High Performance Horizontal Machining Center

High Performance
Horizontal Machining Center
High Speed, Precision and Highly Efficient, Space Saving
Machine Offers Excellent Productivity. Get precision and reliability
for a wide range of automation application and machining
of any material. Combined with advanced technology
feature to provide exceptional values.

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3
 High Speed Spindle
Powerful high-speed and precision.

The high speed 8000 r/min 40 taper spindle is

a true cartridge type unit supported by four
precision class P4 high speed bearings which
are permanently greased and lubricated. The
spindle is driven by a high torque 18.5 kW
A.C. motor delivering an impressive 235.5 N.m
on HC 400.

Max. spindle speed Motor (15min)

8000 r/min 18.5 kW
{10000 r/min} {26 kW}
Max. spindle torque
235.5 N.m(15 min) HC 400
353.4 N.m(5 min) HC 500
{ } : Option

Spindle power-torque diagram

̻ HC 400 Standard 8000r/min (11/18.5kW) ̻ HC 400 Option 10000r/min (22/26kW)

TORQUE POWER TORQUE POWER

(N.m) (kW) (N.m) (kW)
30 30
(15min)
235.5 (30min) (30min)
191.0 (15min) 18.5 26
(30min) (30min)
15 165.5
140.0 (cont.) 140.2 (cont.)
(cont.) (cont.) 22
11
9
16
13
29.4
23.8

14.3 15.2
13.0 12.4
10.8
0 750 60008000 0 1500 600010000

SPINDLE SPEED (r/min) SPINDLE SPEED (r/min)

̻ HC 500 Standard 8000r/min (11/18.5kW) ̻ HC 500 Option 10000r/min (22/26kW)

TORQUE POWER TORQUE POWER

(N.m) (kW) (N.m) (kW)
353.4 40 30
(5min) (30min) 26
286.5 (15min) 22
235.3 (15min) (30min)
18.5 165.5 t.) 16
191.2 (30min) (30min) 140.2 (cont.) on
15 (c 13
Oil cooler 143.2 (cont.)
in)

(cont.) 11
) (5m

9
7.5 62.0
A refrigerated spindle cooling 52.5
min

system circulates cooling oil to

(15

29.4
maintain a constant temperature for
24.8
23.5 20.9

high accuracy, regardless of the

17.6
12.7

ambient temperature or cutting

10.7
0 500 750 4000 8000 0 1000 4000 10000

conditions.
620 1000 6000 1500 6000
SPINDLE SPEED (r/min) SPINDLE SPEED (r/min)

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Tool Magazine

Automatic tool changer

Tool change time

1.5 s (T-T-T)
Sophisticated mechanisms drastically reduce non-cutting time.

Tool storage capacity

40 tools
{Opt:60/120/170/262}
The ATC is composed of tool magazine and change arm. The
tools are selected by a fixed address method that follows the
shorter path. All tools are returned to the pots from which they
were originally taken so that collision problems involving large-
sized tools need to be considered only once when they are first
mounted.

•Tool driving mechanism

- Servo type

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 Automatic Pallet Changer

HC 400 and HC 500 is equipped with rotary shuttle type APC (Automatic
Pallet Changer) as a standard feature. It provides high reliability and wide
working area for easy setup. The pallet changer is rigidly built and operates
with the opening and closing of the splash guard to accomplish pallet
changes in 8.0 seconds.

Pallet change time

8.0 s (HC 400)

8.5 s (HC 500) Max. Workpiece Size.

D mm
H mm

HC 400 HC 500

Pallet size 400Ý 400mm 500Ý 500mm

The possibility that chips might degrade the meshing accuracy of the pallet Max.workpiece size Þ 600Ý H 800mm Þ 800Ý H 900mm
positioning mechanism increases at higher machining speeds. On the HC 400
and HC 500 strong jets of air are discharged from the tapered cones when a Max.workpiece weight 400 kg 500 kg
pallet is changed to clean any chips from the cones and assure accurate
pallet positioning.

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Rigid structure bed and column

Travel axes (X/Y/Z)

HC 400 600/560/565 mm
HC 500 850/700/750 mm

The machine is designed to build rigidity into a stable body. The

construction of the machine was thoroughly examined from the stage of
basic design to ensure consistent high-speed and high-accuracy
operation. The deformation of the bed when subject to a load at the
center was simulated to secure high level rigidity against bending. The
HC 400 and HC 500 have an design with a basic structure using FEM
advanced technology.

