[go: up one dir, main page]

0% found this document useful (0 votes)
103 views88 pages

Fronius TransTig 1750 Operating Instructions

This document provides operating instructions for a TransTig 1750 Puls TIG power source, including safety rules, general information, descriptions of control elements and connections, and guidance on installation and commissioning. Key information covered includes safety symbols and hazards to avoid, the device's functional principle and application areas, an overview of the control panel and special functions, and the minimum equipment needed for different welding tasks. Proper installation and use of safety measures are emphasized throughout.

Uploaded by

smirnov70214
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
103 views88 pages

Fronius TransTig 1750 Operating Instructions

This document provides operating instructions for a TransTig 1750 Puls TIG power source, including safety rules, general information, descriptions of control elements and connections, and guidance on installation and commissioning. Key information covered includes safety symbols and hazards to avoid, the device's functional principle and application areas, an overview of the control panel and special functions, and the minimum equipment needed for different welding tasks. Proper installation and use of safety measures are emphasized throughout.

Uploaded by

smirnov70214
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 88

/ Perfect Charging / Perfect Welding / Solar Energy

Operating Instructions
TransTig 1750 Puls EN

TIG Power source

42,0426,0095,EN 010-22022018
2
Dear reader,

EN
Introduction Thank you for the trust you have placed in our company and congratulations on buying this
high-quality Fronius product. These instructions will help you familiarise yourself with the
product. Reading the instructions carefully will enable you to learn about the many different
features it has to offer. This will allow you to make full use of its advantages.

Please also note the safety rules to ensure greater safety when using the product. Careful
handling of the product will repay you with years of safe and reliable operation. These are
essential prerequisites for excellent results.

3
4
Contents

EN
Safety rules ................................................................................................................................................ 9
Explanation of safety symbols .............................................................................................................. 9
General ................................................................................................................................................. 9
Proper use ............................................................................................................................................ 10
Environmental conditions...................................................................................................................... 10
Obligations of the operator.................................................................................................................... 10
Obligations of personnel ....................................................................................................................... 11
Mains connection .................................................................................................................................. 11
Protecting yourself and others .............................................................................................................. 11
Danger from toxic gases and vapours .................................................................................................. 12
Danger from flying sparks ..................................................................................................................... 12
Risks from mains current and welding current...................................................................................... 13
Meandering welding currents................................................................................................................ 14
EMC Device Classifications .................................................................................................................. 14
EMC measures ..................................................................................................................................... 14
EMF measures...................................................................................................................................... 15
Specific hazards.................................................................................................................................... 15
Factors affecting welding results........................................................................................................... 16
Danger from shielding gas cylinders..................................................................................................... 17
Danger from escaping shielding gas..................................................................................................... 17
Safety measures at the installation location and during transport ........................................................ 17
Safety measures in normal operation ................................................................................................... 18
Commissioning, maintenance and repair.............................................................................................. 19
Safety inspection................................................................................................................................... 19
Disposal ................................................................................................................................................ 19
Safety symbols...................................................................................................................................... 20
Data protection...................................................................................................................................... 20
Copyright............................................................................................................................................... 20

General information 21

General ...................................................................................................................................................... 23
Device concept ..................................................................................................................................... 23
Functional principle ............................................................................................................................... 23
Application areas .................................................................................................................................. 23
Remote Control Operation .................................................................................................................... 23

Control elements and connections 25

Description of the control panel ................................................................................................................. 27


General ................................................................................................................................................. 27
Safety.................................................................................................................................................... 27
Description of the control panel ............................................................................................................ 27
Key combinations - special functions ......................................................................................................... 32
General ................................................................................................................................................. 32
Displaying the software version and operating time ............................................................................. 32
Connections, switches and mechanical components ................................................................................ 33
Connections, switches and mechanical components ........................................................................... 33

Installation and commissioning 35

Minimum equipment needed for welding task............................................................................................ 37


General ................................................................................................................................................. 37
TIG DC welding..................................................................................................................................... 37
MMA welding ........................................................................................................................................ 37
Before installation and commissioning....................................................................................................... 38
Safety.................................................................................................................................................... 38
Utilisation for intended purpose ............................................................................................................ 38
Setup regulations .................................................................................................................................. 38
Mains connection .................................................................................................................................. 38

5
Generator-powered operation............................................................................................................... 38
Start-up ...................................................................................................................................................... 40
Safety.................................................................................................................................................... 40
General ................................................................................................................................................. 40
Connecting the gas cylinder.................................................................................................................. 40
Establishing a ground (earth) connection to the workpiece .................................................................. 40
Connecting the welding torch................................................................................................................ 41

Welding 43

TIG modes ................................................................................................................................................. 45


Safety.................................................................................................................................................... 45
Symbols and their explanations ............................................................................................................ 45
2-step mode .......................................................................................................................................... 46
Spot welding ......................................................................................................................................... 46
4-step mode .......................................................................................................................................... 47
Special 4-step: variant 1 ....................................................................................................................... 48
Overloading of the tungsten electrode ....................................................................................................... 49
Overloading of the tungsten electrode .................................................................................................. 49
TIG welding................................................................................................................................................ 50
Safety.................................................................................................................................................... 50
Welding parameters.............................................................................................................................. 50
Preparations.......................................................................................................................................... 51
TIG welding........................................................................................................................................... 51
Igniting the arc ........................................................................................................................................... 52
Igniting the arc using high frequency(HF ignition)................................................................................. 52
Touchdown ignition ............................................................................................................................... 53
End of welding ...................................................................................................................................... 54
Special functions and options .................................................................................................................... 55
Arc break watchdog function................................................................................................................. 55
Ignition time-out function....................................................................................................................... 55
TIG pulsing............................................................................................................................................ 55
Tacking function.................................................................................................................................... 56
MMA welding ............................................................................................................................................. 58
Safety.................................................................................................................................................... 58
Preparations.......................................................................................................................................... 58
MMA welding ........................................................................................................................................ 58
HotStart function ................................................................................................................................... 59
Anti-stick function.................................................................................................................................. 60

Setup settings 61

The Setup menu ........................................................................................................................................ 63


General ................................................................................................................................................. 63
Overview ............................................................................................................................................... 63
Shielding gas setup menu.......................................................................................................................... 64
General ................................................................................................................................................. 64
Accessing the Shielding gas setup menu ............................................................................................. 64
Changing welding parameters .............................................................................................................. 64
Exiting the Shielding gas setup menu................................................................................................... 64
Welding parameters in the Shielding gas setup menu.......................................................................... 64
TIG setup menu ......................................................................................................................................... 66
Accessing the TIG setup menu............................................................................................................. 66
Changing welding parameters .............................................................................................................. 66
Exiting the TIG setup menu .................................................................................................................. 66
Welding parameters in the TIG setup menu ......................................................................................... 66
TIG setup menu: level 2............................................................................................................................. 69
Accessing the TIG setup menu: level 2 ................................................................................................ 69
Changing welding parameters .............................................................................................................. 69
Exiting the TIG setup menu: level 2 ...................................................................................................... 69
Welding parameters in the TIG setup menu: level 2............................................................................. 69
Rod electrode setup menu......................................................................................................................... 71
Accessing the Rod electrode setup menu ............................................................................................ 71
Changing welding parameters .............................................................................................................. 71

6
Exiting the Rod electrode setup menu .................................................................................................. 71
Welding parameters in the Rod electrode setup menu......................................................................... 71
Rod electrode setup menu: level 2 ............................................................................................................ 73

EN
Accessing the Rod electrode setup menu level 2 ................................................................................. 73
Changing welding parameters .............................................................................................................. 73
Exiting the Rod electrode setup menu: level 2...................................................................................... 73
Welding parameters in the Rod electrode setup menu level 2 ............................................................. 73

Troubleshooting and maintenance 75

Troubleshooting ......................................................................................................................................... 77
General ................................................................................................................................................. 77
Safety.................................................................................................................................................... 77
Displayed service codes ....................................................................................................................... 77
Power source ........................................................................................................................................ 78
Care, maintenance and disposal ............................................................................................................... 80
General ................................................................................................................................................. 80
Safety.................................................................................................................................................... 80
At every start-up.................................................................................................................................... 80
Every 2 months ..................................................................................................................................... 80
Every 6 months ..................................................................................................................................... 80
Disposal ................................................................................................................................................ 80

Appendix 81

Technical data............................................................................................................................................ 83
Special voltages.................................................................................................................................... 83
TransTig 1750 Puls............................................................................................................................... 83
Spare parts list ........................................................................................................................................... 84
.............................................................................................................................................................. 84
Circuit diagram........................................................................................................................................... 85
.............................................................................................................................................................. 85

7
8
Safety rules

EN
Explanation of
DANGER! Indicates immediate and real danger. If it is not avoided, death or se-
safety symbols
rious injury will result.

WARNING! Indicates a potentially dangerous situation. Death or serious injury


may result if appropriate precautions are not taken.

CAUTION! Indicates a situation where damage or injury could occur. If it is not


avoided, minor injury and/or damage to property may result.

NOTE! Indicates a risk of flawed results and possible damage to the equipment.

IMPORTANT! Indicates tips for correct operation and other particularly useful information.
It does not indicate a potentially damaging or dangerous situation.

If you see any of the symbols depicted in the "Safety rules" chapter, special care is re-
quired.

General
The device is manufactured using state-of-the-art technology and according
to recognised safety standards. If used incorrectly or misused, however, it can
cause:
- injury or death to the operator or a third party,
- damage to the device and other material assets belonging to the operat-
ing company,
- inefficient operation of the device.
All persons involved in commissioning, operating, maintaining and servicing
the device must:
- be suitably qualified,
- have sufficient knowledge of welding and
- read and follow these operating instructions carefully.
The operating instructions must always be at hand wherever the device is be-
ing used. In addition to the operating instructions, attention must also be paid
to any generally applicable and local regulations regarding accident preven-
tion and environmental protection.
All safety and danger notices on the device
- must be in a legible state,
- must not be damaged,
- must not be removed,
- must not be covered, pasted or painted over.
For the location of the safety and danger notices on the device, refer to the
section headed "General" in the operating instructions for the device.
Before switching on the device, rectify any faults that could compromise safe-
ty.
This is for your personal safety!

