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Diesel Engine Repair Guide

1) The document discusses the repair of diesel engines, specifically focusing on Mercedes Benz OM904 systems. 2) It provides an overview of the major components in an OM904 system and their functions, including transistors, integrated circuits, sensors, and more. 3) Diagrams and descriptions of the individual injection unit circuits and common injection unit circuits are given to explain how the electronic control unit controls injection through transistor switching.

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taze tazzee
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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100% found this document useful (13 votes)
6K views103 pages

Diesel Engine Repair Guide

1) The document discusses the repair of diesel engines, specifically focusing on Mercedes Benz OM904 systems. 2) It provides an overview of the major components in an OM904 system and their functions, including transistors, integrated circuits, sensors, and more. 3) Diagrams and descriptions of the individual injection unit circuits and common injection unit circuits are given to explain how the electronic control unit controls injection through transistor switching.

Uploaded by

taze tazzee
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 103

filat1985@gmail.

com 21 Sep 2023

Repair in Central
DIESEL
filat1985@gmail.com 21 Sep 2023

Repair in Central DIESEL


Content:

1 - Mercedes Benz OM904 System PLD


2 - Mercedes Benz OM906 / 457 PLD
System
3 - Mercedes Benz OM 457 System MR
4 - Scania MS 6.2
5 - Ford EDC 07 Cummins 4 and 6
Cylinders
6 - Volvo D12C TEA
7 - Volvo D12D TEA v.2
8 - VW EDC 16C8 System Common Rail
9 - Ford Siemens SID 901 System
Common Rail
filat1985@gmail.com 21 Sep 2023

Mercedes Benz
OM904
System PLD
filat1985@gmail.com 21 Sep 2023

Scheme Electric OM 904 OVER THERE


filat1985@gmail.com 21 Sep 2023

Eyesight General From Components (OM904)

01

02
03

04 07

05 06

08

09
10
11

12

16

15 14 17 13 18

Page | 06
filat1985@gmail.com 21 Sep 2023

Description and Occupation From Components

Component Occupation of Component


01-Transistors and Capacitors Circuit in Protection

02-Filter At the. B82790 Filter in line gives Network Can

03-Transitor 7 terminals At the. Regulator in Voltage of 8v for 5v.


42712G
04-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder 1.

05-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder two.

06-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder 3

07-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder 4

08-Transistor Main At the. 46N06 Circuit Common of Units Cylinders 1 and two
(NPN)
09-Transistor Main At the. 46N06 Circuit Common of Units Cylinders 3 and 4
(NPN)
10-Transistor Main At the. N439AC Circuit Relay in Match

11-Integrated Circuit At the. 29030 To convert A / D and Reverse in Signal From sensors in
rotation and phase of the engine

12-Integrated Circuit At the. XC9572 Main Manager gives Units Injection Molding, commands
the action in each unity of system PLD

13-TSOP At the. AM29F400BB Memory contains every information and maps in


operation of system in injection PLD

14-Processor At the. SAK-C167CR- Responsible per commend all system functions, well at
LM run calculations and operation fundamental
15-SOIC Integrated Circuit 16 At the. Decoder protocol Can have the occupation in send and
B10011S receive packages in Dice for Network Can
16-Component At the. MPXA4115A Sensor in pressure Atmospheric

17-XTAL - Crystal Oscillator Crystal Oscillator or piezoelectric, keeps O processor


active and operational
filat1985@gmail.com 21 Sep 2023

Description Detailed From Circuits


Circuit of Units Injection molding machines (UI)
In this system in injection there is a very important feature referent at injection units (UI). The
operation electric of units if from the with The ECU doing the negative switching through of
transistor Junction 46N06 NPN, although something interesting is that that same transistor key more
in one UI, in that case at of cylinder 1 and 2 and another transistor It is responsible for the cylinders
3 and 4, to that we give O Name in Bank 1 and subsequently Bank two. Another important factor is
that ECU too if blame per send the signal pulsating Positive 24v through of the transistors 25N06
PNP, to which we give O Name in circuit individual of UI He follows below Details of that circuit.

Circuit Individual of U.Is (Everyone is equals)

Pin 2 Feed 24
volts

Pin 3 shoot for UI pulse positive


of 24 volts, have direct link with
Pin 1 receive
connector gives ECU.
signal from of UI
Manager properly
treated fur
transistor in Low
power NPN

Manager produces The signal


pulsating digital in equal amplitude
to 5 volts to at UI by the following
tes pins :

Cylinder 1 pin 26, Cylinder 2,


pin 27, Cylinder 3 pin 5 and
Cylinder 4 pin 32.
filat1985@gmail.com 21 Sep 2023

Circuit Common of U.Is (OM904)

Pin two key potential


Transistor At the. negative of UI 1 and 2.
439AG with O Sour-
ce and Gate connected
on I enjoy you serve
the protection against
return in chain

Pin 3 Grounding.

Pin 1 of 46N06 NPN transistor,


receive pulse of 10 volts that leave
in transistor in low power, that by
your time receive pulse digit such of
5 volts of manager gives U.Is

Manager of Units Injected logs


produces signals in 5 volts for the
circuit common of unit 1 and 2 , 3
and 4 , Look you pins:

Cylinder 1 and 2 pin 38 and


Cilinder 3 and 4 pins 39
filat1985@gmail.com 21 Sep 2023

Signals Electrical Individual of UI (OM 904)

With at information of pages previous on The description From pins From components watch
with O oscilloscope at next shapes in waves below:

You fets 25N06 should release


fur pin 3 O signal gives Image to
side.

You pins 26, 27 5 and 32 should


to have that signal in exit.
filat1985@gmail.com 21 Sep 2023

Signals Electrical Common of UI (OM 904)

With at information of pages previous on The description From pins From components watch
with O oscilloscope at next shapes in waves below:

You fets 46N06 should release


fur pin two O signal.

You pins 38 and 39 should to


have that sign of exit.
filat1985@gmail.com 21 Sep 2023

Regulator in Voltage (PLD OM904)

Component fundamental of printed circuit because It is he what feed The part logic of system. In
case in short circuit this component is susceptible The burn, for run O diagnosis feed The plate
using scheme electric and certify US next pins at feeds.

Output 5 stabilized volts for


feed logic part (memoirs , c.is,
processor)

Pin 1 of Regulator 42712G,


input in 8 The 10 volts

Pin 4 Grounding
filat1985@gmail.com 21 Sep 2023

Circuit of Sensor in Rotation and Phase of Motor

Very important circuit for system, because if not there is the occurrence of signal in rotation arriving at
processor not there is operation. Possible defectsin that circuit can to be diagnosed with the use of
oscilloscope. Below Follow O circuit of these sensors.

