XTD-400C

Operation and
Installation Manual

Document Number: MN5-0386-901

Revision: 1
Applicable to: 305-0386-901

This is a controlled document.

The official version of this document is located
in Xicom Technology Document Control.
Printed copies are for reference only.

3550 Bassett Street

Santa Clara, CA 95054 USA
408-213-3000 Phone •408-213-3001 Fax
www.xicomtech.com

EAR EXPORT CONTROLLED --- The attached documents contain technology and technical data within the definition of the
U.S. Export Administration Regulations (EAR). Transfer of this data by any means to a foreign person, whether in the
U.S. or abroad, may require a U.S. Department of Commerce export license or other approval.
 Operation and Installation Manual
XTD-400C

Document Number:
MN5-0386-901

Revision: 1

Date: March 2013

EAR EXPORT CONTROLLED --- The attached documents contain technology and technical data within the definition of the
U.S. Export Administration Regulations (EAR). Transfer of this data by any means to a foreign person, whether in the
U.S. or abroad, may require a U.S. Department of Commerce export license or other approval.
 XTD-400C
Operation and
Installation Manual

Document Number: MN5-0386-901

Revision: 1
Applicable to: 305-0386-901

This is a controlled document.

The official version of this document is located
in Xicom Technology Document Control.
Printed copies are for reference only.

3550 Bassett Street

Santa Clara, CA 95054 USA
408-213-3000 Phone •408-213-3001 Fax
www.xicomtech.com

EAR EXPORT CONTROLLED --- The attached documents contain technology and technical data within the definition of the
U.S. Export Administration Regulations (EAR). Transfer of this data by any means to a foreign person, whether in the
U.S. or abroad, may require a U.S. Department of Commerce export license or other approval.
 NOTICE

Copyright 2013

This document contains proprietary information that is protected by copyright. All rights
are reserved.

The information in this document is subject to change without notice. Please contact
Xicom Technology for current technical specifications.

Xicom Technology reserves the right to revise this publication and to make changes
from time to time in the content hereof without obligation of Xicom Technology to notify
any person of such revision or changes.

Xicom Technology makes no warranty of any kind with regard to this material, including,
but not limited to, the implied warranties of fitness for a particular purpose. Xicom
Technology shall not be liable for errors contained herein or for incidental consequential
damages in connection with the furnishing, performance, or use of this material.

MN5-0386-901 ii Revision 1
EAR EXPORT CONTROLLED --- The attached documents contain technology and technical data within the definition of the
U.S. Export Administration Regulations (EAR). Transfer of this data by any means to a foreign person, whether in the
U.S. or abroad, may require a U.S. Department of Commerce export license or other approval.
 XTD-400C Operation and Installation Manual

About this manual

This manual provides operators and technicians with a set of
tools for operating and maintaining the Digital Outdoor Unit
Family of Xicom Power Amplifiers.

This Prefix contains a Table of Contents that applies to the

entire manual and a Record of Changes page that applies only
to this Prefix.

Each Chapter has its own Part Number, Revision Level, Record
of Changes page, Table of Contents, List of Figures, and List of
Tables.
Chapter One—Provides an overview of the manual; delineates
who should use the manual; how to contact Xicom Technology.
Chapter Two—Describes safety information that pertains to
Xicom Technology products. It also provides information about
Warnings, Cautions and Notes that are found throughout the
manual.
Chapter Three—Provides general installation information,
communication interface switch settings and cable pinouts.
Chapter Four—Provides the operating instructions for the power
amplifier.
Chapter Five—Describes updating Firmware and the preventive
maintenance requirements for Xicom Technology power
amplifiers.
Chapter Six—Provides information regarding service and repair
of Xicom Technology power amplifiers, including instructions on
obtaining RMA (Return Maintenance Authorization) Numbers.
List of Abbreviations and Acronyms—Lists the abbreviations
and acronyms that may be found in Xicom Technology
documentation.
Appendices—The Appendices provide operators and
technicians with information and specifications that are specific
to their particular version of Xicom Technology Power Amplifier.

MN5-0386-901 iii Revision 1

EAR EXPORT CONTROLLED --- The attached documents contain technology and technical data within the definition of the
U.S. Export Administration Regulations (EAR). Transfer of this data by any means to a foreign person, whether in the
U.S. or abroad, may require a U.S. Department of Commerce export license or other approval.
 XTD-400C Operation and Installation Manual

Who should use this manual

This manual is designed for use by trained operators and
technicians who have a thorough knowledge of satellite
transmitting and receiving equipment.

Persons using this manual should familiarize themselves with

the information in the Appendices before reading the main
sections.

MN5-0386-901 iv Revision 1
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U.S. or abroad, may require a U.S. Department of Commerce export license or other approval.
 XTD-400C Operation and Installation Manual

Record of Changes

ELECTRONIC APPROVAL. SEE PLM.

Revision ECO Description Date Initiated By
1 Initial Release 03/18/2013 M. Gray

MN5-0386-901 v Revision 1
EAR EXPORT CONTROLLED --- The attached documents contain technology and technical data within the definition of the
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U.S. or abroad, may require a U.S. Department of Commerce export license or other approval.
 XTD-400C Operation and Installation Manual

Table of Contents
Paragraph Title Page Number
List of Abbreviations and Acronyms MNC-0000-010
Chapter 1 Overview MNC-0100-003
Chapter 2 Safety MNC-0200-001
Chapter 3 Unpacking and Installation MNC-0300-036
Chapter 4 Operation MNC-0400-048
Chapter 5 Preventive Maintenance MNC-0600-003
Firmware Update Procedure MNC-0500-014
Chapter 6 Service and Repair MNC-0700-001
Appendix A Product Specifications 305-0386-201
Appendix B Mechanical Drawings
Outline 304-0357-008
Appendix C Interconnect Drawings
RF Interconnect 307-0976-201
Electrical Interconnect 307-0977-201
Power Interconnect 307-1053-005
High Voltage Interconnect 307-1054-005
Appendix D Addendum, Operation, HPA Control Utility MNC-0000-041
Appendix E Operation Addendum, Block Upconverter MNC-0000-015

MN5-0386-901 vi Revision 1
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 List of Abbreviations, Acronyms, and CE Symbols

List of Abbreviations, Acronyms, and CE Symbols

Record of Changes

ELECTRONIC APPROVAL. SEE PLM.

Revision ECO Description Date Initiated By
A 9735 Original Release 04/17/2002 A.L. Crozier, Jr.
A1 10179 Add numerous abbreviations 08/21/2002 A.L. Crozier, Jr.
A2 10646 Add more abbreviations; CE symbols 01/14/2003 A.L. Crozier, Jr.
A3 11044 Add more abbreviations 05/15/2003‘A.L. Crozier, Jr.
A4 11802 Add more abbreviations 01/13/2004 A.L. Crozier, Jr.
A5 12050 Add more abbreviations 03/19/2004 A.L. Crozier, Jr.
A6 12808 Add more abbreviations 02/23/2005 A.L. Crozier, Jr.
A7 14758 Correct entries and add new entries 09/08/2006 ALCJr

MNC-0000-010 1 of 10 Revision A7
EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
to the U.S. Export Administration Regulations (EAR). Transfer of data herein by any means to a Foreign Person,
whether in the U.S. or abroad, may require an export license from the U.S. Department of Commerce.
MNC-0000-010 2 of 10 Revision A7
EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
to the U.S. Export Administration Regulations (EAR). Transfer of data herein by any means to a Foreign Person,
whether in the U.S. or abroad, may require an export license from the U.S. Department of Commerce.
 List of Abbreviations, Acronyms, and CE Symbols

List of Abbreviations, Acronyms, and CE Symbols

References
The following documents are used as reference material for this
chapter:
• International Standard ISO-7000: 1989. Graphical symbols for use on
equipment — Index and synopsis
• International Standard CEI/IEC 60417-2: 1998. Graphical symbols for
use on equipment — Part 2: Symbol originals
• Society of Exploration Geophysicist. 1980. The SI Metric System of
Units And SEG Tentative Standard.
• The American Society of Mechanical Engineers. November 1999.
ASME Y14.38-1999. Abbreviations and Acronyms.
• Wachal, Robert S. 1999. Abbreviations Dictionary: A practical
compilation of today’s acronyms and abbreviations. Boston/New York:
Hougton Mifflin Company.
• Franklin Covey. 1999. Franklin Covey Style Guide: FOR BUSINESS AND
TECHNICAL COMMUNICATION, THIRD EDITION.

Abbreviations and Acronyms

Abbreviation or
Definition
Acronym
AC alternating current
ack Acknowledgement
ad analog-to-digital
ADC analog-to-digital converter
AFC automatic frequency control
AGC automatic gain control
ALC automatic level control
amp (A) ampere
amphr ampere-hour
ampl amplifier
anlg analog
ant antenna
ATP Acceptance Test Procedure
AVC automatic volume control
BA buffer amplifier

MNC-0000-010 3 of 10 Revision A7
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to the U.S. Export Administration Regulations (EAR). Transfer of data herein by any means to a Foreign Person,
whether in the U.S. or abroad, may require an export license from the U.S. Department of Commerce.
 List of Abbreviations, Acronyms, and CE Symbols

Abbreviation or
Definition
Acronym
BDELIM band elimination
BIT binary digit
bmw beamwidth
btry battery
BUC Block Upconverter
buz buzzer
bw bandwidth
°C degree Celsius
cal calibration
CATE computer aided test equipment
CB component board
CCTWT Coupled Cavity Traveling Wave Tube
commsat communications satellite
CPU central processing unit
CRC Cyclic Redundancy Check
CTRF center frequency
CTS Clear to Send
CW continuous wave
DA digital-to-analog
DAC digital-to-analog converter
dB Decibel
dBc Decibels referenced to carrier
Decibels referenced to Amperes or Decibels referenced to
dBI
Isotropic Gain
dBm decibels referenced to one milliwatt
dBW decibels referenced to Watts
DC direct current
DCD Date Carrier Detect
deg degree
dgtl digital
distn distortion
DSR Data Send Ready
DTR Data Terminal Ready
Ef filament voltage
EIK Extended Interaction Klystron
Ek cathode voltage
EMI electromagnetic interference
ETX End of Transmission

MNC-0000-010 4 of 10 Revision A7
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 List of Abbreviations, Acronyms, and CE Symbols

Abbreviation or
Definition
Acronym
Ew helix voltage
°F degree Fahrenheit
F farad
FAT First Article Test
FET field-effect transistor
FGIPA Fixed Gain Intermediate Power Amplifier
freq frequency
FTD Filament Time Delay (TWTA, KPA)
G Giga (one billion)
GHz Giga Hertz
H henry
Process using a high voltage power supply to verify high voltage
Hi-pot
insulation leakage.
HPA High Power Amplifier
HV High Voltage
Hz Hertz
IC integrated circuit
IESS Intelsat Earth Station Standards
IF Intermediate Frequency
I/P Input
inv inverter
IPA Intermediate Power Amplifier
IrDA Infrared Data Association
Iw helix current
k kilo (one thousand)
K cathode
kg kilogram
kHz kilo Hertz
KMT Klystron Microwave Tube
KPA Klystron Power Amplifier
kV kilo Volt
kVAH kilovolt-ampere hour
kVAHM kilovolt-ampere hour meter
kVAM kilovolt-ampere meter
kW kilo Watt
kWHM kilowatt-hour meter
LC inductance-capacitance
LCD liquid crystal display

MNC-0000-010 5 of 10 Revision A7
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 List of Abbreviations, Acronyms, and CE Symbols

Abbreviation or
Definition
Acronym
LDA Line Driver Amplifier
LED Light Emitting Diode
LO Local Oscillator
LPA Low Power Amplifier
M Mega (million)
M&C Monitor and Control
mA milli Ampere
MSDC Multistage Depressed Collector
MHz Mega Hertz
miprcs microprocessor
MPS Modular Power Supply
MSDC Multi-Stage Depressed Collector
MSL mean sea level
MTBF mean time between failures
MTTR mean time to repair
mV milli Volt
MW Mega Watt
mW milli Watt
NAK negative acknowledgement
oc overcurrent
ODU Outdoor Unit
OEM other equipment manufacturer
O/P Output
ovv over voltage
PBIT parity bit
PCB printed circuit board
PF power factor
PFC power factor correction
PS power supply
PSU power supply unit
PWM pulse-width modulation
pwr Power
RF Radio Frequency
RFU RF Unit
RMA Returned Material Authorization
RMS root mean square (.707)
RTS Ready to Send

MNC-0000-010 6 of 10 Revision A7
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 List of Abbreviations, Acronyms, and CE Symbols

Abbreviation or
Definition
Acronym
In a standard 19-inch rack, a set of four mounting holes spaced
as follows:
.625 inches between holes 1, 2, and 3.
RU
.5 inches between holes three and four.

RU = 1.75 inches.
RXD Received Data
SLIN Linearizer with an integrated variable gain SSA
SSA Solid State Amplifier
SSPA Solid State Power Amplifier
STDBY Standby
STX Start of Transmission
TD Time Delay (SSPA)
Thermal Electric Cooling. This is a technique used to regulate
TEC
the operating temperature environment of a device.
TPS Test Performance Sheet
TWT Traveling Wave Tube
TWTA Traveling Wave Tube Amplifier
TXD Transmitted Data
UMBC umbilical cord
undc undercurrent
UPS uninterrupible power supply
VAC Volts alternating current
VDC Volts direct current
VGA variable gain amplifier
VGIPA Variable Gain Intermediate Power Amplifier
VPC Variable Phase Combiner
VSWR voltage standing wave ratio
W Watt
wg waveguide
Wh watthour
WHM watthour meter
wm watt meter
wtrg with respect to ground
wtrc with respect to cathode
wtrprf waterproof
wtrtt watertight
WV working voltage
XFMR Transformer

MNC-0000-010 7 of 10 Revision A7
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 List of Abbreviations, Acronyms, and CE Symbols

Abbreviation or
Definition
Acronym
XMIT Transmit
XT Xicom Technology Analog Outdoor Amplifier
XTC Xicom Technology Controller
XTD Xicom Technology Digital Outdoor Amplifier
XTK Xicom Technology Klystron Amplifier
XTKD Xicom Technology Klystron Amplifier with Flat Display
Xicom Technology Klystron High Efficiency Amplifier — Flat
XTKH
Display with Multistage Depressed Collector
XTPS Xicom Technology Power Supply
XTRD Xicom Technology Rack Mount Digital Amplifier
XTRD-LDA Xicom Technology Rack Mount Line Driver Amplifier
XTRS Xicom Technology Solid State Rack Mount Amplifier
XTS Xicom Technology Solid State Outdoor Amplifier
XTU Xicom Technology Outdoor Amplifier with Block Upconverter

MNC-0000-010 8 of 10 Revision A7
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 List of Abbreviations, Acronyms, and CE Symbols

CE Symbols

Symbol Definition

Alternating Current (AC)

CE Marking symbol for equipment and documentation meeting

European Quality Standards.

Earth Ground

Fuse

Input

Local

OFF for a part of equipment

ON for a part of equipment

MNC-0000-010 9 of 10 Revision A7
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 List of Abbreviations, Acronyms, and CE Symbols

Symbol Definition

Output

Power OFF

Power ON

Protective Earth Ground

Remote

Reset

Transmitted Power Monitor

MNC-0000-010 10 of 10 Revision A7
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 Overview, Digital ODU HPAs

Overview, Digital ODU HPAs

Record of Changes

Revision ECO Description Date Initiated By

A 9295 Original Release 11/29/2001 A.L. Crozier, Jr.
B 10359 Update Contacting Xicom Technology 10/14/2002 A.L. Crozier, Jr.
paragraph
C 11301 Update to reflect Waveguide Switching 08/08/2003 A.L. Crozier, Jr.

MNC-0100-003 1 Revision C
EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
to the U.S. Export Administration Regulations (EAR). Transfer of data herein by any means to a Foreign Person,
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 Overview, Digital ODU HPAs

Table of Contents
Paragraph Title Page Number
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control and Status Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Contacting Xicom Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

List of Figures
Number Title Page Number
Figure 1, Typical ODU Antenna Mount Amplifier Block Diagram. . . . . . . . . . . . . . . . . . 4

List of Tables
Number Title Page Number
Table 1, Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MNC-0100-003 2 Revision C
EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
to the U.S. Export Administration Regulations (EAR). Transfer of data herein by any means to a Foreign Person,
whether in the U.S. or abroad, may require an export license from the U.S. Department of Commerce.
 Overview, Digital ODU HPAs

Overview, Digital ODU HPAs

Product Overview
This manual is for the Xicom Technology ODU (Outdoor Unit)
Power Amplifier with microprocessor control. The ODU may be
mounted on an antenna or other outdoor location without the need
for an additional watertight enclosure. The standard amplifier
consists of:
• a Microwave Tube.
• an SSA (Solid State Amplifier).
• a power monitor.
• a Power Supply.
• a Linearizer (optional).
• an M&C (Monitor & Control) system.
• serial control interfaces (COM1 and COM2).
• a forced air cooling system.
• 1:1 Waveguide switching capability.