Guideways and Axis Drives Rapid traverse

HC 400 40 m/mim
HC 500 40 m/mim
The feed mechanism adopts heavy duty linear motion roller
guideways that provide superior acceleration/deceleration
performance to reduce non-cutting time.

HC Series with oversized AC servo drives power through the toughest

cuts in the toughest metal. The high torque servos are coupled directly
to the ball screws. With no gears there is no risk of backlash or servo
drag.

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 Interface for Fixture
Fixture check list
(for hydraulic/pneumatic fixtures)

Number of Ports
2*1Ý 2*2 Line
2*1Ý 3*2 Line
2*1Ý 4*2 Line
2*1Ý 6*2 Line
2*1Ý 8*2 Line
*1 : Pallet No. 1 and No. 2
(Number of Pallet)
*2 : Number of port line
Hydraulic power unit
Special requirement
L/min at MPa
Contact Doosan Infracore for more information

Chip Disposal

Hinge type

Separate chip
conveyor and
coolant tank provide easy cleaning and
maintenance. A telescopic cover, inclined at a
30°angle, directs chips into the chip sliding cover to
keep the area around the table clean. From the sliding
cover, chips are flushed onto the chip conveyor by the screw Scraper type
conveyors to make quick and easy work of chip removal.

Chip conveyor (Option)

Steel Cast Aluminum and Compound

nonferrous metals

Specifications
Drum filter type
Hinge type ̺ Ý Ý Ý
Scraper type Ý ̺ ଠ ̺
Drum filter type ̺ ̺ ̺ ̺
• ̺:Available Ý :Unavailable ଠ:Asking for information
• Some types of chips may not be completely removed from the chip conveyor.
• Contact Doosan for more information.

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Ergonomic and Eco-Friendly Design Easy setup

Distance to table

HC 400 380 mm
HC 500 500 mm
Height to table

HC 400 1130 mm
HC 500 1160 mm
Collection of waste lubrication oil
Less waste lubrication oil extends the life time of
the coolant water and cut down the grime and
offensive smell of the machine inside.

No coolant leakage
Rigorously designed, manufactured and tested
Adjusttable thin operatorːs panel machine covers do not permit coolant leakage in
any condition. The factory always keeps our
environment clean.

Oil skimmer (opt.)

Another suggestion to prolong
the life time of the coolant
water. A belt-driven type oil
skimmer picks up and removes
waste oil from the coolant tank
that is easily drained.

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 Flexible Multi Pallet System

̰ High Productivity & availability

̰ Flexible production solutions
̰ High efficiency system
̰ Compact designed technology
̰ Easy to extend stations
Tool magazine
(7,9,11,13st) Numerous Variations to meet
production efficiency needs.
60-tool (opt.)

mm
7-Station Round Type 894

Multi Pallet Magazine

120-tool (opt.)

mm
973

170-tool (opt.)

mm
58
2,1

unit : mm

Application of multi pallet system

Name HC 500 (2 sets)

Number of Setup Station 1
Storage Capacity (500Ý 500) 18 cells

Application technology of Multi-pallet system is

the best solution for the high productivity in the
machining shop.

HC 500 HC 500

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Cutting Performance
Guarantees high-productivity and high-accuracy in a variety of machining operations

Face mill Carbon steel (SM45C) Drill Gray casting (GC25) Tap Gray casting (GC25)
Ø80 Face mill (5Z) Ø37 Drill (2Z) Ø38.5 Drill (2Z)

3mm
37mm

53mm

Machining rate Feedrate Tool

380 cm /min 3
210 mm/min M30Ý P3.5
Spindle speed Feedrate Spindle speed Spindle speed Feedrate
1500 r/min 1200 mm/min 250 r/min 320 r/min 1120 mm/min

Face mill Aluminum Drill Gray casting (GC25) Tap Gray casting (GC25)
Ø80 Face mill (5Z) Ø49 Drill (2Z)

7mm
60mm

48mm

Machining rate Feedrate Tool

2318 cm /min 3
100 mm/min M30Ý P3.5
Spindle speed Feedrate Spindle speed Spindle speed Feedrate
2390 r/min 6900 mm/min 125 r/min 320 r/min 1120 mm/min
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 Standard Features

