified in 5A-3-2/13.3.1, in N/cm2
(kgf/cm2, lbf/in2)
ku = slamming load factor = 1.1
The maximum nominal bottom slamming pressure occurring along the installation is to be applied
to the bottom plating between the foremost extent of the flat of bottom and 0.125L from the FP.
The pressure beyond this region may be gradually tapered to the longitudinal location where the
nominal slamming pressure is calculated as zero.
f = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.85 Sm fy
Sm and fy are as defined in 5A-3-3/7.3.1.
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Section 5 Hull Structure Beyond 0.4L Amidships 5A-3-5
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PART Section 6: Application to Single Hull Ship-Type Installations
5A
CHAPTER 3 Structural Design Requirements
1 General
Where due to the nature of the cargo, single hull construction is permitted, the design criteria and
evaluation procedures specified in Section 5A-3-1 may also be applied to single hull ship-type installations
with modifications as outlined in this Section.
Consideration may be given for modifying the nominal design corrosion values, depending upon the degree
of cargo corrosiveness.
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Chapter 3 Structural Design Requirements
Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
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where
k = 1.0 (1.0, 0.269)
c = 1.0
p = nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of the bottom
girder, as specified in 5A-3-6/Table 1
lg and sg are as defined in 5A-3-6/3.1.1.
fb = 0.50 Sm fy
Sm and fy are as defined in 5A-3-3/7.3.1.
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
sg is as defined in 5A-3-6/3.1.1.
p is as defined in 5A-3-6/3.3.1.
fs = permissible shear stress
= 0.35 Sm fy
Sm and fy are as defined in 5A-3-3/7.3.1.
TABLE 1
Design Pressure for Local and Supporting Structures
A. Plating & Longitudinals/Stiffeners
The nominal pressure, p = |pi − pe|, is to be determined from load cases “a” & “b” below, whichever is greater, with ku = 1.10 and
kc = 1.0 unless otherwise specified in the table
Case “a” – At fwd end of the tank Case “b” – At mid tank/fwd end of tank
Structural Coefficients Coefficients
Members/ Draft/Wave Location and pi pe Draft/Wave Location and pi pe
Components Heading Angle Loading Pattern Heading Angle Loading Pattern
1. Bottom Plating 2/3 design Full center and Ai Ae Design draft/0° Midtank of — Be
& Long’l draft/0° wing tanks empty center
and wing tanks
2. Side Shell 2/3 design Starboard side of Bi Ae Design Midtank of — Be
Plating & draft/60° full wing tank draft/60° empty wing tank
Long’l
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
FIGURE 1
Spans of Transverses and Girders
CL
hU
lb ls
lb
hL
he he
ls
Bottom Transverse and Side Transverse
CL
lb
lb
he he he he
ls
ls
Bottom Transverse
lg
he he
ls
Bottom Girder
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Chapter 3 Structural Design Requirements
Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
TABLE 2
Coefficient c for Side Transverse
Arrangement of Cross Ties For Upper Side Transverse For Lower Side Transverse
No Cross Tie 0.75
One Cross Tie in Wing Tank 0.19 0.33
Two Cross Ties in Wing Tank 0.13 0.20
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
In no case is the shear force for the lower part of the transverse to be less than 120% of that for the
upper part of the transverse.
where
k = 1.0 (1.0, 2.24)
ls = span of the side transverse, in m (ft), as indicated in 5A-3-6/Figure 1
s = spacing of the side transverse, in m (ft)
PU = nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of the upper
bracket (hU /2), as specified in 5A-3-6/Table 1
PL = nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of the lower
bracket (hL /2), as specified in 5A-3-6/Table 1
hU = length of the upper bracket, in m (ft), as indicated in 5A-3-6/Figure 1
hL = length of the lower bracket, in m (ft), as indicated in 5A-3-6/Figure 1
fs = permissible shear stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.45 Sm fy
KU and KL are given in 5A-3-6/Table 3.
Sm and fy are as defined in 5A-3-3/7.3.1.
For ship-type installations without cross ties, the sectional area of the lower side transverse, as
required above, is to extend up to 0.15l from the toe of the lower bracket or 0.3ls from the lower
end of the span, whichever is greater.
In the case of one cross ties, the sectional area of the lower (upper) side transverse as required
above, is to extend to the cross tie.
In the case of two cross ties, the sectional area of the lower (upper) side transverse as required
above, is to extend to the lower (upper) cross tie and may be linearly interpolated between the
cross ties.
TABLE 3
Coefficients KU and KL for Side Transverses
Arrangement of Cross Ties KU KL
No Cross Tie 0.16 0.30
One Cross Tie in Wing Tank 0.09 0.21
Two Cross Ties in Wing Tank 0.075 0.16
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
where
Ms = 10,000c2 ps s l 2s
Mb = 10,000c2 pb s l 2b
Mo = 10,000kc3ϕ ps l 2t
k = 1.0 (1.0, 0.269)
p = nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of the deck
transverse under consideration, as specified in 5A-3-2/Table 3, Item 16
ps = corresponding nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of
the side transverse (5A-3-2/Table 3 , Item 16)
pb = corresponding nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of
the vertical web on longitudinal bulkhead (5A-3-2/Table 3 , Item 16)
c1 = 0.42 for tanks without deck girder
= 0.42α2 for tanks with deck girders, min. 0.05 and max. 0.42
α = (lg /lt )[(sg /s)(IT /Ig)]1/4
lg = span of the deck girder, in m (ft), as indicated in 5A-3-3/Figure 2B-c
lt = span of the deck transverse, in m (ft), as indicated in 5A-3-3/Figure 2A, but
is not to be taken as less than 60% of the breadth of the tank
Ig, It = moments of inertia, in cm4 (in4), of the deck girder and deck transverse, clear
of the brackets, respectively
sg = spacing of the deck girders, in m (ft)
s = spacing of the deck transverses, in m (ft)
When calculating α, if more than one deck girder is fitted, the average values of sg, lg and Ig are to
be used when the girders are not identical.
ϕ = 1 − 5(ha /lt )α −1, to be not less than 0.6 for cargo tanks with deck girders
= 1 − 5(ha /lt ), to be not less than 0.6 for cargo tanks without deck girders
ha = distance, in m (ft), from the end of the span to the toe of the end bracket of
the deck transverse, as indicated in 5A-3-3/Figure 8
βs = 0.9[(ls/lt)(It /Is)], but is not to be taken less than 0.10 and need not be greater
than 0.65
βb = 0.9[(lb/lt)(It /Ib)], but is not to be taken less than 0.10 and need not be greater
than 0.50
ls and lb = spans, in m (ft), of side transverse and vertical web on longitudinal bulkhead,
respectively, as indicated in 5A-3-3/Figure 2A
Is and Ib = moments of inertia, in cm4 (in4), clear of the brackets, of side transverses and
vertical web on longitudinal bulkhead, respectively
fb = permissible bending stress, in N/cm2 (kgf/cm2, lbf/ in2)
= 0.70 Sm fy
Sm and fy are as defined in 5A-3-3/7.3.1.
c2 is given in 5A-3-6/Table 4 below.
c3 = 0.83 for tanks without deck girders
= 1.1c1 for tanks with deck girders
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Chapter 3 Structural Design Requirements
Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
Where no cross ties or other effective supporting arrangements are provided for the wing tank
vertical webs, the deck transverses in the wing tanks are to have section modulus not less than
70% of that required for the upper side transverse.
TABLE 4
Coefficient c2 For Deck Transverse (December 2008)
Arrangement of Cross Ties Center Tank Wing Tank
No Cross Tie 0.4
One Cross Tie in Wing Tank 0.13 0.37
Two Cross Ties in Wing Tank 0.05 0.12
= 0.90α1/2 for tanks with deck girder, min. 0.50 and max. 1.0
c2 = 0 for center tank
= 0.045 for wing tank
l = span of the deck transverse, in m (ft), as indicated in 5A-3-3/Figure 2A
he = length of the bracket, in m (ft), as indicated in 5A-3-3/Figure 2A-c and d and
5A-3-3/Figure 8
D = depth of the tanker, in m (ft), as defined in 3-1-1/7 of the Steel Vessel Rules
Bc = breadth of the center tank, in m (ft)
314 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
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Chapter 3 Structural Design Requirements
Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
where
k = 1.0 (1.0, 0.269)
lb = span of vertical web, in m (ft), as indicated in 5A-3-3/Figure 2B-a
s = spacing of vertical webs, in m (ft)
p = nominal pressure, in kN/m2 (tf/m2, Ltf/ft2) at mid-span lb of the vertical web,
as specified in 5A-3-2/Table 3
fb = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0.70 Sm fy
c is given in 5A-3-6/Table 5.
Sm and fy are as given in 5A-3-3/7.3.1.
For ship-type installations without cross ties, the section modulus of the vertical web, as required
above, is to extend at least up to 0.6l from the lower end of the span. The value of the bending
moment M, used for the calculation of the required section modulus of the remaining part of
vertical web, may be reduced, but not more than 20%.
In the case of one cross tie, the section modulus of the lower (upper) vertical web, as required
above, is to extend to the cross tie.
In the case of two cross ties, the section modulus of lower (upper) vertical web, as required above,
is to extend to the lower (upper) cross tie and may be linearly interpolated between cross ties.
TABLE 5
Coefficient c for Vertical Web on Longitudinal Bulkhead
Arrangement of Cross Ties For Upper Vertical Web For Lower Vertical Web
No Cross Tie 0.75
One Cross Tie in Wing Tank 0.19 0.33
Two Cross Ties in Wing Tank 0.13 0.20
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
TABLE 6
Coefficients KU and KL for Vertical Web on Longitudinal Bulkhead
Arrangement of Cross Ties KU KL
No Cross Tie 0.16 0.30
One Cross Tie in Wing Tank 0.09 0.21
Two Cross Ties in Wing Tank 0.075 0.16
3.13 Proportions
The following minimum requirements for web depth are supplemental to those given in 5A-3-3/11.11.
20% for bottom transverses without bottom girder
14% for bottom transverses with one girder
8% for bottom transverses with three girders
20% for bottom girders
12.5% for side transverses
5 Strength Assessment
5.1 General
The failure criteria and strength assessment procedures specified in Section 5A-3-4 are generally applicable
to single hull ship-type installations, except for the special considerations outlined in 5A-3-6/5.3 below.
316 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Appendix 1: Determination of Environmental Severity Factors
5A
CHAPTER 3 Structural Design Requirements
1 General
This Appendix provides information for the determination of ESFs for ship-type installation design criteria
to account for site-specific conditions compared to unrestricted service conditions.
The formulations from Part 5A, Chapter 1 and Section 5A-3-2 are modified to reflect the incorporation of
various ESF β-types. In the modified formulations, the ESF (β) factors are applied to the dynamic load
parameters in the load components.
The general concept of ESF α-types is to compare fatigue damage resulting from different environmental
conditions. This type of ESF has two applications. First, it can be used to adjust the fatigue damage induced
by the wave-induced dynamic loads at the installation site. Second, it can be used to assess the fatigue
damage accumulated during previous services as either a trading vessel or an existing ship-type installation.
The α-type ESFs are obtained at different locations for longitudinal stiffeners of the hull structure.
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Chapter 3 Structural Design Requirements
Appendix 1 Determination of Environmental Severity Factors 5A-3-A1
Extreme value analysis is to be performed for each dynamic load component to determine maximum value
during the design life. Preference is given to an Extreme Value method that follows the so-called long-term
approach commonly used for ship structure. However, the use of a validated short-term extreme value
approach, which is appropriate to the installation type and installation site’s environmental data, will also
be considered. The supplementary use of such a short-term approach to confirm or validate the sensitivity
of the long-term based design values is encouraged. The result of the short-term approach cannot be used
to reduce the long-term extreme value. If the short-term result is significantly larger, the long-term extreme
value is to be further studied and validated. The environments specified for use in the short-term approach
are “response based”, i.e., a 100-year design storm event is one that leads to the maximum responses
expected to occur in 100-years. The return period is typically required to 10 years for transit condition, and
1 year for repair and inspection conditions.
There are 13 dynamic load components in the ABS Rules for which the β adjustment factors have been
derived. These are for the following dynamic loads or load effects:
TABLE 1
The 13 Dynamic Load Parameters or ESFs (βNN) (December 2008)
No. NN Name
1 VBM Vertical Bending Moment
2 HBM Horizontal Bending Moment
3 EPP External Pressure Port
4 EPS External Pressure Starboard
5 VAC Vertical Acceleration
6 TAC Transverse Acceleration
7 LAC Longitudinal Acceleration
8 PMO Pitch Motion
9 RMO Roll Motion
10 RVM Relative Vertical Motion at Forepeak
11 WHT Wave Height
12 VSF Vertical Shear Force
13 HSF Horizontal Shear Force
As mentioned, the β values are a direct function of the long-term environmentally-induced loads at the
installation site compared to the unrestricted service environment that is the basis of the Rules. The β
values also need to address other differences and factors between the design basis of a sea going and a
moored installation/transit/repair/inspection. These include:
i) Different design basis return periods for environmental loads (20 for unrestricted seagoing vs. 100
years for intended site, 10 years for transit and 1 year for repair/inspection condition).
ii) Effects of mooring system on predicted installation load effects (including weathervaning type
behavior of a turret moored system).
iii) Different assumed wave energy spreading characterization between the open ocean and a site-
specific situation.
iv) Different basis of extreme design storm characterization (i.e., long-term winter storm vs. hurricane
dominated characterization).
v) Relative nearness of natural periods of global system response to significant environmentally-
induced loadings at such periods (i.e., possible dynamic amplification effects).
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Appendix 1 Determination of Environmental Severity Factors 5A-3-A1
If a direct analysis of a floating offshore installation were to be performed, the influences of the
mentioned factors would need to be assessed and used in the installation’s design. It is not the
intention of the alternative approach offered here to discourage direct analysis, but it is expected
that the approach based on the use of the ESFs will still be used as an important basis of structural
design/assessment of a ship-type floating offshore installation.
Note: The Bureau intends to make computer software available to clients to help establish ESFs and a version
of the ABS Eagle FPSO SEAS software that is modified to accommodate this concept. Clients are
advised to contact the Bureau regarding the availability of this software.
Notwithstanding the listed β factors and their intended usage, it is still necessary to introduce a
limit to prevent design parameters from being unrealistically low. This limit is that the result of an
application of a β factor (e.g., in the calculation of a required scantling) is not to be less than 85
percent of the unrestricted service (Rule) value. The reasons for introducing this limit are to
reflect successful service experience, a desire not to inadvertently create a reordering of the
dominant structural failure modes, and to avoid the introduction of new controlling limit states
(unacceptable deflections, vibrations, etc.).
It has also been necessary to introduce additional load cases or situations that reflect the relatively
greater importance these cases may have for floating offshore installations with possibly reduced
scantlings due to the calmer site conditions. Examples of these additional conditions are the more
rigorous check of the tank test loading condition, inspection and repair conditions, and the hull
strength assessment for the transit to site condition.
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Chapter 3 Structural Design Requirements
Appendix 1 Determination of Environmental Severity Factors 5A-3-A1
The response spectra of the stress transfer functions can be determined by given wave spectra. In the
‘short-term closed form’ approach, the stress range is normally expressed in terms of probability density
functions for different short-term sea states. These short-term probability density functions are derived by
a spectral approach based on the Rayleigh distribution method whereby it is assumed that the variation of
stress is a narrow banded random Gaussian process. When a narrow banded assumption is not valid for the
stress process, a damage correction factor, e.g. Wirsching’s “rainflow correction” factor, is applied in the
calculation of the short-term fatigue damage. Having calculated the short-term damage, the total fatigue
damage is calculated through their weighted linear summation (using Miner’s rule). More detailed
mathematical representations of the steps of the fatigue damage calculation can be found in the ABS Guide
for the Fatigue Assessment of Offshore Structures.
The α type ESFs are obtained for details of the hull structure, where these details follow those defined for
ship-type installation hull structure in Part 5A, Chapter 3.
An α of 1.0 corresponds to the unrestricted condition of a seagoing vessel. A value of α greater than 1.0
indicates a less fatigue-inducing environment than the unrestricted case.
320 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Appendix 2: Guide for Fatigue Strength Assessment of Ship-Type Installations
5A
CHAPTER 3 Structural Design Requirements
1 General
1.1 Note
This Guide provides a designer-oriented approach to fatigue strength assessment which may be used for
certain structural details in lieu of more elaborate methods such as spectral fatigue analysis. The term
“assessment” is used here to distinguish this approach from the more elaborate analysis.
The criteria in this Guide are developed from various sources, including the Palmgren-Miner linear
damage model, S-N curve methodologies, a long-term environment data of the North-Atlantic Ocean
(Walden’s Data), etc., and assume workmanship of commercial marine quality acceptable to the Surveyor.
The capacity of structures to resist the fatigue is given in terms of fatigue damage to allow designers the
maximum flexibility possible.
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
TABLE 1
Fatigue Classification for Structural Details (December 2008)
Class
Designation Description
B Parent materials, plates or shapes as-rolled or drawn, with no flame-cut edges
D 1) Full penetration butt welds between plates of equal width and thickness made either manually or by an
automatic process other than submerged arc, from both sides, in downhand position
2) Welds in C-2) with stop-start positions within the length
E 1) Full penetration butt welds made by other processes than those specified under D-1)
2) Full penetration butt welds made from both sides between plates of unequal widths machined to a smooth
transition with a slope not more than 1 in 4. Plates of different thickness are to be likewise machined with
a slope not more than 1 in 3, unless a transition within the weld bead is approved.
2a 2b
E
4 1
TAPER
E
1 4
TAPER
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TABLE 1 (continued)
Fatigue Classification for Structural Details (December 2008)
Class
Designation Description
F 1) Full penetration butt welds made on a permanent backing strip between plates of equal width/thickness or
between plates of unequal width/thickness, as specified in E-2.
2) Rounded fillet welds as shown below
2a 2b
TRANSVERSE OR FLOOR
Y
F
F F
LONGITUDINAL
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TABLE 1 (continued)
Fatigue Classification for Structural Details (December 2008)
Class
Designation Description
F2 1) Fillet welds as shown below with rounded welds and no undercutting
1a 1b
Y Y
F F F F
2 2 2 2
"Y"
F2 F2
3) Fillet welds with any undercutting at the corners dressed out by local grinding
3a 3b
F2
F2
F2 F2
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TABLE 1 (continued)
Fatigue Classification for Structural Details (December 2008)
Class
Designation Description
G 1) Fillet welds in F2 − 1) without rounded toe welds or with limited minor undercutting at corners or bracket
toes
2) Overlapped joints as shown below
"Y"
G G
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
TABLE 1 (continued)
Fatigue Classification for Structural Details (December 2008)
Class
Designation Description
W Fillet welds-weld throat
Notes:
1 For brackets connecting two or more load carrying members, an appropriate stress concentration factor (SCF)
determined from fine mesh 3D or 2D finite element analysis is to be used. In this connection, the fatigue class at
bracket toes may be upgraded to class E as shown below.
2 Additional information on stress concentration factors and the selection of compatible S-N data is given in 5A-3-A2/11.
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
α may be linearly interpolated for side shell and longitudinal bulkhead structures between 0.1D and 0.25D
(0.2D) from the deck (bottom).
L and D are the installation’s length and depth, as defined in 3-1-1/3.1 and 3-1-1/7 of the Steel Vessel Rules.
Assuming the long term stress ranges fit a two-parameter long term stress distribution, the cumulative
fatigue damage DMi for each relevant condition is to be taken as:
N L (0.01 f Ri ) m ⎛ m⎞
DMi,j-k = m/γ
μ i Γ⎜⎜1 + ⎟⎟
K 2 (ln N R ) ⎝ γ⎠
where
NL = number of cycles for the expected design life. Unless stated otherwise, NL to be taken as:
U
=
4 log10 L
= The value is generally between 0.6 × 108 and 0.8 × 108 cycles for a design life of 20
years
U = design life, in seconds
= 6.31 × 108 for a design life of 20 years
L = rule length, in m
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⎧ ⎛ ⎞ −
Δm
⎛ m + Δm ⎞⎫⎪
⎪ m γ
Γ
⎨ 0⎜⎜1 + , v ⎟
i⎟ − v i Γ ⎜
0⎜ 1 + , v i⎟
⎟⎬
⎪⎩ ⎝ γ ⎠ ⎝ γ ⎠⎪⎭
= 1−
⎛ m⎞
Γ⎜⎜1 + ⎟⎟
⎝ γ⎠
γ
⎛ fq ⎞
vi = ⎜ ⎟ ln N R
⎜ 0.01 f ⎟
⎝ Ri ⎠
fq = stress range at the intersection of the two segments of the S-N curve, see Table in
5A-3-A2/Figure 1, Note a), in N/mm2
Δm = slope change of the upper-lower segment of the S-N curve
= 2
Γ0(a,x) = incomplete Gamma function, Legendre form
330 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
FIGURE 1
Basic Design S-N Curves (1995)
108
107
C
D
B
Endurance (cycles)
106
F2
W
G
F
105
1 4
10
1000
100
10
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
FIGURE 1 (continued)
Basic Design S-N Curves (1995)
Notes (For 5A-3-A2/Figure 1)
a) Basic design S-N curves
The basic design curves consist of linear relationships between log(SB) and log(N). They are based upon a
statistical analysis of appropriate experimental data and may be taken to represent two standard deviations
below the mean line.
Thus the basic S-N curves are of the form:
log(N) = log(K2) − m log(SB)
where
log(K2) = log(K1) − 2σ
N is the predicted number of cycles to failure under stress range SB;
K1 is a constant relating to the mean S-N curve;
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
FIGURE 2A
Loading Conditions for Fatigue Strength Assessment – Double Hull and Double Side
Single Bottom FPSO/FSO (1 July 2009)
Notes:
1 Ballast condition draft – if actual minimum on-site operating ballast draft is greater than 0.4 × scantling draft,
actual draft can be used (but not to exceed 0.6 × scantling draft)
This condition is also used for transit condition with actual transit draft between
0.1 × scantling draft and 0.6 × scantling draft
2 Intermediate drafts – draft equally divided between Loading Conditions 1 and 4 drafts
3 Full load condition draft – if actual maximum on-site operating full load draft is greater than 0.9 × scantling
draft, actual draft can be used
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
FIGURE 2B
Loading Conditions for Fatigue Strength Assessment – Single Hull FPSO/FSO
(1 July 2009)
Notes:
1 Light draft condition – if actual minimum on-site operating light draft condition is greater than 0.4 ×
scantling draft, actual draft can be used (but not to exceed 0.6 × scantling draft)
2 Intermediate drafts – draft equally divided between Loading Conditions 1 and 4 drafts
3 Full load condition draft – if actual maximum on-site operating full load draft is greater than 0.9 × scantling
draft, actual draft can be used
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TABLE 2A
Design Fatigue Load Cases for Fatigue Strength Assessment (1 July 2009)
(Load Combination Factors for Dynamic Load Components for Loading Condition 1)
FLC1 FLC2 FLC3 FLC4 FLC5 FLC6 FLC7 FLC8
A. Hull Girder Loads
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
kc 1.00 1.00 0.30 0.30 0.75 0.75 0.70 0.70
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−)
kc 0.60 0.60 0.30 0.30 0.55 0.55 0.10 0.10
Horizontal B.M. (−) (+) (−) (+)
wl Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.50 -0.50 0.80 -0.80
Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.50 0.50 -0.80 0.80
wt — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-0.85 0.85 -0.05 0.05 -0.05 0.05
— — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
0.85 -0.85 0.05 -0.05 0.05 -0.05
cφ , Pitch -0.15 0.15 -0.10 0.10 -0.30 0.30 -0.45 0.45
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
TABLE 2B
Design Fatigue Load Cases for Fatigue Strength Assessment (1 July 2009)
(Load Combination Factors for Dynamic Load Components for Loading Condition 2)
FLC1 FLC2 FLC3 FLC4 FLC5 FLC6 FLC7 FLC8
A. Hull Girder Loads
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
kc 1.00 1.00 0.25 0.25 0.95 0.95 0.75 0.75
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−)
kc 0.55 0.55 0.15 0.15 0.70 0.70 0.25 0.25
Horizontal B.M. (−) (+) (−) (+)
wl Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.45 -0.45 0.75 -0.75
Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.45 0.45 -0.75 0.75
wt — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-0.95 0.95 -0.05 0.05 -0.10 0.10
— — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
0.95 -0.95 0.05 -0.05 0.10 -0.10
cφ , Pitch -0.20 0.20 -0.05 0.05 -0.10 0.10 -0.35 0.35
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TABLE 2C
Design Fatigue Load Cases for Fatigue Strength Assessment (1 July 2009)
(Load Combination Factors for Dynamic Load Components for Loading Condition 3)
FLC1 FLC2 FLC3 FLC4 FLC5 FLC6 FLC7 FLC8
A. Hull Girder Loads
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
kc 1.00 1.00 0.25 0.25 0.90 0.90 0.70 0.70
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−)
kc 0.55 0.55 0.10 0.10 0.65 0.65 0.30 0.30
Horizontal B.M. (−) (+) (−) (+)
wl Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.40 -0.40 0.80 -0.80
Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.40 0.40 -0.80 0.80
wt — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-1.00 1.00 -0.05 0.05 -0.15 0.15
— — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
1.00 -1.00 0.05 -0.05 0.15 -0.15
cφ , Pitch -0.15 0.15 -0.15 0.15 -0.20 0.20 -0.45 0.45
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TABLE 2D
Design Fatigue Load Cases for Fatigue Strength Assessment (1 July 2009)
(Load Combination Factors for Dynamic Load Components for Loading Condition 4)
FLC1 FLC2 FLC3 FLC4 FLC5 FLC6 FLC7 FLC8
A. Hull Girder Loads
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
kc 1.00 1.00 0.15 0.15 0.80 0.80 0.70 0.70
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−)
kc 0.55 0.55 0.20 0.20 0.50 0.50 0.40 0.40
Horizontal B.M. (−) (+) (−) (+)
wl Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.30 -0.30 1.00 -1.00
Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.30 0.30 -1.00 1.00
wt — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-1.00 1.00 -0.05 0.05 -0.10 0.10
— — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
1.00 -1.00 0.05 -0.05 0.10 -0.10
cφ , Pitch -0.30 0.30 -0.15 0.15 -0.10 0.10 -0.80 0.80
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
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Ct = correction factor for the combined bending and torsional stress induced by
lateral loads at the welded connection of the flat bar stiffener or bracket to
the flange of longitudinal, as shown in 5A-3-3/Figure 5.
= 1.0 + αr for unsymmetrical sections, fabricated or rolled
= 1.0 for tee and flat bars
αr = CnCp SM/K
Cp = 31.2dw(e/l)2
e = horizontal distance between web centerline and shear center of the cross
section, including longitudinal and the effective plating
≈ dw b 2f tf u/(2SM) cm (in.)
K = St. Venant torsion constant for the longitudinal’s cross section, excluding the
associated plating.
ψ = 0.31l (K/Γ)1/2
Γ = warping constant
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FIGURE 3
Cn = Cn (ψ) (1995)
4.0
3.8
3.6
3.4
3.2
3.0
2.8
2.6
2.4
2.2
2.0
ψ
For ψ ≥ 3.0, use Cn = ψ − 1.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
Cn
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TABLE 3
Ks (SCF) Values
Ks (SCF)
Configuration Unsymmetrical Flange Symmetrical Flange
Location [1] [2] [3] [1] [2] [3]
Single-sided Support 2.0 2.1 — 1.8 1.9 —
Single-sided Support with F.B. Stiffener 1.9 2.0 — 1.7 1.8 —
Double-sided Support 3.0 2.6 2.4 2.7 2.4 2.2
Double-sided Support with F.B. Stiffener 2.8 2.5 2.3 2.5 2.3 2.1
Notes: a The value of Ks is given, based on nominal shear stresses near the locations under consideration.
b Fatigue classification
Locations [1] and [2]: Class C or B as indicated in 5A-3-A2/Table 1
Location [3]: Class F
c The peak stress range is to be obtained from the following equations:
1 For locations [1] and [2] (1999)
fRi = cf [Ksifsi + fni]
where
cf = 0.95
fsi = fsc + αi fswi, fsi ≥ fsc
αi = 1.8 for single-sided support
= 1.0 for double-sided support
fni = normal stress range in the web plate
fswi = shear stress range in the web plate
= Fi/Aw
Fi is the calculated web shear force range at the location considered. Aw is the area of web.
fsc = shear stress range in the support (lug or collar plate)
= CyP/(Ac + As)
fsc = shear stress range in the support (lug or collar plate)
= CyP/(Ac + As)
Cy is as defined in 5A-3-A2/7.11.1.