9
Proper use
The device is to be used exclusively for its intended purpose.
The device is intended solely for the welding processes specified on the rating
plate.
Any use above and beyond this purpose is deemed improper. The manufac-
turer shall not be held liable for any damage arising from such usage.
Proper use includes:
- carefully reading and following all the instructions given in the operating
instructions
- studying and obeying all safety and danger notices carefully
- performing all stipulated inspection and maintenance work.
Never use the device for the following purposes:
- Thawing out pipes
- Charging batteries
- Starting engines
The device is designed for use in industry and the workshop. The manufactur-
er accepts no responsibility for any damage caused through use in a domestic
setting.
The manufacturer likewise accepts no liability for inadequate or incorrect re-
sults.

Environmental
Operation or storage of the device outside the stipulated area will be deemed
conditions
as not in accordance with the intended purpose. The manufacturer shall not
be held liable for any damage arising from such usage.
Ambient temperature range:
- during operation: -10 °C to + 40 °C (14 °F to 104 °F)
- during transport and storage: -20 °C to +55 °C (-4 °F to 131 °F)
Relative humidity:
- up to 50% at 40 °C (104 °F)
- up to 90% at 20 °C (68 °F)
The surrounding air must be free from dust, acids, corrosive gases or sub-
stances, etc.
Can be used at altitudes of up to 2000 m (6561 ft. 8.16 in.)

Obligations of the
The operator must only allow persons to work with the device who:
operator
- are familiar with the fundamental instructions regarding safety at work and
accident prevention and have been instructed in how to use the device
- have read and understood these operating instructions, especially the
section "safety rules", and have confirmed as much with their signatures
- are trained to produce the required results.
Checks must be carried out at regular intervals to ensure that operators are
working in a safety-conscious manner.

10
Obligations of

EN
Before using the device, all persons instructed to do so undertake:
personnel
- to observe the basic instructions regarding safety at work and accident
prevention
- to read these operating instructions, especially the "Safety rules" section
and sign to confirm that they have understood them and will follow them.
Before leaving the workplace, ensure that people or property cannot come to
any harm in your absence.

Mains connection
Devices with a higher rating may affect the energy quality of the mains due to
their current consumption.
This may affect a number of types of device in terms of:
- connection restrictions
- criteria with regard to the maximum permissible mains impedance *)
- criteria with regard to the minimum short-circuit power requirement *)

*) at the interface with the public grid


see Technical Data
In this case, the plant operator or the person using the device should check
whether the device may be connected, where appropriate by discussing the
matter with the power supply company.
NOTE! Ensure that the mains connection is earthed properly

Protecting your-
Persons involved with welding expose themselves to numerous risks, e.g.:
self and others
- flying sparks and hot pieces of metal
- arc radiation, which can damage eyes and skin

- hazardous electromagnetic fields, which can endanger the lives of those


using cardiac pacemakers

- risk of electrocution from mains current and welding current

- greater noise pollution

- harmful welding fumes and gases


Anyone working on the workpiece while welding is in progress must wear suit-
able protective clothing with the following properties:
- flame-resistant
- insulating and dry
- covers the whole body, is undamaged and in good condition
- safety helmet
- trousers with no turn-ups

11
Protective clothing refers to a variety of different items. Operators should:
- protect eyes and face from UV rays, heat and sparks using a protective
visor and regulation filter.
- wear regulation protective goggles with side protection behind the protec-
tive visor.
- wear stout footwear that provides insulation even in wet conditions.
- protect the hands with suitable gloves (electrically insulated and providing
protection against heat).
- wear ear protection to reduce the harmful effects of noise and to prevent
injury.
Keep all persons, especially children, out of the working area while any devic-
es are in operation or welding is in progress. If, however, there are people in
the vicinity,
- make them aware of all the dangers (risk of dazzling by the arc, injury
from flying sparks, harmful welding fumes, noise, possible risks from
mains current and welding current, etc.),
- provide suitable protective equipment or
- erect suitable safety screens/curtains.

Danger from toxic


The fumes produced during welding contain harmful gases and vapours.
gases and va-
pours Welding fumes contain substances that may, under certain circumstances,
cause birth defects or cancer.

Keep your face away from welding fumes and gases.


Fumes and hazardous gases
- must not be breathed in
- must be extracted from the working area using appropriate methods.
Ensure an adequate supply of fresh air with a ventilation rate of at least 20 m³/
hour.
Otherwise, a protective mask with an air supply must be worn.
Close the shielding gas cylinder valve or main gas supply if no welding is tak-
ing place.
If there is any doubt about whether the extraction capacity is sufficient, the
measured toxic emission values should be compared with the permissible limit
values.
Amongst others, the following components are responsible for the degree of
toxicity of welding fumes:
- Metals used for the workpiece
- Electrodes
- Coatings
- Cleaners, degreasers, etc.
The relevant material safety data sheets and manufacturer's specifications for
the listed components should therefore be studied carefully.
Flammable vapours (e.g. solvent fumes) should be kept away from the arc's
radiation area.

Danger from fly-


Flying sparks may cause fires or explosions.
ing sparks
Never weld close to flammable materials.
Flammable materials must be at least 11 metres (36 ft. 1.07 in.) away from the
arc, or alternatively covered with an approved cover.
A suitable, tested fire extinguisher must be available and ready for use.

12
Sparks and pieces of hot metal may also get into adjacent areas through small
gaps or openings. Take appropriate precautions to prevent any danger of in-

EN
jury or fire.
Welding must not be performed in areas that are subject to fire or explosion or
near sealed tanks, vessels or pipes unless these have been prepared in ac-
cordance with the relevant national and international standards.
Do not carry out welding on containers that are being or have been used to
store gases, propellants, mineral oils or similar products. Residues pose an
explosive hazard.

Risks from mains


An electric shock is potentially life threatening and can be fatal.
current and weld-
ing current Do not touch live parts either inside or outside the device.

During MIG/MAG welding and TIG welding, the welding wire, the wirespool,
the feed rollers and all pieces of metal that are in contact with the welding wire
are live.
Always set the wirefeeder up on a sufficiently insulated surface or use a suit-
able, insulated wirefeeder holder.
Make sure that you and others are protected with an adequately insulated, dry
temporary backing or cover for the earth or ground potential. This temporary
backing or cover must extend over the entire area between the body and the
earth or ground potential.
All cables and leads must be secured, undamaged, insulated and adequately
dimensioned. Replace loose connections and scorched, damaged or inade-
quately dimensioned cables and leads immediately.
Use the handle to ensure the power connections are tight before every use.
In the case of power cables with a bayonet connector, rotate the power cable
around the longitudinal axis by at least 180° and pre-load.
Do not wrap cables or leads around the body or parts of the body.
The electrode (rod electrode, tungsten electrode, welding wire, etc.) must
- never be immersed in liquid for cooling
- Never touch the electrode when the power source is switched on.
Double the open circuit voltage of a power source can occur between the
welding electrodes of two power sources. Touching the potentials of both elec-
trodes at the same time may be fatal under certain circumstances.
Arrange for the mains cable to be checked regularly by a qualified electrician
to ensure the ground conductor is functioning properly.
The device must only be operated on a mains supply with a ground conductor
and a socket with a ground conductor contact.
Operating the device on a grid without a ground conductor and in a socket
without a ground conductor contact will be deemed gross negligence. The
manufacturer shall not be held liable for any damage arising from such usage.
If necessary, provide an adequate earth connection for the workpiece.
Switch off unused devices.
Wear a safety harness if working at height.
Before working on the device, switch it off and pull out the mains plug.
Attach a clearly legible and easy-to-understand warning sign to the device to
prevent anyone from plugging the mains plug back in and switching it on
again.

13
After opening the device:
- Discharge all live components
- Ensure that all components in the device are de-energised
If work on live parts is required, appoint a second person to switch off the main
switch at the right moment.

Meandering weld-
If the following instructions are ignored, meandering welding currents can de-
ing currents
velop with the following consequences:
- Fire hazard
- Overheating of parts connected to the workpiece
- Irreparable damage to ground conductors
- Damage to device and other electrical equipment
Ensure that the workpiece is held securely by the workpiece clamp.
Attach the workpiece clamp as close as possible to the area that is to be weld-
ed.
If the floor is electrically conductive, the device must be set up with sufficient
insulating material to insulate it from the floor.
If distribution boards, twin-head mounts, etc., are being used, note the follow-
ing: The electrode of the welding torch / electrode holder that is not used is
also live. Make sure that the welding torch / electrode holder that is not used
is kept sufficiently insulated.
In the case of automated MIG/MAG applications, ensure that only an insulated
wire electrode is routed from the welding wire drum, large wirefeeder spool or
wirespool to the wire-feed unit.

EMC Device Clas-


Devices in emission class A:
sifications
- Are only designed for use in industrial settings
- Can cause line-bound and radiated interference in other areas
Devices in emission class B:
- Satisfy the emissions criteria for residential and industrial areas.
This is also true for residential areas in which the energy is sup-
plied from the public low-voltage mains.
EMC device classification as per the rating plate or technical data.

