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Manual Ball Valve

The document provides details about a hand lever and gear operated metal seated ball valve. It includes information on the valve's design, materials, dimensions, features, and applications in industries like oil and gas.

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vsumedha
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© © All Rights Reserved
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Available Formats
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0% found this document useful (0 votes)
44 views13 pages

Manual Ball Valve

The document provides details about a hand lever and gear operated metal seated ball valve. It includes information on the valve's design, materials, dimensions, features, and applications in industries like oil and gas.

Uploaded by

vsumedha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERIES : A

IS / IEC 60079-1
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Catalogue No. Hand Lever & Gear Operated
AEA / 1001 3 Piece Design Metal Seated Ball Valve
Hand Lever & Gear Operated Metal Seated Ball Valve designed for using in the server conditions
such as high temperature and high friction fluid like abrasive fluids of Oil and Gas, Petroleum,
Petrochemical, Chemical Power Generation, Pulp and Paper Mining Industry.

Size Range : 1/2" to 4" Screwed / Flanged

Standard
Design And Manufacturing : BS EN ISO 17292
Valve Face To Face Dimension : ASME B 16.10
Flange Standard Conformity : ASME B 16.5 Class 150,
Inspection & Testing : API 598 / FCI - 702 / BS EN 12266 - 1
12
Fire Safe Design
6 19 6 12 Available
11
11 19
10
13
7 10 13 Features :
9 7 9
5
5 Metal Seated Ball Valves are inherently fire safe and
n
it's design is
Metal anti-static by nature of the metal to metal
n
15 14 15 14 contact
Harden face treatment on ball and seats provides the
n
longer life cycle in Cryogenic environment
Advanced seat structure and high precision ball
n
preparation can Ensure Sealing performance and
reduce the operation torque
Highly precise machining enables the ball and seat
n
17 2 tight shut-off
4 3 1 8 18 17 4 3 1 8 18 16 2 Suitable for temperature range -50oC to 500 oC
n
16
No. Description Material Qty.
01 Body WCB / CF8 / CF8M 01
02 End Connector WCB / CF8 / CF8M 02
03 Ball CF8 / CF8M 01
04 Ball Back CFT 02
05 Ball Seat AISI 304 / 316 02
06 Stem Pin AISI 304 / 316 01
07 Spacer Ring AISI 304 / 316 01
08 Body Seat CFT02 02
09 Stem Seat CFT04 04
Port

10 Disc Spring Spring Steel 02


11 Stem Nut S. S. 304 02
12 Handle M.S. / S.S. 01
13 Lock Washer S. S. 304 01
14 Antistatic Ball S. S. 304 02
15 Antistatic Spring S. S. 304 02
16 Fitting Nut H.T. / S. S. 304 08 f
17 Fitting Stud H.T. / S. S. 304 04 b
ØJ , N NOS OF HOLES
18 Spring Washer H.T. / S. S. 304 08 ON PCD
19 Stopper Pin M.S. / S. S. 304 01 L
Dimensions : (All Dimensions are in mm)
Valve Valve Size Screwed Flanged 150# Weight
Model MM Inch L Weight Approx. L1 b f Port Øg ØD ØJ N K:PCD (Approx)
BMS - 15 15 1/2" 71 1.550 108 8 2 13 34.9 90 15.9 4 60.3 1.600
BMS - 20 20 3/4" 94 1.880 117 8.9 2 19 42.9 100 15.9 4 69.9 2.400
BMS - 25 25 1" 108.5 2.720 127 9.6 2 25 50.8 110 15.9 4 79.4 3.500
BMS - 32 32 1.1/4" 116 3.950 140 11.2 2 32 63.5 115 15.9 4 88.9 5.000
BMS - 40 40 1.1/2" 128 5.200 165 12.7 2 38 73 125 15.9 4 98.4 7.000
BMS - 50 50 2" 158 9.100 178 14.3 2 49 92.1 150 19.05 4 120.7 11.200
BMS - 65 65 2.1/2" 185 13.100 190 15.9 2 62 104.8 180 19.05 4 139.7 17.500
BMS - 80 80 3" 205 15.100 203 17.5 2 74 127 190 19.05 4 152.4 20.00
BMS - 100 100 4" 216 25.000 229 22.3 2 100 157.2 230 19.05 8 190.5 33.00
Note : 300 & 600 Class Dimension are on request.

IS / IEC 60079-1

A-1
ISO 9001 : 2008

w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m
CM/L-3812155
609 - 0055
Hand Lever & Gear Operated Catalogue No.
2 Pc design “FIRE SAFE” ‘VGO’ Ball Valve AEA / 1002
offers Hand Lever & Gear Operated "FIRE SAFE" Two Piece Design Ball Valve, engineered for
multiple ON/OFF operations in the highly inflammable fluids.