P = slpo
po = fluctuating lateral pressure
Ac = sectional area of the support or of both supports for double-sided support
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TABLE 3 (continued)
Ks (SCF) Values
As = sectional area of the flat bar stiffener, if any
Ksi = SCFs given above
s = spacing of longitudinal/stiffener
l = spacing of transverses
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FIGURE 4
Cut-outs (Slots) For Longitudinal (1995)
Web Plate
Class C or B F.B. Stiffener
[2] [2]
[1]
[1]
F1 F2 F1 F2
R R f3
f3
[1] [1]
[3] [3]
f s1 f s2 f s1 f s2
P R ≥ 35mm P
Web Plate
Class C or B F.B. Stiffener
[2] [2]
[1] [1]
F1 F2 F1 F2
R R R f3
f3
[1] [1] [3] [3]
f s1 f s2 f s2
f s1
R ≥ 35mm
P P
Web Plate
Class C or B F.B. Stiffener
R ≥ 35mm
P P
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where
fs = nominal stress range in the flat bar stiffener.
= kp cf Cy P/(As + Ac)
P, As, Ac, cf are as defined in 5A-3-A2/11.3.1 and Cy in 5A-3-A2/7.11.1. For a flat bar stiffener
with soft-toed brackets, the brackets may be included in the calculation of As.
kp = load factor for adjusting the probability of exceedance
= 0.5
fLi = stress range in the longitudinal at Location i (i = 1 or 2), as specified in
5A-3-A2/9
αi = stress concentration factor at Location i (i = 1 or 2) accounting for
misalignment and local distortion
At location [1]
For flat bar stiffener without brackets
α1 = 1.50 for double-sided support connection
= 2.00 for single-sided support connection
For flat bar stiffener with brackets
α1 = 1.00 for double-sided support connection
= 1.25 for single-sided support connection
At location [2]
For flat bar stiffener without brackets
α2 = 1.25 for single or double-sided support connection
For flat bar stiffener with brackets
α2 = 1.00 for single or double-sided support connection
11.3.2(b) For assessing the fatigue life of the weld throat as shown in 5A-3-A2/Table 1, Class W,
the peak stress range fR at the weld may be obtained from the following equation:
fR = 1.25fs As/Asw
where
Asw = sectional area of the weld throat. Brackets may be included in the calculation
of Asw.
fs and As are as defined in 5A-3-A2/11.3.2(a) above.
11.3.2(c) For assessing fatigue life of the longitudinal, the fatigue classification given in
5A-3-A2/Table 1 for a longitudinal as the only load-carrying member is to be considered.
Alternatively, the fatigue classification shown in 5A-3-A2/Figure 5, in conjunction with the
combined stress effects, fR, may be used. In calculation of fR, the αi may be taken as 1.25 for both
locations [1] and [2].
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FIGURE 5
Fatigue Classification for Longitudinals in way of Flat Bar Stiffener
45° 45°
* *
Web Plate
Flat Bar
Flat Bar
[1]
Class E
fL1 [1]
fs
[2] [2]
Class E Class E
fs
[1] Class F
Class F
11.3.3 Connection Between Transverse Bulkhead Vertical Web and Double Bottom Girder (1995)
Fatigue class designation and SCFs may be determined as shown in 5A-3-A2/Figure 6.
FIGURE 6
E with SCF
E with SCF
Full Penetration
E with SCF
E with SCF
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11.3.4 Connection Between Transverse Bulkhead Vertical Web and Deck Girder (1995)
Fatigue class designation and SCFs may be determined as shown in 5A-3-A2/Figure 7.
FIGURE 7
E with SCF
E with SCF
11.3.5 End Connections of Transverse Bulkhead Horizontal Girder to Longitudinal of Side Shell or
Longitudinal Bulkhead (1995)
Fatigue class designation and SCFs may be determined as shown in 5A-3-A2/Figure 8.
FIGURE 8
Transv. Bhd
F or F 2
H. Girder
E with SCF
E with SCF
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FIGURE 9
Long. Bhd.
Side Shell
Transverse Bulkhead
F F
E with SCF
11.3.7 Doublers and Non-load Carrying Members on Deck or Shell Plating (1995)
Fatigue class designation may be determined as shown in 5A-3-A2/Figure 10.
FIGURE 10
Doublers and Non-load Carrying Members on Deck or Shell Plating
G
G
C E
D E F2
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• Region III is a segment where the stress gradient is controlled by the nominal stress gradient.
• Region II is a segment where the nominal stress gradient is being modified due to the presence of other
structure, such as the bracket end shown in the figure. This must be accounted for to obtain an
appropriate stress to be used in the fatigue analysis at the weld toe.
• Region I is a segment where the stress gradient is being modified due to the presence of the weld metal
itself. The stress concentration due to the weld is already accounted for in the S-N design curve and
will not be discussed further. Since the typical way to determine the stress distribution is via planar/linear
elements which ignore the weld, this is consistent with the method of analysis.
This general description of the stress distribution is again inconclusive because one does not know in
advance and with certainty the distances from the weld toe to where the indicated changes of slope for the
stress gradient occur. For this reason, definite rules need to be established to determine the slopes, and with
this knowledge, criteria established to be used to find the stress at the weld toe which should be used in the
fatigue assessment.
In this regard, two approaches can be used to find the stress at the weld toe, which reflect two methods of
structural idealization. One of these arises from the use of a conventional beam element idealization of the
structure including the end bracket connection, and the other arises from the use of a fine mesh finite
element idealization.
Using a beam element idealization, the nominal stress at any location (i.e., P/A and M/SM) can be obtained
(see 5A-3-3/Figure 6 for a sample beam element model).
In the beam element idealization, there will be questions as to whether or not the geometric stress
concentration due to the presence of other structure is adequately accounted for. This is the “Segment II”
stress gradient previously described. In the beam modeling approach shown in the figure, the influence on
stresses arising from the “carry over” of forces and bending moments from adjacent structural elements has
been accounted for (albeit approximately). At the same time, the strengthening effect of the brackets has
been conservatively ignored. Hence for engineering purposes, this approach is considered to be sufficient
in conjunction with the nominal stress obtained at the location of interest and the nominal S-N curve, i.e.,
the F or F2 Class S-N data, as appropriate.
In the fine mesh finite element analysis approach, one needs to define the element size to be used. This is
an area of uncertainty because the calculated stress distribution can be unduly affected by both the
employed mesh size and the uniformity of the mesh adjacent to the weld toe. Therefore, it is necessary to
establish “rules”, as given below, to be followed in the producing of the fine mesh model adjacent to the
weld toe. Furthermore, since the area adjacent to the weld toe (or other discontinuity of interest) may be
experiencing a large and rapid change of stress (i.e., a high stress gradient), it is also necessary to provide a
rule which can be used to establish the stress at the location where the fatigue assessment is to be made.
5A-3-A2/Figure 13 shows an acceptable method which can be used to extract and interpret the “near weld toe”
element stresses and to obtain a (linearly) extrapolated stress at the weld toe. When plate or shell elements
are used in the modeling, it is recommended that each element size is to be equal to the plate thickness.
When stresses are obtained in this manner, the use of the E Class S-N data is considered to be acceptable.
Weld hot spot stress can be determined from linear extrapolation of surface component stresses at t/2 and
3t/2 from weld toe. The principal stresses at hot spot are then calculated based on the extrapolated stresses
and used for fatigue evaluation. Description of the numerical procedure is given in 5A-3-A2/13.7 below.
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FIGURE 11
(1995)
S N = P/Area
A
P
SA
SCF = SA / SN
FIGURE 12
(1995)
Calculated Stress
Physical Stress
I Bracket
II
III
Weld
Stiffener
13.7 Calculation of Hot Spot Stress for Fatigue Analysis (December 2008)
The following method is applied to obtain the hot spot stress at the toe of a weld.
A very fine mesh is to be used in the region of the hotspot stress with a mesh size equal to plate thickness.
The hot spot stress is to be determined by using a linear extrapolation as described in 5A-3-A2/Figure 13.
Assuming that the applicable surface component stresses of the two points, P1 and P2, measured by the
distances 0.5t and 1.5t from the weld toe, respectively, have been determined from FEM analysis by the
linear interpolation of stresses at centroids of the adjacent two elements, the corresponding hot spot stress
can be extrapolated at the hot spot location from the stresses at P1 and P2. The weld toe distance, xwt, is not
to be taken larger than 0.5tgross.
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FIGURE 13
(December 2008)
t = tgross − NDCV
P1 P2
xwt
0.5t
1.5t
15.1 Introduction
Certain duty cycles associated with operations of a ship-type installation may produce oscillatory stresses
whose magnitudes exceed the yield strength of the material. For welded joints in certain members of ship-
type installations during the loading/offloading process, the total number of cycles during the service life is
expected to be less than 104. Fatigue associated with cyclic plasticity (“low cycle fatigue”) is addressed in
the following sections. The appropriate low cycle fatigue design S-N curve is defined, the process for
computing oscillatory pseudo stress is provided, and the acceptance criterion for total damage, low cycle
plus high cycle fatigue, is specified.
15.3 Applicability
Subsections 5A-3-A2/15 and 5A-3-A2/17 define the procedure for a simplified fatigue assessment which is
to be used to evaluate the fatigue strength of critical structural details subjected to low cycle fatigue. The
fatigue assessment uses a hot spot stress approach based on FE analysis.
15.5 Loads
Traditionally, the fatigue strength analysis considers the following dynamic loads (high cycle load) for
calculation of the long term distribution of stresses:
• Hull girder loads (i.e., vertical and horizontal wave bending moments)
• Dynamic wave pressure
• Dynamic tank pressure loads resulting from installation motion
However, from low cycle fatigue point of view, fatigue due to the following static loads need to be considered:
• Static cyclic loads due to cargo loading and offloading
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15.7 Selection of Loading Conditions for Low Cycle Fatigue (1 July 2009)
Fatigue analyses are to be carried out for representative loading conditions according to the intended
installation’s operation. The following two loading conditions are to be examined:
i) For locations at longitudinal end connections:
• Full load condition with design still water bending moment, see loading condition 4 in
5A-3-A2/Figures 2A and 2B
• Ballast or light draft condition at with design still water bending moment, see loading condition
1 in 5A-3-A2/Figures 2A and 2B
ii) For locations other than longitudinal end connections:
The maximum low cycle fatigue damage calculated from the following two pairs:
Pair 1
• Full load condition with design still water bending moment, see loading condition 4 in
5A-3-A2/Figures 2A and 2B
• Ballast or light draft condition with design still water bending moment, see loading condition 1
in 5A-3-A2/Figures 2A and 2B
Pair 2
• Intermediate condition with design still water bending moment, see loading condition 3 in
5A-3-A2/Figures 2A and 2B
• Intermediate condition with design still water bending moment, see loading condition 2 in
5A-3-A2/Figures 2A and 2B
15.11.1(b) One (1) to two (2) selected longitudinals from each of the following groups:
• Deck longitudinals, bottom longitudinals, inner bottom longitudinals and longitudinals on side
longitudinal bulkheads
• One longitudinal on each of the longitudinal bulkheads within 0.1D from the deck is to be
included
For these structural details, the fatigue assessment is to be first focused on the flange of the
longitudinal at the rounded toe welds of attached flat bar stiffeners and brackets, as illustrated for
Class F item 2) and Class F2 item 1) in 5A-3-A2/Table 1.
Then, the critical spots on the web plate cut-out, on the lower end of the stiffener as well as the weld
throat are also to be checked for the selected structural detail. For illustration, see 5A-3-A2/11.3.1
and 5A-3-A2/11.3.2(a), 5A-3-A2/11.3.2(b) and 5A-3-A2/11.3.2(c).
Where the longitudinal stiffener end bracket arrangements are different on opposing sides of a
transverse web, both configurations are to be checked.
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15.11.2 Shell, Bottom, Inner Bottom or Bulkhead Plating at Connections to Webs or Floors (for Fatigue
Strength of Plating)
15.11.2(a) One (1) to two (2) selected locations of side shell plating near the summer LWL
amidships and between 0.15L and 0.25L from F.P. respectively
15.11.2(b) One (1) to two (2) selected locations in way of bottom and inner bottom amidships
15.11.2(c) One (1) to two (2) selected locations of lower strakes of side longitudinal bulkhead
amidships
15.11.3 Connections of the Slope Plate to Inner Bottom and Side Longitudinal Bulkhead Plating at the
Lower Cargo Tank Corners
One selected location amidships at transverse web and between webs, respectively
For this structural detail, the value of fR, the total stress range as specified in 5A-3-A2/9.1, is to be
determined from fine mesh F.E.M. analyses for the combined load cases, as specified for Zone B
in 5A-3-A2/7.5.2.
15.11.4 End Bracket Connections for Transverses and Girders
One (1) to two (2) selected locations in the midship region for each type of bracket configuration.
15.11.5 Other Regions and Locations
Other regions and locations, highly stressed by fluctuating loads, as identified from structural analysis.
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
FIGURE 14
Sample Functions of SW and SB (December 2008)
SW(t)
Wave-induced stress
SB(t)
Static stress
FIGURE 15
A Single Loading/Offloading Cycle (December 2008)
SMi/2
S(t)
tv
SE SB
t
tp
SMj/2
In one cycle of the static process, as shown in 5A-3-A2/Figure 15, the total stress range associated
with this cycle is SE,
SE = SB + 0.5( S Mi + S Mj )
where
SB = static stress range for this cycle
S Mi = median of the largest stress range of wave induced load for i-th load
condition
S Mj = median of the largest stress range of wave induced load for j-th load
condition
From extreme value theory, the median largest stress range S Mi in n cycles is given as:
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S Mi
δ
[ (
= − ln 1 − 0.51 / n )]
1/ γ
where γ and δ are the long term stress shape and scale factors, respectively. δ can be determined
statistically from long term records of stress ranges or can be calculated by the formula:
fR
δ=
[ln(N s )]1 / γ
where fR is the stress range associated with a probability of exceedance of 1/Ns, as defined in
5A-3-A2/9.1, and Ns is equal to 104.
n may be computed by taking the estimated time for a half cycle divided by the estimated wave period.
The number of cycles for installation’s loading and unloading, nLCF, is assumed to be no less than
1200 for 20 years.
Assume there are 108 wave cycles within 20 years, n is then equal to:
10 8
n LCF × 2
In general, it is expected that the time in tension will not equal the time in compression. For a
conservative analysis, the larger of the two might be selected.
17.5.2 Pseudo Hot Spot Stress Range Calculation
To transform elastic hot spot stress range to pseudo hot spot stress range, a plasticity correction
factor, ke, is defined as:
SL
ke =
SE
where SL is the pseudo hot spot stress range.
A plot of ke as a function of SE is given in 5A-3-A2/Figure 16.
FIGURE 16
ke as a Function of SE (December 2008)
4
3.5
3 AH32
Plasticity Correction Factor
AH36
A
2.5
DH36
2
1.5
0.5
0
0 500 1000 1500 2000 2500
Elastic Hot Spot Stress Range SE, (MPa)
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Values of km
Material Mild HT32 HT36 HT40
-4 -4 -4
km 11.20 × 10 9.60 × 10 9.40 × 10 8.56 × 10-4
N LCF S Lq
DMLCF =
B
nLCF is the total cycles of loading/offloading, which is not to be less than 1200 for a ship-type
installation to be operated for 20 years.
FIGURE 17
Low Cycle Fatigue Design Curve (December 2008)
1.00E+04
Stress Range, S (N/mm2)
1.00E+03
LCF-Curve D-Curve
1.00E+02
1.00E+02 1.00E+03 1.00E+04 1.00E+05
Endurance (cycles)
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DMcomb =
(DM 2
LCF + 2δDM LCF DM HCF + DM HCF
2
)
2 2
DM LCF + DM HCF
where
δ = 0.02
DMLCF = low cycle fatigue damage
DMHCF = high cycle fatigue damage
For Longitudinal Stiffener Connections, the total fatigue damage due to both low cycle and high cycle
stress can be calculated by
DMcomb =
(DM 2
LCF + 2δDM LCF DM HCF / α Site + ( DM HCF / α Site ) 2 )
2
DM LCF + ( DM HCF / α Site ) 2
where
αSite = environmental severity factor for the intended site, see 5A-3-A1/5
N L (0.01 f R ) m ⎛ m⎞
DM = m/ γ
μΓ⎜⎜1 + ⎟⎟
K 2 (ln N R ) ⎝ γ⎠
where
NL = number of cycles for the expected design life. Unless stated otherwise, NL to be taken as:
f 0U
=
4 log10 L
The value is generally between 0.5 × 108 and 0.7 × 108 cycles for a design life of 20 years
f0 = 0.85, factor taking into account non-sailing time for operations such as loading and
unloading, repairs, etc.
U = design life, in seconds
= 6.31 × 108 for a design life of 20 years
L = rule length, in m
m = S-N curve parameter as defined in 5A-3-A2/Figure 1, Note a)
K2 = S-N curve parameter as defined in 5A-3-A2/Figure 1, Note a)
fR = stress range at the representative probability level of 10-4, in N/cm2
NR = 10,000, number of cycles corresponding to the probability level of 10-4
γ = long term stress distribution parameter, as defined in 5A-3-A2/5.5
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
Γ = Gamma function
μ = stress coefficient taking into account the change in slope of the S-N curve
⎧ ⎛ m ⎞ − γ ⎛ m + Δm ⎞⎫⎪
Δm
⎪
Γ
⎨ 0⎜⎜ 1 + , v ⎟ − v Γ0 ⎜⎜1 + , v ⎟⎟⎬
⎪⎩ ⎝ γ ⎟⎠ ⎝ γ ⎠⎪⎭
= 1−
⎛ m⎞
Γ⎜⎜1 + ⎟⎟
⎝ γ⎠
γ
⎛ fq ⎞
v = ⎜ ⎟ ln N R
⎜ 0.01 f ⎟
⎝ R ⎠
fq = stress range at the intersection of the two segments of the S-N curve, see Table in
5A-3-A2/Figure 1, Note a), in N/mm2
Δm = slope change of the upper-lower segment of the S-N curve
= 2
Γ0(a,x) = incomplete Gamma function, Legendre form
21.3 Fatigue Assessment Zones and Controlling Load Combination for Vessels
Eight loading patterns are considered in the calculation of stress range, as shown in 5A-3-2/Figure 1A or
1B depending on whether the existing vessel to be converted is a single hull or double hull vessel.
Depending on the location of the structural details undergoing the fatigue assessment, different combinations of
load cases are to be used to find the appropriate stress range, as indicated below for indicated respective zones.
21.3.1 Zone A
Zone A consists of deck and bottom structures, and side shell and longitudinal bulkhead structures
within 0.1D (D is installation’s molded depth) from deck and bottom, respectively. For Zone A,
stresses are to be calculated based on the wave-induced loads specified in 5A-3-2/Table 1A, as
follows.
21.3.1(a) Calculate dynamic component of stresses for load cases LC1 through LC4, respectively.
21.3.1(b) Calculate two sets of stress ranges, one each for the following two pairs of combined
loading cases.
LC1 and LC2, and
LC3 and LC4
21.3.1(c) Use the greater of the stress ranges obtained by 5A-3-A2/21.3.1(b).
21.3.2 Zone B
Zone B consists of side shell and longitudinal bulkhead structures within the region between 0.25
upward and 0.30 downward from the mid-depth and all transverse bulkhead structures. The total
stress ranges for Zone B may be calculated based on the wave-induced loads specified in 5A-3-
2/Table 1A, as follows:
21.3.2(a) Calculate dynamic component of stresses for load cases LC5 through LC8, respectively.
21.3.2(b) Calculate two sets of stress ranges, one each for the following two pairs of combined
loading cases.
LC5 and LC6, and
LC7 and LC8
21.3.2(c) Use the greater of the stress ranges obtained by 5A-3-A2/21.3.2(b).
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Appendix 2 Guide for Fatigue Strength Assessment of Ship-Type Installations 5A-3-A2
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For calculating the wave-induced stresses, sign convention is to be observed for the respective directions of
wave-induced loads, as specified in 5A-3-2/Table 1A. The wave-induced local loads are to be calculated
with the sign convention for the external and internal loads. However, the total of the external and internal
pressures, including both static and dynamic components, need not be taken less than zero.
These wave-induced stresses are to be determined based on the net ship scantlings (see 5A-3-A2/1.3) and
in accordance with 5A-3-A2/7.5 through 5A-3-A2/7.11. The results of direct calculation, where carried
out, may also be considered.
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PART Appendix 3: Hull Girder Ultimate Strength
5A
CHAPTER 3 Structural Design Requirements
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Appendix 3 Hull Girder Ultimate Strength 5A-3-A3
The structural element stress, fi, induced by strain, εi, is to be obtained from the load-end shortening curve
fi -εi of the element, as described in Appendix 5A-3-A3, which takes into account the nonlinear elasto-
plastic behavior of the element. The stress in each element is converted to a force. The equilibrium of the
element forces is then used in an iterative process to determine the instantaneous horizontal neutral axis
position of the hull’s transverse cross-section.
Once the position of the instantaneous horizontal neutral axis is determined with the relevant element force
distribution, the bending moment capacity of the section, M j, about the instantaneous horizontal neutral
axis, is obtained by combining the contribution from each element.
5A-3-A3/Figure 1 is a flow chart showing the main steps of the incremental-iterative approach.
The nonlinear material behavior for in-plane tension or compression is different for different element types.
When a structural element is in tension, full plasticity beyond yield (up to a rupture limit) is normally
anticipated. However, when a structural element is under compression, elasto-plastic material and nonlinear
geometric behavior occur. The tensile and compressive behavior for the different structural elements used
in calculating hull girder ultimate strength can be described by the so-called, ‘load-end shortening’ curves,
as described in detail in the following.
1 Plate Element
Unstiffened plates comprising the hull transverse sections may collapse in one of two failure modes:
• Yielding in tension
• Buckling in compression
The load-end shortening curve, fi - εi, for unstiffened plate buckling, is shown in 5A-3-A3/Figure 2 and is
defined by the following equations:
f i E = fy ε i
⎧C E for α ≥ 1
f ipE ⎪⎪ 2
=⎨ s ⎛ s ⎞⎛⎜ 1 ⎞
fy ⎪C E ⋅ l + 0.1⎜1 − ⎟⎜1 + 2 ⎟⎟ for α < 1
⎪⎩ ⎝ l ⎠⎝ βE ⎠
f ciE ≤ f ipE ≤ fu
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Appendix 3 Hull Girder Ultimate Strength 5A-3-A3
FIGURE 1
Flow Chart for the Evaluation of the Bending Moment-Curvature Curve, M-χ
(December 2008)
Start
Where fCi and fyi are the critical buckling strength and specified minimum yield point of
the ith structural element, respectively; E is the elastic modulus; zi is the distance of the ith
structural element to the neutral axis and N is the total number of structural elements.
Calculate the stress fij relevant to εij for each structural element by the
Library of fi - εi curves
interpolation method from the relevant f -ε curve as specified in the appendix
Adjustment of NAj-1
Where Ai is the area of the i structural element and δ is the specified small value
th
No Is the equilibrium
condition satisfied?
Yes
Calculate the bending moment Mj relevant to χ j:
N
Mj= ∑ fi j Ai zij Plot of M - χ
i =1
Where zij is the distance of the ith structural element to the neutral axis NAj.
Yes
End
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where
CE = 1.0 for βE ≤ 1.0
βE = s / t ε in f y / E
f ei
f ciE = for fe ≤ Pr fy ε n
ε n
⎡ f y ε in ⎤
= f y ⎢1 − Pr (1 − Pr ) ⎥ for fe > Pr fy ε n
⎢⎣ f ei ⎥⎦
FIGURE 2
Load-End Shortening Curve for Plate Element (December 2008)
Stress ratio, fi/fy
Strain ratio, ε i
3 Stiffener Element
A longitudinal plate stiffener (i.e., axis is normal to the hull’s transverse section) may fail in one of four modes:
• Yielding in tension
• Beam-column buckling
• Torsional-flexural buckling
• Local buckling of stiffeners
The load-end shortening curves, fi - εi, for each failure mode are described below.
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fci = fy ε i
As + s eE t A + se t
fci = f caE ≤ f ca s
As + st As + st
where
f E (C )
f caE = for fE(C) ≤ Pr fy ε n
ε in
⎡ f y ε ni ⎤
= f y ⎢1 − Pr (1 − Pr ) ⎥ for fE(C) > Pr fy ε n
⎢⎣ f E (C ) ⎥
⎦
s eE = CEs
FIGURE 3
Load-End Shortening Curve for Beam-Column Buckling (December 2008)
Stress ratio, fi/fy
Strain ratio, ε i
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fi = f y ε i
f ctE As + f ipE st
fi =
As + st
where
f ET
f ctE = for fET ≤ Pr fy ε n
ε in
⎡ f y ε in ⎤
= f y ⎢1 − Pr (1 − Pr ) ⎥ for fET > Pr fy ε n
⎢⎣ f ET ⎥⎦
FIGURE 4
Load-End Shortening Curve for Torsional-Flexural Buckling
(December 2008)
Stress ratio, fi/fy
Strain ratio, ε i
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Appendix 3 Hull Girder Ultimate Strength 5A-3-A3
fi = f y ε i
f cEl As + f ipE st
fi =
As + st
where
f el
f cEl = for fel ≤ Pr fy ε n
ε n
⎡ f y ε in ⎤
= f y ⎢1 − Pr (1 − Pr ) ⎥ for fel > Pr fy ε n
⎢⎣ f el ⎥⎦
FIGURE 5
Load-End Shortening Curve for Local Buckling (December 2008)
Stress ratio, fi/fy
Strain ratio, ε i
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Chapter 3 Structural Design Requirements
Appendix 3 Hull Girder Ultimate Strength 5A-3-A3
5 Corner Element
Corner elements are considered stocky elements, which collapse due to ‘fully plastic’ development. The
relevant load-end shortening curve, fi - εi, as shown in 5A-3-A3/Figure 6, is idealized by the elastic-perfectly
plastic relationship given in the following:
⎧− 1 for ε i < −1
fi ⎪
= ⎨ ε i for − 1 ≤ ε i ≤ 1
fy ⎪ 1 for
⎩ εi >1
FIGURE 6
Load-End Shortening Curve for a Corner Element (December 2008)
Stress ratio, fi/fy
Strain ratio, ε i
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PART Appendix 4: Guidance for Finite Element Analysis for Ship-Type Installations
5A
CHAPTER 3 Structural Design Requirements
1 Objective
This Appendix provides guidance for the calculation of structural responses by performing finite element
analysis of the ship structures, as required by the Total Strength Assessment (TSA) in Section 5A-3-4.
In general, this guidance is based on the requirements for a three cargo tank length model as outlined
in 5A-3-4/11. However the guidance provided on selection of element types and mesh size, and fine
mesh analysis is also applicable to a cargo block or full ship length model.
With this Guide, it is intended that the structural idealization, load application, and analysis procedure used
for the finite element structural analysis are performed in a consistent manner and based on sound
engineering judgment.
3 Scope of Application
The strength requirements specified in Section 5A-3-4 are based on a “net” ship approach. For new
construction, the nominal design corrosion margins, given in 5A-3-1/Table 1 and 5A-3-1/Figure 1 for the
double hull ship-type installations and 5A-3-6/1.1 for the single hull ship-type installations, are to be
deducted from the scantlings for the finite element analysis and strength assessment of the hull structures.
For an installation being converted from a vessel to FPI service, the reassessed net scantlings are used for
the finite element analysis and strength assessment. The reassessed net scantlings are obtained by
deducting the nominal design corrosion margins from the reassessed scantlings.
The analysis includes a three-dimensional global model of the three-hold hull girder and local fine-mesh
models as follows:
• Transverse web frames, longitudinal girders, horizontal girders, side stringers, and centerline ring
frames, etc.
These local fine-mesh models are used to determine the additional requirement for critical areas of the
main supporting members of the hull girder.
The guidelines described herein regarding structural idealization, finite element modeling techniques, and
analysis procedures are also applicable to general hull structural analyses.
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Appendix 4 Guide for Finite Element Analysis for Ship-Type Installations 5A-3-A4
FIGURE 1
Extent of 3-D Global Finite Element Model (December 2008)
9 Element Types
The structural elements, whose geometry, configuration and stiffness approximate the actual ship’s hull
structure, are of three types commonly used.
i) Rod (or truss) elements, with axial stiffness only and constant cross-sectional area along the length
of the element.
ii) Bar (or Beam) elements without offset, with axial, torsional and bi-directional shear and bending
stiffness and with constant properties along the length of the element.
iii) Shell (or bending plate) elements, with in-plane stiffness and out-of-plane bending stiffness with
constant thickness.
Higher order element types exist, however the above three simple types of element are sufficient for a good
representation of the hull girder. The appropriate usage of the aforementioned element types in the
modeling procedure is discussed in the following sections.