EMC measures
In certain cases, even though a device complies with the standard limit values
for emissions, it may affect the application area for which it was designed (e.g.
when there is sensitive equipment at the same location, or if the site where the
device is installed is close to either radio or television receivers).
If this is the case, then the operator is obliged to take appropriate action to rec-
tify the situation.
Check and evaluate the immunity to interference of nearby devices according
to national and international regulations. Examples of equipment that may be
susceptible to interference from the device include:
- Safety devices
- Power, signal and data transfer lines
- IT and telecommunications devices
- Measuring and calibrating devices

14
Supporting measures for avoidance of EMC problems:
1. Mains supply

EN
- If electromagnetic interference arises despite correct mains connec-
tion, additional measures are necessary (e.g. use a suitable line fil-
ter).
2. Welding power leads
- must be kept as short as possible
- must run close together (to avoid EMF problems)
- must be kept well apart from other leads
3. Equipotential bonding
4. Earthing of the workpiece
- If necessary, establish an earth connection using suitable capacitors.
5. Shielding, if necessary
- Shield off other nearby devices
- Shield off entire welding installation

EMF measures
Electromagnetic fields may pose as yet unknown risks to health:
- effects on the health of others in the vicinity, e.g. wearers of pacemakers
and hearing aids
- wearers of pacemakers must seek advice from their doctor before ap-
proaching the device or any welding that is in progress
- for safety reasons, keep distances between the welding cables and the
welder's head/torso as large as possible
- do not carry welding cables and hosepacks over the shoulders or wind
them around any part of the body

Specific hazards
Keep hands, hair, clothing and tools away from moving parts. For example:
- Fans
- Cogs
- Rollers
- Shafts
- Wirespools and welding wires
Do not reach into the rotating cogs of the wire drive or into rotating drive com-
ponents.
Covers and side panels may only be opened/removed while maintenance or
repair work is being carried out.
During operation
- Ensure that all covers are closed and all side panels are fitted properly.
- Keep all covers and side panels closed.
The welding wire emerging from the welding torch poses a high risk of injury
(piercing of the hand, injuries to the face and eyes, etc.).

Therefore always keep the welding torch away from the body (devices with
wire-feed unit) and wear suitable protective goggles.

15
Never touch the workpiece during or after welding - risk of burns.
Slag can jump off cooling workpieces. The specified protective equipment
must therefore also be worn when reworking workpieces, and steps must be
taken to ensure that other people are also adequately protected.
Welding torches and other parts with a high operating temperature must be al-
lowed to cool down before handling.
Special provisions apply in areas at risk of fire or explosion - observe relevant
national and international regulations.

Power sources for work in areas with increased electric risk (e.g. near boilers)
must carry the "Safety" sign. However, the power source must not be located
in such areas.

Risk of scalding from escaping coolant. Switch off cooling unit before discon-
necting coolant flow or return lines.

Observe the information on the coolant safety data sheet when handling cool-
ant. The coolant safety data sheet may be obtained from your service centre
or downloaded from the manufacturer's website.

Use only suitable load-carrying equipment supplied by the manufacturer when


transporting devices by crane.
- Hook chains and/or ropes onto all suspension points provided on the
load-carrying equipment.
- Chains and ropes must be at the smallest angle possible to the vertical.
- Remove gas cylinder and wire-feed unit (MIG/MAG and TIG devices).
If the wire-feed unit is attached to a crane holder during welding, always use
a suitable, insulated wirefeeder hoisting attachment (MIG/MAG and TIG de-
vices).
If the device has a carrying strap or handle, this is intended solely for carrying
by hand. The carrying strap is not to be used if transporting with a crane, coun-
terbalanced lift truck or other mechanical hoist.
All lifting accessories (straps, handles, chains, etc.) used in connection with
the device or its components must be tested regularly (e.g. for mechanical
damage, corrosion or changes caused by other environmental factors).
The testing interval and scope of testing must comply with applicable national
standards and directives as a minimum.
Odourless and colourless shielding gas may escape unnoticed if an adapter
is used for the shielding gas connection. Prior to assembly, seal the device-
side thread of the adapter for the shielding gas connection using suitable Tef-
lon tape.

Factors affecting
The following requirements with regard to shielding gas quality must be met if
welding results
the welding system is to operate in a correct and safe manner:
- Size of solid matter particles < 40 μm
- Pressure dew point < -20 °C
- Max. oil content < 25 mg/m³
Filters must be used if necessary.
NOTE! There is an increased risk of soiling if ring mains are being
used

16
Danger from

EN
Shielding gas cylinders contain gas under pressure and can explode if dam-
shielding gas cyl-
aged. As the shielding gas cylinders are part of the welding equipment, they
inders
must be handled with the greatest of care.
Protect shielding gas cylinders containing compressed gas from excessive
heat, mechanical impact, slag, naked flames, sparks and arcs.
Mount the shielding gas cylinders vertically and secure according to instruc-
tions to prevent them falling over.
Keep the shielding gas cylinders well away from any welding or other electrical
circuits.
Never hang a welding torch on a shielding gas cylinder.
Never touch a shielding gas cylinder with an electrode.
Risk of explosion - never attempt to weld a pressurised shielding gas cylinder.
Only use shielding gas cylinders suitable for the application in hand, along with
the correct and appropriate accessories (regulator, hoses and fittings). Only
use shielding gas cylinders and accessories that are in good condition.
Turn your face to one side when opening the valve of a shielding gas cylinder.
Close the shielding gas cylinder valve if no welding is taking place.
If the shielding gas cylinder is not connected, leave the valve cap in place on
the cylinder.
The manufacturer's instructions must be observed as well as applicable na-
tional and international regulations for shielding gas cylinders and accesso-
ries.

Danger from es-


Risk of suffocation from the uncontrolled escape of shielding gas
caping shielding
gas Shielding gas is colourless and odourless and, in the event of a leak, can dis-
place the oxygen in the ambient air.
- Ensure an adequate supply of fresh air with a ventilation rate of at least
20 m³/hour.
- Observe safety and maintenance instructions on the shielding gas cylin-
der or the main gas supply.
- Close the shielding gas cylinder valve or main gas supply if no welding is
taking place.
- Check the shielding gas cylinder or main gas supply for uncontrolled gas
leakage before every start-up.

Safety measures
A device toppling over could easily kill someone. Place the device on a solid,
at the installation
level surface such that it remains stable
location and dur-
- The maximum permissible tilt angle is 10°.
ing transport

Special regulations apply in rooms at risk of fire or explosion


- Observe relevant national and international regulations.
Use internal directives and checks to ensure that the workplace environment
is always clean and clearly laid out.
Only set up and operate the device in accordance with the degree of protec-
tion shown on the rating plate.
When setting up the device, ensure there is an all-round clearance of 0.5 m (1
ft. 7.69 in.) to ensure that cooling air can flow in and out freely.

17
When transporting the device, observe the relevant national and local guide-
lines and accident prevention regulations. This applies especially to guidelines
regarding the risks arising during transport.
Do not lift or transport operational devices. Switch off devices before transport
or lifting.
Before transporting the device, allow coolant to drain completely and detach
the following components:
- Wirefeeder
- Wirespool
- Shielding gas cylinder
After transporting the device, the device must be visually inspected for dam-
age before commissioning. Any damage must be repaired by trained service
technicians before commissioning the device.

Safety measures
Only operate the device when all safety devices are fully functional. If the safe-
in normal opera-
ty devices are not fully functional, there is a risk of
tion
- injury or death to the operator or a third party
- damage to the device and other material assets belonging to the operator
- inefficient operation of the device
Any safety devices that are not functioning properly must be repaired before
switching on the device.
Never bypass or disable safety devices.
Before switching on the device, ensure that no one is likely to be endangered.
Check the device at least once a week for obvious damage and proper func-
tioning of safety devices.
Always fasten the shielding gas cylinder securely and remove it beforehand if
the device is to be transported by crane.
Only the manufacturer's original coolant is suitable for use with our devices
due to its properties (electrical conductibility, anti-freeze agent, material com-
patibility, flammability, etc.).
Only use suitable original coolant from the manufacturer.
Do not mix the manufacturer's original coolant with other coolants.
Only connect the manufacturer's system components to the cooling circuit.
The manufacturer accepts no liability for damage resulting from use of other
system components or a different coolant. In addition, all warranty claims will
be forfeited.
Cooling Liquid FCL 10/20 does not ignite. The ethanol-based coolant can ig-
nite under certain conditions. Transport the coolant only in its original, sealed
containers and keep well away from any sources of ignition.
Used coolant must be disposed of properly in accordance with the relevant na-
tional and international regulations. The coolant safety data sheet may be ob-
tained from your service centre or downloaded from the manufacturer's
website.
Check the coolant level before starting to weld, while the system is still cool.

18
Commissioning,

EN
It is impossible to guarantee that bought-in parts are designed and manufac-
maintenance and
tured to meet the demands made of them, or that they satisfy safety require-
repair
ments.
- Use only original spare and wearing parts (also applies to standard parts).
- Do not carry out any modifications, alterations, etc. to the device without
the manufacturer's consent.
- Components that are not in perfect condition must be replaced immedi-
ately.
- When ordering, please give the exact designation and part number as
shown in the spare parts list, as well as the serial number of your device.
The housing screws provide the ground conductor connection for earthing the
housing parts.
Only use original housing screws in the correct number and tightened to the
specified torque.

Safety inspection
The manufacturer recommends that a safety inspection of the device is per-
formed at least once every 12 months.
The manufacturer recommends that the power source be calibrated during the
same 12-month period.
A safety inspection should be carried out by a qualified electrician
- after any changes are made
- after any additional parts are installed, or after any conversions
- after repair, care and maintenance has been carried out
- at least every twelve months.
For safety inspections, follow the appropriate national and international stand-
ards and directives.
Further details on safety inspection and calibration can be obtained from your
service centre. They will provide you on request with any documents you may
require.

Disposal
Do not dispose of this device with normal domestic waste! To comply with the
European Directive on Waste Electrical and Electronic Equipment and its im-
plementation as national law, electrical equipment that has reached the end of
its life must be collected separately and returned to an approved recycling fa-
cility. Any device that you no longer require must either be returned to your
dealer or given to one of the approved collection and recycling facilities in your
area. Ignoring this European Directive may have potentially adverse affects on
the environment and your health!

