OPERATING INSTRUCTIONS
Drill rig BY
Index 001
Original operating instructions
980616 en/03/07/2019
2
Congratulations!
You have decided to purchase a tried-and-tested TYROLIT Hydrostress unit and have
thus acquired a highly sophisticated and reliable state-of-the-art device. Only genuine
TYROLIT Hydrostress spare parts can guarantee quality and interchangeability. If main-
tenance work is neglected or carried out inexpertly, we will be unable to honour our war-
ranty obligations. All repairs must be carried out by trained personnel only.
Our after-sales service is available to help make sure your TYROLIT Hydrostress units re-
main in perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experi-
ence.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Tel. 0041 (0) 44 952 18 18
Fax 0041 (0) 44 952 18 00
www.tyrolit.com
Table of contents 3
Table of contents
1. Safety4
2. Description5
2.1. Core drilling systems 5
2.2. Main components 7
3. Assembly8
3.1. Drill motor interface 8
3.2. Interface to work surface 9
4. Settings11
4.1. Angled position 11
5. Servicing and maintenance 12
5.1. Maintenance table 12
5.2. Checking the chain tension 13
5.3. Tightening the chain 13
5.4. Adjusting the drill rig guide 14
5.5. Lubricating the chain 14
6. Faults15
7. Technical data 16
7.1. Dimensions16
7.2. Weight16
7.3. Diamond tool 17
7.4. Design17
8. EC Declaration of Conformity 18
4Safety
1 Safety
These instructions are just one part of the documentation that is supplied together with
the drill rig. These instructions belong together with the "Core Drill Safety Manual /
System Description" to form a complete set of documentation.
DANGER
Any failure to comply with the safety instructions in the "Core Drills Safety Manual /
System Description" may result in serious injury or even death.
▶▶ Make sure the "Core Drills Safety Manual / System Description” is read and fully
understood.
DANGER
The machine starting up without warning can cause serious injury or death!
▶▶ Before switching on the system, make sure nobody is present in the danger areas.
▶▶ Switch off the system before connecting or disconnecting cables and hoses.
▶▶ Switch off the system and make sure it cannot be switched on again if you leave it
unattended.
Serious injury or death can result if you leave the drill bit running after an accident
▶▶ Make sure the ON / OFF button can be reached quickly.
Risk of electric shock from live cables and connectors!
▶▶ Switch the drill motor off before connecting or disconnecting cables.
Risk of fire due to incorrect mains voltage!
▶▶ Make sure the mains voltage and frequency match the mains settings of the drill
motor.
Description 5
2 Description
2.1 Core drilling systems
2.1.1 It is possible to supplement the drill rig BY with suitable TYROLIT Hydrostress compo-
nents to form an electric or hydraulic core drilling system.
2.1.2 Core drilling system electric
Core drilling system electric
1 Drill rig BY 4 Handwheel
2 Drill bit 5 Mounting plate
3 Electric drill motor
6Description
2.1.3 Core drilling system hydraulic
Core drilling system hydraulic
1 Hydraulic drive unit 6 Hydraulic-feed mounting kit
2 Drill rig BY 7 2-stage feed gearbox
3 Handwheel 8 Extension arm
4 Mounting plate 9 Drilling spindle
5 Drill bit
Description 7
2.2 Main components
Main components
1 Adjustable foot 6 Support guide clamp
2 Chassis 7 Support
3 Guide tube 8 Handwheel*
4 Chain 9 Drive shaft
5 Brace * 10 Gearbox *
* Accessories
8Assembly
3 Assembly
3.1 Drill motor interface
The gear reduction arm, extensions and the ModulDrill mounting plate are connected to
the support by means of bolted connections.
3.1.1 Mounting the drill motor
99 Tool
Fork wrench TYROLIT No. 973784 (size 19)
Mounting the drill motor
Assembly 9
3.2 Interface to work surface
3.2.1 Dowel anchoring
It is possible to secure the drill rig BY to the work surface using dowel anchors.
Dowel anchoring
Proceed as follows:
▶▶ Position the anchoring dowels suitable for the work surface as specified by the dowel
manufacturer.
▶▶ Screw in the anchoring elements.
▶▶ Loosely secure the core drill rig.
▶▶ Set up the drill rig using a spirit level. The drill rig must be set at a 90° angle to the
work surface for vertical bores.
▶▶ Attach the core drill rig securely to the work surface using the two anchoring ele-
ments.
▶▶ Check the anchoring of the core drill rig.
10Assembly
To secure core drill rigs, use anchoring elements suitable for the work surface. When
positioning the dowels, the installation instructions of the dowel manufacturer must be
followed.
Example:
Dowel instruction leaflet
Anchoring instructions
3.2.2 Dowel dimensions
Dowel dimensions
Settings 11
4 Settings
4.1 Angled position
99 Tool
Allen key TYROLIT No. 973792 (size 6)
Angled position
Proceed as follows:
▶▶ Undo the bolts of the guide carriers and the support rods.
▶▶ Tilt the guide rods to the angle required.
