HCI634W - Technical Data Sheet

1
 HCI634W
SPECIFICATIONS & OPTIONS

STANDARDS TERMINALS & TERMINAL BOX

Newage Stamford industrial generators meet the Standard generators feature a main stator with 6 ends
requirements of BS EN 60034 and the relevant section brought out to the terminals, which are mounted on the
of other international standards such as BS5000, VDE frame at the non-drive end of the generator. A sheet
0530, NEMA MG1-32, IEC34, CSA C22.2-100, steel terminal box contains the AVR and provides
AS1359. ample space for the customers' wiring and gland
Other standards and certifications can be considered arrangements. It has removable panels for easy
on request. access.

VOLTAGE REGULATORS SHAFT & KEYS

MX321 AVR - STANDARD All generator rotors are dynamically balanced to better
than BS6861:Part 1 Grade 2.5 for minimum vibration
This sophisticated Automatic Voltage Regulator (AVR) in operation. Two bearing generators are balanced
is incorporated into the Stamford Permanent Magnet with a half key.
Generator (PMG) system and is fitted as standard to
generators of this type.
The PMG provides power via the AVR to the main INSULATION/IMPREGNATION
exciter, giving a source of constant excitation power
independent of generator output. The main exciter The insulation system is class 'H'.
output is then fed to the main rotor, through a full wave All wound components are impregnated with materials
bridge, protected by a surge suppressor. The AVR and processes designed specifically to provide the
has in-built protection against sustained over- high build required for static windings and the high
excitation, caused by internal or external faults. This mechanical strength required for rotating components.
de-excites the machine after a minimum of 5 seconds.
Over voltage protection is built-in and short circuit
current level adjustments is an optional facility. QUALITY ASSURANCE

Generators are manufactured using production

WINDINGS & ELECTRICAL PERFORMANCE procedures having a quality assurance level to BS EN
ISO 9001.
All generator stators are wound to 2/3 pitch. This
eliminates triplen (3rd, 9th, 15th …) harmonics on the The stated voltage regulation may not be maintained
voltage waveform and is found to be the optimum in the presence of certain radio transmitted signals.
design for trouble-free supply of non-linear loads. The Any change in performance will fall within the limits of
2/3 pitch design avoids excessive neutral currents Criteria 'B' of EN 61000-6-2:2001. At no time will the
sometimes seen with higher winding pitches, when in steady-state voltage regulation exceed 2%.
parallel with the mains. A fully connected damper
winding reduces oscillations during paralleling. This
winding, with the 2/3 pitch and carefully selected pole
and tooth designs, ensures very low waveform
distortion.

NB Continuous development of our products entitles

us to change specification details without notice,
therefore they must not be regarded as binding.

Front cover drawing typical of product range.

2
 HCI634W
WINDING 311/ 312
CONTROL SYSTEM SEPERATELY EXCITED BY P.M.G
AVR MX 341 MX 321
VOLTAGE REGULATION +/-1 % +/- 0.5 % WITH 4% ENGINE GOVERNING.
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT CURVES ( page 7)

INSULATION SYSTETM CLASS H

PROTECTION IP23 STANDARD
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH TWO THIRD
WINDING LEADS 6 (Wdg 312) , 12 (Wdg 311)
MAIN STATOR RESISTANCE 0.00325 Ohms PER PHASE AT 22 0C,STAR CONNECTED
MAIN ROTOR RESISTANCE 1.78 Ohms at 22 0C
EXCITER STATOR RESISTANCE 17.4 Ohms at 22 0C
EXCITER ROTOR RESISTANCE 0.08 Ohms PER PHASE AT 22 0C
R.F.I SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G,VDE 0875N, Ref to factory for others
WAVE FORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCE LINEAR LOAD <5%
MAXIMUM OVER SPEED 2250 Rev/ Min
BEARING DRIVE END BALL 6224- 2RS (ISO)
BEARING NON-DRIVE END BALL 6317-2RS (ISO)
1 BEARING 2 BEARING
WEIGHT COMP.GENERATOR 1963 1969
WEIGHT WOUND STATOR 814 768
WEIGHT WOUND ROTOR 934 934
WR2 INERTIA. 18.37 17.82
SHIPPING WEIGHTS in a crate 2250 2248
PACKING CRATE SIZE 194 X 105 X 154 (cms) 194 X 105 X 154 (cms)
50 HZ 60 HZ
TELEPHONE INTEFERENCE THF< 2% TIF < 50
COOLING AIR 1.614 m3/sec 1.961 m3/sec
VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE DELTA 220 230 240 254 240 254 266 277
KVA BASE RATING F0R REACTANCE
VALUES 750 750 750 750 815 850 860 875
Xd DIR AXIS SYNCHRONOUS 2.60 2.35 2.18 1.94 3.05 2.84 2.63 2.46
X'd DIR AXIS TRANSIENT 0.17 0.15 0.14 0.12 0.20 0.18 0.17 0.16
X"d DIR AXIS SUB TRANSIENT 0.13 0.12 0.11 0.10 0.15 0.14 0.13 0.12
X'q QUAD AXIS TRANSIENT 1.67 1.51 1.40 1.25 1.96 1.82 1.69 1.58
X"q QUAD AXIS SUBTRANSIENT 0.25 0.23 0.21 0.19 0.29 0.27 0.25 0.24
XL LEAKAGE REACTANCE 0.11 0.10 0.09 0.08 0.13 0.12 0.11 0.10
X2 NEGATIVE SEQUENCE 0.19 0.17 0.16 0.14 0.22 0.21 0.19 0.18
X0 ZERO SEQUENCE 0.02 0.02 0.02 0.02 0.03 0.03 0.02 0.02
REACTANCES ARE SATURATED VALUES AND ARE PER UNIT AT RATINGS AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONSTANT 0.101s
T"d SUB TRANSIENT TIME CONSTANT 0.012s
T'do O.C FIELD TIME COONSTANT 2.82s
Ta ARMATURE TIME CONSTANT 0.023s
SHORT CIRCUIT RATIO 1/Xd

