Yanbu Export Refinery Project

PROJECT DESIGN BASIS

1178.12 Licensor Design Information -Isomerization
Document No.: 117-YER-PE-PDD-2120
Revision No.: FF Issue Date: 28 March 2008

ATTACHMENT C Tubular Exchangers - Strength-Weld Type Tube to

Tubesheet Joint Requirements
Project Specification: 944100-401 Sheet 56

Licensor Confidential
 PROJECT SPECIFICATION
~Compo..,
A HOnoyMll
9441 00 - 401 SHEET 56
UOP LLC • 25 East Algonquin Road· Des Plaines, Illinois 60017-5017 USA REV DATE BY APVD REV DATE BY APVD

o 6-Jun-07 VG CF

TUBULAR EXCHANGERS

I
STRENGTH-WELD TYPE TUBE TO TUBESHEET JOINT REQUIREMENTS 2
3
Item No.: 117-E-0008,117-E-OOll,117-E-0012,117-E-00l4,117-E-00l5,117-E-OOI6,117-E-00l7 4

-- 1/8"
ALTERNATE "J" NOTCH WELD IS ACCEPTABLE
5
6

(3mm) f\.r--Fj 7
- ~
- ~I I "" 45' (MIN)
TIS
8

~y
(

-
1/8" (3 mm) -,...-- .I ..... _
9
10
1/8" (3 mm) "". ) ' - - - - L...-C;
- START OF ROJ
}
1/4" (6 mm) (MIN) t o - - - - - T ---- TIG STRENGTH WELD
TUBE
II

- FROM WELD IP 3/8" (9 mm) (MAX)

1/8" (3 mm) '-"-
"
I
12

- mm~ '-"-:
13

- ) 1/8" (3 _.-- l. - --- -; ---- -_ ',:::} ) 14

GROOVING TO BE 15
- 1/4" (6 mm) I
DIMENSIONED PER
- -;--
1/8" (3 m m ) :
- -----------
I TEMACLASS R
16

- _,-- l. " _ 17

- ) )
18

- 19
20
-
- I ( 21

~ ~
22
-
LIMIT OF ROLLING.
1/8" [+0, -1/16"]
1 23
24
3mm [+0, -1.5mm]
- 25

-
-
"'" ~BESHEET 26

27
~ TUBE 28
-
29
- 1, Tubing shall be seamless type,
30
- 2, Joint components shall be deburred and meticulously cleaned prior to welding.
- 3. When heat treatment of the tubesheet is required, final tube hole sizing shall be attained by reaming after heat
31

- treatment. 32
33
- 4. Preheat tubesheet to a minimum of 150 OF (65°C) and maintain this temperature during welding.
34
- 5. Each tube end shall be welded individually without stopping.
- 6. Tube to tubesheet joints shall be welded with a minimum of two passes. The first pass shall be 100% 35

- examined by dye pentrant or magnetic particle method. Remaining passes shall be welded without 36

- interruption. The final welds shall be 100% examined by dye penetrant or magnetic particle method.
7. All tube joint welds shall be proven using a soap test [with minimum 15 psi (1.05 kg/cm2 ) air] prior to rolling.
37

38
8. A helium leak test shall be performed in accordance with the requirements of ASME code, Section V, Article 10. 39
The shell side shall be pressurized with helium while the exchanger is inclined to provide good flow of 40
- helium to a single collection point on the tube side. Any leakage in excess of I x 10-4 standard cc/sec 41
.S -
.; -
warrants repair.
9. Do all tube rolling after completion of welding and leak testing.
42

43
E - 10. The tubes shall be rolled for the entire tubesheet thickness. Stop shall be used on tube roller that assures 44
] - expansion is within limits given on sketch. 45
~ - 11. A certified test report of the final, successful helium test shall be provided and signed by an 46
.!i - independent third party witness.
o 47
Z - 12. All applicable Weld Procedure Specifications (WPS) and Welder Qualification Records (WQR) shall be 48
- provided per clients request.
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-
50
401-2.7 T -401-03-2.7