19
Safety symbols
Devices with the CE mark satisfy the essential requirements of the low-voltage
and electromagnetic compatibility directives (e.g. relevant product standards
of the EN 60 974 series).

Fronius International GmbH hereby declares that the device is compliant with
Directive 2014/53/EU. The full text on the EU Declaration of Conformity can
be found at the following address: http://www.fronius.com
Devices marked with the CSA test mark satisfy the requirements of the rele-
vant standards for Canada and the USA.

Data protection
The user is responsible for the safekeeping of any changes made to the fac-
tory settings. The manufacturer accepts no liability for any deleted personal
settings.

Copyright
Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We
reserve the right to make changes. The contents of the operating instructions
shall not provide the basis for any claims whatsoever on the part of the pur-
chaser. If you have any suggestions for improvement, or can point out any
mistakes that you have found in the instructions, we will be most grateful for
your comments.

20
General information
General

EN
Device concept The TransTig (TT) 1750 Puls TIG power
source is a microprocessor-controlled in-
verter power source.

The modular design and potential for sys-


tem add-ons ensure a high degree of flexi-
bility.
The power source is generator-compatible
and exceptionally sturdy in day-to-day ope-
ration due to its protected controls and pow-
der-coated housing.

The straightforward operating concept me-


ans the welder can see the key functions at
a glance and adjust them accordingly.

TransTig 1750 Puls

A standardised LocalNet interface makes it easy to connect to digital system add-ons (e.g.
remote control units, etc.).

The power source has a TIG pulsed arc function with a wide frequency range.

Functional princi- The central control unit of the power source controls the whole welding process.
ple During the welding process, actual readings are taken all the time and the device responds
immediately to any changes. Control algorithms ensure that the specified target status is
maintained.

This results in:


- a precise welding process,
- a high degree of reproducibility of all results,
- excellent weld properties.

Application areas The power source is used for repair and maintenance tasks in production and manufactur-
ing environments.

Remote Control The power source TransTig 1750 Puls can be operated with the following remote controls:
Operation
- TR 1200 - TR 2000
- TR 1300 - TR 2200-F
- TR 1600 - TR 2200-FM

23
24
Control elements and connections
Description of the control panel

EN
General The key feature of the control panel is the logical way in which the controls are arranged.
All the main parameters needed for day-to-day working can easily be:
- selected using the buttons
- altered with the adjusting dial
- shown during welding on the digital display

Safety
WARNING! Operating the equipment incorrectly can cause serious injury and
damage. Do not use the functions described until you have thoroughly read and
understood the following documents:
- these operating instructions
- all the operating instructions for the system components, especially the safe-
ty rules

Description of the
control panel

(1) (2) (3) (4) (5) (6) (7)

(14) (13) (12) (11) (10) (9) (8)

27
Item Designation
(1) Overtemperature indicator
lights up if the power source overheats (e.g. because the duty cycle has been ex-
ceeded). See the "Troubleshooting" section for more information.
(2) Special indicators

Pulse indicator
lights up when the F-P setup parameter has been set to a pulse frequen-
cy

Spot welding indicator


lights up when the SPt setup parameter has been set to a spot welding
time

Tacking indicator
lights up when the tAC setup parameter has been set to a period of time

Electrode overload indicator


lights up if the tungsten electrode is overloaded.
See section on TIG welding under "Welding" for more information on the
electrode overload indicator.

HF (high-frequency) ignition indicator


lights up when the HFt setup parameter has been set to an interval for
the high-frequency pulses
(3) Left digital display
(4) HOLD indicator
at the end of each welding operation, the actual values for the welding current and
voltage are stored and the “Hold” indicator lights up.

The Hold indicator refers to the last value reached by the main current I1. As soon
as any other welding parameter is selected, the Hold indicator goes out. The Hold
values will, however, continue to be available if welding parameter I1 is selected
again.

The Hold indicator is cleared when:


- a new welding operation is started
- the welding current I1 is adjusted
- the mode is changed
- the process is changed

IMPORTANT! Hold values are not output if:


- the main current phase was never reached,
or
- a pedal remote control was used
(5) Right digital display
(6) Welding voltage indicator
lights up when parameter I1 is selected
The actual welding voltage value is shown on the right digital display during weld-
ing.

Before welding, the following appears on the right digital display:


- 0.0 if a TIG welding mode is selected
- ~ 93 V if a MMA welding mode is selected (after a delay of 3 seconds; the
average value for the pulsed open-circuit voltage is ~ 93 V)
(7) Unit indicators

28
Item Designation
kHz indicator

EN
lights up when the F-P setup parameter is selected if the value entered
for the pulse frequency >= 1000 Hz

Hz indicator
lights up when:
- the F-P setup parameter is selected if the value entered for the pulse
frequency < 1000 Hz
- the ACF setup parameter has been selected

A indicator

% indicator
lights up when the IS, I2 and IE welding parameters and the dcY, I-G and
HCU setup parameters have been selected

s indicator
lights up when the tup and tdown welding parameters plus the following
setup parameters have been selected:
GPr tAC HFt
G-L t-S Ito
G-H t-E Arc
SPt Hti
mm indicator

(8) Mode button


for selecting the mode:
2-step mode
4-step mode
MMA welding
(9) Right Parameter Selection button
for selecting welding parameters within the welding parameters overview (11)

When a welding parameter is selected, the LED on the relevant parameter sym-
bol lights up.
(10) Gas Test button
for setting the required shielding gas flow rate on the pressure regulator
When the Gas Test button is pressed, shielding gas will flow for 30 s. Press the
button again to stop the gas flow prematurely.

29
Item Designation
(11) Welding parameters overview
The welding parameters overview contains the most important welding parame-
ters to be used when welding. The sequence of welding parameters follows a
clothesline structure. Use the left and right Parameter Selection buttons to navi-
gate within the welding parameters overview.

Welding parameters overview

The welding parameters overview contains the following welding parameters:

Starting current Is
for TIG welding

Upslope tup
the period of time when TIG welding over which the current in increased
from the starting current IS to the specified main current I1

IMPORTANT! Upslope tup is saved separately for 2-step and 4-step


modes.

Main current I1 (welding current)


- for TIG welding
- for MMA welding

Reduced current I2
for TIG 4-step mode and TIG special 4-step mode

Downslope tdown
the period of time when TIG welding over which the current is decreased
from the main current I1 to the end current IE

IMPORTANT! The downslope tdown is saved separately for 2-step and 4-


step modes.

Final current IE
for TIG welding

Electrode diameter
used in TIG welding to enter the diameter of the tungsten electrode
(12) Adjusting dial
for altering welding parameters. If the indicator on the adjusting dial lights up, then
the selected welding parameter can be altered.

30
Item Designation
(13) Welding current indicator

EN
to indicate the welding current for the parameters
- Starting current IS
- Welding current I1
- Reduced current I2
- End current IE

Before welding commences, the left-hand digital display shows the set value. For
IS, I2 and IE, the right-hand digital display also shows the respective percentage
of the welding current I1.

After the start of welding, the welding parameter I1 is automatically selected. The
left-hand digital display shows the actual welding current value.

In the welding parameters overview (11), LEDs for the various parameters (IS, tup,
etc.) light up to show the current position in the welding process.
(14) Left Parameter Selection button
for selecting welding parameters within the welding parameters overview (11)

When a welding parameter is selected, the LED on the relevant parameter sym-
bol lights up.

31
Key combinations - special functions

General The following functions can be executed by pressing buttons simultaneously or repeatedly.

Displaying the
Display software version:
software version
while pressing and holding the Mode button, press the left Parameter
and operating
Selection button.
time

The software version is now shown on the digital displays.

Display PC board version:


press the left Parameter Selection button again

The PC board version is now shown on the digital displays.

To exit, press the Mode button.

32
Connections, switches and mechanical components

EN
Connections,
switches and me- (3)
chanical compo-
nents (5)
(6)

(7)
(2) (8)
(1) (4)

TransTig 1750 Puls - front TransTig 1750 Puls - rear

Item Designation
(1) (+) current socket with bayonet latch
for connecting
- the grounding (earthing) cable when TIG welding
- the electrode cable or grounding (earthing) cable in MMA welding (depend-
ing on electrode type)
(2) Torch control connection
for connecting the control plug of a conventional welding torch
(3) Carrying strap
(4) (-) current socket with bayonet latch
for connecting
- the TIG welding torch
- the electrode cable or grounding (earthing) cable in MMA welding (depend-
ing on electrode type)
(5) Mains switch
for switching the power source on and off
(6) LocalNet connection
connection socket for remote control
(7) Shielding gas connection
(8) Mains cable with strain relief device

33
34
Installation and commissioning
Minimum equipment needed for welding task

EN
General Depending on which welding process you intend to use, a certain minimum equipment lev-
el will be needed in order to work with the power source.
The welding processes and the minimum equipment levels required for the welding task
are then described.

TIG DC welding - Power source


- Grounding (earthing) cable
- TIG welding torch with rocker switch
- Gas connection (shielding gas supply)
- Filler metals (as required by the application)

MMA welding - Power source


- Grounding (earthing) cable
- Electrode holder
- Rod electrodes (as required by the application)

37
Before installation and commissioning

Safety
WARNING! Operating the equipment incorrectly can cause serious injury and
damage. Do not use the functions described until you have thoroughly read and
understood the following documents:
- these operating instructions
- all the operating instructions for the system components, especially the safe-
ty rules

Utilisation for in- The power source is intended exclusively for TIG and MMA welding.
tended purpose Utilisation for any other purpose, or in any other manner, shall be deemed to be not in ac-
cordance with the intended purpose.
The manufacturer shall not be liable for any damage resulting from such improper use.

Proper use also includes:


- following all the information in the operating instructions
- carrying out all the specified inspection and servicing work

Setup regulations The device is tested to "Degree of protection IP23", meaning:


- protection against penetration by solid foreign bodies with diameters > 12.5 mm (0.49
in.)
- protection against direct sprays of water up to 60° from the vertical

The device can be set up and operated outdoors in accordance with IP23.
Avoid direct wetting (e.g. from rain).