The COM1 interface is RS-232 only; the COM2 interface is

configured for RS-422/RS-485 operation. There are hardwired
summary fault and external interlock circuits available for user
defined functions.

Refer to Figure 1, on page 4 for a typical block diagram of the

Power Amplifier.

Refer to Appendix titled Specifications for the details of your

amplifier.

Control and Status Interface

The amplifier is controlled in Local Mode from the switches on the

unit or in Remote Mode from an external controller or M&C system.
Refer to the Operation and Communication and Protocol Chapters
to operate the power amplifier in the Remote Mode.

MNC-0100-003 3 Revision C
EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
to the U.S. Export Administration Regulations (EAR). Transfer of data herein by any means to a Foreign Person,
whether in the U.S. or abroad, may require an export license from the U.S. Department of Commerce.
 Overview, Digital ODU HPAs

Figure 1, Typical ODU Antenna Mount Amplifier Block Diagram

MNC-0100-003 4 Revision C
EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
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 Overview, Digital ODU HPAs

Physical Characteristics
Refer to Appendix titled Mechanical Drawings for the Physical
Characteristic Specifications of your amplifier.

The Xicom ODUs are air cooled where the outside cooling air does
not pass through the microwave tube and power supply enclosure.
The tube and power supply are conduction cooled. They are
mounted on a thick, finned aluminum plate. A fan pushes outside
air through the fins keeping moist cooling air separate from the tube
and power supply.

Environmental Characteristics
Table 1, Environmental Specifications, lists the typical amplifier
environmental specifications.

Refer to the appendix titled Specifications for the environmental

specifications unique to your amplifier.

The amplifier is designed to operate in rain and snow. However, in

high snow load conditions it is advisable to provide a snow shroud
to prevent a buildup of snow at the air inlet causing a blockage that
will reduce air flow.

Table 1, Environmental Specifications

Parameter Specification
NON-OPERATING TEMPERATURE RANGE -50°C to +70°C
OPERATING TEMPERATURE RANGE -40°C to +50°C
ALTITUDE 10,000 feet MSL maximum
SHOCK AND VIBRATION Normal transportation
COOLING Forced air

Specifications
Refer to the Appendix titled Specifications for the specifications of
your amplifier.

MNC-0100-003 5 Revision C
EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
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 Overview, Digital ODU HPAs

Contacting Xicom Technology

Assistance

If you need to contact Xicom Technology for assistance with your

product you may use one of the following:

Address:

Xicom Technology
3550 Bassett Street
Santa Clara, CA 95054 USA

Telephone: 408-213-3000
Facsimile: 408-213-3001

www.xicomtech.com

Technical Support —
email: support@xicomtech.com
Telephone: 408-213-3109 (24 Hours)
Facsimile: 408-213-3107

Sales: sales@xicomtech.com

Feedback

Xicom technology wants to receive customer feedback concerning

the format, content and accuracy of the documentation that is
shipped with the products. We also want customers to submit
comments and suggestions or request assistance in solving
problems with any of our products.

Please access our web site at http://www.xicomtech.com and click

on Customer Feedback Forms to go to the Customer Feedback
Page. You may download the appropriate form and submit your
requests and comments using the forms on this page.

MNC-0100-003 6 Revision C
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 Safety/Sicherheit

Safety/Sicherheit

Record of Changes

Revision ECO Description Date Initiated By

1 Preliminary Release 08/2001 A.L. Crozier, Jr.
2 Format changes 08/2001 A.L. Crozier, Jr.
3 Format change—Table of Contents, List 09/2001 A.L. Crozier, Jr.
of Figures, List of tables
A 9183 Original Release 10/12/2001 A.L. Crozier, Jr.
B 9288 Update to include 2kW Amplifiers 11/20/2001 A.L. Crozier, Jr.
C 9433 Change “dispatching” to “dissipating” on 01/24/2002 A.L. Crozier, Jr.
page 7.
D 9535 Add General Warning on page 4. 02/22/2002 A.L. Crozier, Jr.
E 12926 Add German Translation for CE 03/22/2005 A.L. Crozier, Jr.
compliance

MNC-0200-001 1 of 14 Revision E
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whether in the U.S. or abroad, may require an export license from the U.S. Department of Commerce.
 Safety/Sicherheit

Table of Contents
Paragraph Title Page Number
Safety/Sicherheit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Summaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings, Cautions, and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
High Voltage Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ladder Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RF Radiation Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Magnetic Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sicherheit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Allgemeine Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Zusammenfassungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Beschreibung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Warnungen, Vorsichtshinweise und Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Allgemeine Warnungen und Vorsichtshinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hochspannungsgefahren . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gefahren bei Leiterbenutzung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Gefahren durch Hochfrequenzstrahlung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Magnetfeld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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 Safety/Sicherheit

Safety/Sicherheit

General Information
This chapter identifies the safety requirements to be applied when
performing any of the procedures specified in this manual. It is the
responsibility of the user to follow all applicable safety regulations
when using this manual. This chapter contains safety summaries
consisting of general safety and health precautions.

Summaries

Description
Equipment of this nature has inherent hazards. Only trained
Operators and Service Personnel should work on or operate this
equipment.
The general safety requirements identified in this chapter are
applicable to anyone doing the procedures included in this manual.

Warnings, Cautions, and Notes

Warnings, cautions, and notes are used in these procedures to alert
the user to special conditions regarding safety or correct performance
of a particular step or steps. They are placed immediately prior to the
procedural step to which they apply, or immediately prior to the
procedure itself if they apply to the entire procedure.
Warnings and cautions are constructed in three parts or sentences.
First, the hazard is stated; second, the correct action to be performed
is stated; and, third, the result of failing to comply with the action is
stated. Notes, however, can be in any form necessary to convey the
needed information. The definitions below show how warnings,
cautions, and notes are used.

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 Safety/Sicherheit

WARNING — A procedure, technique, restriction, etc., if not followed

exactly, could result in injury or death to personnel.

WARNING
This symbol denotes an ELECTRICAL SHOCK HAZARD WARNING
in a procedural step and is used whenever death or injury to personnel
could result from electrical shock.

WARNING
This symbol denotes a RADIO FREQUENCY BURN HAZARD
WARNING in a procedural step and is used whenever death or injury
to personnel could result from radio frequency burns.

WARNING
This symbol denotes a LADDER FALL HAZARD WARNING in a
procedure step and is used whenever death or injury to personnel
could result from improper use of a ladder.

WARNING
This symbol denotes a GENERAL HAZARD WARNING in a
procedural step and is used whenever death or injury to personnel
could result from improper performance of the procedural step.

Caution — A procedure, technique, restriction, etc., if not followed

exactly, could result in damage to equipment.

Caution
This symbol denotes a CAUTION in a procedural step. A CAUTION is
used whenever equipment damage could result if the procedure is not
correctly followed.

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 Safety/Sicherheit

Note — A procedure, technique, restriction, special interest, etc., that

requires emphasis or consideration for the performance of a
procedural step or steps.

Note
This symbol denotes a NOTE in a procedural step. A NOTE is used
whenever emphasis or consideration for the performance of a
procedural step or steps is necessary.

General Warnings and Cautions

High Voltage Hazards

WARNING
The ODU (Outdoor Unit) power amplifier is not equipped with internal
safety interlock switches. Turn OFF primary power before removing
amplifier enclosure cover. Failure to comply could result in serious
injury or death.

WARNING
The power amplifier uses high voltage that may be lethal if contacted.
When the amplifier’s power supply cover is removed multiple high
voltage points are exposed. Use extreme care when operating the
amplifier with the cover removed. Failure to comply could result in
serious injury or death.

WARNING
To prevent electrical shock the amplifier should not be operated with
the cover removed unless service personnel are thoroughly familiar
with its operation and are experienced with high voltage. Failure to
comply could result in serious injury or death.

WARNING
To prevent electrical shock use a shorting probe rated at 20 kV
isolation at the handle to discharge capacitors. Failure to comply could
result in serious injury or death.

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 Safety/Sicherheit

WARNING
To prevent electrical shock when servicing a Klystron Tube or a 2 kW
Power Amplifier:
• ensure the Bus Indicator LED located in the Power Supply Drawer
High Voltage side is out.
• use shorting probe before taking measurements on the capacitor
bank.
Failure to comply could result in serious injury or death.

WARNING
When required to measure voltages in a High Voltage Power Supply:
• turn the equipment OFF.
• use shorting probe to ensure capacitors are discharged.
• ensure meter probes are properly insulated and capable of handling
votlages of 20 kV or more.
• attach probes using one hand.
• ensure probes are not touching other contacts.
Failure to comply could result in serious injury or death.

Ladder Hazards

WARNING
When required to use a ladder ensure that:
• the ground in the area where the ladder will be used is free of
objects that could cause the ladder to be unstable.
• You have read and understand ALL the labels that are affixed to the
ladder.
• you are wearing all appropriate safety equipment such as hard hat,
safety harness, etc.
Failure to comply could result in serious injury or death.

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 Safety/Sicherheit

RF Radiation Hazards

WARNING
The power amplifier is capable of generating high power microwave
radiation that can cause bodily harm. Prior to operation ensure that:
• the technician assigned to perform the maintenance does not wear
a pacemaker.
• all the microwave connections are securely fastened.
• that there is no microwave leakage.
Failure to comply could result in serious injury or death.

Caution
Never operate the amplifier with an open waveguide. The waveguides
and Microwave Tube should always be terminated into a load capable
of dissipating full RF power. Failure to comply could result in
equipment damage.

Magnetic Field

Caution
A Microwave Tube has a very strong magnetic field. The tube can be
damaged if it comes in contact with magnetic objects or tools.
DO NOT:
• place the amplifier on a magnetic storage rack.
• use magnetic tools for installation, maintenance, or repair.
Failure to comply could result in equipment damage.

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 Safety/Sicherheit

Sicherheit

Allgemeine Information
Dieses Kapitel benennt die Sicherheitsvorkehrungen, die bei der
Durchführung eines jeden in diesem Handbuch angeführten
Verfahrens getroffen werden müssen. Der Benutzer ist bei der
Verwendung dieses Handbuches verpflichtet, alle zutreffenden
Sicherheitsvorschriften zu befolgen. Dieses Kapitel fasst allgemeine
Sicherheitsbestimmungen und Gesundheitsschutz zusammen.

Zusammenfassungen

Beschreibung
Geräte dieser Art bergen inhärente Gefahren. Nur ausgebildetes
Bedienungs- und Wartungspersonal sollte an ihnen arbeiten oder sie
betreiben.
Die in diesem Kapitel ausgeführten allgemeinen
Sicherheitsanforderungen betreffen jeden, der die in diesem
Handbuch enthaltenen Verfahren durchführt.

Warnungen, Vorsichtshinweise und Hinweise

Warnungen, Vorsichtshinweise und Hinweise werden in diesen
Verfahren verwendet, um den Benutzer auf besondere Bedingungen
bezüglich Sicherheit oder korrekte Durchführung eines einzelnen
Schrittes oder mehrerer Schritte aufmerksam zu machen. Sie
befinden sich unmittelbar vor dem Verfahrensschritt, auf den sie sich
beziehen, oder unmittelbar vor dem Verfahren selbst, falls sie sich auf
das gesamte Verfahren beziehen.
Warnungen und Vorsichtshinweise gliedern sich in drei Teile oder
Sätze. Erstens wird die Gefahr benannt, zweitens wird die korrekte zu
ergreifende Maßnahme benannt, und drittens werden die Folgen der
Nichtergreifung der Maßnahme benannt. Hinweise hingegen können
auf jede Art gegeben werden, die der Übermittlung der nötigen
Information dienlich ist. Die untenstehenden Symbole verdeutlichen,
wie Warnungen, Vorsichtshinweise und Hinweise vermittelt werden.

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 Safety/Sicherheit

WARNUNG —Wenn ein Verfahren, eine Technik, Einschränkung

usw. nicht genau befolgt werden, könnte dies zur Verletzung oder
zum Tode von Mitarbeitern führen.

WARNUNG
Dieses Symbol bedeutet eine WARNUNG VOR DER GEFAHR
EINES ELEKTRISCHEN SCHLAGES bei einem Verfahrensschritt
und wird stets verwendet, wenn Mitarbeiter durch einen elektrischen
Schlag getötet oder verletzt werden könnten.

WARNUNG
Dieses Symbol stellt eine WARNUNG VOR DER GEFAHR DER
VERBRENNUNG DURCH HOCHFREQUENZ bei einem
Verfahrensschritt dar und wird stets verwendet, wenn Mitarbeiter durch
Hochfrequenz-Verbrennungen getötet oder verletzt werden könnten.

WARNUNG
Dieses Symbol bedeutet eine WARNUNG VOR DER GEFAHR
EINES LEITERSTURZES bei einem Verfahrensschritt und wird stets
verwendet, wenn Mitarbeiter durch unsachgemäßes Hantieren mit
einer Leiter getötet oder verletzt werden könnten.

WARNUNG
Dieses Symbol bedeutet eine WARNUNG VOR EINER
ALLGEMEINEN GEFAHR bei einem Verfahrensschritt und wird stets
verwendet, wenn Mitarbeiter durch unsachgemäßes Handeln bei
diesem Verfahrensschritt getötet oder verletzt werden könnten.

Vorsicht — Wenn ein Verfahren, eine Technik, Einschränkung

usw. nicht genau befolgt werden, könnte Beschädigung des
Gerätes die Folge sein.

Vorsicht
Dieses Symbol ermahnt zur VORSICHT bei einem Verfahrensschritt.
Eine Ermahnung zur VORSICHT erfolgt stets, wenn die ungenaue
Befolgung des Verfahrens zur Beschädigung des Gerätes führen
könnte.

Hinweis—Ein Verfahren, eine Technik, Einschränkung, Besonderheit

usw., die bei der Durchführung eines Verfahrensschrittes oder
mehrerer Schritte Nachdruck oder Berücksichtigung erfordern.

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 Safety/Sicherheit

Hinweis
Dieses Symbol bedeutet einen HINWEIS bei einem Verfahrensschritt.
Ein HINWEIS wird stets verwendet, wenn bei der Durchführung eines
Verfahrensschrittes oder mehrerer Verfahrensschritte Nachdruck oder
Berücksichtigung erforderlich sind.

Allgemeine Warnungen und Vorsichtshinweise

Hochspannungsgefahren

WARNUNG
Der Leistungsverstärker des ODU (Outdoor Unit/Gerät für den
Außenbereich) ist nicht mit internen Sicherheits-
Verriegelungsschaltern ausgerüstet. Schalten Sie die
Stromversorgung AUS, bevor Sie die Abdeckung des
Verstärkerbereiches entfernen. Nichtbefolgen könnte schwere
Verletzungen oder Tod zur Folge haben.

WARNUNG
Der Leistungsverstärker steht unter Hochspannung, die bei Berühren
tödlich sein kann. Wenn die Abdeckung der Stromversorgung des
Verstärkers entfernt wird, liegen mehrere Hochspannungskontakte
blank. Seien Sie äußerst vorsichtig, wenn Sie ohne Abdeckung am
Verstärker hantieren. Nichtbefolgen könnte schwere Verletzungen
oder Tod zur Folge haben.

WARNUNG
Zur Vermeidung elektrischer Schläge sollte am Verstärker nur dann
bei entfernter Abdeckung hantiert werden, wenn das
Wartungspersonal mit seinem Betrieb völlig vertraut und im Umgang
mit Hochspannung erfahren ist. Nichtbefolgen könnte schwere
Verletzungen oder Tod zur Folge haben.

WARNUNG
Verwenden Sie zur Vermeidung elektrischer Schläge bei der
Entladung von Kondensatoren eine Kurzschluss-Sonde mit einer für
20 kV ausgelegten Griffisolierung. Nichtbefolgen könnte schwere
Verletzungen oder Tod zur Folge haben.

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 Safety/Sicherheit

WARNUNG
Zur Vermeidung eines elektrischen Schlages bei der Wartung einer
Klystron Röhre oder eines 2 kW Leistungsverstärkers:
• stellen Sie sicher, dass die auf der Hochspannungsseite der
Stromversorgung befindliche Bus-LED-Anzeige erloschen ist.
• benutzen Sie eine Kurzschluss-Sonde, bevor Sie Messungen an
der Kondensatorbatterie vornehmen.
Nichtbefolgen könnte schwere Verletzungen oder Tod zur Folge
haben.

WARNUNG
Wenn Sie Spannungen in einer Hochspannungsstromversorgung
messen müssen:
• schalten Sie das Gerät AUS.
• benutzen Sie eine Kurzschluss-Sonde zur Sicherstellung, dass die
Kondensatoren entladen sind.
• stellen Sie sicher, dass Mess-Sonden ordentlich isoliert und für
Spannungen von 20 kV oder mehr ausgelegt sind.
• legen Sie Sonden mit nur einer Hand an.
• stellen Sie sicher, dass die Sonden keine anderen Kontakte
berühren.
Nichtbefolgen könnte schwere Verletzungen oder Tod zur Folge
haben.

