1) The document provides specifications for lubricants, coolants, and fuels for a diesel forklift, including engine oil, transmission oil, axle gear oil, hydraulic oil, brake oil, grease, fuel, and coolant.
2) It lists the recommended lubricant/coolant types and specifications for each component/system based on the emissions tier of the forklift.
3) Selection guides are provided showing the recommended lubricants for different ambient temperature ranges to ensure proper lubrication of components.
1) The document provides specifications for lubricants, coolants, and fuels for a diesel forklift, including engine oil, transmission oil, axle gear oil, hydraulic oil, brake oil, grease, fuel, and coolant.
2) It lists the recommended lubricant/coolant types and specifications for each component/system based on the emissions tier of the forklift.
3) Selection guides are provided showing the recommended lubricants for different ambient temperature ranges to ensure proper lubrication of components.
1) The document provides specifications for lubricants, coolants, and fuels for a diesel forklift, including engine oil, transmission oil, axle gear oil, hydraulic oil, brake oil, grease, fuel, and coolant.
2) It lists the recommended lubricant/coolant types and specifications for each component/system based on the emissions tier of the forklift.
3) Selection guides are provided showing the recommended lubricants for different ambient temperature ranges to ensure proper lubrication of components.
1) The document provides specifications for lubricants, coolants, and fuels for a diesel forklift, including engine oil, transmission oil, axle gear oil, hydraulic oil, brake oil, grease, fuel, and coolant.
2) It lists the recommended lubricant/coolant types and specifications for each component/system based on the emissions tier of the forklift.
3) Selection guides are provided showing the recommended lubricants for different ambient temperature ranges to ensure proper lubrication of components.
Specification of fuel, coolant & lubricant (TIER 3)
The new machine is filled with the following lubricant and coolant. Description Specification Engine oil SAE 15W-40 (API CH-4) ATF DEXRON III Transmission oil SAE 10W-30 (API CH-4) : HDF50/70-7/7S, 80D SAE 80W-90/API GL-5 (DRY) Axle gear oil SHELL DONAX TD (WET) Mobil lube LS 85W-90 : Axle coolant oil 100D/120D/135D/160D Hydraulic oil ISO VG46/VG68, VG15ୖ1 DOT III (DRY) Brake oil AZOLLA ZS32 (Hydraulic oil ISO VG32 : WET) Grease Lithium base grease NLGI No.2 Fuel ASTM D975-No.2 Mixture of 50% ethylene glycol base antifreeze and Coolant 50% water. SAE : Society of Automotive Engineers API : American Petroleum Institute ISO : International Organization for Standardization NLGI : National Lubricating Grease Institute ASTM : American Society of Testing and Material ୖ1 : Cold region Russia, CIS, Mongolia
0-8 Selection guide of fuel, coolant & lubricant (TIER 3) Use oils listed below or equivalent only. Do not mix different brand oil. Ambient temperature侽C#(侽F) Service point Kind of fluid -50 -30 -20 -10 0 10 20 30 40 (-58) (-22) (-4) (14) (32) (50) (68) (86) (104) 侏 SAE 5W-40 SAE 30 Engine oil Engine oil SAE 10W pan SAE 10W-30 SAE 15W-40 Torque Transmission converter ATF DEXRON III oil transmission
SAE 80W-90/API GL-5 (DRY)
Gear oil Axle SHELL DONAX TD (WET)
Coolant oil Mobil lube LS 85W-90 : 100D/120D/135D/160D
侏 ISO VG 15 Hydraulic Hydraulic ISO VG 46 tank oil ISO VG 68 侏 ASTM D975 NO.1 Fuel tank Diesel fuel ASTM D975 NO.2
Brake 侏 AZOLLA ZS10 (Hydraulic oil, ISO VG10) reservoir Brake oil tank DOT III(DRY), AZOLLA ZS32 (Hydraulic oil, ISO VG32:WET)
Antifreeze : Ethylene glycol base permanent type ( 50:50)
Radiator Water 侏 Ethylene glycol base permanent type (60 : 40)
