FM Approvals: NOT to be distributed outside of FM Approvals and its afilates except by CUSTOMER." APPROVAL REPORT SF-300IR/SA-3000 FLAME DETECTION SYSTEM FOR BURNER APPLICATIONS Prepared for: Sunman Control Engineering (Shanghai) Co., Ltd. No.16 Building, 398 Guilin Rd. Shanghai, 200233 PEOPLES REPUBLIC OF CHINA Project ID: 3033250 Class: 7616 Date of Approval: 13 Mover 2008 Authorized by: : Geofge’A. Smith, P.E. Director/Assistant Vice-President FM Approvals 1151 Boston-Providence Turnpike P.O. Box 9102 Norwood, MA 02062 Page 1 of 61 12 13 14 Ls 2 FM APPROVALS. PROJECT ID: 3033250 ‘SF-3001R/SA-3000 FLAME DETECTION SYSTEM FOR BURNER APPLICATIONS from Sunman Control Engineering (Shanghai) Co., Ltd. No.16 Building, 398 Guilin Rd. Shanghai, 200233 PEOPLES REPUBLIC OF CHINA INTRODUCTION Sunman Control Engineering (Shanghai) Co., Ltd, (manufacturer) has requested Approval of their SF-300IR/SA-3000 flame detection system for compliance with the standards listed in 1.3. ‘This Report may be freely reproduced onl} entirety and without modification. Standards Title Class No. Issue Date ‘Combustion Safeguards and Flame Sensing Systems _ | 7610 June 1997 Degrees of Protection Provided by Enclosures (IP "ANSIIEC 60529 2004 Code) This examination and Approval includes only the specific equipment and models covered in this Report against the Class Standards listed above. It does not include additional products and. classifications that may be included in the manufacturer's operation manual. Listing: The equipment will appear in the Approval Guide, an online resource of FM Approvals, as follows: SF-300IR/SA-3000 Flame Detection System. Consists of SF-300IR infrared flame detector (p/n ‘SF-3002) and SA-3000 flame amplifier (p/n SA-3000). For use in coal or oil applications. Flame Failure Response Time: 1, 2 or 3 secs. Trial for Ignition (TFI): 1,2 o 3 secs. SA-3000 operates at 24Vde (20.4Vde to 26.4Vde), 0.5 with an ambient temperature rating of -40°F (-40°C) to +149°F (+65°C). The SF-300IR operates at 12Vdc, 0.02, from the amplifier with an ambient ‘temperature rating of -40°F (-40°C) to +212°F (+100°C). The SF-300IR enclosure is [P66 rated for indoor/outdoor use. DESCRIPTION The SF-3001R/SA-3000 flame detection system consists of a SF-300IR flame detector and SA~ 3000 flame amplifier. Page 2 of 62.2 23 24 1m 42 43 FM APPROVALS PROJECT ID: 3033250 ‘The SF-300IR flame detector contains an infrared sensor and photodiode for detecting coal and/or oil bumer flames. The detector's transducer converts light signals into electrical signals that are ‘transmitted to the signal processor in the SA-3000 flame amplifier. The flame detector p/n designation is p/n SF-3002 with a 10-pin socket and mates with cable assembly CAB-1003. ‘The connector assembly is manufactured by Amphenol as p/n PTO6SE-12-10S for the socket and PTO4SE-12-10P for the connector. Both 12Vde power and signals are transmitted from/to the ‘SA-3000 flame amplifier via the 10-pin quick disconnect assembly. ‘The SF-300IR is housed in an IP66 die-cast aluminum enclosure and is rated for an operating temperature range of -40°F (-40°C) to +212°F (+100°C). The SA-3000 flame amplifier operation is DSP microprocessor based and is used with the SF- 3001R flame detector to identify the flame. ‘The SA-3000 allows Flame Failure Response Time (FFRT) and Trial for Ignition (TF) user-selectable settings of 1, 2 or 3 seconds via SME V1.0 software. The SA-3000 flame amplifier communicates with a computer for real-time analysis, monitoring, and conditioning of the flame detector. The flame status and a fault condition are indicated by two separate flame and fault relay outputs. The SA-3000 is a card assembly mounted on a 19-inch card stand and is equipped with an 8-digit LED display for status indication and four push buttons for user-selectable options. It is powered by 24Vde, 0.5A and is rated for an operating temperature range of -40°F (-40°C) to +149°F (+65°C). Additional information can be found in the attached portions of the Sales Brochure. MARKINGS Marking meets