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FIGURE 2
Typical Finite Element Mesh on Web Frame (December 2008)
s = stiffener spacing
FIGURE 3
Typical Finite Element Mesh on Transverse Bulkhead (December 2008)
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FIGURE 4
Typical Finite Element Mesh on Horizontal Transverse Stringer
on Transverse Bulkhead (December 2008)
FIGURE 5
Typical Finite Element Mesh on Transverse Web Frame Main Bracket
(December 2008)
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Chapter 3 Structural Design Requirements
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13 Loading Conditions
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13.5 Hull Girder Vertical Bending Moment and Vertical Shear Force
13.5.1 Hull Girder Vertical Bending Moment
The hull girder vertical bending moment is to reach the following required value, Mv-targ, at a
section within the length of the middle tank of the three tanks FE model:
Mv-targ = Msw + kukcβVBM Mwv
where
Msw = still water bending moment to be applied to the FE load case, as specified in
3-2-1/3.7 of the Steel Vessel Rules
Mwv = vertical wave bending moment for the dynamic load case under consideration,
calculated in accordance with 3-2-1/3.5 of the Steel Vessel Rules
βVBM = ESF for vertical bending moments as defined in 5A-3-A1/3
ku = load factor, is taken as 1.0 as specified in 5A-3-2/Tables 1A through 1C and
5A-3-2/Table 3
kc = correlation factor, is taken value as specified in 5A-3-2/Tables 1A through 1C
and 5A-3-2/Table 3
13.5.2 Hull Girder Vertical Shear Force
The hull girder vertical shear force is to reach the following required Ftarg value at the forward
transverse bulkhead position of the middle tank:
Ftarg = Fsw + kukcβVSF Fwv
where
Fsw = vertical still water shear force to be applied to the FE load case, as specified
in 3-2-1/3.9 of the Steel Vessel Rules
Fwv = vertical wave shear force for the dynamic load case under consideration,
calculated in accordance with 3-2-1/3.5 of the Steel Vessel Rules
βVSF = ESF for vertical shear force as defined in 5A-3-A1/3
ku = load factor, is taken as 1.0 as specified in 5A-3-2/Tables 1A through 1C and
5A-3-2/Table 3
kc = correlation factor, is taken value as specified in 5A-3-2/Tables 1A through 1C
and 5A-3-2/Table 3
13.5.3 Balance of Hull Girder Bending Moment and Shear Force
The required hull girder vertical bending moment and shear force are to be achieved in the same
load case where required by 5A-3-2/Tables 1A through 1C and 5A-3-2/Table 3. The procedure to
apply the required shear force and bending moment distributions is described in 5A-3-A4/15.1.
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15.1 General
The procedure described in this Subsection is to be applied to adjust the hull girder horizontal bending
moment, vertical shear force and vertical bending moment distributions on the three cargo tanks FE model
to achieve the required values.
Vertical distributed loads are applied to each frame position, together with a vertical bending moment
applied to the model ends to produce the required value of vertical shear force at the forward bulkhead of
the middle tank of the FE model, and the required value of vertical bending moment at a section within the
length of the middle tank of the FE model. The required values are specified in 5A-3-A4/13.5.
A horizontal bending moment is applied to the ends of the model to produce the required target value of
horizontal bending moment at a section within the length of the middle tank of the FE model. The required
values are specified in 5A-3-A4/13.7.
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15.5.2 Adjustment in Shear Forces at Aft and Forward Transverse Bulkheads of Middle Tank of FE
Model
The required adjustments in shear forces at the aft and forward transverse bulkheads of the middle
tank of the FE model in order to generate the required shear forces at the bulkheads are given by:
ΔQaft = –Qtarg – Qaft
ΔQfwd = required adjustment in shear force at forward bulkhead of the middle tank
Qtarg = required shear force value to be achieved at forward bulkhead of middle
tank, see 5A-3-A4/13.5.2
Qaft = shear force due to local loads at aft bulkhead of middle tank
Qfwd = shear force due to local loads at fore bulkhead of middle tank
(W 1 + W 3) (ΔQaft − ΔQ fwd )
δw2 = =
(n 2 − 1) (n 2 − 1)
⎛ W 1(l 2 + l 1 ) − W 3(l 2 + l 3 ) ⎞
F = 0.5⎜ ⎟
⎝ l ⎠
where
l1 = length of aft cargo tank of model
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FIGURE 6
Position of Target Shear Force and Required Shear Force Adjustment
at Transverse Bulkhead Positions (December 2008)
Condition Target Aft Bhd Fore Bhd
Bhd
BM SF SF ΔQaft SF ΔQfwd
pos
ΔQaft Qfwd
Hog –ve Fore –Qtarg –Qtarg – Qaft Qtarg (–ve) Qtarg – Qfwd
ΔQfwd
Qaft
Target SF (-ve)
Target BM
(hogging)
Bkhd -Target SF Bkhd Bkhd
ΔQaft
Qaft
Hog –ve Fore –Qtarg –Qtarg – Qaft Qtarg (–ve) Qtarg – Qfwd
Qfwd
ΔQfwd
Bkhd
Target SF (-ve)
Bkhd Bkhd Bkhd
Target SF (+ve)
ΔQfwd
Qfwd
Sag +ve Fore –Qtarg –Qtarg – Qaft Qtarg (+ve) Qtarg – Qfwd
Qaft
ΔQaft
Bkhd
-Target SF
Target BM
(sagging)
Target SF (+ve)
Qaft
ΔQfwd
ΔQaft Qfwd
Sag +ve Fore –Qtarg –Qtarg – Qaft Qtarg (+ve) Qtarg – Qfwd
-Target SF Target BM
(sagging)
Note
For definition of symbols, see 5A-3-A4/15.5.2.
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FIGURE 7
Distribution of Adjusting Vertical Force at Frames and Resulting
Shear Force Distributions (December 2008)
Bkhd Bkhd Bkhd Bkhd
l1 l2 l3
δw1 δw1 δw1 δw1 δw1 δw1 δw1 δw3 δw3 δw3 δw3 δw3 δw3 δw3
Simply Simply
Support δw2 δw2 δw2 δw2 δw2 δw2 δw2 Support
end end
SF distribution generated
(end reactions not included)
δw1 δw1 δw1 δw1 δw1 δw1 δw1 δw3 δw3 δw3 δw3 δw3 δw3 δw3
Simply Simply
Support δw2 δw2 δw2 δw2 δw2 δw2 δw2 Support
end end
ΔQfwd + F
Simply Simply
Support Support
end end
Note: F = 0 if l1 = l3 and Δlfore = Δlend , and loads are symmetrical about mid-length of model
Note
For definition of symbols, see 5A-3-A4/15.5.3.
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FIGURE 8
Distribution of Adjusting Load on a Transverse Section (December 2008)
AIh
Inner hull longitudinal bulkhead (vertical part) f ⋅ δwi ⋅
A2
AHp
Hopper plate f ⋅ δwi ⋅
A2
AUsp
Upper slope plating of inner hull f ⋅ δwi ⋅
A2
AOg
Outboard girder f ⋅ δwi ⋅
A2
Where
δwi, = vertical load to be applied to each transverse frame section, see 5A-3-A4/15.5.3
f = shear force distribution factor of structural part calculated at the mid-tank
position in accordance with 5A-3-A4/Table 1
AIh = plate sectional area of individual inner hull longitudinal bulkhead
AHp = plate sectional area of individual hopper plate
AUsp = Plate sectional area of individual upper slope plate of inner hull
AOg = plate sectional area of individual outboard girder
A2 = plate sectional area calculated in accordance with 5A-3-A4/Table 1
Notes
1 Adjusting load is to be applied in plane to the hopper slope plate and upper slope plate of inner hull.
2 Adjusting load given is to be applied to individual structural member.
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TABLE 1
Shear Force Distribution Factors (December 2008)
A1 A
Side Shell f = 0.055 + 0.097 + 0.020 2
A2 A3
A1 A
Inner hull f = 0.193 − 0.059 + 0.058 2
A2 A3
CL longitudinal A1 A
f = 0.504 − 0.076 − 0.156 2
bulkhead A2 A3
A1 A
Side Shell f = 0.028 + 0.087 + 0.023 2
A2 A3
A1 A
Inner hull f = 0.119 − 0.038 + 0.072 2
A2 A3
Longitudinal A1 A
f = 0.353 − 0.049 − 0.095 2
bulkhead A2 A3
Where
A1 = plate sectional area of individual side shell (i.e., on one side), including bilge
A2 = plate sectional area of individual inner hull longitudinal bulkhead (i.e., on one side),
including hopper slope plate, double bottom side girder in way and, where fitted, upper
slope plating of inner hull.
A3 = plate sectional area of individual longitudinal bulkhead, including double bottom girder
in way
Notes
1 Where part of the structural member is not vertical, the area is to be calculated using the projected area in the
vertical direction.
2 All plate areas are to be calculated based on the modeled thickness of the cargo tank FE model.
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Mv-peak = maximum or minimum bending moment within the length of the middle tank
due to the local loads described in 5A-3-A4/15.3.3 and the additional vertical
loads applied to generate the required shear force, see 5A-3-A4/15.5. Mv-peak
is to be taken as the maximum bending moment if Mv-targ is hogging (positive)
and as the minimum bending moment if Mv-targ is sagging (negative). Mv-peak
can be obtained from FE analysis. Alternatively, Mv-peak may be calculated as
follows based on a simply supported beam model:
= max{Mo + xF + Mlineload}
Mo = vertical bending moment at position x, due to the local loads described in
5A-3-A4/15.3.3
Mlineload = vertical bending moment at position x, due to application of vertical line
loads at frames to generate required shear force, see 5A-3-A4/15.5
F = reaction force at ends due to application of vertical loads to frames, see
5A-3-A4/15.5
x = longitudinal position of frame in way of the middle tank of FE model from
end, see 5A-3-A4/15.5
15.7.2 End Horizontal Bending Moment
For beam and oblique sea load cases, an additional horizontal bending moment is to be applied at
the ends of the cargo tank FE model to generate the required horizontal bending moment at a
section within the length of the middle tank of the model. The additional horizontal bending
moment can be calculated as follows:
Mh-end = Mh-targ – Mh-peak
where
Mh-end = additional horizontal bending moment to be applied to ends of FE model
Mh-targ = required positive or negative horizontal bending moment, see 5A-3-A4/13.7
Mh-peak = maximum or minimum horizontal bending moment within the length of the
middle tank due to the local loads described in 5A-3-A4/13.3.3. Mh-peak is to
be taken as the maximum horizontal bending moment if Mh-targ is positive
(starboard side in tension) and as the minimum horizontal bending moment if
Mh-targ is negative (port side in tension).
15.7.3 Application of End Bending Moments
The vertical and horizontal bending moments should be calculated over the length of the middle
tank of the FE model to identify the position and value of each maximum/minimum bending
moment as specified in 5A-3-A4/15.7.1 and 5A-3-A4/15.7.2.
The additional vertical bending moment, Mv-end, and horizontal bending moment, Mh-end, are to be
applied to both ends of the cargo tank model.
The vertical and horizontal bending moments may be applied at the model ends by distributing
axial nodal forces to all longitudinal elements according to the simple beam theory as follows:
M v −end Ai
( Fx ) i = zi for vertical bending moment
Iy ni
M h −end Ai
( Fx ) i = yi for horizontal bending moment
Iz ni
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where
Mv-end = vertical bending moment to be applied to the ends of the model
Mh-end = horizontal bending moment to be applied to the ends of the model
(Fx)i = axis force applied to a node of the i-th element
Iy = hull girder vertical moment of inertial of the end section about its horizontal
neutral axis
Iz = hull girder horizontal moment of inertial of the end section about its vertical
neutral axis (normally centerline)
zi = vertical distance from the neutral axis to the centre of the cross sectional area
of the i-th element
yi = horizontal distance from the neutral axis to the centre of the cross sectional
area of the i-th element
Ai = cross sectional area of the i-th element
ni = number of nodal points of i-th element on the cross section, ni = 2 for 4-node
plate element
17 Boundary Conditions
17.1 General
All boundary conditions described in this Subsection are in accordance with the global co-ordinate system
defined in 5A-3-A4/7. The boundary conditions to be applied at the ends of the cargo tank FE model are
given in 5A-3-A4/Table 2. The analysis may be carried out by applying all loads to the model as a
complete load case or by combining the stress responses resulting from several separate sub-cases.
Ground spring elements, i.e., spring elements with one end constrained in all 6 degrees of freedom, with
stiffness in global y degree of freedom are to be applied to the grid points along deck, inner bottom and
bottom shell as shown in 5A-3-A4/Figure 9.
Ground spring elements with stiffness in global z degree of freedom are to be applied to the grid points
along the vertical part of the side shells, inner hull longitudinal bulkheads and oil-tight longitudinal
bulkheads as shown in 5A-3-A4/Figure 9.
FIGURE 9
Spring Constriants at Model Ends (December 2008)
Independent
Independent point
point
NA NA
C C
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 387
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Appendix 4 Guide for Finite Element Analysis for Ship-Type Installations 5A-3-A4
TABLE 2
Boundary Constraints at Model Ends (December 2008)
Translation Rotation
Location
δx δy δz θx θy θz
Aft End
Aft end (all longitudinal elements) RL – – – RL RL
Independent point aft end, see 5A-3-A4/Figure 9 Fix – – – Mv-end Mh-end
Deck, inner bottom and outer shell – Springs – – – –
Side, inner skin and longitudinal bulkheads – – Springs – – –
Fore End
Fore end (all longitudinal elements) RL – – – RL RL
Independent point fore end, see 5A-3-A4/Figure 9 – – – – Mv-end Mh-end
Deck, inner bottom and outer shell – Springs – – – –
Side, inner skin and longitudinal bulkheads – – Springs – – –
Where:
– No constraint applied (free)
RL Nodal points of all longitudinal elements rigidly linked to independent point at neutral axis on centerline
Notes:
1 All translation and rotation displacements are in accordance with the global coordinate system defined in 5A-3-A4/7.
2 Where Mh-end is not applied, the independent points at the fore and aft ends are to be free in θz.
3 Where Mv-end is not applied, the independent points at the fore and aft ends are to be free in θy.
4 Where no bending moment is applied, the independent points at the fore and aft ends are to be free in θy and θz.
5 Where bending moment is applied as nodal forces, the independent points at the fore and aft ends are to be free in
the corresponding degree of freedom of rotations (i.e. θy and/or θz).
388 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Appendix 4 Guide for Finite Element Analysis for Ship-Type Installations 5A-3-A4
The bar area A is determined by a given bar length l, which can be any value. In practice, however, all
values of l in the finite element model are conveniently chosen to be the same round figure, for example,
equal to 100 cm.
One end of the rod is to be constrained in all six degrees of freedom.
TABLE 3
Shear Areas to be Considered for the Calculation of Spring Stiffness (December 2008)
Vertical springs
Horizontal springs
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 389
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Appendix 4 Guide for Finite Element Analysis for Ship-Type Installations 5A-3-A4
21.1 General
21.1.1 Application
This Subsection describes the procedure for the detailed stress assessment with refined meshes to
evaluate highly stressed areas of primary supporting members.
TABLE 4
Typical Details to be Refined (December 2008)
• Critical Areas in Transverse Web Frame
• Critical Areas in Horizontal Girders on Transverse Bulkhead
• Critical Areas of Buttress Structure
390 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Appendix 4 Guide for Finite Element Analysis for Ship-Type Installations 5A-3-A4
23.1 General
23.1.1 Application
The Hot Spot Stresses are to be calculated based on the method specified in Appendix 5A-3-A2
for the critical details addressed in 5A-3-4/13 for fatigue evaluation.
Detailed description of fatigue assessment (e.g., loading conditions, acceptance criteria, S-N curve,
etc.) is also specified in Appendix 5A-3-A2.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 391
PART Chapter 4: Ship-Type Installations Under 150 meters (492 feet) in Length
5A
CHAPTER 4 Ship-Type Installations Under 150 meters
(492 feet) in Length
CONTENTS
SECTION 1 Introduction ........................................................................................ 395
1 General ...........................................................................................395
1.1 Classification ...............................................................................395
1.3 Application ...................................................................................395
1.5 Detail Design of Internal Members...............................................395
1.7 Breaks .........................................................................................396
1.9 Variations.....................................................................................396
1.11 Loading Guidance........................................................................396
1.13 Higher-strength Materials ............................................................396
1.15 Pressure-Vacuum Valve Setting ..................................................396
1.17 Protection of Structure .................................................................396
1.19 Aluminum Paint ...........................................................................396
1.21 Tank Design Pressures ...............................................................396
3 Special Requirements for Deep Loading ........................................397
3.1 Machinery Casings ......................................................................397
3.3 Access .........................................................................................397
3.5 Hatchways ...................................................................................397
3.7 Freeing Arrangements .................................................................397
3.9 Flooding.......................................................................................397
3.11 Ventilators....................................................................................397
5 Arrangement ...................................................................................397
5.1 Subdivision ..................................................................................397
5.3 Cofferdams ..................................................................................397
5.5 Gastight Bulkheads......................................................................398
5.7 Cathodic Protection .....................................................................398
5.9 Ports in Pump Room Bulkheads ..................................................398
5.11 Location of Cargo Oil Tank Openings..........................................399
5.13 Structural Fire Protection .............................................................399
5.15 Allocation of Spaces ....................................................................399
5.17 Access to Upper Parts of Ballast Tanks on Double Hull
Ship-Type Installations ................................................................399
5.19 Access to All Spaces in the Cargo Area ......................................399
5.21 Duct Keels or Pipe Tunnels in Double Bottom.............................399
5.23 Ventilation....................................................................................400
5.25 Pumping Arrangements ...............................................................400
5.27 Electrical Equipment ....................................................................400
5.29 Testing.........................................................................................400
5.31 Machinery Spaces .......................................................................400
392 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCITION INSTALLATIONS . 2009
SECTION 2 Hull Structure ..................................................................................... 401
1 Hull Girder Strength ........................................................................401
1.1 Normal-strength Standard ........................................................... 401
1.3 Still-water Bending Moment Calculations .................................... 401
3 Shell Plating ....................................................................................401
3.1 Amidships.................................................................................... 401
3.3 Sheer Strake ............................................................................... 403
3.5 Keel Plate .................................................................................... 403
3.7 Flat of Bottom Forward ................................................................ 403
3.9 Plating Outside Midship 0.4L....................................................... 403
3.11 Installations under 76 m (250 ft) .................................................. 403
3.13 Bilge Keels .................................................................................. 403
5 Deck Plating....................................................................................403
5.1 Amidships.................................................................................... 403
5.3 Installations under 76 m (250 ft) .................................................. 404
7 Bulkhead Plating .............................................................................404
7.1 Plating Thickness ........................................................................ 404
9 Long or Wide Tanks........................................................................404
9.1 Oiltight Bulkheads ....................................................................... 404
9.3 Nontight Bulkheads ..................................................................... 404
11 Double Bottom Structure.................................................................405
11.1 General........................................................................................ 405
11.3 Floors and Girders....................................................................... 405
11.5 Inner Bottom................................................................................ 405
11.7 Inner-bottom Longitudinals .......................................................... 405
11.9 Bottom Longitudinals ................................................................... 405
13 Deep Supporting Members .............................................................405
13.1 General........................................................................................ 405
13.3 Section Modulus.......................................................................... 406
13.5 Local Loading Conditions ............................................................ 407
13.7 Web Portion of Members............................................................. 407
13.9 Proportions .................................................................................. 408
13.11 Brackets ...................................................................................... 409
13.13 Stiffeners and Tripping Brackets ................................................. 409
13.15 Slots and Lightening Holes.......................................................... 409
13.17 Struts ........................................................................................... 410
15 Frames, Beams and Bulkhead Stiffeners .......................................410
15.1 Arrangement................................................................................ 410
15.3 Structural Sections ...................................................................... 411
15.5 Bilge Longitudinals ...................................................................... 412
15.7 Installations under 76 m (250 ft) .................................................. 412
17 Structure at Ends ............................................................................412
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 393
FIGURE 1 Coefficients and Lengths for Transverses ............................412
FIGURE 2 Lengths with Brackets ...........................................................413
FIGURE 3 Spans of Members and Effective Lengths or Heights of
Brackets ................................................................................414
394 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCITION INSTALLATIONS . 2009
PART Section 1: Introduction
5A
CHAPTER 4 Ship-Type Installations Under 150 meters
(492 feet) in Length
SECTION 1 Introduction
1 General
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 1 Introduction 5A-4-1
1.7 Breaks
Special care is to be taken throughout the structure to provide against local stresses at the ends of the oil
spaces, superstructures, etc. The main longitudinal bulkheads are to be suitably tapered at their ends, and
effective longitudinal bulkheads in the poop are to be located to provide effective continuity between the
structure in way of and beyond the main cargo spaces. Where the break of a superstructure lies within the
midship 0.5L, the required shell and deck scantlings for the midship 0.4L may be required to be extended
to effect a gradual taper of structure, and the deck stringer plate and sheer strake are to be increased. See
5A-4-2/3.3 and 5A-4-2/5.1. Where the breaks of the forecastle or poop are appreciably beyond the midship
0.5L, the requirements of 5A-4-2/3.3 and 5A-4-2/5.1 may be modified.
1.9 Variations
Ship-type installations of special type or design differing from those described in the following will be
specially considered on the basis of equivalent strength.
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 1 Introduction 5A-4-1
3.5 Hatchways
Exposed hatchways on the freeboard and forecastle decks or on the tops of expansion trunks are to be
provided with effective watertight covers of steel. The use of material other than steel will be subject to
special consideration.
5 Arrangement (1994)
The arrangements of the installation are to comply with the requirements in Annex 1 to International
Convention for the Prevention of Pollution from Ships, with regard to segregated ballast tanks (Regulation 13),
their protective locations (Regulation 13E – where the option in Regulation 13F (4) or (5) is exercised),
collision or stranding considerations (Regulation 13F), hypothetical outflow of oil (Regulation 23), limitations
of size and arrangement of cargo tanks (Regulation 24) and slop tanks [Regulation 15 (2)(c)]. A valid
International Oil Pollution Certificate issued by the Administration maybe accepted as an evidence for
compliance with these requirements.
5.1 Subdivision
The length of the tanks, location of expansion trunks, and position of longitudinal bulkheads are to be
arranged to avoid excessive dynamic stresses in the hull structure.
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 1 Introduction 5A-4-1
5.3 Cofferdams
Cofferdams, thoroughly oiltight and vented, having widths as required for ready access, are to be provided
for the separation of all cargo tanks from galleys and living quarters, general cargo spaces which are below
the uppermost continuous deck, boiler rooms, and spaces containing propulsion machinery or other
machinery where sources of ignition are normally present. Pump rooms, compartments arranged solely for
ballast and fuel-oil tanks may be considered as cofferdams in compliance with this requirement.
398 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCITION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 1 Introduction 5A-4-1
5.17 Access to Upper Parts of Ballast Tanks on Double Hull Ship-Type Installations (1993)
Where the structural configuration within the ballast tank is such that it will prevent access to upper parts
of tanks for required close-up examination [see 7-3-2/5.13.3 of the ABS Rules for Survey After Construction
(Part 7)] by conventional means, such as a raft on partly filled tank, permanent means of safe access is to
be provided. The details of access are to be submitted for review.
Where horizontal girders or diaphragm plates are fitted, they may be considered as a part of permanent
access. Alternative arrangements to the above may be considered upon submission.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 399
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 1 Introduction 5A-4-1
5.29 Testing
Requirements for testing are contained in Part 3, Chapter 7 of the Steel Vessel Rules.
400 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCITION INSTALLATIONS . 2009
PART Section 2: Hull Structure
5A
CHAPTER 4 Ship-Type Installations Under 150 meters
(492 feet) in Length
3 Shell Plating
3.1 Amidships
Shell plating within the midship 0.4L is to be of not less thickness than is required for longitudinal hull
girder strength, or than that obtained from 5A-4-2/3.1.1 through 5A-4-2/3.1.3.
3.1.1 Bottom Shell Thickness
The thickness t of the bottom shell plating is not to be less than obtained from 5A-4-2/3.1.1(a) and
5A-4-2/3.1.1(b).
3.1.1(a)
t = S(L + 8.54)/(42L + 2318) mm
t = S(L + 28)/(42L + 7602) in.
where
S = frame spacing, in mm (in.), but is not to be taken as less than 88% of that given
in 3-2-5/1.7 of the Steel Vessel Rules or 864 mm (34 in.), whichever is less
L = length of installation, as defined in 3-1-1/3.1 of the Steel Vessel Rules, in m (ft)
Where the bottom hull girder section modulus SMA is greater than required by 3-2-1/3.7.1 of the
Steel Vessel Rules, and still-water bending moment calculations are submitted, the thickness of
bottom shell may be obtained from the above equation multiplied by the factor, Rb. Special
consideration will be given to installations constructed of higher-strength steel.
SM R
Rb = is not to be taken less than 0.85
SM A
where
SMR = hull girder section modulus required by 3-2-1/3.7.1 of the Steel Vessel Rules,
in cm2-m (in2-ft)
SMA = bottom hull girder section modulus of installation, in cm2-m (in2-ft), with the
greater of the bottom shell plating thickness obtained when applying Rn or Rb
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 401
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
3.1.1(b)
Where the bottom hull girder section modulus, SMA, is greater than required by 3-2-1/3.7.1 of the
Steel Vessel Rules, and still-water bending moment calculations are submitted, the thickness of
bottom shell may be obtained from the above equation multiplied by the factor, Rn. Special
consideration will be given to installations constructed of higher-strength steel.
1
Rn = is not to be taken less than 0.85
fp ⎛ SM R ⎞
⎜⎜1 − ⎟ +1
σ t ⎝ SM A ⎟⎠
where
fp = nominal permissible bending stress, in kN/cm2 (tf/cm2, Ltf/in2), as given in
3-2-1/3.7.1 of the Steel Vessel Rules
σt = KPt(s/t)2, in kN/cm2 (tf/cm2, Ltf/in2)
K = 0.34 for longitudinal framing
Pt = (0.638H + d)a kN/cm2 (tf/cm2, Ltf/in2)
402 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
5 Deck Plating
5.1 Amidships
The strength deck within the midship 0.4L is to be of not less thickness than is required to provide the deck
area necessary for longitudinal strength in accordance with 5A-4-2/1; nor is the thickness to be less than
determined by the following equations for thickness of deck plating.
5.1.1
L
t = 0.0016s L − 53 + 0.32 − 2.5 mm
D
L
t = 0.000883s L − 174 + 0.0126 − 0.1 in.
D
5.1.2
s (30.48 + L)
t= L < 150 m
4981 + 40 L
s (100 + L )
t= L < 492 ft
16339 + 40 L
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 403
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
where
t = plate thickness, in mm (in.)
s = spacing of deck longitudinals, in mm (in.)
L = length of installation, as defined in 3-1-1/3.1 of the Steel Vessel Rules, in m (ft)
D = molded depth, as defined in 3-1-1/7.1 of the Steel Vessel Rules, in m (ft)
The thickness of the stringer plate is to be increased 25% in way of breaks of superstructures, but
this increase need not exceed 6.5 mm (0.25 in.). See 5A-4-1/1.7. The required deck area is to be
maintained throughout the midship 0.4L of the installation or beyond the end of a superstructure at
or near the midship 0.4L point. From these locations to the ends of the installation, the deck area
may be gradually reduced in accordance with 3-2-1/11.3 of the Steel Vessel Rules. Where bending
moment envelope curves are used to determine the required hull girder section modulus, the
foregoing requirements for strength deck area may be modified in accordance with 3-2-1/11.3 of
the Steel Vessel Rules. Where so modified, the strength deck area is to be maintained a suitable
distance from superstructure breaks and is to be extended into the superstructure to provide
adequate structural continuity.
7 Bulkhead Plating
404 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
11.1 General
Where a double bottom is fitted, it is generally to be arranged with a centerline girder, or equivalent, and,
where necessary, with full depth side girders similar to Section 3-2-4 of the Steel Vessel Rules. The
arrangements and scantlings of the double bottom structure as given in Section 3-2-4 of the Steel Vessel
Rules may be used, except where modified by this section. Increases in scantlings may be required where
tanks other than double bottom tanks are designed to be empty with the installation in a loaded condition.
Alternatively, consideration will be given to arrangements and scantlings determined by an acceptable
method of engineering analysis, provided that the stresses are in compliance with 5A-4-2/13. Where ducts
forming a part of the double bottom structure are used as a part of the piping system for transferring cargo
oil or ballast, the structural integrity of the duct is to be safeguarded by suitable relief valves or other
arrangement to limit the pressure in the system to the value for which it is designed.
13.1 General
Webs, girders and transverses which support longitudinal frames, beams or bulkhead stiffeners, generally
are to be in accordance with the following paragraphs. It is recommended that deep girders be arranged in
line with webs and stringers to provide complete planes of stiffness. In installations without a longitudinal
centerline bulkhead or effective centerline supporting member, a center vertical keel having sufficient
strength to serve as one line of support is to be provided where centerline keel blocks are used in
drydocking operations.
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
In addition, the following equation is to be used in obtaining the required section modulus SM.