▶▶ Tighten the guide carrier and support rod bolts.
12Servicing and maintenance
5 Servicing and maintenance
5.1 Maintenance table
Maintenance and servicing table
After finishing work
Before each use
After damage
After faults
Annually
Weekly
Drill rig ▶▶ Wash down with water • • • •
▶▶ Lubricate threads of adjustable feet • • •
▶▶ Tighten loose screws and nuts •
▶▶ Lubricate chain • •
Support ▶▶ Tighten loose screws and nuts • • •
▶▶ Check sliding guide and adjust if • •
necessary
(see 5.4 Adjusting the drill rig guide)
Service ▶▶ To be performed by TYROLIT First service after 100 operating hours
Hydrostress AG or an authorised Further services after every further 200 operating hours
workshop.
Servicing and maintenance 13
5.2 Checking the chain tension
Checking the chain tension
Proceed as follows:
▶▶ Press the chain together in the middle of the drill rig using your thumb and index fin-
ger.
The chain is tensioned correctly if it can be pressed together by hand.
–– The chain is too tight if it cannot be pressed together.
–– The chain is too loose if it can be pressed together without resistance.
5.3 Tightening the chain
99 Tool
Allen key TYROLIT No. 973792 (size 6)
Tightening the chain
Proceed as follows:
▶▶ Undo the bolts of the guide carriers and the support rods.
▶▶ Tension the chain using a C-clamp and a steel plate until the correct tension has been
reached.
▶▶ Tighten the guide carrier and support rod bolts.
14Servicing and maintenance
5.4 Adjusting the drill rig guide
99 Tool
Fork wrench TYROLIT No. 10995777 (size 10)
Adjusting the drill rig guide
Proceed as follows:
▶▶ Tighten or loosen the four nuts on each side of the drill rig.
The support must be free of play but still slide on the guide rods without needing much
force.
5.5 Lubricating the chain
Lubricating the chain
Lubricate the chain with chain spray before starting work.
Faults 15
6 Faults
Faults
Fault Possible cause Solution
Diamond drill bit jams Diamond drill bit off centre due ▶▶ Loosen and extract diamond drill bit. Break up drilling
to inadequate anchoring of guide core and correct drill rig anchoring
columns or drill rig foot
Diamond drill bit drifts due to exces- ▶▶ Loosen drill rig and readjust sliding guides
sive play in the sliding guides
Drill segments are worn ▶▶ Replace drill bit
(no free cutting)
Major wear on the drill Diamond drill bit poorly guided in the ▶▶ Adjust sliding guides
bit tube drill hole
Defective drill motor bearings ▶▶ Replace drill motor
▶▶ Contact TYROLIT Hydrostress AG after-sales service
Feed jams along the Locking device of the sliding guides ▶▶ Adjust sliding guide clamping
whole length of the is too tight
guide
Difficulty centring drill bit Diamond drill bit off centre due to ▶▶ Correct drill rig anchoring
poor anchoring of the drill rig
Diamond drill bit drifts due to exces- ▶▶ Adjust sliding guides
sive play in the sliding guides
Poor concentricity of drill bit ▶▶ Replace drill bit
▶▶ Use TYROLIT diamond tool
Difficult or impossible to Thread not lubricated ▶▶ Lubricate thread
turn the foot adjustment
screws Feet bent ▶▶ Contact TYROLIT Hydrostress AG after-sales service
Difficult or impossible to Guide tube bent or ▶▶ Contact TYROLIT Hydrostress AG after-sales service
incline the drill rig damaged
16 Technical data
7 Technical data
Dimensions
7.1 Dimensions
Dimensions
BY
Length L 410 mm
Width B 230 mm
Height H 1115 mm
7.2 Weight
Weights
BY
Weight (without hand crank) 21 kg
Technical data 17
7.3 Diamond tool
Drill bits
BY
Drill diameter range Ø 80 – Ø 300 mm
7.4 Design
Design
BY
Foot Steel dowel foot
Feed By means of hand crank / hydraulic feed motor
Two-speed feed gearbox i = 2 and i = 9
Feed gearbox 1:3
Angular adjustment 0° – 90°
Adjustable feet Thread
Drill motor mount ModulDrill quick change clamping system
M12 screw plate
18EC Declaration of Conformity
8 EC Declaration of Conformity
Description Drill rig
Type designation BY
Year of construction 2009
We declare under our sole responsibility that this product complies with the following
directives and standards:
Directive applied
Machinery Directives 2006/42/EC
Applied standards
EN 12100: 2010 Safety of machinery - General principles for design - Risk
assessment and risk reduction
EN 12348: 2010 + A1:2009 Core drilling machines on stands - Safety
Pfäffikon, 28/05/2019
Pascal Schmid
Head of Development
TYROLIT SCHLEIFMITTELWERKE SWAROVSKI K.G.
Swarovskistraße 33 | 6130 Schwaz | Austria
Tel +43 5242 606-0 | Fax +43 5242 63398
Our worldwide subsidiary companies can be found
on our website at www.tyrolit.com
