1 NI HP Thuinet2012
1 NI HP Thuinet2012
1 NI HP Thuinet2012
com
Received 10 April 2012; received in revised form 30 May 2012; accepted 31 May 2012
Available online 24 July 2012
Abstract
A phase-field model was developed within the framework of heterogeneous elasticity theory to study the precipitation of particles with
trigonal symmetry in a hexagonal matrix. The model is first calibrated and successfully compared with previous analytical calculations
performed to explain the effect of symmetry-breaking transformations on precipitate morphology. Secondly, the model was adapted to
study the precipitation of the coherent f hydride phase in zirconium. The results are consistent with the well-established experimental
observation of the existence of acicular precipitates aligned along the dense directions in the basal plane. Moreover, original kinetic path-
ways are implied by the presence of a threefold axis of symmetry, leading to the emergence of original morphological bifurcations not
previously reported and probably related to the inconsistency between the threefold symmetry and the inversion properties of the B func-
tion introduced by Khachaturyan. In spite of its simplicity (only one order parameter is taken into account), the present phase-field
model gives rise to very complex morphological sequences.
Ó 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
1359-6454/$36.00 Ó 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.actamat.2012.05.041
5312 L. Thuinet et al. / Acta Materialia 60 (2012) 5311–5321
criterion remains valid even in the case of inhomogeneous inside the hexagonal matrix. In order to determine whether
elasticity conditions (distinct elastic constants between the such variants can be elastically induced, Eshelby’s equiva-
matrix and the precipitate), by considering only the elastic lent inclusion method was adopted in a previous study
constants of the precipitate. Note that all the crystallo- [6], allowing us to conclude, under the heterogeneous elas-
graphic symmetry information is included in function B. ticity assumption, that the most stable shape was elliptic in
Despite the huge impact of this criterion, it does not the basal plane, with the preferential orientation of the tri-
incorporate the interfacial effect which may induce mor- gonal precipitates along the dense directions, this orienta-
phological bifurcations. Different approaches, classified in tion being dictated by the extra elastic constant C15 of
Ref. [4], have therefore been proposed to study the mor- the precipitate.
phological evolution of a misfitting particle inside a matrix Although useful, this approach is based on the assump-
under the combined elastic and interfacial effects. The first tion that the precipitate is ellipsoidal, though no argument
category consists in restricting the possible precipitate can ascertain whether it is a good approximation of the ex-
shapes to a particular geometrical family (for example, act equilibrium shape. Moreover, this method does not al-
ellipses in two dimensions and ellipsoids in three dimen- low an exhaustive approach of all the possible transient or
sions). It offers the advantage of giving analytical solutions equilibrium morphologies that can be encountered in this
to morphological bifurcation problems, precisely determin- type of system. Indeed, by analogy with homogeneous cu-
ing the influence of the various material parameters [5,6]. bic systems with purely dilatational misfit, it is expected
However, some possible shapes may be ignored by this that two kinds of shape transition will be observed in the
method, which is its main drawback. Other numerical ap- system (Fig. 1): symmetry-conserving (resp. -breaking)
proaches (called nonrestricted methods, or NRM) allow shape transition, for which the symmetry of the precipitate
no restriction on transient or equilibrium particle morphol- shape is equal to or greater (resp. less) than the symmetry
ogies [7–16]. Moreover, they can simulate shape evolution resulting from the intersection of the point group of the
dynamics during growth and coarsening. On the latter as- precipitate and matrix phases. By definition, the circle–
pects, inhomogeneous elastic constants in the system may ellipse bifurcation occurring in the basal plane and studied
have a significant effect on shape instabilities. For example, in Ref. [6] is a symmetry-breaking transition. Indeed,
the application of the discrete atom method [10] to an ini- applying the Curie principle, the resulting shape of a sym-
tially soft circular isotropic inclusion in an isotropic matrix metry-conserving transition
should contain at least a three-
(lp = lm/2, with lp and lm the shear moduli of the precip- fold axis of symmetry m6 m2 m2 \ 3 m2 ¼ 3 m2 , which is not the
itate and matrix, respectively) reveals that it is unstable and case of an ellipse with distinct semi-axes. It was established
develops topological waves at its surface before reaching its (under assumptions specified in Ref. [6]) that this transition
equilibrium elliptical shape. The corresponding simulation occurs if L > 4 (Fig. 1), where L is given by:
was achieved in Ref. [9] with a phase-field model (PFM)
taking into account elastic inhomogeneities. This feature
was incorporated via the algorithm presented in Ref. [17]
and based on the perturbation method of Ref. [18]. Both
methods, although developed at two distinct scales, give
the same evolution of the precipitate shape, meaning that
the shape destabilization mechanism is not model depen-
dent but has a true physical origin. Moreover, despite the
simple isotropy assumption of the elastic constants in both
matrix and precipitate, these studies show that elastic inho-
mogeneities can induce significant shape instabilities.