standard requirements as illustrated by the attached label drawings. EXAMINATIONS AND TESTS General Representative samples of the SF-300IR flame detector with SA-3000 flame amy ‘examined and tested by FM Approvals in Norwood, MA and West Glocester, RI to determine their acceptability in accordance with the applicable standards. Functional testing was conducted using a propane torch as a flame source. Examination showed that the samples were constructed in accordance with the manufacturer's drawings and description and FM Approvals requirements. Results of the applicable examination and testing are outlined below, Operating Characteristics — Combustion Safeguards The flame detector and amplifier operated properly through their specified normal start-up and. shut-down procedures. The detector activates immediately upon application of power to the system and the status is indicated on the amplifier display. This is considered satisfactory. Flame Failure Response Time (FFRT) Flame Failure Response Time (FFRT) was measured for 10 operational cycles with the flame amplifier sample set at 1, 2 and 3 seconds. The average response times, including 3c (standard deviation), are within 110% of these specifications and below the 4 second maximum allowed by FM Class 7610. This is considered satisfactory. Page 3 of 644 45 46 47 48 49 4.10 all FM APPROVALS PROJECT ID: 3033250 Trial for Ignition (TF1) Trial for Ignition (TFI) was measured for 10 operational cycles with the flame amplifier sample set at 1, 2 and 3 seconds. The average response times, including 3o (standard deviation), are within 110% of these specifications in accordance with FM Class 7610. This is considered satisfactory. Durability The flame status relay is an Omron G6C-2114P-US relay with contact ratings of 240Vac, 2A / 30Vde, 2A. A sample relay was subjected to 100,000 operational cycles at rated voltage and ‘maximum electrical load without wear or failure. This is considered satisfactory. Voltage Variation ‘The SA-3000 flame amplifier connected to an SF300IR flame detector was subjected to an input voltage of 20.4Vde (85% of rated voltage) and 26.4Vdc (110% of rated voltage), with no change in operating characteristics, FFRT or TFI times resulting. This is considered satisfactory. Electrical Insulation ‘A sample SF300IR flame detector and SA-3000 flame amplifier were individually subjected to 710Vdc applied between the input terminals and ground. Additionally, the SA-3000 flame amplifier was subjected to 1480Vac between the input and output terminals and between the outputs terminals and ground. In all cases, the potential was applied for one minute with no arcing, leakage or dielectric breakdown. This is considered satisfactory. Ambient Temperature Effects ‘The SF-300IR flame detector was conditioned for a minimum of four hours at -40°F (-40°C) and at +212°F (100°C) and the SA-3000 flame amplifier was conditioned for a minimum of four hours at -40°F (-40°C) and at +149°F (+65°C). The samples operated properly and consistently at these temperatures and upon return to room temperature, with no change in FFRT or TFT ‘measurements resulting. ‘This is considered satisfactory. Safety Related Operating Characteristics Itwas verified during testing that the operator cannot readily access or alter safety characteristics of the SF-300IR/SA-3000 flame detection system. This is considered satisfactory. IP6X Dust Exclusion Test ‘The SF-300IR flame detector housing sample (p/n SF-3001) mated with a fully engaged CAB- (0803 8-pin connector was suspended in a circulating dust atmosphere of 200 mesh tale. The sample was connected to a vacuum pump adjusted to draw a vacuum of 20 mBar on the sample The test lasted a total of 8 hours. At the conclusion of the test, the sample was removed from the test chamber, excess dust was removed from the surface and opened. Results are satisfactory as the enclosure and connector assembly was found to have excluded the entry of dust. It was later decided that the 8-pin connector assembly would not be included in the product