406 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
lb = span of the member, in m (ft), measured between the points of support as indicated in
5A-4-2/Figure 1. Where effective brackets are fitted, the length lb is to be measured
as indicated in 5A-4-2/Figure 2a and 5A-4-2/Figure 2b; nor is the length for deck and
bottom transverses in wing tanks to be less than 0.125B or one-half the breadth of the
wing tank, whichever is the greater. Where a centerline longitudinal bulkhead is also
fitted, this minimum length will be specially considered.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 407
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
⎡ ⎛ l h ⎞⎤
F = cs ⎢ K L l s h − he ⎜ h + s − e ⎟⎥ for lower side transverses or vertical
⎣ ⎝ 2 2 ⎠⎦ transverses on longitudinal bulkheads
⎡ ⎛ l h ⎞⎤
F = cs ⎢ K U l s h − he ⎜⎜ h − s + e ⎟⎟⎥ for upper side transverses or vertical
⎣ ⎝ 2 2 ⎠⎦ transverses on longitudinal bulkheads
where
c = 10.05 (1025, 0.0285)
s = spacing of transverses, in m (ft)
D = depth of installation, as defined in 3-1-1/7 of the Steel Vessel Rules, in m (ft)
B = breadth of installation as defined in 3-1-1/5 of the Steel Vessel Rules, in m (ft)
ls = span of transverse, in m (ft), as indicated in 5A-4-2/Figure 3
he = effective length or height of bracket, in m (ft), as indicated in 5A-4-2/Figure 3. In no
case is he to be greater than 0.33ls
h = vertical distance, in m (ft), as defined in 5A-4-2/13.3, for the particular member in
question. See also 5A-4-1/1.15.
K = bottom members, K is as shown in 5A-4-2/Figure 3 for the point under consideration
KL = lower side transverses or vertical transverses on longitudinal bulkheads
= 0.65 without struts
= 0.55 with one strut
= 0.43 with two struts
= 0.38 with three or more struts
KU = upper side transverses or vertical transverses on longitudinal bulkheads
= 0.35 without struts
= 0.25 with one strut
= 0.20 with two struts
= 0.17 with three or more struts
Where a centerline longitudinal bulkhead is fitted, the tabulated values of KL and KU will be specially
considered.
The net sectional area of the lower side transverse, as required by the foregoing paragraphs, should be
extended up to the lowest strut, or to 0.33ls, whichever point is the higher. The required sectional area of
the upper side transverse may be extended over the upper 0.33ls of the member.
13.9 Proportions
Webs, girders and transverses are to be not less in depth than required by the following, where the required
depth of member is expressed as a percentage of the span.
12.5% for side and deck transverses, for webs and horizontal girders of longitudinal bulkheads, and for
stringers.
20% for deck and bottom centerline girders, bottom transverses, and webs and horizontal girders of
transverse bulkheads.
408 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
The depth of side transverses and vertical webs is to be measured at the middle of lb, as defined in 5A-4-2/13.3,
and the depth may be tapered from bottom to top by an amount not exceeding 8 mm per 100 mm (1 in. per ft).
In no case are the depths of members to be less than three (3) times the depth of the slots for longitudinals.
The thickness of webs is to be not less than required by 5A-4-2/13.7, nor is it to be less than the minimum
thickness given in 5A-4-2/Table 2.
13.11 Brackets
Brackets are generally to be of the same thickness as the member supported, are to be flanged at their edges
and are to be suitably stiffened.
Location Interval
Bottom every longitudinal
Side every second longitudinal
Bulkhead every second stiffener
Deck every third longitudinal
Special attention is to be given to the stiffening of web plate panels close to change in contour of
web or where higher strength steel is used.
The moment of inertia, I, of the above stiffener, with the effective width of plating not exceeding s
or 0.33l, whichever is less, is not to be less than the following equations:
I = 0.19lt3 (l/s)3 cm4 (in4) for l/s ≤ 2.0
I = 0.38lt3 (l/s)2 cm4 (in4) for l/s > 2.0
where
l = length of stiffener between effective supports, in cm (in.)
t = required thickness of web plating, in cm (in.), but need not be greater than s/80
s = spacing of stiffeners, in cm (in.)
Web stiffeners are to be attached to the deep webs, longitudinals and stiffeners by continuous fillet
welds.
Where depth/thickness ratio of the web plating exceeds 200, a stiffener is to be fitted parallel to
the flange at approximately one-quarter depth of the web from the face plate. Special attention is
to be given to providing for compressive loads.
13.13.2 Tripping Bracket
Tripping brackets, arranged to support the flanges, are to be fitted at intervals of about 3 m (10 ft),
close to change of section, and in line with or as near as practicable to the flanges of struts.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 409
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
15.1 Arrangement
The sizes of the longitudinals or stiffeners as given in this paragraph are based on the transverses or webs
being regularly spaced. Longitudinals or horizontal stiffeners are to be continuous or attached at their ends
to effectively develop their sectional area. This requirement may be modified in the case of stiffeners on
transverse bulkheads. Longitudinals and stiffeners are to be attached to the transverses or webs to
effectively transmit the loads onto these members. Consideration is to be given to the effective support of
the plating in compression when selecting the size and spacing of longitudinals.
410 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 411
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
17 Structure at Ends
Beyond the cargo spaces, the scantlings of the structure may be as required in way of the oil spaces, in
association with the values of h in the various equations measured to the upper deck, except that in way of
deep tanks, h is to be not less than the distance, in m (ft), measured to the top of the overflow. In way of
dry spaces, the deck beams and longitudinals are to be as required in Section 3-2-7 of the Steel Vessel
Rules. The value of h for deck transverses in way of dry spaces is to be obtained from Section 3-2-7 of the
Steel Vessel Rules and the section modulus SM is to be obtained from the following equation:
SM = 4.74chsl2 cm3 SM = 0.0025chsl2 in3
where
c = 1.23
s = spacing of transverses, in m (ft)
l = span, in m (ft)
The transition from longitudinal framing to transverse framing is to be effected in as gradual a manner as
possible, and it is recommended that a system of closely spaced transverse floors be adopted in way of the
main machinery.
FIGURE 1
Coefficients and Lengths for Transverses
L
C
c = 2.50 c = 3.50
L bhd
C
c = 1.80
lb lb
lb
lb
lb lb lb
c = 2.40
c = 1.50
c = 1.75 for CL girder only
c = 1.15 for three girders
a b
L
C
c = 1.80
lb
lb
c = 1.50
c
412 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
FIGURE 2
Lengths with Brackets
lb
d/4
he
lb
d/2
he
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 413
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
FIGURE 3
Spans of Members and Effective Lengths or Heights of Brackets
L
C L bhd
C
he
ls ls ls
ls
he he
he
he
L
C L
C
ls ls
he
K = 0.50
K = 0.43
c d
414 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
TABLE 1
Values of q for Ordinary Strength Steel
s = spacing of stiffeners or depth of web plate, whichever is the lesser, in cm (in.)
t = thickness of web plate, in cm (in.)
s/t kN/cm2 kgf/cm2 Ltf/in2
80 and less 8.5 870 5.5
160 maximum 5.4 550 3.5
TABLE 2
Minimum Thickness for Web Portions of Members
L is the length of the installation, in m (ft), as defined in 3-1-1/3 of the Steel Vessel Rules. For installations of lengths
intermediate to those shown in the table, the thickness is to be obtained by interpolation.
L t L t
meters mm feet in.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 415
PART Section 3: Cargo Oil and Associated Systems
5A
CHAPTER 4 Ship-Type Installations Under 150 meters
(492 feet) in Length
416 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Appendix 1: Guide for Hull Girder Shear Strength for Ship-Type Installations
5A
CHAPTER 4 Ship-Type Installations Under 150 meters
(492 feet) in Length
1 Introduction
This Guide is a supplement to 3-2-1/3.5 of the Steel Vessel Rules and is intended to provide a simplified
method for determining the allowable still-water shearing forces, in accordance with the Rule requirements,
for ship-type installations having two or three longitudinal oil-tight bulkheads, where the wing bulkheads
are located no closer than 20% of the breadth from the side shell.
The computational method presented in this Guide is deduced from shear flow and three-dimensional finite
element calculation results and is applicable to ship-type installations having single bottom construction
with deep bottom transverses and swash transverse bulkheads. For ship-type installations having either
double bottom, double skin or deep bottom girders, the allowable still-water shearing force will be subject
to special consideration.
With the present Rule side shell thickness, local load effects are not considered for the side shell, as the
longitudinal bulkhead generally governs the permissible shear force at any particular location.
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 417
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Appendix 1 Guide for Hull Girder Shear Strength for Tankers 5A-4-A1
tb = thickness of the centerline or wing longitudinal bulkhead plating at the location under
consideration, in cm (in.)
Ds = depth of the hull girder at the section under consideration, in cm (in.)
Db = depth of the longitudinal bulkhead at the section under consideration, in cm (in.)
Ns, Nb = shear distribution factors for side shell and longitudinal bulkheads, respectively, and
may be determined by 5A-4-A1/5.
K1 = 1 + y/(8 y )
y = distance measured from the deck or bottom (depending on whether the strake
considered is above or below the neutral axis of the section) to the lower edge of the
bulkhead strake under consideration, in cm (in.)
y = distance measured from the deck (bottom) to the neutral axis of the section, when the
strake under consideration is above (below) the neutral axis, in cm (in.)
wbc ⎡ ⎛ l1 ⎞ l 22 ⎤
Wc1 = ⎢hc1l 1 ⎜ l 2 + ⎟ + hc 2 ⎥
l c ⎣⎢ ⎝ 2⎠ 2 ⎥⎦
wbc ⎡ l 12 ⎛ l ⎞⎤
Wc2 = h
⎢ c1 + hc 2 l 2 ⎜ l 1 + 2 ⎟ ⎥
lc ⎣⎢ 2 ⎝ 2 ⎠ ⎦⎥
418 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Appendix 1 Guide for Hull Girder Shear Strength for Tankers 5A-4-A1
hc1, hc2 = excess fluid heads in the center tank. Should the head in a wing tank exceed
that in the center tank, see 5A-4-A1/3.5.3 below.
l1, l2 = longitudinal distances from the respective center tank ends to the succeeding
wing tank transverse bulkheads
3.5.3
When the head in wing tanks exceeds that in the center tank, within the center tank region, hc
should be taken as zero for two longitudinal bulkhead installations. However, a reduction should
be applied only to the SWSF computed while considering the centerline bulkhead in 5A-4-A1/3.3.
This reduction may be computed by the equations in 5A-4-A1/3.5.2, except that bc is to be taken
as the combined breadth of both wing tanks (bc = 2bw), and hc is the excess head in the wing tank
above that in the center tank.
3.5.4
Where adjacent tanks are loaded with cargoes of different densities, the heads in 5A-4-A1/3.5 are
to be corrected to account for the difference in density.
5 Distribution Factors
The distribution factors Ns, Nb and Nw may be determined by the following equations.
Nw = 0.31(n _ 1)/n
where
As = total projected area of the side shell plating, in cm2 (in2)
Ab = as previously defined
n = total number of transverse frame spaces in the center tank
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 419
Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Appendix 1 Guide for Hull Girder Shear Strength for Tankers 5A-4-A1
FIGURE 1
Center Tank Region
lc
l2 l1
bw
bc
Centerline bulkhead
420 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Part 5B: Other Installation Types
5B
Other Installation Types
CONTENTS
CHAPTER 1 Column-Stabilized Installations ........................................................ 422
Section 1 General Requirements.......................................................424
Section 2 Structures...........................................................................428
Section 3 Stability ..............................................................................437
Section 4 Machinery and Systems.....................................................438
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 421
PART Chapter 1: Column-Stabilized Installations
5B
CHAPTER 1 Column-Stabilized Installations
CONTENTS
SECTION 1 General Requirements ....................................................................... 424
1 General ...........................................................................................424
3 Definitions .......................................................................................424
5 Loading Criteria...............................................................................424
5.1 Loads...........................................................................................424
5.3 Environmental Conditions............................................................425
7 Global Performance Analyses ........................................................425
7.1 General........................................................................................425
7.3 Frequency Domain Analyses .......................................................426
7.5 Time Domain Analyses................................................................426
7.7 Deck Clearance ...........................................................................426
7.9 Model Testing ..............................................................................427
422 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
SECTION 3 Stability ............................................................................................... 437
1 Stability............................................................................................437
1.1 Transit Voyage Stability............................................................... 437
1.3 On-Site Stability........................................................................... 437
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 423
PART Section 1: General Requirements
5B
CHAPTER 1 Column-Stabilized Installations
1 General
The design and construction of column-stabilized type installations are to be based on the applicable
requirements of the MODU Rules. However, the design criteria, as given in the MODU Rules, can be
modified to reflect the different structural performance and demands expected of a mobile installation,
compared to an installation positioned at a particular site on a long-term basis. In addition, the applicable
criteria contained in the Load Line, SOLAS and MARPOL Conventions issued by the International Maritime
Organization are to be considered. It is further suggested that the local authorities having jurisdiction
where the installation is to operate be contacted to obtain any further criteria that are applicable to the
Floating Installation.
3 Definitions
A column stabilized floating production installation consists of a main deck connected to the underwater
hull or footings by columns or caissons. The deck is noted in this Guide as “Topside Deck Structure”.
The installation depends upon the buoyancy of columns or caissons for flotation and stability. Lower hulls
or footings are normally provided at the bottom of the columns for additional buoyancy and the most
common arrangements are either twin pontoons connected by braces or a ring (continuous) pontoon. The
topside deck structure can be of an enclosed hull type or an open space truss frame construction. The
topside deck structure is interconnected with the stability columns of the hull to form the installation’s
overall strength.
5 Loading Criteria
5.1 Loads
An installation’s modes of operation in pre-service (loadout, transportation, installation) and in-service
(in-place) conditions should be investigated using anticipated loads, including gravity loads together with
relevant environmental loads due to the effects of wind, waves, currents, and, where deemed necessary by
the Owner or designer, the effects of earthquake, temperature, fouling, ice, etc.
These loads are to include, as applicable, but should not be limited to, the following loads:
i) Environmental loads. Loads due to wind, waves, and current are to be considered. Directionality
of wind, waves, and current may be considered if accurate data is available. Where there is no accurate
data available, the directionality of wind, waves, and current that generates the most severe local
and global load effects are to be used for design. Adequate headings for the environment are to be
analyzed such that the most critical heading for the environment has been covered.
ii) Hydrostatic pressures and buoyancy. Hydrostatic pressures and buoyancy are to be considered for
all submerged structural members.
iii) Gravity. Gravity of the structure and equipment steel and the variables in the topside deck
structure and hull are to be considered.
iv) Inertia loads. Inertia loads due to motions of the column-stabilized installation are to be considered.
v) Operational loads. Loads induced by operations of drilling and production are to be considered.
424 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 1 General Requirements 5B-1-1
vi) Mooring and riser loads. Loads due to mooring and riser systems are to be considered.
vii) Marine operation loads. Loads encountered during transportation and installation are to be taken
into account in the design. These loads include loads exposed during transport (wet or dry), launch,
or float-off.
viii) Slamming. Wave slamming loads are to be considered for members such as pontoons, columns,
braces, and members forming the underside of the topside deck structure that are subject to wave
slamming during transportation and operation. Breaking wave slamming loads are also to be
considered, if applicable.
Combinations of these loads that produce the most severe local and global effects on the installation, as
determined by the operational and installation requirements of the in-service and pre-service conditions, should
be used. The global effects that are critical to the installation’s global strength are given in 5B-1-2/5.1.2(a).
A loading plan is to be prepared to show the maximum uniform and concentrated loadings to be considered
for the decks of the topside deck structure for each mode of operation. In the preparation of this plan, the
following loadings are to be considered as minimums.
• Crew spaces (walkways, general traffic area, etc.)
4510 N/m2 (460 kgf/m2, 94 lbf/ft2) or 0.64 m (2.1 ft) head
• Work areas
9020 N/m2 (920 kgf/m2, 188 lbf/ft2) or 1.28 m (4.2 ft) head
• Storage areas
13000 N/m2 (1325 kgf/m2, 272 lbf/ft2) or 1.84 m (6.0 ft) head.
7.1 General
Global performance analyses of a column-stabilized installation are aimed at determining the global effects
of environmental loads on the overall installation and its components, such as mooring lines, risers, etc.
The key function of the analyses is to establish that the column-stabilized installation meets all of the pre-
service and in-service requirements. It is suggested that global response analysis be performed for each of
the most critical design phases. The following aspects are to be included in the global performance analyses:
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 1 General Requirements 5B-1-1
426 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 1 General Requirements 5B-1-1
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 427
PART Section 2: Structures
5B
CHAPTER 1 Column-Stabilized Installations
1 Structural Design
The design of the installation is to be based on the applicable portions of the MODU Rules. Where the
conditions at the installation site are less than those for a mobile installation that are the bases of the
MODU Rules, the design criteria for various components of the installation structure may be reduced to
reflect these differences. However, when the installation site conditions produce more arduous demands, it
is mandatory that the design criteria be increased appropriately.
1.1 Scantlings
Installation’s scantlings, including topside deck structure, columns, braces, and pontoons are to be designed
in accordance with 5B-1-2/3.
1.3 Deckhouses
Deckhouses such as living quarters, utility buildings, etc., which are not an integral part of the upper deck
structure are to have sufficient strength for their size, function, and location, with due consideration given
to the environmental conditions to which the installation may be exposed. Special considerations should be
given to deckhouses which act as foundations for vital machinery or equipment.
428 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
but not less than 6 mm (0.24 in.) or s/200 + 2.5 mm (s/200 + 0.10 in.), whichever is greater.
where
t = thickness in mm (in.)
s = spacing of stiffeners in mm (in.)
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
but not less than 6.5 mm (0.25 in.) or s/150 + 2.5 mm (s/150 + 0.10 in.), whichever is greater.
430 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
where
t = thickness, in mm (in.)
s = spacing of stiffeners, in mm (in.)
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
l = length in m (ft), between supports, where brackets are fitted at shell, deck or
bulkhead supports, and the brackets are in accordance with 3-2-2/Table 2 of
the MODU Rules and have a slope of approximately 45 degrees, the length,
l, may be measured to a point on the bracket located at the distance from the
toe equal to 25% of the length of the bracket.
Q = factor defined in 5B-1-2/3.3.2
TABLE 1
Required Environmental Events and Safety Factors (1 July 2009)
Design Conditions Environmental Events Safety Factors
Loadout Calm or specified by designer or Owner 1.67
Ocean Transit (Dry Tow) 10 year return storm for the selected route condition or specified by 1.25
designer or Owner if weather routing plan is to be implemented for the
voyage
Field Transit (Wet Tow) 1 year return storm for the selected route condition or specified by 1.25
designer or Owner
In-place Design Operating 1 year return storm (minimum) 1.67
In-place Design Environmental 100 year return storm 1.25
In-place Damaged 1-year return storm 1.25
432 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
5.1.2(a) Critical Responses for Global Strength. The global strength of the installation is to be
designed for withstanding the maximum global effects (noted in this Guide as “critical responses”)
induced by the loads specified in 5B-1-1/5.1. The critical responses that control the installation
strength design are prying/squeezing loads, deck inertia loads, torsional moments, and longitudinal
shear forces between pontoons. The critical responses that control the topside deck structure
strength design are the deck inertia loads. As indicated in 5B-1-2/Table 1, the in-place intact
strength is to be designed for these critical responses with a return period of 100 years in the
Design Environmental Condition (DEC).
The highest wave may not always produce the most critical responses. So that the most critical
responses are captured, a sufficient number of design cases are to be used, considering the following
permutations:
i) Variation in environmental conditions and headings
ii) Variation in variables (deck payloads)
iii) Variation in ballasting distributions
iv) Variation in riser arrangements
5.1.3 Major Joint Analysis – Analysis for Main Intersections of Primary Structures
Since it is difficult to adequately capture the details of the main intersections in the global strength
model, local FEM analyses are to be used, as required, to design these areas. These main intersections
include connections of pontoon to pontoon, column to pontoon, and column to topside deck
structure. For twin-pontoon column stabilized installations, special attention should be given to
brace connections to braces, columns, pontoons, and topside deck structure.
5.1.4 Fatigue Analysis
Fatigue analysis is to be performed to verify adequate strength against fatigue failure within its
design life. The fatigue analysis is to consider the loading history of the column-stabilized installation
including transport and in-place conditions. Special attention is to be given to the major joints
mentioned above. Attention is also to be given to the designs of structural notches, cutouts,
brackets, toes, and abrupt changes of structural sections where they are prone to fatigue damages.
5.1.5 Structural Redundancy Analysis
The hull structural redundancy analysis is required to verify that there is adequate redistribution of
stress in the damaged condition defined in 5B-1-2/Table 1. The damaged conditions are to
consider loss of one compartment buoyancy and loss of one brace for twin-pontoon column
stabilized installations.
For topside deck structures constructed with open space trusses, the redundancy analysis is also
required for the damaged condition with loss of one primary member in association with a factor
of safety of 1.0.
5.1.6 Acceptance Criteria
The total assessment of the structure and details is to be performed against the design conditions in
5B-1-2/Table 1 and failure modes of material yielding, buckling, ultimate strength and fatigue.
The acceptance criteria of each mode are given as follows.
5.1.6(a) Material Yielding. For the hull and topside deck structure, the yielding criteria based on
the safety factors in 5B-1-2/Table 1 of this Guide are to be used.
Note: The yield strength is to be based on the specified minimum yield point or yield stress as defined in
2-1-1/13 of the ABS Rules for Materials and Welding (Part 2) for higher strength material or 72 percent
of the specified minimum tensile strength, whichever is the lesser.
5.1.6(b) Buckling and Ultimate Strength. For the hull and topside deck structure, the criteria
specified in ABS Guide for Buckling and Ultimate Strength Assessment for Offshore Structures are
to be used. Alternatively, the criteria specified in the API Bulletin 2U and 2V and other recognized
standards acceptable to ABS can be used. The safety factors are to be based on 5B-1-2/Table 1 of
this Guide.
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
5.1.6(c) Fatigue. For the hull, including the main intersections defined in 5B-1-2/5.1.3, the
fatigue damages can be calculated using the ABS Offshore S-N curves for environment in air, in
seawater with cathodic protection, and free corrosion, as specified in Section 3 of the ABS Guide
for the Fatigue Assessment of Offshore Structures. The S-N curves are applicable to thicknesses
that do not exceed the reference thickness of 22 mm (7/8 in.). For members of greater thickness,
thickness correction is to be applied with an exponent of 0.25. Other recognized standards
equivalent to ABS requirements are also acceptable.
For topside deck structure, ABS Offshore S-N curves and AWS S-N curves can be used.
The fatigue life is determined by safety factors and the design life of the column-stabilized installation.
Safety factors depend on the inspectability, repairability, redundancy, the ability to predict failure
damage, as well as the consequence of failure of the structure. Minimum safety factor requirements
are listed in 5B-1-2/Table 2.
TABLE 2
Safety Factors for Fatigue Life of Hull, Integrated Deck,
and Column Top Frame (1 July 2009)
Importance Inspectable and Field Repairable
Yes No
Non-critical 3 5
Critical 5 10
Note: “Critical” implies that failure of these structural items would result
in the rapid loss of structural integrity and produce an event of
unacceptable consequence.
For existing installations, the remaining fatigue life of the installation is to be assessed and the
supporting calculations are to be submitted for review. Special consideration is to be given to the
effects of corrosion and wastage on the remaining fatigue life of existing structures.
Any areas determined to be critical to the structure are to be free of cracks, and the effects of stress
risers is to be determined and minimized. Critical areas may require special analysis and survey.
7.1 Hull Interface with Riser System (Riser Porches, Supports, and Guides)
The riser porches, guides, and supports, including the hull backup structures (the reinforcements for the
hull), are to be designed for the maximum anticipated riser loads with a safety factor of 1.25 in the Design
Environmental Condition (DEC) and with a safety factor of 1.67 in the Design Operating Condition (DOC).
Fatigue strength is to be designed to meet the requirements in 5B-1-2/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the risers and the global motions of the installation.
434 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
7.3 Hull Interface with Mooring System (Fairlead, Chain Stopper, and Winch Foundations)
Each individual foundation and back-up structure of the fairlead, chain jack, and winch is to be designed
for the breaking strength of the mooring line with a safety factor of 1.25. The foundation and back-up
structure for multiple fairleads, chain jacks, or winches is to be designed for the maximum anticipated
mooring loads with a safety factor of 1.25 in the Design Environmental Condition (DEC) and with a safety
factor of 1.67 in the Design Operating Condition (DOC).
Fatigue strength is to be designed to meet the requirements in 5B-1-2/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the moorings and the global motions of the installation.
7.5 Topside Deck Structure Interface with Deckhouses and Deck Mounted Equipment/
Machinery
The topside deck structure may require reinforcements to resist the reaction forces from equipment/
machinery foundations or deck modules. The reinforcements of the topside deck structure are referred to as
backup structures. The forces to be resisted by the backup structures of the topside deck structure are to be
designed for the maximum anticipated gravity, functional, and environmental loads together with the inertia
loads induced by the installation motions with a safety factor of 1.25 in the Design Environmental
Condition and 1.67 in the Design Operating Condition. If deemed necessary, the fatigue strength is to meet the
requirements of 5B-1-2/5.1.6(c). Special attention should also be given to the following interface structures:
7.5.1 Lifeboat Platform
The strength of a lifeboat platform is to be designed to meet the following requirement:
• The most adverse combination of list and trim of 20° with Safe Working Load (total weight of
lifeboat, passengers and supplies) with allowable stresses equal to Ultimate Tensile stress
divided by a factor of 4.5.
7.5.2 Crane Pedestal and Foundation
The crane pedestal is to be designed in accordance with the recognized standard that the crane is
certified to, such as Chapter 2, “Guide for Certification of Cranes” of the ABS Guide for Certification
of Lifting Appliances or API Spec. 2C.
Special Application • External shell structure in way of main intersections of columns, topside deck
Structure structure, pontoons, braces, mooring foundations, and riser porches
• Portions of topside deck structure which receive major concentrated loads
• Intersections of topside deck structure’s main truss members
• External brackets, portions of bulkheads, flats, and frames which receive
concentrated loads at main intersections of columns, topside deck structure,
pontoons, braces, mooring foundations, and riser porches
• “Through” material used at main intersections of columns, topside deck structure,
pontoons, braces, mooring foundations, and riser porches, which provide proper
alignment and adequate load transfer
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 435
Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
Primary Application • External shell structure of columns, pontoons, braces, topside deck structure (barge
Structure hull), and riser porches
• Topside deck structure’s main truss members
• Bulkheads, flats, and framing which provide local reinforcement or continuity of
structure in way of main intersections, except where the structure is considered
special application
• Bulkheads, girders, decks that are designed to provide global strength to the
installation
Secondary Application • Internal structure, including bulkheads and girders in columns, topside deck
Structure structure, and pontoons, except where the structure is considered primary or
special applications
• Decks of topside deck structure, except where the structure is considered primary
or special applications
436 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 3: Stability
5B
CHAPTER 1 Column-Stabilized Installations
SECTION 3 Stability
1 Stability
For the purpose of determining compliance with these stability requirements, it is to be assumed that the
installation is floating free of mooring restraints. However, detrimental effects of catenary mooring systems
or of the thrusters for dynamically positioned installations are to be considered.
Installations designed to ballast or deballast through designated draft ranges or “zones” need only comply
with the above positive metacentric height requirement when ballasting or deballasting through these designated
“zones.”
The Owner is responsible for ensuring that such operations are performed only with proper loading conditions
and during periods of acceptable weather.
Alternative stability criteria following the guidelines set forth in 3-3-1/3.9 of the MODU Rules may be
considered acceptable by the Bureau.
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PART Section 4: Machinery and Systems
5B
CHAPTER 1 Column-Stabilized Installations
3 Electrical Systems
Electrical systems are to comply with Part 4, Chapters 1 and 3 of the MODU Rules and Chapter 3, Section 6
of the Facilities Guide. Where the Flag Administration permits, the minimum number of required main power
sources may be reduced to one. For area classification requirements, refer to Section 4-1-9 of this Guide.
438 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 4 Machinery and Systems 5B-1-4
iii) A plan identifying the disposition (open or closed) of all non-automatic closing devices and
locations of all watertight and weathertight closures for each mode of operation afloat is to be
submitted for review prior to the installation’s delivery. Upon satisfactory review, the plan is to be
incorporated into the Operating Manual. (See Section 1-1-4 and 3-3-1/9 of the MODU Rules.)
iv) Means for detection of and recovery from flooding of compartments that lie partly or completely
below the operating or survival drafts and are adjacent to the sea or contain salt water piping or
pumping equipment. (See 3-3-1/3.3.3 of the MODU Rules.)
v) The estimated time to deballast the installation from operating to survival draft. (See 4-2-4/13 of
the MODU Rules.)
vi) Means of preventing progressive flooding via sounding tubes, tank vents and overflows, ventilating
systems, trunks, etc., from compartments within the assumed damaged areas. (See 3-3-1/7.3 and
3-3-1/9 and 4-2-3/1.3 of the MODU Rules.)
vii) Means of detecting flooding of and means of water removal from void spaces not connected to the
bilge or ballast systems. (See 3-3-1/1.3.3 and 4-2-4/3.3 of the MODU Rules.)
viii) Means of closure and evacuation of water from chain lockers. (See 4-2-4/1.1 of the MODU Rules.)
ix) The remaining or “residual” range of stability resulting from the damaged condition and the type
and location of appropriate closures to prevent downflooding. (See 3-3-1/3.3.3 of the MODU
Rules for the definition of “residual” stability.)
x) Means of sounding tanks. (See 4-2-3/3 of the MODU Rules.)
xi) A description of the ballast piping and control system describing the items listed below.