Size Range : 1/2" to 14" Flanged 150# & 300#

Testing Working Operating Temperature


Item Type of Test
Pressure Pressure (High Temp. On Request)
Valve Body Flanged 150# Hydraulic 450 PSIG 315 PSIG Max.180 OC
Valve Body Flanged 300# Hydraulic 1125 PSIG 815 PSIG Max.180 OC

4
16
9 12
10 4
11
8
Standard
Design And Manufacturing : BS 5351 / BS EN ISO 17292
Valve Face To Face Dimension : ASME B 16.10
Flange Standard Conformity : ASME B 16.5 Class 150, 300
Inspection & Testing : API 598 / FCI - 70-2 / BS EN 12266 - 1
Fire Safe Test : API 6 FA / FCI - 70-2

1 5 3 7 6 15 14 2

No. Description Material Qty.


1 Body WCB / CF8 / CF8M 1
2 Flange End Connector WCB / CF8 / CF8M 1
3 Ball CF8 / CF8M 1
4 Stem Pin AISI 304 / 316 1
5 Ball Seat PTFE / CFT / GFT / PEEK 2
6 Body Seat Grafoil 1
7 Conn. - O-Ring NBR / EPDM / Viton 1
8 Stem Seat Bottom PTFE 1
9 Stem O-Ring NBR / EPDM / Viton 1
10 Antistatic Spring S.S. 202 2
11 Antistatic Ball S. S. 304 2
12 Disc Spring Spring Steel 2
13 Stem & Handle Nut S. S. 304 2
14 Fitting Stud H.T. / S. S. 304 6
15 Fitting Nut + Spring Washer H.T. / S. S. 304 6
16 Handle M.S. / S.S. 1

Dimensions : (All Dimensions are in mm)


Valve Valve Size Flanged 150# Weight Flanged 300# Weight
Model MM Inch L b f Port Øg ØD ØJ N K:PCD (Approx) L b f Port Øg ØD ØJ N K:PCD (Approx)
VGO - 15 15 1/2" 108 8 2 13 34.9 90 15.9 4 60.3 2.150 140 12.7 2 13 34.9 95 15.9 4 66.7 3.100
VGO - 20 20 3/4" 117 8.9 2 19 42.9 100 15.9 4 69.9 3.000 152 14.3 2 19 42.9 115 19.05 4 82.6 3.900
VGO - 25 25 1" 127 9.6 2 25 50.8 110 15.9 4 79.4 4.100 165 15.9 2 25 50.8 125 19.05 4 88.9 5.400
VGO - 32 32 1.1/4" 140 11.2 2 32 63.5 115 15.9 4 88.9 --- 178 17.5 2 32 63.5 135 19.05 4 98.4 7.200
VGO - 40 40 1.1/2" 165 12.7 2 38 73 125 15.9 4 98.4 7.000 190 19.1 2 38 73 155 22.2 4 114.3 9.720
VGO - 50 50 2" 178 14.3 2 49 92.1 150 19.05 4 120.7 9.200 216 20.7 2 49 92.1 165 19.05 8 127 11.680
VGO - 65 65 2.1/2" 190 15.9 2 62 104.8 180 19.05 4 139.7 13.800 241 23.9 2 62 104.8 190 22.2 8 149.2 20.500
VGO - 80 80 3" 203 17.5 2 74 127 190 19.05 4 152.4 20.300 282 27 2 74 127 210 22.2 8 168.3 29.240
VGO - 100 100 4" 229 22.3 2 100 157.2 230 19.05 8 190.5 29.200 305 30.2 2 100 157.2 255 22.2 8 200 48.380
VGO - 125 125 5" 254 22.3 2 125 185.7 255 22.2 8 215.9 --- 381 33.4 2 125 185.7 280 22.2 8 235 ----
VGO - 150 150 6" 267 23.9 2 150 215.9 280 22.2 8 241.3 64.000 403 35 2 150 215.9 320 22.2 12 269.9 90.260
VGO - 200 200 8" 457 27 2 201 269.9 345 22.2 8 298.5 151.00 500 39.7 2 201 269.9 380 25.4 12 330.2 188.00
VGO - 250 250 10" 534 28.6 2 252 323.8 405 25.4 12 362 --- 568 46.1 2 252 323.8 445 28.6 16 387.4 ----
VGO - 300 300 12" 610 30.2 2 303 381 485 25.4 12 431.8 --- 648 49.3 2 303 381 520 31.75 16 450.8 ----
VGO - 350 350 14" -- 33.4 2 334 412.8 535 28.6 12 476.3 --- -- 52.4 2 334 412.8 585 31.75 20 514.4 ----

Note : Size 1/2" to 4" weight are Handle Operated & Size 6" & 8" Weight are Gear Operated .

IS / IEC 60079-1

A-2
ISO 9001 : 2008

w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m
CM/L-3812155
609 - 0055
Catalogue No. Hand Lever Operated
AEA / 1003 “WOG - 3000” High Pressure Ball Valve

offers WOG Manual Hand Lever Operated Low Torque High Pressure Ball Valve.
Locking arrangment & Actuator Mounting Pad.