approval; however, testing with the 8-pin connector assembly is considered representative of the 10-pin connector assembly and the IP6X rating is also valid for the SF-3002 mated to a CAB 1003. IPX6 Water Hosedown Test The SF-300IR flame detector housing sample (p/n SF-3002) mated with a fully engaged CAB- 1003 10-pin connector was subjected to a stream of water from a hose with a % inch (12.Smm) nozzle that delivers at least 26.4 gallons (100 liters) per minute. The stream of water was directed at the sample from all sides from a distance of 8.2 to 9.8 feet (2.5 to 3.0 meters) for 3 minutes. At Page 4 of 65.1 52 53 vial val FM APPROVALS. PROJECT ID: 3033250 the conclusion of the test, the connector assembly was disengaged and the enclosure was opened and inspected. Results are satisfactory as the connector assembly and enclosure were found to have excluded the entry of water. REMARKS Installations shall comply with the requirements of the relevant edition of the National Electrical Code (ANSUNFPA 70). Installations shall comply with the latest edition of the manufacturer's instruction manual. ‘Tampering and replacement with nonfactory components may adversely affect the safe use of the system FACILITIES AND PROCEDURES AUDIT ‘The Sunman Control Engineering (Shanghai) Co., Ltd. manufacturing site in Shanghai, Peoples Republic Of China has been audited to determine the suitability of the manufacturing facilities. This site is subject to follow-up audit inspections. The facilities and quality control procedures in place were found to be satisfactory to manufacture product identical to that examined and tested as described in this report MANUFACTURERS RESPONSIBILITIES Documentation considered critical to this Approval is on file at FM Approvals and listed in Section VIII. No changes of any nature shall be implemented unless notice of the proposed change has been given and written authorization obtained from FM Approvals. The Approved Product Revision Report, Form 797, shall be forwarded to FM Approvals as notice of proposed changes. DOCUMENTATION The following critical documents were used for this examination and are filed under Project ID 3033250. ‘Drawing No. Revision Level_| Drawing Title SM-RD-B31-14-00 2 Circuit Diagram ‘SM-RD-B3 1-15-00 1 PCB SM-RD-B31-17-00 i | Software Information SM-RD-B31-21-00 i BOM. SM-RD-B31-25-00 12 ‘Sales Brochure SM-RD-B31-59-00 1 General Assembl SM-RD-B3 1-60-00 [4 ‘SF-300IR/SA-3000 Title List SM-RD-B31-61-00 1 ‘SF-300IR Label Drawing SM-RD-B3 1-62-00 1 ‘SA-3000 Label Drawing Page 5 of 6FM APPROVALS PROJECT ID: 3033250 ‘Drawing No. Revision Level_| Drawing Title ‘SM-RD-B31-70-00 1 ‘Connector Assembl; IX CONCLUSION ‘The apparatus listed in Section 1.5 meets FM Approvals requirements. Since a duly signed Master Agreement is on file for this manufacturer, Approval is effective the date of this report. EXAMINATION AND TESTING BY: PROJECT DATA RECORD: ATTACHMENTS: REPORT BY: Chae Geta Senior Engineer Electrical Systems C. Gagliardi, R. Wood, R. Lawrence 3033250 ‘SM-RD-B31-61-00, Rev. 1.0 — SF-300IR Label ‘SM-RD-B31-62-00, Rev. 1.1 - SA-3000 Label SM-RD-B31-25-00, Rev. 1.1 ~ Sales Brochure (through page 12) REPORT REVIEWED BY Patrick J. Byrne Technical Team Manager Electrical Systems Page 6 of 6% = ——— — ——1 ee (epee Panag odo ayy ay [erapey Bape 1) OE oe Ea Tain oT oO ge “aides Ourveip 2 aues aup 29 3% ayduns Bujresp so Soe kerr = "juaWIUO.IAU3 34001+~0.0p— ‘eamqeduiay yuaiquiy == - 41982454209) “42UUOIS 9wWO| FoI TOW CATri i al eg mt ‘joe — =| Hs aaaee ae ys Spe 6 es a 0913878 ays Boye 62 asSunman Control Engineering (Shanghai) Co,Ltd, GENERAL 2... cece cere e eee eet e ener eee 1 SYSTEM COMPOSITION... 2.2.0... eee ce eee eect teen eee eet eee e eee ee 1 FLAME DETECTOR ............. eeeeee ae ence 2 CABLE ASSEMBLY .......--2.00-s2000eee ee cece eeeee eee sees eeeeeees 3 FLAME AMPLIFIER OPERATION INTERFACE AMPLIFIER POWER SUPPLY NETWORKING ASSEMBLY INSTALLATION AND COMMISSIONING ......... 0.0. cccceeeeeeeeeeeeeeeeeeeeee 14 FLAME DETECTOR INSTALLATION 2.22... 