LW C360/400/420/480
Auto Chemistry Analyzer
Service Manual
Copyright and Statement
Copyright
Shenzhen Landwind Industry Co., Ltd .All rights reserved. This manual and the
information contained herein are confidential information of Shenzhen Landwind Industry
Co., Ltd. No individual or organization is allowed to reprint, copy, modify, distribute or
transmitted the information contained in this manual without the prior written permission of
Shenzhen Landwind Industry Co., Ltd. The manual is intended for users who are authorized
to use such manual as a part of the product purchased from Shenzhen Landwind Industry
Co., Ltd. Use of this manual by unauthorized personnel is strictly forbidden.
Shenzhen Landwind Industry Co., Ltd. makes no representation or warranties of any
kind concerning the document, express or implied, including but not limited to, warranties of
merchantability and fitness for a particular purpose. Although every effort has been made to
ensure the accuracy of the information contained in this manual, Shenzhen Landwind
Industry Co., Ltd. assumes no liabilities for any errors or omissions and reserves the right to
modify the product to improve its reliability, function or design without further notice.
Shenzhen Landwind Industry Co., Ltd. may modify or improve the product or program
described herein at any time.
Statement
The version of this manual is A/1, the issued date is 2016-11.
Shenzhen Landwind Industry Co., Ltd. has the right to explain the manual.
Authorized EC Representative
Name: Shanghai International Trading Corp. GmbH (Hamburg)
Address: Eiffestrasse 80, 20537 Hamburg, Germany
Precautions on Safety and Use
The following sections introduce the warning symbols used on the LW
C360/400/420/480. Ignorance of these symbols may get you into the risks of death or
injury. The symbols are listed in a random order and have the same importance.
1. Safety Precautions
ELECTRIC SHOCK
1 When the Main Power is ON, the panels, side cover or rear cover of the analyzer
are not allowed to be opened unless by qualified personnel.
2 Please make sure that no liquid spillage spatters on the panels. In case liquid goes
inside analyzer, just turn off the power supply and contact Landwind as soon as
possible.
3 There is high pressure in the interior of the computer and printer, do not touch the
interior of them.
PERSONAL INJURY
1 The sharp components of the analyzer can cause puncture wounds. To prevent
injury, please exercise caution when working around the reagent probe, sample
probe, mixer, etc.
2 When the analyzer is in operation, do not touch such moving parts as sample probe,
reagent probe, mixer, fan, and etc.
HIGH TEMPERATURE
1 Before replacing the lamp, please switch off the main power and then wait at least
30 minutes till the lamp cooling down.
2 Do not touch the print head or the metal part near it; otherwise you may get burned.
STRONG LIGHT
The light transmitted by the lamp may hurt your eyes. Do not stare at the lamp when the
system is in operation.
BIOHAZARD
1 All test samples, such as calibrator and control, are infectious. If necessary, please
wear gloves when working with these samples.
2 All waste liquids should be considered infectious. Please wear gloves when working
with waste liquids.
3 Those components that have been attached with the reagent probe, sample probe,
mixer, waste tube and waste tank are infectious. Please wear gloves when working
with them.
I
CORROSION
1 The wash solution and certain reagents are strongly acid or alkaline. While using
them, exercise caution and prevent direct contact with your hands or clothes. In
case your hands or clothes contact the wash solution or reagents, wash them off
immediately with soap and clean water.
2 In case they spill into your eyes, rinse them with much water and consult an oculist.
FLAMABILITY
Do not use flammable substances around the system, such as alcohol and ether.
EXPLOSION
Do not use explosive substances around the system.
2. Precautions on Use
INTENDED USE
1 The LW C360/400/420/480 mainly used in medical institutions to do the biochemical
tests of samples from human body, such as serum, plasma and urine.
2 To draw a clinical conclusion, please also refer to the patient’s clinical symptoms and
other test results.
OPERATOR
The LW C360/400/420/480 is to be operated only by personnel trained and authorized by
Landwind or Landwind-authorized distributors.
ENVIRONMENT
1 Please install and operate the system in an environment specified by this manual.
Installing and operating the system in other environment may lead to unreliable results
and even equipment damage.
2 To relocate the system, please contact Landwind or your local distributor.
ELECTROMAGNETIC NOISE
1 Electromagnetic noise may interfere with operations of the system, or even lead to
unreliable test results and misoperation. Do not use such devices as electric drill,
mobile phones or radio interphones near the system.
2 The system may generate electromagnetic wave during operation. Do not install or
use electrosensitive equipment near the system.
GROUNDING
1 Make sure the power socket is grounded correctly. Improper grounding may lead to
electric shock.
2 The grounding resistance must be lower than 10mΩ. Improper grounding may lead to
unreliable test results and risk of enclosure leakage and even electric shock.
II
LIQUID LEAKAGE
1 Please check the tubing connectors carefully before starting tests. Leakage may
cause inaccurate aspiration or dispensing.
2 Do not place reagents or samples on the panels of the analyzer; otherwise liquid
spray or leakage may occur.
PROBE BLOCKAGE
Check the reagents and samples carefully for insoluble matters, such as fibrin and
protein; otherwise the reagent probe or sample probe may be blocked.
WATER
The water used should meet the following requirements:
Diameter of the particle in water shall be less than 200 microns.
Resistivity of water shall be greater than 0.5MΩcm.
The colony count shall be less than 10cfu/ml.
The dissolved silicon shall be less than 0.1mg/L.
SYSTEM USE
1 Operate the system strictly as instructed by this manual. Inappropriate use of the
system may lead to unreliable test results or even equipment damage or personal
injury.
2 Before using the system for the first time, run the calibration program and QC program
to make sure the analyzer is in proper state.
3 Be sure to run the QC program every time you use the system, otherwise the result
may be unreliable.
4 Do not open the cover of the reaction disk when the analyzer is in operation
5 The operating software installed on the operation unit is specified by Landwind.
Please do not install any other software or hardware, otherwise it may affect the
system. Do not run other software when the system is in operation.
6 Do not use this computer for other purposes. Inappropriate use of it will probably
introduce computer virus, which may spread through floppy disks, software or
network, into the system.
SYSTEM MAINTENANCE
1 Maintain the system strictly as instructed by this manual. Inappropriate maintenance
may lead to unreliable results or equipment damage or personal injury.
2 Replacement of such major parts as photometer, probe, mixing bar and syringe
plunger subassembly must be followed by a calibration.
3 In the case that the analyzer discontinue use because of error or other reason and
needs repair or disposal, please contact Landwind, meanwhile
Please take other measures to avoid delay in results, for example, use other
machines or other methods to continue to finish the test.
Please dispose of the used cuvette in compliance with the local regulations.
III
Wear gloves while disposing of the used cuvette to avoid biohazard.
Take out the reagent bottle in the analyzer and store it in accordance with the
reagent kit. For example, put the reagent back in the refrigerator to keep it from
spoilage.
SAMPLES
1 Use serum samples that are completely separated from blood clots or urine samples
that are free from suspended matter. If fibrin exists in the serum samples or
suspended matter exists in the urine samples, the probe may be blocked.
2 Medicines, anticoagulants or preservative in the samples may lead to unreliable
results.
3 Hemolysis, jaundice or chylomicron in the samples may lead to unreliable test results.
Sample blank analysis is recommended.
4 Store the samples properly. Improper storage may change the compositions of the
samples and lead to unreliable results.
5 Sample volatilization may lead to unreliable results. Do not leave the sample open for
a long period.
6 The system has a specific requirement on the sample volume. Refer to this manual for
proper sample volume.
7 Load the sample to proper tube position on the sample disk before the analysis
begins; otherwise you will not obtain correct results.
REAGENTS、CALIBRATORS and CONTROLS
1 Use proper reagents, calibrators and controls in the system.
2 Select appropriate reagents according to performance characteristics of the system.
Consult the reagent suppliers, Landwind or Landwind-authorized distributor for
details, if you are not sure about your reagent choice.
3 Store and use the reagents, calibrators and controls strictly as instructed by the
suppliers. Otherwise, you may not obtain reliable results or best performance of the
system.
4 If the storage of the reagents, calibrators and controls is improper, it may lead to
unreliable test results even if it is within the validity period.
5 Perform calibration after changing the reagents. Otherwise, you may not obtain
reliable results.
6 Cross-contamination among reagents may lead to unreliable test results. Consult the
reagent suppliers for details.
CUVETTE USE LIFE
LW C360/400/420/480 auto chemical analyzer uses the permanent glass cuvettes.
IV
PARAMETERS
Incorrect analysis parameters may cause erroneous test results. Please consult Landwind
or your reagent supplier for correct parameters.
DATA BACKUP
The system can store data to the hard disk of the PC automatically. However, data loss is
still possible due to deletion or physical damage of the hard disk. We recommend you to
back up the data to portable storage device regularly.
V
Foreword
Reader
The readers of this manual are the personnel of Landwind or personnel who are
authorized by Landwind.
In order to use the product correctly, please read this manual carefully. After reading,
please keep it properly for future use.
VI
Contents
Copyright and Statement ...................................................................................................... I
Precautions on Safety and Use............................................................................................ I
Foreword................................................................................................................................VI
Contents............................................................................................................................... VII
Chapter 1 System Specification .............................................................................................. 1
1.1 Analyzing System ................................................................................................... 1
1.2 Operating System ................................................................................................... 1
1.3 Transport and Storage ........................................................................................... 2
1.4 Environment Requirements .................................................................................. 2
Chapter 2 Installation and Update .......................................................................................... 3
2.1 Installation Tools ..................................................................................................... 3
2.2 Installation Procedures .......................................................................................... 3
2.3 Inspection before Installation ................................................................................ 4
2.4 Installation Requirements ...................................................................................... 5
2.5 Installing Software .................................................................................................. 6
2.6 Fluid Path Connection ........................................................................................... 9
2.6.1 Fluid Path Requirements ............................................................................. 10
2.6.2 Water Supply Connection .................................................................................. 10
2.6.3 Sewerage Connection ....................................................................................... 10
2.7 Electric Connection .............................................................................................. 11
2.8 Debugging ............................................................................................................. 12
2.8.1 Mechanism Debugging ................................................................................ 12
2.8.2 Fluid Path Debugging .................................................................................. 25
2.9 Testing .................................................................................................................... 26
2.9.1 Testing Item after Installation ...................................................................... 26
2.9.2 Testing Item Standard .................................................................................. 26
Chapter 3 Electric Principles ................................................................................................. 28
3.1 Hardware Overview .............................................................................................. 28
3.1.1 Circuit Board Position .................................................................................. 29
3.1.2 Hardware System Structure ........................................................................ 29
3.2 Circuit Board Function ......................................................................................... 30
3.2.1 Photoelectric Board ...................................................................................... 30
3.2.2 Main Board .................................................................................................... 31
3.2.3 Power Board.................................................................................................. 33
3.2.4 Sensor Board ................................................................................................ 36
3.2.5 Liquid Level Detection Board ...................................................................... 39
3.2.6 Temperature Control Board......................................................................... 40
3.3 Analyzer Connection Figure ............................................................................... 41
3.3.1 Overall Connection Figure .......................................................................... 41
3.3.2 Photoelectric Board Connection Figure .................................................... 43
3.3.3 Main Board Connection Figure................................................................... 43
VII
3.3.4 Power board Connection Figure ................................................................ 45
3.3.5 Sensor Board Connection Figure ............................................................... 45
3.3.6 Temperature Control Board Connection Figure ....................................... 47
Chapter 4 Fluid Path and Temperature Control System ................................................... 48
4.1 Introduction of Fluid Path .................................................................................... 48
4.2 Fluid Path Schematic Diagram ........................................................................... 49
4.3 Fluid Path Layout.................................................................................................. 51
4.4 Heating and Cooling Introduction ....................................................................... 51
4.5 Heating and Cooling Layout ............................................................................... 52
4.6 Optical Introduction .............................................................................................. 52
Chapter 5 Removing Subassemblies................................................................................... 54
5.1 Analyzing Unit ....................................................................................................... 54
5.1.1 Overall Structure ........................................................................................... 54
5.1.2 Top View............................................................................................................... 55
5.1.3 Rear View ...................................................................................................... 56
5.1.4 Left View ........................................................................................................ 57
5.1.5 Right View ...................................................................................................... 58
5.2 Removing Parts .................................................................................................... 58
5.2.1 Machine Shelf and Crust Unit ..................................................................... 58
5.2.2 Reaction Disk and Temperature Control Unit ........................................... 59
5.2.3 Reagent Disk Unit......................................................................................... 65
5.2.4 Sample Disk Unit .......................................................................................... 72
5.2.5 Sample Probe Unit ....................................................................................... 75
5.2.6 Fluid Path Unit (Mechanical Part) .............................................................. 82
5.2.7 Auto-wash ...................................................................................................... 85
Chapter 6 System Maintenance ........................................................................................... 88
6.1 Maintenance (One of Hiding Functions) ........................................................... 88
6.2 Maintenance Software ......................................................................................... 88
6.2.1 Instruction Management .............................................................................. 89
6.2.2 Temperature Curve..................................................................................... 110
6.2.3 Basic Specifications ................................................................................... 111
6.2.4 Fine Tuning for Resistance ....................................................................... 116
6.3 Failure and Maintenance ................................................................................... 117
6.3.1 Hardware Failure ........................................................................................ 117
6.3.2 Mechanical Failure ..................................................................................... 118
6.3.3 Fluid Path Failure ....................................................................................... 122
6.3.4 Heating and Cooling Failure ..................................................................... 124
6.3.5 Optical Module Failure ............................................................................... 125
6.4 Upgrading Software ........................................................................................... 129
6.4.1 Upgrading Software of Master Machine.................................................. 129
6.4.2 Upgrading Software of Slave Machine .................................................... 131
Chapter 7 Troubleshooting .................................................................................................. 138
7.1 Overview .............................................................................................................. 138
7.2 Alarm Messages ................................................................................................. 138
VIII
Chapter 8 Appendices .......................................................................................................... 161
8.1 Easily Damaged Parts ....................................................................................... 161
8.2 Maintenance Parts ............................................................................................. 161
IX
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Chapter 1 System Specification
The LW C360/400/420/480 auto chemistry analyzer consists of two parts, which
are the analyzing unit and the operation unit. The analyzing unit performs
automatically all the operations of tests, which include dispensing reagent 1,
dispensing sample, mixing sample, dispensing reagent 2, mixing reagent 2, measuring
absorbance, cleaning reaction cuvette automatically, etc. The operation unit consists
of a computer (installed with operating software) and a printer. The operation unit
performs test request, patient information registering, system status monitoring, result
research/edit/print, etc.
1.1 Analyzing System
Up to 360 test/h (without ISE), optional built-in ISE module,for
LWC360
Throughput
Up to 400 test/h (without ISE), optional built-in ISE module,for
LWC400/420/480.
Analysis Principles Absorption spectroscopy, turbidimetry, ISE Analysis
≥5 methods, End point, Kinetic, Two-point,
Analysis Methods
single/double-wavelength, etc.
Test Sequence Continuous, Radom, Sample Sequence, STAT
70 for single-reagent, 35 for double-reagent ,for LWC360/400/420
Online Items
86 for single-reagent, 43 for double-reagent ,for LWC480
100 sample positions, different types of samples are in hybrid
Online Samples
display.
Longest Reaction Time 10 minutes for LWC360, 9 minutes for LWC400/LWC420/LWC480
Minimum Reaction Volume ≤150μL
81 permanent glass reaction cuvette, automatic cleaning of 8
Reaction Disk
probes.
1.2 Operating System
Operating System Windows XP, Windows 7
Database SQLite
Save the data automatically and can save various kinds of data for more
Data Storage
than 5 years.
LIS Function Main features of LIS
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Print Content Customized
Print Format Customized, and several common formats offered.
Language Chinese and English versions
Linearity, Logit-4P, Logit-5P, spline, exponent, polynomial. Check the
Calibration Type
calibration curve and choose the best calibration type automatically.
QC Type Real-time, daily, and day to day.
QC Plot L-J, cumulative, Twin Plot
QC Rule Customized, and regard Westguard multi-rule as the default rule.
Real-time monitoring of sample disk, reagent disk, reaction disk and QC
status. Status monitoring of cuvette and lamp. Monitoring of pressure and
Status monitoring
temperature. Display of reagent inventory, real-time reaction curve,
calibration curve and QC plot.
Sleep and wake-up, operation authorization, calculation item, carry-over
setup, test result search, reaction end-point check, reaction linear range
Other Functions check and automatic expansion, substrate depletion check, deduct the
sample and reagent blank automatically, prozone check, and reaction limit
check.
1.3 Transport and Storage
Temperature 0℃~40℃
Humidity Relative Humidity should be within 30~85%.
1.4 Environment Requirements
Environment temperature 15℃-30℃
Relative humidity 40%~85%
Atmospheric pressure 86.0 kPa-106.0kPa
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Chapter 2 Installation and Update
2.1 Installation Tools
Number Tool Amount Remark
1 Hexagon spanner 1 Including six different types
2 Large cross screwdriver 1
3 Small cross screwdriver 1
4 Large flat screwdriver 1
5 Small flat screwdriver 1
6 Multimeter 1
7 Metal hammer 1
8 Rubber Hammer 1
9 Pointed pliers 1
10 Diagonal pliers 1
11 Circlip pliers 1
12 Tape measure 1
13 Forceps 1
14 Adjustable wrench 1
15 Conventional open-end wrench 2
16 Art knife 1
17 Small flashlight 1
18 Soldering icon 1
2.2 Installation Procedures
When installing the Landwind auto chemistry analyzers at the client's, the engineers must follow the
procedures below:
Check whether the host is with the sign of being opened or not. (By checking
anti-tilted note)
Check the amount, type, and appearance of the bulky goods.
