ROOF

I BODY

SECTION RF ROOF
B

E
CONTENTS
SOFT TOP .................................................................. 2 Removal and Installation of Soft Top Control Unit... 23 F
Component Parts and Harness Connector Location..... 2 REMOVAL ........................................................... 23
Operation Chart ........................................................ 4 INSTALLATION ................................................... 24
CLOSE → OPEN .................................................. 4 Component Parts Drawing ..................................... 25 G
OPEN → CLOSE .................................................. 6 STORAGE LID .......................................................... 26
Schematic ................................................................ 8 Removal and Installation of Storage Lid Assembly... 26
Wiring Diagram ........................................................ 9 Removal and Installation of Storage Lid Inside Unit... 27
H
Terminal and Reference Value of Soft Top Control Removal and Installation of Storage Room Finisher... 27
Unit ......................................................................... 17 Adjustment of Storage Lid ...................................... 28
CLOSE → OPEN OPERATION .......................... 17 ADJUSTMENT IN FULLY CLOSED POSITION... 28
OPEN → CLOSE OPERATION .......................... 20 ADJUSTMENT IN FULLY OPENED POSITION... 29 RF
Trouble Diagnosis Chart by Symptom .................... 22 Removal and Installation of Storage Lid Striker Lock
(CLOSE → OPEN) .............................................. 22 & Storage Lid Emergency Opener Cable ............... 30
(OPEN → CLOSE) .............................................. 22 J

Revision: 2005 October RF-1 Z33

 SOFT TOP

SOFT TOP PFP:97002

Component Parts and Harness Connector Location GIS000NS

PIIB7866E

Revision: 2005 October RF-2 Z33

 SOFT TOP

PIIA8081E
RF

Revision: 2005 October RF-3 Z33

 SOFT TOP

Operation Chart GIS000NU

CLOSE → OPEN
State Chart

PIIA7963E

Revision: 2005 October RF-4 Z33

 SOFT TOP

Each Switch and Actuator Signal Chart

A

RF

PIIA7965E

Revision: 2005 October RF-5 Z33

 SOFT TOP

OPEN → CLOSE
State Chart

PIIA7964E

Revision: 2005 October RF-6 Z33

 SOFT TOP

Each Switch and Actuator Signal Chart

A

RF

PIIA7966E

Revision: 2005 October RF-7 Z33

 SOFT TOP

Schematic GIS000NW

TIWT1604E

Revision: 2005 October RF-8 Z33

 SOFT TOP

Wiring Diagram GIS000NX

RF

TIWT1784E

Revision: 2005 October RF-9 Z33

 SOFT TOP

TIWT1785E

Revision: 2005 October RF-10 Z33

 SOFT TOP

RF

TIWT1786E

Revision: 2005 October RF-11 Z33

 SOFT TOP

TIWT0847E

Revision: 2005 October RF-12 Z33

 SOFT TOP

RF

TIWT1826E

Revision: 2005 October RF-13 Z33

 SOFT TOP

TIWT1787E

Revision: 2005 October RF-14 Z33

 SOFT TOP

RF

TIWT0769E

Revision: 2005 October RF-15 Z33

 SOFT TOP

TIWT1827E

Revision: 2005 October RF-16 Z33

 SOFT TOP

Terminal and Reference Value of Soft Top Control Unit GIS000NY

CLOSE → OPEN OPERATION A

The operation chart for roof position. Refer to RF-4, "State Chart" .
Signal
Termi- Wire Condition Voltage (V) B
Item input/out-
nal color (Roof position: OP) (Approx.)
put
1 W/R Battery power supply Input — Battery voltage
OP8 → OP11 0 → Battery voltage → 0
C
Roof actuator RH
3 R Output
(OPEN) signal Other than above 0
5th bow closure motor
4 G/R Output — 0 D
(CLOSE) signal
OP6 → OP7
Storage lid actuator RH 0 → Battery voltage → 0
5 R/B Output OP12 E
(OPEN) signal
Other than above 0
OP2 → OP3 0 → Battery voltage → 0
6 R 5th bow unlock actuator signal Output F
Other than above 0
7 B Ground — — 0
8 W/R Battery power supply Input — Battery voltage
G
Roof actuator RH
10 Y Output — 0
(CLOSE) signal

