Original instructions

PMBR777CENG.211

Parts Manual
BR777
Serial No.
777A0005-UP
TABLE OF CONTENTS

1. Housing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. Body parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. Lower tool bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6. Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7. Swivel couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8. Seal set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9. Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

product. The location of equipment serial

GENUINE SANDVIK SPARE PARTS number is pointed in “Operation and man-
Sandvik genuine spare parts are designed tenance” manual.
and manufactured by using the latest tech-
nological knowledge and engineering SPARE PART ORDERS
skills. Sandvik spare parts are made of the Quick spare part deliveries are secured by
best available materials with the most ad- exact orders.
vanced manufacturing techniques.
Required information:
It is important that you use only genuine • Name of customer and contact person
Sandvik spare parts, to ensure easy opera- • Order number (when available)
tion, maintenance and repair of the prod- • Delivery address
uct. Please note that eventual warranty • Mode of delivery (air mail etc.)
claims will be handled only if you have • Required delivery date
used genuine Sandvik parts in your Sand- • Invoicing address
vik product. • Model and serial number of the prod-
uct
LOCATION OF THE SERIAL • Name, number and required amount of
NUMBER spare parts
It’s important to make correct reference to
the serial number of the product when or-
dering spare parts. Identification of serial
number is the only proper means of main-
taining and identifying parts for a specific
PARTS BR777

1. Parts

Copyright © 2011 Sandvik Mining and Construction Oy

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BR777 PARTS

1. HOUSING UNIT

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PARTS BR777
Item Description Part no. Specification Note Qty
1 Housing plates 165355 1
2 Damper 161593 1
3 Damper 161594 1
5 Plug 161833 2
6 Parallel pin 901101 10m6x70 ISO 8734 2
7 Hex. socket screw 900003 M16x100-8.8 ISO 4762 4
8 Hex. socket screw 952680 M16x140-8.8 ISO 4762 2
9 Lock washer 90597 M16 NORD-LOCK 26
10 Hex. screw 90566 M16x70-8.8 ISO 4014 10
11 Hex. nut 91000 M16-8 ISO 4032 10
12 Shield 164712 1

Kit Label set 165597 1

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BR777 PARTS

2. ACCUMULATORS

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PARTS BR777
Item Description Part no. Specification Note Qty
1 Cover (incl. parts 15-19) 163399 1
2 Accumulator bottom 162917 1
3 Membrane 300293 1
4 O-ring 90005 D105 * 1
5 O-ring 90012 D19 * 3
6 O-ring 950259 D22 * 1
7 Assembly ring 162916 1
8 Accumulator cover 162918 1
9 Seal 953223 D171 * 1
10 Membrane 113064 1
11 Shield plug 400300 2
12 O-ring 910006 D23 * 2
13 Filling plug 42074 2
14 Usit-ring 90056 8-13.9-1 * 2
15 Flange plug 90403 R1/4 2
16 Flange plug 41658 R1/4 2
17 Flange plug 90424 R1/2 1
18 Hex. screw 90514 M16x30-8.8 ISO 4017 1
19 Lock washer 90597 M16 NORD-LOCK 1
20 Hex. socket screw 900049 M24x100-8.8 ISO 4762 4
21 Lock washer 91038 M24 NORD-LOCK 4
22 O-ring 952675 D101 * 1
23 O-ring 953933 D165 * 1

*) Are included in seal set

Copyright © 2011 Sandvik Mining and Construction Oy

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BR777 PARTS

3. PRESSURE ADJUSTING VALVE

Item Description Part no. Specification Note Qty

1 Pressure adjusting spool 163059 1
2 Spring housing 161577 1
3 Flange plug 90401 R3/4 1
4 Shim plate 41640 S=1 X
5 Shim plate 41639 S=0.5 X
6 Spring 90114 1
7 Washer 162042 1
8 Seal 951479 * 1
9 O-ring 901143 D29 * 1
10 O-ring 90004 D32 * 1