Integrated circuit At the. HC14 is part of


sensor circuit rotation and phase. Have The
function of reverse The polarity of sign that
eat of to convert A / D. You pins are you
following:

Pin13 receive O signal in rotation with


positive polarity and pin 12 send signal in
rotation with polarity negative for O
processor. The pins 11 and 10 have the same
occupation although are for O sensor in
phase of motor.

Circuit Integrated nº290301


responsible for converting the sign
of sensor in rotation analog for
digital, The input of signal analog
per that CI It is fur pin 6 and exit
already converted It is by pin 2 of
same. The sensor phase are you
same pins more of compose nente
to side.

Processor receive you signals in


phase and rotation already converted
fur s pins 56 and 57
filat1985@gmail.com 21 Sep 2023

Signals Electrical Circuit Rotation and Phase

One particularity of this circuit and the presence in rectifier diodes making A paper important at
the treatment of that sign as well with oa presence of c.is with functions in converters A / D. See
the pins Where you signals electrical if locate:

We will obtain O signal in Blue at


the pin 6 and the Red sign at the
pin 2 (signal converted to digital)

O signal in Red It is result of


CI to convert (right up) what goes into
on pin 13 of the CI indicated by arrow,
This one for your instead reverses The
polarity of signal (yellow) sending the
sign direct to processor (pin 12 of ci)

NOTE: Sensor in phase Follow at same coordinates


filat1985@gmail.com 21 Sep 2023

Circuit of Decoder in Network CAN

Circuit responsible fur protocol in


Communication CAN, Where It
consists in to do with there
communications in between
different modules sending and
receiving information important.

Filter gives Line in Network Can


in High and Low.

Circuit Integrated At the. B10011S


responsible by decoding of Can
signal.

At Appetizer in exits From Dice


are you next pins:

Pins 12 and 11 are the respective


doors in Communication
filat1985@gmail.com 21 Sep 2023

Signals Electrical of Decoder Network Can


Electrical signals gives Can
network are characterized by digital
waves, being able to or not to be
mirrored. THE perfect visualization of
signal well at your interpretation It is
something difficult but It is possible
examine The existence of that us sign
pins 1 and 2 of the connector in 16
ways or at the filter in line. Look now
you Signals characteristic what we get.

Signal gives Can Network magnified at the oscilloscope


filat1985@gmail.com 21 Sep 2023

Circuit in Relay in Match


Responsible circuit per activate O system in relay in Match sending a signal negative of, in the
tests carried out is possible to observe with the oscilloscope occurrence of that signal what is one
wave continues at 10 volts and When release signal in match that signal falls for negative, and
remains in that signal per The time course what hard 3 to 5 seconds. That sign goes out of processor
for two pins, the 24 and 74 and both have the amplitude out of 5 volts although are mirrored The to
other . Look one description this circuit.

Pin 2 is exit in signal in


Pin 1 of N469AC transistor NPN departure for O pin 18
receive signal what come from of connector gives ECU
of PNP transistor N469AB

Pin 3 exit in signal positive for


trigger transistor N469AC
Pin 3 Grounding

Pin 1 of transistor N469AB


receive O signal in entry that pro-
eat of processor. O signal It is
digital with amplitude equal The 5
volts
Pin two Food 10 volts

You pins 24 and 74 send signal of


relay in match
filat1985@gmail.com 21 Sep 2023

Signals Electrical of Circuit Relay in Match


Signals electrical of this circuit are brief durations in 2 to 3 seconds, but are critical to The
release in starting from that system in injection. Watchthe base in team of the signs with the
oscilloscope and check if you same they are plausible.
US Transistors in Featured we found you signals who are from system in relay in match, in that
case around in 1.5 Mon. in lasts dog

These signals come straight


out of the processor through
pins 24 and 74 inverted in
relation to each other.
filat1985@gmail.com 21 Sep 2023

Mercedes Benz
OM906 / 457
PLD System
filat1985@gmail.com 21 Sep 2023

Scheme Electric PLD OM906 / 926/457


filat1985@gmail.com 21 Sep 2023

Components Overview (OM906 / 457)

01

19
02
04
07
03
08
05
06
09

13

11

10

12

17

18 16 15 14
filat1985@gmail.com 21 Sep 2023

Description and Occupation From Components

Component Occupation of Component


01-Transistors and Capacitors Circuit in Protection

02-Transistor 7 terminals 42712G Regulator in Voltage of 8v for 5v.

03-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder 1.

04-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder two.

05-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder 3

06-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder 4

07-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder 5

08-Transistor At the. 25N06 (PNP) Individual Unit Injector Cylinder 6

09-Transistor Main At the. 46N06 Circuit Common of Units Cylinders 1, 2 and 3


(NPN)
10-Transistor Main At the. 46N06 Circuit Common of Units Cylinders 3, 4 and 5
(NPN)
11-Transistor Main At the. N439AC Circuit Relay in Match

12-Integrated Circuit At the. XC9572 Main Manager gives Units Injection Molding, commands
the action in each unity of system PLD

13-Integrated Circuit At the. 29030 To convert A / D and Reverse in Signal From sensors in
rotation and phase of the engine

14-TSOP At the. AM29F400BB Memory contains every information and maps in


operation of system in injection PLD

15-XTAL - Crystal Oscillator Crystal Oscillator or piezoelectric, keeps O processor


active and operational

16-Processor At the. SAK-C167CR- Responsible per commend all functions of the system,
LM well at run calculations and operation fundamental
17-Component At the. MPXA4115A Sensor in pressure Atmospheric

18- SOIC Integrated Circuit 16 At Decoder protocol Can have the occupation in send and
the. B10011S receive packages in Dice for Network Can
19- Filter At the. B82790 Filter in line gives Network Can
filat1985@gmail.com 21 Sep 2023

Description Detailed From Circuits


Circuit of Units Injection molding machines (UI)
In this system in injection there is a particularity very important referent injection units (UI).
The operation electric of units if from the with The ECU doing the negative switching through of
transistor Junction 46N06 NPN, although something interesting is that that same transistor switches
more in one UI, in that case at of cylinder 1, 2 and 3 and another transistor It is responsible for the
cylinders 4, 5 and 6, To this we give O Name Bank 1 and posteriorly Bank 2. Another important
factor is that ECU too if blame per submit O Positive pulsating signal in 24v through the transistors
25N06 PNP, to which we give O Name in circuit individual of UI He follows below Details of that
circuit.