(See 4-2-1/7.19, 4-2-2/21.9 and 4-2-4/13 of the MODU Rules.)
1. Redundancy of pumps, valves and controls and alternate means of valve operation.
2. Valve operating and indicating means.
3. Means of manual and remote operation of ballast pumps and valves.
4. Communication means between ballast control spaces and pump rooms, including those
means of communication that are independent of the ship’s service communication system.
5. Means of determining the failure of critical ballast system components and means to
overcome their failure.
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PART Chapter 2: Tension Leg Platforms
5B
CHAPTER 2 Tension Leg Platforms
CONTENTS
SECTION 1 General Requirements ....................................................................... 442
1 General ...........................................................................................442
3 Definitions .......................................................................................442
5 Loading Criteria...............................................................................442
5.1 Loads...........................................................................................442
5.3 Environmental Conditions............................................................443
7 Global Performance Analyses ........................................................443
7.1 General........................................................................................443
7.3 Frequency Domain Analyses .......................................................444
7.5 Time Domain Analyses................................................................444
7.7 Deck Clearance ...........................................................................444
7.9 Model Testing ..............................................................................445
9 Corrosion Protection and Control....................................................445
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5 Structural Strength Analysis and Design of Primary Structures .....452
5.1 Hull, Integrated Deck and Top Column Frame ............................ 452
5.3 Non-integrated Deck ................................................................... 455
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PART Section 1: General Requirements
5B
CHAPTER 2 Tension Leg Platforms
1 General
The design and construction of a Tension Leg Platform (TLP) are to be based on all applicable requirements
of the MODU Rules, Offshore Installations Rules and API RP 2T. However, the design criteria, as given in
the MODU Rules and Offshore Installations Rules, can be modified to reflect the different structural
performance and demands expected of a TLP in offshore service. In addition, in the absence of equivalent
Coastal State requirements, the applicable criteria contained in the Load Line, SOLAS and MARPOL
Conventions issued by the International Maritime Organization (IMO) may be considered. It is further
suggested that the local authorities having jurisdiction where the installation is to operate be contacted to
obtain any further criteria that are applicable to the TLP installations.
3 Definitions
A TLP consists of structural components of hull, column top frame, topside deck, tendon system and
foundation system. The hull consists of buoyant pontoons and columns. The tops of the columns are
connected to a column top frame or a topside deck forming the global strength of the hull. For the hull with
a column top frame, the topside deck is not integrated as part of the global strength of the hull. This topside
deck is noted as “Non-integrated Deck” in this Guide. The topside deck integrated with the hull to form the
global strength of the hull is noted as “Integrated Deck” in this Guide.
Tendon System: A vertical mooring system that forms the link between the hull and the foundation for the
purpose of mooring the TLP.
Foundation System: The foundations used to anchor the tendon legs to the seafloor.
5 Loading Criteria
5.1 Loads
The TLP’s modes of operation in pre-service (loadout, transportation, installation) and in-service (in-place)
conditions are to be investigated using anticipated loads, including gravity loads together with relevant
environmental loads due to the effects of wind, waves, current and other phenomena such as earthquake,
temperature, fouling, ice, etc., depending upon the specific installation site.
The TLP is to be designed for the loading conditions that produce the most severe local and global effects
on the structure, as determined by the most severe operational or installation requirements.
Applied loading combinations considered for structural design are to include, as applicable, but not be
limited to, the following loads:
i) Environmental loads. Loads due to wind, waves and current are to be considered. Directionality
of wind, waves and current may be considered if accurate data is available. Where there is no accurate
data available, the directionality of wind, waves and current that generates the most severe local
and global load effects are to be used for design. Adequate headings for the environment are to be
analyzed such that the most critical heading for the environment has been covered.
ii) Hydrostatic pressures and buoyancy. Hydrostatic pressures and buoyancy are to be considered for
all submerged structural members.
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iii) Gravity. Gravity of the structure and equipment steel and the variables in the topside deck and
hull are to be considered.
iv) Inertia loads. Inertia loads due to motions of the TLP are to be considered.
v) Operational loads. Loads induced by operations of drilling and production are to be considered.
vi) Tendon and riser loads. Loads due to tendon and riser systems are to be considered, as applicable.
vii) Marine operation loads. Loads encountered during transportation and installation are to be taken
into account in the design. These loads include loads exposed during transport (wet or dry), launch
or float-off and during ballasting and deballasting operations when the topside deck is being installed
and during tendon installation procedure.
viii) Slamming. Wave slamming loads are to be considered for members such as pontoons, columns,
top column frame members and members forming the underside of the topside deck that are subject
to wave slamming during transportation and operation.
7.1 General
Global performance analyses of the TLP are aimed at determining the global effects of environmental loads
on the overall platform and its components, such as tendons, risers, etc. The key function of the analyses is
to establish that the TLP meets all of the pre-service and in-service requirements. It is suggested that
global response analysis be performed for each of the most critical design phases. The following aspects
are to be included in TLP global performance analyses:
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The deck clearance is normally determined by an appropriate model test. Alternatively, the deck clearance
can also be determined by a detailed hydrodynamic analysis that accounts for relative motions between the
TLP and waves. The following items are to be considered to determine the deck clearance:
i) Various environmental headings
ii) Offset due to wind, waves and current
iii) Nonlinearity of wave profile
iv) Wave diffraction, run-up
v) Platform set-down
vi) Tide and water level effects
vii) Seabed subsidence
Deck clearance is also to be checked at various points on the underside of the topside deck.
Unless the recommended deck clearance can be maintained to avoid impact, the TLP including topside
deck, hull, tendons and foundations should be designed for the anticipated local and global wave forces
(including slamming) and resulting responses. Structures and equipment on the topside deck, which may
subject to wave run-up or green water, should also be designed for the associated forces.
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PART Section 2: Stability
5B
CHAPTER 2 Tension Leg Platforms
SECTION 2 Stability
1 Stability
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Chapter 2 Tension Leg Platforms
Section 2 Stability 5B-2-2
3.5 Penetrations
See 3-3-1/9.5 of the MODU Rules.
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PART Section 3: Hull and Primary Structures
5B
CHAPTER 2 Tension Leg Platforms
1 Structural Design
1.1 General
The design of the TLP is to be based on the applicable portions of the MODU Rules. Where the conditions
at the installation site are less than those for full ocean service that are the basis of the MODU Rules, the
design criteria for various components of the TLP may be reduced to reflect these differences. However,
when the installation site conditions produce more arduous demands, it is mandatory that the design criteria
be increased appropriately. The TLP strength can be obtained by initially designing each component’s
scantlings for local load effects and, subsequently, verifying the initial scantlings for the global load effects.
This subsection provides requirements for the designs of initial scantlings and secondary structures. 5B-2-3/5
of this Guide provides requirements for verification of the initial scantlings.
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Section 3 Hull and Primary Structures 5B-2-3
1.15 Appurtenances
Main appurtenances attached to the exterior of the hull are to be evaluated, taking into account the effects
of both local drag and inertia loads. Responses resulting from these loads, together with any appropriate
consideration of global action of the TLP, are to be considered with respect to yield, buckling and fatigue
strength. The backup structures are also to be designed for the same loads and safety factors, as a minimum.
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Section 3 Hull and Primary Structures 5B-2-3
3.1.1(c) Areas Subject to Wave Immersion. For all areas subject to wave immersion, the minimum
head is to be 6.1 m (20 ft).
3.1.1(d) Minimum Scantlings. In general, the scantlings of boundaries are not to be less than
those required by 5B-2-3/3.3, in association with a head to the maximum damaged waterline.
3.1.2 Scantlings of Unframed Shells
Where columns or pontoons do not incorporate framing members, the minimum scantlings of shell
plating and ring stiffeners are to be determined on the basis of established shell analysis methods
using the heads given in 5B-2-3/3.1.1 and safety factors appropriate to the methods employed.
Interior boundary bulkheads and flats are to be considered on the basis of framed shells, as given
in 5B-2-3/3.1.1.
3.1.3 Additional Structural Requirements for Scantlings
Scantlings of columns and pontoons as determined above are minimum requirements for hydrostatic
loads. Where wave and current loadings are superimposed, the scantlings of the local structure of
the shell are to be increased as necessary, to meet the strength requirements of 5B-2-3/5.1.6.
but not less than 6 mm (0.24 in.) or s/200 + 2.5 mm (s/200 + 0.10 in.), whichever is greater.
where
t = thickness in mm (in.)
s = spacing of stiffeners in mm (in.)
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but not less than 6.5 mm (0.25 in.) or s/150 + 2.5 mm (s/150 + 0.10 in.), whichever is greater.
where
t = thickness, in mm (in.)
s = spacing of stiffeners, in mm (in.)
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Section 3 Hull and Primary Structures 5B-2-3
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Depending on the specific features of the TLP, additional analyses to verify and help design other
portions of the TLP structural components will be required. Such additional analyses include the
hull interfaces with tendons, riser systems, machinery/equipment foundations and appurtenances.
Analysis criteria for these additional hull structural components are given in 5B-2-4/5.
5.1.2 Global Strength Analysis
The primary structures of the hull, integrated deck and column top frame are to be analyzed using
the loading and environmental conditions stipulated below. Conditions representing all modes of
operation are to be considered to determine the critical cases. Calculations for critical conditions
are to be submitted for review. The analyses are to be performed using recognized calculation
methods and fully documented and referenced.
5B-2-3/Table 1 below shows the required environmental events and safety factors to be considered
for each design condition in the global strength analysis:
TABLE 1
Required Environmental Events and Safety Factors
Design Conditions Environmental Events Safety Factors
Loadout Calm or specified by designer or Owner 1.67
Ocean Transit (Dry Tow) 10 year return storm for the selected route condition or specified by 1.25
designer or Owner if weather routing plan is to be implemented for the
voyage
Field Transit (Wet Tow) 1 year return storm for the selected route condition or specified by 1.25
designer or Owner
Deck Installation Calm or specified by designer or Owner 1.67
In-place Design Operating 1 year return storm (minimum) 1.67
In-place Design Environmental 100 year return storm 1.25
In-place Damaged 1-year return storm 1.25
5.1.2(a) Critical Responses for Global Strength. The global strength of the hull is to be designed
to withstand the responses induced by the loads specified in 5B-2-1/5.1. The responses of the hull
induced by these loads that control the hull strength design are prying/squeezing loads, inertia
loads and torsional moments. The responses that control the topside deck strength design are the
accelerations induced by the waves in addition to those responses that control the hull. As
indicated in 5B-2-3/Table 1, the in-place intact strength is to be designed for these responses with
a 100-year return period in the Design Environmental Condition (DEC).
The highest wave may not always produce the most critical responses. To ensure that the most
critical responses are captured, a sufficient number of design cases are to be used, considering the
following permutations:
i) Variation in environmental conditions and headings
ii) Variation in variables (deck payloads)
iii) Variation in ballasting distributions
iv) Variation in riser arrangements
5.1.3 Major Joint Analysis – Analysis for Main Intersections of Primary Structures
Since the details of the main intersections are difficult to adequately capture in the global strength
model, local FEM analyses are to be used, as required, to design these areas. These main
intersections include connections of pontoon to pontoon, column to pontoon, column to topside
deck, column to column top frame, and joints of column top frame and topside deck structures.
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Part 5B Other Installation Types
Chapter 2 Tension Leg Platforms
Section 3 Hull and Primary Structures 5B-2-3
TABLE 2
Safety Factors for Fatigue Life of Hull,
Integrated Deck and Column Top Frame
Importance Inspectable and Field Repairable
Yes No
Non-critical 3 5
Critical 5 10
Note: “Critical” implies that failure of these structural items would
result in the rapid loss of structural integrity and produce an event
of unacceptable consequence.
Any areas determined to be critical to the structure are to be free from cracks, and stress concentration
factors are to be determined and minimized. Critical areas may require special analysis and survey.
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5.3.4(d) For any two- or three-dimensional stress field within the scope of the working stress
formulation, the equivalent stress (e.g., the von Mises stress intensity) is to be used in the design.
The allowable von Mises stress is to be 0.6 of the yield strength for the Design Operating
Condition (DOC). A one-third increase in the allowable stress is allowed for the Design
Environmental Condition (DEC). For highly localized areas, local yielding of the structure may be
accepted, provided it can be demonstrated that such yielding does not lead to progressive collapse
of the overall structure and that the general structural stability is maintained.
5.3.4(e) Whenever elastic instability, overall or local, may occur before the stresses reach their
basic allowable levels, appropriate allowable buckling stresses govern.
5.3.5 Fatigue Assessment
A detailed fatigue analysis is to be performed for deck structures. Rational fatigue analysis
methods are acceptable if the forces and member stresses can be properly represented. The
dynamic effects are to be taken into consideration if they are significant to the structural response.
For the frame members of the deck, the S-N curves specified in the ABS Guide for the Fatigue
Assessment of Offshore Structures and API RP 2A are recommended. The Stress Concentration
Factors (SCFs) for tubular joints can be calculated based on applicable empirical formulas. For the
complex critical connections, the SCFs should be calculated by means of a fine mesh finite
element analysis.
The results of the assessment are to indicate a minimum expected fatigue life of three times the
design life of the structure where sufficient structural redundancy exists to prevent catastrophic
failure of the structure of the member or connection under consideration. Where such redundancy
does not exist or where the desirable degree of redundancy is significantly reduced as a result of
fatigue damage, the result of a fatigue assessment is to indicate a minimum expected fatigue life of
three or more times the design life of the structure. 5B-2-3/Table 3 provides general safety factor
requirements for fatigue life. For the deck to hull connections, see 5B-2-3/5.1.6(c).
TABLE 3
Safety Factors for Fatigue Life of Topside Deck Structures
Importance Inspectable and Field Repairable
Yes No
Non-critical 3 5
Critical 3 10
Note: “Critical” implies that failure of these structural items would result in the rapid loss
of structural integrity and produce an event of unacceptable consequence.
Any areas determined to be critical to the structure are to be free from cracks, and stress concentration
factors are to be determined and minimized. Critical areas may require special analysis and survey.
5.3.6 Stresses in Connections (1 July 2009)
Connections of structural members are to be developed to ensure effective load transmission
between connected members, to minimize stress concentration and to prevent excessive punching
shear. Connection details are also to be designed to minimize undue constraints against overall
ductile behavior and to minimize the effects of post-weld shrinkage. Undue concentration of
welding is to be avoided. The design of tubular joints is to be in accordance with the API RP 2A,
including pinching shear. AISC Manual of Steel Construction, ASD can be used for the design of
non-tubular joints.
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PART Section 4: Other Structures
5B
CHAPTER 2 Tension Leg Platforms
1.1 General
The tendon system provides a vertical mooring system to the TLP by linking the TLP hull to the foundation
system. The tendon system provides axial stiffness to control the heave natural period of the TLP and also
provides sufficient axial strength to restrain the TLP motions under the environmental loading.
The tendon system may consist of a different number of tendons, depending on the platform configuration,
loading conditions, intended service life requirement and redundancy requirement specified by the Owner.
Generally, the design life of the tendon is to be taken as the service life of the TLP. In special situations,
the tendons may also be designed to be removable for maintenance and/or inspections.
Each tendon consists of a top section for attaching the tendon to the TLP hull-mounted tendon porches, a
tendon main body to span the water column and a tendon bottom termination assembly for attaching the
tendon to the foundation system. The main body of the tendon is generally made up of steel tubulars. Any
other form of tendons such as solid rods, bars or wire ropes and any other materials such as non-metallic
materials and composites that meet the service requirements may also be specially considered.
The tendon main body may consist of a number of tendon elements connected by tendon connectors.
Tendon connectors can be mechanical couplings, welded joints or any other form of structural connection
that meets the service requirements. The tendons may also have special components such as corrosion
protection system components, tendon load and performance monitoring devices and VIV suppression
devices. The term “tendon”, as used here, refers to all of the components of the tendon system between the
hull porch and the foundation system.
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Section 4 Other Structures 5B-2-4
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3 Foundation
3.1 General
The primary function of the foundation system is to anchor the tendons to the seafloor. TLP foundation
system may consist of individual piles directly attached to the tendons or template structures anchored by
piles or a gravity base. TLP foundation design and site investigation requirements in general are to be in
accordance with Part 3, Section 6 of the Offshore Installation Rules. Detailed geological surveys, seafloor
and sub-bottom geophysical surveys and geotechnical investigations are to be carried out for each TLP
site. Special design considerations for foundation systems subject to tensile loading and in deepwater sites
are given in the following sections. Fabrication, transportation, installation and materials of foundation
systems are also to be in accordance with Offshore Installation Rules.
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Part 5B Other Installation Types
Chapter 2 Tension Leg Platforms
Section 4 Other Structures 5B-2-4
TABLE 1
Safety Factors for Pile Foundation Design
Description Safety Factors
Design Operating Condition 3.0
Design Environmental Condition 2.25
Tendon Removed with Reduced Extreme Condition 2.25
Foundation Fatigue Life w.r.t. Design Service Life 10
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Section 4 Other Structures 5B-2-4
5.1 Hull Interface with Riser System (Riser Porches, Supports and Guides)
The riser porches, guides and supports, including the hull backup structures (the reinforcements for the
hull), are to be designed for the maximum anticipated riser loads with a safety factor of 1.25 in the Design
Environmental Condition and with a safety factor of 1.67 in the Design Operating Condition.
Fatigue strength is to be designed to meet the requirements in 5B-2-3/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the risers and the global motions of the TLP.
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PART Section 5: Materials and Welding
5B
CHAPTER 2 Tension Leg Platforms
Special Application • External shell structure in way of main intersections of columns, topside deck,
Structure pontoons, column top frame, tendon porches and riser porches
• Portions of topside deck which receive major concentrated loads
• Intersections of topside deck main truss members
• External brackets, portions of bulkheads, flats and frames which receive
concentrated loads at main intersections of columns, topside deck, pontoons,
column top frame, tendon porches and riser porches
• “Through” material used at main intersections of columns, topside deck, pontoons,
column top frame, tendon porches and riser porches, which provide proper
alignment and adequate load transfer
Primary Application • External shell structure of columns, pontoons, column top frame, tendon porches
Structure and riser porches
• Integrated topside deck main truss members
• Bulkheads, flats and framing which provide local reinforcement or continuity of
structure in way of main intersections, except where the structure is considered
special application
• Bulkhead girders, decks that are designed to provide global strength to the TLP
Secondary Application • Internal structure, including bulkheads and girders in columns, integrated topside
Structure deck, pontoons and top column frame, except where the structure is considered
primary or special applications
• Decks of topside deck, except where the structure is considered primary or special
applications
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Chapter 2 Tension Leg Platforms
Section 5 Materials and Welding 5B-2-5
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PART Section 6: Machinery and Systems
5B
CHAPTER 2 Tension Leg Platforms
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Section 6 Machinery and Systems 5B-2-6
3 Electrical Systems
The design criteria of electrical systems associated with marine systems (and drilling systems) are to be in
accordance with applicable requirements described in Part 4, Chapters 1 and 3 of the MODU Rules.
The design criteria of electrical systems strictly devoted to the hydrocarbon processing facilities are to be
in accordance with applicable requirements described in Chapter 3 of the Facilities Guide.
The design criteria of electrical systems associated with both marine systems and hydrocarbon processing
facilities are to be in accordance with the applicable requirements described in Part 4, Chapters 1 and 3 of
the MODU Rules.
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PART Chapter 3: Spar Installations
5B
CHAPTER 3 Spar Installations
CONTENTS
SECTION 1 General Requirements ....................................................................... 468
1 General ...........................................................................................468
3 Definitions .......................................................................................468
3.1 Upper Hull – Hard Tank ...............................................................468
3.3 Mid-section – Truss Space Frame with Heave Plates or Free
Flooded Cylindrical Column.........................................................468
3.5 Lower Hull – Soft Tank (or Keel Tank).........................................468
5 Loading Criteria...............................................................................469
5.1 Loads...........................................................................................469
5.3 Environmental Conditions............................................................469
7 Global Performance Analyses ........................................................470
7.1 General........................................................................................470
7.3 Frequency Domain Analyses .......................................................470
7.5 Time Domain Analyses................................................................471
7.7 Deck Clearance ...........................................................................471
7.9 Model Testing ..............................................................................471
9 Corrosion Protection and Control....................................................471
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1.11 Guards and Rails......................................................................... 476
1.13 Machinery and Equipment Foundations ...................................... 477
1.15 Vortex Shedding Strakes............................................................. 477
1.17 Appurtenances ............................................................................ 477
1.19 Temporary Structures.................................................................. 477
3 Scantling Design of the Hull Structure ............................................477
3.1 Hull Structure............................................................................... 477
5 Structural Analysis and Design of Primary Structures....................481
5.1 Hull Structure............................................................................... 481
5.3 Topside Deck .............................................................................. 483
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PART Section 1: General Requirements
5B
CHAPTER 3 Spar Installations
1 General
A Spar is a deep draft installation consisting of a hull and a topside deck, where the topside deck sits on top
of the hull. The hull can be divided into upper hull, mid-section and lower hull, as described in the
following Subsection. The topside deck is a space frame truss deck that provides space for the production
equipment, workover or drilling rig (if any), accommodations and marine support systems, and supports
the loads of this equipment, including operational loads.
The design and construction of the hull are to be based on all applicable requirements of the MODU Rules.
The design and construction of topside deck are to be based on the Offshore Installation Rules. However,
the structural performance and demand of a Mobile Offshore Drilling Unit (MODU) in ocean service are
different from those of a Spar positioned at a particular site on a long-term basis. Therefore, the design
criteria given in the MODU Rules can be modified to reflect the differences. In addition, in the absence of
equivalent Coastal State requirements, the applicable criteria contained in the Load Line, SOLAS and
MARPOL Conventions issued by the International Maritime Organization (IMO) may be considered. It is
further suggested that the local authorities having jurisdiction where the installation is to operate be
contacted to obtain any further criteria that are applicable to the Spar installations.
3 Definitions
3.3 Mid-section – Truss Space Frame with Heave Plates or Free Flooded Cylindrical
Column
The Mid-section connects the upper hull with the lower hull. The mid-section can be a truss space frame
with heave plates or a cylindrical column. Normally, the cylindrical column mid-section is free flooded
and the truss space frame is buoyant. The heave plates are a series of horizontal decks between each bay of
the truss space frame that trap water mass providing added mass and hydrodynamic damping to limit heave
motions and act as guides for the risers.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 1 General Requirements 5B-3-1
5 Loading Criteria
5.1 Loads
The Spar’s modes of operation in pre-service (load-out, transportation, installation) and in-service (in-
place) conditions are to be investigated using anticipated loads, including gravity loads together with relevant
environmental loads due to the effects of wind, waves, current and other phenomena such as earthquake,
temperature, fouling, ice, etc., depending upon the specific installation site.
The Spar is to be designed for the loading conditions that produce the most severe local and global effects
on the structure, as determined by the most severe operational or installation requirements. Applied loading
combinations considered for structural design are to include, as applicable, but not limited to the following
loads:
i) Environmental Loads. Loads due to wind, waves and current are to be considered. Directionality
of wind, waves and current may be considered if accurate data is available. Where there is no accurate
data available, the directionality of wind, waves and current that generates the most severe local
and global load effects are to be used for design. Adequate headings for the environment are to be
analyzed such that the most critical heading for the environment has been covered.
ii) Hydrostatic Pressures and Buoyancy. Hydrostatic pressures and buoyancy are to be considered
for all submerged structural members.
iii) Gravity and Inclination Induced Loads. Gravity with appropriate components due to Spar heeling
and trimming is to be considered.
iv) Inertia Loads. Inertia Loads due to motions of the Spar are to be considered.
v) Operational Loads. Loads induced by operations of drilling, production, storage and offloading,
as applicable, are to be considered.
vi) Mooring and Riser Loads. Loads due to mooring and riser systems are to be considered.
vii) Marine Operation Loads. Loads encountered during transportation and installation are to be taken
into account in the design. These loads include loads exposed during transport (wet or dry), launch
or float-off, upending, and during ballasting and deballasting operations when the deck is being
installed.
viii) VIV Loads. Vortex-Induced-Vibration (VIV) is incurred by vortex shedding behind slender
bodies and the Spar hull itself in current. Loads and fatigue strength are to be fully assessed for
structures and the mooring system subject to VIV effects.
ix) Green Water Loads on Spar Deck. Green water effects are to be considered for the strength of
affected structures on the top of the hull, as applicable.
x) Slamming. Wave slamming loads are to be considered for members subject to wave slamming
during transportation and operation.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 1 General Requirements 5B-3-1
Design Environmental Conditions (DEC). Please refer to 3-2-3/1.1. For structural strength design,
environmental conditions that produce the responses having a minimum return period of 100 years are to
be used.
Design Operating Conditions (DOC). Please refer to 3-2-3/1.3. For structural design, environmental
conditions that produce the responses having a minimum return period of 1 year are to be used.
Reduced Extreme Conditions (REC). Environmental conditions that have a low probability of being
exceeded when the hull is damaged. For structural strength design, joint statistics may be used to determine
a return period which, combined with the probability of damage, produces a risk level equal to that of the
Design Environmental Conditions (DEC).
Calm Conditions. Environmental conditions such that the effects of wind, waves and current are insignificant
and can be ignored. Where such a situation exists, the design case is permitted to use calm conditions.
7.1 General
Global performance analyses of a Spar are aimed at determining the global effects of environmental loads
on the overall platform and its components. The principal scope of the analyses includes calculation of
external loads for global structural analysis for in-place condition and critical pre-service conditions, as
well as analysis/confirmation of:
i) Hydrodynamic loads, shear forces and bending moments for global strength analyses
ii) The Spar in-place motions and accelerations, including those for the structural design of the deck
structure and topside modules, hull appurtenances, and those for risers and mooring lines
iii) The Spar freeboard and deck clearance
The hydrodynamic models used in the global performance analysis may include:
i) Diffraction equation or simulated diffraction equation using Morison members for cylindrical sections
ii) Morison equation for truss element and external hull appurtenances (with well documented drag
coefficients Cd and inertia coefficients Cm)
iii) Computational fluid dynamics, diffraction theory, and/or model test of multiple heave plate, or
simulated using Morison members with Cd and Cm computed by CFD/Diffraction theory
Global motions of a Spar are quite different from traditional offshore floating structures due to the deep
draft of the Spar. The vertical modes of motions, i.e., pitch, roll and heave of the Spar are important design
parameters for deriving inertia loads and are to be included in the mooring analysis due to the increased
line tensions induced by vertical motions of the Spar. Among these, the effects due to rotational modes are
more pronounced. The static rotational modes of motions are due to the mean loads of wind, current and
waves, while the low frequency rotational modes of motions are induced by the slowly varying low
frequency waves, wind and current excitations. The motion responses of the Spar in six degrees of freedom
are usually solved in a time domain analysis for the nonlinear effects described below. Hydrodynamic
coefficients, except the drag coefficients used in a time-domain analysis, are usually taken from frequency
domain wave diffraction/radiation calculations. For classic spars, Cd for heave will significantly impact the
heave motions and needs to be carefully chosen, accounting for the potential damping, drag from the
bottom as well as from the strakes and other hull appurtenances. Both industry-recognized software and in-
house software may be used for the analyses. In-house software needs to be adequately calibrated against
model tests or industry-recognized software.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 1 General Requirements 5B-3-1
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PART Section 2: Stability
5B
CHAPTER 3 Spar Installations
SECTION 2 Stability
1.3 Installation
After the upending and during the installation phase, the installation is to have a positive metacentric
height (GM). If the installation is to accommodate personnel during the installation and commissioning the
installation’s stability are to fully comply with in-service stability specified on 5B-3-2/1.5. The installation
analysis is to be submitted for review.
Coastal State requirements are to be analyzed separately.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 2 Stability 5B-3-2
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 2 Stability 5B-3-2
FIGURE 1
Zones of Weathertight and Watertight Integrity (1 September 2007)
Zone A
Final waterline after damage
including wind Vd
Initial Waterline
Zone B
Zone A: (Minimum 1.5 m (5 ft) above final waterline after damage with wind Vd) - Zone of weathertight integrity
Zone B: (Below final waterline after damage with wind Vd) - Zone of watertight integrity
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 2 Stability 5B-3-2
Procedure for each individual lightweight determination is to be submitted for approval prior to the
execution, which is to be witnessed by a surveyor. The procedure for weighing is to include estimate
weight and center of gravity. Reports of the results are to be submitted for review.