00000cceeeeeeeeeeeeseeeeeneeeeeeeees 14 FLAME DETECTOR COMMISSIONING .......2.eecceeeeeeeeeeeeeeeeeeeeeeeeeeees 15 GUIDE OF TYPE SELECTION FOR SF-3001R/SA-3000™ .. 0.2.2... cee 18 ‘SF-3OOIR/SA-3000™ PARTS LIST ......... 000. 06cceceeeeeeee sence eeeeeees 18 gis sed SE F-3001R/SA-3000 Sales brochure Version ri Date: 2008.08.16 Pode:SM-RD-B31-25.00 Thuthor: Samuel Liu Bed [Page 0 of 20Qane ‘Sunman Control Engineering (Shanghai) Co.Ltd GENERAL SF-300IR/SA-3000™ flame detector censists of SF-300IR flame detector, SA-3000 flame amplifier, extemal pipe assembly, internal pipe assembly, cable assembly, ete. The product, with sensitive flame identification, is applicable for flame detection of multi-fuel burners and single-fuel burners. SSF-300IR flame detector, equipped with infrared flame detection technology, is suitable for detecting flame of coal andlor oil burning. SF-300IR, resistant to 100°C temperature, detects flicker frequency of burner flame and amplitude ‘characteristics continuously. 'SA-3000 flame amplifier, based on DSP microprocessor, has the internal memory that saves four flame detection programs. If the detector identifies any flame at target bummer, SA-3000 outputs intensity and inputs analog flame-on/-off junction signal and corresponding analog signal of flamé quantity to DCS/BMS system. SA-3000 flame amplifier is equipped with independent electronic self-check system. False alarm signal will be outputted by the detector when failure is encountered during self-check. 'SA-3000 flame amplifier could communicate with and be in networking with computer by dedicated software, A single computer could support 128 flame detectors maximum and show flame status and ‘other relevant information in real time. User could regulate flame detector conveniently by flame detection software, so combustion analysis and monitoring ofthe flame will be facilitated. SYSTEM COMPOSITION SF-3001R/SA-3000™ Flame detector Flame amplifier Cable assembly Amplifier power supply Optional networking assemblies: smputer, networking software, cable Infrared ray out of combustion in boile: bumer is transmitter to flame detector via optical fiber. The flame detector converts the light signal it has received to electrical signal. Upon primary amplification and processing, the electrical signal, representing flame characteristics, is transmitted to amplifier via cable assembly. After amplifying the flame signal, the amplifier outputs flame-on/-off junction signal ‘and corresponding analog signal of flame intensity and inputs analog quantity to DCS/BMS system. SA-3000 flame amplifier and its power supply are generally mounted in amplifier cabinet, which also Contains flame detector power distribution panel and the power supply. IT ghis reseed for SE [Title: SF-3001R/SA-3000 Sales brochure Version 12. Dat = 2008.10:30 (Code: SM-RD-B31-25-00 (Author: Samuel Liu Std: | Page 1 of 20/ Qa Sunman Control Engineering (Shanghai) Co,Ltd, FLAME DETECTOR SF-300IR infrared flame detector, equipped with infrared sensor and photodiode, is suitable for detecting flame of coal and/or oil burning. It applies to flame detection of multifuel burners and sunman Cot Enginring Shanghai Co GUIDE OF TYPE SELECTION: No. Tem Purchase No. Description ‘SF-300IR Flame 1 SF-3002 | IR detector with self-check, with 10-core socket, Detector CABLE ASSEMBLY Cable assembly of the flame detector connects the detector and amplifier for signal processing. The cable is connected to quick coupling on the one side and to junction box on the other side. The junction box contains a terminal block with 10 terminals, of which 8 are already connected to the cable and the rest 2 are standby. Ordinary shielded cable is sufficient for connecting in-situ junction box and amplifier. FIGURE Connection of Cable Assembly and Detector SF-300IR fare detetoro Cable assemblve fs junction boxe ‘score shielded calor Insta ncton Om sid tne gale [Note: All theshiclded lines are connected to shelded line terminal block ofthe amplifier. TT aghiseseved for SE, [Title: SF-3001R/SA-3000 Sales brochure Version: 