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Non Destructive Testing

This document discusses non-destructive testing (NDT), which is used to assess materials, components, structures, or systems without harming them. NDT techniques include visual inspection, ultrasonic testing, thermography, radiography, electromagnetic testing, and others. NDT plays an important role in quality control and condition monitoring as it allows for inspection without destroying products. It is a cost-effective alternative to destructive testing that provides safety and accuracy in evaluations.

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0% found this document useful (0 votes)
338 views10 pages

Non Destructive Testing

This document discusses non-destructive testing (NDT), which is used to assess materials, components, structures, or systems without harming them. NDT techniques include visual inspection, ultrasonic testing, thermography, radiography, electromagnetic testing, and others. NDT plays an important role in quality control and condition monitoring as it allows for inspection without destroying products. It is a cost-effective alternative to destructive testing that provides safety and accuracy in evaluations.

Uploaded by

kc olidan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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I.

INTRODUCTION
An industrial product is designed to perform a certain function and reliability is
the result of the individual reliability of all components. To ensure reliability, it is
important that each individual component is reliable and performs its function
satisfactorily for an assigned period of time. Quality is also important, as defects in
the finished product can impair the performance level and need to be detected and
evaluated in order to improve the quality of the product. An improvement in the
product quality increases its reliability and safety, bringing economic returns to the
user.
Non-destructive testing (NDT) is a testing and analytical technique used by
industry to assess a material's, component's, structure's, or system's attributes for
characteristic differences or welding faults and discontinuities without harming the
original part. Non-destructive testing (NDT) is often referred to as non-destructive
evaluation (NDE), non-destructive inspection (NDI), and so on.

II. RELATED LITERATURE


As cited by S. Gholizadeh in his study, A review provided about non-destructive
testing (NDT) methods for the evaluation of composites. The review considers the
capabilities of most common methods in composite NDT applications such as Visual
Testing (VT or VI), Ultrasonic Testing (UT), Thermography, Radiographic Testing
(RT), Electromagnetic Testing (ET), Acoustic Emission (AE), and Shearography
Testing with respect to advantages and disadvantages of these methods. Then,
methods categorized based on their intrinsic characteristics and their applications.
There are varieties of methods to evaluate materials or components and non-
destructive methods are an important category of them with many applications. The
field of Non-Destructive Evaluation (NDE) or Non-Destructive Testing (NDT) involves
the identification and characterization of damages on the surface and interior of
materials without cutting apart or otherwise altering the material (Lockard, 2015). In
other words, NDT refers to the evaluation and inspection process of materials or
components for characterization or finding defects and flaws in comparison with
some standards without altering the original attributes or harming the object being
tested. NDT techniques provide a cost-effective means of testing of a sample for
individual investigation or may be applied on the whole material for checking in a
production quality control system (Newswire, 2013). Peer-review under responsibility
of the Scientific Committee of PCF 2016.
According to (Lu, Z. Y., Zhang, Q. L., & Liu, X., 2013), numerous techniques are
used in the composite NDT field, including ultrasonic testing, thermographic testing,
infrared thermography testing, radiographic testing (Tan et al. 2011), visual testing
(VT) or visual inspection (VI), acoustic emission testing (AE), acousto-ultrasonic,
shearography testing, optical testing, electromagnetic testing liquid penetrant testing,
and magnetic particle testing.
III. DISCUSSION, IMPORTANCE, USE
The parts being tested are not harmed in any way throughout the testing
process, which has a number of distinct benefits including the ability to fix an item
rather than replace it in the event that a fault is discovered. While most testing
techniques are safe for humans, it is also a very safe testing method for operators.
However, some testing types, like radiographic testing, still need to be done under
carefully controlled circumstances. By making sure that structures, components, and
machinery are secure, this testing technique can also aid in the prevention of harm
or fatalities. Since non-destructive tests are reproducible and can be used in
conjunction with other tests to correlate results, they are also a fairly accurate
method of inspection. These testing techniques are very affordable. NDT is less
expensive than destructive testing because it can stop the need to repair a product
before a malfunction develops without harming the product itself. This testing method
also provides operators with peace of mind by ensuring that the equipment is
operating as it should, preventing incidents from happening in the future, and
identifying any actions that can be performed to extend its lifespan. It is also helpful
for testing welds and confirming welding procedures to make sure that a welding
process has been carried out to the correct specification within the confines of
quality control, for instance to make sure that the base metal has reached the correct
temperature, cooled at the specific rate, and that compatible materials have been
used to prevent welding defects.
NDT plays an important role for a number of industrial processes, including the
final product's quality control. In order to estimate and evaluate the component's
remaining life while maintaining its structural integrity, NDT is also utilized for
condition monitoring of various goods while they are in use. Using components to
their fullest potential while maintaining safety is made possible by NDT. The
condition monitoring of intricate components and plants has significantly improved
with the adoption of microprocessors for data collecting and processing and
automated testing devices. In order to focus more on the technological aspects, the
operator's dependence for routine inspection is decreased. The final result is an
improvement in the accuracy and dependability of the outcomes as well as time and
financial savings.