NOTES : • SAE numbers given to engine oil should be selected according to ambient temperature. • ٻFor engine oil used in engine oil pan, use SAE 10W oil when the temperature at the time of engine start up is below 0°C, even if the ambient temperature in daytime is expected to rise to 10°C or more. • If any engine oil of API service class CF is used instead of class CH4 engine oil, the frequency of oil change must be doubled. #侏 #=#Cold region Russia, CIS, Mongolia
0-9 Specification of fuel, coolant & lubricant (TIER 4) The new machine is filled with the following lubricant and coolant. Description Specification Engine oil SAE 15W-40 (API CJ-4) Transmission oil ATF DEXRON III Axle gear oil SHELL DONAX TD (WET) Hydraulic oil ISO VG46/VG68, VG15ୖ1 Brake oil AZOLLA ZS32 (Hydraulic oil ISO VG32 : WET) Grease Lithium base grease NLGI No.2 Fuel ASTM D975-No.2 Mixture of 50% ethylene glycol base antifreeze and Coolant 50% water. ISO 22241 (High-purity urea + deionized water DEF/AdBlue® (32.5:67.5))
SAE : Society of Automotive Engineers
API : American Petroleum Institute ISO : International Organization for Standardization NLGI : National Lubricating Grease Institute ASTM : American Society of Testing and Material ୖ1 : Cold region Russia, CIS, Mongolia
0-10 Selection guide of fuel, coolant & lubricant (TIER 4) Use oils listed below or equivalent only. Do not mix different brand oil. Ambient temperature侽C#(侽F) Service point Kind of fluid -50 -30 -20 -10 0 10 20 30 40 (-58) (-22) (-4) (14) (32) (50) (68) (86) (104) 侏 SAE 5W-40 SAE 30 Engine oil Engine oil SAE 10W pan SAE 10W-30 SAE 15W-40 Torque Transmission converter ATF DEXRON III oil transmission
Axle Gear oil SHELL DONAX TD (WET)
侏 ISO VG 15 Hydraulic Hydraulic ISO VG 46 tank oil ISO VG 68 侏 ASTM D975 NO.1 Fuel tank Diesel fuel侏1 ASTM D975 NO.2 Fitting 侏 NLGI NO.1 (Grease Grease nipple) NLGI NO.2 Brake 侏 AZOLLA ZS10 (Hydraulic oil, ISO VG10) reservoir Brake oil tank AZOLLA ZS32 (Hydraulic oil, ISO VG32:WET)
Antifreeze : Ethylene glycol base permanent type ( 50:50)
Radiator Water 侏 Ethylene glycol base permanent type (60 : 40)
DEF/ Mixture of urea
AdBlue® and deionized ISO 22241 (High-purity urea + deionized water (32.5:67.5)) tank water NOTES : • Engine oil should be API classification CJ-4. • ٻChange the type of engine oil according to the ambient temperature. • When using oil of different brands from the previous one, be sure to drain all the previous oil before adding the new engine oil. 侏1 #= Ultra low sulfur diesel #侏 #=#Cold region - sulfur content d 15 ppm Russia, CIS, Mongolia
0-11 Specification of fuel, coolant & lubricant (STAGE (STAGE V V)) The new machine is filled with the following lubricant and coolant. Description Specification Engine oil SAE 15W-40 (ACEA C2/C3) Transmission oil ATF DEXRON III SHELL SPIRAX S4 XTM, DONAX TD Axle gear oil HYUNDAI OILBANK XTEER THF 75W-80
Hydraulic oil ISO VG32/VG46/VG68, Hyundai genuine long life hydraulic oil ISO VG15, Conventional hydraulic oilୖ1 Brake oil AZOLLA ZS32 (Hydraulic oil ISO VG32) Grease Lithium base grease NLGI No.2 Fuel ASTM D975-No.2 Mixture of 50% ethylene glycol base antifreeze and Coolant 50% water. SAE : Society of Automotive Engineers API : American Petroleum Institute ISO : International Organization for Standardization NLGI : National Lubricating Grease Institute ASTM : American Society of Testing and Material ACEA : European Automobile Manufacturers Association ୖ1 : Cold region Russia, CIS, Mongolia
0-12 Selection guide of fuel, coolant & lubricant (STAGE V) Use oils listed below or equivalent only. Do not mix different brand oil. Ambient temperature侽C#(侽F) Service point Kind of fluid -50 -30 -20 -10 0 10 20 30 40 (-58) (-22) (-4) (14) (32) (50) (68) (86) (104) 侏 SAE 5W-40 SAE 30 Engine oil SAE 10W Engine oil pan SAE 10W-30 SAE 5W-30 SAE 15W-40 Torque Transmission converter ATF DEXRON III oil transmission