*) Are included in seal set

Copyright © 2011 Sandvik Mining and Construction Oy

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PARTS BR777
4. BODY PARTS

Item Description Part no. Specification Note Qty

1 Cylinder (incl. parts 2 and 15) 162866 1
2 Flange plug 90424 R1/2 3
3 Distributor cover 161466 1
4 Distributor 161691 1
5 Steering ring 161431 1
6 Seal 911005 * 1
7 Piston 161693 1
8 Split pin 90363 16x120 ISO 8752 2
9 Seal carrier 161428 1
10 Seal 952549 * 1
11 Seal 952548 * 1
12 O-ring 903405 D84 * 1
13 Tool retaining pin 161411 1
14 O-ring 952550 D45 * 2
15 Grease nipple 90201 R1/8 1

*) Are included in seal set

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BR777 PARTS

5. LOWER TOOL BUSHING

Item Description Part no. Specification Note Qty

1 Lower tool bushing (incl. part 1.2) 163675 1
1.2 Seal 103364 * 1

*) Are included in seal set

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PARTS BR777
6. TOOL

Item Description Part no. Specification Note Qty

1 Chisel BJ701 L = 740 mm, W = 27.1 kg, D = 1
80 mm
2 Moil point BJ703 L = 740 mm, W = 27.1 kg, D = 1
80 mm
3 Spade, parallel to boom BJ705 L = 740 mm, W = 25 kg, Width 1
= 200 mm
4 Spade, transverse to boom BJ706 L = 740 mm, W = 25 kg, Width 1
= 200 mm
5 Compacting plate BJ707 L = 700 mm, W = 68.1 kg, 1
Plate D = 330 mm

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BR777 PARTS

7. SWIVEL COUPLINGS

R060977

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PARTS BR777
Item Description Part no. Specification Note Qty
1 Swivel couplings (incl. parts 1.1- 165579 1
1.10)
1.1 Manifold 163401 1
1.2 Swivel 164769 2
1.3 Screw 163387 2
1.4 Flange plug 90424 R1/2 4
1.5 Hex. socket screw 91105 M16x70-8.8 ISO 4762 4
1.6 Lock washer 90597 M16 NORD-LOCK 4
1.7 Seal 951369 D36 * 4
1.8 O-ring 901135 D17 * 2
1.9 O-ring 903234 D44 * 4
1.10 O-ring 90000 D24 * 2

*) Are included in seal set

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BR777 PARTS

8. SEAL SET
903234 Seal set 163245

901135
90000
951369
910006 90056

903234 903234 903234 910006

90056
951369
901135
911005 901143

90012 952675
951479
90012 950259 90004

90005

952550

952550

953223

952549

952548 953933

903405

103364

This summary only indicates the position of the seals. It must NOT be used as
assembly instruction. Read the manual. R060890

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PARTS BR777
Item Description Part no. Specification Note Qty
Kit Seal set (incl. parts 1-21) 163245 1
1 O-ring 90005 D105 1
2 O-ring 90012 D19 3
3 O-ring 950259 D22 1
4 Seal 953223 D171 1
5 O-ring 910006 D23 2
6 Usit-ring 90056 8-13.9-1 2
7 Seal 951479 D18 1
8 O-ring 901143 D29 1
9 O-ring 90004 D32 1
10 Seal 911005 1
11 Seal 952549 1
12 Seal 952548 1
13 O-ring 903405 D84 1
14 O-ring 952550 D45 2
15 Seal 103364 1
16 O-ring 952675 D101 1
17 Seal 951369 D36 4
18 O-ring 901135 D17 2
19 O-ring 903234 D44 4
20 O-ring 90000 D24 2
21 O-ring 953933 D165 1

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BR777 PARTS

9. SERVICE KIT

Item Description Part no. Specification Note Qty

Kit Servicekit (incl. parts 1 - 5) K1BJ70 1
1 Membrane 300293 1
2 Membrane 113064 1
3 Tool retaining pin 161411 1
4 Lower tool bushing 163675 1
5 Seal set 163245 1

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Copyright © 2011 Sandvik Mining and Construction Oy 17
18 Copyright © 2011 Sandvik Mining and Construction Oy
Copyright © 2011 Sandvik Mining and Construction Oy 19
 27-12-14077-33-196-301
27-12-14077-39-80-287

SANDVIK MINING AND CONSTRUCTION OY, BREAKERS LAHTI P.O. BOX 165, (TAIVALKATU 8), FI-15101 LAHTI, FINLAND 20
TEL. +358 205 44 151 FAX +358 205 44 150 www.sandvik.com