VTLSeries

Heavy-Duty Vertical Turning Lathes

jyoti.co.in
VTL Series
Heavy-duty Vertical Turning Center

OVERVIEW
Delivering improvised productivity with better durability to match the demand of bigger diameter heavy components like Valve
Body, Motor Body, Brake Drum, Disc Brake, etc. Jyoti has developed state of art Vertical Turning Center keeping better working
economics as prime objectives.
Rugged & graded cast iron structure imparts high mechanical performance during roughing to finishing operations retaining
long term accuracy and precision. Box type construction avoiding vibration during heavy duty cutting even at dynamic load
condition.
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3-POINT LEVELING
A unique system that allows machine to be installed or
relocated quickly and easily and also avoids twisting effect for
longer machine life.

RIGID SADDLE & COLUMN

Heavily ribbed, X-Axis moving on cross-saddle and
Z-Axis moving on broad column, ensures minimal
cantilever effect with effective vibration dampening
and least thermal distortion increasing tool life also
with bigger diameter components.

HEAVY DUTY SPINDLE

The state-of-art rigid spindle of the machine is designed and
manufactured in-house in dust free and temperature controlled
environment. Spindles are designed with 1 cylindrical roller bearing + 1
double direction Angular Contact Thrust Ball Bearing at the front and 1
cylindrical roller bearing at the rear for heavy weight carrying capacity
and excellent stability during heavy cutting condition.
 VTL Series
Heavy-duty Vertical Turning Center

3-SIDED ADJUSTABLE
SUPPORTS FOR AXIS
3-sided support on both X & Z - Axis helps maintaining
tolerance between axis & guide-ways during reversal
movement assures durability and provides long term
accuracy. VTL 400 is equipped with high precision
roller type LM guideways for exceptional static and
dynamic stiffens.

HIGH SPEED SERVO TURRET

VTL Series of machines are equipped with High
Speed and High Precision bi-directional Servo Turret
with hydraulic clamping system achieved by 3-Piece
Hirth Coupling. These arragement drastically
increases the clamping rigidity.

RIGID MACHINE BED

Rigid single piece machine bed made from graded cast iron,
specially designed for hard part turning application and extra
ribbed construction allow heavy depth of cut with virtually no
vibration and increase the rigidity for large size of work piece
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EASY ACCESSIBILITY OF JOB LOADING

Heavy components can be easily loaded/unloaded
from wide front door entry as well as from top of the
machine with the help of crane

o 0o
90

EFFICIENT CHIP DISPOSAL

Gravity fall of chips with well designed bed slope
with hollow centre for effective chip evacuation
through rear side of machine.
Flush Coolant System further improves the chip
evacuation.
 VTL Series
Heavy-duty Vertical Turning Center

PREVENT FOR VERTICAL

AXIS DROP
Hydraulic counterbalance will positively hold
pressurised load and will prevent the vertical
drop during emergency stop.

* Counterbalance for VTL 500 & VTL 750

TURN-MILL VERSION
Turn-Mill options available with 12 station servo driven live
tool turret on VTL to avoid multiple setup and increase the
productivity. Turret movement is controlled by high torque
servo motors for various applications like PCD Drilling,
Tapping and OD & ID profiles with radial and axial live tools.

GEAR BOX
Two Stage Auto-Shifting Gearbox provides
higher cutting torque at lower rpm for the large
size components like Bearing & Gear-Box
Housing, Wheel Rim, Motor Bracket, etc.

Ø750 mm

BETTER MACHINING
RANGE CAPABILITY
750 mm

Delivering to the need of present market

requirement for huge diameter components in
full turning range capability.

[ MAX. DIA. of component

Turned to FULL LENGTH ]
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MACHINE RANGE & INTERFERENCE DIAGRAM

VTL 400 VTL 400

VTL 500 / 5/7 VTL 500 / 5/7

Ø316.7
45

AXIAL TOOL 25 X 25 Ø529

MAX. TOOL SWING
100
7

Ø500
Ø50 32 Ø460
TOOL DISC MAX. TURNING
BORING TOOL BORING TOOL PCD
Ø500 40 WIDTH
MAX. TURNING
TOOL DISK
15 8 STATION-380
7 6 74.5
SWING LIMIT Ø302
Z-AXIS TRAVEL

265
40
500 / 750

X - AXIS TRAVEL
8

5
15
TOOL 25X25
Ø720 TOOL 25X25
MAX. SWING
4
1

OVER BED 0.5

Ø60
2 3
214

125

CHUCK
265
X - AXIS TRAVEL 40 190
SPINDLE A28 / A211

VTL 750 VTL 750

65

AXIAL TOOL 32X32 Ø403.5

Ø560
126
8.5

Ø750 BORING TOOL P.C.D

TOOL DISC Max. TURNING
40 WIDTH Ø60 BORING TOOL
Ø642
Ø750 TOOL DISC
Max. TOOL SWING
MAX. TURNING 8 STATION-480
Z AXIS TRAVEL

7 6
Ø368.2
81
750

25 400
5
8

X AXIS TRAVEL
TOOL 32x32
Ø900 TOOL 32x32
25
MAX. SWING
4
1

OVER BED
Ø260 Ø731.7
2 3
8.5
280 / 300

180 / 200

CHUCK 400
X AXIS TRAVEL 40 240

SPINDLE A211 / A215

All Dimensions in mm
 VTL Series
Heavy-duty Vertical Turning Center

POWER TORQUE DIAGRAM

VTL 400 (Fanuc) VTL 400 (Siemens)

375 rpm 2000 rpm

50 rpm 3000 rpm
500 rpm 1450 rpm 3000 rpm
382 Nm
298 Nm
210 Nm
230 Nm

15 kW 15.6 kW

11 kW 12 kW

Power (S2 - 15min)