A thorough survey of the literature shows that there is a
lack of information on systems with lower symmetry than
cubic. This paper proposes an extension of the study of
shape instabilities, leading to the formation of transient
or equilibrium shapes, to the case of hexagonal systems
in inhomogeneous elasticity conditions. Furthermore, to
illustrate the possible impacts of the study on technological
alloys, an example of great industrial interest is chosen as
the reference case: the precipitation of f hydrides in an
aZr matrix [6,19,20], for which a crystallographic symme-
try break occurs, since f hydrides belong to the trigonal
point group 3m whereas the aZr matrix belongs to the
Fig. 1. Diagram representing the 2-D bifurcation of (a) a misfitting
hexagonal point group 6/mmm. The formation of three dif- trigonal precipitate inside the basal plane of a hexagonal matrix
ferent orientation variants is experimentally observed in the (inhomogeneous elasticity) and (b) a particle in a homogeneous cubic
basal plane during precipitation of the trigonal precipitates system with a purely dilatational misfit.
L. Thuinet et al. / Acta Materialia 60 (2012) 5311–5321 5313
eij(r) is the local strain in the system and e0ij ðrÞ ¼ e00 ij
2. Phase field model ðcðrÞ c0 Þ, where e00 ij is the tensor of the Vegard coefficients
and c0 is the average composition. To calculate the elastic
Generally, in a PFM, two different types of order strain energy of the inhomogeneous system by the pertur-
parameters are considered: one that has to verify conserva- bation method, the difficulty rests in the determination of
tion laws (conserved parameter), which is the case of the the displacement field uk ðrÞ that obeys the following equa-
molar fraction or composition noted c(r,t), and one that tion [18,17]:
is a nonconserved parameter noted g(r,t), which is related
to the crystal structure of the solid solution and the precip- @2 @ @
C ijkl þ DC ijkl DcðrÞ uk ðrÞ
itates. In the case considered here, precipitation of only one @rj @rl @rj @rl
type of eigenstrain variant is modeled, and a single field @DcðrÞ @Dc2 ðrÞ
corresponding to the local composition c(r,t) is sufficient ¼ ðC ijkl e00
kl DC ijkl
ekl Þ þ DC ijkl e00
kl ð10Þ
@rj @rj
to determine the free energy F of the evolving system. F
has two main contributions, which respectively depend with C ijkl ¼ cc02 c 1
C 2 þ cc22 c
c1 ijkl
0
C 1 , DC ijkl ¼ c2 c
c1 ijkl
1
1
ðC 2ijkl C 1ijkl Þ,
on the local chemistry (Fchem) and nonlocal elastic effects u
Dc(r) = c(r) c0 and C ijkl are the elastic constants of phase
(Eelas): u.
5314 L. Thuinet et al. / Acta Materialia 60 (2012) 5311–5321
Fig. 2. (a) The xx component and (b) yy component of the elastic stress along the x direction across the center of a trigonal precipitate obtained for
different iteration numbers of the perturbation method.
Fig. 3. Influence of a trigonal perturbation inside an isotropic homogeneous system on the morphological evolution of the precipitate for (a)
C15 = 24 GPa, (b) C15 = 26 GPa and (c) C15 = 28 GPa. The values of the elastic constants are reported in Table 2.