Circuit Individual of U.Is (Everyone is equals)

Pin 2 Feed 24
volts

Pin 3 shoot for UI pulse positive


of 24 volts, have direct link with
Pin 1 receive
connector gives ECU.
signal from of UI
Manager properly
treated fur
transistor in Low
power NPN

Manager produces The signal


pulse digital in amplitude to 5 volts
for at UI by the next pins :

Cylinder 1 pin 26, Cylinder 2


pin 27, Cylinder 3 pin 5, Cylinder 4
pin 32, Cylinder 5 pin 25 and
Cylinder 6 pin 33.
filat1985@gmail.com 21 Sep 2023

Circuit Common of U.Is (OM906)

Pin two key potential


Transistor At the. negative of UI 1, 2 and
439AG with O Sour- 3
ce and Gate connected
in I enjoy you serve
the protection against
return in chain

Pin 3 Grounding

Pin 1 of 46N06 NPN transistor,


receive pulse of 10 volts that leave
in transistor in low power , that by
your time receive pulse digital such
of 5 volts of manager gives U.Is

Manager of Units Injected logs


produces signals in 5 volts for the
circuit common of the unit
activities 1, 2 and 3, 4, 5 and 6,
see pins :
Cylinder 1, 2 and 3 pin 38 and
Cylinder 4, 5 and 6 pins 39
filat1985@gmail.com 21 Sep 2023

Signals Electrical Individual of UI (OM 906/457)

With at information of pages previous on The description From pins From components watch
with O oscilloscope at next shapes in waves below:

You fets 25N06 should release fur


pin 3 O signal gives Image to side

You pins 5, 25, 26, 27, 32 and


33 should have this signal in exit.
filat1985@gmail.com 21 Sep 2023

Signals Electrical Common of UI (OM 906/457)

With at information of pages previous on The description From pins From components watch
with O oscilloscope at next shapes in waves below:

You fets 46N06 should release fur


pin two O signal.

You pins 38 and 39 should to have


that sign of exit.
filat1985@gmail.com 21 Sep 2023

Regulator in Voltage (PLD OM906 / 457)

Component fundamental of printed circuit because It is he what feed The logical part of system.
In case in short circuit this component it is susceptible The burn, for run O diagnosis feed The plate
using scheme electric and certify US following pins at feeds.

Output 5 stabilized volts for


feed logic part (memoirs , c.is,
processor)

Pin 1 of Regulator 42712G,


input in 8 The 10 volts
Pin 4 Grounding
filat1985@gmail.com 21 Sep 2023

Circuit of Sensor in Rotation and Phase of Motor

Very important circuit for system, because if not there is the occurrence of signal in rotation
arriving at processor not there is operation. Possible defectsin that circuit can to be diagnosed with
the use of oscilloscope. Below Follow O circuit of these sensors.

Integrated circuit At the. HC14 is part of


circuit of sensor in rotation and phase. Has
the function of reverse The polarity of sign
that eat of to convert A / D. You pins are you
following:

Pin13 receive O signal in rotation with


positive polarity and pin 12 send signal in
rotation with polarity negative for O
processor

The pins 11 and 10 have the same


occupation although are for O sensor in
phase of motor.

Circuit Integrated nº290301


responsible for converting the sign
of sensor in rotation analog for
digital, The input of signal analog
per that CI It is fur pin 6 and exit
already converted It is by pin 2 of
same. The sensor phase are you
same pins more of compose nente
to side.

Processor receives you signals in


phase and rotation already converted
by the pins 56 and 57
filat1985@gmail.com 21 Sep 2023

Electrical Signals Circuit Rotation and Phase

A particularity of this circuit is the presence of rectifier diodes playing an important role in the
treatment of this signal, as well as the presence of c.is with functions of A / D converters. See the
pins where the electrical signals are located:

We will get the blue signal on


pin 6 and the red signal on pin
2 (signal converted to digital)

The red signal is the result of


CI converter (just above) that enters
pin 13 of CI indicated by the arrow,
this in turn reverses the polarity of the
signal (yellow) by sending the signal
directly to the processor (pin 12 of ci

NOTE: Phase sensor follows the same coordinates


filat1985@gmail.com 21 Sep 2023

CAN Network Decoder Circuit

Circuit responsible for the CAN


communication protocol, which
consists of making communications
between different modules sending and
receiving important information.

High and Low Can Line Filter

Circuit Integrated At the. B10011S


responsible for decoding of Can
signal.

At Appetizer in exits From Dice


are you next pins:

Pins 12 and 11 are the respective


doors in Communication
filat1985@gmail.com 21 Sep 2023

Electrical Signals of the Can Network Decoder


The electrical signals of the Can
Network are characterized by digital
waves, which may or may not be
mirrored. The perfect visualization of
the signal as well as its interpretation is
difficult, but it is possible to examine
the existence of this signal on pins 1
and 2 of the 16-way connector or on
the power strip. See now the
characteristic Signs we obtain.

Can Network signal amplified on the


oscilloscope
filat1985@gmail.com 21 Sep 2023

Start Relay Circuit


Circuit responsible for activating the Start relay system by sending a negative signal, in the
tests carried out it is possible to observe with the oscilloscope the occurrence of this signal, which is
a continuous wave at 10 volts and when the starting signal is released, this value drops to negative
(0v), and remains on that signal for a period that lasts 3 to 5 seconds. This signal comes out of the
processor by two pins, the 24 and 74 and both have an amplitude of 5 volts but are mirrored to each
other. See a description of this circuit.

Pin 2 is start signal


Pin 1 of Transistor N469AC NPN output to pin 18 of the
receives signal from PNP ECU connector
transistor N469AB

Pin 3 positive signal output to drive


N469AC transistor
Pin 3 Grounding

Pin 1 of transistor N469AB


receives the input signal that comes
from the processor. The signal is
digital with amplitude equal to 5
volts.
Pin 2 Power supply 10 volts

Pins 24 and 74 send signal from the


starting relay
filat1985@gmail.com 21 Sep 2023

Start Relay Circuit Electrical Signals

Electric signals from this circuit are brief durations of 2 to 3 seconds, but they are fundamental
for the starting release of this injection system. Observe the time base of the signals with the
oscilloscope and check if they are plausible.

In the Transistors highlighted, we find the signals that are from the starter relay system, in this
case around 1.5 sec. of duration

These signals come straight


out of the processor through
pins 24 and 74 inverted in
relation to each other.
filat1985@gmail.com 21 Sep 2023

Mercedes Benz
OM 457
System MR
filat1985@gmail.com 21 Sep 2023

Scheme Electric MR OM 475


filat1985@gmail.com 21 Sep 2023

Description General of Components

01

13

18
02
04
07
03
08
05
06
09

11 10

12

1
6

17 15 14
filat1985@gmail.com 21 Sep 2023

Component Description and Function

Component Component function


01-Transistors and Capacitors Protection Circuit

02-Transistor 7 terminals 42712G Voltage Regulator from 8v to 5v.

03-Transistor At the. 25N06 (PNP) Individual Cylinder Injection Unit 1.

04-Transistor At the. 25N06 (PNP) Individual Cylinder Injection Unit 2.