WARNING! If one of these machines topples over or falls it could cause serious
or even fatal injury. Place device on a solid, level surface in such a way that it re-
mains stable.

The venting duct is a very important safety feature. When choosing the location for the de-
vice, ensure that the cooling air can enter and exit unhindered through the air ducts on the
front and back of the device. Electrically conductive dust (e.g. from grinding work) must not
be allowed to get sucked into the device.

Mains connection The devices are designed to run on the mains voltage shown on the respective rating
plates. If your version of the device does not come with mains cables and plugs ready-fit-
ted, these must be fitted in accordance with national regulations and standards. For details
of fuse protection of the mains lead, please see the Technical Data.

NOTE! Inadequately dimensioned electrical installations can cause serious dam-


age. The incoming mains lead and its fuse must be dimensioned to suit the local
power supply. The technical data shown on the rating plate applies.

Generator-pow- The power source is generator-compatible, provided that the maximum apparent power
ered operation delivered by the generator is at least 10 kVA.

38
NOTE! The voltage delivered by the generator must never exceed the upper or
lower limits of the mains voltage tolerance range. Details of the mains voltage tol-

EN
erance are given in the "Technical data" section.

39
Start-up

Safety
WARNING! An electric shock can be fatal. If the machine is plugged into the
mains electricity supply during installation, there is a high risk of very serious in-
jury and damage. Do not carry out any work on the device unless
- the mains switch is in the "O" position,
- the device is unplugged from the mains.

General Commissioning of the power source is described using a standard configuration for the
main TIG welding application.

The standard configuration consists of the following system components:


- Power source
- TIG manual welding torch
- Pressure regulator
- Gas cylinder

Connecting the
WARNING! If gas cylinders topple over, there is a risk of very serious injury and
gas cylinder
damage.
- Place gas cylinders on a solid, level surface in such a way that they remain
stable
- Secure gas cylinders to prevent them from toppling over: fix the safety strap
at the same height as the top part of the cylinder
- Never fix the safety strap around the neck of the cylinder

Follow the gas cylinder manufacturer's safety instructions.

1 Secure the gas cylinder


2 Take the protective cap off the gas cylinder
3 Briefly open the gas cylinder valve to remove any dust or dirt
4 Check the seal on the pressure regulator
5 Screw the pressure regulator onto the gas cylinder and tighten it

When using a TIG welding torch with an integral gas connector:

6 Use the gas hose to connect the pressure regulator to the shielding gas connection on
the rear of the power source
7 Tighten the union nut on the gas hose

When using a TIG welding torch with no integral gas connector:

6 Connect the TIG welding torch gas hose to the pressure regulator

Establishing a 1 Move the mains switch to the "O" position


ground (earth) Plug the grounding (earthing) cable into the (+) current socket and latch it in place
2
connection to the
workpiece 3 Use the other end of the grounding (earthing) cable to establish a connection to the
workpiece

40
Connecting the 1 Move the mains switch to the "O" position

EN
welding torch Plug the welding cable of the TIG torch into the (-) current socket and twist it clockwise
2
to latch it in place
3 Plug the control plug of the welding torch into the torch control connection and latch it
in place

NOTE! Do not use pure tungsten electrodes (colour-coded green).

4 Fit the welding torch in accordance with the welding torch operating instructions

41
42
Welding
TIG modes

EN
Safety
WARNING! Operating the equipment incorrectly can cause serious injury and
damage. Do not use the functions described until you have thoroughly read and
understood the following documents:
- these operating instructions
- all the operating instructions for the system components, especially the safe-
ty rules

See the "The Setup menu" section for information on the settings, setting range and units
of measurement of the available welding parameters.

Symbols and
their explanations

Pull back and hold the torch trig- Release the torch trigger Briefly pull back the torch trigger
ger (< 0.5 s)

Push forward and hold the torch Release the torch trigger
trigger

GPr
Gas pre-flow time
IS
Starting current phase: the temperature is raised gently, at low welding current, so that
the filler metal can be positioned correctly
tS
Starting current time
tup
Upslope phase: the starting current is continuously increased until it reaches the main
current (welding current) I1
I1
Main current phase (welding current phase): uniform thermal input into the base material,
whose temperature is raised by the advancing heat
I2
Reduced current phase: intermediate lowering of the welding current in order to prevent
any local overheating of the base material

45
tdown
Downslope phase: the welding current is continuously lowered until it reaches the end-
crater current
IE
End current phase: to prevent any local overheating of the base material due to heat
build-ups towards the end of welding. This eliminates any risk of weld drop-through.
tE
End current time
SPt
Spot welding time
G-H
Gas post-flow time at maximum welding current
G-L
Gas post-flow time at minimum welding current

2-step mode - Welding: pull back and hold the torch trigger
- End of welding: release the torch trigger

IMPORTANT! To work in 2-step mode after 2-step mode has been selected, the SPt setup
parameter must be set to "OFF" and the special spot welding indicator on the control panel
must not light up.

I I1

t
GPr tup tdown G-L / G-H

Spot welding If a value has been set for the SPt setup parameter, 2-step mode will have the function of
spot welding mode. The special spot welding indicator on the control panel lights up.

- Welding: briefly pull back the torch trigger


The welding time corresponds to the value set for the SPt setup parameter.
- To end the welding process prematurely: pull the torch trigger back again

When using a pedal remote control unit, the spot welding time starts when the pedal re-
mote control is operated. The power cannot be controlled using the pedal remote control
unit.

46
EN
I1
I

IE
IS

t
GPr tS tup tdown tE G-L
SPt G-H

4-step mode - Welding start-up with starting current IS: pull back and hold the torch trigger
- Welding with main current I1: release the torch trigger
- Lowering to end current IE: pull back and hold the torch trigger
- End of welding: release the torch trigger

IMPORTANT! For 4-step mode, the SFS setup parameter must be set to "OFF".

I I1 I1

I2

*)
IE
IS

GPr tup tdown G-L


G-H

*) Intermediate lowering

Intermediate lowering during the main current phase causes the welding current to be re-
duced to the specified reduced current I2.

- To activate intermediate lowering, push forward and hold the torch trigger
- To revert to the main current, release the torch trigger

47
Special 4-step: Variant 1 of the special 4-step mode is activated when the SFS setup parameter is set to
variant 1 "1".
Briefly pull back the torch trigger to start intermediate lowering to the specified reduced cur-
rent I2. When the torch trigger is briefly pulled back a second time, the main current I1 is
restored.

I
I1 I1

I2

IE
IS

GPr tup tdown G-L

G-H

48
Overloading of the tungsten electrode

EN
Overloading of
If the tungsten electrode is overloaded, the "Electrode overload" indicator on the
the tungsten elec-
control panel lights up.
trode
Possible causes of tungsten electrode overload:
- tungsten electrode diameter is too small
- main current value I1 set too high

Remedy:
- use a tungsten electrode with a larger diameter
- reduce the main current

IMPORTANT! The "Electrode overload" indicator is designed to work with ceriated elec-
trodes. For all other electrodes, the "Electrode overload" indicator must be treated as a ref-
erence value.

49
TIG welding

Safety
WARNING! Operating the equipment incorrectly can cause serious injury and
damage. Do not use the functions described until you have thoroughly read and
understood the following documents:
- these operating instructions
- all the operating instructions for the system components, especially the safe-
ty rules

WARNING! An electric shock can be fatal. If the power source is connected to the
mains electricity supply during installation, there is a high risk of very serious in-
jury and damage. Before carrying out any work on the device make sure that:
- the power source mains switch is in the "O" position
- the power source is unplugged from the mains

Welding parame-
Starting current IS
ters
Unit %
Setting range 0 - 200 % of main current I1
Factory settings 50
Upslope tup

Unit s
Setting range 0.01 - 9.9
Factory settings 0.5

IMPORTANT! The upslope tup is saved separately for 2-step and 4-step modes.
Main current I1

Unit A
Setting range 2 - 170
Factory settings 2

IMPORTANT! On welding torches with the Up/Down function, the entire setting range
can be selected while the device is idling. During welding, the main current can be cor-
rected in steps of +/-20 A.
Reduced current I2 (4-step mode)

Unit % (of main current I1)


Setting range 0 - 100
Factory settings 50
Downslope tdown

Unit s
Setting range 0.01 - 9.9
Factory settings 1.0

IMPORTANT! The downslope tdown is saved separately for 2-step and 4-step modes.

50
End current IE

EN
Unit % (of main current I1)
Setting range 0 - 100
Factory settings 30
Electrode diameter

Unit mm
Setting range OFF / 0.1 - 3.2
Factory settings 2.4

Preparations 1 Plug in the mains plug

CAUTION! Risk of injury and damage from electric shock. As soon as the mains
switch is in the "I" position, the tungsten electrode of the welding torch is LIVE.
Make sure that the tungsten electrode does not touch any persons or electrically
conductive or earthed parts (e.g. housing, etc.).

2 Turn the mains switch to the "I" position

All the indicators on the control panel light up briefly.

TIG welding 1 Press the Mode button to select the required TIG mode:

2-step mode

4-step mode

2 Use the left or right Parameter Selection button to select the relevant parameters in
the welding parameters overview
3 Use the adjusting dial to set the selected welding parameters to the desired value

All parameter set values that were set using the adjusting dial will remain stored until
they are changed. This applies even if the power source is switched off and on again
in the meantime.

4 Open the gas cylinder valve


5 Set the shielding gas flow rate:
- Press the Gas test button
The test gas flow lasts for a maximum of 30 seconds. Press the button again to
stop the gas flow prematurely.
- Turn the adjusting screw on the underside of the pressure regulator until the pres-
sure gauge shows the desired gas flow rate.
6 For longer hosepacks and if condensation forms when the device is left unused in a
cold environment:
purge shielding gas and set the GPU setup parameter to a time value
7 Start welding (ignite the arc)

51
Igniting the arc

Igniting the arc HF ignition is activated when a time value has been set for the HFt setup parameter.
using high fre- The HF ignition indicator lights up on the control panel.
quency
(HF ignition)

Compared with touchdown ignition, HF ignition eliminates the risk of contamination of the
tungsten electrode and the workpiece.