12 Date: 2008.10.30 {Code: SM-RD-B31-25-00 [Author: Samuel Liu Bidz [Page 3 of 20‘Sunman Control Engineering (Shanghai) Co.,Ltd 4 cores in the cable of cable assembly are of service, of which the colors are black, red, wi ‘green, The functions are shown as follows. Function Black +I2VDC Red “12vDe White ‘Common earthing terminal Green Flame signal GUIDE TO TYPE SELECTION OF CABLE ASSEMBLY Ne. Trem Purchase No. Description Cable ‘core, 3mm, with junction box, matching SF-3001 CAB-0803 assembly detector Cable To-core, 3m, with junction box, matching SF-3002 2 CAB-1003 assembly detector FLAME AMPLIFIER ‘SA-3000, based on DSP microprocessor, is used together with SF-300IR flame detector for identifying ‘lame of multi-fuel burner. Flame amplifier is provided with optimum identifying capabilities because it can distinguish pulse frequency of flame detector accurately. The capabilities are achieved by special flame signal processing and user setting of independent threshold level on flame-onl-off, ‘SA-3000 amplifier is mounted on 19” standard card stand. Its operating voltage is 24VDC. 8 SA-3000 amplifiers could be supported by one zard stand maximum. If the detector identifies any flame at target bumer, SA-3000 amplifier outputs flame-ow-off junction signal and corresponding analog signal of flame intensity and inputs analog quantity to DCS/BMS system. Tights esenved for SME, [Title: SF-3001R/SA-3000 Sales brochure Version 212 (Code: SM-RD-B31-25-00 [uthor: Samuel Liu Std:pss ‘Sunman Control Engineering (Shanghai) Co,Ltd FIGURE3 SA-3000 Flame Amplifier PROPERTIES OF SA-3000 AMPLIFIER: DSP microprocessor Surface mount technology File selection Flame learning function Networking LED display, keyboard operation Electronic self check Password protection 19” standard card stand mounting Flame relay output Fault relay output 4-20 mA output, indicating flame signal intensity FLAM ON/OFF threshold level setting for flame relay Adjustable transducer gain 24 VDC safety voltage Frequency selection, frequency band selection 'SA-3000 amplifier stores four flame detection programs: A, B, C, and D. When the flame detector runs, a flame detection program is activated. The 4 programs could be switched over by 2 remote input switches. SA-3000 flame amplifier is equipped with independent electronic self-check system. The time interval of self-check is 2 minutes. False alarm signal will be outputted by the detector when failure is encountered during self-check. ‘SA-3000 amplifier has AIM electronic auxiliary observation indicator for optimum vision for flame. ‘The amplifier communicates with computer by dedicated software for real-time analysis, monitoring, Tights reserved for SME [Title: SF-3001R/SA-3000 Sales brochure ‘Version : 12 Date: 2008.10.30 (Code: SM-RD-B31-25-00 [Author: Samuel Liu [Std.: I ge Sof 20,‘Sunman Control Engineering (Shanghai) Co.,Ltd and conditioning of flame detector. GUIDE TO TYPE SELECTION OF $A-3000 AMPLIFIER No. Tem Purchase No. Description T Flame amplifier | __SA-3000 | Flame amplifier, mounted on 19° card stand 197 card stand, Sst, with 8 32-way Card stand SRB Iconnector sockets ‘TECHNICAL SPECIFICATIONS ‘© Storage Temperature: -40°C—+85°C (© Operating Temperature: -40°C-+65°C (© Humidity: 0-95% relative humidity, no condensation (©24 VDC, +10%, -15%, 0.5A current (© Flame relay SPDT (© Fault relay SPDT ‘© Contact capacity 2A @ 240 VAC, 2A @ 30 Vde ©4.20mA@ 24Vde, 750 ohms OPERATION FLAME RELAY Flame relay works when signal intensity is equal to or higher than predefined flame-on threshold level ONT. Flame relay is powered off when signal intensity is equal to or lower than set flame-off threshold level OFFT. Flame relay is also powered off when there is voltage fluctuation or internal fault is detected. FAULT RELAY Fault relay will not work when flame amplifier is under 24VDC voltage and has successfully finished all intemal self-cteck loops. Fault relay works and outputs alarm signal when flame detector is interfered by voltage or detects internal felt FLAME SIGNAL INTENSITY — The range