ML7421A,B

Electric Linear Valve Actuators

SPECIFICATION DATA
FEATURES
• Quick and easy installation
• No separate linkage required
• No adjustments
• Force-limiting end switches
• Manual operator
• Synchronous motor
• Corrosion-resistant design
• Selectable 0...10 Vdc or 2...10 Vdc/
0...20 mA or 4...20 mA input signal
• Position feedback signal
• Direct or reverse-acting adjustable
• Selectable stroke position on signal failure
• Maintenance-free

SPECIFICATIONS
Temperature Limits
Ambient operating limits -10...+50 °C @ 5...95%rh
Ambient storage limits -40...+70 °C @ 5...95%rh
Medium valve temperature Max. +150 °C (220 °C with
High-Temperature Kit)
Safety
Protection class III according to EN60730-1
Protection standard IP54 according to EN60529
Flame retardant housing V0 according to UL94, with
metal cable gland
GENERAL Noise level ≤45dB(A)
These actuators enable modulating control in conjunction Signals
with controls providing an analog output. The direction of Input range Y = 0(2)...10 Vdc, 0(4)...20 mA
movement is reversible by means of an internal selector Input impedance
plug. for voltage Ri = 100 kΩ
for mA Ri = 500 Ω
They operate Honeywell’s standard valves in heating, Signal source output
ventilation, and air conditioning (HVAC) applications. impedance Max. 1 kΩ
Output voltage range Position: 2...10 Vdc
Output load Max. 1 mA
Wiring
Wiring terminals 1.5 mm2
Cable entry M20x1.5 and knock-out for
PG11
Material
Cover ABS-FR
Yoke and Base Aluminum diecast
Weight 2.0 kg
Dimensions see Fig. 2 and Fig. 3

® U.S. Registered Trademark EN0B-0416GE51 R0207

Copyright © 2007 Honeywell Inc. All Rights Reserved.
ML7421A,B ELECTRIC LINEAR VALVE ACTUATORS

model number ML7421A3004 ML7421B3003

supply voltage 24 Vac (+10%/-15%); 50/60 Hz
power consumption 14 VA (50 Hz) / 16 VA (60 Hz)
signal input 0(2) Vdc Actuator stem retracted. Two-way valve: open, three-way valve port A - AB: closed
signal input 10 Vdc Actuator stem extended. Two-way valve: closed, three-way valve port A - AB: open
stroke 20 mm 38 mm
run-time at 50 Hz 1.9 min 3.5 min
nominal stem force 1800 N

OPERATION Input Signal

The Vdc- or mA-input signal is selected by shifting jumper
General plug W4 (see Fig. 1). The factory setting of W4 is "Vdc". No
The drive of a synchronous motor is converted into linear external resistor for mA-input signal is necessary.
motion of the actuator stem by using a worm gear
transmission.
The actuator stem is connected with the valve stem by a Input Signal Range
button keyed retainer connection. The range of the analog input signal Y (0...10 Vdc /
Via installed microswitches, the internal force sensor 0...20 mA or 2...10 Vdc / 4...20 mA) can be selected by
switches off the actuator precisely when the nominal stem changing the position of jumper plug W2 (Fig. 1.). The
force is reached. factory set is at 0...10 Vdc.
If used as a replacement of an already-installed actuator
M7421A,B, the following issue is to observe:
Direction of Action
• Permanent power supply (see section "Electrical
Installation") The direction of action (direct or reverse) can be selected
by changing the position of jumper plug W3 (Fig. 1.). The
factory set is: stem extends at increasing signal (direct
Manual Operation acting).
The actuators are equipped with a manual operator used in NOTE: Jumper plugs W1, W2, W3, and W4 are
case of power failure. Manual operation is possible only accessible after the cover has been removed.
after the power supply has been switched off or They are located on top side of the printed circuit
disconnected. board (see Fig. 1).
To operate, push the manual operator knob down and turn
clockwise to move the stem upward and counter-clockwise W3 W1
(W4 = )
to move the stem downward. If the actuator returns to V
automatic control, the manual operator knob unlocks
automatically. 10 V 10 V

NOTE: Manual operation allows a very high closing force

20 mA 20 mA 100 0
W4
capable of jamming the actuator spindle and 0 100

exceeding the rating of the force switches, so that

the motor cannot move.
mA V
Therefore, after a manually close-off operation, it
is necessary to release the spindle one turn by
W2
turning the manual operator knob, thus ensuring
that the manual operator will automatically
disengage on power resumption. 2...10 V 0...10 V
4...20 mA 0...20 mA

Electrical Installation Fig. 1. Jumper plugs W1, W2, W3, W4

24 V∼ and 24 V⊥ (see Fig. 3.) must be applied under all
operating conditions. Output Signal "POSITION"
Cable length/diameter for field mounting: An analog output signal 2...10 Vdc ”POSITION” re-
• Max. 200 m / 1.5 mm2 presenting the actuator stroke 0...100% can be selected. It
can be used for remote indication.
When the actuator stem is fully extended, the output signal
is 10 Vdc.