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 Safety/Sicherheit

Gefahren bei Leiterbenutzung

WARNUNG
Wenn Sie eine Leiter benutzen müssen, stellen Sie sicher, dass:
• der Boden im Bereich der Leiteraufstellung frei von Gegenständen
ist, die zur Instabilität der Leiter führen könnten.
• Sie ALLE an der Leiter angebrachten Etiketten gelesen und
verstanden haben.
• Sie die gesamte vorgeschriebene Sicherheitsausrüstung angelegt
haben, wie Schutzhelm, Sicherheitsgeschirr usw.
Nichtbefolgen könnte schwere Verletzungen oder Tod zur Folge
haben.

Gefahren durch Hochfrequenzstrahlung

WARNUNG
Der Leistungsverstärker ist in der Lage, eine hochgradige
Mikrowellenstrahlung zu erzeugen, die körperliche Schäden
verursachen kann. Stellen Sie vor der Inbetriebnahme sicher, dass:
• der mit der Wartung beauftragte Techniker keinen Schrittmacher
trägt.
• alle Mikrowellenverbindungen sicher befestigt sind.
• kein Mikrowellenleck besteht.
Nichtbefolgen könnte schwere Verletzungen oder Tod zur Folge
haben.

Vorsicht
Betreiben Sie den Verstärker niemals bei geöffnetem Hohlleiter. Die
Hohlleiter- und Mikrowellenröhre sollte stets in einer Belastung enden,
welche die volle HF-Leistung abzuleiten vermag. Nichtbefolgen könnte
Beschädigung des Gerätes zur Folge haben.

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 Safety/Sicherheit

Magnetfeld

Vorsicht
Eine Mikrowellenröhre hat ein sehr starkes magnetisches Feld.
Die Röhre kann beschädigt werden, wenn sie in Kontakt mit
magnetischen Objekten oder Werkzeugen kommt.

WAS SIE NICHT DÜRFEN:

• den Verstärker auf einer magnetischen Lagerfläche abstellen.
• für Aufbau, Wartung oder Reparatur magnetisches Werkzeug
benutzen.
Nichtbefolgen könnte Beschädigung des Gerätes zur Folge haben.

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 Safety/Sicherheit

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 Unpacking and Installation

Unpacking and Installation

Record of Changes

ELECTRONIC APPROVAL. SEE PLM.

Revision ECO Description Date Initiated By
1 Preliminary Release 01/13/2005 A.L. Crozier, Jr.
2 Correct the RF output analog formulas 01/25/2005 A.L. Crozier, Jr.
3 Correct RF Output Analog pin; add new RF 03/21/2005 A.L. Crozier, Jr.
Output Analog formula
A 13909 Update RF Inhibit Sw1tch A open -- T. F.
B 15422 Update RF Inhibit Switch A open 04/20/2007 AA
C 16079 Update Prime Power and FIgure 3 05/02/2008 ALCjr
D 16559 Update Waveguide Switch Connection 03/24/2009 GH
E 18235 See ECO 01/14/2013 G. Hurd

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 Unpacking and Installation

Table of Contents

Paragraph Title Page Number

Unpacking and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Environmental Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Waveguide Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power and Interface Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Prime Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Monitor and Control Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Monitor and Control Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
A/B AMP Select J1-d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Re-program Computer J1-e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Summary Fault Dry Contact J1-S to J1-X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Output Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RF Inhibit control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RF Inhibit Polarity Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RF Inhibit with Internal Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RF Inhibit with External Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
RF Inhibit with Switch A Opened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
RF Output Analog output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Waveguide Switch Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Legacy versus Updated waveguide switch interface . . . . . . . . . . . . . . . . . . . . . . . . 16
Determining Waveguide switch configuration installed in amplifier . . . . . . . . . . . . . 16
WG Switches Position select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
WG Switches Position Indicate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Sum Fault Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Sum Fault Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wave Guide Switch 1 and Wave Guide Switch 2 RF Inhibit . . . . . . . . . . . . . . . . . . . . . 20
A/B AMP Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Redundant configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Serial Interface Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Reverse Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Local Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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 Unpacking and Installation

List of Figures

Number Title Page Number

Figure 1, Typical 4 Screw Mounting Flange Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 2, Typical 8 Screw Mounting Flange Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 3, Connector J2 Pinout for Standard Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 4, Digital M&C Connector Pin Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 5, A/B Amplifier select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 6, RF Inhibit with Internal Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 7, RF Inhibit with External Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 8, RF Inhibit with Switch A opened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 9, Waveguide Connector Pin Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 10, WG SW1 Position A Select Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 11, WG SW1 Position A Indicate Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 12, Sum Fault Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 13, Sum Fault Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 14, Waveguide SW1 RF Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 15, A/B Amplifier Select Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 16, Switching System in 1:1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 17, Typical RS-485 2-Wire Duplex Implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 18, Typical RS-485 4-Wire Full Duplex Implementation . . . . . . . . . . . . . . . . . . . . . . . . . 24

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List of Tables

Number Title Page Number

Table 1, Digital Monitor and Control Connector J1 Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 2, RF Inhibit Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 3, J6 Waveguide Switch Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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 Unpacking and Installation

Unpacking and Installation

Note
This document is intended for Outdoor TWTAs and other
products with Rabbit Microprocessors.

Unpacking and Inspection

Inspect the inside and outside of the shipping container for signs of
damage. If any shipping damage is detected, call the shipping carrier and
submit a damage report.

Unpacking

Compare the packing list to the contents of the container to be certain that
all enclosed material has been received. Save all data sheets. They will
be useful during any maintenance actions. Save the shipping container
and packing material and use it if you need to reship the unit.

Inspection

Inspect all items for any damage received during shipment. If shipping
damage is detected, submit a damage report to the shipping carrier.
Failure to submit a report may invalidate any future claims.

Mechanical Installation
Some units have mounting brackets supplied to mount the amplifier.
Refer to the appendix titled Mechanical Drawings.

When performing the procedures in this section refer to the Outline

Drawings and Interconnect Drawings for your specific amplifier. These
drawings are located in appendices titled Mechanical Drawings and
Interconnect Drawings respectively.

Environmental Information

The ODU is designed for outdoor installation. The ODU enclosure meets
IPX4 protection level.

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 Unpacking and Installation

Waveguide Connection

Vorsicht
Ziehen Sie die Hohlleiter-Befestigungsschrauben nicht zu
fest an. Überdrehen kann das Gewinde in der
Hohlleiterflansch ausleiern. Nichtbeachtung könnte zu
Beschädigung des Gerätes führen.

Caution
Do not overtighten the waveguide mounting screws.
Overtightening may strip the threads in the waveguide
flange. Failure to comply could result in equipment
damage.

The RF input waveguide (where applicable) is located on the front panel

of the amplifier and RF output waveguide port is located on the rear panel
of the amplifier. Ensure that the proper matching waveguide flange is
used to connect the amplifier input and output to the RF load. Any
waveguide filters connected to amplifier output flanges should be
absorptive rather than reflective filters.

Refer to Figure 1 , Typical 4 Screw Mounting Flange Tightening

Sequence or Figure 2 , Typical 8 Screw Mounting Flange Tightening
Sequence, for the proper tightening sequence on the flange types
installed on your amplifier.

Caution
When not connected to the external waveguide system or a
terminated load, waveguide flanges should be covered with
a protective cap or tape that does not leave glue residue
when removed. Xicom recommends the use of Kapton®
tape, 3M Brand, #92, Xicom P/N 602-0001-001. Remove
tape or cap prior to final installation. Failure to comply could
result in contamination to the internal waveguide system or
TWT and equipment damage.

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Vorsicht
Wenn Hohlleiterflansche nicht an das externe
Hohlleitersystem oder eine terminierte Ladung
angeschlossen sind, sollten sie mit einer Schutzkappe oder
Klebeband abgedeckt werden das beim Entfernen keine
Klebstoffreste hinterlässt. Xicom

empfiehlt die Verwendung von Kapton® Band, 3M Brand,

#92, Xicom P/N 602-0001-001. Band oder Kappe vor
Endinstallation entfernen. Nichtbeachtung könnte
Kontamination des internen Hohlleitersystems oder
Beschädigung des TWT und der Ausrüstung zur Folge
haben.

Use the following procedure to install the waveguides on your amplifier.

1 Position the interconnecting waveguide flange with the amplifier wave-
guide flange. Make sure that the flanges can be mated without strain
or torsion.
2. If the two flanges cannot be properly aligned or if the installation is
subject to vibration, a flexible waveguide section should be utilized to
eliminate potential strain on the waveguide connection.
3. Insert any necessary gaskets and windows between the two flanges.

Note
If the connecting waveguide is to be pressurized at greater
than 5 PSI, a waveguide window must be installed at the
output flange of the amplifier. Use an absorptive type
gasket to preclude radiation leakage.

4. Start by hand tightening all waveguide mounting screws.

5. Tighten all mounting screws with the appropriate size Allen wrench.
6. Use a sequential tightening procedure. Proceed as follows:
• Partially tighten one of the screws (#1).
• Move the tool to the screw that is diagonally opposite to the screw
tightened in step 1 (#2) and partially tighten that screw.
• Move clockwise to the next screw to be tightened (#3) and partially
tighten that screw.
• Move to the screw diagonally opposite screw #3 and partially
tighten that screw (#4).
• If required, repeat this process for the remaining screws (#5-#6,
#7-#8).

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 Unpacking and Installation

• When you reach the first screw tightened in this step (#1) increase
the torque on the screw and repeat the process until the screws
have all been tightened to the correct torque.

Figure 1, Typical 4 Screw Mounting Flange Tightening Sequence

Figure 2, Typical 8 Screw Mounting Flange Tightening Sequence

Air Circulation

The power amplifier is cooled with a built-in fan. Heated exhaust air
should not be recirculated into the power amplifier. A clearance of 6-8
inches is recommended to allow the heated exhaust air to clear the power
amplifier air inlet.

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 Unpacking and Installation

Power and Interface Interconnections

When performing the procedures in this section refer to the Wiring and
Interconnect Drawings for your specific amplifier. These drawings are
located in the appendix titled Interconnect Drawings.

Prime Power Connections

The AC Prime Power receptacle is located on the amplifier front panel.

Nominal line voltage is 100 to 260 VAC (180 to 260 VAC on some high
power units), 47-63 Hz, single phase. The amplifier will operate when the
AC line voltage is anywhere in the specified range. Figure 3 , Connector
J2 Pinout for Standard Unit shows the pinouts for standard ODU. The
Prime Power Connector Part Number is C016-20C003 200 12. The
Mating Connector Part Number is C016 20D003 200 12.

Figure 3, Connector J2 Pinout for Standard Unit

Refer to the Outline Drawing in the appendix titled Mechanical Drawings.

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 Unpacking and Installation

Monitor and Control Connector

To externally control the amplifier a M&C interface is provided. The

connector is a 32-pin MIL style waterproof connector.

The Monitor and Control connector provides these interfaces for the use
of the customer:
• COM1 — RS-232 Serial Port.
• COM2 — RS-422/ RS-485 Serial Port.
• Two sets of Form “C” Relay contacts for Summary Fault indication.
• External Interlock
• RF Inhibit Control
• 24 VDC @ 100 mA maximum
• 15 VDC for monitoring purposes only.
• Hardware Address Select.

Monitor and Control Pinouts

Figure 4 , Digital M&C Connector Pin Layout shows the pin layout and
Table 1 , Digital Monitor and Control Connector J1 Pinouts lists the pinouts
for the typical Digital Monitor and Control Connector on the Antenna
Mount Power Amplifier.

Figure 4, Digital M&C Connector Pin Layout

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 Unpacking and Installation

Table 1, Digital Monitor and Control Connector J1 Pinouts

Pin Signal Description
A Reserved Reserved
B RS-232 RX
C RS-232 TX
D Reserved Reserved
E RS-232 GND
F Reserved Reserved
G Reserved Reserved
H Reserved Reserved
J Reserved Reserved
K System GND System GND
L RS-422/485 Transmit +
M RS-422/485 Transmit -
N RS-422/485 Receive +
P RS-422/485 Receive -
R RS-422/485 GND
S Summary Fault A -- Normally S Closed to U when Fault
Open Contact
T Summary Fault A -- Normally T Opened to U when Fault
Closed Contact
U Summary Fault A Summary Fault A Common
V Summary Fault B -- Normally V Closed to X when Fault
Open Contact
W Summary Fault B -- Normally W Opened to X when Fault
Closed Contact
X Summary Fault B X Summary Fault B Common
Y RF Inhibit Opto isolator Low RF Inhibit -- Connect Pin Y to either Pin Z or Pin a,
and Pin g to Pin f to Inhibit RF
Z System GND System GND
a System GND System GND
b +24 VDC Out +24 VDC Current limit of 100 mA
c +24 VDC Out +24 VDC Current limit of 100 mA
d A/B Amplifier A/B Amplifier select
e Re-program Computer Re-program Computer command Low
f +15 VDC Out +15 VDC Monitor and Opto-isolator Bias Supply
g RF Inhibit Opto isolator Hi RF Inhibit -- Connect Pin g to Pin f, and Pin Y to either
Pin Z or Pin a to Inhibit RF
h External Interlock Opto isolator Connect Pin h to either Pin Z or Pin a for normal
Low operation.
j RF Output Analog Vo = 10(PdBm - 47.27)/19.05

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 Unpacking and Installation

Note
Refer to Table 1“, Digital Monitor and Control Connector J1
Pinouts,” on page 11 for the definition of the pins listed in
the following paragraphs.

A/B AMP Select J1-d

Refer to Figure 5. The Amplifier A/B select is an Opto isolator input.

When the input at J1-d is LO, amplifier address B is selected. Otherwise,
amplifier address A is selected.

Figure 5, A/B Amplifier select

Re-program Computer J1-e

This input is low when a Firmware Update command is sent. To update

firmware, please refer to Firmware Update procedure MNC-0500-014 for
details.

Summary Fault Dry Contact J1-S to J1-X

Two sets of Form C relay contacts (Summary Fault A and Summary Fault
B) are used to indicate that a fault has occurred.

The Summary Fault indicator signals change state any time an amplifier
fault occurs. The user has the choice of a normally open or normally
closed circuit.

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 Unpacking and Installation

Output Voltages

A + 24 VDC voltage is supplied that can deliver up to 100 mA. This supply
voltage is available on Pins b and c. The return for this voltage is either
Pin a or Pin Z.

A +15 VDC voltage is supplied that can deliver up to 10 mA. This supply
voltage is available on Pin f. The return for this voltage is either Pin a or
Pin Z.

RF Inhibit control

The HPA has the capability to Inhibit RF. If the unit has a SSA
preamplifier, inhibit is accomplished by turning off the bias supply to the
SSA driver.

RF Inhibit Polarity Select

The user can select the RF Inhibit polarity via the serial interface to either
inhibit when input is Hi or when the input is Low. Table 2 summarizes the
four combinations of the two inputs. There are two cases when RF inhibit
will occur:
• When the Opto Input is OFF and Polarity input is Low.
• When the Opto Input is ON and Polarity input is Hi.

Table 2, RF Inhibit Conditions

RFI Opto Input RFI Polarity Select RF Inhibit
Off Hi No
On Low No
Off Low Yes
On Hi Yes

RF Inhibit with Internal Source

Figure 6 shows RF Inhibit with Internal Source circuit using the HPA
internal 15 VDC (Jumper J1-g to J1-f) and ground (Jumper J1-Y to either
J1-Z or J1-a). RF will be inhibited when switch A is closed and Polarity
Input is Hi.

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 Unpacking and Installation

Figure 6, RF Inhibit with Internal Source

RF Inhibit with External Source

Caution
Do not mix internal and external references because there
may a difference in ground potential between the external
source and the HPA. Failure to comply could result in
damage to the equipment.

Achtung

Wenn ein unterschied im Ground potential zwischen

äusseren quelle und HPA vorhanden ist, die inneren und
äusseren Referencen nucht mischen. Die Nichtbeachtung
kann zu Schäden am Gerät Führen.

Refer to Figure 7. J1-g can be driven from an external voltage source of

+5 to +15 VDC. In this case J1-Y should be connected to the ground
reference of the external supply to prevent damage to the HPA

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 Unpacking and Installation

Figure 7, RF Inhibit with External Source

RF Inhibit with Switch A Opened

Refer to Figure 8. The RF Inhibit circuit also can be used with inverted
logic. The figure illustrates a RF inhibit circuit using an external resistor.
RF will be inhibited when switch A is opened and Polarity Input is Hi.

If there is a need for RF to be inhibited when opto isolator is off, the

Polarity Input should be Low.

Figure 8, RF Inhibit with Switch A opened

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 Unpacking and Installation

RF Output Analog output

The Digital Monitor and Control provides the analog output voltage
correspondence to the RF output power. The conversion formula is:

Vo = 10(PdBm – 47.27)/19.05

or PdBm = 47.27 + 19.05[log10(Vo)]

With PdBm = RF Output power in dBm

Waveguide Switch Connection

Waveguide switch control is an optional feature. Please refer to the logic

interconnect and outline drawing to determine if this feature is provided.