of flame signal intensity consists of minimum value Min and maximum value Max. 4-20mA for the amplifier. The signal intensity has minimum output (4mA) when signal intensity is the set value Min; the amplifier has maximum signal intensity output (20mA) when signal intensity is equal toor higher than set value Max. WIRING, EARTHING AND SHIELDING SA-3000 amplifier assembly is mounted on 19” standard card stand in a metallic cabinet, which ‘contains a connection base and amplifier module. Please see Figure $ for wiring diagram. Tighe reserved Tor SME 5F-3001R/SA-3000 Sales brochure Version 12 (Code: SM-RD-B31-25-00 [uthor: Samuel Liu Std:Gane ‘Sunman Control Engineering (Shanghai) Co.,Ltd FIGURE 4: Amplifier Wiring Diagram Pm eT mee = 251 S190 128 woo “OR —aae mina On als ——s| os trons Oe Oe a 2 ae 5 Ean oS 2 Be 3} —*1H2=G2— 28D and 30D are wiring terminals of amplifier power supply. Detector cables are connected to 2D, 4D, (6D, and 8D. Shielded line of detector is connected to terminal 32D or 32Z.on the connection base via ‘every amplifier and then connected to earthing bar of the amplifier cabinet. ‘The wiring terminals of the output switch quantity of flame relay (SPDT) are 22D, 24D, and 26D, indicating existence of flame on detected target. ‘The wiring terminals of the output switch quantity of fault relay (SPDT) are 18Z, 20D, and 202, indicating existence of fault inthe flame detector system. 12D or 12Z. and 14Z mean the flame signal intensity of 4-20mA. REMOTE FILE SELECTION When “Line” is selected for remote file and 287, 302 and 30D are disconnected, file A runs in the igs eseved Tor SME, Version 12, Date: 2008.10.30, (Code: SM-RD-B31-25-00 [uthor: Samuel Liu [Std.: | Page 7 of 204 « pane Sunman Control Engineering (Shanghai) Co.Ltd. flame detector. When 282 and 30D are closed up, file D runs in the flame detector. When 30Z. and 30D are closed up, file C runs in the flame detector. When 287, 307. and 30D are all closed up, fle D ‘runs in the flame detector. OPERATION INTERFACE The panel of SA-3000 amplifier is equipped with 8-digit LED display for showing status of flame detector. The 2 status indicators are for flame status and fault alarm. Lit flame status indicator means the flame detector identifies flame and outputs flame-on signal. Lit fault alarm indicator means the flame detector finds fault in self-check. “The 4 metal dome keys are: Up, Down, Mdfy, Program. Press Up to move menu option upward in the ‘menu or increase set value when modifying parameter. Press Down to move menu option downward in the menu or decrease set value when modifying parameter. Press Mdfy to enter parameter status setting. Press Program to confirm set parameter and save set value. Figure 5 Amplifier User Interface es FS a, The menus of the flame amplifier that allow display and setting include: status menu, advanced edit menu, edit menu. STATUS MENU ‘The status menu of flame detector shows current status and information of flame detector. The status ‘and information could be displayed whenever flame detector is powered on. User may observe current status by pressing UP and DOWN. No parameter could be ch: ce in status menu, To modify any set Ta aa BENE ile: $F-3001R/SA-3000 Sales brochure Version 12 Dates 2008.03 ode: SM-RD-B31-25.00 Thathor: Samuel Lin Bidz [Page 8 of 20Oars Sunman Control Engineering (Shanghai) Co.Ltd value, user must input a four-digit password and then enter advanced edit menu or edit menu. status Mens Display Sat Deseipton Fernie Value Flame OFF | Ses of fame under supervision Fame OOF Percentage of F20mA Tor Mame FR=Xxx%_ a 0-100 intensity Rowe ame signal Ti99 Ea Press Ma ro enter dt mena 7 Pres May to enter advanced alt Adv Eat ’ Example: Flame Off It means the flame relay output is in lame-off status. Flame On means the flame detector identifies lame, FR=100% It means the percentage of current flame intensity 4-20mA is 100 and the analog quant ‘output is 20mA,, IR=1200 It means the current infrared intensity identified by flame detector is 1200 units. Edit Press Mdfy and “Password” is