ROOFING & PROFILES (FIJI) PTE LTD

ROOFING & SHEET METAL MANUFACTURERS

FlorDek
USER AND INSTALLATION GUIDE

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V-07/19
 FlorDek® 2

FlorDek®
FlorDek® is a traditional flat pan or ‘re-entrant’profile that
provides unmatched performance in suspended
concrete slabs. FlorDek® is used in both concrete and
steel frame construction and utilises patented
technology to achieve superior spanning capabilities,
less deflection and greater composite strenght than

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similar re-entrant profiles. FlorDek® comes complete
with a range of accessories allowing for easy

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suspension of ceiling and surfaces.

FlorDek® PROFILE

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DESIGN ADVANTAGES
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Stronger composite strenght - FlorDek® is stronger
than similar decks due to Rib locking corner
embossments. Rib locking develops a strong
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mechanical interlock with the concrete slab.
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Greater spanning capacities - FlorDek® is stronger

than similar decks in positive bending and end shear
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due to the dovetail ribs which resist lateral deflection by

up to 10%.
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FlorDek has superior corrosion protection with

guaranteed minimum yield strength depending on the
specification used. Upon request FlorDek can also be
supplied with Blue anti-glare coating redusing reflected
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light by a minimum of 80%.

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MATERIAL SPECIFICATIONS
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RPFL FlorDek® profiles steel decking is rollformed from

G550 (550 MPa) Yield Stress steel with a Base Metal
Thickness (BMT) of 0.60mm, 0.75mm, 0.90mm and
1.00mm. The galvanized coating thickness is Z450
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(450gm/2) Galvabond in accordance with AS 1397:2011

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Yeild
Thickness Mass Coverage
Strenght
mm kg/m2 kg/m MPa m2/t

0.60 8.38 5.03 550 119.3

0.75 10.32 6.19 550 96.9

0.90 12.48 7.36 550 80.16

1.00 13.56 8.14 550 73.7

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 FlorDek® FlorDek® 3
MAXIMUM SLABS SPANS (MM)
Formwork deflections limits L/240 (visual appearance important)
Slab 0.60 BMT FlorDek® 0.75 BMT FlorDek® 0.90 BMT FlorDek® 1.0 BMT FlorDek®
Depth Number of props per span Number of props per span Number of props per span Number of props per span
D (mm)
0 1 2 0 1 2 0 1 2 0 1 2

100 2,000 [4,800] [7,000] 2,250 [5,950] [8,250] 2,370 6,280 8,700 2,450 [6,500] [9,000]
110 2,000 [4,800] [7,000] 2,200 [5,750] [8,000] 2,320 6,080 8,450 2,400 [6,300] [8,750]
120 1,950 [4,800] [7,000] 2,150 [5,600] [7,800] 2,270 5,930 8,250 2,350 [6,150] [8,550]
130 1,900 [4,800] [6,900] 2,100 [5,500] [7,600] 2,190 5,800 8,020 2,250 [6,000] [8,300]
140 1,850 4,550 [6,650] 2,050 [5,350] [7,400] 2,140 5,650 7,850 2,200 [5,850] [8,150]
150 1,800 4,300 [6,400] 1,950 [5,250] [7,200] 2,100 5,550 7,650 2,200 [5,750] [7,950]
160 1,750 4,100 [6,200] 1,900 5,100 [6,950] 2,210 5,430 7,460 2,150 [5,650] [7,800]
170 1,700 3,900 [6,000] 1,850 5,000 [6,750] 2,020 5,300 7,290 2,100 5,500 [7,650]

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180 1,650 3,700 5,800 1,850 4,850 [6,550] 1,970 5,180 7,150 2,050 5,400 [7,550]

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190 1,600 3,550 5,600 1,800 4,750 6,350 1,940 5,110 6,980 2,000 5,350 [7,400]
200 1,600 3,400 5,300 1,750 4,600 6,200 1,920 4,990 6,800 2,000 5,250 [7,200]
210 1,550 3,300 5,150 1,700 4,500 6,050 1,870 4,890 6,470 1,950 5,150 7,000
220 1,550 2,900 4,950 1,700 4,400 5,900 1,820 4,820 6,320 1,900 5,100 6,850

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230 1,500 2,850 4,450 1,650 4,300 5,750 1,850 4,720 6,320 1,850 5,000 6,700
240 1,450 2,750 4,300 1,600 4,200 5,600 1,750 4,650 4,170 1,850 4,950 6,550

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250 1.450 2,700 4,200 1,600 4,150 5,500 1,720 4,570 4,040 1,800 4,850 6,400
FIGURE 1. FlorDek® sheets continuous over single slab span
FlorDek®

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Continous over
single slab span (F
Concrete Slab
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FlorDek®
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Temporary Prop
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Equal Formwork Spans