5th bow closure motor Output OP4 0 → Battery voltage → 0 H

12 G/Y
(OPEN) signal Other than above 0

Storage lid actuator RH OP11 → OP12 0 → Battery voltage → 0

13 L/R Output RF
(CLOSE) signal Other than above 0

Speed meter operate J

Input/out- [When vehicle speed is
14 W Speed signal (8 pulse)
put Approx. 40km/h (25
MPH)]
K
PKIA1935E

OP5 → OP6 0 → Battery voltage → 0

15 OR Storage lid unlock actuator signal Input L
Other than above 0
16 B Ground — — 0
Ignition switch Ignition switch
17 GY Input Battery voltage M
(ON or START) (ON or START position)
Soft top switch
Soft top switch 0
18 SB Input open operate
(OPEN) signal
Other than above 5
Soft top switch
Soft top switch 0
19 R/W Input close operate
(CLOSE) signal
Other than above 5
Roof full close detection switch
20 W/B Input OP8 5→0
signal
Roof full open detection switch
21 W/L Input OP11 5→0
signal
Roll bar interference prevention
22 W/R Input OP9 5→0
switch signal

Revision: 2005 October RF-17 Z33

 SOFT TOP

Signal
Termi- Wire Condition Voltage (V)
Item input/out-
nal color (Roof position: OP) (Approx.)
put

Speed meter operate

Input/out- [When vehicle speed is
23 L/B Speed signal (2 pulse)
put Approx. 40 km/h (25
MPH)]

PIIB0078J

Storage lid full close

24 G Input OP5 → OP12 5→0→5
detection switch (RH) signal
Storage lid full close
25 L/Y Input OP6 → OP11 5→0→5
detection switch (LH) signal

5th bow full open detection OP5 → OP7 5→0→5

26 LG Input
switch signal OP10 5→0

5th bow full close detection OP4 → OP8 5→0→5

27 W/G Input
switch signal OP9 5→0

Solf top front lock detection switch Lock 5

28 LG/B Input Front lock
signal Unlock 0
29 R/Y 5th bow ending switch signal Input OP4 5→0
30 L/Y 5th bow full-latch switch signal Input OP4 5→0
31 L 5th bow half-latch switch signal Input OP3 5→0
Body interference
32 W Input OP10 5→0
prevention switch signal
Storage lid full open
33 BR Input OP7 → OP11 5→0→5
detection switch signal
When passenger seat
0
34 L/W Seat back position signal Input inclines forward
Other than above 5

Output OP1 → OP12 0

35 G/L Indicator lamp signal
Other than above Battery voltage
OP1→OP11 0
36 PU Power window down signal Output
Other than above 5

Roof actuator LH OP8 → OP11 0 → Battery voltage → 0

37 R Output
(OPEN) signal Other than above 0

Brake : Depressed Battery voltage

38 P/L Brake pedal signal Input
pedal : Released 0
OP6 → OP7
Storage lid actuator LH 0 → Battery voltage → 0
41 R/L Output OP12
(OPEN) signal
Other than above 0
Roof actuator LH
42 Y Output — 0
(CLOSE) signal

5th bow actuator OP7 → OP8 0 → Battery voltage → 0

44 G/R Output
(DOWN) signal Other than above 0
OP3 → OP5
5th bow actuator 0 → Battery voltage → 0
45 G/Y Output OP9 → OP10
(UP) signal
Other than above 0

Revision: 2005 October RF-18 Z33

 SOFT TOP

Signal
Termi- Wire Condition Voltage (V)
Item input/out- A
nal color (Roof position: OP) (Approx.)
put