displayed. Type the password and then enter edit menu. Adv Edit. Press Mafy and “Password displayed. Type the password and then enter advanced edit ADVANCED EDIT MENU When Adv Edit is displayed in status menu, press Mafy. “Password” is displayed. User has to type a four-digit password to enter advanced edit menu, ‘Advanced Edit Menu: Display Status Description Permissible Value Password “Type or change password 0.9999 Comm Select Set communication address a7 File Select ‘Select flame detector file 4,B,C,D Remote File Select Select remote fle KEY, LINE, COMM Tights reserved for SWE [Title: SF-3001R/SA-3000 Sales brochure Date: 2008.10.30, {Code: SM-RD-B31-25-00 a [Page 9 of 20‘Sunman Control Engineering (Shanghai) Co,Ltd ‘OD Flame-on delay 1-3 seconds FFRT Flame-off response time 1-3 seconds ‘Automatic selection of optimum Auto Tune 3+126, gradient 3 identification frequency Example: Password: The default is 0205. User could change the password, Please enter advanced edit menu according to following procedures. When “Password” is displayed, press Mafy. “Oxxx” will be displayed. The first digit ("0") is adjustable. (If default password isto be changed, select a proper first digit with Up/Down.) Select the first digit (uch as “Oxxx”), Press Program to confirm, “OOxx” will be displayed. The second digit (“0”) is adjustable. Press UP twice and “2” is displayed. (If default password is to be changed, select a proper second digit with Up/Down.) 3. Select the second digit (such as “02xx"). Press Program to confirm. “020x” will be displayed. ‘The third digit (“0”) is adjustable. (If default password is to be changed, select a proper third digit with UprDown,) 4. Select the third digit (such as “020x"). Press Program to confirm. “0100” will be displayed, The fourth digit is adjustable. Press U? for five times. ‘S" is displayed. (If default password is to be changed, select a proper fourth digit with Up/Down.) ress Program to confirm all the four digits (“0205”). Enter advanced edit menu, Comm Select Set communics address. Press Mdfy to enter setting status. Set or change the address 0-127 with Up/Down, No two or more communication addresses of flame detector shall be identical provided networking of several flame detectors. File Select Select from 4 program files A, B, C, and D, for multiple conditions of burning with sharp difference, Remote File Select When “Line” is selected in Remote File Select, the flame detector could switch over program files automatically by extemal networking. OTD Flame-on delay. Flame relay will be excited after the selected flame-on delay when flame signal intensity is equal to or higher than flame-on threshold value ONT of flame relay. The range of selection is 1~3 seconds. FFRT —_ Flame-off response time. Flame relay will be powered off after the selected flame-off response time when flame signal intensity IR is equal to or lower than flame-off threshold value OFT of flame relay. The range of selection is 1~3 seconds. Maximum permissible FFRT depends upon local safety laws and regulations, The default is 1 second, ‘Auto Tune Press Mafy to enter auromatic selection of optimum identification frequency, which consists of Leam On for flame-on and Leam OFF for flame off. Tights eseved for SME [Title: SF-3001R/SA-3000 Sales brochure Version: 12, Date: 2008.10.30 ide: SM-RD-B31-25-00 [Author: Samuel Liu Std: | Page 10 of 20Sunman Control Engineering (Shanghai) Co.Ltd “Learn ON” means learning function during flame-on. When target flame is small (low load), press Program and flame detector displays “Wait 18", Immediately, 18 is counted down to 0 within 18 seconds. This procedure saves frequency and intensity of the flame under supervision and adjacent flame spectrum temporarily. “Learn OFF” means learning function during flame-off. Tum off the target flame under supervision. Run maximum background flame and then press Program. The flame detector displays “Wait 18”. Immediately, 18 is counted down to 0 within 18 seconds. This procedure saves the model of frequency ‘and intensity of