05-Transistor At the. 25N06 (PNP) Individual Cylinder Injection Unit 3

06-Transistor At the. 25N06 (PNP) Individual Cylinder Injection Unit 4

07-Transistor At the. 25N06 (PNP) Individual Cylinder Injection Unit 5

08-Transistor At the. 25N06 (PNP) Individual Cylinder Injection Unit 6

09-Main Transistor nº 46N06 (NPN) Common Circuit of Cylinder Units 1, 2 and 3

10-Main Transistor nº 46N06 (NPN) Common Circuit of Cylinder Units 3, 4 and 5

11-Main Transistor nº 620TG Start Relay Circuit

12-Integrated Circuit nº 1120 AMV Main Manager of Injection Units, commands the action of
each unit of the PLD system

13-Integrated Circuit nº 1160D A / D Converter and Signal Inverter for motor speed and
phase sensors

14-XTAL - Crystal Oscillator Crystal Oscillator or piezoelectric, keeps the processor


active and operational

15-Processor No. SAK-XC2080 Responsible for managing all system functions, as well as
performing fundamental calculations and operation
16-Component No. MPXA4115A Atmospheric pressure sensor

17- SOIC Integrated Circuit 16 nº Can protocol decoder has the function of sending and
B10011S receiving data packets to Can Network
18- Filter No. B82790 Can Network line filter
filat1985@gmail.com 21 Sep 2023

Detailed Description of the Circuits


Injection Unit Circuit (UI)
In this injection system, there is a very important feature regarding the injection units (IU). The electrical
functioning of the units takes place with the ECU doing the negative switching through transistor 46N06 of
NPN junction, however something interesting is that this same transistor switches more than one UI, in this
case those of cylinder 1, 2 and 3 and another transistor is responsible for cylinders 4, 5 and 6, this is called
Bank 1 and later Bank 2. Another important factor is that the ECU is also responsible for sending the 24v
Positive pulse signal through the 25N06 PNP transistors, to which we give the individual UI circuit name
Details of this circuit are shown below.

Individual Circuit of the IUs (all are the same)

Pin 2 Power
24 volts

Pin 3 trips to UI positive pulse of 24


volts, has direct connection with
Pin 1 receives ECU connector.
signal from the IU
Manager properly
handled by the NPN
Low Power transistor

The manager produces a pulsating


digital signal of amplitude equal to 5
volts for the IUs through the following
pins:
Cylinder 1 pin 26, Cylinder 2
pin 27, Cylinder 3 pin 5, Cylinder 4
pin 32, Cylinder 5 pin 25 and
Cylinder 6 pin 33.
filat1985@gmail.com 21 Sep 2023

Common Circuit of UIs (MR 457)

Transistor nº
439AG with Source
and Gate connected
in short serves as
protection against
current return
Pin 2 switches negative
potential of IU 1, 2 and 3

Pin 3 Grounding

Pin 1 of the 46N06 NPN transistor,


receives a 10 volt pulse from a low-
power transistor, which in turn
receives a 5 volt digital pulse from
the IU manager.

Injector Unit Manager produces 5


volt signals for the common
circuit of units 1, 2 and 3, 4, 5 and
6, see pins:

Cylinder 1, 2 and 3 pin 38 and


Cylinder 4, 5 and 6 pins 39
filat1985@gmail.com 21 Sep 2023

Individual Electrical Signals of the IU (OM 906/457)


With the information on the previous pages on the description of the component pins, note with the
oscilloscope the following waveforms below:
The 25N06 fets must release the signal from the image on the side by pin 3

Pins 5, 25, 26, 27, 32 and 33 must


have this output signal.
filat1985@gmail.com 21 Sep 2023

Signals Electrical Common of UI (OM 906/457)

With at information of pages previous on The description From pins From components watch
with O oscilloscope at next shapes in waves below:

You fets 46N06 should release fur


pin two O signal.

You pins 38 and 39 should to have


that sign of exit.
filat1985@gmail.com 21 Sep 2023

Regulator in Voltage (MR 906/457)


Component fundamental of circuit printed because It is he what feed The logical part of system.
In case in short circuit this component it is susceptible The burn, for run O diagnosis feed The plate
using scheme electric and certify US following pins at feeds.

Output 5 stabilized volts for


feed part logic (memoirs , c.is,
processor)

Pin 1 of Regulator 42712G,


input in 8 The 10 volts
Pin 4 Grounding
filat1985@gmail.com 21 Sep 2023

Circuit of Sensor in Rotation and Phase of Motor

Very important circuit for system, because if not there is the occurrence of signal in rotation
arriving at processor not there is operation. Possible defectsin that circuit can be diagnosed with the
use of oscilloscope. Below Follow O circuit of these sensors.

Circuit Integrated nº1160A


responsible for converting the sign
of sensor in rotation analog for
digital, The input of signal analog
per that CI It is fur pin
15 and exit already converted It
is fur pin 12 of same. The sensor
in phase are you same pins more of
component of other side.

Integrated circuit No. HC14 is part of


circuit of sensor in rotation and phase. Has
the occupation in reverse The polarity of
signal what comes of converter A / D. You
pins are you following:

Pin13 receive O signal in rotation with


positive polarity and pin 12 send signal in
rotation with polarity negative for O
processor.

You pins 11 and 10 have The same


occupation although are for O sensor in
phase of motor. O processor receive signal
by the pins 56 and 57.
filat1985@gmail.com 21 Sep 2023

Signals Electrical Circuit Rotation and Phase

One particularity of this circuit and the presence in rectifier diodes making A paper important at
the treatment of that sign as well with oa presence of c.is with functions in converters A / D. See
the pins Where you signals electrical if locate:

We will obtain O signal in Blue at


the pin 15 and the Red sign at the
pin 12 (signal converted to
digital)

O signal in Red It is result of


CI converter (right up) what goes into
on pin 13 of the CI indicated by arrow,
This one for your instead reverses The
polarity of signal (yellow) sending the
signal straight to processor (pin 12 of
ci to pin 56 proc.)

NOTE: Sensor in phase Follow at same coordinates


filat1985@gmail.com 21 Sep 2023

Circuit of Decoder in Network CAN

Circuit responsible fur protocol in


Communication CAN, Where It
consists in to do with there
communications in between different
modules sending and receiving
information important.

Filter gives Line in Network Can in


High and Low

Circuit Integrated No. B10011S


responsible for decoding of Can
signal.

At Appetizer in exits From Dice


are you next pins:

Pins 12 and 11 are the respective


doors in Communication
filat1985@gmail.com 21 Sep 2023

Signals Electrical of Decoder Network Can

Electrical signals gives Can


Network are characterized by digital
waves, being able to or not to be
mirrored. THE perfect visualization of
signal well as your interpretation It is
something difficult but It is possible
examine The existence of that us sign
pins 1 and 2 of the connector in 16
ways or at the filter in line. Look now
you Signals characteristic what we get.