Flood coolant Operator call lamp (red/yellow/green)

FANUC 21i-MB controller Portable MPG

Work light APC operator's panel

Rigid tapping Oil cooler

Screw conveyor

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Optional Equipment

Multi pallet system 120 Tools Matrix Magazine (170 Tools)

Linear scale feedback system Automatic tool length Automatic measuring system
measurement with senser

Built in Rotary Table (0.001°) FMS Through the spindle coolant

Chip conveyor / Bucket T-slot pallet Shower coolant

• Coolant chiller • Tool monitoring system • HSK tooling

• Hyd. cooling / Heating device • Test bar • Rear side chip conveyor
• Center bush • Air gun
• Automatic power off • Hydraulic line for fixture

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 Easy Operating System

Standard Features
̰ High compact CNC is realized through LCD display with integrated CNC and a flash memory card interface is standard features.
̰ Provides many support functions for set-ups, such as tool measurement, workpiece measurement at the original point, and workpiece
measurement inside the machine.
̰ Uses one display screen to perform all operations including programming,
checking by animation, and real machining.
̰ User-Friendly Operation : Soft key Selection of Comprehensive Cycle Library

Guide for machining preparation

In preparation for machining, simple instructions on a
selected screen allow to measure the setting error of
workpiece and tool offset value for automated
adjustment.

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Tool Monitoring System (Opt.)
Tool Monitoring System is one of safety Tool load monitoring system Tool management function
functions to protect Tool and Spindle against
a possible damage of abnoraml load caused
by tool wear and breakage or others. This
system montitors the tool status during
machine operation by detecting the abnormal
load of exch axis and spindle.

•The screen shows a tool and pallet No., •This functions consisted of tool pre-check
load meter of each axis and spindle limit function, substitutive tool selection with
load. tool life management and different tool &
port number command function.

Easy operation system Machining condition selecting function

One single screen provides handy operation guidance for One single screen provides convenient operation &
programming through machine operation. parameter setting for high speed and high precision
machining instructions.

̰ For machining center, turning center and compound machine with milling and
turning.
̰ Solid modeling provides high speed animation. (TFT-LCD Color Only) ̰ Registration of parameter sets for high speed machining and/or for high
precision machining with machine configurations.
̰ Icon menu soft-keys provide convenient programming for sophisticated
milling and turning. ̰ Instruction of precision level for desired machining selects appropriate
̰ Measurement cycles provide automatic offset measurement of workpiece parameters automatically.
(Available for machining center and for compound machine). ̰ Precision level can be instructed through NC program.

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16
2538 (460) 2822
1160 900 2335
Max. Workpiece Height

Front View
Front View
External Dimensions

2540 2680 (544) 2335 685 2250

156 2064 460 290 1771 274 1312
2165 375 613.5

Ø8

Top View
Top View

00

Side View
Side View

540
Ø1
88
0

540
Ø8
00

ST.750
ST.700 ST.850

4208
(474)
4135

4971
(4560)

4560

5263

(5336)
(5548)

(5726)
(785) (630)

620
(425)
(425)

270 80

(285)