Remove the packaging, check the appearance of analyzer, and make an inventory
of the goods.
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Set the analyzer and check the moving parts.
Connect the analyzer.
Power on the analyzer for the first time, skip the startup self-checking, and check the
positions of probe and mixer. Then check the fluid path and perfusion. (Notice: the
perfusion and sealing of the water tank must be done before powering on.)
Log on the operating software normally. Do the validation test and train the doctors how to
operate the analyzer and software.
Analyzer maintenance training
User training check
Acceptance check
Installation problems report
End
2.3 Inspection before Installation
All analyzers are inspected strictly by personnel of Landwind before the packing and transportation.
Please inspect the apparatus carefully when you receive it before opening the box to make sure whether
there are the following damages or not:
(1) The external packaging is with inversion or deformation.
(2) The external packaging is marked with wet water evidently.
(3) The external packaging is with evident trace of hit.
(4) The external packaging is with sign of being opened.
When you find the above damages, inform the local agent as soon as possible.
If the external packaging is proper, open the box and inspect the apparatus with no absence of the
agent and staff of Landwind.
(1) Make sure that all the components are complete according to the packing list.
(2) Inspect the exterior of the components carefully to make sure whether there are cracks, bruises
or deformations or not.
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2.4 Installation Requirements
Item Requirements
The bearing ground should be level with gradient less than 1/200. It should be
hard enough to bear weight about 250kgs.
Installation site The installation site should be free of dust, corrosive and flammable gas, no
heat and wind source, neither mechanical vibration.
It shall not be exposed in direct sun light and should be well ventilated.
Wall
Outfall
Within Above
2000mm Within 3000mm 500mm
Space Operation
892mm Analyzing unit unit
1220mm
Environment
10℃-30℃
Temperature
Relative
30%-85%, away from dew.
humidity
Atmospheric
86.0 kPa-106.0kPa
pressure
Well-ventilated to the outside with the analyzer not exposed directly to the
Ventilation
wind source.
AC 100V~240V, 50/60Hz ± 1Hz, The power socket should be grounded
properly with grounding resistance below 10mΩ.
Power supply Otherwise, please connect a copper wire with resistance below 10mΩ to the
protective earth conductor on the rear cover of the analyzing unit and bury the
other end of the copper wire into the earth.
Meet relevant safety requirements.
CPU: above 2GHz
Computer
Memory: 2.0 G
Operating system: Windows XP, Win 7.
Electromagnetic Away from brush-type motors and electrical-contacts equipments which are
wave powered on and off frequently.
Water Meet the water standard requirement of CAP II.
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Waste liquid shall be disposed of compliantly with local regulations.
1. Connecting waste bucket: The waste bucket must be placed at the same
altitude or lower than the analyzer in order to ensure that the waste
bucket is lower than the waste outlet on the rear cover of the analyzer.
2. Connecting sewer: The distance between the waste outlet and the ground
must be less than 12cm.
Waste liquid
3. Length of the waste tube connected to the analyzer must be less than 2m.
2.5 Installing Software
Operation Methods:
Open the software disk and click the icon to install the operating
software. Then the following screen appears. Please click Next.
If the software is installed for the first time, it will configure NET Framework 4.5, see the screens
below. It takes some time, please wait patiently.
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In the above screen, click ―Next‖. And the following screen is displayed.
At the end of the installation, the following window will appear. Simply click the "Finish" button.
Once the above installation process is complete, the software is successfully installed. Double-click
the software icon on the desktop to run the software.
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Note
1 The ‖x.x.x‖ shows the version information of the
. The version is usually expressed with numbers.
2 When installing the software, and tools folder
should be in the same directory path.
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2.6 Fluid Path Connection
Connect the fluid path as the figure below:
Figure 2-1: Connecting fluid path
BIOHAZARD
Wear gloves and lab coat and, if necessary, goggles.
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NOTE:
Length of the waste tube connected to the analyzer must be less than 2m.
The waste bucket must be placed at the same altitude or lower than the
analyzer in order to ensure that the waste bucket is lower than the waste outlet
on the rear cover of the analyzer.
2.6.1 Fluid Path Requirements
1 The water must meet the water standard requirement of CAP II.
2 Water volume: more than 20L/h.
3 If the water purification equipment is used, the analyzer can only use gravity-type water.
4 The distance between the water supply device and the water inlet of the analyzer must be
less than 10m.
5 Length of the waste tube connected to the analyzer must less than 2m.
6 The waste bucket must be placed at the same altitude or lower than the analyzer in order to
ensure that the waste bucket is lower than the waste outlet on the rear cover of the analyzer.
Biohazard
Please dispose the waste liquid compliantly with the local regulation.
NOTE
The water must meet the water standard requirement of CAP II.
2.6.2 Water Supply Connection
Operation Method:
1 Connect one end of the purified water inlet tube assembly to the purified water tube of the
analyzer, and then put the purified water tubes that with the filter into the purified water
bucket.
2 Put the purified water detector assembly in the purified water bucket, and then connect the
connector of the purified water detector assembly to the connector of the purified water
detector which is on the rear cover of the analyzer.
NOTE
The purified water bucket must be placed around the analyzer to ensure that the
purified water inlet tube can absorb the water at the bottom of the bucket.
2.6.3 Sewerage Connection
Operation Method:
1 Connect one end of the waste liquid tube (with screw nut) to the waste connector which is on
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the rear cover of the analyzer and put the other end into the waste bucket by through the cap.
2 Connect one end of the waste liquid sensor assembly to the waste bucket or put it into the
sewer directly, and then connect the other end to the waste liquid sensor of the analyzer
directly.
3 Connect the water outlet of the analyzer to waste bucket. (The length of the waste tube must
be proper without arch and bend. The port of the tube is gripped by the clip. The distance
between the clip and the port of the tube is 30mm. And if the distance is too long, it will affect
the draining.) See the figure below:
NOTE:
1 Connecting waste bucket: The waste bucket must be placed at the same altitude or lower
than the analyzer in order to ensure that the waste bucket is lower than the waste outlet on
the rear board of the analyzer.
2 Connecting sewer: The distance between the waste outlet and the ground must be less than
12cm.
3 Length of the waste tubing connected to the analyzer must less than 2m.
BIOHAZARD
Wear gloves and lab coat and, if necessary, goggles.
2.7 Electric Connection
In the whole course of analyzer installation, electric connection including:
Power supply connection
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Communication connection between the analyzer and computer
Reference the introduction below:
Power supply connection
1 Connect one end of the power cord to the power input of the analyzer and the other end
to the power supply.
2 Power supply requirements: AC 100~240V,50/60Hz±1Hz
Communication connection between the analyzer and computer
1 Connect one end of the serial port wire to the serial port of the analyzer and the other end to
the serial port of the computer.
2 Do mind that the communication lines and the AC power cord cannot be parallel lines.
2.8 Debugging
2.8.1 Mechanism Debugging
Check the position of sample probe to the positions of reaction cuvette, wash pool,
reagent/sample, and the position of mixer to the positions of reaction cuvette, wash pool.
Enter the operating software screen
1. Double click Auto Clinical Chemistry Analyzer System on the desktop. Enter user name-Admin
and password-123456. See the figure below:
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2. Click ―Ctrl+F12‖ on keyboard to skip Startup Process, See the figure below:
Click Login to enter the software screen; click Setup and Enter the maintenance to enter
maintenance screen.
Open the master machine screen.
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Click Enter Maintainance, the Login screen appears.
Enter password-bioservice, Click Login to enter Maintenance software.
Click to chose unit.
Mechanism Debugging
1. Adjust the position of R1 probe to reaction cuvette.
a) Do the vertical reset of sample probe, R1 reagent probe, R2 reagent probe, and mixer: Select
corresponding instruction of corresponding unit and click Send at the lower-right corner of the
screen. For example, do the vertical reset of R1 reagent probe: click R1 and R1 Reagent Probe
Vertical Reset, and then click Send at the lower-right corner of the screen. See the figures
below:
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Vertical reset of R1 reagent probe
Vertical reset of R2 reagent probe
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Vertical reset of sample probe
Vertical reset of mixer
b) Click Reac, select Unit Reset and Reaction Disk Rotary Reset. See the figures below:
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c) Click R1 reagent probe unit, select R1 Reagent Probe Rotates to Reaction Disk . See the
figure below:
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d) Click R1 Reagent Lower down specific steps vertically to adjust the parameters to make
the R1 probe is above the reaction cuvette port. (Do not configure the parameters too
large to prevent the R1 probe from being miscued. See the figures below:
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e) Click R1 Reagent Probe Rotate for specified steps clockwise to adjust the parameters
until the R1 probe is at the rotation center of reaction cuvette if the R1 probe is on the left
of the rotation center of reaction cuvette.
f) Click R1 Reagent Probe rotate for specified steps counterclockwise to adjust the
parameters until the R1 probe is at the rotation center of reaction cuvette if the R1 probe
is on the right of the rotation center of reaction cuvette.
LW C360/400/420/480 Service Manual 19
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g) Open the upper cover of the R1 probe rocker if the R1 probe is a little near to or far from
the radial direction of the reaction cuvette. Loosen the two screws in the rocker to make
the R1 probe slide inward or outward until the R1 probe is at the radial direction center of
the reaction cuvette. Fix the probe and tighten the screws.
Adjust the position of the reagent probe to reagent disk.
i Click R1 reagent probe unit to select R1 Reagent Probe Vertical Reset. Repeat the above
20 LW C360/400/420/480 Service Manual
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operation ―a‖.
ii Click Reagent disk unit to select Reset command. See the figure below:
iii Click Rotates to specific cuvette position Directly and configure the parameter 1 as 1 (1
stands for R1 reagent probe, 2 stands for R2 reagent probe). Parameter 2 is the random
setting cuvette number, suppose to set parameter 2 as 31. See the figure below:
iv Click R1 reagent unit to select Rotates to Inside-Track Reagent position . See the figure
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below:
v Repeat the above operations ―d‖, ― e‖, ― f‖;
vi Repeat the above operations ―i‖, ―ii‖;
vii Click Reagent Disk rotates to specified cuvette position directly and configure the parameter 1
as 1. (1 stands for R1 reagent probe, 2 stands for R2 reagent probe) Parameter 2 is the random
setting cuvette number, suppose to set parameter 2 as 62. See the figure below:
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viii Click R1 reagent unit to select rotates to outside-track reagent position. See the figure below:
ix Repeat the above operations ―d‖, ―e‖, ―f‖;
3 Adjust the position of R2 reagent probe to reagent disk. The adjusting method is same as
the method for adjust the position from R1 probe to reagent disk(this step is for LWC480
only).
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4 Adjust the position of R1 reagent probe to wash pool. The adjusting method is same as
the method for adjust the position from R1 probe to reaction disk.
4 Adjust the positions of R2 reagent probe to reaction disk, wash pool, and reagent disk.
The adjusting method is same as the method for adjust the position from R1 reagent
probe to reaction disk.
5 Adjust the positions of sample probe to reaction disk, wash pool, and reagent disk. The
adjusting method is same as the method for adjust the position from R1 reagent probe to
reaction disk. (One adjusting is proper because there is only one circle in the sample
disk.)
6 Adjust the position of mixer to reagent disk.
A. Repeat the above operations ―a‖, ―b‖;
B. Click Mixer unit . Select Rotate to reaction disk. See the figure below:
C. The method of adjusting mixer rotation direction is same as the method of adjusting R1
reagent probe rotation direction.
D. Open the upper cover of the mixer rocker if the mixer is a little near to or far from the radial
direction of the reaction cuvette. Loosen the two screws (screw 1 in the figure) in the rocker to
make the mixer slide inward or outward until the mixer is at the vertical center of the reaction
cuvette. (Because there are two mixers, it is difficult to make them at the vertical center.)
Adjust the two screws on each side (screw 2 and screw 3 in the figure) to make two mixers at
the vertical center. Fix the mixer and tighten the screws.
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7 Adjust the position of mixer to wash pool. The method of adjusting rotation direction is same
as the method of adjusting mixer to reaction disk.
2.8.2 Fluid Path Debugging
1 Liquid perfusion: Unscrew the cover of the built-in water tank (disconnect the liquid position
detector first). Fill the tank with water manually, tighten the detector, and then turn on the MDG
pump to confirm the hydraulic pressure is in the range of 1.70bar to 1.75bar. If it is not, unscrew the
nut in the following figure and adjust the front knob slightly to make it in the proper range.
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2 Open the cover of the built-in water tank to check whether there is water in the top tube of the
RD liquid pump outlet port or not. Turn on the RD liquid pump to make sure there is not
abnormal sound, and nip the tube to check whether the water current is proper or not.
3 Clean the sample probe, mixer in maintenance software. Turn on the vacuum pump after one
minute, do combined wash 10 times. Then wash the reaction cuvettes, and check whether
the liquid perfusion is working properly. Check whether the water absorption and drainage of
the auto-wash station is normal or not. Screw the cover of the built-in water tank, connect the
liquid position detector, then exit the software.
4 Make sure the water in reagent refrigeration system flows normally and the cooling module is
working properly. Confirm there’s no water leakage found from the liquid system. Make sure
there is no water left inside the reaction compartment and bubble in the syringe.
2.9 Testing
2.9.1 Testing Item after Installation
Please reference the inspection reports.
Please reference the operation manual for operation method.
2.9.2 Testing Item Standard
Please reference the inspection reports.
Please reference the operation manual for operation method.
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LW C360/400/420/480 Service Manual 27
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Chapter 3 Electric Principles
3.1 Hardware Overview
The LW C360/400/420/480 contains the following circuit boards and modules:
Board name Code Function Position
Main board D013-03-01-01 Control Figure 3-1 2
Power board D013-03-02-01 Drive the stepper motor. Figure 3-1 3
Drive the pump/valve.
Drive the heater.
Sensor interface board D013-03-03-01 Detect the optical coupler position Figure 3-1 1
sensor.
Convert the liquid level detection.
Detect the floater liquid level
sensor.
Detect the temperature sensor.
Photoelectric collection board D013-03-04-01 Process the photoelectric data. In photoelectric module
Photoelectric sensor board D013-03-04-02 Photoelectric sensor In photoelectric module
Reagent refrigeration D013-03-06-01 Control the reagent storage Figure 3-1 8
temperature control board temperature.
Liquid level detection board D001-03-06-01 Detect the liquid level signal of In the probe rocker
sample/reagent to sample
automatically.
Power supply module 5V/60W Logic power supply Figure 3-1 6
power supply board
12V/60W Light source power supply Figure 3-1 5
12V/320W Reagent refrigeration power Figure 3-1 4
supply
Pump/valve operation power
supply
24V/320W(two) Motor driving power supply Figure 3-1 7
Heater power supply
These circuits or modules are based on power supply module and provide power source. Main
control is the control center. It detects the position information, temperature information, and liquid
level status that sent by sensor detection board, controls the power board to drive the motors,
controls the pump/valve to wash probes and reaction cuvettes, controls the heater to control
reaction temperature, and controls photoelectric collection board to collect reaction liquid
information for absorbance.
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3.1.1 Circuit Board Position
Figure 3-1 Circuit board position figure
3.1.2 Hardware System Structure
Serial port
PC
conversion board
LWC_PCB080509
Analyzing
unit Sensor
Liquid level sensor
Electrolyte module interface Position sensor
board Temperature sensor
D013-03-
Reagent/sample 03-01 Pressure sensor
barcode module Liquid level
Main board detection board
D013-03-01-01 Step motor
Photoelectric Photoelectric
sensor board collection board Power
D013-03-04-01 DC pump/valve
D013-03-04-02 board
Temperature D013-03- Relay
Reagent 02-01
sensor refrigeration
Semiconductor temperature Heater
cooling plate control board
D013-03-06-01
AC input Power supply module
Figure 3-2 Hardware system structure figure
The main board is the center of the analyzing unit, the analyzing unit detects sensor signal and
outputs control signal. It also controls the stepper motor to locate the transmission system
precisely, controls heater to control the temperature, controls the pump/valve to wash
LW C360/400/420/480 Service Manual 29
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automatically, collects the photoelectric sensor data, and transmits to PC to analyze the results.
3.2 Circuit Board Function
Note: Please turn off the power supply before the replacement and connection of the board and
take the anti-static measures.
In the following part, it will introduce the principles and functions of the boards, and how to
install and remove when maintaining.
3.2.1 Photoelectric Board
Photoelectric module includes two boards: photoelectric collection board and photoelectric
sensor board.
The twelve wavelength light signals of the optical system are changed into 12 weak current
signals after passing through the photoelectric sensor, and then changed into 12 voltage signals
by the photoelectric collection board, and then filtered and amplified. The 12 voltage signals are
changed into digital signals that can be processed by computer by AD converter. The main board
controls the AD collection and sends the data to PC for result analysis.
12 signals filtering and amplifying
12 sensor signals conversion
12 signals AD conversion
Photoelectric sensor
Electric Main board
Optical system Light signal
signal D013-03-01-01
Photoelectric Photoelectric
sensor board collection board
D013-03-04-02 D013-03-04-01
Figure 3-3 Photoelectric board figure
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Figure 3-4 Photoelectric board interface figure
P12V on the board stands for ﹢12V, N12V stands for ﹣12V, A5V stands for analog ﹢5V,
D5V stands for digital﹢5V.
Indicator light:
D1:﹢12V power supply indicator light, if the light is on—normal.
D2:﹣12V power supply indicator light, if the light is on—normal.
