SULIT                                               DJJ3213: MATERIAL SCIENCE
INSTRUCTION:
       This section consists of FOUR (4) structured questions. Answer ALL questions.
       ARAHAN :
       Bahagian ini mengandungi EMPAT (4) soalan struktur. Jawab SEMUA soalan.
       QUESTION 1
       SOALAN 1
CLO1   (a)     List THREE (3) classes of materials in material science with TWO (2) examples
 C3
               for each.
               Senaraikan TIGA (3) kelas bahan dalam sains bahan dengan DUA (2) contoh
               setiap satunya.
                                                                                        [9 marks]
                                                                                       [9 markah]
CLO1   (b)     Define the following terms below:
 C1
               Nyatakan maksud terma-terma berikut
               i.     Atom
               i.     Atom
               ii.    Element
               ii.    Elemen
               iii.   Mixture
               iii.   Campuran
                                                                                        [6 marks]
                                                                                       [6 markah]
CLO1   (c)     Explain FIVE (5) characteristics of Periodic Table.
 C2            Terangkan LIMA (5) ciri-ciri Jadual Berkala.
                                                                                       [10 marks]
                                                                                   [10 markah]
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        SULIT                                                DJJ3213: MATERIAL SCIENCE
        QUESTION 2
        SOALAN 2
        a)      Define the terms below.
CLO 1
                Takrifkan istilah-istilah di bawah dengan memberi contoh:
C1               i. Hardness
                    Kekerasan
                ii. Brittleness
                    Kerapuhan
                iii. Ductility
                    Kemuluran
                iv. Elasticity
                    Keanjalan
                v. Plasticity
                    Keplastikan
                                                                                             [5 marks]
                                                                                           [5 markah]
        b)      Creep is one of the factors of material failure. Explain the creep curve with the aid
CLO 1
                of a graph strain versus time.
C2
                Rayapan merupakan salah satu faktor bagi kegagalan bahan. Terangkan lengkung
                rayapan dengan bantuan graf terikan melawan masa.
                                                                                             [5 marks]
                                                                                           [5 markah]
CLO 1   (c)     Describe FIVE (5) steps involved in solidification of metal.
                 Terangkan LIMA (5) langkah yang terlibat dalam proses pemejalan logam.
C2
                                                                                             [5 marks]
                                                                                           [5 markah]
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        SULIT                                               DJJ3213: MATERIAL SCIENCE
                (d)    Explain the following terms:
CLO 1                  Terangkan istilah-istilah berikut:
C3                i.   Ferrite
                       Ferit
                 ii.   Austenite
                       Austenit
                iii.   Pearlite
                       Pearlit
                 iv.   Ferrite
                       Ferit
                 v.    Cementite
                       Simentit
                                                                                         [10 marks]
                                                                                        [10 markah]
        QUESTION 3
        SOALAN 3
        a)   Define Non-Ferrous metal and give THREE (3) examples of non-ferrous metal.
CLO1
 C1          Berikan definisi logam bukan Ferrous dan berikan TIGA (3) contoh logam bukan
             Ferrous.
                                                                                          [5 marks]
                                                                                         [5 markah]
        b)   Low carbon steel is classified into three categories. Explain THREE (3)
CLO1         characteristics and TWO (2) applications of Low Carbon Steel.
 C2
             Keluli karbon rendah diklasifikasikan kepada tiga kategori. Terangkan TIGA (3) ciri-
             ciri dan DUA (2) aplikasi Keluli Rendah Karbon.
                                                                                          [5 marks]
                                                                                         [5 markah]
 CLO1   c)   Describe hot work and give THREE (3) advantages of hot work.
  C2
             Jelaskan definisi kerja panas dan berikan TIGA (3) kelebihan kerja panas.
                                                                                [5 marks]
                                                                                [5 markah]
CLO1
 C3                                                     4                                     SULIT
       SULIT                                                 DJJ3213: MATERIAL SCIENCE
       d)    Investment casting is usually used to produce small components with complicated
             shapes. In this process, molten metal are poured into a mould by heat resistance
             materials which are made from wax.
             Sketch and briefly explain the investment casting process.
             Tuangan lilin biasanya digunakan untuk menghasilkan komponen-komponen kecil
             dengan bentuk yang rumit. Dalam proses ini, leburan besi dituang ke dalam acuan
             tahan haba yang dibuat daripada lilin.
             Lakarkan dan terangkan secara ringkas proses tuangan lilin.
                                                                                          [10 marks]
                                                                                         [10 markah]
       QUESTION 4
       SOALAN 4
CLO1   (a)     List THREE (3) purposes of annealing
 C1
               Senaraikan TIGA (3) tujuan proses sepuh lindap.
                                                                                          [6 marks]
                                                                                         [6 markah]
CLO1   (b)     Explain the procedures of dye penetrant test.
 C2            Terangkan prosedur ujian cecair penusukan.
                                                                                         [10 marks]
                                                                                     [10 markah]
CLO1   (c)     Illustrate Vickers hardness test with a suitable sketch
 C3
               Terangkan ujian kekerasan Vickers beserta dengan lakaran yang sesuai.
                                                                                          [9 marks]
                                                                                         [9 markah]
                                            SOALAN TAMAT
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