Size Range : 1/2" to 2" Screwed

Features :
Low Torque
n
High Pressure
n with High Temperature Seals
Locking
n Arrange for Security Purpose
In bultd Mounting Pad for Pneumatic Actuator
n

Item Type of Test Testing Pressure Working Pressure Temperature

Valve Body Screwed End Hydraulic 300 Kg 200 Kg 150 OC

1
No. Description Material Qty.
1 Handle WCB / CF8 / CF8M 01
2 Stem Pin S. S. 304 / S. S. 316 01
9 3 Spacer Ring S. S. 304 / S. S. 316 01
10 2
4 Stem Seat S. S. 304 / S. S. 316 01
11 3 5 Ball Seat Peek / Polyacetal 02
4 6 End Connector WCB / CF8 / CF8M 02
7 ‘O’ Ring NBR / EPDM / Viton 02
12 8 Body Seat Graphite 01
9 Fitting Stud H.T. / CF8 01
10 Body WCB / CF8 / CF8M 01
5
11 ‘O’ Ring NBR / EPDM / Viton 01
7 12 Gland Packing Peek / Polyacetal 01

8 L1
6

H
H1
E

S L

Dimensions : (All Dimensions are in mm)


Valve Size Weight
L1 L H ØC ØD S ØJ N PCD
Model MM Inch (Approx.)

WOG - 15 15 1/2" 160 98 75 12.7 39 25.4 M5X0.8 4 36 1.330


WOG - 20 20 3/4" 205 108 90 17.5 48 31 M6X1 4 42 1.440
WOG - 25 25 1" 205 108 96 22.3 55.5 31 M6X1 4 42 2.100
WOG - 32 32 1.1/4" 255 133 124 31.8 76.5 35.3 M6X1 4 51.5 4.850
WOG - 40 40 1.1/2" 255 133 124 31.8 76.5 35.3 M6X1 4 51.5 4.280
WOG - 50 50 2" 255 159 125 38.1 89.5 35.36 M6X1 4 51.5 7.420

IS / IEC 60079-1

w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m A-3
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Hand Lever Operated Catalogue No.
2 Way High Pressure Ball Valve AEA / 1004
2 Way Ball Valves are design to suit a wide range of applications including mobile plant and
industries equipment. Standard valves are intended for use on Hydraulic Mineral Oil. Stainless Steel Valves
are available for use in corrosive environments and / or operation with corrosive fluids.

Size Range : 1/4" to 1"

Features :
Full bore
n valves provide an unrestricted flow path for negligible
pressure drop.
Floating ball on pre-compressed seals minimises wear and
n
provides an excellent seal at positive and negative pressure.
Operating temperature from -20 OC to 150 OC
n
Open to close in 1/4 turn (90O)
n

Stainless Steel Valves


Body and Ball in 316 Stainless Steel for use in the Food,
Chemical and Pharmaceutical Industries. A variety of special
seals can be provided to comply with the stringent
specifications required by these applications.

1
9
11
10 8

7
TECHNICAL SPECIFICATION 2
PRESSURE AS PER TABLE** 3
TEMPERATURE -20oC to 150 oC
6
MEDIA AIR, WATER, OIL & GAS
5
4
±1
B

No. Description Material Qty.


1 Handle Steel Powder Coated 01
±1

2 Body Forged Carbon / S.S. 304 / S.S. 316 01


C

3 End Connection Forged Carbon / S.S. 304 / S.S. 316 02


±1
E

4 ‘O’ Ring NBR / EPDM / Viton / Peek 02


±1

5 Ball Sheet Peek / Peak / Polyacetal 02


M
±1

±1
±1

A/C

6 Ball S.S. 304 / S.S. 316 01


N
D

7 Gland Packing Peek / Peak / Polyacetal 01


±1
F

8 ‘O’ Ring NBR / EPDM / Viton 02


9 Stem S.S. 304 / S.S. 316 01
±1
10 Stopper Steel Powder Coated 01
A 11 Bolt S. Steel 01

Dimensions : (All Dimensions are in mm)


Valve Valve Size **Max. W.P. D Weight
A B C E F A/C N M
Model MM Inch Kg/cm2 Bore Approx
AWA-6 6 1/4" 700 65 125 55 6 70 15 31.8 39 56.5 0.540
AWA-10 10 3/8" 500 84 145 60 10 70 20 36 46 65.5 1.070
AWA-15 15 1/2" 500 84 145 65 15 80 20 36 46 63 1.030
AWA-20 20 3/4" 500 95 195 85 20 110 25 51.5 61.5 87 2.040
AWA-25 25 1" 325 107 195 85 25 110 25 57.5 67 91 2.580

IS / IEC 60079-1

A-4 w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Catalogue No. Hand Lever Operated
AEA / 1005 3 Way High Pressure Ball Valve
3 Way ball valves are designed to suit a wide range of applications including mobile plant
and industrial equipment. Standard valves are intended for use on hydraulic mineral oil. Stainless steel
valves are available for use in corrosive environments and/or operation with corrosive fluids.