SHELL SPIRAX S4 XTM, DONAX TD
Axle Gear oil HYUNDAI OILBANK XTEER THF 75W-80
侏 ISO VG 15 Hydraulic Hydraulic ISO VG 32 tank oil ISO VG 46 ISO VG 68 侏 ASTM D975 NO.1 Fuel tank Diesel fuel侏1 ASTM D975 NO.2 Fitting 侏 NLGI NO.1 (Grease Grease nipple) NLGI NO.2 Brake 侏 AZOLLA ZS10 (Hydraulic oil, ISO VG10) reservoir Brake oil tank AZOLLA ZS32 (Hydraulic oil, ISO VG32:WET)
Antifreeze : Ethylene glycol base permanent type ( 50:50)
Radiator Water 侏 Ethylene glycol base permanent type (60 : 40)
NOTES : • Engine oil should be API classification CJ-4. • ٻChange the type of engine oil according to the ambient temperature. • When using oil of different brands from the previous one, be sure to drain all the previous oil before adding the new engine oil. 侏1 #= Ultra low sulfur diesel #侏 #=#Cold region - sulfur content d 15 ppm Russia, CIS, Mongolia
0-13 2) LPG/GASOLINE FORKLIFT Specification of fuel, coolant & lubricant The new machine is filled with the following lubricant and coolant. Description Specification Engine oil SAE 10W-30 (API SL) Transmission oil ATF DEXRON III SAE 80W-90/API GL-5 (DRY) Axle gear oil SHELL DONAX TD (WET) Hydraulic oil ISO VG46/VG68, VG15ୖ1 DOT III (DRY) Brake oil AZOLLA ZS32 (Hydraulic oil ISO VG32 : WET) Grease Lithium base grease NLGI No.2 Fuel LPG, Gasoline (Bi-Fuel) Mixture of 50% ethylene glycol base antifreeze and Coolant 50% water. SAE : Society of Automotive Engineers API : American Petroleum Institute ISO : International Organization for Standardization NLGI : National Lubricating Grease Institute ASTM : American Society of Testing and Material ୖ1 : Cold region Russia, CIS, Mongolia
0-14 Selection guide of fuel, coolant & lubricant Use oils listed below or equivalent only. Do not mix different brand oil. Ambient temperature侽C#(侽F) Service point Kind of fluid -50 -30 -20 -10 0 10 20 30 40 (-58) (-22) (-4) (14) (32) (50) (68) (86) (104) 侏 Engine oil SAE 5W-40 Engine oil pan SAE 10W-30 (API SL) Torque converter ATF ATF DEXRON III transmission Engine oil
SAE 80W-90/API GL-5 (DRY)
Axle Gear oil SHELL DONAX TD (WET)
侏 ISO VG 15 Hydraulic Hydraulic ISO VG 46 tank oil ISO VG 68
Brake reservoir Brake oil DOT III(DRY), AZOLLA ZS32 (Hydraulic oil, ISO VG32:WET) tank 侏 Antifreeze : Ethylene glycol base permanent type (60 : 40) Radiator Water Ethylene glycol base permanent type ( 50:50)
NOTES : • SAE numbers given to engine oil should be selected according to ambient temperature. • ٻFor engine oil used in engine oil pan, use SAE 10W oil when the temperature at the time of engine start up is below 0°C, even if the ambient temperature in daytime is expected to rise to 10°C or more. #侏 #=#Cold region Russia, CIS, Mongolia
0-15 3) BATTERY FORKLIFT Specification of fuel, coolant & lubricant The new machine is filled with the following lubricant and coolant. Description Specification Gear oil Mobilfluid 424 Hydraulic oil ISO VG46/VG68, VG15ୖ1 DOT III (DRY) Brake oil AZOLLA ZS32 (Hydraulic oil ISO VG32 : WET) Grease Lithium base grease NLGI No.2 SAE : Society of Automotive Engineers API : American Petroleum Institute ISO : International Organization for Standardization NLGI : National Lubricating Grease Institute
Selection guide of fuel, coolant & lubricant
Use oils listed below or equivalent only. Do not mix different brand oil. Ambient temperature侽C#(侽F) Service point Kind of fluid -50 -30 -20 -10 0 10 20 30 40 (-58) (-22) (-4) (14) (32) (50) (68) (86) (104)
Axle Gear oil MOBIL FLUID 424
侏 ISO VG 15 Hydraulic Hydraulic ISO VG 46 tank oil ISO VG 68
侏 Brake AZOLLA ZS10 (Hydraulic oil, ISO VG10) Brake oil system DOT III(DRY), AZOLLA ZS32 (Hydraulic oil, ISO VG32:WET)