An overall lightweight calculation, considering all individual approved lightweight components, is to be
submitted for review.
Alterations in the lightweight data during service (e.g. relocation of deck machines) are to be recorded in
the operation manual and be taken account in daily operation.
3.5 Penetrations
See 3-3-1/9.5 of the MODU Rules.
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PART Section 3: Hull and Primary Structures
5B
CHAPTER 3 Spar Installations
1 Structural Design
1.1 Scantlings
The design of the Spar is to be based on the applicable portions of the MODU Rules. Where the conditions
at the installation site are less than those for full ocean service that are the basis of the MODU Rules, the
design criteria for various components of the Spar may be reduced to reflect these differences. However,
when the installation site conditions produce more arduous demands, it is mandatory that the design criteria
be increased appropriately. The Spar strength can be obtained by initially designing each component’s
scantlings for local load effects and subsequently verifying the initial scantlings for the global load effects.
This subsection provides requirements for the designs of initial scantlings and secondary structures. 5B-3-3/5
of this Guide provides requirements for verification of the initial scantlings.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
1.17 Appurtenances
Main appurtenances attached to the exterior of the hull are to be evaluated, taking into account the effects
of local drag and inertia loads together with any appropriate consideration of global action of the Spar and
the VIM effect. The backup structures are also to be designed for the same loads and safety factors, as a
minimum.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
3.1.1(b) Void Compartment Spaces. Where the internal space is a void compartment or a tank
without liquid in it, the head is to be taken to a point representing the maximum permissible operating
draft.
i) Areas Subject to Wave Immersion. For all areas subject to wave immersion, the minimum
head is to be 6.1 m (20 ft).
ii) Minimum Scantlings. The scantlings of the external boundary are also to be designed as
watertight boundary using 5B-3-3/3.1.4, in association with
• A head to the maximum damaged waterline, or
• A head to a point representing the installation draft.
Where the interior boundaries of the hard tank, such as radial bulkheads and other bulkheads and
flats that separate two tank spaces, incorporate stiffened plating, the minimum scantlings of plating,
stiffeners, girders, etc. may be determined in accordance with the requirements for the tank spaces
of the hard tank, as given in 5B-3-3/3.1.5.
Where the interior boundaries of the hard tank, such as radial bulkheads and other bulkheads and
flats that separate two void spaces, incorporate stiffened plating, the minimum scantlings of plating,
stiffeners, girders, etc., may be determined in accordance with the requirements for watertight
bulkheads and flats, as given in 5B-3-3/3.1.4, in association with a head to the maximum damaged
waterline.
3.1.2 Mid-Section – Free Flooded Column and Truss Space Frame with Heave Plates
3.1.2(a) Free Flooded Column. Where the external components of the mid-section incorporate
stiffened plating, the minimum scantlings of plating, stiffeners, girders, etc. may be determined in
accordance with the requirements for tank bulkheads and flats as given 5B-3-3/3.1.5, in association
with the maximum anticipated hydrostatic and hydrodynamic pressures during the wet tow and in
the in-place conditions.
3.1.2(b) Truss Space Frame with Heave Plates. The scantlings of the chords and braces of the
truss frame may be initially determined in accordance with API RP 2A for the hydrostatic collapse
requirements, in association with the installation and maximum operating drafts.
Where the components of the heave plates incorporate stiffened plating, the minimum scantlings
of plating, framing, girders, etc., may be determined in accordance with the requirements for tank
bulkheads and flats, as given in 5B-3-3/3.1.5, in association with the maximum anticipated pressures
in wet tow, upending and in the in-place conditions.
3.1.3 Lower Hull – Fixed Ballast and Flotation Tank
Where the components of the fixed ballast and flotation tanks incorporate stiffened plating, the
minimum scantlings of plating, stiffeners, girders, etc., may be determined in accordance with the
requirements for tank bulkheads and flats, as given in 5B-3-3/3.1.5, in association with the following:
i) The maximum anticipated hydrostatic pressures in wet tow and upending, and
ii) Equivalent hydrostatic head due to fixed ballast weight.
3.1.4 Watertight Boundary Formula
3.1.4(a) Plating. The plating thickness of watertight boundaries is not to be less than that obtained
from the following equation:
but not less than 6 mm (0.24 in.) or s/200 + 2.5 mm (s/200 + 0.10 in.), whichever is greater.
where
t = thickness, in mm (in.)
s = spacing of stiffeners, in mm (in.)
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
but not less than 6.5 mm (0.25 in.) or s/150 + 2.5 mm (s/150 + 0.10 in.), whichever is greater.
where
t = thickness, in mm (in.)
s = spacing of stiffeners in mm (in.)
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
h = distances, in m (ft), from the middle of the area supported to a point defined
in 5B-3-3/3.1.1 through 5B-3-3/3.1.3
s = sum of half lengths, in m (ft) (on each side of girder or web), of the stiffeners
or beams supported
l = length in m (ft), between supports, where brackets are fitted at shell, deck, or
bulkhead supports, and the brackets are in accordance with 3-2-2/Table 2 of
the MODU Rules and have a slope of approximately 45 degrees, the length,
l, may be measured to a point on the bracket located at the distance from the
toe equal to 25% of the length of the bracket.
Q = factor defined in 5B-3-3/3.1.4(b)
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
TABLE 1
Required Environmental Events and Safety Factors
Design Conditions Environmental Events Safety Factors
Loadout Calm or specified by designer or Owner 1.67
Ocean Transit (Dry Tow) 10 year return storm for the selected route condition or 1.25
specified by designer or Owner if a weather routing
plan is implemented for the voyage
Field Transit (Wet Tow) 1 year return storm for the selected route condition or 1.25
specified by designer of Owner
Upending Calm or specified by designer or Owner 1.67
Topsides Installation Calm or specified by designer or Owner 1.67
In-place Design Operating 1 year return storm (minimum) 1.67
In-place Design Environmental 100 year return storm 1.25
In-place Damaged 1 year return storm 1.25
5.1.2(a) Critical Responses for Global Strength. The global strength of the hull is to be designed
to withstand the responses induced by the loads specified in 5B-3-1/5.1. The responses of the hull
induced by these loads that control the hull strength design are the global bending moments and
shears. As indicated in 5B-3-3/Table 1, the in-place intact strength is to be designed for responses
with a 100-year return period in the Design Environmental Condition.
Special attention is to be given to the low frequency loads and the heeling and trimming induced
loads in calculating these responses.
The highest wave may not always produce the most critical responses. To ensure that the most
critical responses are captured, a sufficient number of design cases is to be used considering the
following permutations:
i) Variation in environmental conditions and headings
ii) Variation in variables (topside deck payloads)
iii) Variation in ballasting distributions
iv) Variation in riser arrangements
5.1.3 Main Intersections (Major Joints)
The details of the main intersections are difficult to adequately capture in the global strength model.
To design these areas, local FEM analyses are to be used, as required. These main intersections
include connections of hard tank to topside legs, hard tank to truss and truss to soft tank (or keel
tank). For the truss space frame of the mid-section, the design of unstiffened tubular joints, stiffened
tubular joints and transition joints is to comply with Section 3/4 of the Offshore Installations Rules
or API RP 2A.
5.1.4 Fatigue
Fatigue analysis is to be performed to ensure adequate strength against fatigue failure within the
Spar’s design life. The fatigue analysis is to consider all loading history of the Spar, including
transport and in-place conditions.
Attention is to be given to the low frequency loads and global motions induced by these loads,
which are important to fatigue damages at the main intersections of connections between topside
deck to hard tank, hard tank to mid-section, mid-section to soft tank (or keel tank) and truss joints.
Attention is also to be given to the designs of structural notches, cutouts, attachments and abrupt
changes of structural sections which are prone to fatigue damages.
5.1.5 Structural Redundancy Analysis
Redundancy analysis is required to ensure that there is adequate redistribution of stress in the
damaged conditions defined in 5B-3-3/Table 1. The damaged conditions are to consider loss of
one compartment buoyancy or one mooring line.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
TABLE 2
Safety Factors for Fatigue Life of Hull Structures
Importance Inspectable and Repairable
Yes No
Non-critical 3 5
Critical 5 10
Note: “Critical” implies that failure of these structural items would result
in the rapid loss of structural integrity and produce an event of
unacceptable consequence.
Any areas determined to be critical to the structure are to be free from cracks, and stress concentration
factors are to be determined and minimized. Critical areas may require special analysis and survey.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
The results of the assessment are to indicate a minimum expected fatigue life of two or more times
of the design life of the structure where sufficient structural redundancy exists to prevent
catastrophic failure of the structure of the member or connection under consideration. Where such
redundancy does not exist or where the desirable degree of redundancy is significantly reduced as
a result of fatigue damage, the result of a fatigue assessment is to indicate a minimum expected
fatigue life of three or more times the design life of the structure. 5B-3-3/Table 3 provides general
safety factor requirements for fatigue life. For the deck to hull connections, see 5B-3-3/5.1.6(c).
TABLE 3
Safety Factors for Fatigue Life of Topside Deck Structures
Importance Inspectable and Field Repairable
Yes No
Non-critical 2 5
Critical 3 10
Note: “Critical” implies that failure of these structural items would result in the rapid loss
of structural integrity and produce an event of unacceptable consequence.
Any areas determined to be critical to the structure are to be free from cracks, and stress concentration
factors are to be determined and minimized. Critical areas may require special analysis and survey.
5.3.6 Stresses in Connections (1 July 2009)
Connections of structural members are to be developed to insure effective load transmission
between connected members to minimize stress concentration and to prevent excessive punching
shear. Connection details are also to be designed to minimize undue constraints against overall
ductile behavior and to minimize the effects of post-weld shrinkage. Undue concentration of
welding is to be avoided. The design of tubular joints is to be in accordance with the API RP 2A,
including pinching shear. AISC Manual of Steel Construction, ASD can be used for the design of
non-tubular joints.
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PART Section 4: Other Structures
5B
CHAPTER 3 Spar Installations
1.1 Hull Interface with Mooring System (Fairlead, Chain Stopper and Winch Foundations)
Each individual foundation and back-up structure of the fairlead, chain jack and winch is to be designed for
the breaking strength of the mooring line with a safety factor of 1.25. The foundation and back-up structure
for multiple fairleads, chain jacks or winches is to be designed for the maximum anticipated mooring loads
with a safety factor of 1.25 in the Design Environmental Condition (DEC) and with a safety factor of 1.67
in the Design Operating Condition (DOC).
Fatigue strength is to be designed to meet the requirements in 5B-3-3/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the mooring lines and the global motions of the Spar.
1.3 Hull Interface with Riser System (Riser Guides and Riser Supports)
The riser foundation and guide and back-up structures are to be designed for the maximum anticipated riser
loads with a safety factor of 1.25 in the Design Environmental Condition (DEC) and with a safety factor of
1.67 in the Design Operating Condition (DOC).
Contacts between hull and riser buoyancy components may cause cyclic impact loads to the hull. Fatigue
due to the cyclic impacts is to be adequately considered in the design.
486 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 5: Materials and Welding
5B
CHAPTER 3 Spar Installations
1 Hull Structures
Sections 3-2-6 and 3-2-7 of the MODU Rules are to be used to establish the welding requirements for the
hull. The weld type and sizing are to be shown on the scantling drawings or in the form of a welding
schedule and are to comply with the Rules that govern the steel selection. Special attention is to be given to
the weld details for fatigue-sensitive areas. Weld improvements by means of toe grinding and weld profiling
are to be used, if required by fatigue analysis results.
Section 3-1-3 of the MODU Rules is to be used for the material selections for the hull. The Spar hull
structures are grouped into the following material application categories for the purpose of material grade
selection:
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 5 Materials and Welding 5B-3-5
488 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 6: Machinery and Systems
5B
CHAPTER 3 Spar Installations
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 6 Machinery and Systems 5B-3-6
3 Electrical Systems
The design criteria of electrical systems associated with marine systems (and drilling systems) are to be in
accordance with applicable requirements described in Part 4, Chapters 1 and 3 of the MODU Rules.
The design criteria of electrical systems strictly devoted to the hydrocarbon processing facilities are to be
in accordance with applicable requirements described in Chapter 3 of the Facilities Guide.
The design criteria of electrical systems associated with both marine systems and hydrocarbon processing
facilities are to be in accordance with the applicable requirements described in Part 4, Chapters 1 and 3 of
the MODU Rules.
490 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 6 Machinery and Systems 5B-3-6
ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009 491
PART Appendix 1: Wave Impact Criteria
5B
APPENDIX 1 Wave Impact Criteria (1 July 2009)
CONTENTS
1 Application and Scope ....................................................................493
3 Impact Load ....................................................................................493
3.1 Column, Pontoon and Hard Tank ................................................493
3.3 Other Members............................................................................493
5 Areas of Wave Impact.....................................................................494
5.1 General........................................................................................494
5.3 Column, Pontoon and Hard Tank ................................................494
5.5 Other Members............................................................................494
7 Structural Strength ..........................................................................495
7.1 General........................................................................................495
7.3 Shell Plating.................................................................................495
7.5 Stiffener .......................................................................................495
7.7 Girder...........................................................................................496
7.9 Other Members............................................................................497
7.11 Deck, Flat, and Bulkhead.............................................................497
9 Compactness and Detailing ............................................................497
492 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART
5B
APPENDIX 1 Wave Impact Criteria (1 July 2009)
3 Impact Load
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Part 5B Other Installation Types
Appendix 1 Wave Impact Criteria 5B-A1
5.1 General
The wave impact zone is the region in which structural elements will be subject to wave impact loads. The
wave impact zone is the vertical distance from the SWL to the crest elevation of the maximum wave
associated with the design sea state.
The horizontal extent of the wave impact zone is all of the outward facing portions of the hull. For
example, a circular corner leg column of a TLP will have a 270 degree arc of its surface exposed to wave
impact. The shielding from impact provided by adjacent structural members may be considered where
justification is provided.
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Part 5B Other Installation Types
Appendix 1 Wave Impact Criteria 5B-A1
7 Structural Strength
7.1 General
Individual structural elements in the wave impact zone are to satisfy the criteria given below. As mentioned
previously wave impact is considered a solitary local load. Typically, it is envisioned that structural elements
will be initially designed considering the scantling requirements and the global strength requirements for
the specified in-service and pre-service conditions in the FPI Guide. The parts of the FPI structure in the
wave impact zone, will then be assessed for their resistance to wave impact. As needed, the design of an
element is to be suitably increased using the criteria given below to account for wave impact. Since some
of the affected structural elements will need to mobilize post yield behavior to resist the wave impact load
it is important that both the strength criteria given below and the ‘Compactness and Detailing’ criteria
given in the next subsection are satisfied.
sk ps sk ps
t= + 1.5 mm t= + 0.06 in.
70.7 Y 26.8 Y
where
t = thickness, in mm (in.)
ps = pressure from 5B-A1/3.1, in kN/m2 (T/m2, lbf/ft2)
s = spacing of stiffeners, in mm (in.)
7.5 Stiffener
The plastic section modulus, Z, of plate stiffeners with their associated shell plating is not to be less than
the following
Z = 125cpssl2/Y cm3 Z = 3 cpssl2/2Y in3
where
s = stiffener spacing, in m (ft)
ps = pressure from 5B-A1/3.1, in kN/m2 (T/m2, lbf/ft2)
l = length of stiffener, in m (ft), between supports; where brackets are fitted in accordance
with 3-2-2/Table 2 of the MODU Rules and have a slope of approximately 45 degrees,
the length l may be measured to a point on the bracket located at a distance from the
toe equal to 25% of the length of the bracket.
Y = specified minimum yield point, in N/mm2 (kgf/mm2, psi)
c = 0.5 when both ends of the stiffener have effective end brackets
= 0.67 when one end has effective end bracket and other end is continuous into the
next stiffened panel
= 0.8 when both ends of a stiffener are continuous into the next stiffened panel
= 1.0 for a single span stiffener without effective flexural restraint at ends.
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Part 5B Other Installation Types
Appendix 1 Wave Impact Criteria 5B-A1
The plastic section modulus, Z, may be obtained from the following equations, where bf, tf, dw, tw, bp, and tp
are as indicated in 5B-A1/Figure 1, in cm (in.):
Z = bftf(dw + α + tf/2) + dwtw(dw/2 + α) + bp(α2 – αtp + t 2p /2) when bptp > bftf + dwtw
Z = bftf(dw – β + tf/2) + tw(β2 – βdw + d w2 /2) + bptp(β + tp/2) when bptp ≤ bftf + dwtw
where
α = 0.5(bptp – dwtw – bftf)/bp
β = 0.5(dwtw + bftf – bptp)/tw
The shear area of the stiffener, Aw, is not to be less than:
FIGURE 1
Stiffener Section (1 July 2009)
b
tf
tw
tp
bp
7.7 Girder
The elastic section modulus, SM, of a girder supporting stiffeners on flat plating, including the associated
shell plating is not to be less than:
SM = 91.0psbl2/Y cm3 SM = psbl2/0.92Y in3
where
ps = pressure from 5B-A1/3.1, in kN/m2 (T/m2, lbf/ft2)
l = length of girder, in m (ft), between supports. The ends of girders should have flexural
restraint either from being continuous with adjacent structure or the provision of brackets
in accordance with 3-2-2/Table 2 of the MODU Rules. In the latter case, the length l
may be measured to a point on the bracket located at a distance from the toe equal to
25% of the length of the bracket.
b = dimension of the loaded area perpendicular to the length, in m (ft)
Y = specified minimum yield point, in N/mm2 (kgf/mm2, psi)
The shear area of the girder, Aw, is not to be less than:
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Part 5B Other Installation Types
Appendix 1 Wave Impact Criteria 5B-A1
Where the stiffened shell is curved, the girder scantlings are to be determined based on an established shell
analysis method. The scantlings of the curved girder are to be based on linear elastic behavior where the
maximum bending stress due to wave impact is limited to the yield stress.
For a vertical girder whose length is not completely in the wave impact zone, adjustment to the above
calculated section modulus and web area can be made using an appropriate method based on linear elastic
behavior.
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PART Part 6: Mooring Systems
6
Mooring Systems
CONTENTS
CHAPTER 1 Position Mooring Systems ................................................................ 499
Section 1 Mooring System .................................................................500
Section 2 Anchor Holding Power .......................................................505
Section 3 Field Test ...........................................................................508
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PART Chapter 1: Position Mooring Systems
6
CHAPTER 1 Position Mooring Systems
CONTENTS
SECTION 1 Mooring System ................................................................................. 500
1 System Conditions ..........................................................................500
1.1 Intact Design ............................................................................... 500
1.3 Damaged Case with One Broken Mooring Line .......................... 500
1.5 Transient Condition with One Broken Mooring Line .................... 500
3 Mooring Analysis.............................................................................501
3.1 Mean Environmental Forces and Moments ................................. 501
3.3 Maximum Offset and Yaw Angle of the Installation ..................... 501
3.5 Maximum Line Tension ............................................................... 502
3.7 Mooring Line Fatigue Analysis .................................................... 502
5 Mooring Line Design .......................................................................503
7 Hawser Loads .................................................................................503
9 Dynamic Positioning Systems ........................................................503
11 Thruster Assisted Mooring Systems ...............................................503
13 Mooring Equipment.........................................................................504
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PART Section 1: Mooring System
6
CHAPTER 1 Position Mooring Systems
The position mooring system includes the mooring, anchoring and dynamic positioning (if any) systems.
The purpose of the position mooring system is to keep the Floating Installation on station at a specific site.
Typically, there are two types of position mooring systems: conventional spread mooring and single point
mooring, as defined in 3-1-4/3 and 3-1-4/5. Thruster-assisted systems are defined in 3-1-4/7. For mooring
systems incorporating synthetic ropes, additional design considerations are defined in ABS Guidance
Notes on the Application of Synthetic Ropes for Offshore Mooring (March 1999).
1 System Conditions
The various conditions of a Floating Installation which are important for the designer to consider are as
follows.
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Part 6 Mooring Systems
Chapter 1 Position Mooring Systems
Section 1 Mooring System 6-1-1
3 Mooring Analysis
The analysis of a mooring system of a Floating Installation includes the determination of mean environmental
forces and the extreme response of the installation in the DEC (design environmental condition, see 3-2-4/3)
and the corresponding mooring line tension. A moored system is a dynamic system that is subjected to
steady forces of wind, current and mean wave drift force, as well as wind and wave-induced dynamic
forces. Calculations of the maximum mooring system loading are to consider various relative directions of
the wind, wave and current forces.
Depending on the level of sophistication and analysis objectives, quasi-static (see Section 7.1.1 of API RP 2SK),
quasi-dynamic (begins with calculating the low-frequency responses of the moored installation followed
by superposition of the wave-frequency motions) and dynamic analysis methods (see Section 7.1.1 of API
RP 2SK) may be used. Both frequency and time domain approaches are acceptable. The designer should
determine the extreme installation offset and line tension in a manner consistent with the chosen method of
analysis. For the final design of a permanent mooring system, the dynamic analysis method is to be
employed to account for mooring line dynamics. For deepwater operations with large numbers of
production risers, the mooring system analysis should take into account the riser loads, stiffness and
damping due to significant interactions between the installation/mooring system and riser system.
C= 1
2 2 ln N
T
N=
Ta
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Section 1 Mooring System 6-1-1
where
T = specified storm duration (seconds), minimum of 10,800 seconds (i.e., 3 hours). For
areas with longer storm duration (e.g., a monsoon area), a higher value of T may need
to be considered.
Ta = average response zero up-crossing period (seconds).
For low frequency components, Ta can be taken as the natural period, Tn, of the installation with mooring
system. Tn can be estimated from the installation mass (or mass moment of inertia for yaw motion), m
(including added mass or mass moment of inertia for yaw motion), and mooring system stiffness, k, for
lateral and yaw motions at the installation’s mean position and equilibrium heading as follows:
m
Tn = 2π
k
The quantities m and k are to be in consistent units.
Note: The above formula may not be applicable for C for estimating either wave frequency or low frequency motions.
See Section 6.4 of API RP 2SK for statistical limits on the value of C and alternative analysis methods.
Other parameters affecting the low frequency motions, such as system stiffness and damping forces, are to
be calibrated and the supporting data submitted to the Bureau for review.
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Chapter 1 Position Mooring Systems
Section 1 Mooring System 6-1-1
D is not to exceed unity for the design life, which is the field service life multiplied by a factor of safety, as
specified in 6-1-1/Table 1.
It is recommended that a detailed fatigue analysis following the procedure outlined in Section 7.5 of API
RP 2SK be performed for the permanent mooring system.
The fatigue life of each mooring line component is to be considered. T-N curves for various line
components are to be based on fatigue test data and a regression analysis.
TABLE 1
Factor of Safety for Anchoring Lines
Factor of
Safety
All Intact
Dynamic Analysis (DEC) 1.67
Quasi-Static (DEC) 2.00
One broken Line (at New Equilibrium Position)
Dynamic Analysis (DEC) 1.25
Quasi-Static (DEC) 1.43
One broken Line (Transient)
Dynamic Analysis (DEC) 1.05
Quasi-Static (DEC) 1.18
Mooring Component Fatigue Life w.r.t. Design Service Life
Inspectable areas 3.00
Non-inspectable and Critical Areas 10.00
7 Hawser Loads
Hawsers that are used to temporarily secure installations to the component which is permanently anchored
to the seabed are to meet the requirements of the Single Point Mooring Rules.
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Section 1 Mooring System 6-1-1
13 Mooring Equipment
Mooring equipment for Floating Installations includes winches, windlasses, chain, wire rope, in-line buoys
and fairleads. Anchors and single point mooring mechanical systems are addressed elsewhere in this
Chapter.
For the review of mooring equipment, the Bureau will apply the published ABS requirements for such
equipment. In instances where the Bureau does not have published requirements, the equipment will be
reviewed for compliance with applicable recognized industry standards. The applicable references to ABS
publications and industry standards are listed below:
• Buoyancy Tanks ASME Boiler and Pressure Vessel Code
• Chain ABS Offshore Mooring Chain Guide
• Synthetic Ropes ABS Synthetic Ropes Guidance Notes
• Winches and Windlasses ABS MODU Rules, Section 3-4-1
• Wire Rope API Spec 9A and RP 9B
In general, the design load for the fairlead and its connection to the installation is the breaking strength of
the mooring line.
Chain stoppers used in position mooring systems are to be designed for the breaking strength of the
mooring line. The fatigue life for inspectable chain stoppers is not to be less than three times the service
life. For chain stoppers that cannot be readily inspected, the fatigue life is to be at least 10 times the service
life. The chain stoppers are to be function tested at the specified proof load to the satisfaction of the
attending Surveyor.
504 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 2: Anchor Holding Power
6
CHAPTER 1 Position Mooring Systems
Different types of foundation systems used for floating installations are drag anchors, pile anchors, vertically
loaded anchors (VLAs) and suction piles. Gravity boxes, grouted piles, templates, etc., may also be used
and are considered to be within the scope of classification.
1 Drag Anchor
For a mooring system with drag anchors, the mooring line length should be sufficiently long such that
there is no angle between the mooring line and the seabed at any design condition, as described in 3-2-3/1.
For soft clay (in Gulf of Mexico) condition, a small angle for the damaged case with one broken line may
be considered by the Bureau on a case-by-case basis.
Drag anchor holding power depends on the anchor type, as well as the condition of the anchor deployed in
regard to penetration of the flukes, opening of the flukes, depth of burial, stability of the anchor during
dragging, soil behavior of the flukes, etc. The designer should submit to the Bureau the performance data
for the specific anchor type and the site-specific soil conditions for the estimation of the ultimate holding
capacity (UHC) of an anchor design. Because of uncertainties and the wide variation of anchor characteristics,
exact holding power is to be determined after the anchor is deployed and test loaded.
The maximum load at anchor, Fanchor, is to be calculated, in consistent units, as follows:
Fanchor = Pline – WsubWD – Ffriction
Ffriction = fslLbedWsub
where
Pline = maximum mooring line tension
WD = water depth
fsl = frictional coefficient of mooring line on sea bed at sliding
Lbed = length of mooring line on seabed at the design storm condition, not to exceed 20
percent of the total length of a mooring line
Wsub = submerged unit weight of mooring line
Note: The above equation for Fanchor is strictly correct only for a single line of constant, Wsub, without buoys or clump
weights. Appropriate adjustments will be required for other cases.
The coefficient of friction fsl depends on the soil condition and the type of mooring line. For soft mud,
sand and clay, the following values (from API RP 2SK) of fsl along with the coefficient of friction at start
fst for wire rope and chain may be considered representative:
Coefficient of Friction, f
Starting (fst ) Sliding (fsl )
Chain 1.00 0.70
Wire Rope 0.60 0.25
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Section 2 Anchor Holding Power 6-1-2
3 Conventional Pile
Conventional pile anchors are capable of withstanding uplift and lateral forces at the same time. Analysis
of the pile as a beam column on an elastic foundation is to be submitted to the Bureau for review. The
analyses for different kinds of soil using representative soil resistance and deflection (p-y) curves are
described in the ABS Offshore Installations Rules, API RP2A and API RP 2T, as applicable. The fatigue
analysis of the pile should be submitted for review.
TABLE 1
Factor of Safety for Anchor Holding Capacities*
Factor of
Safety
Drag Anchors
Intact Design (DEC) 1.50
Broken Line Extreme (DEC) 1.00
Vertically Loaded Anchors (VLAs)
Intact Design (DEC) 2.00
Broken Line Extreme (DEC) 1.50
One broken Line (Transient)
Dynamic Analysis (DEC) 1.05
Quasi-Static (DEC) 1.18
Pile Anchors
Refer to API RP 2A, API RP 2T as applicable
Suction Piles
Intact Design (DEC) 1.5 to 2.0*
Broken Line Extreme (DEC) 1.2 to 1.5*
* The safety factor to be used in the design should be based
on the extent of the geotechnical investigation, confidence
in the prediction of soil-pile behavior, experience in the
design and behavior of suction piles in the area of interest,
and the inclination of the mooring line load.
7 Suction Piles
Suction pile anchors are caisson foundations that are penetrated to the target depth by pumping out the
water inside of the pile to create underpressure within the pile. They may typically consist of a stiffened
cylindrical shell with a cover plate at the top and an open bottom and generally have larger diameters and
are shorter in length than conventional piles. These piles can be designed to have a permanent top or a
retrievable top depending on the required vertical holding capacity. The padeye for the mooring line
connection can be at the top or at an intermediate level depending on the application of the suction pile.
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Section 2 Anchor Holding Power 6-1-2
Suction pile anchors are capable of withstanding uplift and lateral forces. Due to the geometry of the
suction piles, the failure modes of the soils may be different than what are applicable for long slender
conventional piles. The safety factors for the suction piles’ holding capacity are specified in 6-1-2/Table 1.