Size Range : 1/2" to 1.1/2"

Features :
Full bore
n valves provide an unrestricted flow path for negligible pressure drop.
Floating
n ball on pre-compressed seals minimises wear and provides an
excellent seal at positive and negative pressure.
Operating temperature from -20 OC to 150 OC
n
Open to close in 1/4 turn (90O)
n

Stainless Steel Valves


Body and Ball in 316 Stainless Steel for use in the Food, Chemical and
Pharmaceutical Industries. A variety of special seals can be provided to comply
with the stringent specifications required by these applications.
9
11
10 8

1 7
TECHNICAL SPECIFICATION
2
PRESSURE AS PER TABLE
TEMPERATURE -20oC to 150 oC 3
MEDIA AIR, WATER, OIL & GAS 6

5
±1
K 4
±1
E
±1
H

Description Qty.
±1

No. Material
M
±1

ND
±1
±1

1 Handle Steel Powder Coated 01


A/C
D

2 Body Forged Carbon / S.S. 304 / S.S. 316 01


±1
F

3 End Connection Forged Carbon / S.S. 304 / S.S. 316 02


±1 ±1 ±1 4 ‘O’ Ring NBR / EPDM / Viton / Peek 02
A C P
±1 5 Ball Sheet Peek / Polyacetal 03
L
6 Ball S.S. 304 / S.S. 316 01
7 Gland Packing Peek / Peak / Polyacetal 01
L Port - 90° T Port - 90°
8 ‘O’ Ring NBR / EPDM / Viton 02
9 Stem S.S. 304 / S.S. 316 01
10 Stopper Steel Powder Coated 01
11 Bolt S. Steel 01

Dimensions : (All Dimensions are in mm)


Valve Valve Size Weight
ND A B C A/C H K L M P E F D
Model MM Inch Approx
3AWA - 15 15 1/2" 13 48.2 45.5 40.5 36.5 83 148 83.5 65 19 60 23 11.5 1.060
3AWA - 20 20 3/4" 20 61 61.5 51 52.5 98 195 96 65 24.5 71 27 19.3 2.210
3AWA - 25 25 1" 25 71.5 68.5 60 58 113 195 107.5 96 23.5 83 30 24.6 2.900
3AWA - 32 32 1.1/4" 25 91.5 90 80 80 146 230 130.5 123 32.5 106 40 36 6.150
3AWA - 40 40 1.1/2" 25 91.5 90 80 80 146 230 130.5 123 32.5 106 40 36 5.800

IS / IEC 60079-1

w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m A-5
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Hand Lever Operated Catalogue No.
Wafer Type Ball Valve AEA / 1006
offers Hand Lever Operated Investment Casting WCB / CF8 / CF8M Wafer Ball
Valve In Two Piece Design.

Size Range : 1" to 4" Wafer Type

Testing Working Operating Temperature


Item Type of Test
Pressure Pressure (High Temp. On Request)
Valve Body Flanged 150# Hydraulic 450 PSIG 315 PSIG Max.180 OC

Standard
Design And Manufacturing : ASME B 16.34 / API 6D
Valve Face To Face Dimension : As Per Manufacturer
Flange Standard Conformity : ASME B 16.5 Class 150
Inspection & Testing : API 598 / FCI - 70-2 / BS EN 12266 - 1

No. Description Material Qty.


1 Body WCB / CF8 / CF8M 1
13 2 Connector WCB / CF8 / CF8M 1
3 Ball CF8 / CF8M 1
9 4 Ball seat PTFE / GFT / CFT / PEEK 2
6
5 Body Seat PTFE / GFT / CFT / PEEK 1
6 Stempin AISI 304 / 316 1
7 Stem Seat PTFE 4
8 8 Handle M.S. / S.S. 1
10 9 Handle Nut ASTM A 193 1
10 Handle Stopper S.S. 2
11 Allen Bolt ASTM A 193 4
12 12 Lock Nut CF8 1
13 Handle Sleeve PVC Grip 1
7

5
11
Port
Øg

ØD N , ØJ
K : PCD

b f
L

Dimensions : (All Dimensions are in mm)


Valve Valve Size
L b f Port Øg ØD ØJ N PCD Weight
Model MM Inch
WTB - 25 25 1" 54 9.6 2 25 50.8 107.9 15.88 4 79.4 1.940
WTB - 32 32 1.1/4" 58.5 11.2 2 32 63.50 115 15.88 4 88.9 2.900
WTB - 40 40 1.1/2" 63 12.7 2 38 73 127 15.88 4 98.4 3.080
WTB - 50 50 2" 73 14.3 2 49 91.95 152.4 19.05 4 120.7 4.900
WTB - 65 65 2.1/2" 96 15.9 2 62 104.65 177.8 19.05 4 139.7 8.560
WTB - 80 80 3" 118 17.5 2 74 127 190.5 19.05 4 152.4 11.140
WTB - 100 100 4" 140 22.3 2 100 157.2 230 19.05 8 190.5 18.240