D3: digital﹢5V power supply indicator light, if the light is on—normal.
D13: analog﹢5V power supply indicator light, if the light is on—normal.
3.2.2 Main Board
The main board is the core of hardware control, it resolves the commands sent by PC and
switches them to various units. After receiving the commands, the units input various control
signals for different functions by sensor detection.
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232
Liquid level sensor
PC serial Command analysis Liquid level detection
signal detection
port
Position sensor
Position sensor
signal detection
Photoelectric Photoelectric data
module collection control Step motor controlling Step motor
the signal driving module
Reagent
Reagent refrigeration Temperature sensor Temperature
temperature
temperature detection signal detection detection module
control module
Heater controlling
Heater driving module
the signal
ISE module ISE module control
Pump/valve controlling Pump/valve
the signal driving module
Light source Light source controlling
Barcode module Barcode module control
controlling the signal the relay module
Main board
D013-03-01-01
Figure 3-5 Main board figure
Figure 3-6 Circuit board figure
Indicator light of the boards:
LED10:﹣15V power supply indicator light, if the light is on—normal.
LED11:﹢15V power supply indicator light, if the light is on—normal.
LED1: 3.3V power supply indicator light, if the light is on—normal.
LED2: 1.8V power supply indicator light, if the light is on—normal.
LED3: 2.5V power supply indicator light, if the light is on—normal.
LED4: 1.2V power supply indicator light, if the light is on—normal.
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LED5, LED6: operation indicator light, if the light is on or off every two seconds—CPU is normal.
3.2.3 Power Board
Power board is the power conversion module of the analyzing unit, it converts the power
supply into mechanical energy and heat energy by driving stepper motor, pump/valve, and heater.
Figure 3-7 Power board
The power board needs three kinds of operation voltage:
+24V: motor drive, heater, vacuum pump, etc.
+12V: pump, valve, halogen lamp.
+5V: IC, loading DC motor drive.
Power supply indicator light of board:
D15: 24V power supply indicator light
D14: 12V power supply indicator light
D13, D38: 5V power supply indicator light
D37: power supply indicator light of halogen lamp control.
Allocation table of stepper motor
Motor number Socket Control unit Motor number Socket Control unit
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number number
MOTO_01 J29 Reaction disk MOTO_02 J17 Mixer horizontal
MOTO_03 J18 S1 sample probe horizontal MOTO_04 J19 S2 sample probe horizontal
MOTO_05 J20 Reserved MOTO_06 J21 S2 sample probe vertical
MOTO_07 J22 R1 reagent probe syringe MOTO_08 J23 S2 sample probe syringe
MOTO_09 J24 S1 sample probe syringe MOTO_10 J25 R2 reagent probe syringe
MOTO_11 J26 R1 reagent probe vertical MOTO_12 J27 Standby
MOTO_13 J28 Auto-wash vertical MOTO_14 J30 S1 sample probe vertical
MOTO_15 J5 R1 reagent probe horizontal MOTO_16 J10 R2 reagent probe horizontal
MOTO_17 J11 Mixer vertical MOTO_18 J12 R2 reagent probe vertical
MOTO_19 J13 Reagent disk MOTO_20 J14 Standby
MOTO_21 J15 Sample disk MOTO_22 J16 Standby
Allocation table of valve
Figure 3-8 Power board 1
Figure 3-9 Power board 2
Remarks:
1. For the valve output socket J40 and J4 of power board, the pins which are elicited by network
cables are network names of control valves, power supply corresponds to its parity. For
example: PIN1 is the control terminal of PUMP5. PIN2 is control power supply of
corresponding pump. Combined lines of PIN1 and PIN2 correspond to control pump.
2. The network that has not been connected is GND. Eg: PIN9-14 of J40, PIN25-30.
3. PUMP5 and PUMP6 are control terminals of mixer motors. And their responding network
name of PIN2 and PIN4 of J40 is VCC_+5V.
Allocation table of specific signals
Network name Control unit Network name Control unit
PUMP5 mixing motor 2 PUMP6 mixing motor 1
PUMP7 Reserved PUMP8 Reserved
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VAL1 S1 interior wash valve VAL2 S1 exterior wash valve
VAL3 S2 interior wash valve VAL4 S2 exterior wash valve
VAL5 R1 interior wash valve VAL6 R1 exterior wash valve
VAL7 R1 interior wash valve VAL8 R1 exterior wash valve
VAL9 Exterior wash valve of mixer VAL10 Water inlet wash valve of wash probe
VAL11 T-piece /vacuum valve VAL12 Water discharge valve of waste tank
VAL13 Reserved VAL14 Valve connected to air of vacuum tank
VAL15 Water discharge valve of waste tank VAL16 Reserved
Allocation table of pump
Figure 3-10 Power board 3
Remarks:
For the pump output socket J43 of power board, the pins which are elicited by network
cables are network names of control pumps, power supply corresponds to its parity. For
example: PIN5 is the control terminal of PUMP1. PIN1 is control power supply of
corresponding pump. Combined lines of PIN5 and PIN1 correspond to control pump. The
power supply of control pump is VCC_+24V, PIN1-4 in the socket are all 24V.
Allocation table of specific signals
Network name Control unit Network name Control unit
PUMP1 Interior wash valve (MDG) PUMP2 RD pump (other wash)
PUMP3 Vacuum pump PUMP4 Reserved
Allocation table of heater
Figure 3-11 Power board 4
Remarks:
For the heater output socket J41of power board, the pins which are elicited by network
LW C360/400/420/480 Service Manual 35
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cables are network names of heaters, power supply corresponds to its parity. For example:
PIN5 is the control terminal of TMP1. PIN1 is control power supply of corresponding heater.
Combined lines of PIN5 and PIN1 correspond to control heater. The power supply of control
heater is VCC_+24V, PIN1-4 in the socket are all 24V.
Allocation table of specific signals
Network name Control unit Network name Control unit
TMP1 Reaction disk TMP2 R1 preheating
TMP3 R2 preheating TMP4 Wash water heating
Halogen lamp control
Figure 3-12 Power board 5
Remarks:
For the halogen lamp control output socket J3 of power board, the pins which are elicited
by network cables are network names of halogen lamp control, power supply corresponds to
its parity. For example: PIN1 is the control terminal of LGT. PIN2 is control power supply of
corresponding halogen lamp control. Combined lines of PIN2 and PIN1 correspond to control
halogen lamp. The power supply of halogen lamp control is VCC_+12V. And 12V power supply
of halogen lamp control is provided individually for light source stability.
3.2.4 Sensor Board
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[1:42]
Position sensor
1-42
[1:7]
Pressure sensor
Reaction disk
heating
Interface circuit
Sensor Reagent
Main board
preheating
signal Analog Operational
amplifier ADC D013-03-
Reagent switch 01-01
preheating
Wash water
heating
[1:4]
Liquid level sensor
1-4
[1:4]
Liquid level
detection signal
Sensor interface board
D013-03-03-01
Figure 3-13 Sensor structure figure
The sensor interface board needs three kinds of operation voltage:
+15V: liquid level detection board
-15V: liquid level detection board
+5V: IC, sensor
Indicator light of board power supply:
D1: ﹢15V power supply indicator light, if the light is on—normal.
D2: ﹣15V power supply indicator light, if the light is on—normal.
D3: ﹢5V power supply indicator light, if the light is on—normal.
For the position sensor indicator light, if it is not blocked by the sensor, it will be on. And if it is
blocked by the sensor, it will be off. Please mind that if there is a difference between one sensor
indicator light and another indicator lights, measure the sensor output voltage. The normal voltage
range: The indicator light is on, the voltage is less than 0.8V (Typical value is 0.2). The indicator
light is off, the voltage is more than 2.4V (Typical value is 4.8).
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Figure 3-14Sensor board
Allocation table of position sensor
Sensor Socket Control unit Sensor Socket Control unit
number number number number
M—SR1 J53 Mixer vertical M—SR2 J60 Mixer horizontal initial position
M—SR3 J56 Reserved M—SR4 J55 Reserved
M—SR5 J54 R2 vertical initial position M—SR6 J61 R2 horizontal initial position
M—SR7 J57 R1 vertical initial position M—SR8 J59 R1 horizontal initial position
M—SR9 J58 R1 coder M—SR10 J49 S1 horizontal initial position
M—SR11 J12 Reserved M—SR12 J13 S1 vertical initial position
M—SR13 J51 S2 vertical initial position M—SR14 J46 Reserved
M—SR15 J45 S2 coder M—SR16 J14 Wash probe vertical initial position
M—SR17 J52 Reagent disk rotation initial position M—SR18 J47 Reagent disk coder
M—SR19 J50 Sample disk rotation initial position M—SR20 J48 Sample disk coder
M—SR21 J41 Reaction disk rotation initial position M—SR22 J34 Reaction disk coder
M—SR23 J35 S1 syringe initial position M—SR24 J43 S2 syringe initial position
M—SR25 J38 R1 syringe initial position M—SR26 J37 Reserved
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M—SR27 J36 Reserved M—SR28 J44 R2 coder
M—SR29 J39 Mixer coder M—SR30 J42 Reserved
M—SR31 J40 S1 coder M—SR32 J30 Reserved
M—SR33 J23 S2 horizontal initial position M—SR34 J24 R2 syringe initial position
M—SR35 J32 Reserved M—SR36 J27 Reserved
M—SR37 J26 Reserved M—SR38 J25 Reserved
M—SR39 J33 Reserved M—SR40 J28 Reserved
M—SR41 J31 Reserved M—SR42 J29 Reserved
Allocation table of liquid level detection
Socket number Control unit Socket number Control unit
J19 R1 liquid level detection J15 R2 liquid level detection
J18 S1 liquid level detection J20 S2 liquid level detection
Allocation table of temperature sensor signal input
Network name Socket number Control unit Network name Socket number Control unit
Temp1 J9 Reaction disk Temp2 J10 R1 reagent preheating
Temp3 J11 R2 reagent preheating Temp4 J63 Wash water preheating
3.2.5 Liquid Level Detection Board
Figure 3-15 Liquid level detection board figure
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Figure 3-16 Liquid level detection board
3.2.6 Temperature Control Board
Temperature control board keeps the temperature of refrigeration pot in proper range. It
reaches this goal by detecting digital temperature sensor and controlling the peltiers according to
the requirements. It sends the temperature of refrigeration pot to the main unit at real time and
displays it in the screen of master machine.
Temperature
sensor Three temperature
signal sensors
Main board detection
Serial port CPU of
D013-03-01-01 main unit
Peltier Three semiconductor
driving peltiers
Reagent refrigeration
temperature control
board
D013-03-06-01
Figure 3-17 Temperature control board figure
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Figure 3-18 Temperature control board
Power supply of reagent temperature control board
Reagent temperature control board should be powered by 12V power supply from the switch
power supply and connected with the main switch. It should meet the requirement that the reagent
temperature control board can work properly after only turning on the main switch.
VCC_+12V:peltier operation power supply
VCC_+5V:IC board and the power supply of digital temperature sensor (VCC_+5V comes
from LDOLM7805)
Indicator light of board power supply:
D7: 12V power supply indicator light, if the light is on—normal.
D8: 5V power supply indicator light, if the light is on—normal.
3.3 Analyzer Connection Figure
3.3.1 Overall Connection Figure
LW C360/400/420/480 Service Manual 41
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1 2 3 4 5 R 6 7 8
E ECN DESCRIPTION DRAW CHECHK APPR DATE
V
D D
Liquid position
Serial port
sensor
PC conversion board
LWC_PCB080509
Sensor Position sensor
Electrolyte inter-
module face Temperature
D013- sensor
03-03-
C 01 Pressure sensor C
Reagent/sample Main board Liquid level
barcode module D013-03-01- detection board
01
Step motor
Photoelectric Photoelectric
sensor board collection board Power
board DC pump/valve
D013-03-04-02 D013-03-04-01
D013- B
B
03-02- Relay
Reagent refrigeration 01
temperature control board
D013-03-06-01 Heater
APPROVALS DATE
AC input Power supply LANDWIND
DESIGN
CHECK TITLE Host(220V) A
A
File: Bytes: CHECK connection
Date: Time: CHECK
DWG NO. REV 1.0
R&D
Software & Rev: Microsoft office Visio 2007
CHIEF ENG. SHEET 1 OF 1 SIZE A3
1 2 3 4 5 6 7
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3.3.2 Photoelectric Board Connection Figure
Figure 3-20 Photoelectric board collection figure
3.3.3 Main Board Connection Figure
Figure 3-21 Main board collection 1
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Figure 3-22 Main board collection 2
Figure 3-23 Main board collection 3
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3.3.4 Power board Connection Figure
Figure 3-24 Power board collection 1
Figure 3-25 Power board collection 2
3.3.5 Sensor Board Connection Figure
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Figure 3-26 Sensor interface board collection 1
Figure 3-27 Sensor interface board collection 2
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3.3.6 Temperature Control Board Connection Figure
Figure 3-28 Temperature control board interface board connection
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Chapter 4 Fluid Path and Temperature Control
System
4.1 Introduction of Fluid Path
The fluid path system of LW C360/400/420/480 consists of open system and closed system.
The open system is for washing and sampling. The closed system is for water-cooling and
heat-diffusion. The washing and sampling system includes sample probe, mixer, reaction cuvette
wash, and sample probe sampling. The water-cooling and heat-diffusion system takes away the
heat generated by the light source and reagent disk refrigeration. It takes advantage of the flowing
liquid in the closed system to refrigerate.
Design module of fluid path system is shown below in figure 4-1:
Cleaning interior
Water Reagent Collecting
Water inlet 1#pump of reagent probe
heating preheating waste liquid
and sampling
Cleaning interior
Collecting
of sample probe
waste liquid
and sampling
Cleaning
Collecting
2#pump reagent/sample
waste liquid
probe exterior
Cleaning Collecting
mixer waste liquid
Wash solution Cleaning Cleaning pumping
Collecting
provided water-adding system (vacuum pump,
waste liquid
by pump system waste liquid room, etc.)
Light source of Water-cooling
Water tank Pump
water-cooling radiator
Water-cooling
of reagent
refrigeration
Figure 4-1 Design module figure of heating and cooling subsystem
Washing and Sampling System
1 Sampling system needs two reagent probes, one sample probe and one ISE probe. (Using
ISE probe or not depends on the user.) It also needs four syringes, the volume of the sample
syringe is 50uL, and the reagent syringe is 500uL.
2 In the sampling system, use two mixers to mix after distributing samples or reagent 2.
3 Use the liquid pump to wash the interior and exterior of the probes mentioned above and two
mixers. There are six wash pools in total to collect the waste liquid used for wash probes and
mixer.
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4 The reaction cuvette washes automatically in 8 separated sections, in section 1 it uses wash
solution, in section 2-6 it uses deionized water, and in section 7-8 there is no liquid.
5 The injecting of the wash solution and deionized water is completed by pump driving.
6 The aspirating and draining of waste liquid is completed by the air pump. The wiping is also
completed by the air pump and the wiping parts of the 8 sections can fully absorb the wash
solution that left in the reaction cuvettes.
7 Use the hollow plastic waste collection tube to collect the waste liquid. The height requirement
for the installation of waste collection tube is to ensure the waste liquid could be drained by
gravity.
8 Please prepare the liquid level sensor and external waste bucket for the waste liquid.
Water-cooling and Heat-diffusion System
1 The water-cooling and heat-diffusion system uses antifreeze cycle and can be transported in
low temperature.
2 The water-cooling and heat-diffusion system is driven by liquid pump and the water cooler fully
diffuses heat to the atmosphere. It is a kind of light source and three peltiers heat-diffusion.
4.2 Fluid Path Schematic Diagram
The wash water sampling system of LW C360/400/420/480 consists of purified water tank,
built-in water tank, interior wash pump, exterior wash pump, valve chassis, solenoid valve, syringe,
sample probe, wash pool, T-piece valve, vacuum pump, waste tank, vacuum tank, and waste
bucket. The water-cooling and heat-diffusion system consists of circulation pump, water tank,
water-cooling radiator, and assembly.
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4.3 Fluid Path Layout
Figure 4-3 Fluid path layout
4.4 Heating and Cooling Introduction
The heating and cooling system of LW C360/400/420/480 can be divided into reaction disk
temperature control module, reagent preheating module, wash water heating module, reagent
disk refrigeration module, analyzer heat-diffusion and dustproof subsystem module, etc. And the
analyzer heat-diffusion and dustproof subsystem module includes the sub-function modules of
power supply heat-diffusion, cabinet heat-diffusion, dustproof, etc.
1 Reaction disk temperature control effect: The temperature of the liquid in the reaction cuvette
rises to and keeps at 37℃ in the temperature control chamber.
2 When there is sensor failure or hardware board failure, the configuration temperature
protection switch of reaction disk temperature control module prevents from the overheating
of the device.
3 The reagent disk uses the semiconductor refrigeration technology and water-cooling and
heat-diffusion method. The reagent disk temperature lowers down quickly after startup, the
temperature of the bottom close to peltier keeps at 2~8℃.
4 The refrigeration module diffuses heat by circulating liquid. The water cooling radiator
diffuses heat by lots of peltiers and fans by force.
5 The refrigeration module has a blowhole on the left side door and prevents from the dust by
interlayer.
6 Use the circulating liquid for heat-diffusion in order to prevent the heat of light source module
from affecting other modules.
For the heat-diffusion of circuit board module, the power supply heating circuit boards are in the
same heating section. It diffuses heat by installing DC fans and makes enough blowholes on the
bottom of the corresponding side door.