Procedure for HF ignition:

1 Place the gas nozzle down on the igni-


tion location so that there is a gap of
approx. 2 to 3 mm (5/64 to 1/8 in.) bet-
ween the tungsten electrode and the
workpiece

2 Increase the tilt angle of the torch and


actuate the torch trigger according to
the mode you have selected

The arc ignites without the electrode


touching down on the workpiece.

52
3 Tilt the torch back into the normal posi-
tion

EN
4 Carry out welding

Touchdown igni- If the HFt setup parameter is set to OFF, HF ignition is deactivated. The welding arc is ig-
tion nited by touching the workpiece with the tungsten electrode.

Procedure for igniting the arc using touchdown ignition:

1 Place the gas nozzle down on the igni-


tion location so that there is a gap of
approx. 2 to 3 mm (5/64 to 1/8 in.) bet-
ween the tungsten electrode and the
workpiece

2 Actuate the torch trigger

Shielding gas flows.

3 Gradually tilt the welding torch up until


the tungsten electrode touches the
workpiece

53
4 Raise the welding torch and move it
into its normal position

The arc ignites.

5 Carry out welding

End of welding 1 Depending on the set mode, finish welding by releasing the torch trigger
2 Wait for the set gas post-flow and hold welding torch in position over the end of the
weld seam

54
Special functions and options

EN
Arc break watch- If the arc breaks and no current starts to flow again within a time specified in the Setup
dog function menu, the power source cuts out automatically. The service code "no | Arc" appears on the
control panel.

To start the welding process again, press any key on the control panel or the torch trigger.

The settings for the arc break watchdog setup parameter are described in the "Setup
menu: level 2" section.

Ignition time-out The power source has the Ignition time-out function.
function
Once the torch trigger is pressed, gas pre-flow begins immediately. Ignition then begins. If
no arc appears within the time specified in the Setup menu, the power source cuts out au-
tomatically. The service code "no | IGn" appears on the control panel.

To try again, press any key on the control panel or press the torch trigger.

The settings for the Ignition time-out parameter (ito) are described in the "Setup menu: lev-
el 2" section.

TIG pulsing The welding current set at the start of welding is not always ideal for the welding process
as a whole:
- if the current is too low, the base material will not melt sufficiently,
- if overheating occurs, the liquid weld pool may drip.

The TIG pulsing function (TIG welding with pulsing welding current) offers a remedy:
a low ground current I-G rises steeply to the significantly higher pulse current I1 and, de-
pending on the set dcY (duty cycle) time, drops back to the ground current I-G.
In TIG pulsing, small sections of the welding location melt quickly and then solidify again
quickly.
In manual applications using TIG pulsing, the filler wire is applied in the maximum current
phase (only possible in the low frequency range: 0.25 - 5 Hz). Higher pulse frequencies are
mainly used in automatic mode to stabilise the arc.

TIG pulsing is used for out-of-position welding of steel pipes or when welding thin sheets.

How TIG pulsing works:

55
1/F-P
I
dcY

I1
IE
IS
I-G

tup tdown t

TIG pulsing - welding current curve

Legend:
IS Starting current F-P Pulse frequency *)
IE End current dcY Duty cycle
tup Upslope I-G Ground current
tDown Downslope I1 Main current

*) (1/F-P = time interval between two pulses)

Tacking function The power source has a tacking function.

When a time period is specified for the tAC (tacking) setup parameter, the tacking function
is assigned to the 2-step mode and 4-step mode. The operating sequence of the modes
remains unchanged.
During this period, a pulsed welding current is present that makes the weld pool run togeth-
er better when two parts are being tacked.

How the tacking function works:

I tAC

I1
IE
IS

tup tdown t

Tacking function - welding current curve

Legend:
tAC Duration of pulsed welding current for the tacking process

56
IS Starting current
IE End current

EN
tup Upslope
tDown Downslope
I1 Main current

IMPORTANT! The following points apply to the pulsed welding current:


- The power source automatically regulates the pulsing parameters as a function of the
specified main current I1
- There is no need to set any pulsing parameters

The pulsed welding current begins:


- After the end of the starting current phase IS
- With the upslope phase tup

Depending on what tAC time has been set, the pulsed welding current may continue up to
and including the end current phase IE (tAC setup parameter set to "ON").

After the tAC time has elapsed, welding continues at a constant welding current, and any
pulsing parameters that may have been set continue to be available.

IMPORTANT! To set a specified tacking time, the tAC setup parameter can be combined
with the SPt setup parameter (spot welding time).

57
MMA welding

Safety
WARNING! Operating the equipment incorrectly can cause serious injury and
damage. Do not use the functions described until you have thoroughly read and
understood the following documents:
- these operating instructions
- all the operating instructions for the system components, especially the safe-
ty rules

WARNING! An electric shock can be fatal. If the power source is connected to the
mains electricity supply during installation, there is a high risk of very serious in-
jury and damage. Before carrying out any work on the device make sure that:
- the power source mains switch is in the "O" position
- the power source is unplugged from the mains

Preparations 1 Move the mains switch to the "O" position


2 Unplug the device from the mains
3 Disconnect the TIG welding torch
4 Plug the grounding (earthing) cable in and latch it into place:
- for rod electrode DC- welding in the (+) - current socket
- for rod electrode DC+ welding in the (-) current socket
5 Use the other end of the earthing (grounding) cable to establish a connection to the
workpiece
6 Plug in the electrode cable and twist it clockwise to latch it into place:
- for rod electrode DC- welding in the (-) current socket
- for rod electrode DC+ welding in the (+) - current socket
7 Plug in the mains plug

CAUTION! Risk of injury and damage from electric shock. As soon as the mains
switch is in the "I" position, the rod electrode in the electrode holder is LIVE. Make
sure that the rod electrode does not touch any persons or electrically conducting
or earthed parts (e.g. the housing etc.).

8 Turn the mains switch to the "I" position

All the indicators on the control panel light up briefly.

MMA welding 1 Press the Mode button to select:

MMA welding mode

IMPORTANT! If the MMA welding mode is selected, the welding voltage will only be avail-
able after a 3-second time lag.

2 Use the adjusting dial to set the desired welding current.

The welding current value is shown in the left-hand digital display.

All the parameter set values that have been set using the adjusting dial are saved until

58
the next time they are changed. This applies even if the power source is switched off
and on again in the meantime.

EN
3 Start welding

HotStart function To obtain optimum welding results, it will sometimes be necessary to adjust the HotStart
function.

Benefits
- Improved ignition, even when using electrodes with poor ignition properties
- Better fusion of the base material in the start-up phase, meaning fewer cold-shut de-
fects
- Largely prevents slag inclusions

See the "Setup menu: level 2" section for details on setting the available welding parame-
ters.

Legend
I (A)
Hti Hti Hot-current time, 0-2 s,
factory setting: 0.5 s
150
HCU HotStart current, 0-200 %,
factory setting 150 %
I1 Main current = set welding current
100
Function:
HCU
during the specified hot-current time (Hti),
I1 the welding current I1 is increased to the
Hotstart current HCU.
t (s)
To activate the HotStart function, the Hot-
0,5 1 1,5 start current HCU must be > 100.

Example of HotStart function

Setting examples:

HCU = 100
The HotStart current is adequate to the actually set welding current I1.
The HotStart function is not activated.

HCU = 170
The HotStart current is 70 % higher then the actually set welding current I1.
The HotStart function is activated.

HCU = 200
The HotStart current is adequate twice the actually set welding current I1.
The HotStart function is activated, the HotStart current is at its maximum.
HCU = 2 x I1

59
Anti-stick func- As the arc becomes shorter, the welding voltage may drop so far that the rod electrode will
tion tend to stick. This may also cause the rod electrode to burn out.

Electrode burn-out is prevented by activating the anti-stick function. If the rod electrode be-
gins to stick, the power source immediately switches the welding current off. After the rod
electrode has been detached from the workpiece, the welding process can be continued
without any problems.

The anti-stick function can be activated and deactivated in the "Setup menu: level 2" sec-
tion.

60
Setup settings
The Setup menu

EN
General The Setup menu provides easy access to expert knowledge in the power source and to
additional functions. The Setup menu can be used to make simple adjustments of the weld-
ing parameters to suit the various job settings.

The following can be found in the Setup menu:


- Setup parameters that have an immediate effect on the welding process
- Setup parameters needed for making the preliminary settings on the welding system

The welding parameters are arranged in logical groups. Each of these groups is called up
by pressing a different combination of buttons.

Overview "The Setup menu" is composed of the following sections:


- Shielding gas setup menu
- TIG setup menu
- TIG setup menu: level 2
- Rod electrode setup menu
- Rod electrode setup menu: level 2

63
Shielding gas setup menu

General The Shielding gas setup menu provides easy access to the shielding gas settings.

Accessing the
Shielding gas set- Press and hold the Mode button
1
up menu

2 Press the Gas test button

The power source is now in the Shielding gas setup menu. The last
welding parameter selected is displayed.

Changing weld-
ing parameters 1 Use the left or right Parameter Selection button to select the param-
eter that you want to change

2 Use the adjusting dial to change the parameter value

Exiting the
Shielding gas set- Press the Mode button
1
up menu

Welding parame-
GPr
ters in the Shield-
ing gas setup Gas pre-flow time
menu
Unit s
Setting range 0.0 - 9.9
Factory settings 0.4
G-L
Gas low - gas post-flow time at minimum welding current (minimum gas post-flow time)

Unit s
Setting range 0.0 - 25.0
Factory settings 5
G-H
Gas high - increase in the gas post-flow time at maximum welding current

Unit s
Setting range 0.0 - 40.0 / Aut
Factory settings Aut

64
The value set for G-H only applies if the maximum welding current really has been set.
The actual value is derived from the present welding current. For a medium welding cur-

EN
rent, for example, the actual value will be half of the value set for G-H.