Table 3 Lists the Waveguide Switch Connector Pinouts. Figure 9 shows

the pin and socket layout of the Waveguide Switch Interface Connector
and the Waveguide Switch Mating Connector.

Legacy versus Updated Waveguide Switch interface:

The waveguide switch interface on some models of Xicom antenna

mount amplifiers has been updated to allow for easier customer setup of
1:2 redundant systems. The new interface reassigns some ground pins to
become system address detection pins, that are used by an HPA to
automatically configure itself to the correct system address. This
eliminates the need for the user to configure the system address
depending on the desired amplifier location in a redundant system, which
can often be confusing.

Determining Waveguide switch configuration installed in amplifier:

In addition to reassigning some pins for address detection, one ground

pin, U, has been reassigned to provide a +24 Volt output. This provides a
convenient method to determine which waveguide switch pinout
configuration is installed in a Xicom outdoor amplifier.

Pin U behavior:

Legacy WG Switch interface = Chassis Ground

Updated WG Switch interface = +24V

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 Unpacking and Installation

The manufactured date range on the amplifier can also be used to

determine if the updated waveguide switch interface is used. The
manufactured date is listed on the product serial number label.

The first two digits indicate the week of the year, while the last two digits
are the year. Products with manufactured dates greater than 50-12, the
50th week of 2012, are more likely to have the updated waveguide switch
interface.

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Table 3, J6 Waveguide Switch Connector Pinouts

PIN Legacy Interface Function Updated Interface Function

A WG SW1 POS A CMD WG SW1 POS A CMD
B WG SW1 POS B CMD WG SW1 POS B CMD
C WG SW2 POS A CMD WG SW2 POS A CMD
D WG SW2 POS B CMD WG SW 2 POS B CMD
E WG SW1 POS A IND WG SW1 POS A IND
F WG SW1 POS B IND SG SW1 POS B IND
G WG SW1 RF INHIBIT WG SW1 RF INHIBIT
H WG SW2 POS A IND WG SW2 POS A IND
J WG SW2 POS B IND WG SW2 POS B IND
K WG SW2 RF INHIBIT WG SW2 RF INHIBIT
L SUM FAULT OUT SUM FAULT OUT
M SUM FAULT IN SUM FAULT IN
N GND GND
P GND GND
R A/B AMP SELECT ADDRESS SELECT 1
S GND ADDRESS SELECT 2
T GND SUM FAULT IN 2
U GND +24 V

Figure 9, Waveguide Connector Pin Layout

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WG Switches Position select

Refer to Figure 10. The WG Switches Position can be selected via serial
interface. When a WG switch position is selected, a +24 V will be sent to
the WG Switch to initiate the switch rotation.

Figure 10, WG SW1 Position A Select Command

WG Switches Position Indicate

Refer to Figure 11. The WG Switch position input provides a pull up

resistor of 100K to + 13V. Each WG Switch has two position indicators A
and B. An input Low is required for each position.

Figure 11, WG SW1 Position A Indicate Input

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 Unpacking and Installation

Sum Fault Input

Refer to Figure 12. The Sum Fault input comes from the other amplifier.
The Sum Fault input provides a pull up resistor of 100K to + 13V for an
open collector input at J6-M. A logic HI is present when the other
amplifier faults.

Figure 12, Sum Fault Input

Sum Fault Output

Refer to Figure 13. The Sum Fault output is an open collector output at
J6-L. The output transistor will be off when this amplifier faults.

Figure 13, Sum Fault Output

Wave Guide Switch 1 and Wave Guide Switch 2 RF Inhibit

Refer to Figure 14. The Waveguide Switch RF Inhibit input provides a pull
up resistor of 100K to + 13V. An input HI is required when a RF Inhibit
command is received from Waveguide Switch 1 at J6-G or Waveguide
Switch 2 at J6-K. For normal operation pins J6-G and J6-K must be
grounded through a jumper to either J6-N or J6-P.

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 Unpacking and Installation

Figure 14, Waveguide SW1 RF Inhibit

A/B AMP Select

Refer to Figure 15. The Amplifier A/B select is an Opto isolator input.
When the input at J6-R is grounded, amplifier address B is selected.
Otherwise, amplifier address A is selected.

Figure 15, A/B Amplifier Select Diagram

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 Unpacking and Installation

Redundant configuration

Refer to Figure 16. The XTD-250KA amplifier has built-in Waveguide

switch control and indicator functions. Two HPAs can be configured in a
1:1 redundant system without an external system controller. In
Redundant configuration one amplifier constantly monitors the operation
of the other amplifier so that if the online amplifier becomes faulted, the
backup amplifier will take its place. This automatic switching requires that
the backup amplifier must be operational (not faulted) and in automatic
mode. Please refer to the system manual for more details on redundant
switching.

Note
The waveguide switch interface J6 provides the control and
monitoring of two waveguide switches SW1 and SW2.
Only SW1 can be used in a 1:1 redundant configuration.
SW2 can be added as an offline switch. It cannot be
configured as a 1:1 or 1:2 system with 3 HPA.

Note
The Auto mode can be selected via serial interface. Please
refer to the Protocol and Operation chapters for more
details.

Figure 16, Switching System in 1:1 Configuration

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 Unpacking and Installation

Serial Interface Ports

Dual serial interface connectors (COM1 and COM2) are available for
remote control operation. Both serial interface ports are always enabled.
The amplifier will respond to commands from either interface. The last
command received has precedence.

COM1 is an RS-232 only serial interface. No switch settings are required

for COM1. Table 1“, Digital Monitor and Control Connector J1 Pinouts,” on
page 11 lists the pinouts for COM1.

COM2 can be configured as an RS-485 2-wire serial interface or as an

RS-485 4-wire serial interface. The pinouts for the COM2 interface are
listed in Table 1 on page 11, and typical implementations are shown in
Figure 17 and Figure 18.

Figure 17, Typical RS-485 2-Wire Duplex Implementation

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 Unpacking and Installation

Figure 18, Typical RS-485 4-Wire Full Duplex Implementation

Reverse Power

The Reverse Power Fault is set to Active Low when the reflected power
exceeds Prated -7 dB, Prated -10 dB in some applications. Refer to the
specification in Appendix A for detailed specifications of your apmplifier.

Grounding

WARNING
To prevent Electric Shock the amplifier should be securely
connected to the grounding stud. Failure to comply could
result in personnel injury or death.

WARNUNG
Zur Vermeidung elektrischer Schläge sollte der Verstärker
fest mit dem Erdungsbolzen verbunden werden.
Nichtbeachtung kann die Verletzung oder den Tod von
Menschen verursachen.

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 Unpacking and Installation

Local Operation
Xicom Technology digital outdoor units have a built-in microprocessor for
Monitor and Control using Xicom Standard Protocol. Refer to the chapter
titled Amplifier Communication and Protocol for detailed information.

There are three switches on the front panel of the amplifier that allow you
some local control of the unit. These switches are:
• Primary Power—used to turn AC input power ON or OFF.
• High Voltage—used to turn the High Voltage Power Supply ON
and OFF or to Reset the High Voltage Power Supply.
• Local, Remote Override—used to switch the amplifier from Local
Mode (Local switches) to Remote Mode (RS-232/RS-485).

There is also a LED indicator on the amplifier front panel. This indicator
shows RED for a fault, GREEN when High Voltage is ON, AMBER when
the unit is in standby, and blinking AMBER when in filament time delay.

Note
The Local/Remote switch must be in Local in order to
locally control the high voltage or to reset any faults.

To operate from a remote position refer to the chapter titled Operation.

Operating Procedure

Note
The power supply must be enabled and RF enabled for the
amplifier to operate properly.

Use the following procedure to operate the amplifier in LOCAL Mode.

1 Ensure that all Wave Guides are connected.
2. Connect the amplifier to the primary power source.
3. Place the Local/Remote Override Switch in the Local position.
4. Turn the Primary Power Switch ON.
5. The LED indicator on the front panel of the unit will blink AMBER while
the unit is in the Heater Time Delay Mode. This condition will exist for
approximately three minutes. Wait for the LED to stop blinking before
proceeding to Step 6.
6. When the amplifier has reached the end of Heater Time Delay, the
LED will change to solid amber.

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 Unpacking and Installation

7. For High Voltage to be applied place the HV ON switch in the ON

position.
8. If a fault occurs the LED will turn red. To reset the fault press the HV
switch to the RESET position (all the way down).
9. To control the HPA with a remote controller place the High Voltage
switch in the OFF position and place the LOCAL/REMOTE switch in
the REMOTE position.

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 Operation, TWTA ODU Amplifier

Operation, TWTA ODU Amplifier

Record of Changes

Revision ECO Description Date Initiated By

1 Preliminary Release 01/04/2005 A.L. Crozier, Jr.
A 13531 Add German Translations to conform 10/28/2005 A. L. Crozier, Jr.
with CE requirements
B 17062 See ECO 10/05/2010 S. Trigero

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 Operation, TWTA ODU Amplifier

Table of Contents
Paragraph Title Page Number
Operation, TWTA ODU Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Controls and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Redundant Configuration Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Single Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Redundant 1:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Redundant 1:1 With Load Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1+1 With Soft Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Initial Turn On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preturn On Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Turn Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Turn Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Transmit Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fault Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Heater Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Filament Time Delay Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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 Operation, TWTA ODU Amplifier

List of Tables
Paragraph Title Page Number
Table 1 , TWTA Fault Log Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

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 Operation, TWTA ODU Amplifier

Operation, TWTA ODU Amplifier

Overview
The Xicom TWTA Amplifier Digital M&C System is incorporated
into all Xicom XTD series amplifiers and provides a common
user interface for the entire line of Outdoor TWTA Power
Amplifiers. The M&C system can be accessed via a serial
remote control interface.

The amplifier may be configured as a single thread standalone

or a redundant system of two amplifiers. Refer to Redundant
Configuration Options.

Controls and Indicators

The amplifier is controlled by a microprocessor that responds to
commands via the serial interface port (COM1 or COM2) of the
amplifier. The communication protocols for the remote control
serial interfaces are described in the Chapter titled Amplifier
Communication and Protocol.

Redundant Configuration Options

The amplifiers can be configured as Single Thread, Redundant

1:1, Redundant 1:1 with load switch, or 1+1 with Soft Fail.

Single Thread

This is the single amplifier standalone mode. All the redundancy

functions have been disabled.

Redundant 1:1

In a 1:1 Redundant configuration one amplifier monitors the

operation of the other amplifier. If the online amplifier faults the
backup amplifier will switch online. This automatic switching
requires that the backup amplifier be operational and in
automatic redundancy mode.

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 Operation, TWTA ODU Amplifier

Redundant 1:1 With Load Switching

This configuration provides another level of switching. Either the

online amplifier, the backup amplifier, or both amplifiers may be
fed to a dummy load. This ability allows you to perform
maintenance on both amplifiers at the same time.

The load switch is not part of the automatic switching capability.

It must be selected manually.

1+1 With Soft Fail

This configuration may be used as a Redundant 1:1 or Power

Combined Redundant System.

In 1:1 Redundant the online amplifier is switched to bypass the

hybrid combiner. When the online amplifier faults the automatic
switching will act on both switches to switch the backup amplifier
online.

In Power Combined Redundant the two amplifier outputs are

combined through the hybrid combiner and the output is
switched online. When one of the amplifiers faults the other
amplifier will be switched online bypassing the hybrid combiner.
After the switching occurs, the output level will only decrease by
3 dB (Soft Fail.)

Initial Turn On
In order to ensure proper operation of the amplifier perform the
Preturn On Procedure before you turn on the amplifier for the
first time.

Caution
Ensure that all of the following instructions are followed.
Failure to comply could result in permanent damage to
the amplifier.

Vorsicht
Stellen Sie sicher, dass alle folgenden Anweisungen
befolgt werden. Nichtbeachtung kann bleibende
Schäden am Verstärker verursachen.

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 Operation, TWTA ODU Amplifier

Preturn On Procedure
1 Ensure the prime power is within the specified limits of the amplifier.
The correct power input connector pins must be used. These pins
are determined by the voltage level and the prime power source.
Refer to the appendix titled Mechanical Drawings and the chapter
titled Unpacking and Installation for connector pin outs.
2. If the amplifier is installed in a cabinet ensure that the exhaust air
from the amplifier is vented to the outside of the cabinet so that the
warm air is not recirculated into the amplifier intake.
3. Ensure that the RF Output is terminated with a load capable of
dissipating the power of the amplifier. This load should have a
maximum VSWR of 1.3:1.
4. Ensure that the RF drive signal is within the frequency range of the
amplifier specification. Refer to the appendix titled Specifications for
frequency and rated power gain.

Caution
Do not exceed the RF Input power limit as defined in
the product specification. Doing so will cause a Helix
Current Fault. Failure to comply could result in
permanent damage to the amplifier.

Vorsicht
Überschreiten Sie nicht die in der Produktspezifikation
angegebene Begrenzung der RF-Eingangsspannung.
Sie verursachen sonst einen Helix Strom mangel.
Nichtbeachtung kann zu einer bleibenden Schädigung
der Verstärker führen.

Caution
To prevent XTD electrical problems the power ON/OFF
switch sequence must be followed exactly. Failure to
comply could result in equipment damage.

Achtung
Zur Vermeidung elektrischer Probleme bei der XTD
muss die Schaltablauffolge Power ON/OFF exakt
eingehalten werden. Nichtbeachtung dieses Ablaufs
kann Schäden am Gerät zur Folge haben.

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 Operation, TWTA ODU Amplifier

Turn Power On
Turn ON the Power Switch on the amplifier. When filament time delay
is complete the amplifier is ready to transmit.

Turn Power Off

When the amplifier is going to be OFF for an extended period of time,
select Standby, and then push the Power Button on the front panel to
turn OFF the power. This will extend the life of the TWT. For short
periods of time, an hour or less, it is best to turn the HV OFF by
commanding Standby via the serial interface.

Operating Modes
There are five amplifier operating modes:
• Standby
• Transmit
• Fault
• Heater Standby
• Filament Time Delay

Standby Mode

In this mode the XTD is ready for high voltage to be applied to

begin transmitting.

Transmit Mode

When transmit is enabled RF input signals are amplified and

passed to the RF output. If transmit ON is selected before the
Filament Time Delay cycle is complete, High Voltage will remain
OFF until FTD is complete.

Fault Mode

The Fault Mode exists when a condition detrimental to the XTD or a

safety issue is detected by the fault detection circuitry. Table 1 lists
the alarms and faults.

When a fault occurs in the XTD, the HV shuts off, and the Status LED
will turn red.

The date, time, and type of fault is recorded in the Fault History Log.

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 Operation, TWTA ODU Amplifier

Table 1TWTA Fault Log Troubleshooting

Fault Log Possible Cause of Action Needed to
Description
Entry Fault Clear Fault
Cbl ILOK Cable Interlock Fault A cable other than Check all cables for
the M&C cable has proper connection.
come loose.
CstPwr A Constant Power mode RF input power has Check input power
suspended. suddenly dropped. level. Look for loose
or disconnected RF
cable.
Cvr ILOK Cover Interlock Fault The top cover of a Re-install top cover.
rack unit has been
removed.
DCV LOW Low DC Voltage Alarm - The DC bias voltage Call customer
voltage on computer board. to the computer service.
module has
dropped below the
minimum level.
Ext ILOK External Interlock Fault The M&C connector Check for
has been disconnected cable
disconnected, or or a cable with no
there is no jumper in interlock jumper.
the M&C cable to See manual with
close the interlock. addendum, ODU
External Interlock,
MNC-0000-026,
Table 1.
Fan Lock Fan Fault Fan is not operating Clean fan and filter.
correctly Ensure fan spins
freely.
FW CHSUM Firmware Checksum Alarm The program Call customer
memory has service.
changed, or
program memory
has failed.
HEATER F Heater Fault Heater Power Call customer
Supply, or failed service.
TWT filament.

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 Operation, TWTA ODU Amplifier

Table 1TWTA Fault Log Troubleshooting

Fault Log Possible Cause of Action Needed to
Description
Entry Fault Clear Fault
HelixArc Heater Fault Overdriving TWT, a Make sure that the
Mal-functining TWT, input drive power is
or gassy TWT. not too high. Check
for perperly
connected
waveguide, and a
properly terminated
load. If TWT has
been in storage, run
unit in Standby for
several hours, then
try again.
HelxArc2 Momentary Helix Arc Fault on Overdriving TWT, a Make sure the input
2nd TWT in dual tube units Mal-functioning drive power is not
TWT, or gassy TWT. too high. Check for
properly connected
waveguide, and a
properly terminated
load. If TWT has
been in storage, run
unit in Standby for
several hours, then
try again.
Hi Drv A Input Drive High Alarm: Too much input RF 1. Reduce input
Software Power Limit, drive power. drive power. 2.
Constant Power Change output RF
power limit. 3.
Disable feature.
Hi Temp Over Temperature Fault from Measured Check cooling
thermocouple temperature system for air
exceeds set limits. blockage and
properly operating
fans.
Hi Temp2 Over Temperature Fault from Measured Check cooling
second thermocouple. (Dual temperature system for air
TWT units only) exceeds set limits. blockage and
properly operating
fans.