Slab Span
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Notes
The tables above denote maximum allowable centreline to The temporary propping tables have been prepared for a
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centreline span in milimetres between permanent support after span/240 deflection criteria. A span/240 deflection is generally
temporary propping is removed. considered aesthetically satisfactory for exposed offits.
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The practical limit for span to slab depth ratio is considered to be These tables are based upon effective section properties of the
35 for single span slabs,or 40 for continuous slabs. Values sheeting calculated in accordance to AS 4600:2005.
above these limits have been listed in brackets “[ ]”. Care must taken when placing concrete to avoid mounding.
The use of the results in brackets must be confirmed with the
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Wide ply strips, of 300mm wide, shall be provided to prevent any

structural engineer or a RPFL representative as the long term concentrated loads being applied to the sheeting, particularly for
serviceability and composite performance of the resulting exposed soffits, to avoid direct point loading of the sheet overlap
concrete slab may not be suitable for the project application. ribs and unsupported edges of the sheeting.
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Allowance has been made for ponding of wet concrete due to When using the table for two or more spans the adjacent spans
decking deflection, density 2400kg/m3 should not differ in lenght by more than 5%.
Loading is considered in accordance with AS 1170.0:2002, AS A maximum sheet length of 12m has been considered.
2327.1:2003, AS3610:1995 with a Stage III construction live load A minimum bearing width of the permanent support has been
allowance of 1.0kPa in accordance with AS 2327.1:2003 considered to be 50mm.
Appendix F. Recommend a gauge of 1.00 mm BMT for exposed soffits in
The requirements for Stage II & IV material staking loads in propped applications to avoid creasing of steel decking. Please
accordance with AS 2327.1:2003 Appendix F are assumed to be contact your local RPFL representative for further information.
zero.
It is recommended that an experienced structural engineer
design the composite slab to ensure sufficient capacity to meet
strenght and long term deflection requirements.

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MAXIMUM SLABS SPANS (MM) FlorDek® 4
Formwork deflections limits L/240 (Visual appearance important)
Slab 0.60 BMT FlorDek® 0.75 BMT FlorDek® 0.90 BMT FlorDek® 1.0 BMT FlorDek®
Depth Number of props per span Number of props per span Number of props per span Number of props per span
D (mm)
0 1 2 0 1 2 0 1 2 0 1 2

100 2,350 [4,650] [7,000] 2,700 [5,550] [8,150] 2,850 5,850 8,600 2,950 [6,050] [8,900]
110 2,350 [4,650] [7,000] 2,650 [5,400] [7,950] 2,800 5,700 8,400 2,900 [5,900] [8,700]
120 2,350 4,650 [7,000] 2,550 [5,250] [7,750] 2,700 5,550 8,170 2,800 [5,750] [8,450]
130 2,250 4,650 [6,800] 2,500 5,150 [7,550] 2,650 5,420 7,970 2,750 [5,600] [8,250]
140 2,200 4,500 [6,550] 2,450 5,000 [7,350] 2,600 5,300 7,800 2,700 [5,500] [8,100]
150 2,100 4,350 [6,350] 2,350 4,900 [7,100] 2,500 5,200 7,580 2,600 [5,400] [7,900]
160 2,050 4,200 6,100 2,300 4,750 [6,900] 2,450 5,080 7,410 2,550 [5,300] [7,750]
170 2,000 4,000 6,050 2,200 4,600 6,650 2,380 4,960 7,220 2,500 5,200 [7,600]

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180 1,900 3,850 5,750 2,150 4,450 6,450 2,360 4,840 7,080 2,500 5,100 [7,500]
190 1,800 3,650 5,500 2,100 4,350 6,300 2,310 4,740 6,900 2,450 5,000 [7,300]

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200 1,750 3,500 5,300 2,050 4,200 6,150 2,230 4,620 6,720 2,350 4,900 [7,100]
210 1,650 3,400 5,100 2,000 4,100 5,950 2,180 4,520 6,550 2,300 4,800 6,950
220 1,500 3,250 4,900 1,950 4,000 5,950 2,130 4,390 6,460 2,250 4,650 6,800

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230 1,450 2,900 4,400 1,900 3,900 5,900 2,080 4,290 6,320 2,200 4,550 6,600
240 1,400 2,850 4,250 1,850 3,850 5,750 2,030 4,210 6,200 2,150 4,450 6,500

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250 1,350 2,750 4,150 1,800 3,750 5,650 1,980 4,110 6,070 2,100 4,350 6,350
FIGURE 2. FlorDek® sheets continuous over two (2) or more slab spans

FlorDek®

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Continous over
two slab (F FlorDek® formwork
Concrete Slab joins over permanent
support only
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Two rows
One row of
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Temporary props
Temporary
props
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Equal Formwork spans Equal Formwork spans