3
 HCI634W
50 Winding 311/ 312
Hz
THREE PHASE EFFICIENCY CURVES

380 V
97

96

95 1
0.9
94
0.8
93

92
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

750 KVA

400 V
97

96

1
95
0.9
94
0.8
93

92
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

750 KVA

415 V
97

96
1
95
0.9
94 0.8
93

92
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

750 KVA

440 V
97
96 1
95 0.9
94 0.8
93
92
91
0 0.2 0.4 0.6 0.8 1 1.2

750 KVA

4
 60 HCI634W
Winding 311/ 312
Hz
THREE PHASE EFFICIENCY CURVES

416 V
97

96

95 1
0.9
94
0.8
93

92
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

815 KVA

440 V
97

96

95
1
0.9
94
0.8
93

92
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

850 KVA

460 V 1
97
0.9
96
0.8
95

94

93

92
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

860 KVA

480 V 1
97
0.9
96
0.8
95
94
93
92
91
0 0.2 0.4 0.6 0.8 1 1.2

875 KVA

5
 HCI634W
Winding 311/312
50
Locked Rotor Motor Starting Curve
Hz
30 380 400 415 440
PERCENTAGE TRANSIENT VOLTAGE DIP

25

20

15

10

0
0 500 1000 1500 2000 2500
LOCKED ROTOR kVA

60
Hz
30 416 440 460 480
PERCENTAGE TRANSIENT VOLTAGE DIP

25

20

15

10

0
0 500 1000 1500 2000 2500 3000 3500
LOCKED ROTOR kVA

6
 HCI634W

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed

Based on star (wye) connection.
50 100000

Hz

SYMMETRICAL
CURRENT (Amps)

ASYMMETRICAL

10000

1000
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2,900 Amps

100000
60
Hz

SYMMETRICAL
CURRENT (Amps)

ASYMMETRICAL

10000

1000
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 3,500 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable to
time 0.001 seconds and the minimum current the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v x 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.07 440v x 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.12 460v x 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.18 480v x 1.17 All other times are unchanged
The sustained current value is constant irrespective
of voltage level
Note 3
Curves are drawn for Star (Wye) connected machines. For Delta
connection multiply the Curve current value by 1.732

7
 HCI634W
Winding 311 /312 0.8 Power Factor

RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C

Star (V) 380 400 415 440 380 400 415 440
50Hz Delta (V) 220 230 240 254 220 230 240 254

kVA 637 683 683 683 750 750 750 750

kW 510 546 546 546 600 600 600 600

Efficiency (%) 94.6 94.7 94.8 95.0 94.0 94.2 94.6 94.8

kW Input 538.7 577.0 576.4 575.2 638.3 636.9 634.2 632.9

Star (V) 416 440 460 480 416 440 460 480
60Hz Delta (V) 240 254 266 277 240 254 266 277

kVA 747 779 788 802 815 850 860 875

kW 598 623 630 642 652 680 688 700

Efficiency (%) 94.3 94.4 94.7 94.8 94.0 94.1 94.3 94.6

kW Input 633.7 660.2 665.7 676.8 693.6 723.0 729.6 740.0

8
 HCI634W
Winding 311 /312 0.8 Power Factor

DIMENSIONS
SINGLE BEARING

SAE 14 18
DOUBLE BEARING AN 25.4 15.87

TD_HCI634W.IN_15.04_10_IN