Geotechnical holding capacity and structural analyses for the suction piles are to be submitted to verify the
adequacy of the suction piles to withstand the in-service and installation loads. Additionally, fatigue
analysis of the suction piles are to be submitted to verify the adequacy of the fatigue life of the critical
locations.
Installation analyses are to be submitted to verify that the suction piles can be penetrated to the design
penetration and that the suction piles can be retrieved, if necessary. It is suggested that a ratio of at least 1.5
between the force that would cause uplift of the soil-plug inside of the pile and the effective pile
installation force be considered in the penetration analysis.
9 Factor of Safety
The factors of safety for anchor holding capacity in the design of drag anchors, VLAs and suction piles are
specified in 6-1-2/Table 1. The required ultimate holding capacity should be determined based on mooring
line loads derived from a dynamic analysis to account for mooring line dynamics. Conventional pile
anchors should meet the recommended factors of safety as specified in the ABS Offshore Installations
Rules, API RP2A, and API RP2T, as applicable.
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PART Section 3: Field Test
6
CHAPTER 1 Position Mooring Systems
After the mooring system is deployed, each mooring line will be required to be pull-tested. During the test,
each mooring line will be pulled to the maximum design load determined by dynamic analysis for the
intact design condition and held at that load for 30 minutes. For certain high efficiency drag anchors in
soft clay, the test load may be reduced to not less than 80 percent of the maximum intact design load. For
all types of anchors, the attainment of design-required minimum soil penetration depth is to be verified at
the site.
ABS will determine the necessity of a maximum intact design tension pull test depending on the extent of
the geotechnical investigation, the magnitude of loading, analytical methods used for the geotechnical
design and the experience with the soils in the area of interest. For suction piles, ABS will also review the
pile installation records to verify the agreement between the calculated suction pressures and the suction
pressure used to install the suction piles. For conventional piles, ABS will review the pile installation
records to verify the agreement between the calculated pile driving blow counts and the actual blow counts
required to drive the piles to the design penetration.
If the maximum intact design tension pull tests are waived, ABS will require preloading each anchor to a
load that is necessary to develop the ultimate holding capacity of the anchor, but not less than the mean
intact design tension, and to ensure the integrity and alignment of the mooring line.
For a disconnectable mooring system, the pull test load will be the greater of the following two values:
i) Maximum design load for “DISconnecting Environmental Condition (DISEC)”, i.e., the limiting
extreme environmental condition at which the installation is to be disconnected.
ii) Maximum design load of mooring line for the “Design Environmental Condition (DEC)” without
the installation, i.e., the disconnected mooring system alone.
508 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Chapter 2: Single Point Mooring Systems
6
CHAPTER 2 Single Point Mooring Systems
CONTENTS
SECTION 1 CALMs, SALMs, Turrets and Yokes.................................................. 510
1 Design Loadings .............................................................................510
3 Structural Components ...................................................................510
5 Mechanical Components ................................................................510
7 Hazardous Areas and Electrical Installations .................................510
9 Fire Fighting Equipment..................................................................510
11 Product Piping Systems and Floating Hoses..................................511
13 Turret Mooring ................................................................................511
15 Turret/Installation Structural Interface Loads..................................511
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PART Section 1: CALMs, SALMs, Turrets and Yokes
6
CHAPTER 2 Single Point Mooring Systems
1 Design Loadings
The design of structural and mechanical components is to consider the most adverse combination of loads,
including, but not limited to, those listed below, and is to be submitted for review.
1. Dead Loads 3. Mooring Loads
2. Dynamic Loads due to motions 4. Fatigue Loads
3 Structural Components
In general, structural components are to be designed to a recognized code or standard. The structural and
buoyancy elements of CALMs and SALMs are to comply with the requirements of the Single Point
Mooring Rules. Minimum mooring turret and yoke arm scantlings are to comply with 3-2-4/5 of the
MODU Rules. (Also see 5A-1-4/3 of this Guide for single point mooring foundation strength criteria.)
5 Mechanical Components
Mechanical components of an SPM usually include the Product Distribution Unit (PDU), bearings, driving
mechanisms and various types of connectors. The Single Point Mooring Rules are generally applicable to
these components, and in cases where specific requirements are not addressed in the Single Point Mooring
Rules, the Bureau will review those components for compliance with the following standards and codes:
Ancillary mechanical components, such as structural connectors, uni-joints, chain jacks, turret retrieval
mechanisms, hoists, winches, quick connect and disconnect devices, are to be designed in accordance with
applicable industry standards, codes and published recommended practices.
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Part 6 Mooring Systems
Chapter 2 Single Point Mooring Systems
Section 1 CALMs, SALMs, Turrets and Yokes 6-2-1
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PART Chapter 3: Mooring System Surveys
6
CHAPTER 3 Mooring System Surveys
CONTENTS
SECTION 1 Surveys During Construction............................................................ 513
512 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 1: Surveys During Construction
6
CHAPTER 3 Mooring System Surveys
Items of equipment to be used in a mooring system are to be examined during the fabrication process, and
testing is to be performed to the satisfaction of the attending Surveyor.
Components fabricated by welding are to meet the requirements of Chapter 4 of the ABS Rules for
Materials and Welding (Part 2) and are to be to the Surveyor’s satisfaction. Specifications to be used for
chain, wire rope and connecting hardware are to be submitted for review. Physical testing, including
break, pull, dimensional and nondestructive testing, is required to be performed in accordance with the
submitted specifications to the satisfaction of the attending Surveyor.
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PART Part 7: Surveys After Installation and Commissioning
7
Surveys After Installation and Commissioning
CONTENTS
CHAPTER 1 Conditions for Surveys After Installation and Commissioning...... 515
Section 1 Surveys ..............................................................................516
APPENDIX 1 Guidance for the Class Notation, Storage Service .......................... 563
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PART Chapter 1: Conditions for Surveys After Installation and Commissioning
7
CHAPTER 1 Conditions for Surveys After Installation and
Commissioning
CONTENTS
SECTION 1 Surveys ............................................................................................... 516
1 Damage, Failure, and Repair..........................................................516
1.1 Examination and Repair .............................................................. 516
1.3 Repairs ........................................................................................ 516
1.5 Representation ............................................................................ 516
3 Notification and Availability for Survey............................................516
5 Annual Surveys...............................................................................517
7 Intermediate Surveys ......................................................................517
9 Special Periodical Surveys .............................................................517
9.1 Interval......................................................................................... 517
9.3 Commencement .......................................................................... 517
9.5 Credited Date .............................................................................. 517
9.7 Unusual Cases ............................................................................ 517
11 Continuous Surveys........................................................................517
13 In-line Surveys ................................................................................518
15 Lay-up and Reactivation .................................................................518
17 Incomplete Surveys ........................................................................518
19 Alterations .......................................................................................518
21 Survey Reports File ........................................................................519
23 Welding and Replacement of Materials ..........................................519
23.1 Ordinary and Higher Strength Structural Steels .......................... 519
23.3 Special Materials ......................................................................... 519
23.5 Substitutions and Alterations ....................................................... 519
25 Corrosion Prevention System – Ballast Tanks ...............................519
25.1 Corrosion Prevention System...................................................... 519
25.3 Coating Condition........................................................................ 520
25.5 Salt Water Ballast Spaces ........................................................... 520
27 Requirements for Internal Examinations.........................................520
29 Surveys Using Risk-Based Techniques..........................................521
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PART Section 1: Surveys
7
CHAPTER 1 Conditions for Surveys After Installation and
Commissioning
SECTION 1 Surveys
To maintain a classification designation as a Floating Installation, the system requires periodical surveys
and a survey after each reported damage incident.
1.3 Repairs
Where repairs to the Floating Installation or its elements that may affect classification are planned in
advance, a complete repair procedure, including the extent of the proposed repair and the need for the
Surveyor’s attendance, is to be submitted to and agreed upon by the Surveyor reasonably in advance.
Failure to notify the Bureau in advance of the repairs may result in suspension of the installation’s
classification until such time as the repair is redone or evidence is submitted to satisfy the Surveyor that the
repair was properly completed.
Note: The above applies also to repairs during voyage.
The above is not intended to include maintenance and overhaul to hull, machinery and equipment in
accordance with recommended manufacturer’s procedures and established marine practice and that does
not require Bureau approval. Any repair as a result of such maintenance and overhauls that affects or may
affect classification is to be noted in the ship’s log and submitted to the Surveyors, as required by 7-1-1/1.1.
1.5 Representation
Nothing contained in this Section or in a rule or regulation of any government or other administration or
the issuance of any report or certificate pursuant to this section or such a rule or regulation is to be deemed
to enlarge upon the representations expressed in 1-1-1/1 through 1-1-1/7 of the ABS Rules for Conditions
of Classification – Offshore Units and Structures (Part 1). The issuance and use of any such reports or
certificates are to be governed in all respects by 1-1-1/1 through 1-1-1/7 of the ABS Rules for Conditions
of Classification – Offshore Units and Structures (Part 1).
516 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS 2000
Part 7 Surveys After Installation and Commissioning
Chapter 1 Conditions for Surveys After Installation and Commissioning
Section 1 Surveys 7-1-1
5 Annual Surveys
Annual Surveys of hull, machinery, process system and mooring system are to be made within three (3)
months before or after each annual anniversary date of the crediting of the previous Special Periodical
Survey or original construction date. For Floating Installations on Continuous Survey, all Continuous
Survey requirements for those parts (items) due are generally to be completed each year. Continuous items
that are three (3) months or more overdue at the time of Annual Survey attendance will be the basis for the
Annual Survey not to be credited and for non-endorsement of the classification certificate. Consideration
may be given to an extension to complete major items.
7 Intermediate Surveys
Intermediate Surveys are to be conducted either at the second or third Annual Survey or between these
surveys.
9.1 Interval
A Special Periodical Survey is to be completed within five (5) years after the date of build or after the
crediting date of the previous Special Periodical Survey. The fifth Annual Survey must be credited as a
requirement of the Special Periodical Survey. The interval between Special Periodical Survey may be
reduced by the Committee.
9.3 Commencement
Special Periodical Survey may be commenced at the fourth Annual Survey and be continued with
completion by the fifth anniversary date. Where the Special Periodical Survey is commenced prematurely,
the entire survey is normally to be completed within 15 months if such work is to be credited to the Special
Periodical Survey.
11 Continuous Surveys
11.1
At the request of the Owner and upon approval of the proposed arrangements, a system of Continuous
Surveys may be undertaken whereby the Special Periodical Survey requirements are carried out in regular
rotation to complete all of the requirements of the particular Special Periodical Survey within a 5-year period.
Each part (item) surveyed becomes due again for survey approximately five (5) years from the date of
survey. The due parts (items) are generally to be completed each year. Continuous items that are three (3)
months or more overdue at the time of Annual Survey attendance will be basis for the Annual Survey not
to be credited and for non-endorsement of the class certificate. Consideration may be given to an
extension to complete major items. For Continuous Surveys, a suitable notation will be entered in the
Record and the date of completion of the cycle published. If any defects are found during the survey, they
are to be dealt with to the satisfaction of the Surveyor.
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Chapter 1 Conditions for Surveys After Installation and Commissioning
Section 1 Surveys 7-1-1
11.3
In addition to the foregoing, at the second Annual Survey or between the second and third Annual Surveys,
Floating Installations will require the equivalent of an Intermediate Survey as indicated in Section 7-2-2.
11.5
Drydocking or equivalent underwater inspection, as required by Section 7-2-3, may be performed at any
time during the cycle, provided that all requirements of Section 7-3-1 are met and thickness measurements
are taken when the installation is surveyed.
13 In-line Surveys
All items required to undergo Special Periodical Surveys, but not limited to hull, machinery, automation
and inert gas, are to be performed at the same time and interval in order that they are recorded with the
same crediting date. In cases where damage has involved extensive repairs and examination, the survey
thereon may, where approved by the Committee, be accepted as equivalent to the Special Periodical Survey.
15.1
The Bureau is to be notified by the Owner that a Floating Installation has been laid-up. This status will be
noted in the Record, and surveys falling due during lay-up may then be held in abeyance until the Floating
Installation reactivates. Lay-up procedures and arrangements for maintenance of conditions during lay-up
may be submitted to the Bureau for review and verification by survey.
15.3
For Floating Installations that have been laid up for an extended period (i.e., six months or more), the
requirements for surveys on reactivation are to be specially considered in each case, with due regard given
to the status of surveys at the time of the commencement of the lay-up period, the length of the period and
the conditions under which the Floating Installation has been maintained during that period.
15.5
Where the lay-up preparations and procedures have been submitted to the Bureau for review and verified
by Annual Lay-up Surveys, consideration may be given to deducting part or all of the time in lay-up from
the progression of survey intervals.
15.7
Floating Installations returning to active service, regardless of whether the Bureau has been informed
previously that the Floating Installation has been in lay-up, will require a Reactivation Survey.
17 Incomplete Surveys
When a survey is not completed, the Surveyor is to report immediately upon the work done in order that
Owners and the Committee may be advised of the parts still to be surveyed.
19 Alterations
No alterations that affect or may affect classification or the assignment of load lines are to be made to the
classed Floating Installation, unless plans of the proposed alterations are submitted and approved by an
ABS Technical Office before the work of alterations is commenced. Such work, when approved, is to be
performed to the satisfaction of the Surveyor. Nothing contained in this Section or in a rule or regulation
of any government or other administration or the issuance of any report or certificate pursuant to this Section or
such a rule or regulation is to be deemed to enlarge upon the representations expressed in 1-1-1/1 through
1-1-1/7 of the ABS Rules for Conditions of Classification – Offshore Units and Structures (Part 1). The
issuance and use of any such reports or certificates are to be governed in all respects by 1-1-1/1 through
1-1-1/7 of the ABS Rules for Conditions of Classification – Offshore Units and Structures (Part 1).
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Chapter 1 Conditions for Surveys After Installation and Commissioning
Section 1 Surveys 7-1-1
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Chapter 1 Conditions for Surveys After Installation and Commissioning
Section 1 Surveys 7-1-1
27.1
Precautions are to be taken to ensure safety during inspection. Tanks are to be made safe for entry and
work.
27.3
In preparation for survey and to allow for a meaningful examination, all spaces are to be cleaned, including
removal from surfaces of all loose accumulated corrosion scale. Spaces are to be sufficiently clean and
illumination is to be provided to reveal corrosion, deformation, fracture, damages or other structural
deterioration.
27.5
Where soft coatings are found, safe access is to be provided for the Surveyor to verify the effectiveness of
the coatings and to perform an assessment of the conditions of internal structures that may include spot
removal of the coating. Should the soft coating be found no longer effective, the space shall be treated as
an uncoated tank and sufficient cleaning, as required by 7-1-1/27.3, shall be performed prior to survey.
27.7
Based on conditions found, thickness gauging and means of access to the upper part of the tank or space
may be required. Where significant corrosion or structural damage is found, the extent of the overall
examination may be expanded to other spaces. The requirements for Close-up Survey and thickness gauging,
per Section 7-3-2 of the ABS Rules for Survey After Construction (Part 7), will be applied to ship- and
barge-type installations in some cases, as described in 7-2-3/3 of this Guide.
27.9
Casings, ceilings or linings, and loose insulation, where fitted, are to be removed as required by the Surveyor
for examination of plating and framing.
27.11
Compositions on plating are to be examined and sounded but need not be disturbed if found adhering
satisfactorily to the plating.
520 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
Part 7 Surveys After Installation and Commissioning
Chapter 1 Conditions for Surveys After Installation and Commissioning
Section 1 Surveys 7-1-1
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PART Chapter 2: Hull Surveys
7
CHAPTER 2 Hull Surveys
CONTENTS
SECTION 1 Annual Surveys – Hull........................................................................ 523
522 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 1: Annual Surveys – Hull
7
CHAPTER 2 Hull Surveys
1 (December 2008)
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Part 7 Surveys After Installation and Commissioning
Chapter 2 Hull Surveys
Section 1 Annual Surveys – Hull 7-2-1
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Part 7 Surveys After Installation and Commissioning
Chapter 2 Hull Surveys
Section 1 Annual Surveys – Hull 7-2-1
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Part 7 Surveys After Installation and Commissioning
Chapter 2 Hull Surveys
Section 1 Annual Surveys – Hull 7-2-1
• Intrinsically safe and explosion-proof features of electrical equipment installed in the hazardous
areas, in particular any associated sealing arrangement.
• The physical condition of cables (wiring) and fixtures and test of insulation resistance of the
circuits. In cases where a proper record of testing is maintained, consideration may be given to
accepting recent readings.
• The cable supports and the means of cable protection from mechanical damage, as originally
provided.
• Gas detection system in the cargo pump room, if fitted.
• Temperature-sensing devices fitted on bulkhead shaft glands, pump bearings and casings.
1.1.16 Cargo Pump Room
Examination of pump room bulkheads for signs of leakage or fractures and, in particular, the
sealing arrangement of all penetrations of bulkheads.
Confirmation that there are no potential sources of ignition in or near the cargo pump room and
cargo area and that pump room access ladders are in good condition.
Operation of pump room bilge pumping system.
Pump room ventilation system including ducting, dampers and screens.
1.1.17 Liquefied Gas Installations
The Annual Survey, except First Annual Survey, is to be carried out during a loading or discharging
operation, as far as practicable.
In addition to the applicable requirements of 7-2-1/1.1.13 through 7-2-1/1.11.16 of this Guide, the
Annual Survey is to include the following:
1.1.17(a) First Annual Survey
i) Cargo Containment System. An Overall Survey is to be made of the cargo containment
system including the supporting and positioning arrangements, hatches, access arrangements
and penetrations, the secondary barrier where fitted, adjacent hull structure and the
insulation, insofar as possible without removing fixed insulation or structural members
unless deemed necessary by the attending Surveyor.
ii) Secondary Barriers. The secondary barrier is to be checked for its effectiveness by means
of a pressure/vacuum test, a visual inspection or some other acceptable method.
iii) Other Items. See 7-2-1/1.1.17(b) of this Guide for additional items to be included in the
first Annual Survey.
1.1.17(b) All Annual Surveys
i) General. The logbooks are to be examined with regard to correct functioning of the cargo
containment and cargo handling systems. The hours per day of the reliquefaction plants or
the boil-off rate is to be considered.
ii) Interbarrier Space Venting System. The venting system or other arrangements provided
for the emergency removal of gas from the interbarrier spaces (i.e., between the primary
and secondary barriers) is to be confirmed in satisfactory condition.
iii) Cargo Tank Venting System. The venting system for the cargo tanks and hold spaces is to
be confirmed in satisfactory operating condition. The vent line drainage arrangement is to
be examined.
iv) Instrumentation and Safety Systems. Gas leakage detection equipment, including indicators
and alarms, is to be confirmed in satisfactory operating conditions. Systems for temperature,
pressure and liquid level indication of the cargo, cargo tank, insulation, the hull adjacent
to the cargo containment system, and cargo refrigerating installations where fitted, including
alarms, are to be confirmed in satisfactory operating condition. The piping of the gas
detection system is to be visually examined for corrosion and damage and the integrity of
the line between suction points and analyzing units is to be confirmed as far as possible.
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Section 1 Annual Surveys – Hull 7-2-1
The logbooks are to be examined for confirmation that the emergency shutdown system
has been tested.
v) Environmental Control of Hold Spaces. Inert gas and dry air systems, including indicators
and alarms, are to be confirmed in satisfactory operating condition. Means for prevention
of backflow of cargo vapor into gas-safe spaces is to be confirmed in satisfactory
operating condition. For membrane containment systems, normal operation of the nitrogen
control system for insulation and interbarrier spaces shall be confirmed.
vi) Cargo Handling Piping and Machinery. All piping, cargo hoses, emergency shut-down
valves, remote operating valves, machinery and equipment for loading, unloading, venting,
compressing, refrigerating, liquefying, heating or otherwise handling the liquefied gas or
vapor is to be examined, as far as possible. Records of stopping of the cargo pumps and
compressors upon emergency shut-down of the system is to be verified/confirmed.
Cargo hoses are to be verified, where appropriate, type-approved or marked with date of
testing.
See also 7-2-1/1.1.14 of this Guide.
vii) Cargo Tank Tightness. The tightness of cargo tanks is to be confirmed. For this purpose,
the installation’s gas leak detectors, micro-flow meters, etc. may be utilized providing that
they are first proved to be in good order. The installation’s logbooks are also to be
reviewed to confirm the tightness of the cargo tanks.
viii) Heating Coils. Heating coils and other heating systems which are fitted and essential for
the heating of the hull structure to ensure that the temperature of the structure does not
fall below the minimum allowable value for the material used are to be proven in
satisfactory operating condition.
ix) Ventilating System. Examination of the ventilation system is to be made for all gas
dangerous spaces and zones, including air locks, cargo pump rooms, cargo compressor
rooms, cargo control rooms and spaces used for cargo handling operations. All portable
ventilating equipment required for use in the gas dangerous spaces is to be examined.
Provision of spares for mechanical ventilation fans for gas dangerous spaces and zones,
recommended by manufacturer is to be confirmed.
x) Spaces in Cargo Areas. Air locks, cargo pump rooms, cargo compressor rooms, rooms
containing electric motors for driving cargo pumps or compressors, cargo control rooms
and spaces used for cargo handling operations are to be examined. All accessible gas-tight
bulkhead penetrations including gas-tight shaft seals are to be examined. The means for
accomplishing gas tightness of the wheelhouse doors and windows is to be examined.
The closing devices for all air intakes and openings into accommodation spaces, service
spaces, machinery spaces, control stations and openings in superstructures and deckhouses
facing the cargo area or bow and stern loading/unloading arrangements are to be examined.
All windows and sidescuttles within the area required to be of the fixed type (nonopening)
are to be examined for gas tightness.
xi) Drip Trays. Portable and fixed drip trays and insulation for the protection of the deck in
the event of cargo leakage are to be examined.
xii) Gas Burning Installations. Gas burning installations, including instrumentation and safety
systems, are to be examined and confirmed in satisfactory operating condition. See also
7-2-1/1.1.17(b)iv) of this Guide.
xiii) Sealing Arrangements. Sealing arrangements on the weather deck in way of openings for
the cargo containment system are to be examined.
xiv) Fire Protection and Fire Extinguishing Equipment. The fire water main equipment,
water spray equipment, dry chemical powder fire extinguishing systems in the cargo area,
and fixed inerting and fixed smothering installations in gas-dangerous spaces are to be
examined and operationally tested, as far as practicable.
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Chapter 2 Hull Surveys
Section 1 Annual Surveys – Hull 7-2-1
3
For column-stabilized installations at each Annual Survey, the exposed parts of the hull, the deck, deck
houses, structures attached to the deck, derrick substructure, including supporting structure, accessible
internal spaces and the applicable parts listed as follows are to be generally examined and placed in
satisfactory condition, as found necessary:
i) Hatchways, manholes, and other openings in freeboard deck (bulkhead deck) and enclosed-
superstructure decks.
ii) Machinery casings and covers, companionways, and deck houses protecting openings in freeboard
or enclosed-superstructure decks.
iii) Portlights, together with deadcovers, cargo ports, bow or stern entries, chutes, and similar openings
in hull sides or ends, below the freeboard deck or in way of enclosed superstructures.
iv) Ventilators, tank vent pipes together with flame screens and overboard discharges from enclosed
spaces on or below the freeboard deck.
v) Watertight bulkheads and end bulkheads of enclosed superstructures.
vi) Closing appliances for all of the above, including hatch covers, doors, check valves.
vii) Protection of the crew, guard rails, lifelines, gangways and deckhouses accommodating crew.
viii) Columns, diagonals and other parts of the upper hull supporting structure as accessible above the
waterline.
ix) The Surveyors are to be satisfied at each Annual Survey that no material alterations have been
made to the Floating Installation, its structural arrangements, subdivision, superstructure, fittings
and closing appliances upon which the load line assignment is based.
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PART Section 2: Intermediate Surveys
7
CHAPTER 2 Hull Surveys
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Chapter 2 Hull Surveys
Section 2 Intermediate Surveys 7-2-2
3
Intermediate Surveys are not required for column-stabilized installations.
530 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 3: Special Periodical Surveys – Hull
7
CHAPTER 2 Hull Surveys
1 (December 2008)
The Special Periodical Survey of ship-type installations is to comply with the requirements of 7-2-3/1.1 of
this Guide, including thickness measurements as per 7-2-3/1.4 of this Guide. Special Periodical Surveys of
installations with propulsion apparatus intended to maintain position of the floating installation or for
disconnecting the floating installation are to comply with the applicable requirements of the Steel Vessel
Rules.
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Section 3 Special Periodical Surveys – Hull 7-2-3
Internal examination of fuel oil, lube oil and fresh water tanks is to be carried out in accordance
with 7-2-3/1.1.7(d) of this Guide.
Where sounding pipes are fitted, the Surveyor is to confirm that a thick steel plate is securely fixed
below the sounding pipe for the rod to strike upon.
Electrical bonding arrangements, including bonding straps where fitted, for the piping systems
located within cargo tanks, pipe tunnels, cofferdams and void spaces bounding cargo tanks are
also to be examined.
This examination is to be supplemented by thickness measurement and testing as required to
ensure that the structural integrity remains effective. The aim of the examination is to discover
substantial corrosion, significant deformation, fractures, damages or other structural deterioration,
that may be present.
1.1.7(b) Engine Room Spaces. Engine room structure is to be examined. Particular attention is to
be given to tank tops, shell plating in way of tank tops, brackets connecting side shell frames and
tank tops, and engine room bulkheads in way of tank top and bilge wells. Particular attention is to
be given to the sea suction, seawater cooling pipes and overboard discharge valves and their
connection to the side shell plating. Where extensive areas of wastage are found, thickness
measurements are to be carried out, and renewals and/or repairs made where wastage exceeds
allowable margins.
1.1.7(c) Ballast Tanks and Combined Cargo/Ballast Tanks. Where provided, the condition of
corrosion prevention system of ballast tanks and combined cargo/ballast tanks is to be examined.
Ballast tanks and combined cargo/ballast tanks other than double bottom tanks, where a hard
protective coating is found in POOR condition and Owners or their representatives elect not to
restore the coating, where soft coating has been applied or where a hard protective coating has not
been applied from time of construction, the tanks in question are to be internally examined at each
subsequent Annual Survey. Thickness measurements are to be carried out as deemed necessary by
the Surveyor.
When such breakdown of hard protective coating is found in double bottom ballast tanks and
owners or their representatives elect not to restore the coating, where a soft coating has been
applied, or where a hard protective coating has not been applied from time of construction, the
tanks in question are to be internally examined at each subsequent Annual Survey where
substantial corrosion is documented. Thickness measurements are to be carried out as required.
1.1.7(d) Fuel Oil, Lube Oil, Freshwater and Permanent Ballast Tanks. Internal examination
requirements will be specially considered for tanks used exclusively for permanent ballast which
are fitted with an effective means of corrosion control.
Where tanks of integral structural type, except for peak tanks, are used primarily for heavy fuel oil
or exclusively for light oils or fresh water, the internal examination may be specially considered,
provided a general external examination and the following internal examinations are carried out.
Minimum requirements for internal examination of fuel oil, lube oil and fresh water tanks at
Special Periodical Surveys are as follows.
i) Special Periodical Survey No. 1 (Age ≤ 5 Years)
None
ii) Special Periodical Survey No. 2 (5 < Age ≤ 10 Years)
• One (1) fuel oil tank in the Cargo length area. For installations without a defined
cargo area a minimum of one (1) fuel oil tank.
• One (1) freshwater tank
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Chapter 2 Hull Surveys
Section 3 Special Periodical Surveys – Hull 7-2-3
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Section 3 Special Periodical Surveys – Hull 7-2-3
1.3.1(e) Cargo Handling and Piping Systems. All piping, machinery and equipment for loading,
unloading, venting, compressing, refrigerating, liquefying, heating or otherwise handling the
liquefied gas or vapor and liquid nitrogen, and gas burning installations is to be examined
including removal of insulation and opening for examination, as deemed necessary. Where
deemed suspect, a hydrostatic test to 1.25 times the Maximum Allowable Relief Valve Setting
(MARVS) for the pipeline is to be carried out. After reassembly, the complete piping is to be
tested for leaks. Where water cannot be tolerated and the piping cannot be dried prior to putting
the system into service, the Surveyor may accept alternative testing fluids or alternative means of
testing. All emergency shut-down valves and remote operating valves in the cargo piping systems
are to be inspected and proven operable. The pressure relief valves are to be function-tested. A
random selection of valves is to be opened for examination and adjusted.
1.3.1(f) Insulation Removals. Insulation is to be removed in way of any distorted or otherwise
suspect insulation or structural part of the cargo tanks or elsewhere to carry out any of the
examinations as required by the Surveyor.