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 Operation, TWTA ODU Amplifier

Table 1TWTA Fault Log Troubleshooting

Fault Log Possible Cause of Action Needed to
Description
Entry Fault Clear Fault
HighPwrA Customer Settable High The output RF 1. Increase RF
Forward RF Power Alarm power exceeds the output limit. 2.
set limit. Lower input drive
power. 3. Increase
attenuation. 4.
Disable feature.
HighPwrF Customer Settable High The output RF 1. Increase RF
Forward RF Power Fault power exceeds the output limit. 2.
set limit. Lower input drive
power. 3. Increase
attenuation. 4.
Disable feature.
HiTempA Over Temperature Alarm from Measured Check cooling
thermocouple tmeperature system for air
exceeds set limits. blockage and
properly operating
fans.
HV Over High-Voltage Over Fault The Voltage level Call customer
applied to the TWT service.
exceeds max limit.
HV Under High-Voltage Under Fault The Voltage level Call customer
applied to the TWT service.
failed come up to
minimum levels.
HV2 Over High-Voltage Over Fault for The Voltage level Call customer
TWT 2 in dual tube units applied to the TWT service.
exceeds max limit.
HV2 Under High-Voltage Under Fault for The Voltage level Call customer
TWT 2 in dual tube units applied to the TWT service.
failed come up to
minimum levels.

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 Operation, TWTA ODU Amplifier

Table 1TWTA Fault Log Troubleshooting

Fault Log Possible Cause of Action Needed to
Description
Entry Fault Clear Fault
LHx Arc Latched Helix Arc Fault The maximum Check for properly
number of connected
Momentary Helix waveguide, and a
Arc faults has been properly terminated
detected. load. If TWT has
been in stroage, run
unit in Standby for
several hours, then
try again.
LHx Arc2 Latched Helix Arc Fault on 2nd The maximum Check for properly
TWT in dual tube units number of connected
Momentary Helix waveguide, and a
Arc faults has been properly terminated
detected. load. If TWT has
been instorage, run
unit in Standby for
several hours, then
try again.
Lo Drv A Input Drive Low Alarm: Input Drive level is 1. Increase input
Software Power Limit function, too low. drive power. 2.
Constant Power Change output RF
power limit. 3.
Disable feature.
Lowline Low-line Fault Input A/C power is Check A/C power
too low, or power input for proper
supply is failing. levels.
LowPwr A Customer settable Low The output RF 1. Increase input
Forward RF Power Alarm power is below the drive power. 2.
set minimum level. Change output RF
power minimum
level. 3. Disable
feature.
LowPwr F Customer Settable Low The output RF 1. Increase input
Forward RF Power Fault power is below the drive power. 2.
set minimum level. Change output RF
power minimum
level. 3. Disable
feature.

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 Operation, TWTA ODU Amplifier

Table 1TWTA Fault Log Troubleshooting

Fault Log Possible Cause of Action Needed to
Description
Entry Fault Clear Fault
MISPHA F Missing Phase. One of the phases Verify A/C wiring to
of the 3-phase A/C unit.
input is missing.
Ovrdrv A Input Over Drive Alarm Input drive level is Lower input drive
reported by Power Supply. too high. level.
Ovrdrv F Latched Input Over Drive Fault Input drive level is Lower input drive
reported by Power Supply too high. level.
PHASEQ F Phase Sequence Fault: The three phases of Re-wire A/C power
the 3-phase A/C cable.
input are wired
incorrectly.
PWR MTCH RF Power Mismatch Fault on The two TWT’s are Call customer
dual tube units out of phase with service.
each other.
PwrLim F Software Power Limit Fault The RF output 1. Change the RF
power has Limit. 2. Reduce the
exceeded the set input drive level. 3.
power limit. Change the amount
of attenuation that
can be added
before a fault
occurs. 4. Disable
the feature.
RfltPwrA Customer Settable High The reflected RF Check for properly
Reverse RF Power Alarm power level connected
exceeds the limit waveguide, and a
set. properly terminated
load.
RfltPwrF Customer Settable High The reflected RF Check for properly
Reverse RF Power Fault power level connected
exceeds the limit waveguide, and a
set. properly terminated
load.
Thrm2IlK TWT Thermal Interlock for The TWT Check cooling
TWT 2 in dual tube units temperature has system for air
exceeded the blockage and
manufacturer’s max properly operating
level. fans.

F = Fault; turns high voltage off.

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 Operation, TWTA ODU Amplifier

Table 1 TWT Fault Log Troubleshooting

Fault Log Possible Cause of Action Needed to
Description
Engry Fault Clear Fault
Tub ILOK TWT Thermal Interlock Fault The TWT Check cooling
temperature has system for air
exceeded that blockage and
manufacturer’s max properly operating
level. fans.
Twt Temp TWT Temperature Fault The measured TWT Check cooling
temperature system for air
exceeds the set blockage and
limit. properly operating
fans.
Twt1 Tmp TWT Temperature Fault for The measured TWT Check cooling
TWT 1 in dual tube units. temperature system for air
exceeds the set blockage and
limit. properly operating
fans.
Twt2 Tmp TWT Temperature Fault for The measured TWT Check cooling
TWT 2 i dual tube units. temperature system for air
exceeds the set blockage and
limit. properly operating
fans.
UC Fault Upconverter Fault The block- Check that the
upconverter is reference signal is
reporting a fault. connected and at
the right power leel.
VSWR FLT Factory Set Reverse RF Power The RF output Check for properly
Fault power has connected
exceeded the waveguide, and a
manufacturer’s properly terminated
power limit. load.
WgArc 1 Waveguide Arc Fault 1 on a A waveguide arc Check for properly
multi-waveguide arc was detected before connected
configuration. the isolator. waveguide, and a
properly terminated
load.

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 Operation, TWTA ODU Amplifier

Table 1 TWT Fault Log Troubleshooting

Fault Log Possible Cause of Action Needed to
Description
Engry Fault Clear Fault
WG Arc 2 Waveguide Arc Fault 2 on a A waveguide arc Check for properly
multi-waeguide arc was detected after connected
configuration. the isolator. waveguide, and a
properly terminated
load.
Wvgd Arc Waveguide Arc Fault A waveguide arc Check for properly
was detected. connected
waveguide, and a
properly terminated
load.

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 Preventive Maintenance

Preventive Maintenance

Record of Changes

Revision ECO Description Date Initiated By

A 9295 Original Release 11/29/2001 A.L. Crozier, Jr.
B 9664 Update Record of Changes page to 03/19/2002 A.L. Crozier, Jr.
remove chapter number.
C 11429 Add paragraph about spare HPA 08/25/2003 A.L. Crozier, Jr.
D 12737 Added English and German Language 04/28/2005 R. Bylsma
Battery Disposal Instructions

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 Preventive Maintenance

Table of Contents
Paragraph Title Page Number
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Quarterly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Spare Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Battery Disposal Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wartungsverfahren . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Anleitungen zur Batterieentsorgung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Allgemeine Informationen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Europa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Vereinigte Staaten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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 Preventive Maintenance

Preventive Maintenance

Requirements

Monthly

Inspect the Air Inlet and Exhaust Ports. Ensure the ports are
unobstructed. Remove any:
• Lint
• Leaves
• Straw

Quarterly

Inspect and clean:

• the cooling fins.
• the electrical connections; make sure all connections are clean and
tight.
• the Lower Deck Cover.

Spare Amplifiers

To ensure the working integrity of spare amplifiers, within the

first 6 months following delivery, Xicom Technology
recommends:
• that spare amplifiers be fitted with an output waveguide load.
• AC power turned ON.
• After FTD the High Voltage should be turned ON.

If any problems are encountered they should be reported to

Xicom Technology Customer Service. Contact information is
located in the chapter titled Overview.

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 Preventive Maintenance

Maintenance Procedures

Lower Deck

Perform the following procedure to remove, inspect, and clean

the Lower Deck Cover.
1 Turn the Power Amplifier OFF.
2. Disconnect the Prime Power.
3. Remove and retain the self-locking screws. Refer to the appendix
titled Mechanical Drawings.
4. Remove the Lower Deck Cover and disconnect the cable from the
cover’s EMI Filter.
5. Using high pressure air blow the any accumulated dirt and debris
out of the Lower Deck Cover.
6. Check the integrity of the electrical connections.

To replace the Lower Deck Cover reverse this procedure

beginning with step 4.

Battery Disposal Instructions

Caution
Risk of explosion if battery is replaced by an incorrect type. Dispose of
used batteries according to the manufacturer’s instructions. Failure to
comply could result in equipment damage.

General Information

Replacement battery part number: 490-0008-001

Disposal of spent batteries should be performed by an

authorized, professional disposal company which has the
knowledge of the requirements of the Federal, the State and
Local authorities regarding hazardous materials, transportation
and waste disposal. It is recommended that you contact your
local EPA office.

Europe

The European Community (EC) has issued two directives:

91/157/EEC and 93/86/EEC. These directives are implemented
differently by each member country. Therefore, in each country

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 Preventive Maintenance

the manufacturers, importers and users are responsible for the

proper disposal or recycling of batteries.

In accordance with these directives, the TL-5242/W battery

contains no dangerous substances. The reaction products are
inorganic and do not represent environmental hazards once the
decomposition or neutralization process has terminated.

United States

Lithium batteries are neither specifically listed nor exempted

from the Federal Environmental Protection Agency (EPA)
hazardous waste regulations as conveyed by the resources
Conservation and Recovery Act (RCRA). The only metal of
possible concern in the cell is the lithium metal that is not listed
or characterized as a toxic hazardous waste. A significant
amount of spent cells, and batteries that are untreated and not
fully discharged, are considered as reactive hazardous waste.

Hazardous waste of spent cells and batteries can be disposed

of after they are first neutralized through an approved secondary
treatment prior to disposal (as required by U.S. Land Ban
Restriction of the Hazardous and Solid Waste Amendments of
1984).

Wartungsverfahren

Anleitungen zur Batterieentsorgung

Vorsicht

Es besteht Explosionsgefahr wenn die Batterie durch einen

unvorschriftsmäßigen Typ ersetzt wird. Entsorgen Sie verbrauchte
Batterien gemäß Herstellerangaben. Nichtbeachten könnte
Sachschaden verursachen.

Allgemeine Informationen

Ersatz der Batterie mit der Teilenummer: 490-0008-001

Das Entsorgen verbrauchter Batterien sollte durch eine

autorisierte, erfahrene Entsorgungsfirma erfolgen, welche mit
den Vorschriften von Bund, Ländern und Gemeinden betreffend
gefährliche Materialien, Beförderung und Müllentsorgung

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 Preventive Maintenance

vertraut ist. Wir empfehlen Ihnen, sich mit Ihrem örtlichen Büro
der Bundesbehörde für Umweltschutz in Verbindung zu setzen.

Europa

Die Europäische Gemeinschaft (EG) hat zwei Direktiven

erlassen: 91/157/EEC und 93/86/EEC. Diese Direktiven werden
von den einzelnen Mitgliedsländern unterschiedlich umgesetzt.
Daher sind in jedem Land die Hersteller, Importeure und
Benutzer für die vorschriftsmäßige Entsorgung oder die
Wiederaufbereitung von Batterien verantwortlich.

In Übereinstimmung mit diesen Direktiven enthält die TL-5242/

W Batterie keine gefährlichen Substanzen. Die
Reaktionsprodukte sind anorganisch und bilden keine Gefahr für
die Umwelt, nachdem der Prozess des Zerfalls oder der
Neutralisation beendet ist.

Vereinigte Staaten

Lithium-Batterien sind in den Regulativen über Sondermüll der

Federal Environmental Protection Agency (EPA)
(Bundesbehörde für Umweltschutz), wie sie aus dem Resources
Conservation and Recovery Act (Gesetz über Bewahrung und
Wiedergewinnung von Ressourcen (RCRA) hergeleitet werden,
weder spezifisch gelistet noch ausgenommen. Das einzige
möglicherweise bedenkliche Metall in der Zelle ist das Lithium-
Metall, das nicht als giftiger Sondermüll gelistet oder
charakterisiert ist. Eine größere Menge verbrauchter Zellen, und
Batterien, die unbehandelt und nicht völlig entladen sind,
werden als reaktiver Sondermüll betrachtet.

Sondermüll aus verbrauchten Zellen und Batterien kann

entsorgt werden, wenn diese zuvor durch eine genehmigte
sekundäre Behandlung vor der Entsorgung neutralisiert wurden
(wie in den U.S. gesetzlich gefordert gemäß Land Ban
Restriction der Hazardous and Solid Waste Amendments von
1984).

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 Firmware Update Procedure, HPA

Firmware Update Procedure, HPA

Record of Changes

Revision ECO Description Date Initiated By

1 Preliminary Release 11/21/2002 A.L. Crozier, Jr.
A 12182 Original Release 05/04/2004 A.L. Crozier, Jr.
B 12760 Update to apply to both TWT and SSPA 01/03/2005 A.L. Crozier, Jr.

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 Firmware Update Procedure, HPA

Table of Contents
Paragraph Title Page Number
Firmware Update Procedure, HPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Required Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Updating HPA Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Reject Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

List of Figures
Paragraph Title Page Number
Figure 1 , Choosing the Loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 2 , Choosing the flash Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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 Firmware Update Procedure, HPA

Firmware Update Procedure, HPA

Note
This document applies to HPAs with Rabbit Based
Microprocessors.

Overview
This chapter provides the service technician with information
and a procedure that will allow the equipment firmware to be
updated. Contact Customer Service for assistance. Contact
information is located in the chapter titled Overview.
The following files, listed by part description, are required to
operate your equipment. The specific part numbers, 800-XXXX-
XXX, 803-XXXX-XXX, 807-XXXX-XXX, and 808-XXXX-XXX are
listed in the appendix titled Firmware.
The middle four digits (XXXX) of the 803 correspond to the
middle four digits (XXXX) of the 808 part number.
• 800-XXXX-XXX
Bill of material for the files required to operate your equipment.
The last three digits (XXX) match the last three digits (XXX) of the 807-XXXX-
XXX
• Part Number 803-XXXX-XXX consists of the set of support files
listed below:
coldload.bin
pilot.bin
flash.ini
Rfu.exe
• Part Number 807-XXXX-XXX is the model configuration file. This is
a text file that is loaded at the factory to configure the HPA to a
predefined option.
• Part Number 808-XXXX-XXX is the firmware executable for your
equipment.

Required Items
The following equipment is required to perform this procedure:
• PC (Personal Computer) — laptop or desktop with a serial port.
• A NULL modem cable.

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 Firmware Update Procedure, HPA

Updating HPA Firmware

Use this procedure to update the HPA Firmware.
1 Connect the Com1 serial port to the RS-232 connector of the HPA
control cable.
2. Set the programming switch on the control cable to the “program”
position.
3. Place the firmware executable file and the coldloader.bin, pilot.bin,
and flash.ini files in a common directory.
4. Start the Rfu.exe application.
5. Refer to Figure 1. Under the Setup menu item select File
Locations.

Figure 1, Select File Locations

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 Firmware Update Procedure, HPA

6. Refer to Figure 2. Enter the complete path where the three loader
files are stored; or click on the buttons with the three dots and
browse to the directory where the files are located and select that
file.
Press OK.

Figure 2, Locate the Files

7. Refer to Figure 3. Under the File menu item select Load Flash
Image.

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 Firmware Update Procedure, HPA

8. Refer to Figure 4. Click on the “three dots” button and browse to

the directory where the firmware executable file is located and
select that file. Press OK.

Figure 4, Locate the Flash Image File

9. The Rfu application will begin downloading the files.

10. Close the Rfu application and cycle the power on the unit.

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 Service and Repair

Service and Repair

Record of Changes

Revision ECO Description Date Initiated By

1 Preliminary Release 08/2001 A.L. Crozier, Jr.
2 Incorporate RMA Form and format 08/2001 A.L. Crozier, Jr.
change
3 Format changes—Table of Contents, 09/2001 A.L. Crozier, Jr.
List of Figures, List of Tables
A 9183 Original Release 10/12/2001 A.L. Crozier, Jr.
B 9359 Delete figure 1 and attach RMA Form 11/27/2001 A.L. Crozier, Jr.
PDF at end of chapter.
C 9395 Remove RMA Form and replace with 01/07/2002 A.L. Crozier, Jr.
Figure 1.
D 9997 Update to include controllers. 07/08/2002 A.L. Crozier, Jr.
E 11096 Update to reflect maintenance 05/21/2003 A.L. Crozier, Jr.
information
F 11152 Update Figure 1 to reflect current form 03/08/2004 A.L. Crozier, Jr.