Signal gives Can Network magnified at the oscilloscope


filat1985@gmail.com 21 Sep 2023

Circuit in Relay in Match


Responsible circuit per activate O system in relay in Match sending a signal negative, US tests
carried out is possible to observe with the oscilloscope occurrence of that signal what is one wave
continues at 10 volts and when release signal in match that value falls for negative (0v), and remains
in that sign per a time course that lasts 3 to 5 seconds. That signal goes out of two-pin processor, O
24 and 74 and both have the amplitude in 5 volts although are mirrored a to the other . Look one
description this circuit.

Pin 2 is exit in signal in


Pin 1 of N469AC transistor NPN departure for O pin 18
receive signal what come from of connector gives ECU
of PNP transistor N469AB

Pin 3 exit in signal positive for


trigger transistor N469AC
Pin 3 Grounding

Pin 1 of transistor N469AB


receive the signal in entry that pro-
comes of processor. O signal It is
digital with amplitude equal The 5
volts.
Pin 2 Food 10 volts

You pins 24 and 74 send signal of


relay in match
filat1985@gmail.com 21 Sep 2023

Signals Electrical of Circuit Relay in Match


Signals electrical of this circuit are brief durations in 2 to 3 seconds, but they are fundamental for
The release in starting from that system in injection. Watchthe base in time of the signs with the
oscilloscope and check if the same they are plausible.
US Transistors in Featured we found you signals who are from system in relay in match, in that
case around in 1.5 Mon. of duration.

These signs leave direct of


processor by pins 24 and 74
inverted a in relationship to
other.
filat1985@gmail.com 21 Sep 2023

Scania
MS 6.2
filat1985@gmail.com 21 Sep 2023

Scheme Electric MS 6.2


filat1985@gmail.com 21 Sep 2023

Overview From Components (MS 6.2 Scania)

08
07

09
06

0
5

10

11

04
12

13

14

15

01 02 03 01
filat1985@gmail.com 21 Sep 2023

Description of Components (MS 6.2 Scania)

Component Occupation of Component


1-Processor No. B58748 Command all at functions in management of motor Working in
set with The memory .

2-Piezoelectric Crystal Send a signal (clock) for what O processor start The operate, and
it suits as a counter of processor for determined occupation

3-Memory PSOP No. Contains all at information in management of motor and all
AM29F400BT strategies in operation.

4-Circuit in Protection Protects all O system against possible spikes in voltage.

5-Component No. 30114 Regulator in Voltage 24 volt for 5 volts


6-Transistor No. BYW29E

7-Integrated Circuit No. 30296 Interface of sensor in rotation, sensor in pressure and
temperature of air and pressure of turbo
8-Integrated Circuit No. 30377 Pedal of accelerator, light switch gives clutch

9-Transistor No. BUK 7595 Individual gives Unit Inejtora 4

10-Transistor No. BUK 7595 Individual gives Unit Inejtora 1

11-Components No. BUK 7595 Individual gives Unit Inejtora two

12-Circuit Integrated No. Manager of Units Injection molding machines

13-Transistor No. BUK 7595 Individual gives Unit Inejtora 3

14-Transistor nº BUK 7595 Individual of the Inejtora Unit 6

15-Transistor nº BUK 7595 Individual of the Inejtora Unit 5

16-Integrated Circuit nº CAN protocol decoder, located on the back of the board
3043322
filat1985@gmail.com 21 Sep 2023

Detailed Description of the Circuits


Injection Unit Circuit

They follow the same operating logic as the Mercedes, with the central unit being primarily
responsible for the drive. The circuit of the injection units has an individual drive by cylinder, and a
common switching for the six units of the system. Now see some particularities of the circuit.

BUK9575 transistor, pin 1 receives


signal from the IU manager, pin 2
triggers the signal to the Units.

The Manager fires through the


following pins:

Cylinder 1 pin 18, Cylinder 2 pin


20, Cylinder 3 pin 22, Cylinder 4
pin 19, Cylinder 5 pin 23 and
Cylinder 6 pin 21.
filat1985@gmail.com 21 Sep 2023

Electrical Signals of the Injector Units Circuit

The electrical signals the U.I are all the same as those shown below, so in the diagnosis to be
made, stick to this model presented

Sign next to the outlet for the


injector

The sign at the side happens at all


exits for the individual of the I.U.
filat1985@gmail.com 21 Sep 2023

Rotation Sensor Circuit and Motor Phase

In this circuit we observe the presence of diodes, resistors and a C.I (30296) acting as an analog to
digital signal converter, this circuit is fundamental for the operation of the motor, so be aware of
some characteristics of this circuit for later diagnostics.

The already rectified but analog


signal from the rotation sensor
enters through pin 23 of C.I 30296
and digitally exits through pin 26.
The phase sensor, on the other hand,
pins; analog rectified signal input
via pin 5 and digital output via pin
27, after this procedure the signals
follow towards the processor
(B58748)

After being digitized the signal


enters through pins 44 and 45 of the
processor.
filat1985@gmail.com 21 Sep 2023

Rotation and Phase Sensor Electrical Signals

Engine speed sensor signal

Motor phase sensor signal

After this conversion, the yellow signs in the image go to the


processor in order to run the engine
filat1985@gmail.com 21 Sep 2023

Ford EDC 07

Cummins 4 and 6

Cylinders

* Obs. : The difference between modules 4 and 6 cylinders is only in the programming of the
Micro controller Flash.
filat1985@gmail.com 21 Sep 2023

Electrical diagram EDC 07 Cummins ISB 4 and 6 cyl.


filat1985@gmail.com 21 Sep 2023

Overview of EDC Components 07 (front)

03
02

04 01

Nozzle B

0
05 6

07

11 Capacitor Bank assist 08


7 Injector firing
7

09

16 Nozzle Nozzle A
C

14
13 12

15 10 11
filat1985@gmail.com 21 Sep 2023

Description and Function of EDC 07 Components


(front)
Component Component function
01-Integrated Circuit nº 30616 Voltage Regulator, stabilizes the voltage to 5 volts

02-Integrated Circuit nº 30439 Responsible for activating the maintenance lamp, warning, stop
start lamp and start lock relay, according to the pins:

15-Warning lamp 16-Maintenance lamp 20-Stop lamp


21 Starting lamp
22 Start blocking relay

03-Integrated Circuit No. Activates fuel heater and air inlet heater 1 by the following pins;
BTS721L 17-Air inlet heater 1 18-Fuel heater

04-Integrated Circuit No. Activates air inlet heater 2 and motor brake by pins:
BTS721L 14-Air inlet heater 2
18-Signal output for motor brake valve