1.3.1(g) Thickness Measurements. Where there is evidence of corrosion, or where one side of the
cargo tank is exposed to possible corrosive atmosphere, the plating of the cargo tanks is to be
gauged by nondestructive means to determine the thickness.
1.3.1(h) Cargo Pump Towers. All cargo pump tower structures are to be examined including
stiffeners, bracings, fasteners and locking devices, spray nozzles, wiring with associated conduits
and pipe connections. Where deemed necessary by the Surveyor, dimensional measurements
and/or nondestructive testing may be required. See also 7-2-2/1.3.1(j).
1.3.1(i) Secondary Barriers. The secondary barrier is to be checked for its effectiveness by
means of a pressure/vacuum test, a visual inspection or other acceptable method.
1.3.1(j) Nondestructive Testing.
i) Nondestructive testing is to supplement cargo tank inspection with special attention to be
given to the integrity of the main structural members, tank shell and highly stressed areas,
including welded connections as deemed necessary by the Surveyor. The following items
are, inter alia, considered as highly stressed areas:
• Cargo tank supports and anti-rolling/anti pitching devices.
• Web frames or stiffening rings.
• Y-connections between tank shell and a longitudinal bulkhead of bilobe tanks.
• Swash bulkhead boundaries.
• Dome and sump connections to the tank shell.
• Foundations for pumps, towers, ladders etc.
• Pipe connections.
ii) For independent tanks type C, in addition to the requirements of i) above, at alternate
Special Periodical Surveys, at least 10% of the length of the welded connections in each
highly stressed area is to be tested. This testing is to be carried out internally and
externally, as applicable. Insulation is to be removed, as necessary, for the required
nondestructive testing.
iii) For independent tanks type B, the extent of the nondestructive testing is to be in accordance
with a planned program specially prepared and approved for the cargo tank design.
1.3.1(k) Tank Testing. Where nondestructive testing, or other evidence such as leakage or distortion,
raises doubts as to the structural integrity of a cargo tank, a hydrostatic or hydropneumatic
pressure test is to be carried out. For integral tanks and independent tanks type A and B, the test
pressure is to be at least MARVS at the top of the tank. For independent tanks type C and
pressurized tanks B with MARVS 2.06 bar (2.1 kgf/cm2, 30 psi) and over, the test pressure is to be
1.25 times MARVS.
1.3.1(l) Electrical Bonding. Electrical bonding arrangements, including bonding straps where
fitted, of the piping systems located within cargo tanks, ballast tanks, pipe tunnels, cofferdams and
void spaces bounding cargo tanks are to be examined.
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Section 3 Special Periodical Surveys – Hull 7-2-3
1.3.1(m) Drainage Arrangements.. Systems for removing water or cargo from interbarrier spaces
and holds are to be examined and tested as deemed necessary.
1.3.1(n) Membrane and semi-membrane tank. For membrane and semi-membrane tanks systems,
inspection and testing are to be carried out in accordance with programs specially prepared in
accordance with an approved method for the actual tank system.
1.3.1(o) Gas-tight bulkhead. All gas-tight bulkheads are to be examined. The effectiveness of
gas-tight shaft sealing is to be verified.
1.3.1(p) Miscellaneous.. The hoses and spool pieces used for segregation of piping systems for
cargo, inert gas and bilge are to be examined.
1.3.2 Special Periodical Survey No. 3 and Subsequent Special Periodical Surveys
In addition to all of the requirements of Special Periodical Survey No. 1 or 2, the following
requirements are to be complied with for Special Periodical Survey No. 3 and all subsequent
Special Periodical Surveys.
1.3.2(a) Cargo Tanks. The plating of at least one (1) cargo tank, including membrane tanks and
pressure vessels is to be gauged by nondestructive means to determine the thickness. Where only
cargoes of a non-corrosive nature are carried, modifications to the extent of thickness measurements
may be specially considered.
1.3.2(b) Metal Secondary Barriers. The plating of metallic secondary barriers which are structural
supports for the primary barrier is to be gauged by nondestructive means to determine the thickness.
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Chapter 2 Hull Surveys
Section 3 Special Periodical Surveys – Hull 7-2-3
• A minimum of 30% of deck and bottom transverse in each cargo center tank. (In calculating
the 30% minimum, the number of transverses is to be rounded up to the next whole integer.)
• All transverse bulkheads including girder and stiffener systems in all cargo and ballast tanks.
• Additional complete transverse web frame rings as considered necessary by the Surveyor.
• Internals in forepeak and afterpeak tanks including plating and stiffeners of forepeak and
afterpeak tank bulkheads.
• Suspect areas throughout the installation.
iv) Special Periodical Survey No. 4 and Subsequent Special Periodical Surveys (Age > 15 Years)
• All exposed main deck plates, full length. Also, exposed first-tier superstructure deck plates
(poop bridge and forecastle decks).
• All keel plates full length. Also, additional bottom plates in way of cofferdams, machinery
space and aft ends of tanks.
• A minimum of three (3) transverse sections within the amidships 0.5L.
• All complete transverse web frame rings in all ballast tanks and in a cargo wing tank.
• A minimum of 30% of all complete transverse web frame rings in each remaining cargo wing
tank. (In calculating the 30% minimum, the number of web frame rings is to be rounded up to
the next whole integer.)
• A minimum of 30% of deck and bottom transverse in each cargo center tank. (In calculating
the 30% minimum, the number of transverses is to be rounded up to the next whole integer.)
• All transverse bulkheads including girder and stiffener systems in all cargo and ballast tanks.
• Additional complete transverse web frame rings as considered necessary by the Surveyor.
• Any additional tanks and structure as considered necessary by the Surveyor.
• Internals in forepeak and afterpeak tanks including plating and stiffeners of forepeak and
afterpeak tank bulkheads.
• All plates in two (2) wind-and-water strakes, port and starboard full length.
• Suspect areas throughout the installation.
• Plating of seachests. Shell plating in way of overboard discharges as considered necessary by
the attending Surveyor.
Note: Thickness measurements of any one entire girth belt(s) (transverse section(s)) shall be completed within
15 months from commencement of gaugings of a girth belt (transverse section.)
Thickness measurements review to be carried-out in accordance with 7-A-4/5 of the ABS Rules for Survey
After Construction (Part 7).
3
The requirements for Close-up Survey and thickness gauging, per 7-3-2/5.13 or 7-3-2/5.14 of the ABS
Rules for Survey After Construction (Part 7), will be applied to ship- and barge-type installations in the
following cases:
i) The ballast tanks are uncoated.
ii) Tank coatings are in Poor condition as defined by 7-1-1/25.3 of this Guide.
iii) Soft coatings are found to be no longer effective, 7-1-1/27.5 of this Guide.
iv) Substantial corrosion is present.
5
For column-stabilized installations, the following are to be performed, as applicable, the parts examined,
placed in satisfactory condition and reported upon:
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Chapter 2 Hull Surveys
Section 3 Special Periodical Surveys – Hull 7-2-3
5.1
The hull or platform structure, including tanks, watertight bulkheads and decks, cofferdams, void spaces,
sponsons, chain locker, deck, keels, helicopter pad, machinery spaces, peak spaces, steering gear spaces and all
other internal spaces are to be examined externally and internally for damage, fractures or excessive wastage.
5.3
All tanks, compartments and free-flooding spaces throughout the installation are to be examined externally
and internally. Internal examinations of lower hull are to be specially considered. Watertight integrity of
tanks, bulkheads, hull, bulkhead deck and other compartments are to be verified by visual inspection.
Suspect areas may be required to be tested for tightness, nondestructively tested or thickness gauged.
Tanks and other normally closed compartments are to be ventilated, gas-freed and cleaned, as necessary, to
expose damage and allow for a meaningful examination for excessive wastage. Internal examination and
testing of void spaces, compartments filled with foam or corrosion inhibitors and tanks used only for lube
oil, light fuel oil, diesel oil or other non-corrosive products may be waived, provided that, upon general
examination, the Surveyor considers their condition to be satisfactory. External thickness gauging may be
required to confirm corrosion control.
5.5
Attachments of anchor racks and anchor cable fairleads are to be examined. Foundations in way of
selective anchor line fairlead support structures are to be cleaned and nondestructive examinations performed.
Internal support structures in way of these foundations are to be closely examined.
5.7
Applicable structures, such as pipe racks, process support structures, deck houses, superstructures,
helicopter landing areas and their respective attachments to the deck or hull.
5.9
Foundations and supporting headers, brackets and stiffeners for process related apparatus, where attached
to hull, deck, superstructure or deck house.
5.11
Survey of parts of the installation that are underwater and inaccessible to the Surveyor may be accepted on
the basis of an examination by a qualified diver, conducted in the presence of the Surveyor. Video or
photo records, nondestructive testing and thickness gauging may be required in addition to the diver’s
report. Refer to Section 6-2-6 of the MODU Rules.
5.13
At each Special Periodical Survey, thickness gaugings are to be performed where wastage is evident or
suspected. At Special Periodical Survey No. 2 and subsequent Special Periodical Surveys, representative
gaugings are to be required in accordance with 6-2-4/Table 3 of the MODU Rules. Special attention
should be paid to the splash zones on hulls, columns and ballast tanks, free-flooded spaces and the bottom
hulls. The thickness gauging requirements indicated in the table may be reduced or increased, as deemed
necessary or appropriate by the Surveyor, in accordance with Notes 2 and 3 of the Table.
5.15
Where inspection of underwater joints is required, sufficient cleaning is to be performed in way, and water
clarity to be adequate, to permit meaningful visual, video, camera or NDT examination, as required. Every
effort should be made to avoid cleaning damage to special coatings.
5.17
Connections of columns and diagonals to upper hull or platform and lower hull or pontoons. Joints of
supporting structure, including diagonals, braces and horizontals, together with gussets and brackets.
Internal continuation or back-up structure for the above. Nondestructive examination may be required at
suspect areas.
538 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Chapter 3: Drydocking Surveys
7
CHAPTER 3 Drydocking Surveys
CONTENTS
SECTION 1 Survey Requirements ........................................................................ 540
1 Interval ............................................................................................540
3 Underwater Inspection in Lieu of Drydocking Survey (UWILD)......540
5 Parts to be Examined......................................................................541
5.1 Corrosion Protection System – Underwater Body ....................... 541
5.3 Mooring System .......................................................................... 542
5.5 Import System ............................................................................. 542
5.7 Export System ............................................................................. 542
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PART Section 1: Survey Requirements
7
CHAPTER 3 Drydocking Surveys
1 Interval
A Drydocking Survey or equivalent underwater examination is to be conducted two times in any 5-year
period with an interval not exceeding three years between surveys.
Consideration may be given for extensions of Rule-required Drydock Survey or Equivalent underwater
inspection under special circumstances. An underwater inspection by a diver may be required for such
extensions.
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Part 7 Surveys After Installation and Commissioning
Chapter 3 Drydocking Surveys
Section 1 Survey Requirements 7-3-1
5 Parts to be Examined
For ship-type and barge-type installations, the following items are to be examined, as applicable:
The keel, stem, stern frame, rudder, propeller, and outside of side and bottom plating are to be cleaned as
necessary and examined, together with bilge keels, thrusters, exposed parts of the stern bearing and seal
assembly, sea chest, rudder pintles and gudgeons, together with their respective securing arrangements.
All sea connections and overboard discharge valves and cocks, including their attachments to the hull or
sea chests, are to be externally examined. All nonmetallic expansion pieces in the sea-water cooling and
circulating systems are to be examined both externally and internally. The stern bearing clearance or
weardown and rudder bearing clearances are to be ascertained and reported on.
For column-stabilized installations, the following are to be examined:
i) External surfaces of the upper hull or platform, footings, pontoons or lower hulls, underwater areas
of columns, bracing and their connections, as applicable, are to be selectively cleaned and examined.
These areas include joints of critical structural members, areas susceptible to damage from supply
installations, anchor chains, dropped equipment, corrosion and erosion from loss of coating, or
sand scouring and areas of progressed and accumulated wear-and-tear.
ii) Nondestructive testing may be required of areas found to be suspect. Joints of different
configurations of major structural members are to be selected, cleaned and magnetic particle inspected.
The selection of these joints are to be such that all joints underwater are to be inspected every five
years.
iii) Sea chests and strainers are to be cleaned and examined.
iv) External portions of propulsion units are to be examined, if applicable.
v) The type, location and extent of corrosion control (coatings, cathodic protection systems, etc.), as
well as effectiveness, and repairs or renewals to same should be reported in each survey. Particular
attention is to be given to corrosion control systems in ballast tanks, free-flooding areas and other
locations subjected to sea water from both sides.
vi) All tanks and voids that are to be internally examined are to be thoroughly ventilated and gas freed
prior to being entered and are to be carefully monitored for pocketing or emissions of hazardous
gases during examination.
vii) In conjunction with Drydocking Surveys (or equivalent), the following ballast spaces are to be
internally examined, and the effectiveness of coatings or corrosion control arrangements are to be
verified either visually by indicator strips or by thickness gauging (as considered necessary), placed
in satisfactory condition, as found necessary, and reported upon:
1. Representative ballast tanks in footings, lower hulls or free-flooding compartments, as
accessible.
2. At least two ballast tanks in columns or upper hull, if applicable.
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Chapter 3 Drydocking Surveys
Section 1 Survey Requirements 7-3-1
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PART Chapter 4: Machinery, Equipment and Systems Surveys
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
CONTENTS
SECTION 1 Annual Surveys – Machinery ............................................................ 544
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PART Section 1: Annual Surveys – Machinery
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
1
Surveys for ship- or barge-type installations are to comply with applicable requirements of 7-6-2/1 of the
ABS Rules for Survey After Construction (Part 7).
3
Surveys for column-stabilized installations are to comply with applicable requirements of 6-2-3/3 of the
MODU Rules.
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PART Section 2: Special Periodical Surveys – Machinery
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
1
Special Periodical Surveys – Machinery for ship- or barge-type installations are to comply with requirements
of 7-6-2/3 of the ABS Rules for Survey After Construction (Part 7).
3
Surveys for column-stabilized installations are to comply with applicable requirements of Section 6-2-4 of
the MODU Rules.
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PART Section 3: Special Periodical Surveys – Electrical Equipment
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
546 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 4: Tail Shaft and Tube Shaft Surveys
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
1.1
Diver’s external examination of stern bearing and outboard seal area, including weardown check as far as
is possible.
1.3
Examination of the shaft area (inboard seals) in propulsion room(s).
1.5
Confirmation of lubricating oil records (satisfactory oil loss rate, no evidence of unacceptable contamination).
1.7
Shaft seal elements are to be examined/replaced in accordance with seal manufacturer’s recommendations.
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PART Section 5: Thruster Surveys
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
548 ABS GUIDE FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS . 2009
PART Section 6: Boiler Surveys
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
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PART Section 7: Shipboard Automatic and Remote-Control System Surveys
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
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PART Section 8: Inert Gas System Surveys
7
CHAPTER 4 Machinery, Equipment and Systems Surveys
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PART Chapter 5: Production Facilities Surveys
7
CHAPTER 5 Production Facilities Surveys
CONTENTS
SECTION 1 Annual Surveys – Production Facilities ........................................... 553
1 Maintenance Records .....................................................................553
3 Parts to be Examined......................................................................553
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PART Section 1: Annual Surveys – Production Facilities
7
CHAPTER 5 Production Facilities Surveys
1 Maintenance Records
Maintenance records are to be kept and made available for review by the attending Surveyor. The
maintenance records will be reviewed to establish the scope and content of the required Annual and
Special Periodical Surveys. During the service life of the facilities, maintenance records are to be updated
on a continuing basis. The operator is to inform the Bureau of any changes to the maintenance procedures
and frequencies, as may be caused, for example, by changes or additions to the original equipment. The
Surveyor may determine during the periodic survey if the changes are sufficient to warrant review by the
Bureau’s technical staff.
3 Parts to be Examined
For Annual Survey of Production Facilities, the applicable requirements of the Facilities Guide are to be
complied with.
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PART Section 2: Special Periodical Surveys – Production Facilities
7
CHAPTER 5 Production Facilities Surveys
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PART Chapter 6: Mooring Systems Surveys
7
CHAPTER 6 Mooring Systems Surveys
CONTENTS
SECTION 1 Annual Surveys – Mooring Systems ................................................ 556
1 Annual Surveys – Spread Mooring Systems ..................................556
3 Annual Surveys – Single Point Mooring (SPM) Systems ...............556
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PART Section 1: Annual Surveys – Mooring Systems
7
CHAPTER 6 Mooring Systems Surveys
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PART Section 2: Special Periodical Surveys – Mooring Systems
7
CHAPTER 6 Mooring Systems Surveys
1
Since it is impractical to cover all types of mooring systems, the following are provided as guidance to
show the basic intent of the Requirements. Operators and designers may submit alternative survey
requirements based either on service experience or manufacturer’s recommendations. Upon review and if
found acceptable, these alternative survey procedures will form the basis for the Special Periodical Survey
of the Mooring System.
3
The Special Periodical Survey is to include all items listed under the Annual Survey and, in addition, the
following are to be performed, where applicable:
3.1
A Drydocking Survey or equivalent underwater inspection of the SPM system is to be performed. This
survey is to include examination of the entire structure of the SPM, the protective coating, cathodic
protection system, the chain stoppers and their locking devices.
Any suspect areas where excessive corrosion is evident are to be thickness gauged. Gaugings are to be
taken on the structures of the SPM when it has undergone service for 15 years or more.
3.3
An examination is to be made on all anchor chains for excessive corrosion and wastage. In particular, the
areas to be specially examined are the areas having the most relative movement between the chain links.
These areas are normally located in way of the seabed touchdown sections of the catenary part of the
chains. The chains are to be inspected for looses studs and link elongations. Sufficient representative
locations are to be gauged for wear and wastage. Areas susceptible to corrosion, such as the wind-and-
water areas, are to be specially gauged, if considered necessary by the attending Surveyor.
3.5
A close examination is to be performed on all mooring components and accessible structural members that
carry the mooring loads. These structures include the chain stoppers or cable holders, the structures in way
of the chain stoppers or cable holders, structural bearing housing and turret/structural well annulus areas.
These structures are to be thoroughly cleaned and examined and any suspect areas are to be nondestructively
tested.
3.7
A general inspection is also to be carried out on the degree of scour or exposure in way of the anchor or
anchor piles to ascertain that these components are not overexposed.
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Part 7 Surveys After Installation and Commissioning
Chapter 6 Mooring Systems Surveys
Section 2 Special Periodical Surveys – Mooring Systems 7-6-2
3.9
An examination is to be performed on the main bearing of the SPM system. This examination is to include
visual inspection of bearing, if accessible, for water egress into the structural housing, corrosion, pitting
and excessive wear. If the bearing is inaccessible, at least the weardown is to be ascertained and the
condition of the bearing seals verified. If disassembled, the bearing rollers and the racer housings are to be
examined.
3.11
For inaccessible structures, special alternative inspection procedures for inspection of these areas are to be
submitted for approval.
3.13
The chain tensions are to be checked and where found not in compliance with the specifications are to be
readjusted accordingly. Excessive loss of chain or tendon tensions are to be investigated.
3.15
Representative areas of the chains are to be examined and checked for excessive wastage. In particular,
areas in way of the chain stoppers and the seabed touchdown areas are to be specially examined and
measured for excessive wear.
3.17
For disconnectable type mooring systems, the disconnect and connect system for the mooring system is to
be tested as considered necessary by the attending Surveyor. Alternatively, records of disconnect/connect
operations between the credit date of the last Special Periodical Survey and the current due date of same
may be reviewed, and if found satisfactory, it may be considered to have been in compliance with this
requirement.
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PART Chapter 7: Import and Export Systems Surveys
7
CHAPTER 7 Import and Export Systems Surveys
CONTENTS
SECTION 1 Annual Surveys – Import and Export Systems................................ 560
SECTION 2 Special Periodical Surveys – Import and Export Systems ............. 561
1 General ...........................................................................................561
3 Items to be Included........................................................................561
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PART Section 1: Annual Surveys – Import and Export Systems
7
CHAPTER 7 Import and Export Systems Surveys
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PART Section 2: Special Periodical Surveys – Import and Export Systems
7
CHAPTER 7 Import and Export Systems Surveys
1 General
Since it is impractical to cover all types of import and export systems, the following are provided as
guidance to show the basic intent of the Requirements. Operators and designers may submit alternative
survey requirements based either on service experience or manufacturer’s recommendations. Upon review
and if found acceptable, these alternative survey procedures will form the basis for the Special Periodical
Survey of the Import and Export System.
3 Items to be Included
The Special Periodical Survey is to include all items listed under the Annual Survey and, in addition, the
following are to be performed:
3.1
Fluid and electrical swivels are to be disassembled, if considered necessary, and examined for wear and
tear. The seals are to be examined. Upon completion of the reconditioning, the fluid swivels are to be
hydrostatically tested. Similarly, the electrical swivels are to be insulation tested upon reassembly.
3.3
During underwater inspection of the SPM system, flexible risers are to be examined, including all arch
support buoyancy tanks. Risers are to be inspected for damage in high stress areas, such as areas in way of
the end flanges, areas in way of the arch support clamps and the bottom of all looped areas. Spreader bars,
if fitted to separate one riser string from another, are to be inspected for wear and tear. Hydrostatic tests
may be required to be conducted on the risers, as deemed necessary by the attending Surveyor.
3.5
For deep sea applications, riser suspension or support systems are to be examined for deterioration and loss
of tension. Support areas in way of the riser are to be closely examined for fretting corrosion, wear, kinks,
creases, etc.
3.7
Floating export hoses are to be examined for kinks, surface cracks, chaffing damages, etc. Hydrostatic and
vacuum tests may be required to be conducted on the floating hose string, as deemed necessary by the
attending Surveyor.
3.9
All piping systems are to be opened up for examination. Nondestructive and hydrostatic tests may be
required, where considered necessary by the attending Surveyor.
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Part 7 Surveys After Installation and Commissioning
Chapter 7 Import and Export Systems Surveys
Section 2 Special Periodical Surveys – Import and Export Systems 7-7-2
3.11
For disconnectable type mooring systems, the disconnect and connect arrangements for the import and
export systems are to be tested, as considered necessary by the attending Surveyor. Alternatively, records
of disconnect/connect operations between the credit date of the last Special Periodical Survey and the
current due date of same may be reviewed, and if found satisfactory, it may be considered to have
complied with this requirement.
3.13
Hoses designed and manufactured based on OCIMF standards are to be tested in accordance with the
OCIMF Guide for the Handling, Storage, Inspection, and Testing of Hoses in the Field.
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PART Appendix 1: Guidance for the Class Notation, Storage Service
7
APPENDIX 1 Guidance for the Class Notation, Storage Service
(1 September 2007)
CONTENTS
1 Introduction .....................................................................................564
3 Application ......................................................................................564
3.1 FPSO, FSO or FOI Notations ...................................................... 564
3.3 Storage Service Notation............................................................. 564
5 Survey After Construction ...............................................................565
5.1 General........................................................................................ 565
5.3 Drydocking Surveys .................................................................... 565
5.5 Special Survey of Hull ................................................................. 565
5.7 Intermediate Hull Surveys ........................................................... 566
5.9 Lightering Service........................................................................ 566
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PART
7
APPENDIX 1 Guidance for the Class Notation, Storage Service
(1 September 2007)
1 Introduction
This guidance clarifies the present ABS policy for treatment of classed oil carriers operating in oil storage
service. Under no circumstances is this policy to be used for any other vessel without the specific approval
of the Chief Surveyor.
3 Application
This guidance applies to vessels, which are to maintain their current Oil Carrier classification or for
vessels that have reached their MARPOL phase out date, in such cases these vessels will only be eligible
for Oil Storage Service notation. The primary class differences between classification as an FPSO,
FSO or FOI and Oil Carrier, Storage Service or Oil Storage Service classification are as follows:
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Appendix 1 Guidance for the Class Notation, Storage Service 7-A1
3.3.3
Vessels classed as Oil Carrier, Storage Service or Oil Storage Service will be permitted
the Storage Service Classification only while remaining in storage service.
3.3.3(a) Storage Service, for the purpose of this Class notation, means a vessel that is stationed at
a single location, does not transit between ports or different sites and does not carry cargo between
ports or sites.
3.3.3(b) The vessel serves only in a storage and offloading capacity at a single designated location
that is in sheltered waters or at a location that enables the unit to quickly move away from a severe
weather event.
3.3.3(c) When the vessel leaves the designated “storage service” location, other than to take refuge
from severe weather, the “storage service” provisions provided herein no longer apply.
3.3.3(d) The vessel is not to transport oil to a port or terminal when taking refuge from weather.
It is envisioned that voyages, without cargo, may be necessary for repair works or to a lay-up site
when the storage service is seasonal.
3.3.4
For vessels planned for this service where the location is not sheltered or the vessel is not self-
propelled, the requirements for FPSO, FSO or FOI will apply.
5.1 General
Vessels in storage service will be surveyed in accordance with the applicable sections of the ABS Rules for
Survey After Construction (Part 7) except as noted below:
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Part 7 Surveys After Installation and Commissioning
Appendix 1 Guidance for the Class Notation, Storage Service 7-A1
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Appendix 1
Comparison of the Numbering System of the 2007 Guide
vs. the 2009 Guide
Comparison of the Numbering System of the 2007 Guide vs. the 2009 Guide
In the list below, references to the ABS Rules for Conditions of Classification –
Offshore Units and Structures (Part 1) are given as “CC 1-1-X/Y.Y.Y” and
references to Part 1, Chapter 1 of the FPI Guide are given as “1-1-X/Y.Y.Y”.
Part 1 General Requirements
Chapter 1 Scope and Conditions of Classification
Section 1 Classification
Section 1-1-1 Classification CC Section 1-1-1
1-1-1/1 Process CC 1-1-1/1
1-1-1/3 Certificates and Reports CC 1-1-1/3
1-1-1/3.1 --- CC 1-1-1/3.1
1-1-1/3.3 --- CC 1-1-1/3.3
1-1-1/3.5 --- CC 1-1-1/3.5
1-1-1/5 Representation as to Classification CC 1-1-1/5
1-1-1/7 Scope of Classification CC 1-1-1/7
Part 1 General Requirements
Chapter 1 Scope and Conditions of Classification
Section 2 Suspension and Cancellation of Class
Section 1-1-2 Suspension and Cancellation of Class CC Section 1-1-2
1-1-2/1 Termination of Classification CC 1-1-2/1
1-1-2/3 Notice of Survey CC 1-1-2/3
1-1-2/5 Special Notation CC 1-1-2/5
1-1-2/7 Suspension of Class CC 1-1-2/7
1-1-2/7.1 --- CC 1-1-2/7.3
1-1-2/7.3 --- CC 1-1-2/7.5ii)
1-1-2/7.5 --- CC 1-1-2/7.5
1-1-2/7.7 --- CC 1-1-2/77.5iii)
1-1-2/7.9 --- CC 1-1-2/7.9
1-1-2/9 Lifting of Suspension CC 1-1-2/9
1-1-2/9.1 --- CC 1-1-2/9.1
1-1-2/9.3 --- CC 1-1-2/9.3
1-1-2/9.5 --- CC 1-1-2/9.5
1-1-2/11 Cancellation of Class CC 1-1-2/11
1-1-2/11.1 --- CC 1-1-2/11.1
1-1-2/11.3 --- CC 1-1-2/11.3
Part 1 General Requirements
Chapter 1 Scope and Conditions of Classification
Section 3 System Classification Boundaries, Symbols and Notations
Section 1-1-3 System Classification Boundaries, Symbols ad Notations Section 1-1-2
1-1-3/1 Classification Boundaries 1-1-2/1
1-1-3/3 Classification Symbols 1-1-2/3
1-1-3/5 Additional Class Notations 1-1-2/5
1-1-3/5.1 Disconnectable System 1-1-2/5.1
1-1-3/5.3 Classification of Dynamic Positioning Systems 1-1-2/5.3
1-1-3/5.5 Classification of Additional Equipment and Systems 1-1-2/5.5
1-1-3/5.7 SafeHull-Dynamic Loading Approach (SH-DLA) 1-1-2/5.7
1-1-3/5.9 SafeHull Criteria 1-1-2/5.9
1-1-3/5.10 Fatigue Life 1-1-2/5.10
1-1-3/5.10.1 New Construction 1-1-2/5.10.1
1-1-3/5.10.2 Conversion of Existing Vessel to FPSO, FPS or FSO 1-1-2/5.10.2
1-1-3/5.11 Spectral Fatigue Analysis 1-1-2/5.11
1-1-3/5.13 Additional Corrosion Margin 1-1-2/5.13
1-1-3/7 À AMS Notation 1-1-2/7
1-1-3/9 Notations for Automatic or Remote Control and Monitoring 1-1-2/9
1-1-3/9.1 À ACC or À ACCU Notations 1-1-2/9.1
1-1-3/9.3 À AMCC or À AMCCU Notations 1-1-2/9.3
1-1-3/11 Temporary Mooring Symbol 1-1-2/11
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