Slab span Slab span

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Notes
The tables above denote maximum allowable centreline to The temporary propping tables have been prepared for a
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centreline span in millimetres between permanent supports span/240 deflection criteria. A span/240 deflection is generally
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after temporary propping is removed. cosidered aesthetically satisfactory for exposed soffits
The practical limit for span to slab depth ratio is considered to be These tables are based upon effective section properties of the
35 for single span slabs, or 40 for continuous slabs. sheeting calculated in accordance to AS 4600:2005
Values above these limits have been listed in brackets “[ ]”. Care must be exercised when placing concrete to avoid
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The use of the results in brackets must be confirmed with the mounding.
structural engineer or a RPFL representative as the long term Wide ply strips, of 300mm wide, shall be provided to prevent
serviceability and composite performance of the resulting any concentrated loads being applied to the sheeting, particurly
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concrete slab may not be suitable for the project application. for exposed soffits, to avoid direct point loading of the sheet
Allowance has been made for ponding of wet concrete due to overlap ribs and unspported edges of the sheeting.
decking deflection, density 2400kg/m . When using the table for two or more spans the adjacent spans
Loading is considered in accordance with AS 1170.0:2002, AS should not differ in lenght by more than 5%.
2327.1:2003, AS 3610:1995 with a Stage III construction live A maximum sheet length of 12m has been considered.
load allowance of 1.0kPa in accordance with AS 2327.1:2003 A minimum bearing width of the permanent support has been
Appendix F. considered to be 50mm.
The requirements for Stage II & IV material staking loads in RPFL recommend a gauge of 1.00 mm BMT for exposed soffits
accordance with AS 2327.1:2003 Appendix F are assumed to in propped applications to avoid creasing of steel decking.
be zero. Please contact your local RPFL representative for further
It is recommended that an experienced structural engineer information.
design the composite slab to ensure sufficient capacity to meet
strenght and long term deflection requirements.

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Installing FlorDek® FlorDek® 5
TEMPORARY PROPPING FASTERNERS AND LOCATIONS
If temporary propping is required (refer to the temporary The decking must be secured to the supporting structure in
propping tables), props should be placed at the correct centres order to avoid movement and excessive deflection during the
prior to laying the FlorDek® sheets. Generally, timber or steel pouring of concrete.
bearers with a minimum dimension of 75mm x 75mm are used When fixing to a steel support structure, RPFL Shear Studs
on vertical props. The props should be installed so as to prevent fastners should be used. Provide one fastner in each pan at
settlement during loading by wet concrete and other every support.
construction loads. In the case of the other support systems, such as brickwork,
Wide ply strips, of 300mm wide, may be positioned above the block work and concrete, the FlorDek® sheets must be
header bearers to assist in dispersing the load and minimise temporarily held in place against wind and other effects until the
any local deformation of the decking due to the headers. concrete is poured.
Temporary props should only be removed after the slab has
reached sufficient strenght (at least 75% of the specified 28-day Fastners at every pan on

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strenght). The full design load may only be applied once the both sides of butt joint

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slab has achieved 28-day strenght.
Fastners at
Effective span every pan
(from temporary

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proping tables)

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FlorDek®

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Butt joint in decking

Edge Beam
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Frame or EDGEFORM
supporting Single or multiple Galvanised steel EDGEFORM can be used for the retention of
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structure continuous prop lines wet concrete to the correct level at the decked floor perimeters.
may be required EDGEFORM is usully shot-fired to the steel support structure or
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(Temporary prop)
to the FlorDek® deckand the top of the EDGEFORM is
connected back to the decking with restraint straps at
LAYING FlorDek® approximately 600mm centres using either pop-riverts or self
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1. Place the FlorDek® sheet over the supports ensuring a drilling screws.
minimum end bearing of 50mm. If supporting on a brick or
masonry wall, provide a separating strip such as malthoid.
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Lower FlorDek®
at angle down onto
preceding edge
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2. Tap the female rib with a hammer at a 45° angle to lock

into place
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REINFORCEMENT
Place all reinforcement in strict accordance with the structural
engineer’s drawings and specifications.
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CONCRETE PLACEMENT
Female & Male Rib Locking
The specified grade of concrete and any chemical admixtures
System for RPFL Flordek
must be in strict accordance with AS 3600:2001 and the
structural engineer’s drawings and specification. The deck must
be clear of any excess dirt, grese or debris as this inhibits
bonding between the deck and concrete.
Ensure that concrete is applied evenly over the decking surface,
as mounding of the wet concrete will cause excessive local
loading.