Storage lid actuator LH OP11 → OP12 0 → Battery voltage → 0

48 Y/B Output
(CLOSE) signal Other than above 0 B

RF

Revision: 2005 October RF-19 Z33

 SOFT TOP

OPEN → CLOSE OPERATION

The operation chart for roof position. Refer to RF-6, "State Chart" .
Signal
Termi- Wire Condition Voltage (V)
Item input/out-
nal color (Roof position: CL) (Approx.)
put
1 W/R Battery power supply Input — Battery voltage
Roof actuator RH
3 R Output — 0
(OPEN) signal

5th bow closure motor CL10 0 → Battery voltage → 0

4 G/R Output
(CLOSE) signal Other than above 0
CL2 → CL3
Storage lid actuator RH 0 → Battery voltage → 0
5 R/B Output CL8
(OPEN) signal
Other than above 0
6 R 5th bow unlock actuator signal Output — 0
7 B Ground — — 0
8 W/R Battery power supply Input — Battery voltage

Roof actuator RH CL3 → CL6 0 → Battery voltage → 0

10 Y Output
(CLOSE) signal Other than above 0
5th bow closure motor
12 G/Y Output — 0
(OPEN) signal

Storage lid actuator RH CL7 → CL8 0 → Battery voltage → 0

13 L/R Output
(CLOSE) signal Other than above 0

Speed meter operate

Input/Out-
14 W Speed signal (8 pulse) [When vehicle speed is
put
Approx. 40 km/h (25 MPH)]

PKIA1935E

Storage lid unlock actuator sig- CL1 → CL2 0 → Battery voltage → 0

15 OR Input
nal Other than above 0
16 B Ground — — 0
Ignition switch Ignition switch
17 GY Input Battery voltage
(ON or START) (ON or START position)
Soft top switch
Soft top switch 0
18 SB Input open operate
(OPEN) signal
Other than above 5
Soft top switch
Soft top switch 0
19 R/W Input close operate
(CLOSE) signal
Other than above 5
Roof full close detection
20 W/B Input CL6 0→5
switch signal
Roof full open detection switch
21 W/L Input CL3 0→5
signal
Roll bar interference prevention
22 W/R Input CL5 0→5
switch signal

Revision: 2005 October RF-20 Z33

 SOFT TOP

Signal
Termi- Wire Condition Voltage (V)
Item input/out- A
nal color (Roof position: CL) (Approx.)
put

B
Speed meter operate
Input/out-
23 L/B Speed signal (2 pulse) [When vehicle speed is
put
Approx. 40 km/h (25 MPH)]
C
PIIB0078J

Storage lid full close

24 G Input CL1 → CL8 5→0→5 D
detection switch (RH) signal
Storage lid full close
25 L/Y Input CL2 → CL7 5→0→5
detection switch (LH) signal
E
CL4 0→5
5th bow full open detection
26 LG Input CL7 5→0
switch signal
CL8 0→5 F
5th bow full close CL5 → CL6 0→5→0
27 W/G Input
detection switch signal CL9 0→5
G
Solf top front lock detection Lock 5
28 LG/B Input Front lock
switch signal Unlock 0
29 R/Y 5th bow ending switch signal Input CL10 0→5 H
30 L/Y 5th bow full-latch switch signal Input CL10 0→5
31 L 5th bow half-latch switch signal Input CL9 → CL10 0→5
Body interference
RF
32 W Input CL3 0→5
prevention switch signal
Storage lid full open
33 BR Input CL3 → CL7 5→0→5 J
detection switch signal
When passenger seat
0
34 L/W Seat back position signal Input inclines forward
Other than above 5 K
CL1 → CL10 0
35 G/L Indicator lamp signal Output
Other than above Battery voltage
L
CL1 → CL10 0
36 PU Power window down signal Output
Other than above 5
Roof actuator LH M
37 R Output — 0
(OPEN) signal