IS / IEC 60079-1

A-6 w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Catalogue No. Hand Lever Operated
AEA / 1007 Jackated Type Ball Valve
offers Hand Lever Operated Investment Casting WCB / CF8 / CF8M / Ball Valve in 2 Piece
Design Wafer Type JACKETED- engineered for multiple ON / OFF operations in the down steam

Size Range : 1" to 4"

Standard
Design And Manufacturing : ASME B 16.34 / API 6D
Valve Face To Face Dimension : As Per Manufacturer
Flange Standard Conformity : ASME B 16.5 Class 150, 300
Inspection & Testing : API 6D / FCI - 70-2 / BS EN 12266 - 2

10

11 8 9 13

6
7
2

3
15
4
5
14 12
Jacketed 1

No. Description Material Qty.


1 Body WCB / CF8 / CF8M 1
2 Connector WCB / CF8 / CF8M 1
ØD Jacketed Area 3 Ball CF8 / CF8M 1
4 Ball seat PTFE / GFT / CFT / PEEK 2
5 Body Seat PTFE / GFT / CFT / PEEK 1
6 Stem Pin AISI 304 / 316 1
1/2" BSP (F) 7 Stem Seat PTFE 4
1/2" NPT (F) REQ.
8 Handle M.S. / S.S. 1
Port
Øg

9 Handle Sleeve PVC Grip 1


10 Handle Nut S.S. 1
11 Handle Stopper S.S. 2
12 Allen Bolt S.S. 4
PCD , N= No of Holes
ØJ=Hole Dia 13 Lock Nut S.S. 1
Jacketed Inlet 14 Jacket S.S. / M.S. 1
f
15 Coupling S.S. / M.S. 2
L

Dimensions : (All Dimensions are in mm)


Valve Valve Size Weight
Port L ØD Øg ØJ N f PCD
Model MM Inch (Approx.)
KAG - 25 25 1” 25 54 107.9 50.8 15.88 4 2 79.4 2.500
KAG - 32 32 1.1/4" 32 58.5 115 63.50 15.88 4 2 88.9 3.300
KAG - 40 40 1.1/2” 38 63 127 73 15.88 4 2 98.4 3.960
KAG - 50 50 2” 49 73 152.4 92.1 19.05 4 2 120.7 5.940
KAG - 65 65 2.1/2” 62 96 177.8 104.8 19.05 4 2 139.7 10.800
KAG - 80 80 3” 74 118 190.5 127 19.05 4 2 152.4 13.620
KAG - 100 100 4” 100 140 230 157.2 19.05 8 2 190.5 22.900

IS / IEC 60079-1

w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m A-7
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Hand Lever & Gear Catalogue No.
3 Way / 4 Way / 5 Way Ball Valve AEA / 1008
offers Hand Lever & Gear Operated “Three Way - Four Way” Design Investment Casting CF8 /
CF8M / WCB Ball Valve, engineered for multiple Diverting / Mixing Operations in the down stream. TYPE :
“T” . PORT / “L” . PORT / “X” . PORT In Full Bore / Reduce Bore

Size Range : 1/2" to 6" Screwed / Flanged / Triclover / Socket Weld


High Pressure
upto 500 Kg
available Standard
on request
Design And Manufacturing : ASME B 16.34 / API 6D
Valve Face To Face Dimension : As Per Manufacturer
Flange Standard Conformity : ASME B 16.5 Class 150, 300
Inspection & Testing : API 598 / FCI - 702 / BS EN 12266 - 1

Features : TECHNICAL SPECIFICATION


Body & End are investment Cast
n PRESSURE ASME 150 / ASME 300
Self adjusting stem packing
n
PN 16, PN 25, PN 40
Available in 3 way & 4 way & 5 wah
n L - port/T
port/X port TEMPERATURE -25oC TO 180 oC
4 piece ball seats
n
Blow - out proof stem design anti blow - out
n
proof stem design

15
14 15
14 16
16 16
13 15 13 13 14
12 12
7 7 11 7 12
8 8 6 8 11
11
9 9 10 9
6 6
10 10