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PRODUCT DESCRIPTION FlorDek® 6
All descriptions, specifications, illustrations, drawings,
data, dimensions and weights contained in this
catalogue, all technical literature and websites •
containing information from RPFL are approximations
only. They are intended by RPFL to be a general
description for information and identification purposes
and do not create a sale by description. RPFL reserves
the right anytime to:

a) Supply goods with such minor modifications from its

drawings and specifications as it sees fit; and

b) Alter specifications shown in its promotional literature

to reflect changes made after the date of such

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publication.

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DISCLAIMER, WARRANTIES

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AND LIMITATIONS OF LIABILITY
This publication is intended to be an aid for all trades and

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professionals involved with specifying and installing
RPFL products and not to a subsitute for professional
judgement.

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Terms and conditions of sale available at local RPFL
sales offices.
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Except to the extent to which liability may not lawfully be
excluded or limited, Roofing & Profiles Pte (Fiji) Ltd will
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not be under or incur any liability to you for any direct or
indirect loss or damage (including, without limitation,
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breach of contract, negligece and/ or breach of statute),

which you may suffer or incur in connection with this
publication.
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WORKMANSHIP TO GET BEST RESULTS

1. Keep the roofing sheets dry when closely stacked OR
keep the sheets well ventilated if subjected to wet
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condition.

2. Care should be taken to avoid dragging sheets which

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will cause scratching and scouring to the coated

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surface.

3. Fix roof permanently in position using the required

Shear Studs or as Specified by project engineers.
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4. Shear Studs to be installed by Trained welder, using

appropriate draw arc stud welding machine.
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5. The key to safe and competent installation of metal

decking and shear connectors is the use of a qualified
workforce.

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SHEAR STUDS FlorDek® 7

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FEATURES CLASSIFICATIONS
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TIME SAVING
DA Drawn ARC Studs
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No need drilling, punching, threading, riveting,

screwing. For mass production, can complete 6-20
pcs/ min (depends on the stud and welding power).
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HIGH STRENGHT
For DA welding, the strenght is higher or similar,
compare with traditional MIG/ MAG/ TIG welding.

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DRAW ARC STUD WELDING MACHINE
FlorDek® 8

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Lastest IGBT tech

Just 1/3 weight of thyristor type

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Modular design, easy and fast to provide after service
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KDA-2500i Inverter type
Wide voltage range
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Max current
Electricity saves 30%
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Draw arc stud

welding
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KDA-2500i
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Stud range 2-28mm

Welding current 200-2500A

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Welding current 1-3000ms

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Power supply 220/380/400/415/440V, 50/60Hz, 3Ph

Power supply cable for wire 3x16+1x10, 5 meter

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Rated input power 110KVA

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Rated input current 144A

Air switch 160A

Insulation IP21

Dimension 750 x 450 x 810mm

Weight-Machine Accessories 95KG, 55KG

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 FlorDek® 9
SHEAR CONNECTOR [TYPE SD]

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Φd1 Φd5 h3 h4 Φd3 Ferrule

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D16 32 8 4.5 21 UF16/DS16 Available

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D19 32 10 6 23 UF19/DS19 Available

D22 35 10 6 29 UF22/DS22 Upon Order

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D25 40 12 7 (F 31 UF25/DS25 Upon Order

TERMS AND CONDITIONS

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HIRING OF SHEAR STUD WELDING MACHINE.
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1) Stud welding Machine can be hired from RPFL on following terms and conditions.
2) Stud welding machine must be operated by Trained welders and refundable deposit for machine ($3,500.00) will need to be
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paid at time of hiring.

3) RPFL can provide fully trained Shear Stud welders, which can be hired with the machine at additional cost, subject to site
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location extra charges can accumulate for air fares, meals, accommodations. Minimum 2 operators required per machine.
4) 2 weeks advance booking required for Shear Stud welding machine.
5) 3 phase power outlet to be provided on site by contractor or client.
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6) If the welding machine is hired and operated by clients representative than any rdamages to the machine, all repair costs will
be billed to Client or Contractor.
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7) If any delay occurs in installation of FlorDek®, resulting in delays of Shear Stud installation, then additional charges to retain
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RPFL welders have to be paid by other’s (Customer, Client or Contractor).

SHEAR STUD REQUIREMENTS.

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1. Specific size of Shear Stud’s to be recommended by project engineer.

2. RPFL only stocks 16 x 100mm and 19 x 100mm Shear Studs.
3. If the stock item is unavailable, it can be arrange within lead time of 6 to 8 weeks.
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4. For other specific size required can be arrange within lead time of 6 to 8 weeks.
5. For terms and conditions of payment please refer to quotation.
6. Once Shear Studs delivered to site, it must be stored in dry place.

P O Box 9, Ba, Fiji. | Phone: (679) 667 4633 | Fax: (679) 667 0184
Mob: 999 7675/ 9341/ 9309/ 9346
Factory: Yalalevu, Ba. | Phone: (679) 667 3764 | Fax: (679) 667 3674
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