IV. SUMMARY AND CONCLUSION


Destructive testing alters or destroys the component in some way, rendering it
unusable even if it passes the test. NDT is utilized in most industries, including oil
and gas, aerospace, automotive, power, and marine. It does not destroy or alter the
component in any way such that it cannot still be used after passing the test.
Each form of testing is done to guarantee that the product is secure. However,
with destructive testing, the goal is to identify a product's operational limits through
tests like fatigue and tensile tests.
Non-destructive testing is an effective method that many industries utilize to
assess a material's, component's, structure's, or system's characteristics without
inflicting any harm. NDT comes in a variety of forms, including penetrant testing,
magnetic particle testing, radiography, ultrasonic testing, and visual inspection.
Depending on the application, each type has a different set of benefits.
Non-destructive testing is an extremely flexible and practical technology that can
assist find issues or flaws in materials or buildings without inflicting any harm.
V. FIGURES AND TABLES

Figure 1: Non-Destructive Testing (Visual Inspection)

Figure 2: Non-Destructive Testing (Ultrasonic testing)


Figure 3: Non-Destructive Testing (Vibration testing)

Figure 4: Non-Destructive Testing (Magnetic particle inspection)


Figure 5: Non-Destructive Testing (Liquid penetrant testing)

Figure 6: Non-Destructive Testing (Eddy current testing)


Figure 7: Non-Destructive Testing (X-ray inspection)

Figure 8: Non-Destructive Testing Sample Result


Figure 9: Non-Destructive Testing Sample Diagram

VI. REFERENCES

Christiansen, B. (2022, June 21). What is non-destructive testing (NDT) and how is it

used. Limble CMMS. https://limblecmms.com/blog/non-destructive-testing-

ndt/

Gholizadeh, S. (2016). A review of non-destructive testing methods of composite

materials. Reader Elsevier.

https://reader.elsevier.com/reader/sd/pii/S2452321616000093?

token=80186153360ED4FD7E19B00D846C60CF310E186E1670868E8E141

8E5F24BF3F7A3C1323C916DB81BA6BE13E1E46E65FA&originRegion=us-

east-1&originCreation=20230428124154

Kim, H., Lee, S., & Fujii, H. (2020, November). Corrosion Behavior and

Microstructure of Stir Zone in Fe-30Mn-3Al-3Si Twinning-Induced Plasticity

Steel after Friction Stir Welding. ResearchGate | Find and share research.

https://www.researchgate.net/figure/Results-of-the-non-destructive-test-for-

estimating-the-surface-resistance-of-the-base_fig1_346106239
Lockard, C. D. (2015). Anomaly detection in radiographic images of composite

materials via crosshatch regression. (1586713 M.A.), Mills College, Ann

Arbor. Retrieved from ProQuest Dissertations & Theses Global database

Lu Y. (2010). Non-destructive Evaluation on Concrete Materials and Structures using

Cement-based Piezoelectric Sensor. (3457480 Ph.D.), Hong Kong University

of Science and Technology (Hong Kong), Ann Arbor. Retrieved from

http://search.proquest.com/docview/880396184?accountid=28930/ProQuest

Dissertation&ThesesGlobaldatabase/

Lu, Z. Y., Zhang, Q. L., & Liu, X. (2013). New Magnetic Particle Cassette NDT

Intelligent Detection Device. 2013 Fourth International Conference on

Intelligent Systems Design and Engineering Applications, 403-406. doi: Doi

10.1109/Isdea.2013.496

Newswire, P. (2013, Feb 07). Global Non-Destructive Testing (NDT) Equipment

Market - By Technology (Ultrasonic, Eddy Current, Electromagnetic,

Radiography, Thermography), Verticals (Manufacturing, Petrochemical,

Aerospace, Automotive, Power Generation) & Geography (2013 - 2018), PR

Newswire

Non-destructive testing (NDT) | Process, types & applications | Fractory. (2022,

November 16). Fractory. https://fractory.com/non-destructive-testing/

Rogers, R., Wotherspoon, L., Scott, A. N., & Ingham, J. (2012, June). Residual

strength assessment and destructive testing of decommissioned concrete


bridge beams with corroded pretensioned reinforcement. ResearchGate |

Find and share research. https://www.researchgate.net/figure/Summary-of-

nondestructive-testing-results-compared-with-postfailure-

breakout_tbl1_233922310

What is non-destructive testing (NDT)? Methods and definition. (n.d.). Joining

Innovation with Expertise - TWI. https://www.twi-global.com/technical-

knowledge/faqs/what-is-non-destructive-

testing#WhatistheDifferenceBetweenDestructiveandNonDestructiveTesting

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