EN0B-0416GE51 R0207 2
 ML7421A,B ELECTRIC LINEAR VALVE ACTUATORS

Y-Signal Override The switches can be used e.g. to switch pumps or to

To override the Y-signal, inputs 1 and 2 (see Fig. 3.) must provide remote indication of any stroke position.
be connected as follows: A cable gland PG11 is delivered with the unit.
• stem extended: 24 V⊥ at input 1; input 2 not connected
• stem retracted: 24 V⊥ at input 2; input 1 not connected for
24 Vac power and ground must be permanently connected. type order no.
stroke
auxiliary switches; 24 Vac / 5 (3) A
20 mm
Input Signal Failure (package contains 2 SPDT 43191680-002
38 mm
switches)
In case of a signal input (Y) e. g. a broken wire, the
actuator will run to one of the three positions (possible only
if W4 has been set to the "V" position): High-Temperature Kit
• 0%: actuator stem position for 0(2) Vdc Two options for applications with a medium valve tem-
perature of +150...+220 °C are available for the following
• 50%: actuator stem in central position
valves:
• 100%: actuator stem position for 10 Vdc
The factory setting of W1 is "50%". High Temperature Kit
valve DN Order No.

Accessories V5011A/V5011K 15 - 40
The following accessories are available upon request. V5013A/V5013G 15 - 40
43196000-001
V5011R/V5013R 15 - 50
V5328A/V5329A 15 - 32
Auxiliary Switches
The actuators can be equipped on-site with an auxiliary V5011A 50
switch unit with two switches. Their switching points are V5013A/V5013G 50
adjustable over the full length of the actuator stroke. V5328A/V5329A 40 - 80 43196000-002
V5049A 15 - 65
V5050A 15 - 80

CLOSE-OFF PRESSURE RATINGS

Stroke 20 mm 38 mm
Valve mm 15 20 25 32 40 50 65 80 80 100 125 150
Size inch 1/2 3/4 1 1¼ 1½ 2 2½ 3 3 4 5 6
Valves Close-Off Pressure Ratings (in kPa)
V5011R 1600 1600 1500 850
V5011K 1600 1600
V5013R 1600 1600 1500 850
V5015A 150 120 80
V5025A 2500 2500 2500
V5328A 1600 1600 1600 1600 1300 750 470 230
V5329A (PN16) 1000 1000 1000 650 400
V5329C (PN6) 600 600 600 400
V5049A 2500 2500 2500 2000 1300 750 500 230 230 90 90
V5050A 2500 2500 2500 2000 1300 750 500 230 230 90 90
= Use 600 N actuator

For details on the valves, see the following Specification Data No.:
V5011R EN0B-0064GE51 V5328A EN0B-0432GE02 V5095A EN0B-0412GE51
V5011S EN0B-0085GE51 V5329A/5050A EN0B-0310GE51 V5013R EN0B-0065GE51
V5016A EN0B-0440GE51 V5025A EN0B-0442GE51 V5013E EN0B-0446GE51
V5049A EN0B-0238GE51

3 EN0B-0416GE51 R0207
ML7421A,B ELECTRIC LINEAR VALVE ACTUATORS

DIMENSIONS

178x (178)
64

178x (178)
64

430
360

326
301
additional
knock-out for
264

cable fitting:
18.9 (PG11)
239

204
additional
knock-out for
142

cable fitting:
18.9 (PG11)

Fig. 2. ML7421A (dimensions in mm) Fig. 3. ML7421B (dimensions in mm)

Wiring
0...10 V / 0...20 mA 10 V / 20 mA
2...10 V / 4...20 mA 10 V / 20 mA

W2 W3
position
Y }0(2)...10 V
0(4)...20 mA 2...10 V

24 V
M 24 V
24 V ~
} 24 V~

1 Y-signal
override
1 2 3 4 5 6
2
W1 W4
S1 S2
V mA
0 0
auxiliary switches
% 50 0 24 Vac / 5 (3) A
100 0 Fig. 5. Accessories
Fig. 4. Wiring ML7421A,B

Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37, Switzerland by its Authorized Representative:

Automation and Control Solutions

Honeywell GmbH
Böblinger Straβe 17
D-71101 Schönaich
Phone: (49) 7031 63701
Fax: (49) 7031 637493
http://europe.hbc.honeywell.com

Subject to change without notice. Printed in Germany

EN0B-0416GE51 R0207