background flame temporarily ‘After understanding “flame-on” and “flame-off", flame detector compares flame-on model “ON” and ‘lame-off model “OFF” automatically and sets to optimum identification frequency. Upon completion, “Freqy%" is displayed. Press Maly to return, EDIT MENU ‘When Edit is displayed in status menu, press Mdfy. “Password” is displayed. User has to type a four-digit password to enter edit menu. ait Menu: Display Samus Description Permissible Value Password ‘Type or change password 09999 Gain Setgain value 7-50, gradient 1 Freq Select frequency 3-126, gradient Band Select Fequency band 31S, gradient 3 ‘ON Threshold ‘Set value offlame-on threshold 10-1999 ‘OFF Threshold Set value of flame-off threshold | Smaller than ONT by 10 atleast Wax 2OmA Hane signal set value 11999 Min “4mA flame signal set value ‘Smaller than MAX by | atleast Example: Password: Procedure of typing password is same to above, No password is needed within 20 minutes if it has been typed in advanced edit menu Gain 25/500: It means current gain level of amplifier is 25 and signal intensity is $00 units. ‘The screen displays selected IR gain on the left and IR transducer signal intensity on the right to indicate adjustment result. The range of signal intensity is 0-199. Change displayed IR gain with Up/Down. The result of signal intensity will be immediately displayed ‘on the right of the screen, Press Program to save. Tights eseved for SWE, fri F-3001R/SA-3000 Sales brochure Version 212 Date: 2008.10.30 (Code: SM-RD-B31-25-00 [uthor: Samuel Liu Std: ge 11 of 20Sunman Control Engineering (Shanghai) Co.,Ltd Freq 30/500: It means selection of burning frequency. The screen displays selected flicker frequency of flame on the left and signal intensity of transducer on the right. The range of frequency selection is 3Hz-126Hz. The gradient is 3 Hz. ‘Change frequency with Up/Down, The result of signal intensity will be immediately displayed on the right of the screen, Press Program to save. Band: Frequency band selection. It represents the selected band of frequency the flame detector receives and processes. The range is 3-15. The corresponding band of flame frequency is 3Hz-1SHz and the gradient is 3 Hz. ON Threshold: Setting of flame-on threshold level. This refers tothe “pull-in” threshold ofthe internal flame relay based on flame signal intensity, The range of flame-on threshold setting is 10-1999, Flame relay is energized when flame signal intensity IR is equal to or higher than flame-on threshold for a certain period (equivalent to flame-on delay of OTD) OFF Threshold: Setting of flame-off threshold level. This refers to the “drop-out” threshold of the sma flame relay based on flame signal intensity. The range of flame-off threshold setting is 0-1989. However, flame-off threshold must be set to a level lower than flame-on threshold by 10 units at leat Flame relay is de-energized when flame signal intensity IR is lower than flame-off threshold for a certain period (equivalent to flame-off response time of FFRT). Max: Set value ofthe upper limit (20mA) of the 4-20mA flame intensity. The maximum set value Max represents 20mA (maximum) analog quantity output of flame signal intensity when the flame signal intensity is equal to or higher than Max. The range is 1-1999. Min: Set value of the lower li it (4mA) of the 4-20mA flame intensity. The lower limit set value Min represents 4mA (minimum) analog quantity output of flame signal intensity when the flame signal intensity is equal to or lower than Min, The set value shall be less than Max by 1 and the range is 0-1998, AMPLIFIER POWER SUPPLY Amplifier power supply is mounted in amplifier cabinet. The amplifier, supplied by 24VDC, could adopt card stand power supply as well as wall-hanging power supply. NETWORKING ASSEMBLY [Networking assemblies for the flame detector could be user-defined: computer, networking software, cable, and converter. hissed ar SME ile: SF-3001R/SA-3000 Sales brochure Version 12 Date: 2008.10.30 ode: SM-RD-B31-25-00 ~Kaior: Samuel Li Beds [Page 12 of 20