Brake : Depressed Battery voltage

38 P/L Brake pedal signal Input
pedal : Released 0
CL2 → CL3
Storage lid actuator LH 0 → Battery voltage → 0
41 R/L Output CL8
(OPEN) signal
Other than above 0
Roof actuator LH
42 Y Output CL3 → CL6 0 → Battery voltage → 0
(CLOSE) signal

5th bow actuator CL4 → CL5

44 G/R Output 0 → Battery voltage → 0
(DOWN) signal CL8 → CL10
5th bow actuator
45 G/Y Output CL6 → CL7 0 → Battery voltage → 0
(UP) signal

Storage lid actuator LH CL7 → CL8 0 → Battery voltage → 0

48 Y/B Output
(CLOSE) signal Other than above 0

Revision: 2005 October RF-21 Z33

 SOFT TOP

Trouble Diagnosis Chart by Symptom GIS000O0

(CLOSE → OPEN)
The operation chart for roof position. Refer to RF-4, "State Chart" .
Symptom Diagnostic procedure and repair order Roof position
1. Check soft top control unit power supply OP1
2. Check soft top switch (Open) OP1
3. Check operation permission condition OP1
4. Check each switch condition (Open operate) Full close
Roof does not operate
5. Check seat back position signal OP1
6. Check 5th bow unlock actuator (Open operate) OP2
7. Check 5th bow half-latch switch (Open operate) OP2
8. Check 5th bow actuator (Open operate) OP3
1. Check 5th bow full close detection switch
OP4
(Open operate)
2. Check 5th bow full open detection switch
OP5
(Open operate)
5th bow operation stops at full open
3. Check storage lid unlock actuator
position OP5
(Open operate)
4. Check storage lid full close detection switch (LH and
OP5.6
RH) (Open operate)
5. Check storage lid actuator (Open operate) OP6
Storage lid operation stops at full open 1. Check storage lid full open detection switch (Open
OP7
position operate)
Roof does not operate 1. Check roof actuator (Open operate) OP8
1. Check roll bar interference prevention switch (Open
Roof stops on the way OP8
operate)
1. Check body interference prevention switch (Open oper-
Storage lid operation stops at full open OP10
ate)
position after the roof is stored.
2. Check roof full open detection switch OP10

Passenger side seat back does 1. Check passenger side seat cancel switch OP1
not operate. 2. Check assenger side seat operate signal 1 OP1
Passenger side seat bock does not
1. Check passenger side seat operate signal 2 OP10
return to former state
Power window down does
1. Check power window harness OP1
not operate.
Both power window down and pas-
1. Check power window down request signal OP1
senger seat are not operated.
Indicator lamp does not light. (soft top
1. Check indicator lamp circuit —
operates properly)
Indicator lamp blinks when IGN SW :
1. Replace soft top control unit —
OFF → ON is done.
Indicator lamp blinks when beginning
1. Check speed signal —
to run.

(OPEN → CLOSE)
The operation chart for roof position. Refer to RF-6, "State Chart" .

Revision: 2005 October RF-22 Z33

 SOFT TOP

Symptom Diagnostic procedure and repair order Roof position

A
1. Check soft top control unit power supply CL1
2. Check soft top switch (Close) CL1
3. Check operation permission condition CL1 B
4. Check each switch condition (Close operate) Full open

Roof does not operate 5. Check seat back position signal CL1
C
6. Check storage lid unlock actuator
CL1
(Close operate)
7. Check storage lid full close detection switch
CL1.2 D
(LH and RH) (Close operate)
8. Check storage lid actuator (Close operate) CL2
1. Check roof actuator (Close operate) CL2
Storage lid operation stops at full open E
position 2. Check body interference prevention switch
CL3
(Close operate)
1. Check storage lid full open detection switch (Close operate) CL3
F
2. Check roof full close detection switch
Roof stops on the way CL5
(Close operate)
3. Check 5th bow actuator (Close operate) CL5 G
Operation stops after 5th 1. Check 5th bow full close detection switch
CL5
bow operates down (Close operate)
Operation stops after 5th 1. Check 5th bow full open detection switch
CL6
H
bow operates up (Close operate)
1. Check 5th bow half-latch switch CL10