MNC-0700-001 1 Revision F
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 Service and Repair

Table of Contents
Paragraph Title Page Number
Service and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Return Authorization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Returned Material Authorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Shipping Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

List of Figures

Paragraph Title Page Number

Figure 1 , RMA Request Form Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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 Service and Repair

Service and Repair

Introduction
Xicom Technology recommends that all equipment be returned to
the Xicom factory or approved service centers for any calibration,
tuning and repairs that require internal access to the equipment.
Special training, procedures, test equipment, and maintenance
manuals are required to service this equipment. Do not attempt to
service or repair Xicom Technology equipment unless you are a
qualified technician and you have successfully completed the Xicom
Technology equipment operation and repair program. Product
maintenance manuals are provided to all personnel who complete
the equipment operation and repair training program. The
maintenance manuals include all the necessary documents to
service and repair Xicom Technology equipment.

Return Authorization

Returned Material Authorization

Before returning the equipment obtain a RMA (Returned Material

Authorization) Number. To obtain a RMA Number contact Xicom
Technology at:

Telephone: 408-213-3000
Facsimile: 408-213-3107
email: CustSupport@xicomtech.com

Or you may use the online RMA request form located on the Xicom
Technology Web Site:

www.xicomtech.com/support/support.htm

Figure 1 on page 5 is an example of the RMA Form.

When corresponding with Xicom Technology always refer to the

equipment by the model number, part number and serial number.

MNC-0700-001 3 Revision F
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 Service and Repair

Shipping Information

Return the equipment in the original packing. If the original packing

is not available use wooden boxes or double layer corrugated
boxes. Ensure there is adequate packing material between the
equipment and the outside box. Seal the container with heavy
packing tape or metal bands. Mark the container with the words
FRAGILE, DELICATE INSTRUMENT. HANDLE WITH CARE on
each side of the container.

Ship the container to the following address:

XICOM TECHNOLOGY
3550 Bassett Street
Santa Clara, CA 95054
RMA #__________________

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 Service and Repair

RMA REQUEST FORM

DATE: WARRANTY:
RMA: ORIG SHIP DATE:
COMPLETED BY: ORIG SO :
WARRANTY EXPIRES:
CUSTOMER:

MODEL: P/N: S/N:

MODEL: P/N: S/N:

INCLUDED ACCESSORIES

Note: Please only return accessories as required to support repair testing

REASON FOR RETURN:

Has this unit been returned for repair before? Yes: No:
USA: UK: Brazil:

SHIP TO ADDRESS: BILL TO ADDRESS:

PREFERRED SHIPPING METHOD

Fed X UPS
DHL Other

PLEASE NOTE - Units returned during the Warranty period that are found to be problem free will be charged
the minimum evaluation fee.
FOR ALL OUT OF WARRANTY UNITS: Xicom Technology will not proceed with the repair until we have a
purchase order in place.

Price for this repair: Includes all repair parts, labor, upgrades and full testing
Purchase order number:

*TWT and Linearizer Excluded - they will be quoted on a parts and labor basis.
*The above price will not cover units that have been damaged beyond normal wear and tear- they will be
quoted on a parts and labor basis - if repairable. Repair or Replacement at Xicom's Option.
*Discontinued models will be quoted on a parts and labor basis - if repairable. Repair or Replacement at
Xicom's Option.
*Minimum Evaluation price will be charged for minor repairs, $1000. for amplifiers, $350. for controllers.

Contact Enclose a copy of this form with unit and ship to:
Name: Xicom Technology
Phone: 3550 Bassett Street
Fax: Santa Clara, CA 95054
e-mail: Attn: RMA
Xicom Technology
3550 Bassett Street
Santa Clara, CA 95054
Tel: 408-213-3000, Fax: 408-213-3107 Revision Date 3/8/2004

Figure 1, RMA Request Form Example

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 Service and Repair

MNC-0700-001 6 Revision F
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 HPA SPECIFICATION
XTD-400C, 5.85 – 6.425 GHz, RO1

This document is best viewed using the Times New Roman font

T HIS DOCUMENT IS T HE P ROPE RT Y OF XI COM TE CHNOLOGY. REP RODUCTI ON OR RE LE ASE WIT HOUT EXP RES S PE RMISS ION I S ST RICT LY P ROHI BITE D.
E LE CT RONI C AP PROVAL. SEE P LM.
N/A 2 Initial release. (See E-03609) 06/03/2010 T. Tan
ECO REV DESCRIPTION DATE APPROVED
XTD-400C, 5.85 – 6.425 GHz, RO1
Document No. 305-0386-201 REV 2 Page 1 of 11

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whether in the U.S. or abroad, may require an export license from the U.S. Department of Commerce.
1.0 SCOPE. This specification is for a high power amplifier (TWTA) to be used in a satellite
ground station. The HPA is designed to operate outdoors.

2.0 APPLICABLE DOCUMENTS

3.0 SPECIFICATION. The HPA shall be designed to the requirements of this specification per
the performance specifications of section 3.0 and tested to the ATP requirements of section
5.1 of this document

3.1 ELECTRICAL

3.1.1 Frequency

3.1.1.1 Frequency, Output 5.85 to 6.425 GHz

3.1.1.2 Frequency, Input 950 to 1525 MHz

3.1.2 Power

3.1.2.1 RF Output Power (Prated) 350 W (55.4 dBm) min

Reference: TWT power of 400 W (56.0 dBm) min

3.1.2.2 Reflected Power Protection Prated –7 ± 0.5 dB

3.1.2.3 Maximum RF Drive Power without damage +10 dBm

3.1.2.4 10 MHz Reference Power 0±5 dBm

3.1.3 Gain, Large Signal 70 dB min

3.1.4 Gain, Small Signal 75 dB min

3.1.5 Gain variation, SSG

3.1.5.1 Over any 40 MHz band 1.3 dB/40 MHz max

3.1.5.2 Over any 575 MHz band 3.2 dB/575 MHz max

3.1.5.3 Gain slope ± 0.04 dB/MHz max

3.1.5.4 Gain stability over temperature 2 dB@any frequency

3.1.5.5 Gain stability over Time 0.5 dB/24 hrs

3.1.6 Gain Control 25 dB min

3.1.7 Intermodulation with 2

equal carriers at TOPBO = -4 dB -18 dBc max

3.1.8 Harmonic Output -60 dBc max

3.1.9 AM to PM conversion 2.5 deg/dB max at 6 dB below

rated power
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3.1.10 Noise Power

3.1.10.1 Transmit Band -70 dBw/4KHz max

3.1.10.2 Receive Band (3.7 to 4.2 GHz) -150 dBw/4KHz max

3.1.11 Group Delay, any 40 MHz

3.1.11.1 Linear 0.01 nS/MHz max

3.1.11.2 Parabolic 0.005 nS/MHz2 max

3.1.11.3 Ripple 0.5 nS/Pk-Pk max

3.1.12 Residual AM Noise -50 dBc fm 10 Hz to 10 KHz max

-20(1.5+Log(Freq)) dBc fm 10 KHz to 500 KHz max
-85 dBc above 500 KHz max

3.1.13 Phase Noise profile 10 dB below IESS phase noise

3.1.14 Spurious Signals

3.1.14.1 Spurious Signals, spectral limits -37 dBc 10 to 10,000 Hz max

-20(1.5 + log(f))+13 dBc 10 KHz to 100 KHz max
-60 dBc above 100 KHz max

3.1.14.2 Power Line Related, individual -50 dBc

3.1.14.3 Power Line Related, sum of all -47 dBc

3.1.14.4 Spurious Signal, Out of band, max -60 dBc

3.1.15 VSWR

3.1.15.1 Input 1.6:1 max

3.1.15.2 Output 1.3:1 max

3.1.16 Prime Power 100-260 VAC

1550 VA max
0.95 Power factor min
47 to 63 Hertz
Single Phase

3.1.17 Serial Interface

3.1.17.1 RS-232 Monitor and Control

3.1.17.2 RS-422/485 (4-Wire Mode or Monitor and Control

2-Wire Mode)

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3.1.18 Controls
This specification describes the control functions of the HPA. A limited number of control functions can
be applied locally from the front panel of the HPA as well as remotely via the serial interface. Some of the
control functions can only be applied via the local controls on the HPA. The following paragraphs specify
these control functions and the LOCAL/REMOTE capability. Details of the communication protocol for
serial control and the menu system for the local control are detailed in the operation and installation manual
for this product. Please refer to that document for detailed information.

3.1.18.1 Controls, Local

Function Interface

3.1.18.1.1 AC Prime Power Circuit Breaker

3.1.18.1.2 Local/Remote Local/Remote Switch
3.1.18.1.3 RF inhibit Monitor & Control (Standard configuration)*
3.1.18.1.4 Interlock Monitor & Control

* The RF output will inhibit (turn OFF) by turning OFF the SSA when M&C connector Pin
(g) is connected to Pin (f), and Pin (Y) is grounded to Pin (Z).

3.1.18.2 Controls, Local & Remote

3.1.18.2.1 HV (ON/OFF)

3.1.18.3 Controls, Remote

3.1.18.3.1 HV (ON/OFF)
3.1.18.3.2 Heater Standby (ON/OFF)
3.1.18.3.3 Gain
3.1.18.3.4 Minimum Power Alarm/Fault
3.1.18.3.5 Maximum Power Alarm/Fault
3.1.18.3.6 Reflected Power Alarm/Fault
3.1.18.3.7 Power Measurement Units (Watts, dBm, dBw)
3.1.18.3.8 Fault Reset
3.1.18.3.9 COM 1 configuration (baud rate, parity, start/stop bits)
3.1.18.3.10 COM 2 configuration (baud rate, parity, start/stop bits)
3.1.18.3.11 HPA Address
3.1.18.3.12 Amp. Select (redundant conf.)
3.1.18.3.13 WGS 1, WGS 2 select (redundant conf.)

Note: Heater Standby reduces the TWT’s heater voltage when the high voltage is off.
Using this mode significantly increases the life of the TWT where high voltage is off for
extended periods of time.

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3.1.19 Monitoring

3.1.19.1 Monitoring, local

3.1.19.1.1 Front Panel LED

3.1.19.1.1.1 Standby Color = Amber
3.1.19.1.1.2 FTD Color = Blinking Amber 3 minutes min
3.1.19.1.1.3 HV On Color = Green
3.1.19.1.1.4 Auto HV On Color = Blinking Green
3.1.19.1.1.5 HV On, RF Inhibit Color = Blink Amber then Blink Green
3.1.19.1.1.6 Summary fault Color = Red

3.1.19.2 Monitors, Remote

Function

3.1.19.2.1 Output Power

3.1.19.2.2 Reflected Power
3.1.19.2.3 TWT Temperature
3.1.19.2.4 Helix Current
3.1.19.2.5 Helix Voltage
3.1.19.2.6 Heater Voltage
3.1.19.2.7 Heater Hours
3.1.19.2.8 Beam Hours
3.1.19.2.9 High VSWR Fault
3.1.19.2.10 High Voltage Fault
3.1.19.2.11 Helix Current Fault
3.1.19.2.12 TWT Temperature Fault
3.1.19.2.13 Summary Fault, QTY 2
3.1.19.2.14 Amp. B fault (redundant conf.)
3.1.19.2.15 WGS 1, WGS 2 indicate (redundant conf.)

3.1.19.3 Monitors, local & remote

3.1.19.3.1 FTD
3.1.19.3.2 Standby
3.1.19.3.3 HV On
3.1.19.3.4 Htr Standby
3.1.19.3.5 Local/Remote

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 3.2 MECHANICAL

The following paragraphs specify important mechanical details pertaining to this product. The specific
locations can be identified on the outline drawing specified in paragraph 3.2.1.

3.2.1 Outline Per Xicom drawing 304-0357-008

3.2.2 Connectors

3.2.2.1 AC Power AMP T3110-003

3.2.2.2 RF Input Type N-female, front panel

3.2.2.3 RF Output CPRG-137, Tapped, rear panel

3.2.2.4 RF Sample Type N-female, front panel

3.2.2.5 Monitor & Control MS3114E1832SW, front panel

3.2.2.6 AUX / WG SW interface MS3114-E-14-18S, front panel

3.2.3 Cooling

3.2.3.1 Air Intake Rear & Bottom surfaces

3.2.3.2 Air exhaust Front surface

3.2.4 Weight 57 lbs (25.85 kg) max

4.0 ENVIRONMENTAL
4.1 Non-operating

4.1.1 Temperature, non-operating -50 to +70 C

4.1.2 Shock, Vibration Normal transportation

4.2 Operating

4.2.1 Temperature -40 to +50 C

4.2.2 Humidity Up to 100% condensing

4.2.3 Altitude, operating 0 to 10,000 ft MSL

Derated 2° C/1000 feet

4.2.4 Cooling Forced air

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5.0 TESTING REQUIREMENTS

5.1 Acceptance Test Procedure (ATP) requirements.

Frequency 3.1.1

Power 3.1.2

Transfer curve at mid-band 3.1.2

Reflected Power Protection 3.1.2.2

Gain, large signal 3.1.3

Gain, small signal 3.1.4

Gain flatness, small signal 3.1.5.1, 3.1.5.2, 3.1.5.3

Gain Control 3.1.6

Harmonic output 3.1.8

Spurious signals 3.1.14

Prime Power 3.1.16

Sample Port Calibration N/A

5.2 First Article Test Procedure (FAT) requirements.

FAT testing is done per the specified agreements between Xicom and it’s customers.
The FAT test shall include at a minimum the ATP. Please specify the FAT
requirements at the time of order of the product.

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 APPENDIX A

ATP Test Performance Sheet

Serial Number _________________

Test Conditions:
Unless otherwise specified, data will be taken TWT Serial Number ______________
at “Standard Conditions ” aka STD defined as room Cathode Voltage __________________
(ambient) temperature, 208VAC, 60 Hz line voltage Heater Voltage ___________________
and attenuation = 0 dB.

Test Step 1: Test the HPA per the Final Test Setup Procedure WI-0700-00. Attach results to this TPS form.
Test Step 2: Test the HPA per the following:

Spec Test Description Test Condition Requirements Units Measured Pass

Paragraph Min Max Performance or
No Fail
3.1.1 Frequency Translation Test Spectrum analyzer
frequency span =
200 Hz
Input frequency 10
MHz reference after
Frequency (Fout) 15 minutes turn on.
Fout = 4.9 GHz + IF

Fout = Record Fout with IF=

5.85 GHz 950 MHz Fout – 10 Fout + 10 KHz
6.1375 GHz 1237.5 MHz Fout – 10 Fout + 10 KHz
6.425 GHz 1525 MHz Fout – 10 Fout + 10 KHz
Pass
Note 1: Fail
Output Frequency (Fout) =
Local Oscillator (LO) + Input
Frequency (Fin)

Fin (MHz) LO (GHz) Fout

(GHz)

950 4.9 5.85

1237.5 4.9 6.1375
1525 4.9 6.425

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 APPENDIX A

Spec Test Description Test Condition Requirements Units Measured Pass

Paragraph Performance or
Min Max
No Fail
3.1.1 & Transfer Curve, aka AM/AM. STD
3.1.2 Note 1. Input Freq = 1.2375 See attached
Prated = Pass
Output freq = 4.9 GHz + GHz N/A dBm plot
55.4 Fail
Input freq. Output Freq = 6.1375
GHz
3.1.1 & Rated Power STD See attached
Prated = Pass
3.1.2.1 Output Freq = 5.85- N/A dBm plot
55.4 Fail
6.425 GHz
3.1.1 & Reverse Power Protection STD Prated Prated Pass
dB
3.1.2.2 Freq = 6.1375 GHz -7.5 -6.5 Fail
3.1.1 & Gain at Rated Power STD See attached
Pass
3.1.3 Output Freq = 5.85- 70 N/A dB plot
Fail
6.425 GHz
3.1.1 & Small Signal Gain STD See attached
Pass
3.1.4 (Atten=0dB) Output Freq = 5.85- 75 N/A dB plot
Fail
6.425 GHz
Small Signal Gain STD See attached
Pass
(Atten=15dB) Output Freq = 5.85- -16* -14* dB plot
Fail
6.425 GHz
3.1.1 & Gain Variation, small signal STD dB/
575
Pass
3.1.5.2 Freq = 5.85-6.425 N/A 3.2
MHz Fail
GHz
3.1.1 & Gain Variation, small signal STD
dB/40 Pass
3.1.5.1 Freq = 5.85-6.425 N/A 1.3
MHz Fail
GHz
3.1.1 & Gain slope STD
dB/M Pass
3.1.5.3 Freq = 5.85-6.425 N/A ± .04
Hz Fail
GHz

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 APPENDIX A

Spec Test Description Test Condition Requirements Units Measured Pass

Paragraph Performance or
Min Max
No Fail
3.1.1 &
STD
3.1.4.1 Spurious Signals
Freq = 6.1375 GHz
3.1.4.1.2
Vin = 100 VAC
3.1.4.1.3 Note 3.
Po = 50.4 dBm
-37 dBc max
10 to 10,000 Hz
See attached
Note Pass
(-20(1.5 + log(f)) +13) dBc Span = 2 KHz N/A dBc plot
3 Fail
max
10-100 kHz See attached
Note Pass
Span = 20 KHz N/A dBc plot
3 Fail
-60 dBc max
>100 kHz See attached
Note Pass
Span = 200 KHz N/A dBc plot
3 Fail
Power Line Related:
See attached
Note Pass
–50 dBc max Span = 2 MHz N/A dBc plot
3 Fail
line related individual
See attached
-47 dBc max Note Pass
Span = 20 MHz N/A dBc plot
sum of all 3 Fail
See attached
Span = 200 MHz Note plot Pass
N/A dBc
3 Fail