17 2 5 1 4 3 17
2 5 1 4 3 2 5 1 4 3 17

3 WAY
18 3 WAY 18 3 WAY 18
4 WAY
4 WAY 4 WAY

3 way 4 way 3 way 4 way 3 way 4 way


No. Description Material No. Description Material No. Description Material
Qty. Qty. Qty. Qty. Qty. Qty.
1 Body WCB / CF8 / CF8M 01 01 1 Body WCB / CF8 / CF8M 01 01 1 Body WCB / CF8 / CF8M 01 01
2 Screw End Connection WCB / CF8 / CF8M 03 04 2 Flange End Connection WCB / CF8 / CF8M 03 04 2 TC End Connection WCB / CF8 / CF8M 03 04
3 Ball CF8 / CF8M 01 01 3 Ball CF8 / CF8M 01 01 3 Ball CF8 / CF8M 01 01
4 Ball Seat PTFE / GFT 04 04 4 Ball Seat PTFE / GFT 04 04 4 Ball Seat PTFE / GFT 04 04
5 Body Seat PTFE / GFT 04 04 5 Body Seat PTFE / GFT 04 04 5 Body Seat PTFE / GFT 04 04
6 Stem Packing PTFE 01 01 6 Stem Packing PTFE 01 01 6 Stem Packing PTFE 01 01
7 U - Seat PTFE 01 01 7 U - Seat PTFE 01 01 7 U - Seat PTFE 01 01
8 V - Seat PTFE 02 02 8 V - Seat PTFE 02 02 8 V - Seat PTFE 02 02
9 Base Seat PTFE 01 01 9 Base Seat PTFE 01 01 9 Base Seat PTFE 01 01
10 Stem Pin S.S. 304 01 01 10 Stem Pin S.S. 304 01 01 10 Stem Pin S.S. 304 01 01
11 Gland Spacer Washer S.S. 304 01 01 11 Gland Spacer Washer S.S. 304 01 01 11 Gland Spacer Washer S.S. 304 01 01
12 Disc Washer S.S. 304 01 01 12 Disc Washer S.S. 304 01 01 12 Disc Washer S.S. 304 01 01
13 Platter S.S. 304 01 01 13 Platter S.S. 304 01 01 13 Platter S.S. 304 01 01
14 Handle Nut S.S. 304 02 02 14 Handle Nut S.S. 304 02 02 14 Handle Nut S.S. 304 02 02
15 Handle S.S. 304 01 01 15 Handle S.S. 304 01 01 15 Handle S.S. 304 01 01
16 Handle Stopper S.S. 304 01 01 16 Handle Stopper S.S. 304 01 01 16 Handle Stopper S.S. 304 01 01
17 Body Fitting S.S. 304 16 16 17 Body Fitting S.S. 304 16 16 17 Body Fitting S.S. 304 16 16
Hex Bolt + Washer Hex Bolt + Washer Hex Bolt + Washer
18 Blind End Connection CF8 / CF8M 01 ---- 18 Blind End Connection CF8 / CF8M 01 ---- 18 Blind End Connection CF8 / CF8M 01 ----

IS / IEC 60079-1

A-8 w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Catalogue No. Hand Lever & Gear Operated
AEA / 1008 3 Way / 4 Way / 5 Way Ball Valve

ØJ, N
K : PCD

Port

ØD
Øg
L
f b
L1
L

Dimensions : (All Dimensions are in mm)


Valve Valve Size Screwed Flanged 150# Weight Flanged 300#
K:PCD
Model MM Inch L Weight L1 b f Port Øg ØD ØJ N K:PCD (Approx) L1 b f Port Øg ØD ØJ N
SUZ-503-15 15 1/2" 104 2.250 151 8 2 13 34.9 88 4 15.9 60.3 4.440 160 12.7 2 13 34.9 95 15.9 4 66.7
SUZ-503-20 20 3/4” 112 3.050 165 8.9 2 19 42.9 98 4 15.9 69.9 5.800 177 14.3 2 19 42.9 115 19.05 4 82.6
SUZ-503-25 25 1” 130 4.350 192 9.6 2 25 50.8 110 4 15.9 79.4 7.650 202 15.9 2 25 50.8 125 19.05 4 88.9
SUZ-503-32 32 1.1/4” 141 5.050 211 11.2 2 32 63.5 115 4 15.9 88.9 — 208 17.5 2 32 63.5 135 19.05 4 98.4
SUZ-503-40 40 1.1/2” 159 10.100 218 12.7 2 38 73 125 4 15.9 98.4 15.600 234 19.1 2 38 73 155 22.2 4 114.3
SUZ-503-50 50 2” 192 16.500 253 14.3 2 49 92.1 150 4 19.05 120.7 26.450 274 20.7 2 49 92.1 165 19.05 8 127
SUZ-503-65 65 2.1/2” 297 ---- 295 15.9 2 64 104.8 180 4 19.05 139.7 35.200 300 23.9 2 62 104.8 190 22.2 8 149.2
SUZ-503-80 80 3” 304 ---- 306 17.5 2 76 127 190 4 19.05 152.4 46.300 327 27 2 74 127 210 22.2 8 168.3
SUZ-503-100 100 4” 324 ---- 371 22.3 2 98 157.2 230 8 19.05 190.5 80.050 395 30.2 2 100 157.2 255 22.2 8 200
SUZ-503-125 125 5” – ---- — 22.3 2 125 185.7 255 8 22.2 215.9 82.100 – 33.4 2 125 185.7 280 22.2 8 235
SUZ-503-150 150 6” -- ---- 428 23.9 2 150 215.9 280 8 22.2 241.3 ---- 468 35 2 150 215.9 320 22.2 12 269.9