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4.5 Heating and Cooling Layout
Figure 4-4 Reaction disk heating
Figure 4-4 Reaction disk refrigeration 1
4.6 Optical Introduction
1. Functions
Use the monochromatic light with specified wavelength that provided by the concave flat
grating. The photometer measures the absorbance of the reaction liquid in the cuvette.
2. Specifications
a) Wavelength: 340nm, 375nm, 405nm, 455nm, 505nm, 540nm, 572nm, 605nm, 670nm,
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748nm, 800nm, 12 wavelengths in total.
b) Number of wavelengths used simultaneously: 1 or 2 wavelengths.
c) Accuracy of wavelength: ±2nm.
d) Half-wave width: < 12nm.
e) Detector: Photodiode array.
f) Light source: Tungsten-halogen lamp, 12V 20W.
3. Linearity range
0~3.0A (The error must be less than 5%)
4. Photometric measurement flow
Figure 4-5 Photometric measurement flow
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Chapter 5 Removing Subassemblies
The LW C360/400/420/480 auto chemistry analyzer consists of two parts, which are the
analyzing unit and the operation unit. The analyzing unit performs automatically all the operations
of tests, which include dispensing reagent 1, dispensing sample, mixing sample, dispensing
reagent 2, mixing reagent 2, measuring absorbance, etc. The operating software drives and
controls the analyzing unit to perform all the operations.
5.1 Analyzing Unit
5.1.1 Overall Structure
Figure 5-1 Overall structure of the analyzing unit
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5.1.2 Top View
Figure 5-2 Top view of the analyzing unit LW C400
Figure 5-3 Top view of the analyzing unit LW C420
Reagent probe: aspirating specified reagent and dispensing it to reaction cuvettes.
Sample probe: aspirating specified sample and dispensing it to reaction cuvettes.
Mixer: mixing the reaction solution to make it more even.
Reaction cuvettes wash system: washing and wiping the reaction cuvettes to make them be
used repeatedly.
Reagent disk: loading the reagent bottles to the refrigerator and refrigerating the reagent.
Sample disk: loading the sample cuvettes used for routine, STAT, QC, and calibration test.
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Reaction disk: loading the reaction cuvettes to make them dipped into the reaction
compartment.
Wash pool: providing the reagent probe, sample probe, and mixer with interior/exterior wash
site.
5.1.3 Rear View
Figure 5-4 Rear view of the analyzing unit
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5.1.4 Left View
Figure 5-5 Left view of the analyzing unit LW C400
Figure 5-6 Left view of the analyzing unit LW C420
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5.1.5 Right View
Figure 5-7 Right view of the analyzing unit
5.2 Removing Parts
5.2.1 Machine Shelf and Crust Unit
5.2.1.1 Installing and Removing Crust
Turn off the power supply switch on the right part of the analyzer if the maintenance for the
interior accessories is needed.
1 Cover
Open the cover first if you want to do the maintenance for the panel and the accessories under
the panel. The cover is connected with the analyzer by hinge and the interior is supported by gas
spring. Hold up and press the cover to open and close the cover. Remove the gas spring, close
the cover, and then unscrew the screws on the rear firstly if you want to do the overall removal of
the cover.
2 Front door
The front door consists of three small doors and they are connected by hinges and machine
shelves respectively. One end of the front door is adsorbed by the door stopper and jog that end
to open or close the front door.
3 Left/right side door
The left/right side door and the rear of the machine shelf are connected by hinge. Remove the
two rubber plugs and unscrew the two lock screws to open the left/right side door.
4 Back door
The back door and the machine shelf are connected by the hinge. Unscrew the nine screws to
open the back door.
5 Power supply door
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The bottom of the power supply door and the machine shelf are connected by the hinge.
Unscrew the nine screws to open the door. Hold the door and put down gently because it is very
heavy with the power supply.
6 Panel
The panel consists of front panel, middle panel, right panel, front guard, sample disk cover,
reagent disk cover, and reaction disk cover.
Figure 5-8 Panel
5.2.1.2 Installing and Removing Panel
Steps of installing and removing panel:
1 Remove the sample disk cover, reagent disk cover, and reaction disk cover first.
2 Remove the rubber plug of the screw holes and unscrew the screws.
3 Remove the front panel, left panel, and right panel in turn, remove the middle panel at last.
4 Open the left/right side door before removing the front guard, and then unscrew the three
screws on the left end and the other three screws on the right end. Prevent the front guard
from falling off and being broken when unscrewing the screws. The installing order is
opposite to the removing order. Adjust the panel position to prevent from the displacement of
the probes and wash pools after tightening the screws in the course of installing the panel.
Note:
Protect the sample probes and reagent probes and rotate the probe rocker to
a safe location when installing and removing the panel.
5.2.2 Reaction Disk and Temperature Control Unit
Reaction disk subassembly:
The reaction disk subassembly holds the reaction cuvettes and drives the reaction disk to rotate.
It makes every reaction cuvette locate to the specified position to help the sample probes
dispense sample, reagent probes dispense the reagent, the mixer mix, auto-wash system clean
the reaction cuvettes, and the optical system do the optical acquisition.
Temperature control subassembly:
The temperature control subassembly keeps the reaction substance in the reaction cuvettes
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constant temperature.
Composition and structure
Reaction disk and temperature control subassembly position figure:
Figure 5-9 Reaction disk and temperature control subassembly figure
Composition
Reaction disk and temperature control unit consists of reaction disk subassembly, reaction disk
driving subassembly, coder sensor subassembly, temperature control subassembly.
Reaction disk subassembly:
The reaction disk subassembly is used for fixing the reaction disk, providing the reagent and
sample with reaction sites, and helping the optical system for absorbance. It is made up of quartz
glass cuvette, plastic round disk (with coder), reaction cuvette bracket, cuvette platen, lock knob,
pin, O-ring.
Reaction disk driving subassembly:
The reaction disk driving subassembly is used for driving the reaction disk subassembly rotating
in accordance with the timing. It helps the reaction cuvettes, reagent probes, eight wash sections,
mixers work properly. It consists of motor, pinion, gear, shaft, bush, shaft fixed pedestal,
backplane, bracket.
Coder sensor subassembly:
The coder sensor subassembly is used for confirming the initial position and recording the gear
numbers that the reaction disk has rotated. It consists of bracket and two photoelectric sensors.
Temperature control subassembly:
The temperature control subassembly is used for keeping the reaction cuvette constant
temperature.
Structure
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Reaction disk temperature control subassembly structure figure:
Figure 5-10 Reaction disk temperature control subassembly
5.2.2.1 Installing Reaction Disk Subassembly
Reaction disk subassembly figure:
Figure 5-11 Reaction disk subassembly
Reaction disk subassembly consists of 81 quartz glass cuvettes, plastic disk, reaction cuvette
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bracket, cuvette platen of reaction cuvette bracket, O-ring, lock knob, sensor baffle plate. Put the
O-ring at the port of the reaction cuvette and press it in the bracket. Fasten the cover and then
tighten the nine brackets to the plastic plate with knob.
Note:
Distinguish between the frosted surface and the light-penetration surface and
do not reverse when installing the reaction cuvette. The light-penetration
surface cannot be touched by hands or other dirty things and it is vertical to
the disk radial direction.
5.2.2.2 Installing Reaction Disk Driving Subassembly
Reaction disk driving subassembly installation figure:
Figure 5-12 Reaction disk driving subassembly
The reaction driving subassembly is tightened respectively by eight screws M3x12 from the
floor. Locate the raised part under the pedestal to the corresponding installation hole of the large
backplane, and then tighten the screws.
Reaction disk driving subassembly rotation structure figure:
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Figure 5-13 Reaction disk driving subassembly rotation figure
The above subassembly consists of two parts. The two parts are connected by shaft and
tightened with socket head screw M3x30. The motor board, bracket, and pedestal are
pre-tightened by eight screws M3x16 and tightened after being located by shaft. And then put the
fixed parts to the location hole, tighten the screw M3x30. Use the opposite way to remove reaction
disk driving subassembly. Protect the large gear in the course of installing and removing.
Installing Stepper motor
Stepper motor installation figure:
Figure 5-14 Stepper motor installation figure
Tighten the two socket head screws M3x12 gently. Press the motor to the large gear direction
and rotate the bush simultaneously, and tighten the two screws after adjusting the bush for no gap
between the two gears. Notice that no gap between the gears is proper and do not tighten the
screws too tight.
Installing Pinion
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Pinion installation figure:
Figure 5-15 Pinion
The distance between the bottom of the pinion and the top of the motor is 2.5mm. Align the
M3x4 lock screw to the rotating shaft facet and tighten the screw.
5.2.2.3 Installing Coder Sensor Subassembly
Coder sensor subassembly installation figure:
Figure 5-16 Coder sensor subassembly
There are long slot holes on bracket 1 and 2 and located by two pins. When the reaction disk
gear and sensor baffle plate are intervened by photoelectric sensor, or adjusting the
corresponding positions of the reaction disk and wash system, loosen the screws to move the
brackets. Tighten the screws until they are not intervened.
5.2.2.4 Installing Temperature Control Subassembly
Temperature control subassembly installation figure:
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Figure 5-17 Temperature control subassembly
Align the reaction disk to the shaft with one heart by calibration tool. Tighten the twelve socket
head screws M3x8 and notice the optical interface direction. Remove the connections before
dismantling.
5.2.3 Reagent Disk Unit
The reagent disk subassembly holds the reagent bottles and drives the reagent disk to rotate to
the specified position. It helps the reagent probes aspirate sample and dispense sample to
reaction cuvettes. And the reaction disk has the function of refrigeration to ensure the stability of
the reagents and reducing volatilization, it also can input the reagent information automatically.
Composition and structure
Reagent disk unit position figure:
Figure 5-18 Reagent disk position figure
Composition
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Reagent disk subassembly:
The reagent disk subassembly holds the reagent cuvettes and is driven by the driving
subassembly to rotate. It consists of handle, reagent cuvette pedestal, center canister, chassis,
and backplane.
Reagent disk driving subassembly:
The reagent disk driving subassembly drives the reagent disk to rotate and locate accurately. It
consists of rotating shaft subassembly, motor subassembly, and sensor subassembly.
Reagent disk refrigerating subassembly:
The reagent disk refrigerating subassembly refrigerates and keeps constant temperature for the
reagent disk. It consists of refrigeration pot, heat-preservation cotton, peltier subassembly,
circulation water pump, and radiator.
Barcode scanning subassembly:
The barcode scanning subassembly scans and records reagent information. It consists of
scanner, bracket, and anti-fog subassembly.
Structure
Reagent disk unit structure figure:
Figure 5-19 Reagent disk structure figure
5.2.3.1 Installing Reagent Disk Subassembly
The reagent disk subassembly consists of handle, reagent cuvette pedestal, center canister,
chassis, backplane, and screws.
Reagent disk subassembly figure:
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Figure 5-20 Reagent disk subassembly
Steps of installing reagent disk:
1 Match the chassis with backplane, use D3 pin to locate them and tighten them with socket
head screws M4x8. And then match the chassis and backplane with center canister, use D3
pin to locate them and tighten them with socket head screws M4x20.
2 Install the reagent cuvettes to the position gap in turn, because the reagent cuvette is locked
by each other, the last ones should be installed and fastened together.
3 Install the handle, backplane, and bottom rubber cover. Install them to the center canister
with socket head screws M4x20 and then install the upper cover.
4 Stick the digital dial. Align the number 1 direction to the position pin and the specified position
to the plane reticle of the center canister.
5.2.3.2 Installing Reagent Disk Driving Subassembly
The reagent disk driving subassembly consists of shaft subassembly, motor subassembly. They
use synchronous belt and two-grade deceleration.
Reagent disk driving subassembly figure:
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Figure 5-21 Reagent disk driving subassembly figure
Steps of installing reagent disk driving subassembly:
1 Install the rotating shaft subassembly to the large backplane position hole, tighten it with six
socket head screws M4x12. Install the motor subassembly to the position hole, strain the
synchronous belt, tighten it with six socket head screws M4x12.
2 Tighten the sensor subassembly with the socket head screws M3x6 according to the
positions of sensor baffle plate and coder adjustment sensor subassembly.
3 Install the connector after installing the reagent refrigeration pot with three socket head
screws M4x20. Align the connector to the position pin when installing.
5.2.3.3 Installing Reagent Refrigerating Subassembly
Reagent refrigeration pot uses water circulation cooling system and consists of reagent
refrigeration pot subassembly and circulating water heat-diffusion subassembly. Reagent
refrigeration pot consists of aluminum pot, heat-preservation cotton, semiconductor peltier,
circulating water cooling part, buckle, and backplane. Circulating water heat-diffusion
subassembly consists of circulation water pump, shunt, water tank, and radiator.
Reagent refrigerating subassembly figure:
Figure 5-22 Reagent refrigeration subassembly
Refrigeration pot subassembly:
The refrigeration pot subassembly is used for packing reagent disk, refrigeration reagent, and
heat-preservation.
Radiator subassembly:
The radiator subassembly is used for the heat-preservation of the circulating water. It consists
of bracket, radiator, and fan.
Circulating water tank subassembly:
The circulating water tank subassembly is used for storing refrigerants, providing the circulating
water pump with circulating water, alarming for the low liquid level with a sensor.
Shunt subassembly:
The shunt subassembly is used for diffluence and collecting the cold/hot refrigerants.
Temperature control subassembly:
The temperature control subassembly is used for setting up the temperature of the temperature
control pot.
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Circulating water pump subassembly:
The circulating water pump subassembly is used for providing power with refrigeration
circulation. It is consists of liquid pump and shock absorption bracket.
Refrigeration pot figure:
Figure 5-23 Refrigeration pot subassembly
Cooling part buckle assembly figure:
Figure 5-24 Cooling part buckle assembly
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5.2.3.4 Installing Refrigeration pot Subassembly
1 Install the draining connector 1860-6. Top of the tie-in and bottom of the pot should be in the
same level in order to drain water properly and seal the connector with the glue used in water.
2 Install heat-conduction aluminum block. Daub the heat-conduction paste evenly on three
sunken interfaces of the aluminum pot bottom and the thickness is 0.1~0.2mm. Tighten three
heat-conduction aluminum blocks with the sunk screws M3x5. Sensor installation gap is
towards the outside.
3 Install the heat-preservation cotton subassembly. Use the chloroprene adhesive to stick the
heat-preservation cotton and aluminum pot. The gap is towards the directions of
heat-conduction aluminum blocks and the water-draining connector.
4 Install plastic connecting column. Tighten the plastic connecting column to the bottom of the
pot with the sunk screws M3x5.
5 Install backplane. Place the pot port downwards and tighten six plastic connecting columns
with socket head screws M3x8. Do not tighten them too tightly to protect the thread.
6 Install semiconductor peltier, temperature sensor, and cooling part. Daub the heat-conduction
paste with the sickness of 0.1~0.2mm evenly on the surfaces of the heat-conduction
aluminum blocks and the top of the cooling part. Install the temperature sensor after being
daubed with heat-conduction paste, and then install the semiconductor peltier to the hole on
the top of the cooling part. The lead direction should be towards the opposite side of the
cooling part water inlet/outlet. Ensure that the peltier is in the hole completely and the side
without word must be jointed to the side with heat-conduction paste and the direction of the
peltier cannot be reversed. Install them to the top of the heat-conduction aluminum blocks
and pres the temperature sensor to the installation hole. Move the side of the peltier with
words to be jointed with the surfaces of the heat-conduction aluminum blocks gently.
7 Install the spring buckle. Button the cooling part to the buckle and the moving part to the
pothook of the fixed part, and then button the moving part. Make sure whether the two sides
of the buckle are balanced or not. If the peltier tilts, remove the buckle to adjust it and then
install it again.
8 Install the bracket.
9 Install refrigeration pot subassembly. Seal the screw hole of the refrigeration pot interior with
glue used in water and wait for solidified.
10 Install the whole refrigeration pot subassembly to the large backplane. Notice that align the
rotating shafts of the driving subassembly to the same center and tighten them to the large
backplane with twelve socket head screws M3x8.
5.2.3.5 Installing Barcode Scanning Subassembly
Barcode scanning module consists of scanner, heating and anti-fog subassembly, and barcode
bracket.
Barcode scanning module figure:
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Figure 5-25 Barcode scanning module
Installing scanner and bracket
1 Fix the small bracket to the large bracket with two socket head screws M3x8 and gasket.
There is a long slot on the small bracket to adjust the horizontal position.
2 Fix the scanner to the small bracket with two socket head screws M3x8 and gasket. There is
a round hole on the small bracket to adjust the scanner. Please notice the cleanness of the
scanner glass surface while installing.
Heating and anti-fog subassembly figure:
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Figure 5-26 Heating and anti-fog subassembly
Installing heating and anti-fog subassembly
1 Place the anti-fog glass in the flute of the heat-insulation board and notice the
cleanness of the glass surface while installing.
2 Install the heater and temperature switch and daub heat-conduction glue before
installing. The down-lead is towards outside.
3 Install the heat-conduction aluminum board and press the anti-fog glass, heater, and
temperature switch.
4 Install dustproof cover to the heat-insulation board with four socket head screws
M3x8.
5 Stick the sponge to the dustproof cover.
5.2.4 Sample Disk Unit
The sample disk subassembly holds the sample tubes and drives the sample cuvettes to
rotate. It locates the cuvettes accurately, helps the sample probes aspirate sample, and identifies
the barcode.
Composition and structure
Sample disk subassembly consists of sample disk subassembly, driving subassembly, sample
pot subassembly, barcode scanning subassembly.