Fig. 4. Evolution of a trigonal precipitate morphology inside a close-packed hexagonal matrix for C15 = 24 GPa. The values of the other elastic constants
are reported in Table 1.
3.2. Studies of the morphological evolution dynamics of f composition c0 = 4 at.%. The corresponding equilibrium
zirconium hydrides in the basal plane volume fraction of hydride at the end of the simulation is
5%. As shown in Fig. 6, the hydride volume fraction
All the simulations in this section are performed with the increases rapidly at the beginning of the simulation, which
following parameters. Since the reference case under study is typical of the growth stage: as the supersaturation progres-
corresponds to the a–f system, c2 = 0.33 (due to the partic- sively decreases inside the matrix due to the growth of the
ular stoichiometry of f hydrides) and c1 is taken to be equal precipitates, the growth speed decreases as well until the
to the solubility limit css of hydrogen in an a solid solution. supersaturation completely vanishes. The hydride volume
css(T) is calculated from the following experimental rela- fraction then reaches a second stage that looks very similar
tion [26]: to a plateau (very slow linear evolution with time), which
is characteristic of the coarsening stage. A dotted line has
C ss ðT Þ ¼ 16:075 expð4562=T Þ ð18Þ been added in Fig. 6 as a guide to show the coarsening stage.
T is given in kelvin. At T = 600 K, css = 0.89%. e00ij =
The point at which the curve representing the hydride vol-
0.025dij and the elastic constants are given in Table 1. ume fraction evolution differs from this line graphically dif-
The grid spacing is fixed at a = 1 nm, and the interface ferentiates these two stages, as shown by the vertical lines in
energy is 20 mJ m–2. The domain is meshed in the basal Fig. 6: for c0 = 4 at.%, the growth stage lasts until approxi-
plane of zirconium with 1024 1024 cells, so the size of mately ~t = 30,000. During this stage, there is no significant
the domain is approximately 1 lm. shape evolution of the precipitates: they remain almost cir-
The simulation represented in Fig. 5a was obtained for 20 cular except for one, which becomes elliptical (top-left-hand
nuclei randomly distributed inside the matrix and an initial corner of Fig. 5a) for ~t = 5000 and ~t = 20,000. The coarsening
L. Thuinet et al. / Acta Materialia 60 (2012) 5311–5321 5317
Fig. 5. Morphological evolution of interacting precipitates for an initial composition of (a) c0 = 4 at.% (corresponding final volume fraction of hydride of
5%) and (b) c0 = 5 at.% (final volume fraction of hydride of 8%).
Fig. 8. (a) Illustration of the spike–spike configuration. (b) Instability of the face–face configuration.
L. Thuinet et al. / Acta Materialia 60 (2012) 5311–5321 5319
circle–ellipse bifurcation observed in the basal plane. The ants is related to the eigenstrain tensors that enter in the
demonstration assumed that the precipitate is ellipsoidal, mechanical Eqs. (11) and (12) at the zeroth order, whereas
which is quite restrictive. Indeed, at this point, no argument the elastic inhomogeneities have contributions only from
allows us to exclude other types of geometrical forms as the first order. Therefore, for crystallographic reasons,
possible equilibrium shapes of f hydrides. The phase-field modeling the fully coherent f hydride and c requires the
model, since it does not rely on any a priori assumption con- use of a different set of order parameters: since there is only
cerning the equilibrium morphology, makes it possible to one eigenstrain variant for f, one order parameter can
obtain a more general result and still confirms that the describe the microstructural evolution provided that heter-
shape of the precipitate minimizing the sum of the elastic ogeneous elasticity assumptions are taken into account,
and interfacial energies is an ellipse aligned with the dense while homogeneous elasticity is sufficient to model c, but
direction of the matrix, emphasizing the significance of three different order parameters are needed. One drawback
the symmetry break occurring during the transformation. of the latter approach resides in the full coherency hypoth-
It is important to emphasize that the alignment of the pre- esis for the c phase, which can be questioned from experi-
cipitates with dense directions of the basal plane is fully con- mental facts (observed misfit dislocations around the c
sistent with the experimental observations and originates precipitates [30,31]).