Auto closure of 5th bow does not oper- 2. Check 5th bow full-latch switch CL10 RF
ate. 3. Check 5th bow ending switch CL10
4. Check 5th bow closure motor CL10
J
Passenger side seat back does not 1. Check passenger side seat cancel switch CL1
operate. 2. Check passenger side seat operate signal 1 CL1
Passenger side seat back does not K
1. Check passenger side seat operate signal 3 CL10
return to former state
Power window down does
1. Check power window harness CL1
not operate. L
Both power window down and passen-
1. Check power window down request signal CL1
ger seat are not operated.
Indicator lamp does not light. (soft top M
1. Check indicator lamp circuit —
operates properly)
Indicator lamp blinks when IGN SW :
1. Replace soft top control unit —
OFF → ON is done.
Indicator lamp blinks when beginning
1. Check speed signal —
to run.

Removal and Installation of Soft Top Control Unit GIS000P6

REMOVAL
1. Push the soft top switch on the close side to clear the soft top strage room, and release the buttom before
strage lid starts closing.
2. Remove trim parts and turn the front side of storage room finisher. RF-27, "Removal and Installation of
Storage Room Finisher"

Revision: 2005 October RF-23 Z33

 SOFT TOP

3. Disconnect soft top control unit connector, remove the screw

and soft top control unit.

PIIB0838E

INSTALLATION
Installation in the reverse order of removal.

Revision: 2005 October RF-24 Z33

 SOFT TOP

Component Parts Drawing GIS000P7

RF

PIIB1399E

Revision: 2005 October RF-25 Z33

 STORAGE LID

STORAGE LID PFP:97002

Removal and Installation of Storage Lid Assembly GIS000PG

PIIA8284E

1. Storage lid 2. Storage outer protector 3. Spacer

4. Shim 5. Storage lid hinge 6. Storage lid striker
7. Storage lid upper bracket 8. Storage lid lower bracket 9. 5th bow lock
10. 5th bow unlock actuator 11. 5th bow closure motor

Revision: 2005 October RF-26 Z33

 STORAGE LID

Removal and Installation of Storage Lid Inside Unit GIS000PH

PIIB1439E
RF

Removal and Installation of Storage Room Finisher GIS000PJ

PIIA7627E

Revision: 2005 October RF-27 Z33

 STORAGE LID

Adjustment of Storage Lid GIS000PL

ADJUSTMENT IN FULLY CLOSED POSITION

PIIA7884E

A-A Clearance Adjustment

Loosen nuts of storage lid hinge. Adjust storage lid until the clear-
ance is within the specification.

PIIA8857E

B-B Clearance Adjustment

Loosen nut of storage lid striker lock, and adjust it until the clearance is within the specification.
C-C Clearance Adjustment, A-A Evenness Adjustment
Loosen nuts of storage lid hinge. Adjust storage lid height by
exchanging or adding shim until the evenness is within the specifica-
tion.

PIIA7954E

Revision: 2005 October RF-28 Z33

 STORAGE LID

B-B Evenness Adjustment

Loosen nuts of storage lid hinge. Adjust the lid until the evenness is A
within the specification.

PIIA8857E
D

ADJUSTMENT IN FULLY OPENED POSITION

Adjust linkage position of storage lid striker and storage lid striker lock to specified dimension, by loosening E
nuts fixing storage lid bracket, upper and lower.

RF

PIIA8848E

Revision: 2005 October RF-29 Z33

 STORAGE LID

Removal and Installation of Storage Lid Striker Lock & Storage Lid Emergency
Opener Cable GIS000PM

PIIB1492E

1. Storage lid striker lock assembly 2. Nut 3. Bolt

4. Storage lid emergency opener cable 5. Storage lid emergency opener hook

Revision: 2005 October RF-30 Z33