Sample disk position figure:
Figure 5-27 Sample disk position figure
Composition
Sample disk subassembly:
The sample disk subassembly holds the sample cuvettes, outside-track, middle-track, and
inside-track 100 sample positions in total.
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Sample disk driving subassembly:
The sample disk driving subassembly drives the sample disk to rotate and locate accurately.
Sample pot subassembly:
The sample pot subassembly protects the sample disk.
Barcode scanning subassembly:
The barcode scanning subassembly reads the sample information.
Structure
Sample disk unit structure figure:
Figure 5-28 Sample disk unit structure
5.2.4.1 Installing Sample Disk Subassembly
The sample disk subassembly consists of sample disk top plate, sample disk chassis, cuvette
wedging ring, cuvette holding pedestal, handle, and membrane.
Sample disk subassembly figure:
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Figure 5-29 Sample disk subassembly
Installing sample disk subassembly:
1 Tighten the sample disk top plate and sample disk chassis with six socket head screws M4x8
and align the position hole of the chassis to the reagent position 1 of the top plate.
2 Install the handle.
3 Stick the membrane.
4 Install the cuvette wedging ring and cuvette holding pedestal.
5.2.4.2 Installing Sample Disk Driving Subassembly
Sample disk driving subassembly figure:
Figure 5-30 Sample disk driving subassembly
Installing sample disk driving subassembly:
1 Install the sample disk rotating subassembly to the position hole of the large backplane and
tighten it with six socket head screws M4x12.
2 Install the motor subassembly to the position flute of the large backplane and tighten it with
six socket head screws M4x12.
3 Install the sensor subassembly with two socket head screws M6x6. There is a hole on the
sensor subassembly bracket to adjust the position when adjusting the sample disk original.
4 Install the sample disk connector with three socket head screws M4x20 after installing
sample pot subassembly.
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5 Install position pin.
6 Install sensor subassembly.
5.2.4.3 Installing Sample Pot Subassembly
Sample pot subassembly figure:
Figure 5-31 Sample pot subassembly
1 Install the bracket 1 and bracket 2 with three socket head screws M3x6 and gasket.
2 Install the sample pot to the bracket 1 with twelve socket head screws M3x5.
3 Install the water-draining connector and make sure that the top of the water-draining
connector and the bottom of the pot are in the same level. Tighten the six holes that have not
used with six sunk screws M3x5 and nut M3.
4 Stick the outside-track foam.
5.2.4.4 Installing Barcode Scanning Subassembly
The structure and installing method are same as the barcode scanning module of reagent disk.
5.2.5 Sample Probe Unit
The sample probe unit consists of sample probe and reagent probe subassembly, sample
probe and reagent probe driving subassembly, sample probe and reagent probe rocker
subassembly, mixer subassembly, mixer driving subassembly, mixer rocker subassembly.
The sample probe unit is used for dispensing sample, dispensing reagent, and mixing reaction
liquid.
Sample probe unit figure:
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Figure 5-32 Sample probe unit
5.2.5.1 Installing Sample Probe and Reagent Probe Subassembly
Sample probe subassembly includes sample probe. Sample probe is used for reaction cuvette
dispensing sample and driving subassembly driving the circulation motion of the sample probe on
the sample disk (electrolyte), reaction disk, and wash pool.
Reagent probe subassembly includes reagent probe. Reagent probe is used for reaction disk
dispensing reagent and driving subassembly driving the circulation motion of the reagent probe on
the reagent disk, reaction disk, and wash pool.
Both the sample probe and reagent probe have the functions of detecting liquid level,
anti-collision protection of vertical motion, and anti-collision protection of rotary motion.
Sample probe and reagent probe subassembly figure:
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Figure 5-33 Sample probe and reagent probe subassembly
5.2.5.2 Installing Sample Probe and Reagent Probe Driving Subassembly
The sample probe and reagent probe driving subassembly can drive the rocker subassembly to
do the speedy vertical motion and rotary motion respectively.
The sample probe and reagent probe driving subassembly consist of pedestal subassembly,
linear motion subassembly, and rotary motion.
The pedestal subassembly consists of chassis and bracket and is used for supporting and fixing
the motors and moving system.
The linear motion subassembly consists of stepper motor, belt pulley, belt pulley axle,
synchronous belt, guide shaft, driving block, axletree, briquetting, sensor baffle plate, and
photoelectric sensor.
The rotary motion subassembly consists of stepper motor, belt pulley, belt pulley axle,
synchronous belt, axle, axletree, rotating rocker, position coder, and photoelectric sensor.
The position coder of every driving subassembly is different because the trajectory of every
probe is different and the components are the same except the coder.
The sample probe and reagent probe driving subassembly figure:
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Figure 5-34 Sample probe and reagent probe driving subassembly
Install the driving subassembly to the large backplane with four socket head screws M4x12 and
unplug the motor connection and sensor connection before removing it.
5.2.5.3 Installing Sample Probe and Reagent Probe Rocker Subassembly
Sample probe rocker subassembly consists of upper cover, lower cover, sample probe
subassembly, sliding cover, liquid level detection board, indicator light, and fixed axis.
1 The rocker subassembly is connected by fixed axis and driving subassembly and tightened
by a socket head screw M3x8. Loosen the screw to remove rocker subassembly or adjust the
rocker position. Notice that protect the connection when removing and protect the probe
when adjusting.
2 Extrude two sides of lower cover to separate from the pothook and then open the upper cover.
Fix the fixed axis and lower cover with two socket head screws M3X8 and gasket. There is a
long slot on the lower cover. Loosen the screws to move about 1.5mm to adjust the position
of the lower cover.
3 Sample probe (reagent probe) is limited by the sliding cover in the copper hole. Loose two
cross head screws M2.5x4 and undraw the sliding cover to take out the sample probe
(reagent probe). Check the vertical motion of the probe and anti-collision function when
installing.
4 Reagent preheating subassembly is installed in reagent rocker subassembly and used for
heating the reagent aspirated by reagent probe. The reagent preheating subassembly is fixed
on the lower cover by two wedging rings.
Sample probe rocker subassembly figure:
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Figure 5-35 Sample probe rocker subassembly
Reagent probe rocker subassembly figure:
Figure 5-36 Reagent probe rocker subassembly
5.2.5.4 Installing Mixer Subassembly
Mixer subassembly consists of driving subassembly and mixer rocker subassembly. The driving
subassembly is used for driving the rocker subassembly to do vertical motion and horizontal
rotary motion. The rocker subassembly is installed with two motors and mixer to mix the sample
and reagent.
Mixer subassembly figure:
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Figure 5-37 Mixer subassembly
5.2.5.5 Installing Mixer Driving Subassembly
The mixer driving subassembly drives the mixer rocker to do the vertical motion and rotary
motion respectively.
The mixer driving subassembly consists of pedestal subassembly, linear motion subassembly,
and rotary motion subassembly.
The pedestal subassembly consists of chassis and bracket and is used for supporting and fixing
the motors and moving systems.
The linear motion subassembly consists of stepper motor, belt pulley, belt pulley axle,
synchronous belt, guide shaft, driving block, axletree, briquetting, sensor baffle plate,
photoelectric sensor, and linear motion stop block.
The rotary motion subassembly consists of stepper motor, belt pulley, belt pulley axle,
synchronous belt, axle, axletree, rotating rocker, position coder, and photoelectric sensor.
Mixer driving subassembly figure:
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Figure 5-38 Mixer driving subassembly
Install the driving subassembly to the large backplane with four socket head screws M4x12 and
unplug the motor connection and sensor connection before removing it. Mind the whole direction
of the driving subassembly.
5.2.5.6 Installing Mixer Rocker Driving Subassembly
Mixer rocker subassembly consists of upper cover, lower cover, lamp window, motor, mixer, and
fixed axis.
1 The rocker subassembly is connected by fixed axis and driving subassembly and tightened
by a socket head screw M3x8. Loosen the screw to remove rocker subassembly or adjust the
rocker position. Notice to protect the connection when removing and protect the probe when
adjusting.
2 Extrude two sides of lower cover to separate from the pothook and then open the upper cover.
Fix the fixed axis and lower cover with two socket head screws M3X8 and gasket. There is a
long slot on the lower cover. Loosen the screws to move about 1.5mm to adjust the position
of the lower cover.
3 The mixer motor is tightened by three socket head screws M3x6 and gasket. There is a long
slot on the motor connection board to adjust the motor position according to the
requirements.
4 The mixer and motor axis are connected and tightened by two socket head screws M3x4.
The two sides should be symmetrical and tightened gradually. The mixer should be clenched
upwards to the panel of the motor axis in order to prevent the mixer too long.
Mixer rocker subassembly figure:
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Figure 5-39 Mixer rocker subassembly
5.2.6 Fluid Path Unit (Mechanical Part)
The mechanical part of fluid path unit consists of water inlet connector, water tank, pump, fluid
path shunt tube for collecting liquid, syringe subassembly, wash water preheating subassembly,
wash pool subassembly, and water outlet tube.
Mechanical subassembly of fluid path installation figure:
Figure 5-40 Mechanical subassembly of fluid path installation figure 1
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Figure 5-41 Mechanical subassembly of fluid path installation figure 2
5.2.6.1 Installing/Removing and Maintaining Water Tank
The water tank is the equipment between the exterior water tank and pump and used for
constant water supply.
The water tank consists of water replenishment screw cap, upper cover, silicone sealing ring,
tank, draining screw cap, and O-ring.
Water replenishment: Replenish water for the water tank when the liquid level detection sensor
alarms. Unscrew the water replenishment screw cap and add water from the perfusion port to
replenish water. Check the O-ring is in the wedging ring or not when tightening the water
replenishment screw cap. It will affect the water tank if the O-ring falls off.
Clean the interior of water tank: The upper cover and tank are connected by sixteen socket
head screws M4x8 and gasket and sealing ring in the middle. Loosen the screws symmetrically
and then revolve out when removing the upper cover. Loosen the draining screw cap after
removing the upper cover and then clean the interior of water tank with gauze. Press the silicone
sealing ring before installing the upper cover and align the screw hole to the threaded hole, tighten
sixteen screws symmetrically and gradually, and tighten the draining screw cap at last when
installing the upper cover.
Fluid path water tank figure:
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Figure 5-42 Fluid path water tank figure
5.2.6.2 Installing/Removing and Maintaining Syringe Large Subassembly
The syringe large subassembly consists of linear driving subassembly, syringe subassembly,
and lock knob.
The linear driving subassembly consists of syringe pedestal, fixed board, linear motor, linear
motor nut, linear axletree, guide shaft, axletree, bush, driving pin, photoelectric sensor, and
photoelectric sensor bracket. It makes the driving pin do vertical motion.
The syringe subassembly consists of syringe, T-piece connector, hand knob, and hand knob
gasket. Top of the syringe subassembly is locked by two long knobs and the bottom is locked by
one short knob. Make the syringe axes and the linear system axes parallel and then lock three
knobs when installing.
Syringe large subassembly figure:
84 LW C360/400/420/480 Service Manual
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Figure 5-43 Syringe large subassembly
5.2.7 Auto-wash
Auto-wash unit consists of auto-wash subassembly, accordant junction and shunt subassembly,
vacuum waste tank subassembly, pressure valve subassembly, T-piece valve subassembly,
vacuum valve subassembly, peristaltic pump subassembly, silencer subassembly, vacuum pump
subassembly, and vacuum sensor subassembly.
Cleaning subassembly figure:
Figure 5-44 Cleaning subassembly figure
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5.2.7.1 Auto-wash Subassembly
The auto-wash subassembly consists of wash probe subassembly, linear driving subassembly,
and lock knob.
Loosen the lock knob to remove the wash probe subassembly when maintaining the wash
probe subassembly.
Auto-wash subassembly figure:
Figure 5-45 Auto-wash subassembly
5.2.7.2 Installing/Removing Wash Probe Subassembly
The wash probe subassembly consists of the pedestal and eight auto-wash probe
subassemblies from right to left. Loosen the lock knob to remove the wash probe subassembly
when maintaining the wash probe subassembly. Pull out the plug before removing the first probe
subassembly.
Protect the probe when maintaining the probe.
Unscrew the two lock screws M4X5 on the linear driving subassembly bracket if there is
position excursion when washing the probes and reaction cuvettes.
Linear driving subassembly figure:
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Figure 5-46 Linear driving subassembly
LW C360/400/420/480service Manual 87
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Chapter 6 System Maintenance
6.1 Maintenance (One of Hiding Functions)
Enter the Maintenance Software screen.
Enter master machine screen
Click ,Click the login screen appears.
Enter the password—bioservice. Click Login to enter the Maintenance Software screen.
6.2 Maintenance Software
The Maintenance Software screen includes Instruction, Temperature Curve, PVT,
Water/Cuvette Blank, Parameter Config, and Resistance tuning.
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6.2.1 Instruction Management
The instruction management includes main control unit, sample probe unit, R1 reagent probe
unit, R2 reagent probe unit, mixer unit, sample disk unit, reagent disk unit, temperature control
unit, FPGA unit, complex instruction unit, ISE unit, ISE analysis unit, ISE control unit.
Main Control Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Handshake Sent to instruct the personal computer (PC) to
communicate with chip of each unit.
Inquire software version Sent to search the ARM and FPGA software versions
of slave machine.
Reset Sent to instruct the analyzer to reset.
Test period Sent to instruct the moving parts move in a specified
cycle.
Turn off vacuum pump Sent to switch off the vacuum pump.
Turn on vacuum pump Sent to switch on the vacuum pump.
Turn off RD pump Sent to switch off the exterior pump.
Turn on RD pump Sent to switch on the exterior pump.
Turn off MDG pump Sent to switch off the interior pump.
Turn on MDG pump Sent to switch on the interior pump.
2 General operation procedure
General operation procedure
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1 To execute an instruction, select it in the Instruction Display Area and then click
Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
Sample Probe Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Sample probe interior Sent to configure the opening time of sample probe
valve long time control interior valve.
Sample probe exterior Sent to configure the opening time of sample probe
valve long time control exterior valve.
Inquire configuration Sent to search the configuration parameters of sample
parameter probe, including the horizontal fine-tuning of
inside-track and outside-track fine-tuning.
Download configuration Sent to configure the parameters need to entered
parameter manually to the slave machine.
Load default parameter Sent to configure the default configuration parameters
automatically.
Save the current Sent to save the fine-tuning of current horizontal
horizontal position of the position.
tuning
Save the fine-tuning of Sent to save the fine-tuning of current vertical position.
current vertical position
Save fine-tuning Sent to save the fine-tuning parameters of module
parameters of module position to DataFlash.
position to DataFlash
Inquire probe position of Sent to search the sample probe position.
sample probe
Inquire sensor status of Sent to search the sensor status of sample probe unit
sample probe unit (vertical collision sensor, liquid level detection sensor)
(collision sensor, liquid and sensor signal.
level sensor)
Sample probe unit reset Sent to instruct the probe to reset, find the
vertical/horizontal initial position, and rotate to wash
pool.
Horizontal reset Sent to instruct the probe to find the horizontal initial
position and rotate to wash pool.
Vertical reset Sent to instruct the probe to find the vertical initial
position.
Rotate specific steps Sent to instruct the probe to rotate for specified steps
clockwise clockwise.
Rotate specific steps Sent to instruct the probe to rotate specified steps
anticlockwise counterclockwise.
Rotate to home position Sent to instruct the probe to rotate to initial position.
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Rotate to wash position Sent to instruct the probe to rotate to wash pool.
Rotate to acid/alkaline Sent to instruct the probe to rotate to acid/alkali wash
wash position position.
Rotate to reaction disk Sent to instruct the probe to rotate to reaction disk
(ISE).
Rotate to outside-track Sent to instruct the probe to rotate to outside-track
sample position sample position.
ISE sample probe Sent to instruct the probe to rotate to middle-track
rotates to median-track sample position.
sample position
Rotate to inside-track Sent to instruct the probe to rotate to inside-track
reagent position sample position.
Sample probe rotates to Sent to instruct the probe to rotate to specified sample
the N of sample position position.
Move upward for specific Sent to instruct the probe to move up specified steps
steps vertically.
Move downward for Sent to instruct the probe to move down specified steps
specific steps vertically.
Come up to home Sent to instruct the probe to move up to initial position.
position
Lower to wash well Sent to instruct the probe to move down to wash pool.
Lower to acid/alkaline Sent to instruct the probe to move down to acid/alkali
bottle wash cuvette.
Lower to reaction cuvette Sent to instruct the probe to move down to the reaction
cuvette (The ISE probe moves down to ISE position)
Lower to sample tube Sent to instruct the probe to move down to the sample
cuvette
Syringe reset Sent to instruct the syringe to reset.
Syringe aspirates X ul Sent to instruct the syringe to aspirate X ul solution.
solution
Syringe dispenses X ul Sent to instruct the syringe to dispense X ul solution.
solution
Sample probe interior Sent to switch on/off the control of sample probe interior
wash valve control valve.
Sample probe exterior Sent to switch on/off the control of sample probe
wash valve control exterior valve.
Instruction of ready to Sent to instruct the probe to aspirate a little air and then
aspirate rotate to the specified position of parameter 1.
Aspiration instruction Sent to instruct the probe to move down into the liquid
level, aspirate specified liquid, and return to vertical
initial position after the liquid renewing.
Ready to dispense Sent to instruct the probe to dispense the liquid to the
solution reaction disk and the ISE probe to dispense the liquid to
the ISE position.
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Dispensing solution Sent to instruct the probe to move down into the
reaction cuvette, aspirate specified liquid, and return to
vertical initial position after the liquid renewing.
Ready to wash Sent to instruct the probe to rotate to the position above
the wash pool
Wash Sent to instruct the probe to move down to wash pool
and open the interior valve and exterior valve. The
syringe resets and then the probe returns to vertical
initial position.