(365) (390)
524

(4095)
1621
2335 102
2822
unit : mm
Pallet Dimensions
unit : mm

24-M16X2 TAP,DP30

50
100
100

25
500
100
18
36

100
50
50 100 100 100 100 50
500

HOLE FOR M16

75 75

Tool Shank
unit : mm
Std : BT40 Opt. : DIN 40
18.5
15.9 3.2 68.4
35
18.5

60 ᇸ
16.1

ሉ7

25 22.8
ሉ44.45
ሉ63.55
ሉ72.3

ሉ17
ሉ 50

15 ᇸ
M16xP2.0
M16xP2.0
7/24 TAPER
ሉ19
ሉ23

30 ᇸ

11.1 TAPER GAGE LINE

ሉ17

ሉ14
ሉ7 HOLE

20 2
Opt. : CAT 40 28 26
4
16.1

11.1 TAPER GAGE LINE

7.07
7/24 TAPER
"T"
ሉ63.55
ሉ56.25

ሉ44.45
ሉ44.7

ሉ17

22.8 25
ሉ7 HOLE

"T" 15 ᇸ
ሉ14

60°
30 ᇸ
ሉ19
ሉ23

15.92 3.18
35 68.4
ሉ17

20 2
28 26 4

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 Machine Specifications
Descriptions HC 400 HC 500
X-axis (column longitudinal) mm 600 850
Y-axis (head vertical) mm 560 700
Travel Z-axis (pallet table cross) mm 565 750
Distance from spindle center to pallet top mm 50 ~ 610 50 ~ 750
Distance from spindle nose to table center mm 150 ~ 715 150 ~ 900
Pallet size mm 400Ý 400 500Ý 500
Pallet loading capacity kg 400 500
Table
Pallet surface 24-M16Ý P2.0
Pallet index degree 1°{0.001°}
Max. spindle speed r/min 8000 {10000}
Spindle Spindle taper ISO #40, 7/24 Taper
Max. spindle torque N.m 235.5 {165.5} 353.4 {165.5}
Rapid traverse rate(X/Y/Z) m/min 40/40/40
Feedrate
Cutting feedrate mm/min 20000
Type of tool shank MAS403 BT40
Tool storage capacity 40 {60/120/170/262}
Max. tool diameter mm ø75
Max. tool diameter without adjacent tools mm ø140
Automatic
Max. tool length mm 300 400
tool changer
Max. tool weight kg 10
Method of tool selection Fixed address
Tool change time(tool-to-tool) s 1.5
Tool change time(chip-to-chip) s 4
Number of pallet ea 2
Automatic Type Rotary Type
pallet changer Pallet change time s 8 8.5
Pallet rotation in loading station deg 90
Spindle motor(15min) kW 18.5 {26}
Motor
Feed motor(X/Y/Z/B) kW 4.0/4.0/4.0/1.6
Electric power supply (Rated capacity) kVA 48.7 65
Power source
Compressed air supply MPa 0.54
Coolant tank capacity L 550 650
Tank capacity
Lubrication tank capacity L 1.32
Machine height mm 2830 3020
Machine size Machine dimension(LÝ W) mm 4560Ý 2250 5290Ý 2680
Machine weight kg 11000 12500
Note : { } are optional

Standard Feature
̰ Assembly & Operation tools ̰ Full enclosure splash guard ̰ Rigid tapping
̰ Coolant tank, flood coolant ̰ Installation parts ̰ Screw conveyor
̰ Door interlock for safety ̰ Oil cooler & Spindle head cooling system ̰ Work light
̰ FANUC 21i-M controller with Pentium board ̰ Operator call lamp (red, yellow, green)

½ Design and specifications are subject to change without notice.

½ Doosan is not responsible for difference between the information in the catalogue and the actual machine.

