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ID Fan Flow

The document reports measurements from the inlet duct of an ID fan for a cement plant. Gas flow was measured at two locations (RP1 and RP4) in the duct, recording parameters like pressure, temperature, velocity, flow rate. Both locations showed similar flow rates around 240000 m3/hr. Pressure loss between the duct inlet and fan inlet was 40-54 mmwg, resulting in estimated power losses of 30.56-39.91 kW.

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shantanu.patra
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435 views2 pages

ID Fan Flow

The document reports measurements from the inlet duct of an ID fan for a cement plant. Gas flow was measured at two locations (RP1 and RP4) in the duct, recording parameters like pressure, temperature, velocity, flow rate. Both locations showed similar flow rates around 240000 m3/hr. Pressure loss between the duct inlet and fan inlet was 40-54 mmwg, resulting in estimated power losses of 30.56-39.91 kW.

Uploaded by

shantanu.patra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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JSW Cement Limited

SUB: Gas Flow Measurement in ID Fan Inlet Duct Date: 28-Oct-23


Location: ID FAN INLET DUCT By: Shantanu
RP1
Altitude 48 m Density 0.9300 kg/m3
Barometer 10274 mmWg Area 4.99 m2
Type of pitot tube Average Velocity 13.46 m/s
Ps -498 mmWg Flow Rate 241467 m3/hr
Temperature 86 oC Mass Flow Rate 224559 kg/hr
Normal dens. 1.293 kg/Nm3
Duct diameter 2.52 m 173673 Nm3/hr 214567.90
RP4
Altitude 48 m Density 0.9745 kg/m3
Barometer 10274 mmWg Area 4.99 m2
Type of pitot tube Average Velocity 13.68 m/s
Ps -544 mmWg Flow Rate 245515 m3/hr
Temperature 68 oC Mass Flow Rate 239244 kg/hr
Normal dens. 1.293 kg/Nm3
Duct diameter 2.52 m 185030 Nm3/hr
RP1 RP4
Pd, mmWg v, m/s Pd, mmWg v, m/s 1.05
12.00 13.41 14.00 14.15
13.00 13.95 12.00 13.10
11.00 12.84 15.00 14.64
10.00 12.24 14.00 14.15
12.00 13.41 12.00 13.10
13.00 13.95 13.00 13.63
13.00 13.95 13.00 13.63
12.00 13.41 12.00 13.10
14.00 14.48 14.00 14.15
13.00 13.95 13.00 13.63
11.00 12.84 11.00 12.54
12.00 13.41 12.00 13.10
13.00 13.95 13.00 13.63
13.00 13.95 13.00 13.63
12.00 13.41 12.00 13.10
12.00 13.41 14.00 14.15
11.00 12.84 13.00 13.63
11.00 12.84 14.00 14.15
12.00 13.41 13.00 13.63
14.00 14.48 14.00 14.15
13.00 13.95 13.00 13.63
13.00 13.95 13.00 13.63
11.00 12.84 14.00 14.15
11.00 12.84 15.00 14.64
12.00 13.41 12.00 13.10
10.00 12.24 13.00 13.63
13.00 13.95 13.00 13.63
Average Vel. 13.46 Average Vel. 13.68
JSW Cement Limited
Unit : Salbini Date : 10/28/2023
ID Fan Inlet Duct Pressure Drop & Power Loss Analysis
Value
SI NO Parameter UNIT
DESIGN RP1 RP4
1 Fan Speed 850 850 RPM
2 Fan Operating Load 536 554 Amp
3 Fan Operating Power 411 442 KW
4 BH O/L Draft -498 -544 mmwg
5 BH O/L Temp 86 68 °C
6 241467 245515 M3/Hr
7 BH O/L Gas Flow Rate 173673 185030 NM3/Hr
8 224559 239244 Kg/Hr
9 BH Fan I/L Draft (BD) mmwg
10 BH Fan I/L Draft (AD) -538 -598 mmwg

Pressure Loss Across


11 Damper mmwg

12 Pressure Loss Across BH 40 54 mmwg


O/L to Fan I/L

13 Power Loss Due to Pressure 30.56 39.91 KW


Drop
14

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