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
R1/R2 Reagent Probe Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Inquire configuration Sent to search the configuration parameters of reagent
parameter probe.
Download configuration Sent to configure the parameters need to entered
parameter manually to the slave machine.
Load default parameter Sent to configure the default configuration parameters
automatically.
Save the current Sent to save the fine-tuning of current horizontal
horizontal position of the position.
tuning
Save the fine-tuning of Sent to save the fine-tuning of current vertical position.
current vertical position
Save fine-tuning Sent to save the fine-tuning parameters of module
parameters of module position to DataFlash.
position to DataFlash
Inquire R1 reagent Sent to search the reagent probe position.
probe position
Inquire sensor status of Sent to search the sensor status of reagent probe unit
R1 reagent probe (vertical collision sensor, liquid level detection sensor)
(collision sensor, liquid and sensor signal.
level sensor)
R1 reagent probe reset Sent to instruct the probe to reset, find the
vertical/horizontal initial position, and rotate to wash
pool.
R1 reagent probe Sent to instruct the probe to find the horizontal initial
horizontal reset position and rotate to wash pool.
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R1 reagent probe Sent to instruct the probe to find the vertical initial
vertical reset position.
R1 reagent probe Sent to instruct the probe to rotate for specified steps
rotates specific steps clockwise.
clockwise
R1 reagent probe Sent to instruct the probe to rotate specified steps
rotates specific steps counterclockwise.
anticlockwise
R1 reagent probe Sent to instruct the probe to rotate to initial position.
rotates to home position
R1 reagent probe Sent to instruct the probe to rotate to wash pool.
rotates to wash well
R1 reagent probe Sent to instruct the probe to rotate to acid/alkali wash
rotates to acid/alkaline position.
wash position
R1 reagent probe rotate Sent to instruct the probe to rotate to reaction disk (ISE).
to reaction disk (ISE)
R1 reagent probe Sent to instruct the probe to rotate to outside-track
rotates to outside-track sample position.
reagent position
R1 reagent probe Sent to instruct the probe to rotate to middle-track
rotates to median-track sample position.
reagent position
(LW-C360 has no
median-track reagent
position.)
R1 reagent probe Sent to instruct the probe to rotate to inside-track sample
rotates to inside-track position.
reagent position
R1 reagent probe moves Sent to instruct the probe to move up specified steps
upward for specific steps vertically.
R1 reagent probe moves Sent to instruct the probe to move down specified steps
downward for specific vertically.
steps
R1 reagent probe comes Sent to instruct the probe to move up to initial position.
up to home position
R1 reagent probe lowers Sent to instruct the probe to move down to wash pool.
to wash well
R1 sample probe lowers Sent to instruct the probe to move down to acid/alkali
to acid/alkaline bottle wash cuvette.
R1 reagent probe lowers Sent to instruct the probe to move down to the reaction
to reaction disk cuvette (The ISE probe moves down to ISE position)
R1 reagent probe lowers Sent to instruct the probe to move down to the reagent
to reagent bottle cuvette
R1 reagent probe Sent to instruct the syringe to reset.
syringe reset
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R1 reagent probe Sent to instruct the syringe to aspirate X ml.
syringe aspirates X ul
solution
R1 reagent probe Sent to instruct the syringe to dispense X ml.
syringe dispenses X ul
solution
R1 reagent probe Sent to switch on/off the control of reagent probe interior
interior wash valve valve.
control
R1 reagent probe Sent to switch on/off the control of reagent probe exterior
exterior wash valve valve.
control
R1 reagent probe is Sent to instruct the probe to aspirate a little air and then
ready to aspirate rotate to the specified position of parameter 1.
solution
R1 reagent probe Sent to instruct the probe to move down into the liquid
aspirates solution level, aspirate specified liquid, and return to vertical
initial position after the liquid renewing.
R1 reagent probe is Sent to instruct the reagent probe to dispense the liquid
ready to dispense to the reaction disk.
solution
R1 reagent probe Sent to instruct the probe to move down into the reaction
dispenses solution cuvette, aspirate specified liquid, and return to vertical
initial position after the liquid renewing.
R1 reagent probe is Sent to instruct the probe to rotate to the position above
ready to be washed the wash pool
R1 reagent probe wash Sent to instruct the probe to move down to wash pool
and open the interior valve and exterior valve. The
syringe resets and then the probe returns to vertical
initial position.
R1 reagent probe Sent to instruct the probe to rotate to specified reagent
rotates to the N of the position.
reagent position
R1 reagent probe Sent to configure the open time of sample probe interior
interior valve long time valve.
control
R1 reagent probe Sent to configure the open time of sample probe exterior
exterior valve long time valve.
control
2. General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
Mixer Unit
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1 Explanation of maintenance instructions
Explanation of maintenance instructions
Inquire configuration Sent to search the configuration parameters of reagent
parameter probe.
Download configuration Sent to configure the parameters need to entered
parameter manually to the slave machine.
Load default parameter Sent to configure the default configuration parameters
automatically.
Save the current Sent to save the fine-tuning of current horizontal
horizontal position of the position.
tuning
Save the fine-tuning of Sent to save the fine-tuning of current vertical position.
current vertical position
Save fine-tuning Sent to save the fine-tuning parameters of module
parameters of module position to DataFlash.
position to DataFlash
Inquire mixer position Sent to search the mixer position.
Mixer reset Sent to instruct the mixer to reset, find the
vertical/horizontal initial position, and rotate to wash
pool.
Mixer horizontal reset Sent to instruct the mixer to find the horizontal initial
position and rotate to wash pool.
Mixer vertical reset Sent to instruct the mixer to find the vertical initial
position.
Mixer rotates specific Sent to instruct the mixer to rotate for specified steps
steps clockwise clockwise.
Mixer rotates specific Sent to instruct the mixer to rotate for specified steps
steps anticlockwise counterclockwise.
Mixer rotates to home Sent to instruct the mixer to rotate to initial position.
position
Mixer rotates to wash well Sent to instruct the mixer to rotate to wash pool.
Mixer rotates to reaction Sent to instruct the mixer to rotate to reaction disk.
disk
Mixer moves upward for Sent to instruct the mixer to move up specified steps
specific steps vertically.
Mixer moves downward Sent to instruct the mixer to move down specified steps
for specific steps vertically.
Mixer comes up to home Sent to instruct the mixer to move up to initial position.
position
Mixer lowers vertically to Sent to instruct the mixer to move down to wash pool.
wash well
Mixer lowers vertically to Sent to instruct the mixer to move down to the reaction
reaction cuvette cuvette.
Mixer wash valve control Sent to switch on/off the mixer wash valve.
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Mixer rotating motor 1 Sent to switch on/off the control of mixer rotary motor 1.
control
Mixer rotating motor 2 Sent to switch on/off the control of mixer rotary motor 2.
control
Ready to stir Sent to instruct the mixer to rotate to reaction disk for
mixing.
Mixing Sent to instruct the mixer to move down to reaction
cuvette, switch on motor 1 and motor 2 according to the
parameters, and return to vertical initial position.
Ready to wash Sent to instruct the mixer to rotate to the position above
the wash pool
Wash Sent to instruct the mixer to move down to wash pool,
switch on motor 1 and motor 2 according to the
parameters, and return to vertical initial position.
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
Sample Disk Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Sample disk rotating Sent to find the horizontal initial position. The sample
reset position 1 is at the position of S1 sample-adding position.
Pass by home Sent to rotate to specified cuvette position passing by initial
position to specific position. (It means that it rotates to sample position when the
position parameter 1 is 0x01 and to ISE position when the parameter
1 is 0x02. The parameter 2 is cuvette position number.)
Rotate to specific Sent to rotate to specified cuvette positions according to
cuvette position sample cuvette numbers directly.
directly
Code39 set Sent to configure the setting of Code39. What the
parameters 1-4 stand for are as follows: use identification or
not, calculate parity bit or not, output parity or not, and
support all ASCII codes or not. 1: Yes, 0: No.
Code128 set Sent to configure the setting of Code128. What the
parameters 1-2 stand for are as follows: use identification or
not and use EAN-128 or not. 1: Yes, 0: No.
ITF set Sent to configure the setting of ITF code. What the
parameters 1-3 stand for are as follows: use identification or
not, calculate parity bit or not, and output parity or not.
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Codabar set Sent to configure the setting of Codabar. What the
parameters 1-5 stand for are as follows: use identification or
not, do matching identification of start and end characters or
not, output start and end bits or not, calculate parity bit or
not, and output parity bit or not.
UPC/EAN set Sent to configure the setting of UPC/EAN. What the
parameter 1 stands for: use identification or not.
Code93 set Sent to configure the setting of Code93. What the parameter
1 stands for: use identification or not.
Buzzer set Sent to configure the setting of buzzer. What the parameter 1
stands for: the buzzer setting. 0: not ring, 1: read the data, 2:
not read the data.
MS-3 laser beam Sent to control the laser beam of MS-3. What the parameter
control
1 stands for: on/off of the laser bean.
Motor control Sent to control the motor. What the parameter 1 stands for:
on/off of the motor.
Scanner state for Sent to acquire scanner status.
Serial trigger scan Sent to scan the serial trigger
Save the current Sent to save current parameters.
parameters
Barcode scanning Sent to execute the compound instruction of barcode static
combined with static
and dynamic scanning.
and dynamic
instruction
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
Reagent Disk Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Reagent disk rotary reset Sent to find the horizontal initial position. The reagent
position 1 is at the position of S1 sample-adding position.
Reagent disk pass by Sent to rotate to specified cuvette position passing by
home position to reagent initial position. (It means that it rotates to R1 position when
bottle the parameter 1 is 0x01 and to R2 position when the
parameter 1 is 0x02. The parameter 2 is cuvette position
number.)
Reagent disk rotates to Sent to rotate to specified cuvette position directly. (It
specific reagent bottle means that it rotates to R1 position when the parameter 1
position directly is 0x01 and to R2 position when the parameter 1 is 0x02.
The parameter 2 is cuvette position number.)
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Code39 set Sent to configure the setting of Code39. What the
parameters 1-4 stand for are as follows: use identification
or not, calculate parity bit or not, output parity or not, and
support all ASCII codes or not. 1: Yes, 0: No.
Code128 set Sent to configure the setting of Code128. What the
parameters 1-2 stand for are as follows: use identification
or not and use EAN-128 or not. 1: Yes, 0: No.
ITF set Sent to configure the setting of ITF code. What the
parameters 1-3 stand for are as follows: use identification
or not, calculate parity bit or not, and output parity or not.
Codabar set Sent to configure the setting of Codabar. What the
parameters 1-5 stand for are as follows: use identification
or not, do matching identification of start and end
characters or not, output start and end bits or not,
calculate parity bit or not, and output parity bit or not.
UPC/EAN set Sent to configure the setting of UPC/EAN. What the
parameter 1 stands for: use identification or not.
Code93 set Sent to configure the setting of Code93. What the
parameter 1 stands for: use identification or not.
Buzzer set Sent to configure the setting of buzzer. What the
parameter 1 stands for: the buzzer setting. 0: not ring, 1:
read the data, 2: not read the data.
MS-3 laser beam control Sent to control the laser bean of MS-3. What the
parameter 1 stands for: on/off of the laser bean.
Motor control Sent to control the motor. What the parameter 1 stands
for: on/off of the motor.
Scanner state for Sent to acquire scanner status.
Serial trigger scan Sent to scan the serial trigger
Save the current Sent to save current parameters.
parameters
Barcode scanning Sent to execute the compound instruction of barcode
combined with static and
static and dynamic scanning.
dynamic instruction
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
Reaction Disk Unit
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1 Explanation of maintenance instructions
Explanation of maintenance instructions
Query parameter Sent to search parameter configuration of wash probe.
Parameter 1: wash valve time (unit: 50ms), parameter
2: the first open time of peristaltic pump (unit: 10ms),
parameter 3: the second open time of peristaltic pump
(unit: 10ms), parameter 4: the third open time of
peristaltic pump (unit: 10ms), parameter 5 and
parameter 6: the vertical height between the wash
probe and bottom of reaction cuvette (unit: microstep).
Save vertical position Sent to save the fine-tuning of current vertical position.
minute adjustment
Save parameter to Sent to save the module configuration parameters to
DataFlash DataFlash.
Load down parameter Sent to download configuration parameters. Parameter
1: wash valve time (unit: 50ms), parameter 2: the first
open time of peristaltic pump (unit: 10ms), parameter
3: the second open time of peristaltic pump (unit:
10ms), parameter 4: the third open time of peristaltic
pump (unit: 10ms), it means that the peristaltic pump is
off when its parameter is 1, parameter 5 and parameter
6: the vertical height between the wash probe and
bottom of reaction cuvette (unit: microstep). Note:
Keep the original configuration if the parameter is 0.
Load default parameter Sent to load configuration parameters.
Reaction disk unit reset It is the combination of rotary resetting of reaction disk
and vertical resetting of wash probe.
Reaction disk rotary reset Sent to find horizontal initial position. The No.1 reaction
cuvette is stopping below the first wash probe.
Wash probe vertical reset Sent to find vertical initial position.
Reaction disk passes by Sent to rotate to specified cuvette position passing by
home position to cuvette initial position.
Parameter 1 is the reaction disk stopping position:
0x01 stands for the first wash probe, 0x02 stands for
motor 1 mixing position, 0x03 stands for R2-adding
position, that is mixer position of motor 2, 0x04 stands
for R1-adding position, 0x05 stands for sample-adding
position, 0x06 stands for facula-irradiation position,
0x07 stands for facula-irradiation position of reaction
cuvette center.
Parameter 2 is target cuvette position number.
Parameter 3 is the sampling times after stopping.
(0x00: not sample)
Parameter 4 is sampling wavelength. (0x00 stands for
all wavelengths. The high or low four-bit of binary
system stand for single/double-wavelength if it is not
0x00)
Parameter 5 is the interval of every sampling. (uint:
100mS)
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Reaction disk rotates to Sent to rotate to specified cuvette position directly.
specific cuvette position
Parameter 1 is the reaction disk stopping position:
0x01 stands for the first wash probe, 0x02 stands for
motor 1 mixing position, 0x03 stands for R2-adding
position, that is mixer position of motor 2, 0x04 stands
for R1-adding position, 0x05 stands for sample-adding
position, 0x06 stands for facula-irradiation position,
0x07 stands for facula-irradiation position of reaction
cuvette center.
Parameter 2 is target cuvette position number.
Parameter 3 is the sampling times after stopping.
(0x00: not sample)
Parameter 4 is sampling wavelength. (0x00 stands for
all wavelengths. The high or low four-bit of binary
system stand for single/double-wavelength if it is not
0x00)
Parameter 5 is the interval of every sampling. (unit:
100mS)
Reaction disk rotates Parameter 1 is rotation cuvette position number R
specific cuvette position (1<=R<=122).
Parameter 2 is sampling cuvette position number N
(Relative to R: 0<=N<=R, 0x00: not sample, and
parameter 3 and parameter 4 is of no avail.)
Parameter 3 is starting sampling cuvette position S
(Relative to R: 1<=S<=R)
Parameter 4 is sampling wavelength (0x00 stands for
all wavelengths. The high or low four-bit of binary
system stand for single/double-wavelength if it is not
0x00)
Note: N<=R-S+1
Reaction disk rotates one Sent to instruct the reaction disk to rotates one cuvette
cuvette position position in opposite direction.
Wash probe moves Sent to move up specified steps vertically. (Parameter
upward for specific steps 1 and parameter 2 are specified steps.)
Wash probe moves Sent to move down specified steps vertically.
downward for specific (Parameter 1 and parameter 2 are specified steps.)
steps
Absorb liquid from the Sent to move up to wash solution position to absorb
cleaning head 185 upward liquid from the wash probe (move up 185 steps)
step
Wash probe lowers to Sent to instruct the wash probe to move down to wash
wash position (Aspirate position (Aspirate waste liquid position)
waste liquid position)
Wash probe lowers to Sent to instruct the wash probe to move down to fill-in
fill-in water position water position
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Reaction disk vacuum Sent to control the vacuum valve. (Parameter 1: 0x00
valve control stands for turning off, 0xFF stands for always turning
on, 0x01-0xFE stands for open time, the time unit is
50mS)
Reaction disk wash valve Sent to control the wash valve. (Parameter 1: 0x00
control stands for turning off, 0xFF stands for always turning
on, 0x01-0xFE stands for open time, the time unit is
50mS)
Reaction disk waste valve Sent to control the waste liquid valve. (Parameter 1:
control 0x00 stands for turning off, 0xFF stands for always
turning on, 0x01-0xFE stands for open time, the time
unit is 50mS)
Reaction disk’s peristaltic Sent to control the peristaltic pump motor. (Parameter
pump motor control 1: 0x00 stands for turning off, 0xFF stands for always
turning on, 0x01-0xFE stands for open time, the time
unit is 50mS. Parameter 2: eight running speed levels:
0:2kHz 1: 2.2kHz 2: 2.4kHz 3: 2.5kHz 4: 2.6kHz
5: 2.7kHz 6: 2.8kHz 7: 3kHz)
0xA5 : Photoelectric acquisition (Parameter 1 is
wavelength indication.)
Reaction disk Photoelectric acquisition (Parameter 0 stands for all
photoelectric collection wavelengths. Parameters 1-12 stand for 800, 748, 700,
670, 605, 572, 540, 505, 455, 405, 375, and 340.)