IMPORTANT! The values set for the G-L and G-H setup parameters are added together.
For example, if both parameters are set to the maximum (40 s), the gas post-flow will last:
- 40 s at minimum welding current
- 80 s at maximum welding current
- 60 s if the welding current is exactly half the maximum, etc.

If Aut is set, the gas post-flow time G-H is calculated automatically.

G-H
Actual
gas post-flow time

G-L

I
Imin Actual welding current Imax

Gas post-flow time as a function of the welding current


GPU
Gas purger - purging of shielding gas

Unit min
Setting range OFF / 0.1 - 10.0
Factory settings OFF

Purging of the shielding gas begins as soon as GPU is allocated a value.

For safety reasons, purging of the shielding gas cannot be restarted until a new GPU val-
ue is entered.

IMPORTANT! Purging of the shielding gas is necessary if condensation forms when the
device is left unused in a cold environment for a prolonged period. Long hosepacks are
most affected.

65
TIG setup menu

Accessing the
1 Press the Mode button to select 2-step mode or 4-step mode
TIG setup menu

2 Press and hold the Mode button

3 Press the Parameter Selection button (right)

The power source is now in the TIG setup menu. The last welding pa-
rameter selected is displayed.

Changing weld-
ing parameters 1 Use the left or right Parameter Selection button to select the param-
eter that you want to change

2 Use the adjusting dial to change the parameter value

Exiting the TIG


setup menu Press the Mode button
1

Welding parame-
SPt
ters in the TIG set-
up menu Spot welding time

Unit s

Setting range OFF / 0.05 - 25.0

Factory settings OFF

If a value has been set for the SPt setup parameter, the operating mode 2-step mode will
have the function of the spot welding mode.

The special spot welding indicator on the control panel remains lit as long as a value has
been specified for the spot welding time.

tAC
Tacking function when TIG DC welding is selected: Duration of the pulsed welding current
at the start of tacking

Unit s

Setting range OFF / 0.1 - 9.9 / ON

66
Factory settings OFF

EN
"ON" The pulsed welding current continues until the end of the tack-
ing operation

0.1 - 9.9 s The set time begins with the upslope phase. After the end of the
set time, welding continues at a constant current; any pulsing
parameters that have been set are available.

"OFF" The tacking function is switched off

The special tacking indicator on the control panel remains lit as long as a value has been
specified for the tacking time.

F-P
Frequency pulsing

Unit Hz / kHz.

Setting range OFF / 0.20 Hz - 2.00 kHz

Factory settings OFF

The set pulse frequency is also used for the reduced current I2.

IMPORTANT! If F-P is set to "OFF", the dcY and I-G setup parameters cannot be select-
ed.

The special pulsing indicator on the control panel remains lit as long as a value has been
specified for the pulse frequency.

Selecting the pulse frequency F-P:


0.2 Hz to 5 Hz Thermal pulsing (out-of-position welding, automated welding)
1 kHz to 2 kHz Arc-stabilising pulsing (stabilising the arc at a low welding cur-
rent)
dcY
Duty cycle - the ratio of pulse duration to the ground current duration when a pulse fre-
quency has been set

Unit %

Setting range 10 - 90

Factory settings 50
I-G
I (current) - ground current

Unit % (of main current I1)

Setting range 0 - 100

Factory settings 50

67
t-S
Time starting - starting current time

Unit s

Setting range OFF/0.01 - 9.9

Factory settings OFF

The starting current time t-S specifies the duration of the starting current phase Is.

IMPORTANT! The t-S setup parameter only applies to 2-step mode. In 4-step mode, the
duration of the starting current phase Is is controlled using the torch trigger.
t-E
Time end - end current time

Unit s

Setting range OFF/0.01 - 9.9

Factory settings OFF

The end current time t-E specifies the duration of the end current phase IE.

IMPORTANT! The setup parameter t-E only applies to 2-step mode. In 4-step mode, the
duration of the end current phase IE is controlled using the torch trigger (see "TIG oper-
ating modes").
FAC
Factory - for resetting the welding system

Press and hold the Mode button for 2 s to reset the system to the factory settings. When
the digital display shows "PrG", the welding system has been reset.

IMPORTANT! When the welding system is reset, all the personal settings in the Setup
menu are lost. Welding parameter settings in Setup menu: level 2 are not deleted.
2nd
Setup menu: level 2: second level of the setup menu

68
TIG setup menu: level 2

EN
Accessing the
1 Accessing the TIG setup menu
TIG setup menu:
level 2 2 Select "2nd" welding parameter

3 Press and hold the Mode button

4 Press the Parameter Selection button (right)

The power source is now in TIG set-up menu - level 2. The last welding
parameter selected is displayed.

Changing weld-
ing parameters 1 Use the left or right Parameter Selection button to select the param-
eter that you want to change

2 Use the adjusting dial to change the parameter value

Exiting the TIG


1 Press the Mode button
setup menu: level
2
The power source is now in the TIG setup menu.

2 To exit the TIG setup menu, press the Mode button again

Welding parame-
SFS
ters in the TIG set-
up menu: level 2 Special 4-step mode

Unit -

Setting range OFF/1

Factory settings OFF

HFt
High frequency time: time interval between the HF pulses

Unit s

Setting range 0.01 - 0.4 / OFF

Factory settings 0.01

69
NOTE! If there are problems with sensitive equipment in the immediate vicinity,
increase the HFt parameter to a maximum of 0.4 s.

The special HF ignition indicator remains lit as long as a value has been specified for the
HFt parameter.

If the HFt setup parameter is set to "OFF", no high-frequency ignition takes place at the
start of welding. In this case, the start of welding commences with touchdown ignition.
Ito
Ignition time-out - time until the safety cut-out is triggered following an abortive ignition
attempt

Unit s

Setting range 0.1 - 9.9

Factory settings 5

IMPORTANT! Ignition time-out is a safety function and cannot be deactivated.


The description of the ignition time-out function can be found in "TIG welding".
Arc
Arc - arc break watchdog: time until the safety cut-out is triggered following an arc break

Unit s

Setting range 0.1 - 9.9

Factory settings 2

IMPORTANT! The arc break watchdog is a safety function and cannot be deactivated.
The description of the arc break watchdog function can be found in "TIG welding".
ACS
Automatic current switch - automatic switchover to main current

Unit -

Setting range ON / OFF

Factory settings ON

ON The parameter I1 (main current) will automatically be selected


after welding has started.
The main current I1 can be set immediately.

OFF The last selected parameter remains set during welding.


The last selected parameter can be set immediately.
Parameter I1 is not selected automatically.

70
Rod electrode setup menu

EN
Accessing the
1 Press the Mode button to select the MMA welding mode
Rod electrode
setup menu
2 Press and hold the Mode button

3 Press the Parameter Selection button (right)

The power source is now in the Rod electrode setup menu. The last
welding parameter selected is displayed.

Changing weld-
ing parameters 1 Use the left or right Parameter Selection button to select the param-
eter that you want to change

2 Use the adjusting dial to change the parameter value

Exiting the Rod


electrode setup Press the Mode button
1
menu

Welding parame-
HCU
ters in the Rod
electrode setup HotStart current
menu
Unit %

Setting range 0 - 200

Factory settings 150


Hti
Hot-current time

Unit s

Setting range 0.0 - 2.0

Factory settings 0.5

To obtain optimum welding results, it will sometimes be necessary to adjust the HotStart
function.

Benefits
- Improved ignition, even when using electrodes with poor ignition properties
- Better fusion of the base material in the start-up phase, meaning fewer cold-shut de-
fects
- Largely prevents slag inclusions

71
dyn
dYn - dynamic correction

Unit -

Setting range 0 - 100

Factory settings 20

0 soft, low-spatter arc

100 harder, more stable arc

To obtain optimum welding results, it will sometimes be necessary to adjust the arc-force
dynamic.

Functional principle:
at the instant of droplet transfer or when a short circuit occurs, there is a momentary rise
in amperage. In order to obtain a stable arc, the welding current is temporarily increased.
If the rod electrode threatens to sink into the weld pool, this measure prevents the weld
pool solidifying, as well as preventing more prolonged short circuiting of the arc. This
largely prevents the rod electrode from sticking.
FAC
Factory - for resetting the welding system

Press and hold the Mode button for 2 s to reset the system to the factory settings. When
the digital display shows "PrG", the welding system has been reset.

IMPORTANT! When the welding system is reset, all the personal settings in the Setup
menu are lost. Welding parameter settings in Setup menu: level 2 are not deleted.
2nd
Setup menu: level 2: second level of the setup menu

72
Rod electrode setup menu: level 2

EN
Accessing the
1 Accessing the Rod electrode setup menu
Rod electrode
setup menu level 2 Select "2nd" welding parameter
2
3 Press and hold the Mode button

4 Press the Parameter Selection button (right)

The power source is now in the Rod electrode setup menu: level 2. The
last parameter selected is displayed.

Changing weld-
ing parameters 1 Use the left or right Parameter Selection button to select the param-
eter that you want to change

2 Use the adjusting dial to change the parameter value

Exiting the Rod


1 Press the Mode button
electrode setup
menu: level 2
The power source is now in the Rod electrode setup menu.

2 To exit from the Rod electrode setup menu, press the Mode button
again

Welding parame-
ASt
ters in the Rod
electrode setup Anti-stick
menu level 2
Unit -

Setting range ON / OFF

Factory settings ON

As the arc becomes shorter, the welding voltage may drop so far that the rod electrode
will tend to stick. This may also cause the rod electrode to burn out.