Dimensions : (All Dimensions are in mm)


Valve Valve Size
A B C Ed ED H1 K J E Port L
Model MM Inch
SUZ - 503 T 15 15 1/2" 41 11 125 6.0 0.6 67.0 36 42 9 12.5 133
SUZ - 503 T 20 20 3/4" 49 14 160 6.0 7.1 80.8 42 50 11 17 140
SUZ - 503 T 25 25 1" 55 14 160 6.0 7.1 87.5 42 50 11 22 160
SUZ - 503 T 40 40 1.1/2" 74 18 205 7.1 9.2 114 50 70 14 35 183
SUZ - 503 T 50 50 2" 93 23 325 9.2 11.4 140 70 102 17 47 217
SUZ - 503 T 65 65 2.1/2" 73.5 25 - - 11.5 250 - 102 22 - -
SUZ - 503 T 80 80 3" 81.5 25 - - 11.5 285 - 102 22 - -
SUZ - 503 T 100 100 4" 99.5 25 - - 11.5 330 - 102 22 - -

IS / IEC 60079-1

w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m A-9
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Gear Operated Catalogue No.
3 Way / 4 Way Ball Valve AEA / 1009
offers Gear Operated “Three Way - Four Way” Design SAND CASTING CF8 / CF8M / WCB
Ball Valve, engineered for multiple Diverting / Mixing Operations in the down stream. TYPE : “T” . PORT
/ “L” / "X".
Size Range : 8" to 12" Flange End

Standard
Design And Manufacturing : ASME B 16.34 / API 6D
Valve Face To Face Dimension : As Per Manufacturer
Flange Standard Conformity : ASME B 16.5 Class 150, 300
Inspection & Testing : API 598 / FCI - 702 / BS EN 12266 - 1

TECHNICAL SPECIFICATION

PRESSURE ASME 150 / ASME 300


PN 16, PN 25, PN 40
TEMPERATURE -25oC TO 180 oC

7
5 16 No. Description Material
6 13 1 Body WCB / CF8 / CF8M
4
2 Top Cover WCB / CF8 / CF8M
12 11 17
3 Flange End WCB / CF8 / CF8M
14
4 Blind End WCB / CF8 / CF8M
10 2
5 Ball CF8 / CF8M
6 Bracket CF8 / CF8M
7 Gland CF8 / CF8M
8 Ball Seat PTFE / CFT / GFT / PEEK
9 Body Gasket PTFE
10 Top Cover Gasket PTFE
11 Base Seal PTFE
12 U - Seal PTFE
13 V - Seal PTFE
14 ‘O’ - Ring Viton
15 Bush CFT / PTFE
15 1 8 9 3 16 Bracket & Gland Fitting Bolt M. S. / S.S.
17 Fitting Stud + Nut M. S.
ØD
Øg

f N , ØJ
K : PCD b
L1

Dimensions : (All Dimensions are in mm)


Valve Size
Valve Model L1 ØD b Øg f ØJ N PCD
MM Inch
SUZ-403-F-200 200 8” 538 345 27 269.9 2 22.2 8 298.5
SUZ-403-F-250 250 10" 662 405 28.6 323.8 2 25.4 12 362.00
SUZ-403-F-300 300 12" (R/Bore) 662 485 30.2 381 2 25.4 12 431.8

IS / IEC 60079-1

A-10 w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m
ISO 9001 : 2008

CM/L-3812155
609 - 0055
Catalogue No. Hand Lever & Gear Operated
AEA / 1010 CW Series (’C’ Way) 3 Way Ball Valve

offers Hand Lever & Gear Operated Investment Casting WCB / CF8 / CF8M in 2 Piece Design
“C” Way Ball Valve - engineered for multiple ON / OFF operations in the down steam.

Size Range : 1" to 8"

Standard
Design And Manufacturing : ASME B 16.34 / API 6D
Valve Face To Face Dimension : ASME B 16.10
Flange Standard Conformity : ASME B 16.5 Class 150,
Inspection & Testing : API 598

12 12
7 7
6 6
11 10 11 10
9 9

TECHNICAL SPECIFICATION
PRESSURE 10 BAR ( 150# )
TEMPERATURE 180 oC
LEAKAGE CLASS CLASS VI as per B 16.16-104
PORT ONLY "L" PORT AVAILABLE
MEDIA WATER, AIR, OIL & GAS

8 2 1 5 3 4 2 8 5 4 3 1

No. Description Material Qty.