Resistor set Parameter 1 is chip address (range: 0-7), parameter 2
is module address (range: 0-1), parameter 3 is direct
setting resistance (range: 0x00-0x7F)
Resistor trimming Parameter 1 is chip address (range: 0-7), parameter 2
is module address (range: 0-1), parameter 3 is
fine-tuning resistance (range:-128-127, the negative
number is the lowered resistance, positive number is
the upgraded resistance.)
Reaction disk combined Sent to move down into reaction cuvette, turn on the
wash peristaltic pump motor according to the parameters,
pump water and add water for several times, and
return to vertical initial position.
Reaction disk AD lamp Sent to control the lamp. (Parameter 1 stands for
control turning off, 0xFF stands on always turning on)
Reaction disk pumping Sent to execute the instruction of pumping water.
water
Reaction disk add water Sent to execute the instruction of adding water.
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
Temperature Control Unit
1 Explanation of maintenance instructions
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Explanation of maintenance instructions
Inquire liquid level status Sent to search the waste liquid and vacuum pump
status.
Result format: Parameter 1: built-in water tank,
parameter 2: built-out water tank, parameter 3:
circulating water tank, parameter 4: waste liquid, and 0
stands for normal, I stands for warning, parameter 5:
pressure value of vacuum pump (1000 times of original
number).
Inquire temperature Sent to search the temperatures. (The value here is
100 times of original value.)
Result format: Parameter 2: temperature low byte,
parameter 3: temperature high byte, parameter 4:
heating ratio. For the reagent refrigeration, parameter
2 and parameter 3 are the first temperature, parameter
4 and parameter 5 are the second temperature,
parameter 6 and parameter 7 are the third
temperature.
Inquire target temperature Sent to search the specified target temperatures. The
that has been set value here is 100 times of original value.
Result format: Parameter 2: target temperature low
byte, parameter 3: target temperature high byte.
Inquire temperature Sent to search the temperature control parameters.
control parameter
Result format: Parameters 2-5 are the bytes 1-4 of
proportionality factor. Parameters 6-7 are the low/high
bytes of integral time. Parameters 8-9 are the low/high
bytes of differential time.
Inquire temperature Sent to search temperature control status.
control status
Result format: It means that the temperature control is
turned on when the parameter 2 is 0 and it is turned off
when the parameter 2 is 1. It means that the
temperature control is not in self setting status when
the parameter 3 is 0 and it is in self setting status when
the parameter 3 is not 0.
Query parameter Sent to search temperature sensor parameters.
Result format: Parameters 2-5 are the bytes 1-4 of fR0,
parameters 6-9 are the bytes 1-4 of fA, parameters
10-13 are the bytes 1-4 of fB, parameters 14-15 are the
low/high bytes of delta.
Inquire AD value of Sent to search temperature AD value.
temperature sensor
Result format: Parameters 2-3 are low/high bytes of
AD value of 0 degree. Parameters 4-5 are low/high
bytes of current AD value. Parameters 6-7 are low/high
bytes of current temperature (100 times).
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Setting target temperature Sent to configure the target temperature. (The value
here is 100 times of original value.)
Result format: Parameter 2 is the low byte of target
temperature. Parameter 3 is high byte of target
temperature.
0x02: configure the temperature control parameters.
Parameters 2-5 are the bytes 1-4 of proportionality
factor. Parameters 6-7 are the low/high bytes of
integral time. Parameters 8-9 are the low/high bytes of
differential time.
Setting temperature Sent to configure the temperature sensor parameters.
control parameter
Result format: Parameters 2-5 are the bytes 1-4 of fR0,
parameters 6-9 are the bytes 1-4 of fA, parameters
10-13 are the bytes 1-4 of fB, parameters 14-15 are the
low/high bytes of delta.
0x04: configure the temperature, liquid level and
vacuum pump status that need to return automatically.
Parameter 1 is the interval that returns to the previous
temperature. Parameter 2 is the interval that returns to
the previous liquid level and vacuum pump status. It
means turning off the returning automatically if the
parameter is 0 (unit: 500mS)
Configure the temperature Sent to configure the temperature, liquid level and
and liquid level to return vacuum pump status that need to return automatically.
automatically
Parameter 1 is the interval that returns to the previous
temperature. Parameter 2 is the interval that returns to
the previous liquid level and vacuum pump status. It
means turning off the returning automatically if the
parameter is 0 (unit: 500mS)
Turn on temperature Sent to turn on the temperature control.
control
Turn on the temperature control normally when the
parameter 2 is 0x00 and enter the self setting of
temperature control parameters after turning on when
the parameter 2 is 0x01.
Turn off temperature Sent to turn off the temperature control.
control
Turn on temperature Sent to turn on the temperature control directly.
control directly
Turn off temperature Sent to turn off the temperature control directly.
control directly
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
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Complex Instruction Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Simple startup Sent to do simple startup initialization.
initialization
Failure recovery Sent to do failure recovery.
Period test Sent to do the cycle instruction test.
Cuvette blank test Sent to do cuvette blank test.
Water blank test Sent to do water blank test.
Parameter 2: control add Sent to do the processing of water. (probes, syringe
water time of combined resetting, and wash, etc.)
wash. 0: add water time
not lengthened. 1: add
water time.
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
ISE Sample Probe Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Inquire configuration Sent to search the configuration parameters of sample
parameter probe, including the horizontal fine-tuning of
inside-track and outside-track fine-tuning.
Download configuration Sent to configure the parameters need to entered
parameter manually to the slave machine.
Load default parameter Sent to configure the default configuration parameters
automatically.
Save the current Sent to save the fine-tuning of current horizontal
horizontal position of the position.
tuning
Save the fine-tuning of Sent to save the fine-tuning of current vertical position.
current vertical position
Save fine-tuning Sent to save the fine-tuning parameters of module
parameters of module position to DataFlash.
position to DataFlash
Inquire probe position of Sent to search sample probe position.
sample probe
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Inquire sensor status of Sent to search the sensor status of reagent probe unit
sample probe unit (vertical collision sensor, liquid level detection sensor)
(collision sensor, liquid and sensor signal.
level sensor)
Sample probe unit reset Sent to instruct the probe to reset, find the
vertical/horizontal initial position, and rotate to wash
pool.
Horizontal reset Sent to instruct the probe to find the horizontal initial
position and rotate to wash pool.
Vertical reset Sent to instruct the probe to find the vertical initial
position.
Rotate specific steps Sent to instruct the probe to rotate for specified steps
clockwise clockwise.
Rotate specific steps Sent to instruct the probe to rotate specified steps
anticlockwise counterclockwise.
Rotate to home position Sent to instruct the probe to rotate to initial position.
Rotate to wash position Sent to instruct the probe to rotate to wash pool.
Rotate to acid/alkaline Sent to instruct the probe to rotate to acid/alkali wash
wash position position.
Rotate to reaction disk Sent to instruct the probe to rotate to reaction disk
(ISE).
Rotate to outside-track Sent to instruct the probe to rotate to outside-track
sample position sample position.
ISE sample probe rotates Sent to instruct the probe to rotate to middle-track
to median-track sample sample position.
position
Rotate to inside-track Sent to instruct the probe to rotate to inside-track
reagent position sample position.
Move upward for specific Sent to instruct the probe to move up specified steps
steps vertically.
Move downward for Sent to instruct the probe to move down specified steps
specific steps vertically.
Come up to home Sent to instruct the probe to move up to initial position.
position
Lower to wash well Sent to instruct the probe to move down to wash pool.
Lower to acid/alkaline Sent to instruct the probe to move down to acid/alkali
bottle wash cuvette.
Lower to reaction cuvette Sent to instruct the probe to move down to the reaction
cuvette (The ISE probe moves down to ISE position)
Lower to sample tube Sent to instruct the probe to move down to the sample
cuvette
Syringe reset Sent to instruct the syringe to reset.
Syringe aspirates X ul Sent to instruct the syringe to aspirate X ul.
solution
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Syringe dispenses X ul Sent to instruct the syringe to dispense X ul.
solution
Sample probe interior Sent to switch on/off the control of sample probe interior
wash valve control valve.
Sample probe exterior Sent to switch on/off the control of sample probe
wash valve control exterior valve.
Instruction of ready to Sent to instruct the probe to aspirate a little air and then
aspirate rotate to the specified position of parameter 1.
Aspiration instruction Sent to instruct the probe to move down into the liquid
level, aspirate specified liquid, and return to vertical
initial position after the liquid renewing.
Ready to dispense Sent to instruct the sample probe to dispense the liquid
solution to the reaction disk and the ISE sample probe to
dispense the liquid to the ISE position.
Dispensing solution Sent to instruct the probe to move down into the
reaction cuvette, aspirate specified liquid, and return to
vertical initial position after the liquid renewing.
Ready to wash Sent to instruct the probe to rotate to the position above
the wash pool
Wash Sent to instruct the probe to move down to wash pool
and open the interior valve and exterior valve. The
syringe resets and then the probe returns to vertical
initial position.
Sample probe rotates to Sent to instruct the probe to rotate specified sample
the N of sample position position.
Sample probe interior Sent to configure the opening time of sample probe
valve long time control interior valve.
Sample probe exterior Sent to configure the opening time of sample probe
valve long time control exterior valve.
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
ISE Analysis Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Reset Sent to instruct the unit to reset. Blank out the testing
unit and send a maintenance instruction to module.
Two-point calibration Sent to do the two-point calibration: send command
<CALB> to ISE module.
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Preparation for blood test Sent to do preparation for blood test: send command <
SAMP > to ISE module.
Start the blood test Sent to start the blood test: <STRT>.
Urine 1 test Sent to do urine 1 test: <UWBW>.
Urine 2 test Sent to do urine 2 test: < UNBW >.
Start urine 2 test Sent to start urine 2 test: <STRT>.
Preparation for cleaning Sent to do preparation for cleaning.
Start the cleaning Sent to start the cleaning.
Preparation for pump Sent to do the preparation for pump calibration.
calibration
Start the pump calibration Sent to start the pump calibration.
Clean the tubing with Sent to clean the tubing with 100ul calibrator A.
100ul calibrator A
Clean the tubing with Sent to clean the tubing with 100ul calibrator B.
100ul calibrator B
Bubble calibration Sent to do the air bubble calibration.
Display bubble calibration Sent to display the air bubble calibration.
Display pump calibration Sent to display the pump calibration.
Clean the tubing with Sent to clean the tubing with 300ul calibrator A: send
300ul calibrator A command < PRMA > to ISE module.
Clean the tubing with Sent to clean the tubing with 300ul calibrator B: send
300ul calibrator B command < PRMB > to ISE module.
Pump out any volume (ul) Sent to pump out any volume (ul) of calibrator A: send
of calibrator A command <DSPA_XX> to ISE module. (Parameter 1
and parameter 2 are low/high bytes of calibrator
volume that needs to be pumped out.)
Pump out any volume (ul) Sent to pump out any volume (ul) of calibrator B: send
of calibrator B command <DISB_XXX> to ISE module. (Parameter 1
and parameter 2 are low/high bytes of calibrator
volume that needs to be pumped out.)
ISE module version Sent to search ISE module version.
search
Read the voltages of four Sent to read the voltages of four channels.
channels.
Display the previous Sent to display the previous calibration slope.
calibration slope
Turn on debug mode 1 Sent to turn on debug mode 1.
Turn on debug mode 2 Sent to turn on debug mode 2.
Turn off debug mode Sent to turn off debug mode.
Maintenance Sent to maintain.
Read page 1 of FLASH. Sent to read page 1 of FLASH.
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Read page 2 of FLASH Sent to read page 2 of FLASH.
Write FLASH Sent to write FLASH.
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
ISE Control Unit
1 Explanation of maintenance instructions
Explanation of maintenance instructions
Enable ISE (pin and ISE Sent to turn on or turn off the ISE module.
module)
ISE and ISE analysis Sent to instruct the ISE probe and analyzing mudule to
module reset pin reset.
ISE blood test instructions Sent to send the basic command <SAMP> to ISE
module, wait for the returning of <ISE!>. The ISE
probe prepares to aspirate the liquid, the ISE probe
aspirates 70ul liquid. Dispense the sample after
returning to <ISE!>, send the testing instruction to
analyzing unit, the ISE probe do two cleanings.
Parameter 1: aspirating liquid position (See the
horizontal position code of ISE probe, it is the
inside-track, middle-track, and outside-track of sample
disk usually.)
Parameter 2: low byte of aspirating liquid volume
(0.1ul). Parameter 3: high byte of aspirating liquid
volume (0.1ul).
Parameter 4: dispensing liquid position (See the
horizontal position code of ISE probe, it is the ISE
position usually.)
Parameter 5: low byte of dispensing liquid volume
(0.1ul). Parameter 6: high byte of dispensing liquid
volume (0.1ul).
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ISE urine test Sent to send the basic command < UWBW >, wait for
the returning of <ISE!>. The ISE probe prepares to
aspirate 140ul liquid after 1.5 seconds. Dispense 70ul
sample after returning, and then send the urine 2 test
command <UNBW>to analyzing module. Dispense the
sample after returning, send the starting urine 2 test
command, and do two probe cleanings simultaneously.
Parameter 1: aspirating liquid position (See the
horizontal position code of ISE probe, it is the
inside-track, middle-track, and outside-track of sample
disk usually.)
Parameter 2: low byte of aspirating liquid volume
(0.1ul). Parameter 3: high byte of aspirating liquid
volume (0.1ul).
Parameter 4: dispensing liquid position (See the
horizontal position code of ISE probe, it is the ISE
position usually.)
Parameter 5: low byte of dispensing liquid volume for
the first time (0.1ul). Parameter 6: high byte of
dispensing liquid volume for the first time (0.1ul).
Parameter 7: low byte of dispensing liquid volume for
the first time (0.1ul). Parameter 8: high byte of
dispensing liquid volume for the first time (0.1ul).
ISE module cleaning Sent to send the basic command <CLEN> to ISE
module, wait for the returning of <ISE!>. The ISE
probe prepares to aspirate the liquid, the ISE probe
aspirates 70ul liquid. Dispense the wash solution after
returning to <ISE!>, send the cleaning instruction to
analyzing unit, the ISE probe do two cleanings.
Parameter 1: aspirating liquid position (See the
horizontal position code of ISE probe, it is the
inside-track, middle-track, and outside-track of sample
disk usually.)
Parameter 2: low byte of aspirating liquid volume
(0.1ul). Parameter 3: high byte of aspirating liquid
volume (0.1ul).
Parameter 4: dispensing liquid position (See the
horizontal position code of ISE probe, it is the ISE
position usually.)
Parameter 5: low byte of dispensing liquid volume
(0.1ul). Parameter 6: high byte of dispensing liquid
volume (0.1ul).
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ISE peristaltic pump Sent to send <DISB_200>, extract 200ul calibrator B to
calibration sample port, wait for the ending of extraction. The ISE
probe rotates to ISE position to aspirate liquid,
aspirates 100ul liquid, send <MANT> and wait for the
returning, send <PMCL> and wait for the returning,
move down to ISE position, dispense 100ul calibrator
B, send command <STRT> to start pump calibration,
and do two probe cleanings simultaneously.
Parameter 1: aspirating liquid position (It is invalid
except ISE position code.)
Parameter 2: low byte of aspirating liquid volume
(0.1ul) (less than 150ul). Parameter 3: high byte of
aspirating liquid volume (0.1ul).
Parameter 4: dispensing liquid position (It is ISE
position code constantly and ISE position usually.)
Parameter 5: low byte of dispensing liquid volume
(0.1ul). Parameter 6: high byte of dispensing liquid
volume (0.1ul).
ISE PH cleaning needle Parameter 1: aspirating liquid position (It is acid/alkali
wash position usually.)
Parameter 2: low byte of aspirating liquid volume
(0.1ul). Parameter 3: high byte of aspirating liquid
volume (0.1ul).
Parameter 4: dispensing liquid position (It is wash pool
usually.)
Parameter 5: low byte of dispensing liquid volume
(0.1ul). Parameter 6: high byte of dispensing liquid
volume (0.1ul).
2 General operation procedure
General operation procedure
1 To execute an instruction, select it in the Instruction Display Area and then
click Send.
2 To send the instruction repeatedly, select the Loop Times checkbox, enter the
interval and number of times in the following edit boxes, and then click Send.
6.2.2 Temperature Curve
The X-axis stands for time and Y-axis stands for temperature. The curve dynamic and
constantly changing according to the time elapsing.
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Click ,Click the temperature curve appears.
View various temperatures of the system, including temperatures of reaction disk, reagent 1,
reagent 2, and wash water.
Temperature
Reaction disk Reaction disk temperature
R1 R1 preheating temperature
R2 R2 preheating temperature
Deionized water Wash water temperature
Reag tray 1 Refrigeration temperature of reagent disk peltier 1
Reag tray 2 Refrigeration temperature of reagent disk peltier 2
Reag tray 3 Refrigeration temperature of reagent disk peltier 3
Button
Start Start to view the temperature curve and the button change to
Stop after clicking Start.
Stop Stop the dynamic change of the curve and button change to
Start after clicking Stop.
6.2.3 Basic Specifications
Do the solution absorbance tests.
Wash All Reaction Cuvettes to get cuvette blank AD value.
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Solution Absorbance Measurement
Click to open Tool Manager
Click to open absorbance measurement tool.
Button
Communication setting Show the screen of communication setting
setting Show the screen of dark current and water blank
setting
execute To start absorbance tests
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Click to set the dark current file and water blank
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Parameters
parameters
Selected Chose solution
Solution name Solution name
Solution position reagent position that to test the pigment solution
absorbance
Reaction cup Reaction cup to be tested the absorbance
position
Wavelength Testing wavelength
Sample Interval Do the photoelectric data acquisition according to the
entered interval in unit of second.