3.1.1 & Out of Band Spurious STD See attached

3.1.14.4 LO+2IF = 6.8 GHz Freq. = 5.85 GHz plot
Pass
Vin = 100 VAC N/A -60 dBc
Fail
Po = Prated – 3 dB

See attached
Freq = 3.625 to 4.200 Pass
N/A -60 dBc plot
GHz Fail

* referenced to measured small signal gain across the band

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 APPENDIX A

Spec Test Description Test Condition Requirements Units Measured Pass

Paragraph Performance or
No Min Max Fail
3.1.1 & Gain Control STD Pass
3.1.6 25 N/A dB
Freq = 6.1375 GHz Fail
3.1.1 & Prime Power Pass
260 VAC, 60 Hz N/A 1550 VA
3.1.16 Power Factor Fail
Po = Prated
Pass
Freq = 6.1375 GHz 0.95 N/A -
Fail
Pass
100 VAC, 60 Hz N/A 1550 VA
Fail
Po = Prated
Pass
Freq = 6.1375 GHz 0.95 N/A -
Fail
3.1.1 & Harmonic Output STD See attached
3.1.8 2LO+2IF = 11.7 GHz Freq. = 5.85 GHz plot Pass
N/A -60 dBc
Vin = 100 VAC Fail
Po = Prated – 3 dB
Sample Port Calibration Set drive for Record Output
0 dBm at Sample Power (this
Port. Record output becomes the
power at flange. coupling
Frequency = factor)
5.850 N/A N/A dB

5.965 N/A N/A dB

6.080 N/A N/A dB

6.195 N/A N/A dB

6.310 N/A N/A dB

6.425 N/A N/A dB

Tested by: ___________________ Date: ____________ Data verified by: _________

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EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
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EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
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EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
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EAR EXPORT CONTROLLED: The information contained in this Manual refers or relates to a product that is subject
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 Operation Addendum, HPA Control Utility

Operation Addendum, HPA Control Utility

Record of Changes

Revision ECO Description Date Initiated By

1 Preliminary Release 01/10/2005 A.L. Crozier, Jr.
A 13824 Complete rewrite to incorporate 03/27/2006 S. Trigero
changes and add redundant operation

MNC-0000-041 1 of 34 Revision A

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 Operation Addendum, HPA Control Utility

Table of Contents
Paragraph Title Page Number
Operation Addendum, HPA Control Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Utility Setup for TWTA Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Utility Setup for SSPA Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Redundant ODU Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ODU Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rack Mount Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

MNC-0000-041 2 of 34 Revision A

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 Operation Addendum, HPA Control Utility

List of Figures
Paragraph Title Page Number
Figure 1, Primary User Interface - Disconnected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 2, Primary User Interface – File Menu when disconnected . . . . . . . . . . . . . . . . 6
Figure 3, Primary User Interface - Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 4, Primary User Interface – File Menu when connected. . . . . . . . . . . . . . . . . . . 8
Figure 5, Display of Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 6, Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 7, Serial Port communications parameters and RS485 operating mode . . . . . . 9
Figure 8, Amplifier Startup Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 9, Maximum Power Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 10, Heater Standby Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 11, Ethernet Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 12, Communications Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 13, Set Ethernet IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 14, COM Port configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 15, Primary User Interface - Disconnected. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 16, Primary User Interface – File Menu when disconnected . . . . . . . . . . . . . . 16
Figure 17, Primary User Interface - Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 18, Primary User Interface – File Menu when connected. . . . . . . . . . . . . . . . . 18
Figure 19, Display of Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 20, Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 21, Serial Port communications parameters and RS485 operating mode . . . . 19
Figure 22, Amplifier Startup Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 23, Maximum Power Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 24, Ethernet Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 25, Gain Balance Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 26, Communications Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 27, Set Ethernet IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 28, COM Port configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 29, Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 30, Connecting to Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 31, Select Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 32, Select Waveguide Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 33, Set Waveguide Switch 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 34, Set Waveguide Switch 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 35, Select redundant Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 36, 1 - For - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 37, 1 - For - 1 with Load Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 38, 1 - Plus - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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 Operation Addendum, HPA Control Utility

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 Operation Addendum, HPA Control Utility

Operation Addendum, HPA Control Utility

Overview
The Xicom HPA Control Utility is a program that has been
developed by Xicom Technology to provide a simple and flexible
control interface that runs on PCs using the Microsoft Windows
operating system.

Utility Setup for TWTA Operation

Use the following procedure to setup and operate HPA Control
Utility for TWTA Operation.
1. Refer to Figure 1 on page 5 and Figure 2 on page 6. If this is the
initial time running the program, select “Connect” in the lower
center, or “File -> Connect” to scan the first 5 addresses used for
amplifiers. All baud rates will be tested for these amplifiers. If
you want to test ALL possible RS485 addresses, select “File ->
Advanced Search” and all possible addresses and baud rates
will be tested. This search will take much longer than the normal
“Connect” search as all possible baud rate, parity, and data bit
combinations are queried.

Figure 1, Primary User Interface - Disconnected

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 Operation Addendum, HPA Control Utility

Figure 2, Primary User Interface – File Menu when disconnected

2. Refer to Figure 3 on page 7. Once communication has been

established, the Firmware Revision, Part Number, Serial
Number, RS485 Address, Unit Date & Time, Attenuation setting,
Forward RF Power, Reverse RF power, Waveguide
configuration, Waveguide switch positions (if applicable), heater
and beam hours are reported. If High Voltage is on, the current
Helix voltage and current are also displayed.
It is possible to directly control RF Inhibit and Transmitter On/Off
via the small checkboxes under the “Transmit Control” section.
The desired attenuation level may be set by clicking in the box
next to “dB” and typing the desired level. Alternatively, the up
and down arrows to the right of the box may be adjusted.
The Constant Power mode may be selected by clicking the small
check box under the “Constant Pwr” section. If it is selected, the
amplifier will change the attenuator setting to maintain the power
level indicated in the “Lvl:” control box if the input drive to the
amplifier changes.
The “Summary Status” section indicates the current condition of
the Amplifier, whether it is in Filament Time Delay, Standby,
Transmitting, or if there is a Summary Fault Condition. It also
indicates whether the amplifier is in local or remote control mode.
If the amplifier is showing a summary fault, the condition causing
the fault is indicated in the “Fault Status” window.
The “RF Power Alarms” window contains settings for Forward
Power Over, Forward Power Under, and Reverse Power Over
conditions. Each of these conditions may be selected to fault,
alarm, or be disregarded by the amplifier. Alarms do not affect

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 Operation Addendum, HPA Control Utility

the operation of the amplifier, but when the limits are exceeded
the current date, time and alarm condition are recorded in the
fault log.
Lastly, the “Temperature” window indicates the current tempera-
ture of the TWTA.

Figure 3, Primary User Interface - Connected

3. Refer to Figure 4 and Figure 5 on page 8. When the program is

connected to an amplifier, the amplifier’s fault log may be viewed
by Selecting :
“File-> Download Fault Log”.

This will open a window containing the current fault log in the
Windows Notebook program.

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 Operation Addendum, HPA Control Utility

Figure 4, Primary User Interface – File Menu when connected

Figure 5, Display of Fault Log

4. Refer to Figure 6 on page 9. The Amplifier Configuration menu

allows the configuration of the amplifier’s COM ports, the startup
configuration, the Maximum power level, Heater standby
operation, Ethernet configuration, and the types of power units
used for Forward Power, Reverse Power, and the RF Power
Alarms.

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 Operation Addendum, HPA Control Utility

Figure 6, Configuration Menu

5. Selecting the “Serial Com” option presents a screen shown in

Figure 7, which allows you to change the Baud Rate, Parity,
number of data bits, and for RS485, 2 wire/4 wire mode and
cable termination. The microprocessor used in the amplifier is
only capable of operation with 1 stop bit.

Figure 7, Serial Port communications parameters and RS485 operating mode

6. Refer to Figure 8 on page 10. If the “Configuration -> Startup

Configuration” option is selected, you are presented with a dialog
allowing the selection of Normal / Off / On.

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 Operation Addendum, HPA Control Utility

Normal – the amplifier resumes operation in the last mode it was

operating. If the amplifier was on the air and there was a power
interruption, it will resume transmitting automatically. If the ampli-
fier was off the air for an extended period of time it will complete
filament time delay before going back on the air.
Off – The amplifier will resume operation by going into Standby
mode. If the power interruption was for an extended period of
time, the amplifier will complete filament time delay before going
into Standby.
On – the amplifier will resume operation by going into Transmit
mode. If the power transmission was for an extended period of
time, the amplifier will complete filament time delay before going
back on the air.

The amplifier does not manipulate the Waveguide switch based

upon these settings; it merely controls the power up state of the
amplifier.

Figure 8, Amplifier Startup Configuration

7. Refer to Figure 9 on page 11. The “Configuration -> Max RF

Power Level” sets the maximum power that may be produced by
the amplifier. Once this output level is achieved, the amplifier will
increase attenuation in the event that input drive is increased.
This will continue until the input attenuator is at the maximum
attenuation, after which the amplifier will fault with an overdrive
condition.

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 Operation Addendum, HPA Control Utility

Figure 9, Maximum Power Level

8. Refer to Figure 10. When selected, the Heater Standby option

will reduce the voltage applied to the TWT heater circuit when the
amplifier is in standby mode, which will increase the life of the
tube. If the amplifier is commanded into the transmit mode the
voltage will automatically change to the correct operating voltage
for the heater.

Figure 10, Heater Standby Control

9. Refer to Figure 11 on page 12. The “Configuration -> Ethernet

Configuration” menu allows the selection of the network Host
and Domain names, and allows configuration of the IP Address

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 Operation Addendum, HPA Control Utility

and the net mask if “Static IP” is selected. If DHCP is selected, a

server on your network assigns the IP address.

Note
Improper selection of IP addresses in Static IP mode
may affect the proper operation of your Local Area
Network; the use of DHCP mode is strongly advised.

10. The last option on the configuration menu is either “Display –

Watts” or “Display – dBm” depending on the current units used
for power. Selecting this option allows you to toggle power units
for Forward Power, Reverse Power, and the Power Alarms.

Figure 11, Ethernet Configuration

11. Refer to Figure 12 on page 13. The communications menu

allows you to Use Ethernet for M&C operation. If this option is
selected, all M&C operations are done solely over the Ethernet
connection; RS232 and RS485 modes are not used.

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 Operation Addendum, HPA Control Utility

Figure 12, Communications Menu

12. Refer to Figure 13. The “IP Adrs” menu allows you to tell the HPA
Control program the IP address of the amplifier that you wish to
communicate with.

Figure 13, Set Ethernet IP Address

13. The “Scan for Serial Ports” option (Figure 12) allows you to scan
the M&C PC for available RS232 communication ports.
14. Refer to Figure 14 on page 14. The “COM Port” option on the
Communications menu allows you to set the Baud Rate, number
of Data Bits, Parity and number of Stop bits used on the PC side
of the connection.

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 Operation Addendum, HPA Control Utility

Figure 14, COM Port configuration

To operate the TWTA HPA in a redundant mode continue to the

section titled Redundant Mode Operation.

If you are using the TWT HPA in stand-alone configuration it is

ready for operation.

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 Operation Addendum, HPA Control Utility

Utility Setup for SSPA Operation

Use the following procedure to setup and operate HPA Control
Utility for SSPA Operation.
1. Refer to Figure 15 and Figure 16. If this is the initial time running
the program, select “Connect” in the lower center, or “File -> Con-
nect” to scan the first 5 addresses used for amplifiers. All baud
rates will be tested for these amplifiers. If you want to test ALL
possible RS485 addresses, select “File -> Advanced Search”
and all possible addresses and baud rates will be tested. This
search will take much longer than the normal “Connect” search
as all possible baud rate, parity, and data bit combinations are
queried.

Figure 15, Primary User Interface - Disconnected

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 Operation Addendum, HPA Control Utility

Figure 16, Primary User Interface – File Menu when disconnected

2. Refer to Figure 17. Once communication has been established,

the Firmware Revision, Part Number, Serial Number, RS485
Address, Unit Date & Time, Attenuation setting, Forward RF
Power, Reverse RF power, Waveguide configuration,
Waveguide switch positions (if applicable), Power Supply and
Transmit ON hours are reported.
It is possible to directly control RF Inhibit and Transmitter On/Off
via the small checkboxes under the “Transmit Control” section.
The desired attenuation level may be set by clicking in the box
next to “dB” and typing the desired level. Alternatively, the up
and down arrows to the right of the box may be adjusted.
The Constant Power mode may be selected by clicking the small
check box under the “Constant Pwr” section. If it is selected, the
amplifier will change the attenuator setting to maintain the power
level indicated in the “Lvl:” control box if the input drive to the
amplifier changes.
The “Summary Status” section indicates the current condition of
the Amplifier, whether it is in Standby, Transmitting, or if there is a
Summary Fault Condition. It also indicates whether the amplifier
is in local or remote control mode.
If the amplifier is showing a summary fault, the condition causing
the fault is indicated in the “Fault Status” window.
The “RF Power Alarms” window contains settings for Forward
Power Over, Forward Power Under, and Reverse Power Over
conditions. Each of these conditions may be selected to fault,
alarm, or be disregarded by the amplifier. Alarms do not affect
the operation of the amplifier, but when the limits are exceeded

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 Operation Addendum, HPA Control Utility

the current date, time and alarm condition are recorded in the
fault log.
Lastly, the “Temperature” window indicates the current tempera-
ture of the amplifier.

Figure 17, Primary User Interface - Connected

3. Refer to Figure 18 and Figure 19. When the program is

connected to an amplifier, the amplifier’s fault log may be viewed
by Selecting :
“File-> Download Fault Log”.

This will open a window containing the current fault log in the
Windows Notebook program.

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 Operation Addendum, HPA Control Utility

Figure 18, Primary User Interface – File Menu when connected

Figure 19, Display of Fault Log

4. Refer to Figure 20. The Amplifier Configuration menu allows the

configuration of the amplifier’s COM ports, the startup
configuration, the Maximum power level, Ethernet configuration,
and the types of power units used for Forward Power, Reverse
Power, and the RF Power Alarms.

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 Operation Addendum, HPA Control Utility

Figure 20, Configuration Menu

5. Selecting the “Serial Com” option presents a screen shown in

Figure 21, which allows you to change the Baud Rate, Parity,
number of data bits, and for RS485, 2 wire/4 wire mode and
cable termination. The microprocessor used in the amplifier is
only capable of operation with 1 stop bit.

Figure 21, Serial Port communications parameters and RS485 operating mode

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 Operation Addendum, HPA Control Utility

6. Refer to Figure 22. If the “Configuration -> Startup Configuration”

option is selected, you are presented with a dialog allowing the
selection of Normal / Off / On.
Normal – the amplifier resumes operation in the last mode it was
operating. If the amplifier was on the air and there was a power
interruption, it will resume transmitting automatically.
Off — The amplifier will resume operation by going into Standby
mode.
On — The amplifier will resume operation by going into Transmit
mode.

The amplifier does not manipulate the Waveguide switch based

upon these settings; it merely controls the power up state of the
amplifier.

Figure 22, Amplifier Startup Configuration

7. Refer to Figure 23. The “Configuration -> Max RF Power Level”

sets the maximum power that may be produced by the amplifier.
Once this output level is achieved, the amplifier will increase
attenuation in the event that input drive is increased. This will
continue until the input attenuator is at the maximum attenuation,
after which the amplifier will fault with an overdrive condition.

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 Operation Addendum, HPA Control Utility

Figure 23, Maximum Power Level

8. Refer to Figure 24. The “Configuration -> Ethernet Configuration”

menu allows the selection of the network Host and Domain
names, and allows configuration of the IP Address and the net
mask if “Static IP” is selected. If DHCP is selected, a server on
your network assigns the IP address.

Note
Improper selection of IP addresses in Static IP mode
may affect the proper operation of your Local Area
Network; the use of DHCP mode is strongly advised.

The “MAC Address” item in the upper right corner of the Ethernet
Configuration menu is a unique hardware address for IT use
only.
9. The next option on the configuration menu is either “Display –
Watts” or “Display – dBm” depending on the current units used
for power. Selecting this option allows you to toggle power units
for Forward Power, Reverse Power, and the Power Alarms.
Toggle to select the display desired.
10. When selected, the RF Inhibit Invert menu item will cause the RF
Inhibit Option to be inverted.