Electrode burn-out is prevented by activating the anti-stick function. If the rod electrode
begins to stick, the power source immediately switches the welding current off. After the
rod electrode has been detached from the workpiece, the welding process can be contin-
ued without any problems.
Uco
U (voltage) cut-off - welding voltage limitation

73
Unit V

Setting range OFF/5 - 90

Factory settings OFF

The arc length depends on the welding voltage. To end the welding process, it is usually
necessary to significantly lift the rod electrode away from the workpiece. With the "Uco"
parameter, the welding voltage can be limited to a value that makes it possible to end the
welding process simply by lifting the rod electrode slightly.

IMPORTANT! If the welding process often ends unintentionally during welding, set the
Uco parameter to a higher value.

74
Troubleshooting and maintenance
Troubleshooting

EN
General The power source is fitted with an intelligent safety system that allows fuses to be dis-
pensed with entirely. After a possible malfunction or error has been remedied, the power
source can be put back into normal operation again without any fuses having to be re-
placed.

Safety
WARNING! An electric shock can be fatal. Before opening the device:
- Move the mains switch to the "O" position
- Unplug the device from the mains
- Put up an easy-to-understand warning sign to stop anybody inadvertently
switching it back on again
- Using a suitable measuring device, check that electrically charged parts (e.g.
capacitors) have been discharged

CAUTION! Inadequate PE conductor connections can cause serious injury and


damage. The housing screws provide a suitable PE conductor connection for
earthing (grounding) the housing and must NOT be replaced by any other screws
which do not provide a reliable PE conductor connection.

Displayed service If any error message that is not described here appears on the displays, then the fault can
codes only be fixed by a service technician. Make a note of the error message shown in the dis-
play and of the serial number and configuration of the power source, and contact our After-
Sales Service team with a detailed description of the error.

tS1 | xxx

Cause: Overtemperature in the secondary circuit of the power source


(xxx stands for a temperature value)
Remedy: Allow power source to cool down
Err | tS1

Cause: temperature sensor faulty (short circuit or break)


Remedy: Contact After-Sales Service
no | IGn

Cause: Ignition time-out function is active: there was no current before


the end of the time specified in the Setup menu. The safety cut-
out of the power source has been triggered.
Remedy: Press the torch trigger repeatedly; clean the workpiece surface;
if necessary, increase the time until the safety cut-out is trig-
gered in Setup menu: level 2.
no | Arc

Cause: Arc break


Remedy: Press the torch trigger repeatedly; clean the surface of the
workpiece
Err | IP

77
Cause: Primary overcurrent
Remedy: Contact After-Sales Service

Power source
Power source has no function
Mains switch is on, but indicators are not lit up

Cause: There is a break in the mains lead; the mains plug is not plugged
in
Remedy: Check the mains supply lead, make sure that the mains plug is
plugged in

Cause: Mains socket or mains plug faulty


Remedy: Replace faulty components

Cause: Mains fuse is faulty


Remedy: Change the mains fuse
No welding current
mains switch is on, overtemperature indicator is lit up

Cause: Overload; the duty cycle has been exceeded


Remedy: Do not exceed the duty cycle

Cause: Thermostatic cut-out system has tripped


Remedy: Wait until the power source automatically switches back on after
the cooling phase has finished

Cause: The fan in the power source is faulty


Remedy: Replace the fan (After-Sales Service)
No welding current
mains switch is on and indicators are lit up

Cause: Grounding (earthing) connection is incorrect


Remedy: Check the earth (ground) connection and clamp for correct po-
larity

Cause: There is a break in the current cable in the welding torch


Remedy: Replace the welding torch
Nothing happens when torch trigger is pressed
mains switch is on and indicators are lit up

Cause: The control plug is not plugged in


Remedy: Insert the control plug

Cause: Welding torch or welding torch control line defective


Remedy: Replace the welding torch
No shielding gas
all other functions are OK

Cause: The gas cylinder is empty

78
Remedy: Change the gas cylinder

EN
Cause: Gas pressure regulator is faulty
Remedy: Change the gas pressure regulator

Cause: The gas hose is not fitted or is damaged


Remedy: Fit/change the gas hose

Cause: The welding torch is faulty


Remedy: Change the welding torch

Cause: Gas solenoid valve is faulty


Remedy: Replace gas solenoid valve
Poor weld properties

Cause: Incorrect welding parameters


Remedy: Check the settings

Cause: Grounding (earthing) connection is incorrect


Remedy: Check the earth (ground) connection and clamp for correct po-
larity
The welding torch becomes very hot

Cause: The design dimensions of the welding torch are not sufficient for
this task
Remedy: Observe the duty cycle and loading limits

79
Care, maintenance and disposal

General Under normal operating conditions, the power source requires only a minimum of care and
maintenance. However, it is vital to observe some important points to ensure it remains in
a usable condition for many years.

Safety
WARNING! An electric shock can be fatal. Before opening the device
- Turn the mains switch to the "O" position
- Unplug the machine from the mains
- Prevent it from being switched on again
- Using a suitable measuring instrument, check to make sure that electrically
charged components (e.g. capacitors) have discharged

WARNING! Work that is carried out incorrectly can cause serious injury and dam-
age. The following activities must only be carried out by trained and qualified per-
sonnel. All instructions in the section headed "Safety rules" must be observed.

At every start-up - Check mains plug, mains cable, welding torch, interconnecting hosepack and ground-
ing (earthing) connection for damage
- Check that there is a gap of 0.5 m (1 ft. 8 in.) all around the device to ensure that cool-
ing air can flow and escape unhindered

NOTE! Air inlets and outlets must never be covered, not even partially.

Every 2 months - If present: clean air filter

Every 6 months - Dismantle device side panels and clean inside of device with dry reduced compressed
air

NOTE! Risk of damage to electronic components. Do not bring air nozzle too
close to electronic components.

- If a lot of dust has accumulated, clean the cooling air ducts.

Disposal Dispose of in accordance with the applicable national and local regulations.

80
Appendix
Technical data

EN
Special voltages The technical data on the rating plate applies to devices designed for special voltages.

TransTig 1750
Mains voltage 1 x 230 V
Puls
Mains voltage tolerance -20 %/+15 %
Mains frequency 50 / 60 Hz
Mains fuse protection 16 A slow-blow
1)
Mains connection restrictions possible
2)
Primary continuous power (100 % d.c. ) 3.8 kVA
Cos phi 0.99
Welding current range TIG 2 - 170 A
Rod electrode 10 - 140 A
2)
Welding current at 10 min/40°C (104°F) 35%d.c. 170 A
100%d.c.2) 120 A
Open circuit voltage (pulsed) 93 V
Working voltage TIG 10.1 - 16.8 V
Rod electrode 10.3 - 25.6 V
Striking voltage Up 9.0 kV
The arc striking voltage is designed for manual operation
Degree of protection IP 23
Type of cooling AF
Insulation class A
EMC device class A
in accordance with EN/IEC 60974-10
Overvoltage category III
Pollution level according to IEC60664 3
Ambient temperature -10 °C - +40 °C
+14 °F - +104 °F
Storage temperature -25 °C - +55 °C
-13 °F - +131 °F
Dimensions l x w x h 430 x 180 x 280 mm
16.93 x 7.09 x 11.02 in.
Weight 9.1 kg
20.06 lb.
Marks of conformity CE
Safety symbol S

1) to public mains with 230/400 V and 50 Hz


2) d.c. = duty cycle

83
Spare parts list

84
Circuit diagram

EN
230 V 50Hz
L
N
PE PE
N
L

-X1
1m

2m

3m

5 2
-Q1
4 1

A V
+A1-X1

N
P

+A4 FP22JOB
+A1 NF
+A4-X1
+A1-X2

N'
P'

10

20
+A3-X13

+A3-X2
+A2-X8

+A2-X4

+A2-X1

A1
-Y1 +A3-X19

TORCH TRIGGER
A2 1 -X8
- VALVE 1
2
+ VALVE 2
3 +A3-X16
+A2 BPS1750 4
- FAN
+ FAN
COMMON
1
2
3
PRIM / SEK MAIN CURRENT 4
3
CRATFILL CUR 5
1 2 4
+A2-X2

+A2-X3

TORCH IDENTIF 6
-M1
+A3 TMS17

5
DOWN 7
PRIM / SEK
6
UP 8
1

9
+A3-X8
-X7
A
1/1 1/2 +A3-X5
+A3-X12 1 B
+24 V
-T1 2 C
PRIM / SEK
TX L REMOTE
3 D
2/1

2/3

2/2

TX H REMOTE
+A3-X22 4 E
GND
5 F
RX L REMOTE
6 G
RX H REMOTE
H
-X12 +A3-X20
-X2 I
J
-X11
+A3-X15
-Z1

-Z2

+A3-X14 +A3-X17
1

1
+ 5V
2
SIGNAL -R2
2
K

-V1.1 -V1.2
A

-X3
+A1..... NetzFilter
+A2..... BPS1750
+A3..... TMS17
1

1 +A4..... FP22JOB
-L1 -T2 3
2
-Q1..... MAINS SWITCH
2

-T1..... MAIN TRANSFORMER


-T2..... HF-TRANSMITTER
-C1 -C2 -X1..... MAINS PLUG
1

4,7 nF 4,7 nF
-X2, -X3, -X11, -X12..... TERMINAL POINT
-X7..... REMOTE CONTROL REPECTACLE
-X4

-X6

-X8..... TORCH TRIGGER


-V1..... SECUNDARY RECTIFIER
-Z1, -Z2..... TOROID CORE

85
86
EN

87
FRONIUS INTERNATIONAL GMBH
Froniusplatz 1, A-4600 Wels, Austria
Tel: +43 (0)7242 241-0, Fax: +43 (0)7242 241-3940
E-Mail: sales@fronius.com
www.fronius.com

www.fronius.com/addresses
Under http://www.fronius.com/addresses you will find all addresses
of our Sales & service partners and Locations

You might also like