from the elastic heterogeneities induced by the symmetry Considering systems containing threefold symmetry
break rather than by the existence of three distinct eigen- axes leads to the emergence of new precipitate shapes
strain variants, as suggested in Refs. [27,28]. Indeed, in which are difficult to predict using shape-restricted meth-
the present model, the entire morphological evolution is ods. Indeed, the phase-field results allow one to exhibit
described by means of only one order parameter, which the circle–triangle symmetry-conserving shape transition
implies that only one eigenstrain variant is considered. in the hexagonal/trigonal system, which cannot be simu-
The three orientation variants, a product of the same eigen- lated by the analytical approach developed in Ref. [6]. At
strain, result from the hexagonal/trigonal symmetry break first sight, the appearance of triangles is somewhat at odds
of the transformation. Furthermore, both approaches (the with the B function criterion, which favors morphologies
phase field and the Eshelby’s equivalent inclusion method) with twofold symmetry properties (from Eq. (1), B(n) =
provide approximately the same value for rc, which proves B(-n)). This last symmetry argument may explain why the
that the algorithm proposed in Ref. [17] combined with a particular circle–triangle transition was not detected in
phase-field model is perfectly well adapted to the study of the simulation illustrated in Fig. 3, for which only a single
shape bifurcations induced by elasticity, even in the case isolated precipitate was considered, while it is observed in
of symmetry-breaking transformation. the simulations described in Fig. 5b. Indeed, in the latter
In previous studies [27,28], the precipitation of the case, the triangular precipitates may interact and thus
tetragonal c hydride phase in zirconium was modeled in adopt a collective configuration, like the spike–spike con-
the context of the homogeneous elasticity theory assuming figuration, recovering the twofold symmetry. It must be
full coherency between the matrix and the precipitate. In noted that the contradictions with the twofold symmetry
this case, the phase transformation implies a symmetry properties associated with function B have not been
change from a hexagonal to a tetragonal point group. If reported in the literature, probably because most of the sys-
the sixfold symmetry axis of the hexagonal group coincided tems studied to date exhibited transitions between the cubic
with the fourfold symmetry axis of the tetragonal group, the or tetragonal symmetry, which is consistent with the sym-
eigenstrain tensor would have been isotropic in the basal metry properties of function B.
plane of zirconium, as in the present case, and in principle The circle–triangle bifurcation was observed for c0 = 5
this transformation could have been studied using the meth- at.% and not for c0 = 4 at.%. The reason for such distinct
odology presented here. However, the crystallographic ori- behaviors is not clearly understood. Nevertheless, the fol-
entation (1 1 1)c//(0 0 0 1)Zr and [ 1
1 2 0]c//[1 1
2 0]Zr implies lowing arguments can be proposed: when the particle
the existence of three anisotropic eigenstrain tensors [29] grows, the anisotropic strain energy contributes more sig-
of the form e011 = 0.551%, e022 = 5.70% and e033 =5.70%, the nificantly and the circular shape, which minimizes the iso-
other e0ij components being equal to 0 on the tropic interfacial energy, gradually transforms to
([1 1
0],[1
1 0 0],[0 0 0 1]) hexagonal basis. The other two vari- polyhedron to relax this strain energy, the facets of the
ants are obtained by writing the same tensor in the previous polyhedron usually being the elastically soft planes whose
basis rotated by 120° and 240° around the c axis. In this orientations minimize function B. In both simulations,
case, it is necessary to introduce three nonconserved order the same number of initial nuclei were introduced in the
parameters, each of them associated with a particular eigen- simulation domain, so, at the end of growth, the average
strain. From this point of view, the situation is similar to a radius of the remaining precipitates is larger for c0 = 5
cubic–tetragonal transformation described by three eigen- at.% than for c0 = 4 at.%. In this case, it can be assumed
strain tensors corresponding to the three orientation vari- that the precipitates do not reach the critical size allowing
ants [1 0 0], [0 1 0] and [0 0 1]. For these transformations, the strain energy to control the morphology. As a conse-
most of the microstructural features are grasped using the quence, they remain almost circular, whereas the opposite
homogeneous elasticity theory since the origin of the vari- is true for c0 = 5 at.%. However, this cannot be the only
5320 L. Thuinet et al. / Acta Materialia 60 (2012) 5311–5321
explanation: indeed, even for c0 = 4 at.%, the remaining in a homogeneous cubic material with isotropic misfit: for
precipitates grow significantly during coarsening, clearly this particular system, shape instabilities start to develop at
allowing them to reach the critical size for the circle–trian- the corners of a square precipitate and its facets become
gle transition. Instead, they evolve directly to the elliptical concave. Common to the case depicted in Fig. 9 and the
equilibrium shape. The circular-triangle shape occurs only example studied in Ref. [2], these kinetic transitions result
during the growth stage, which means sufficient supersatu- in concave facets, which are schematically represented in
ration is needed for its development. To summarize, for Fig. 10b and e. At this stage, it must be emphasized that
sufficiently high supersaturation, a double bifurcation cir- there is a significant difference between the two cases.