1 Body WCB / CF8 / CF8M 1

Port

ØD
Øg
2 Connection WCB / CF8 / CF8M 1
3 Ball CF8 / CF8M 1
4 Ball Seat PTFE / CFT / GFT / TFM / PEEK 2
5 Body Seat PTFE / CFT / GFT / TFM / PEEK 1
6 Stem Seat PTFE / CFT / GFT / TFM / PEEK 5
7 Gland Bush S.S. 304 / S.S. 316 1
8 Hex Bolt + Spring Washer S.S. 304 4
9 Stem Pin S.S. 304 / S.S. 316 1 ØJ , N Nos
10 Handle M.S. / S.S. 1 On PCD
11 Handle Nut S.S. 304 2 f b
12 Handle Stopper S.S. / M.S. 2
L1

Dimensions : (All Dimensions are in mm)


Valve Valve Size Weight (Approx.)
Port L1 ØD b Øg f ØJ N PCD
Model MM Inch S/E F/E
CWP - 25 25 1” 25 127 110 9.6 50.8 2 15.9 4 79.4 1.180 3.800
CWP - 32 32 1.1/4" 32 140 115 11.2 63.5 2 15.9 4 88.9 2.230 4.200
CWP - 40 40 1.1/2” 38 165 125 12.7 73 2 15.9 4 98.4 2.660 6.640
CWP - 50 50 2” 49 178 150 14.3 92.1 2 19.05 4 120.7 5.560 10.200
CWP - 65 65 2.1/2” 62 190 180 15.9 104.8 2 19.05 4 139.7 8.750 14.000
CWP - 80 80 3” 74 203 190 17.5 127 2 19.05 4 152.4 11.200 18.120
CWP - 100 100 4” 100 305 230 22.3 157.2 2 19.05 8 190.5 ---- 33.100
CWP - 125 125 5” 127 356 255 22.3 185.7 2 22.2 8 215.9 ---- 75.400
CWP - 150 150 6” 150 394 280 23.9 215.9 2 22.2 8 241.3 ---- 180.200
CWP - 200 200 8” 201 600 345 27 269.9 2 22.2 8 298.5 ---- 200.000

IS / IEC 60079-1

w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m A-11
ISO 9001 : 2008

CM/L-3812155
609 - 0055
FEP / PFA LINED Catalogue No.
FLANGED END BALL VALVE AEA / 1011
offers Handle Operated FEP / PFA Lined Ball Valve, engineered for optimum solution to the
Corrosive Application.

Size Range : 1" to 4" Flange End

Standard
Design And Manufacturing : BSEN ISO 17292 : 2004 (BS 5351)
Valve Face To Face Dimension : ANSI B 16.10 / DIN 3202 / BSEN 558 - 1/2
Flange Standard Conformity : ASME B 16.5 150#
Inspection & Testing : BS EN 12266 - 1 & 2 (2003)
Top Flange Driling : ASA 150# / DIN 2632 & 2633 / BSEN 10 Table
D, E, F ( Customer Specified )
11
10
9
15
TEST PRESSURE
PRESSURE / TEMPERATURE RATING TESTING BODY SEAT 7
2 2
8
PRESSURE 150# HYDRAULIC 20 KG/CM 11 KG/CM 6
TEMPERATURE FEP 180 oC PNEUMATIC SEAT PRESSURE 6 KG/CM2
o
TEMPERATURE PFA 230 C SPARK TEST - 15 KV D. C. 3
4
5
2
N Holes, ØJ 1
on PCD 12
13
14
No. Description Material
1 Body WCB / D.I. / C.I. / SS 304
SS 316
2 Body Molding FEP / PFA
ØD
Øg
ID

3 Ball with Shaft WCB / SS 304


4 Ball Moulding FEP / PFA
5 Ball Seal PTFE
6 Shaft Bush PTFE
7 Shaft Washer PTFE
8 M.S. Shaft Washer M. S.
9 Plain Washer M. S.
10 Packing Washer Spring Steel
11 Top Plate M. S.
f b f 12 Bolt Plate S. S.
L 13 Nut S. S.
14 Washer S. S.
15 L. N. Bolt S. S.

Dimensions : (All Dimensions are in mm)


Valve Size
Valve Model ID L ØD Øg b f N ØJ PCD
MM Inch
FPLB - 25 25 1" 24 130.5 108 55 12.7 3.5 4 16.5 79
FPLB - 40 40 1.1/2" 38 167 127 73 13.5 3 4 15.5 98.2
FPLB - 50 50 2" 49 178 152.5 92 18 4 4 18.5 121
FPLB - 65 65 2.1/2" 61.8 206 177.75 104.5 21 4 4 19 140
FPLB - 80 80 3" 74 207 190 126 22 5.5 6 19 152.4
FPLB - 100 100 4" 94 226 228.5 158 22 5 6 19 190

IS / IEC 60079-1

A-12 w w w. a i r a i n d i a . c o m / w w w. a i r a e u r o . c o m
ISO 9001 : 2008

CM/L-3812155
609 - 0055

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