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NC Unit Specifications (Fanuc 21i-MB)
AXES CONTROL - Optional block skip
- Controlled axes 4 (X,Y,Z,B) - Optional stop M01
- Simultaneously controllable axes - Part program storage 640 m
Positioning (G00) / Linear interpolation (G01) : 3 axes - Program number O4-digits
Circular interpolation (G02, G03) : 2 axes - Program protect
- Backlash compensation - Program stop / end M00 / M02, M30
- Emergency stop / overtravel - Programmable data input
- Follow up Tool offset and work offset are entered by G10, G11
- Least command increment : 0.001mm / 0.0001ˑ - Sub program Up to 4 nesting
- Least input increment : 0.001mm / 0.0001ˑ - Tape code ISO / EIA Automatic discrimination
- Machine lock all axes / Z axis - Work coordinate system G54 - G59
- Mirror image Reverse axis movement - Additional work coordinate system (48 Pair) G54.1 P1 - 48 pairs
(setting screen and M - function) - Coordinate system rotation G68, G69
- Stored pitch error compensation Pitch error offset compensation for each axis - Extended part program editing
- Stored stroke check 1 Overtravel controlled by software - Optional angle chamfering / corner R
INTERPOLATION & FEED FUNCTION - Macro executor
- 2nd reference point return G30 OTHERS FUNCTIONS (Operation, Setting & Display, etc)
- Circular interpolation G02, G03 - Alarm display
- Dwell G04 - Alarm history display
- Exact stop check G09, G61 (mode) - Clock function
- Feed per minute mm / min - Cycle start / Feed hold
- Feedrate override (10 % increments) 0 - 200 % - Display of PMC alarm message Message display when PMC alarm occurred
- Jog override (10 % increments) 0 - 200 % - Dry run
- Linear interpolation G01 - Ethernet function (Embeded)
- Manual handle feed(1 unit) - Graphic display Tool path drawing
- Manual handle feedrate 0.1/0.01/0.001mm - Help function
- Override cancel M48 / M49 - Loadmeter display
- Positioning G00 - MDI / DISPLAY unit 10.4ˑ color LCD, Keyboard for data input, soft-keys
- Rapid traverse override F0 (fine feed), 25 / 50 / 100 % - Memory card interface
- Reference point return G27, G28, G29 - Operation functions Tape / Memory / MDI / Manual
- Skip function G31 - Operation history display
- Helical interpolation - Program restart
- NANO AICC (AI Contour Control) 80 block preview - Run hour and part number display
- Thread cutting, synchronous cutting - Search function Sequence NO. / Program NO.
- Program restart - Self - diagnostic function
- Automatic corner deceleration - Servo setting screen
- Feedrate clamp by circular radius - Single block
- Linear ACC/DEC after interpolation - External data input
- Control axis detach - Multi language display
- Rapid traverse bell-shaped acceleration/deceleration OPTIONAL SPECIFICATIONS
- Dual position feedback - 3-dimensional coordinate conversion
SPINDLE & M-CODE FUNCTION - 3rd / 4th reference return
- M- code function M 3 digits - Addition of tool pairs for tool life management 512 pairs
- Spindle orientation - Additional controlled axes max. 5 axes in total
- Spindle serial output - Automatic corner override G62
- Spindle speed command S5 digits - Chopping function G81.1
- Spindle speed override (10 % increments) 10 - 150 % - Cylindrical interpolation G07.1
- Spindle output switching - Data server
- Retraction for rigid tapping - Dynamic graphic displayMachining profile drawing
- Rigid tapping G84, G74 - Interpolation type pitch error compensation
TOOL FUNCTION - EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4ˑ Color TFT
- Cutter compensation C G40, G41, G42 - Tape format for FS10/11
- Number of tool offsets 200 ea - Increment system 1/10
- Tool length compensation G43, G44, G49 - Manual handle feed 2/3 unit
- Tool number command T3 digits - Handle interruption
- Tool life management Geometry / Wear and Length / Radius offset memory - High speed skip function
- Tool offset memory C - Look ahead control G08
PROGRAMMING & EDITING FUNCTION - Machining time stamp function
- Absolute / Incremental programming G90 / G91 - No. of Registered programs 400 ea
- Auto. Coordinate system setting - Number of tool offsets 400 ea
- Background editing - Optional block skip addition 9 blocks
- Canned cycle G73, G74, G76, G80 - G89, G99 - Part program storage 1280 m
- Circular interpolation by radius programming - Playback function
- Custom macro B - Polar coordinate command G15 / G16
- Custom size 512kb - Programmable mirror image G50.1 / G51.1
- Addition of custom macro common variables - Remote buffer
- Decimal point input - Scaling G50, G51
- I / O interface RS - 232C - Single direction positioning G60
- Inch / metric conversion G20 / G21 - Stored stroke check 2 / 3
- Label skip - Tool load monitoring function (doosan)
- Local / Machine coordinate system G52 / G53 - Doosan tool management package
- Maximum commandable value · 99999.999mm (· 9999.9999 inch) - Tool position offset G45 - G48
- No. of Registered programs 200 ea - Position switch

19
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Head Office : Doosan Tower 22nd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730
Tel : ++82-2-3398-8651 Fax : ++82-2-3398-8699
E-mail : master@domss.com
Doosan Infracore America Corp.: 8 York Avenue, West Caldwell, NJ 07006, U.S.A.
Tel : ++1-973-618-2500 Fax : ++1-973-618-2501
Doosan Infracore Germany GmbH : Hans-Böckler-Strasse 29, D-40764 Langenfeld-Fuhrkamp, Germany.
Tel : ++49-2173-8509-10 Fax : ++49-2173-8509-60

China Representative Office : 9-101 Xinmao Building, 99 Tianzhou Road, Caohejing Hi-Tech Development
Shanghai, China 200233 Tel : ++86-21-5445-1155 (812,815) Fax : ++86-21-64403389

Design and specifications are subject to change without prior notice. i-ser EU0806SP