05-Transistor nº BTS432E Engine fan electric clutch switch

06-Line filter nº 70504 J1939 data link communication protocol line filter

07-Sensor nº B0724 Atmospheric pressure sensor


08-Oscillator nº 716F Keeps the processor active with an unchanging frequency signal
(clock)
09-Circutio Integrado nº 30296 Analog / Digital converter of the speed sensor signal (for a
detailed description of this circuit, see page 112)
10-Transistor nº BUK9640 Responsible for firing individual Cylinder Injector 1
11-Transistor nº BUK9640 Responsible for firing Individual Cylinder Injector 2
12-Transistor nº BUK9640 Responsible for firing Individual Cylinder Injector 3
13-Transistor nº BUK9640 Responsible for firing Individual Cylinder Injector 4
14-Transistor nº BUK9640 Responsible for firing Individual Cylinder Injector 5
15-Transistor nº BUK9640 Responsible for firing Individual Cylinder Injector 5
16-Transistor nº N713AP Responsible for the Common Bank of Injectors 4, 5 and 6
17-Transistor nº N713AP Responsible for the Common Bank of Injectors 1, 2 and 3
filat1985@gmail.com 21 Sep 2023

Overview of EDC Components 07 (back)

03

04

01

02
filat1985@gmail.com 21 Sep 2023

Component Description and Function

Component Component function


01-Micro Controller Processes information and performs all engine management
functions, contains the flash added to the component

02-Integrated Circuit Communication link protocol data link J1939


nº9327PD
03-Integrated Circuit nº Pressure regulating valve control (MPROP)
AD2097
Discharge Injector Manager (CRIN), responsible for activating
the injectors through the following pins:

Individual Injectors 24-Shot Injector 1


25 Injector Trigger 3
26 Injector Trigger 2
28 Injector Trigger 5
29 Injector Trigger 6
30 Injector Trigger 4

04-Integrated Circuit nº 30421 Common Injectors

35-Shot of Common Injectors 1/2/3 37-Shot of Common


Injectors 4/5/6
filat1985@gmail.com 21 Sep 2023

Detailed Description of the Circuits


Injector Circuit
We see in this circuit similarities with the others already studied, remembering that for positive
shots we have a transistor for each injector and in the case of negative switching there are only two,
as this is responsible for three injectors. See the circuits:

Firing for the Injector is carried


out by pin 2

BUK 9640 transistors receive


signal from the manager via
pin 1

BUK 9640 transistors receive


signal from the manager via pin
1
filat1985@gmail.com 21 Sep 2023

Injector Electrical Signals (CRIN)

Observe the electrical signals from the related circuit:

Injector Individual:

This signal was captured with the


oscilloscope and triggers the
Injector

Digital signal from the Injector


manager
filat1985@gmail.com 21 Sep 2023

Electric Signals of Common Injectors

Characteristic signals from Bank


1 of the Injectors, remembering
that each N715AP transistor
controls a specific bank in case
Bank 1 and 2

An important detail is that in the visualization of the signals we realize that although different in their
amplitude, the timing of the signals and their characteristics are identical
filat1985@gmail.com 21 Sep 2023

Motor Phase and Rotation Sensor Circuit


Important circuit for the operation and follow the same logic of operation of the other systems
already observed until now. Note the circuit followed by the electrical signals we found for these
sensors:

Integrated circuit nº 30296 receives a


rotation signal already rectified and in
turn converts the analog signal to
digital, see the pins:
2-Analog Signal Input Rotation 27-
Digital Signal Output Rotation 23-
Analog Signal Input Phase 26-Digital
Signal Output Phase
filat1985@gmail.com 21 Sep 2023

Electrical Signals of the Motor Rotation and Phase Circuit

The electrical signals observed with the oscilloscope are very similar to those of other power
stations, see how important these signals are.

Blue signal is the beginning of the


signal, that is, the rotation sensor
generates this signal. The red
signal is the rectified signal, it
enters pin 2 of the C.I.

The yellow signal is the signal in


digital format, square waves. This
goes straight to the processor.

Blue signal is the beginning of the


signal, that is, the phase sensor
generates this signal. The red
signal is the rectified signal, it
enters pin 23 of the C.I.

The yellow signal is the signal in


digital format, square waves. This
goes straight to the processor.
filat1985@gmail.com 21 Sep 2023

Communication Circuit Protocol J1939 Data Link


Essential circuit for the system to communicate with scanner and other electrical system
modules, a detailed description will be presented, see:

Communication line filter,


information passes through it to
avoid interference and noise in the
signal can interfere with its
plausibility

Integrated circuit responsible for


bidirectional communication of
the J1939 Protocol.

The information travels through


pins 1 and 2
filat1985@gmail.com 21 Sep 2023

Electrical Signals of Communication J1939

It has the characteristic of being mirrored in relation to each other and they work with a speed
rate of 1,000 kbit / s, remembering that, as in the case of the CAN network, this protocol works with
the sending and receiving of data packets with a priority identifier. , indicating the urgency of the
signal, divide it into high traffic priority or low priority. Now see the electrical signal that this circuit
contains.

Mirrored signals give the J1939


protocol greater reliability when
exchanging information, because
if there are failures in one of the
signals there is a possibility for the
other to continue communication.
filat1985@gmail.com 21 Sep 2023

Volvo D12C
TEA
filat1985@gmail.com 21 Sep 2023

Volvo D12C TEA Wiring Diagram


filat1985@gmail.com 21 Sep 2023

Components Overview

11 09
10
13

14

15

08
07

16 12
06
17
05

04 03 01
02
filat1985@gmail.com 21 Sep 2023

Component Description and Function

Component Component function


1-Processor No. 59101520A It controls all engine management functions working in conjunction
with the memory.

2-Memory PLCC Am29F400 Contains all engine management information and operating
strategies.

3-Integrated Circuit No. Oil temperature sensor interface (left), Air temperature sensor
HC4951A interface (right)
4-Integrated Circuit nº Injection Unit Manager
G1020KF9
5-Component No. SPXS 4010A Atmospheric pressure sensor

6-Integrated Circuit nº Water Temperature sensor interface


HC4051A
7-Integrated Circuit nº 77260 Oil pressure and turbo pressure sensor interface

8-Transistor nº R038M Injector Units Common 4/5/6

9-Protection circuit Peak voltage protection circuit

10-Transistor No. R038M Injection Units Common 1/2/3

11-Transistor nº L530S Injection Units Inejtora 3

12-Transistor nº L530S Injection Unit Individual 1

13-Transistor nº L530S Injection Unit Individual 2

14-Transistor nº L530S Injection Unit Individual 4

15-Transistor nº L530S Injection Unit Individual 6

16-Transistor nº L530S Injection Unit Individual 5

17-Integrated Circuit nº CAN protocol decoder


A52C251
filat1985@gmail.com 21 Sep 2023

Detailed Description of the Circuits


Injection Units
As in other systems, Volvo also uses an individualized circuit for the UIs of each cylinder and a
common circuit for switching seats one and two. See the details.

Pin 1 of Transistor L530S receives


signal from the IU manager and pin
2 sends a 24 volt signal directly to
the IU.