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 Operation Addendum, HPA Control Utility

Figure 24, Ethernet Configuration

11. Refer to Figure 25. When two HPAs are configured for 1:1
Redundant operation, the Gain Balance Menu provides a means
of adding attenuation to the amplifier that has the most gain of
the two. When there is a failure of the online HPA, the output will
be the same when the backup HPA is Switched online.

Figure 25, Gain Balance Menu

12. Refer to Figure 26. The communications menu allows you to Use
Ethernet for M&C operation. If this option is selected, all M&C
operations are done solely over the Ethernet connection; RS232
and RS485 modes are not used.

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 Operation Addendum, HPA Control Utility

Figure 26, Communications Menu

13. Refer to Figure 27. The “IP Adrs” menu allows you to tell the HPA
Control program the IP address of the amplifier that you wish to
communicate with.

Figure 27, Set Ethernet IP Address

14. The “Scan for Serial Ports” option (Figure 26) allows you to scan
the M&C PC for available RS232 communication ports.
15. Refer to Figure 28. The “COM Port” option on the
Communications menu allows you to set the Baud Rate, number
of Data Bits, Parity and number of Stop bits used on the PC side
of the connection.

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 Operation Addendum, HPA Control Utility

Figure 28, COM Port configuration

To operate the SSPA HPA in a redundant mode continue to the

section titled Redundant Mode Operation.

If you are using the SSPA HPA in stand-alone configuration it is

ready for operation.

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 Operation Addendum, HPA Control Utility

Redundant ODU Configuration

Overview

ODU Amplifiers configured in a system for redundant operation

are assembled and tested to function without an external
controller unless one is ordered with the system.

The two amplifiers are each equipped with internal

microprocessors, and each unit contains the programming and
hardware wiring that permits control of the RF waveguide switch
in a 1:1 system.

Each of the steps must be performed for each amplifier in a

redundant configuration. When configuring ODU amplifiers, you
must use the HPA Control Utility to configure the amplifiers.
When using Rack Mount amplifiers you may use either the HPA
Control Utility or the amplifier front panel controls.

Basic System

Refer to Figure 29. The amplifiers are connected to each other

and the RF switch via a “Y” cable. This cable cross connects the
“Amplifier Failed” output of one amplifier to the sensing input on
the opposite amplifier. The cable also connects both amplifiers
to the RF switch, so that either amplifier can operate the switch.
The “Y” cable connectors are marked to connect to either the
WG Switch or the “A” or “B” amplifier.

Note
Either amplifier can be installed in the “A” location
without affecting function if internal address is “A”.
However, the “Y” cable “A” connection must be made to
the amplifier located in the “A” location of the RF plate
as marked.

Note
The amplifier labeled “A” on the cable must be
designated as “A” in the firmware; the “B” amplifier must
be designated “B” in the firmware. If the firmware
designation is changed the system will fail to function as
a 1:1 system.

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 Operation Addendum, HPA Control Utility

There is no external control of the systems except via serial port

interface if no controller is installed.

The systems are shipped in the “default” configuration:

• Address “A” and “B” set on the appropriate amplifiers.
• AUTOMATIC Mode selected.

In case of failure by the on-line unit, the back-up will switch on-
line by commanding the RF switch to go to the opposite position
and put that amplifier on line instead.

Figure 29, Basic System

ODU Configuration
Instructions for configuring two Outdoor Amplifiers (ODU) for
One-For-One redundant operation without an external controller.

Note
Some of the following instructions may have been
performed during the HPA Setup process. They are
included here only to ensure that the HPAs are setup
properly to be configured for redundant operation.

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 Operation Addendum, HPA Control Utility

Required Equipment

The following equipment is required to configure the ODU

system:
• Windows based computer with an open Serial Port (RS-232 or
RS485)
• Xicom’s HPA Control Utility for Windows. Xicom PN 809-0007-001.
It is shipped on a CD with the amplifier manual.
• Appropriate serial cable:
— A null modem serial cable for RS-232 interface
— A straight-through serial cable with a 232-to-485 adapter for the
RS-485 interface

Configuration

Refer to Figure 30. Perform these steps to configure the ODU

system.
1. Connect the serial cable from the amplifier M&C connector to the
PC’s communication port.
2. Run the HPA Control utility on the PC and connect to the
amplifier.

Figure 30, Connecting to Amplifier

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 Operation Addendum, HPA Control Utility

3. If the address or connection speed is unknown, it may be

desirable to run “Advanced Search” from the File Menu
pulldown. (This may take several minutes as all possible
addresses and data speeds are polled to find a configuration that
works.)
4. Refer to Figure 31. Once connected, set the Unit Address. Each
amplifier needs a unique address for RS-485 communication.
(default is normally “A” unless set up as part of a system). If using
RS232, it will talk to any unit it is directly connected to without an
address.
The Address choices are A, B,…through Z.

Figure 31, Select Address

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 Operation Addendum, HPA Control Utility

5. Refer to Figure 32. Set the Waveguide Configuration by clicking

on the down-arrow and select one of the four options from the
drop-down menu. The “1-For-1” option is the most common.
The choices are:
0 - None for stand alone unit
1- 1 for 1 for simple 1:1 system
2 – 1 plus 1 for power combined system
3 – 1 for1 plus load for 1:1 with “off line” switch
The system is shipped set in the “1 for 1” mode.

Figure 32, Select Waveguide Configuration

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 Operation Addendum, HPA Control Utility

6. Refer to Figure 33 and Figure 34. Each amplifier can control two
waveguide switches. When only one switch is used in a
redundant configuration it is always Switch 1.Locate the
Waveguide Switches area of the Waveguide CFG Box. Click
on the down arrow of the switch you wish to control and select
the desired switch position.

Figure 33, Set Waveguide Switch 1

Figure 34, Set Waveguide Switch 2

Note
Switch positions “A” and “B” do not refer to an amplifier
address. When a amplifier reports that a switch is set to
position “A” it means that the switch is set to “me”, this
amplifier. When the amplifier reports that a switch is set
to position “B” it means that the amplifier is set to “him”,
the other amplifier.

7. If using a second waveguide switch, set switch 2 as described in

step 6.

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 Operation Addendum, HPA Control Utility

8. Refer to Figure 35. Once the redundant mode is selected and the
waveguide switch is set appropriately, to have a faulted amplifier
automatically switched out and the standby amplifier switched in,
Automatic Mode must be enabled. Enable Redundant Mode by
clicking the “Automatic” mode checkbox as shown.

Figure 35, Select redundant Mode

9. Repeat steps 2 through 8 for the second amplifier, being sure to

use a “B” Unit Address.

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 Operation Addendum, HPA Control Utility

Rack Mount Amplifiers

Refer to Figure 36 through Figure 38.

If you are setting up rack mount amplifiers, you may either

perform the ODU Amplifier setup procedure, or you may use the
schematic that appears on the front panel showing the
waveguide configuration of the redundant system.

Looking at the front panel of an amplifier, the top amplifier is

“this” amplifier, the one you are looking at. The bottom amplifier
is the other amplifier. The top waveguide switch and the
left-most waveguide switch, are switch 1. The bottom switch and
right-most switch are switch 2.

Pressing the button to the right of each switch will cause the
switch to change to its other position.

Note
When an amplifier is set for redundant mode operation
the RS-232 port no longer functions as a control
interface. Only the RS-485 port may be used as the
control interface.

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 Operation Addendum, HPA Control Utility

Figure 36, 1 - For - 1

Figure 37, 1 - For - 1 with Load Switching

Figure 38, 1 - Plus - 1

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 Operation Addendum, HPA Control Utility

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 Operation Addendum, Block Upconverter

Operation Addendum, Block Upconverter

Record of Changes

ELECTRONIC APPROVAL. SEE PLM.

Revision ECO Description Date Initiated By
A 10125 Original Release 08/05/2002 A.L. Crozier, Jr.
B 10516 Add X and DBS Band Information 12/06/2002 A.L. Crozier, Jr.
C 12612 Add Note about 10 MHz Reference; 10/20/2004 A.L. Crozier, Jr.
add paragraph about oscillator drift
D 16469 Update BUC Operation 11/17/2008 SL
E 16686 Remove reference to BUC output 06/05/2009 LD
frequency plan
F 17332 See ECO 03/08/2011 G. Hurd

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 Operation Addendum, Block Upconverter

Table of Contents
Paragraph Title Page Number
Operation Addendum, Block Upconverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Setup and Turn On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Reference Oscillator Drift Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
External Reference Detection Fault & Configuration . . . . . . . . . . . . . . . . . . . . . . . . 9

Ext Ref Pres Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Ext Ref Lock Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..9

AutoClear Upconverter Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Factory Default Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

List of Figures

Figure Title Page Number

Figure 1 , Typical Block Diagram of a High Power Amplifier with Block Upconverter.. . 3
Figure 2 , Reference Frequency Phase Noise Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 3 , Detailed BUC Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4 , Drift Compensation Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 5 , Internal Phase Locked Oscillator with External Input . . . . . . . . . . . . . . . . . . 8

List of Tables

Table Title Page Number

Table 1 , Upconverter and Reference Fault Factory Default Configuration. . . . . . . . . . . . 9

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 Operation Addendum, Block Upconverter

Operation Addendum, Block Upconverter

Overview
The function of the BUC (Block Upconverter) is to convert the
baseband input from a modem at an IF (intermediate frequency) to
the system transmit frequency. The BUC accepts an intermediate
frequency, mixes it with a highly stable LO (local oscillator) and
passes it through a series of circuits that filter and amplify the signal
to produce an output in the desired transmission band. The LO
frequency is derived from the reference frequency that is provided
by the baseband system. The regference frequency is typically 10
or 50 MHz and is critical the the overall system stability and phase
noise. A typical phase noise requirement for a reference source is
shown in Figure 1. The phase noise of the modem input signal at
the IF frequency also affects the system performance and needs to
be 5 to 10 dB below IESS (Intelsat earth Station Standards) phase
noise profile for optimum performance.

See Figure 1 for a typical block diagram.

Figure 1, Typical Block Diagram of a High Power Amplifier with Block Upconverter.

Note
If the modem being used does not have the IF
multiplexed with the reference, a dixplexer is available
from Xicom (Part Number: 545-0021-001) to combine
the two signals.

Note
Xicom offers SSPA/HPA Block Upconverter options
with an internal 10 MHz reference. For these models,
the Diplexer and 10 MHz crystal are mounted inside
the SSPA/HPA enclosure. The only required input is at
the Intermediate Frequency (IF).

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 Operation Addendum, Block Upconverter

Functional Description
The block diagram in Figure 3 provides a schematic for the BUC.

The input of the BUC provides diplexing to direct the reference

frequency to the LO Synthesizer and IF frequency to the mixer.
The synthesizer generates the LO frequency from the reference
frequency and filters it to eliminate unwnated harmonics. The LO is
amplified and passed on to the LO port of the mixer. The IF
frequency is filtered to eliminate unwanted harmonics and amplified
to the desired gain level of the BUC and passed to the IF port of the
mixer. The mixer generates the mixing products from the
combination of the IF and LO frequencies.

Figure 2, Reference Frequency Phase Noise Chart

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 Operation Addendum, Block Upconverter

Figure 3, Detailed BUC Block Diagram

Setup and Turn On

In the normal operating condition the modem provides both L-Band
and 10 MHz reference inputs. Other BUC configurations have a
built-in (internal) 10 MHz references which operate as either
standalone or phase locked to the 10 MHz input provided by the
modem. These configureations are shown in Figure 4 and Figure 5.

Use this procedure to setup and operate the BUC.

1 Turn ON modem or signal source and set IF input power to -20
dBm ± 3 dB. Verify that the reference frequency is present and
at 2 ± 5 dBm power level.
These power levels are specified at the input of the HPA and must be
adjusted for any cable loss.
The phase noise of the reference frequency and signal source need to
be verified using Figure 1. All spurious signals such as IF and reference
frequency products must be below -60 dBc.

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 Operation Addendum, Block Upconverter

The output frequency accuracy depends on the accuracy of the refer-

ence and IF frequencies. The determining ratios for the frequency
Bands are:
• Ku Band — (12.8 GHz / Reference Frequency) X Reference
Offset = Output Offset.
• C Band — (4.90 GHz / Reference Frequency) X Reference
Offset = Output Offset.
• X Band — (6.95 GHz/Reference Frequency) X Reference
Offset = Output Offset.
• DBS Band — (16.35 GHZ/Reference Frequency) X
Reference Offset = Output Offset.
Reference Offset is in MHz.
2. In the internal 10 MHz configuration there is a built-in 3 min delay
(factory set) to allow the 10 MHz reference to stabilize. During
this period the transmit indicator light will blink GREEN and
increase blicking rate every 15 seconds until the warm-up is
completed. At the end of the warm-up the transmit indicator light
becomes solid GREEN.
3. To turn ON the HPA (High Power Amplifier) refer to the chapter
titled Operation. The internal attenuator must be set to minimum
value and gradually increased to achieve rated power.
The input power to the BUC should not exceed -17 dBm to minimize
system spurious output. The maximum safe IF input power level is 10
dBm to avoid damage to the internal converter circuits.
4. Refer to the appendix titled Protocol Addendum, Block
Upconvert for a description of the protocol and system interface
to the BUC. The BUC, and optional internal reference, have an
internal lock detect which senses the presence of the reference
frequency and proper functioning of the internal PPL (Phase
Lock Loop). The absence of either the reference frequency or a
loss of lock in the PLL results in a system fault and the system
internal fault detection circuit disables the HPA high voltage
circuit. The behavior of the reference detection faults is
configurable. See the “External Reference Detection” and lock
behavior options sections

Note
The power levels and frequencies discussed in the
paragraphs above are representative of typical BUC
performance. The specific power levels and
frequencies that the BUC in the HPA that this manual
apply to are identified in the appendix titled Product
Specification.

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 Operation Addendum, Block Upconverter

Reference Oscillator Drift Compensation

Over extended time periods, the 10MHz reference oscillator
changes frequency due to temperature / aging and results in a shift
in the output frequency that can exceed +/- 10kHz. Depending on
the system budget, the converter must be re-adjusted to stay within
its allocated transponder band and within the receiver acquisition
range. Check the system specification to determine the allowable
frequency drift range and periodically monitor the system output
frequency through the RF sample port.

In the event that the frequency drifts outside the acceptable range,
the unit must be either re-aligned by a Xicom certified maintenance
center or alternatively the modem L Band output must be adjusted
to correct the output frequency. Adjusting the L Band modem
frequency is the simplest method and is recommended. The drift
compensation scheme is summarized in Figure 4.

Figure 4, Drift Compensation Block Diagram

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 Operation Addendum, Block Upconverter

Figure 5, Internal Phase Locked Oscillator with External Input

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 Operation Addendum, Block Upconverter

External Reference Detection and Lock Fault Configuration:

There are three faults related to the external reference. The
behavior of these faults is configurable via specific factory
configuration serial commands. It is best to specify the desired
behavior at the time of order, but the configuration may be adjusted
in the field by factory trained personnel. Factory Default
configurations are listed below in Table 1.

The three fault lines related to the external reference are:

Ext Ref Present - This feature is available only if the HPA includes
an internal Phase Locked Oscillator (PLO), that is intended to
improve the phase noise, and/or shift the frequency of an optional
customer supplied reference (see Figure 5). This fault line senses
the presence of the required reference frequency at approximately
the proper power level. HPA function is disabled if the reference
frequency is not detected when this feature is enabled. This feature
can be disabled (turned off) if desired. If this feature is disabled,
and the external reference is not supplied, the internal PLO will
“free-run” and generate the necessary reference frequency for HPA
operation. See the factory default setting below.

Ext Ref Lock - This feature is availalbe if the HPA includes an

internal Phase Locked Oscillator (PLO), that is intended to improve
the phase noise, and/or shift the frequency of a customer supplied
reference (See Figure 5). This fault line indicates the proper
function of the phase locked loop, (PLL), in either the PLO or the
standalone reference. This feature can be disabled (turned off) if
desired. If this feature is disabled, and the external reference is not
supplied, the internal PLO will “free-run” and generate the
necessary reference frequency. See the factory default setting
below.

Upconverter fault Configuration (latching vs non-latching):

All HPAs that include block frequency upconverters will disable

operation, and an upconverter fault will report, if the lock detect
senses the absence of required reference frequency or a loss of
lock in the PLL. The upconverter fault is configured by a default to
be a latching fault, which requires a fault reset to clear, once the
fault condition has been corrected.

Alternatively, the HPA may be configured to automatically clear an

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 Operation Addendum, Block Upconverter

upconverter fault when the fault condition is corrected, by enabling

the Auto Clear Upconverter Fault feature.

Factory Default Settings:

The factory default settings of the upconverter and reference

frequency are listed below in Table 1. These settings have been
chosen to allow HPA functionality with the simplest setup.

Table 1, Factory Default Configuration

Fault/Feature Description Default State Fault/Event Log Abbreviation
Upconverter Fault Enabled UC Fault
(On)
Auto-Clear Upconverter Fault Enabled N/A
(On)
External Reference Present Disabled Ext Ref Pres
(Off)
External Reference Lock Disabled Ext Ref Lock
(Off)

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