cle–triangle, triangle–ellipse is observed, while a direct cir- Before the development of the concavity, the facets of the
cle–ellipse transition is predicted for lower supersaturation. square precipitate in Ref. [2] are oriented along the soft
For larger initial precipitate sizes (radius greater than direction. When the supersaturation vanishes, this kinetic
200 nm), a new circle–hexagon transition is predicted, as effect disappears and the shape recovers the facets which
shown in Fig. 9 for ~t = 30,000. This intermediate morphol- minimize its strain energy, i.e. those it had before shape
ogy infringes the B function rule since, even if the morphol- instability (Fig. 10c). In this case, elastic and kinetic effects
ogy is twofold, the normal to the precipitate facets have opposite consequences on the shape development of
corresponds to the maximum instead of the minimum of the precipitate. In contrast, the facets of the hexagon in
B. Different simulations were attempted to see whether a Fig. 9 are oriented along the hard directions. Since diffu-
circle of the same volume as the one initially entered in sion is enhanced at its corners, each face becomes concave,
the simulation in Fig. 9 could evolve towards a hexagon though the concavity is also promoted by the elastic strain,
oriented with the normal to its facets along the elastically since the resulting faces have their normal coincident with
soft directions (minimum of B), but, surprisingly, no simu- the elastically soft directions, as shown in Fig. 9 for ~t =
lation resulted in this shape. Despite this unusual faceting, 70,000. In this particular case, the concavity is enhanced
it is worth emphasizing that this transition decreases the by both elastic and kinetic effects, and hence there is no
strain energy and is thus permissible. driving force to recover the previous facets of the hexagon.
The hexagon in Fig. 9 evolves towards an ellipse going The transition from a facet oriented along the hard to the
through a star shape. This type of transition may stem soft direction through the concavity development, as
from kinetic effects. Indeed, due to the larger exposure area observed in Fig. 9, is schematically represented in
to the oncoming diffusional flux of solute atoms at the cor- Fig. 10d–f.
ners between the facets of the hexagon, the growth rate is To compare experimental observations with the predic-
locally enhanced and causes a deviation of the interfacial tions of the model, it must be noted that rather unusual
front from these facets, which become concave. This kinetic shapes were always observed for sufficiently large initial
effect has been analyzed in Ref. [2] for a growing precipitate circular precipitates and suitably strong supersaturations.
Fig. 9. Morphological sequence for larger precipitate sizes: initial configuration (~t = 100), intermediate hexagonal shape (~t = 30,000), evolution to a star
(~t = 70,000) and then to an elliptical shape (~t = 100,000 and 300,000).
L. Thuinet et al. / Acta Materialia 60 (2012) 5311–5321 5321
Fig. 10. Shape instability referenced in Ref. [2]. (a) Facet of the precipitate oriented along the elastically soft direction ns. (b) Evolution of the facet of the
precipitate to a concave shape due to diffusional effect during growth. (c) Recovering of the initial facet during coarsening. Shape instability observed in
Fig. 9. (d) Facet of the precipitate oriented along the elastically hard direction nH. (e) Evolution of the facet of the precipitate to a concave shape due to
diffusional effect during growth. (f) Formation of the facets oriented along the elastically soft directions ns.