The shots for the IU come out


through the pins, 25 u.i cylinder 1-
26 cylinder, 2-28 cylinder, 3-29
cylinder, 4- 31 cylinder, 5 and 6-32
cylinder.
filat1985@gmail.com 21 Sep 2023

Common Injection Units


This circuit is also similar to the other circuits of other diesel injection systems where we have
one transistor switching three IUs at a time.

Transistor R038M receives by pin 1


the trigger signal of the three units
it controls and by pin 2 it triggers a
negative switching for the same
units

Unit manager releases trigger for


common units via pins 23 1/2/3 and
22 units for 4/5/6 units
filat1985@gmail.com 21 Sep 2023

Electrical Signals of Injector Units Circuits


See the possible signs of the Individual of the IU

The signal on the side is the


result of the switching
process of the transistor

In all outputs from the manager


to the units we will see this
individual signal
filat1985@gmail.com 21 Sep 2023

Common Electrical Signals of Injection Units


As is typical of the common circuits of the units, we will have characteristic signals.

Red signal is the trigger output for


the injectors

Yellow signal is that we will get


on the manager's output for the
common circuit of the units

Página | 76
filat1985@gmail.com 21 Sep 2023

Volvo D12D
TEA v.2
filat1985@gmail.com 21 Sep 2023

Volvo D12D TEA Electrical Scheme v.2


filat1985@gmail.com 21 Sep 2023

Components Overview

13 12 11
16

1
5

17

18

10

14 0
19 9
08

20
07

05
06

04 01
03
02
filat1985@gmail.com 21 Sep 2023

Component Description and Function

Component Component function


1-Processor No. 59305837A It controls all engine management functions working in conjunction
with the memory.

2-Piezoelectric Crystal Generates a signal for the processor to work

4-Integrated Circuit nº
G1020KF9

7-Integrated Circuit nº Rotation sensor interface


HC4066A
8-Integrated Circuit nº Oil temperature and air temperature sensor interface
HC4066A
9-Transistor nº LR120N External Regulator

10-Transistor nº L530S Injection Unit Individual 4

11-Transistor nº LR120N Motor control relay

12-Protection circuit Protects the module against voltage spikes

13-Integrated Circuit nº 30443 Internal voltage regulator from 24 volts to 5 volts

14-Transistor nº L530S Individual of the Inejtora Unit 5


15-Transistor nº L530S Individual of the Inejtora Unit 2

16-Transistor nº L530S Individual of the Inejtora Unit 3

17-Transistor nº L530S Individual of the Inejtora Unit 1


18-Transistor nº R038M Injector Unit Common 4/5/6

19-Transistor nº L530S Injection Unit Individual 6


20-Transistor nº R038M Injection Units Common 1/2/3
filat1985@gmail.com 21 Sep 2023

Detailed Description of the Circuits


Injection Units
As in other systems, Volvo also uses an individualized circuit for the UIs of each cylinder and a
common circuit for switching seats one and two. See the details.

Pin 1 of Transistor L530S receives


signal from the IU manager and pin
2 sends a 24 volt signal directly to
the IU

The shots for the IU come out


through the pins, 25 u.i cylinder 1,
26 cylinder 2, 28 cylinder 3, 29
cylinder 4, 31 cylinder 5 and 6, 32
cylinder.
filat1985@gmail.com 21 Sep 2023

Common Injection Units

This circuit is also similar to the other circuits of other diesel injection systems where we have
one transistor switching three IUs at a time.

Transistor R038M receives by pin 1


the trigger signal of the three units
it controls and by pin 2 it triggers a
negative switching for the same
units.

Unit manager releases trigger for


the common ones by pin 23 units
1/2/3 and 22 for units 4/5/6
filat1985@gmail.com 21 Sep 2023

Electrical Signals of Injector Units Circuits


See the possible signs of the Individual of the IU

The signal on the side is the


result of the switching
process of the transistor

In all outputs from the manager


to the units we will see this
individual signal
filat1985@gmail.com 21 Sep 2023

Common Electrical Signals of Injection Units

As is typical of the common circuits of the units, we will have characteristic signals.

Red signal is the trigger output for


the injectors

Yellow signal is that we will get at


the output of the manager for the
common circuit of the units
filat1985@gmail.com 21 Sep 2023

VW
EDC 16C8
System
Common Rail
filat1985@gmail.com 21 Sep 2023

EDC 16C8 Common Rail Wiring Diagram


filat1985@gmail.com 21 Sep 2023

Components Overview

01
02

0
3
04

05

0
6

0
7

09 08
filat1985@gmail.com 21 Sep 2023

Components Overview

Component Component function


1-Circuit Protection Protection circuit and responsible for loading the load to assist the
activation of the injectors

2-Transistor nº F20UP20DN Common Injectors (CRIN) 1/4 cylinders

3-Transistor nº F20UP20DN Common Injectors (CRIN) 2/3 cylinders

4-Transistor nº BUK 9237 Individual Injector (CRIN) cylinder 2

5-Transistor nº BUK 9237 Individual Injector (CRIN) cilindro 3

6-Transistor nº BUK 9237 Individual Injector (CRIN) cilindro 1

7-Transistor nº BUK 9237 Individual Injector (CRIN) cilindro 4

8-Soic 8 pin nº 95640 Immobilizer memory

9-Component No. SMD284 Atmospheric pressure sensor


filat1985@gmail.com 21 Sep 2023

Components Overview (back)

04 05 06

01

07
03 02
filat1985@gmail.com 21 Sep 2023

Description and Function of Components (Back)

Component Component function


1-Processor No. MPC55LF Performs all engine management functions

2-Eprom AM29BL802CB Contains injection files

3-Integrated Circuit nº 30505 Discharge Injector Manager (CRIN), responsible for the
activation of the injectors by the following pins:

Individual Injectors 25-Shot Injector 1


26 Injector Trigger 3
27 Injector Trigger 2
29 Injector Trigger 5
30 Injector Trigger 6
31 Injector Trigger 4

Common Injectors

35-Shot of Common Injectors 1/2/3 37-Shot of Common


Injectors 4/5/6

4-Resistor circuit Circuit is related to engine speed sensor

5-Resistor circuit RAIL tube pressure sensor circuit

6-Integrated Circuit nº 30618 Operates on the fuel pressure valve and turbo control actuator

7-Integrated Circuit nº 30616 Activates main relay, feed pump relay, rotation interface and
voltage regulator.

Rotation sensor analog signal input pin 2 and digital output pin
26.
filat1985@gmail.com 21 Sep 2023

Detailed Description of the Injector Circuit


We also observed in this circuit the occurrence of a specific transistor for the positive and
another for the negative switching, similar to Cummins' EDC 07, already considered in this
material. No major news follows a detailed description with electrical signals from this circuit.