Power (S6 - 40%)
Power (S1)
Power (S1)
Torque (S2 - 15min)
Torque (S6 - 40%)
Torque (S1)
Torque (S1)

VTL 500 / 5A/7A (Fanuc) VTL 500 / 5B/7B, VTL 750A (Fanuc) VTL 750B (Fanuc)

625 rpm
626 rpm
50 rpm 81 rpm 375 rpm 1200 rpm
50 rpm 188 rpm 750 rpm 2000 rpm 2584 Nm
2176 Nm
1120.8 Nm
941.6 Nm

280.2 Nm
282 Nm
235.4 Nm
152 Nm

22 kW
22 kW
18.5 kW 18.5 kW

Power (S6 - 40%) Power (S2 - 15min)

Power (S1) Power (S1)
Torque (S6 - 40%) Torque (S2 - 15min)
Torque (S1) Torque (S1)

VTL 500 / 5A/7A (Siemens) VTL 500 / 5B/7B, VTL 750A (Siemens) VTL 750B (Siemens)

1200 rpm
501 rpm
50 rpm 188 rpm 626 rpm 2000 rpm
50 rpm 750 rpm 2500 rpm 50 rpm 143.75 rpm 375 rpm 2000 rpm
1416.8 Nm
354.2 Nm 2800 Nm
944 Nm
1866.4 Nm
236.0 Nm
392 Nm
800 Nm
274.8 Nm
533.4 Nm

27.8 kW

18.5 kW
27.8 kW 42 kW
18.5 kW 28 kW

Power (S6 - 40%) Power (S6 - 40%) Power (S6 - 40%)

Power (S1) Power (S1) Power (S1)
Torque (S6 - 40%) Torque (S6 - 40%) Torque (S6 - 40%)
Torque (S1) Torque (S1) Torque (S1)
 jyoti.co.in

TECHNICAL SPECIFICATION
Capacity VTL 400 VTL 500 / 5A VTL 500 / 5B VTL 500 / 7A VTL 500 / 7B VTL 750A VTL 750B
Swing Dia. mm 625 720 720 720 720 900 900
Std. Turning Dia. mm 400 500 500 500 500 750 750
Max. Turning Dia* mm 420 500 500 500 500 750 750
Max. Turning Length* mm 410 500 500 750 750 750 750
Slides
X-Axis (Horizontal) mm 225 265 265 265 265 400 400
Z-Axis (Vertical) mm 410 500 500 750 750 750 750
Feed
Rapid (X / Z Axis) m/min 24 20 20 20 20 20 20
Cutting Feed m/min 10 10 10 10 10 10 10
Main Spindle
Chuck Size mm 250 315 400 315 400 400 530
Range of Table Speed rpm 3000 2500 2000 2500 2000 2000 1200
Front Bearing Dia. mm 100 120 160 120 160 160 200
Spindle Nose A 26 A 28 A211 A 28 A211 A211 A215
Spindle Motor Power - Fanuc kW 15/11 18.5/15 22/18.5 18.5/15 22/18.5 22/18.5 22/18.5
Spindle Motor Power - Siemens kW 15.6/12 27.8/18.5 27.8/18.5 27.8/18.5 27.8/18.5 27.8/18.5 42/28
Gear Box Opt. Opt. Std. Opt. Std. Std. Std.
Tool Turret
Type of Turret Servo Servo Servo Servo Servo Servo Servo
No. of Tool Station 8 8 8 8 8 8 8
Tool Size mm 25 x 25 25 x 25 32 x 32 25×25 32×32 32 x 32 32 x 32
Boring Bar Dia. mm 50 50 50 50 50 60 60
Accuracy (As Per VDI/DGQ 3441)
Positioning Uncertainty(P) mm 0.010 0.015 0.015 0.015 0.015 0.015 0.015
Repeatability (Ps Medium) mm 0.005 0.007 0.007 0.007 0.007 0.007 0.007
Other Data
Machine Weight #(Approx) kg 5500 8000 8200 8500 8700 10500 10700
Machine Dimension #(Approx): Length. mm 1600 3010 3010 3010 3010 3980 3980
Width mm 1750 1715 1715 1715 1715 2075 2075
Height mm 2450 3185 3185 3185 3450 3490 3490
* Depends upon clamping arrangement, Tooling and Job. # Refer Machine Detailed Layout for overall machine dimensions & space requirements.

STANDARD FEATURES PRODUCTIVITY IMPROVING OPTIONS

n Fanuc 0i TF or Siemens 828D Basic T n Chip Conveyor
n AC Spindle Drive n Gear Box
n AC Servo Axis Drive n Turn-Mill Version
n 8 St. Bi-Directional Servo Tool Turret n Coolant Gun & Air Gun
n LM Guideways for VTL 400 n Linear Glass Scale
n Harden & Ground Box Type Guideways n 12 Station Turret
n Centralized Programmable Lubrication n Job Probe
n Hydraulic Chucking n Tool Offset Measurement System
n Auto & Manual Coolant System n High Pressure Tool Through Coolant
n Flush Coolant for Chip Flushing n Tooled up Solutions as per customer need
 ED. 2022/03

Regd.Works: Plot No.,G-506, Lodhika GIDC, Vill.-Metoda, Dist.-Rajkot - 360 021.

JYOTI CNC AUTOMATION LTD.
Gujarat (India) T +91-2827-235100-101 F +91-2827-235141

E info@jyoti.co.in, sales@jyoti.co.in

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Note: Specified information are subject to change arising out of continuous product
improvement without notice. The description standard accessories/feature conforms to its
list; not the photo of machine show in the catalogue. Other controller will have different
configuration. Machine images are shown with option.