BUK9237 transistor responsible for


activating the injectors, signal input
is link pin 1 and the subsequent
output is pin 2, where it goes
directly to the injector in question.

Injector Manager sends signal to


pin 1 of the transistor according to
the timing and injection time.
filat1985@gmail.com 21 Sep 2023

Injector Electrical Signals (CRIN)


Electrical signals from common rail injectors are similar, but of course what can be their
amplitudes, everything will depend on the battery circuit mounted on the vehicle, 12 or 24 volts.

Direct output signal to the engine


injector

Manager output signal is digital


with amplitude equal to or less
than 5 volts
filat1985@gmail.com 21 Sep 2023

Electrical Signals of the Common Injector Circuit

Direct output signal to the engine


injector.

Manager output signal is digital


with amplitude equal to or less
than 5 volts.
filat1985@gmail.com 21 Sep 2023

Engine Speed Sensor Circuit

We noticed in this circuit as well as others the presence of resistors and diodes because the
characteristic signal of this system is analog and alternating, because of this present in this circuit
there is also an integrated circuit with its own functions of a digital analog converter.

Analog but rectified rotation


signal reaches pin 4 of this C.I,
and is converted to digital and
exits pin 26 of the same directly to
the processor

Important detail is that the same


C.I operates as a voltage regulator
supplying the passive sensors as
well as the entire logical part of the
circuit with a voltage equal to 5
volts, main relay, feeder pump relay
filat1985@gmail.com 21 Sep 2023

Rotation Circuit Electrical Signals

No difference with respect to the EDC 07 system, observe the electrical signals.

Blue signal is the rotation input in


the circuit, note however that its
amplitude and its negative part
change (red signal), this change is
normal due to the existence of a
rectifier circuit. Right after
entering the integrated circuit
through pin 4, the rotation signal
goes through another
transformation (yellow signal),
that digital signal that comes goes
directly to the BGA encapsulation
processor.
filat1985@gmail.com 21 Sep 2023

Ford
Siemens SID
901 System
Common
Rail
filat1985@gmail.com 21 Sep 2023

Ford SID 901 System Common Rail


filat1985@gmail.com 21 Sep 2023

Overview of SID 901 Components (front)

01

Description and Function of Component SID 901


Component Component function
Piezo Injector Manager, see pins:
1-Shot Cylinder Injector 1
2-Shot Cylinder Injector 4
1-Integrated Circuit nº 3-Shot Cylinder Injector 3
0639NZW 4-Shot Cylinder Injector 2
9-Common Injection of Injectors 1/2/3/4
filat1985@gmail.com 21 Sep 2023

Overview of SID 901 Components (back side)

08 07
06

09

05

10

11

04

01
02
03
filat1985@gmail.com 21 Sep 2023

Description and Function of Components SID 901 (back)

Component Component function

1-Processor No. SAKC167C5 Performs all engine management functions

2-Eprom AM29BL802CB Contains injection files

3-Integrated Circuit nº Voltage regulator


A2C3648

4-Integrated Circuit nºATM38 Fuel pressure valve and main relay

5-Component No. Atmospheric pressure sensor


MPXH6115A

6-Integrated Circuit nº 62506 Diagnostic connector and communication function

7-Transistor nº N523AL Common injectors 1/2/3/4

8-Transistor nº N523AL Individual do Injector 3

9-Transistor nº N523AL Individual do Injector 1

10-Transistor nº N523AL Individual do Injector 4

11-Transistor nº N523AL Individual do Injector 2


filat1985@gmail.com 21 Sep 2023

Roteiro de diagnóstico

BASIC ECU DIAGNOSTIC SCREENPLAY

To make an accurate diagnosis at the Centers as well as in any job, it is important to follow
some work routines and execute them to be successful. We will now observe some work routines
based on symptoms claimed by customers and what procedure is important to do in order to obtain
an eventual repair diagnosis of the ECU.

ECU DON'T WORK


1-Circuit Supply (in. Line +30, +15, +50 and grounding)

2- Voltage Regulator 5 volts

3-Power supply for logic part (processor, memories, C.I) 4-Broken track
5- Oxidized terminal
6- Rotation sensor circuit 7-Grounding
8- Cold weld
9- Corrupt injection file 10-Processor
11-Crystal

ECU DOES NOT PULSE INJECTORS OR OTHER ACTUATORS


1-Actuator trigger driver 2-Broken track

3-Filter capacitor 4-Oxidized terminal

5-Cold welding

SENSOR FAILURE
1-Broken trail

2-Filter capacitor

3-Sensor supply and mass

4-Circuit of the sensor in question (resistors and capacitors)


filat1985@gmail.com 21 Sep 2023

Acronyms of Embedded Electronics

Initials Meaning

A/C Air Condintioning


A/D Analogic/Digital
ACC Air Conditioner Clutch
ACT Air Charge Temperature
AT Automatic Transmission
BDC Bottom Dead Center
Bhp Brake horse-power
BOO Break On-Off
CAN Controller Area Network
CAN P Canister Purge Valvle Evaporative Emission
CID Cramshaft Identification Sensor
CKP Crankshaft Positioning
CMP Crankshaft Positioning
CO Carbon Monóxide
CO² Carbon Dióxide
CPP Clutch Pedal Positioning
CPS Crankshaft Positioning Sensor
CPU Central de Temperature Unit
CTS Coolant Temperature Sensor
DBW Drive By Wire
DIS Distribuitorless Ignition System
DLC Data Link Conector
DPFE Diferencial Pressure Feedback
EGR Duty Cicle
ECM Eletronic Module Control
ECT Engine Coolant Temperature Sensor
ECU Eletronic Central Unit
EECIV Eletronic Engine Control-Fourth Generation
EEC-V Eletronic Engine Control –Fifth Generation
filat1985@gmail.com 21 Sep 2023

Acronyms of Embedded Electronics

Initials Meaning

IGN Ignition
IMMO Immobilizer System
INJ Injector Fuel
KS Knock Sensor
LSFC Low Speed Fan Control
LTFT LONG TIME FUEL TRIM
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MPFI Multipoint Fuel Injection
NOx Nitrogen Oxide
NTC Negative Temperature Coeficient
OCT Octane Adjust
PAT Pressure and Air Temperature
PATS Passive Anti-Thieft System
PCM Powertrain Control Module
PIP Profile Ignition Pickup
PWM Pulse Wave Modulation
PWR Power Relay
RAM Random Acess Memory
ROM Read Only Memory
RSH Rollen Shepp Hebel
SPOUT Spark Output Signal
STFT Short Time Fuel Trim
TDC Top Dead Center
TFI Tick Film Ignition Top-Feed
TPS Throttle Position Sensor
TWC Three Way Catalytic Converter
VAF Vane Air Flow
VSS Vehicle Speed Sensor
WAC Wide Open Throttle Air Conditioner
WOT Wide Open Throttle

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