Sampling times Repeating acquisition times of photoelectric data
Sample Vol Volume of sample
Skip Skip sample ,add sample manually
Test procedures ( Manual mode)
1 Do the reaction cuvette blank test and take it as the cuvette blank AD value of the reaction
cuvette (AD cuvette blank).
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2 Check to skip auto sampling.
3 Right Click Solution area to add solution position.
4 Add sample manually ,and Click .
5 Collect the AD values of the reaction cuvettes according to photoelectric data collection
method of reaction disk normal short cycle and specified sampling interval and collection
times after dispensing all the solutions.
6 Calculate the Average, Max, Min, and Minus of solution absorbance and display the results in
the testing result display area after the tests.
Test procedures ( Auto mode)
1 Do the water blank test of the reaction cuvette and take it as the water blank AD value of the
reaction cuvette.
2 Uncheck to enable auto sampling
3 Right Click Solution area to add solution position.
4 Enter the item information and then enter one item or several items according to the
situations at the positions of solution 1—11. Information of the solution cuvette positions must
be corresponding to solution positions.
5 Click to start test,the analyzer will aspirate 300ul solution and then dispense to
the specified cuvettes according to the entered information. It will wash the interior and
exterior of the sample probe after aspirating and dispensing samples and then aspirate next
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solution. (The wash time is 3s.)
6 Collect the AD values of the reaction cuvettes according to photoelectric data collection
method of reaction disk normal short cycle and specified sampling interval and collection
times after dispensing all the solutions.
7 Calculate the Average, Max, Min, and Minus of solution absorbance and display the results in
the testing result display area after the tests.
6.2.4 Fine Tuning for Resistance
Adjust the photoelectric resistance automatically according to the entered channels numbers
and channels range.
Click to open toolmanager.
Click to open adjust the photoelectric resistance tool.
Click to chose channel,Click to adjust photoelectric resistance.
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6.3 Failure and Maintenance
6.3.1 Hardware Failure
Communication Failure
The analyzing unit and operation unit cannot be communicated with each other or the
communication is not stable: check whether the signal wire of communication is hung over AC
power cord, AC power socket or not, or the distance between the power adapter and
communication link is too near (less than 1m). If this situation exists, separate the signal wire of
communication and AC power supply far away.
Optical Coupler Position Sensor Failure
Check if there is strong light source near the optical coupler, repeal it if there is. There are two
kinds optical coupler position sensor failure:
1 LBD power supply failure: if the voltage range is in 1~1.8V, it means that the LBD is working
properly when measuring the optical coupler between the red line and black line in power-on
situation.
2 The receiver tube works improperly. Output high electric level (The voltage is more than 2.4V
and the typical value is 4.5V) with optical coupler blocked. Output low electric level (The
voltage is less than 0.8V and the typical value is 0.4V) with optical coupler not blocked. It
means that there is light-leakage nearby and the receiver tube is interfered by it if the voltage
is not more than 2.4V. It means that the LED is broken if the voltage is not less than 0.8V.
Check the LED and if the LED is working properly, it means that the sensor is out of shape.
Replace the sensor and keep it for some time and it will restore.
Liquid Level Sensor Failure
External liquid level sensor only has waste liquid sensor and wash solution sensor. Check the
sensor status if there is floater sensor failure. Check the positions of the two sensors if the sensor
works properly.
Probe-collision Failure
Make sure the position of probe –collision, the probe –collision may occur in reaction disk, wash
pool, reagent disk/sample disk, and acid/alkali wash solution position.
1 If the failure occurs in wash pool or acid/alkali wash solution position and the panel is proper,
it may be the problem of probe itself and solve the problem by editing the parameters.
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2 If the failure occurs in reaction disk, reagent disk, or sample disk, make sure if it is pot
locating failure or probe locating failure. If the trajectory is at the cuvette port, it is the probe
problem. And if the probe-collision occurs in the trajectory of the cuvette port, it is disk
location problem, check the disk driving motor. Check the tightness degree of strap of
reagent/sample disk. Check the gear of the reaction disk (Gear failure is seldom).
6.3.2 Mechanical Failure
Wash Needle Excursion Relative to Reaction Disk
If there is wash needle or reaction cuvette excursion, but no reaction cuvette excursion relative
to mixer, sample probe, and reagent probe, check the two lock screws M4x5 on the wash probe
pedestal. Loosen the screws to rotate the whole wash probe for adjusting the positions of wash
needle and wash probe, tighten the screws after the adjusting.
See the figure below:
Mixer Excursion Relative to Wash Pool/Reaction Disk
The mixer work with the reaction disk and wash pool. Adjust the mixer position if the reaction
disk position is proper. Loosen the socket head screw M3x8 of the mixer, socket head screw M3x6
of lock rocker and lock motor for fine tuning.
See the figures below:
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Adjust the mixer position if the mixer still not in the proper position. Open the right panel to
adjust the positions of two wash pool brackets. There are long holes on the brackets in two
directions and loosen the screws to adjust the positions.
See the figure below:
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Sample/Reagent Probe Excursion
Sample probe operation procedure:
1 2 3
Sample tube Cuvette Wash pool
Sample probe operation procedure:
1 2 3
Reagent bottle Cuvette Wash pool
Do the fine tuning for the sample probe rocker if there is sample probe /reagent probe excursion
relative to reaction disk, sample tube, and reagent bottle. Loosen the socket head screw M3x8 of
the fixed axis and rotate the rocker to adjust the position. Open the upper cover of the rocker and
loosen two socket head screws M3x8 to adjust the extended length of the rocker.
See the figures below:
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Reaction Disk Excursion Relative to Other Subassemblies
Adjust the position of reaction disk sensor subassembly if the reaction cuvette excursion
relative to sample probe, reagent probe, wash pool, and mixer is in the same direction. Loosen
the socket head screw M3x8 and adjust the bracket subassembly to the opposite direction of the
excursion tangent direction.
Loosen the socket head screw M3x8 to adjust sensor position if the reaction disk gear or sensor
baffle plate is interfered by the sensor.
It is not recommended generally.
See the figure below:
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Sample/Reagent Disk Straps Loosen or Fall off
Rotate the reagent/sample disk manually in the situation of power-off if the reagent/sample disk
cannot work or the excursion is seriously. The synchronous belt may fall off if the strap and large
gear slide. Open the left and right side door, fix the synchronous belt, move the motor
subassembly backwards to strain the large synchronous belt and tighten the screws. The
tightness degree of strap should satisfy the test need.
6.3.3 Fluid Path Failure
The following section introduces the failure and maintenance of fluid path.
Tube Leakage
1 The waste liquid collecting tube and analyzer are not connected properly if the leakage
occurs at the back of the analyzer. Check this point to solve the problem.
2 The leakage may occur at the left side frequently and the reason is that the water supply
system is on the left. Open the left side door to check the leakage and reasons are as follows:
a) The outlet tube of the MDG liquid pump passes by the filter (The problem may be caused
by the high pressure, pull and insert several times.) Resect a short tube, connect again
and tighten with the belt.
b) Seal the connectors of the valve pedestal, especially the connector installation point of
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the pressure relief valve and the outlet tube of the solenoid valve with sealant.
c) Replace the waste liquid tube assembly if connector between the waste liquid tube
assembly and pressure valve works improperly.
d) The silencer outlet tube may drain a little water. Check whether there is seeper in the
vacuum tank, drain the waste liquid improperly, or do not turn off power supply of the
analyzer for a long time or not if there is plenty of seeper.
3 The leakage occurs in the analyzer, check the following points:
a) Seal the connector of wash pool, especially the large connector with sealant again.
b) Seal the connector of waste liquid tube assembly with sealant again.
c) Check the auto-wash assembly and replace the tube if it is the problem of the tube.
4 The leakage occurs at water cooling circulation system, check the following points:
a) Replace the water cooling connector of the peltier if the connector is not jointed properly.
b) Seal the connector of the circulating water tank with the glue used in water or replace the
circulating water tank.
c) Seal the connectors of water-cooling light source and circulating water cooling assembly
with sealant again.
Improper Water Supply
1 The water supply of wash probe interior is improper and the water supply of the wash pool is
proper.
Check the pressure gauge to judge the MDG pump is working properly or not. The value of
the pressure gauge is about 0.17Mpa when all the interior wash systems are turned off.
Touch the pump to judge it is vibrating or not.
2 Both water supplies of the wash pool and auto-wash system are improper.
Touch the RD pump to feel whether it is vibrating or not and nip the tube of return water tank
to feel there is pressure or not. Do these to judge the RD pump is working properly or not.
3 Certain water supply of certain wash position is improper.
Check whether the corresponding solenoid valve is working properly or not and the filter is
blocked or not.
4 All the water supplies of interior and exterior wash systems are improper.
Check whether the water tank and purified water tank is filled with water or not and whether
the MDG pump and RD pump can receive the signal or not. If there is abnormal sound from
the pump, it may be no water in the water tank and the pump will be damaged.
5 The water supply of the auto-wash system is improper.
Check the auto-wash valve if all the wash systems are proper except the auto-wash system.
Whether the water supply is proper or not cannot be judged if pumping water and injecting
tater are done simultaneously, execute the injecting tater instruction respectively for
judgement.
Check whether the software sends the signal, the power supply is off or not, or the problem of
the pump/valve itself.
Reaction Cuvette Overflows and Other Failures
Reaction cuvette overflows:
1 Check whether the vacuum pump is working or not. Check the value of the vacuum meter:
The value is in the range of -0.08~-0.09MPa when it is not doing auto-wash and the
minimum value is about -0.04MPa when it is doing auto-wash.
2 Touch the vacuum pump to feel whether it is vibrating or not. Nip the outlet tube to feel
whether there is airflow or not. Check whether the pressure valves of the vacuum tank is off
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and there is air leakage or not if the value is 0.
3 Check whether the waste liquid tank is full and water in the waste liquid collecting tube
flows properly or not.
4 Restart the analyzer and the reaction cuvette does not overflow in several hours. Judge
whether it is caused by software control or not.
Low Liquid Levels in Reaction Cuvettes
Check the connection of the vacuum valve if the liquid level keeps low constantly after
pumping water or injecting water. Connect the NO port of the vacuum valve to the air port of the
vacuum meter and NC port to the reading port. The wrong connection between the vacuum
valve inlet and the waste liquid tank will lead to this problem.
Seriously Uneven Liquid Levels in Reaction Cuvettes
It may be because there is impurity in certain wash probe. Unclog it with a soldering wire.
Liquid Hangs over The Needlepoint
It is normal and will not affect the test if there is no liquid or little liquid hangs over the
needlepoint. Do the followings if there is a large drop hangs over the needlepoint:
1 Check the connectors of the corresponding syringe and valve pedestal.
2 Check the connector between the probe and Teflon tube. The liquid may hang over the
needlepoint if there are soldering points at the probe connector and the tubes cannot cling
with each other properly. And check whether the inserted Teflon tube is too long, if so, resect
some and connect again.
3 Check whether there is large air bubble in syringe and T-piece of the syringe or not.
6.3.4 Heating and Cooling Failure
Reagent Disk Not Refrigerate
1 Check whether the water of water-cooling system that corresponding to the peltier flows
mellifluently, the peltier cannot work, the problem of installing peltier or not if only one peltier
cannot work.
2 Check the water level of circulating water tank, water-cooling liquid pump, cooling fan, power
supply of peltier, and peltier installation if all the peltier cannot work.
Reaction Disk Abnormally Hot
1 Touch the reaction disk to check if all the parts are normal except the light source when there
is abnormal temperature control. Check the water comes from water-cooling light source
system if the other parts are normal. Pull out the tube, open the cover of circulating water tank
to exhaust the gas, and keep the current mellifluent.
2 Check the sensor connection if the reaction disk temperature is too high. Check the
temperature control unit in maintenance and make sure whether the actual temperature is
corresponding to the setting temperature if the hardware setting is proper. It will heat with full
speed if execute the reaction disk temperature control instruction directly in maintenance,
then power off and restart self-checking to restore.
Wash Water Hot and Preheating Abnormal Hot
Check the sensor connection, hardware setting, and setting temperature.
High Temperature Alarm
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Check the sensor connection and hardware setting if there is high temperature alarm of the
reaction disk, wash water heating, and reagent preheating temperature control. Check the
actual temperature in maintenance, record for a time, collect the data, and send the data to
the engineer.
Fluctuation Alarm
The fluctuation alarm of the reaction disk, wash water heating, and reagent preheating
temperature control may occur about 15 minutes after startup. Check the sensor connection
and heater power supply socket. Check the actual temperature in maintenance, record for a
time, collect the data, and send the data to the engineer.
6.3.5 Optical Module Failure
Optical module consists of two parts, which are front subassembly and back subassembly. The
front subassembly consists of lamp subassembly and lenses 1. The back subassembly consists
of lenses 2, incidence slit, grating, and photodiode. All the materials are longevous except the
lamp because of its frangibility.
The light output especially the channel 340nm will attenuate with the time elapsing. A direct
reflection of the light output attenuation is that the water background (AD value) output lowers
down and it will affect the test accuracy of low concentration samples. The analyzer will send dirty
cuvette alarm and the test will stop if light output lowers to some extent. For LW
C360/400/420/480, the operation software will send dirty cuvette alarm if the water background
(AD value) is less than 15000AD.
For LW C360/400/420/480, the operation software will also send dirty cuvette alarm if the
surface of the cuvette is dirty, whether there is interior bubble in reaction cuvette and impurity in
light path. Check whether the surface of the cuvette is dirty and there is impurity in light path if the
operation software sends dirty cuvette alarm in use. Check whether the light output is less than
15000AD if the light path is proper.
Checking Methods of Lamp Output Attenuation
Click the icon in Menu at the top of the software operation screen after startup.
Click the icon in the following menu and enter the engineering
maintenance software. Then do the following steps:
1. Click Reaction disk unit to enter Reaction Disk Unit.
2. Click Rote to specified cuvette position through initial position and enter the corresponding
parameters in Parameters.
3. Add 450ul deionized water to specified cuvette position by pipette (match with the Target
Cuvette No. in Parameters).
4. Click Photoelectric collection, enter 0 in Wave Length Indication that in Parameters. Click
Send in the right corner of the screen to do photoelectric collection.
5. Check the AD values of the 12 channels in Result. It means that the output attenuation of the
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lamp is beyond the specified value and the lamp should be replaced if any value is lower than
15000AD.
Do the following steps to replace the lamp if the lamp should be replaced indeed.
1 Loosen three socket head screws M3 on reaction disk and remove the reaction disk.
(See the figure below)
2 Loosen the two socket head screws M3 used for fixing lamp subassembly on the front
subassembly, remove the lamp subassembly needed to be replaced. (See the figure
below)
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3 Replace the lamp subassembly.
4 Install reaction disk.
5 Enter maintenance software and click Reac to enter reaction disk unit.
6 Click Reaction Disk AD Lamp Control, chose turn on(See the figure below) Click Send at
the lower-right corner of the screen. Check the lamp is on (Observe light comes out from
light channel of temperature slot with your eyes).
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7 Click Rote to specified cuvette position through initial position and enter the
corresponding parameters in Parameters after the lamp is on about 20min.
8 Add 450ul deionized water to the specified cuvette position( corresponding to the target
cuvette position in Parameters) with pipette.
9 Click the icon in Menu at the top of the maintenance screen, enter 1-12 at
the right blank area of the Channel (See the figure below), and click Config. Check the
return value in the Automatic configuration results area after one minute. Replace the
lamp if it is proper and repeat for 2-3 times if it is improper. Do the following steps if it is
still improper:
a) Filament height.
b) Lamp operation voltage.
c) Photoelectric board status.
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6.4 Upgrading Software
6.4.1 Upgrading Software of Master Machine
Operation Methods
1 Open the software disk and click the icon to update the
software. The following screen appears to remind you of deleting the old version. Click OK, or
click Cancel to stop the upgrading.
2 The system begins upgrading.
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3 The following screen means the successful system upgrading. Click Finish.
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Note
1 The ―x.x.x‖ shows the version information of the
. The version is usually expressed with
numbers.
2 Uninstall and reinstall the software if the abnormity causes the unsuccessful
6.4.2 Upgrading
upgrading.
Software of Slave Machine
Run Hyper Terminal Software
1 Under D:\BioSoft2\Tools\HyperTerminal_En,
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2 Just enter a name, for example: LW C360/400/420/480. Click OK.
3 Select the corresponding serial port that communicates with LW C360/400/420/480, select
COM1 here. Click OK.
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4 Set up the serial port communication parameters, click OK.
5 Click Save As from the File and save it on the desktop. The next time open the hyper terminal
from the desktop and ignore the steps 1-4.
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Programming ARM or FPGA
1 Click Send File in Transfer menu or the icon
2 Select ARM or FPGA program. LW-C360-BOOT chooses the ARM program or FPGA program
according to the filename. So the ARM program filename must be “LW-C360-ARM.bin” and
FPGA program filename must be “LW-C360-FPGA.rbf”. Set up the Protocol as Zmodem,
click Send. Please save the file to Local Disk instead of USB flash drive.
ARM program
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FPGA program
3 The transmitting screen appears and it means that the hyper terminal tries to establish the
connection between LW C360/400/420/480 analyzer and zmodem.
4 Power on LW C360/400/420/480 analyzer again, the dialogue box shows the successful
zmodem connection, and enter the transmitting procedure.
Transmitting ARM program
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Transmitting FPGA program
5 The transmitting screen disappears and the hyper terminal shows ―wait‖. It means that the
DataFlash program is going on. Wait for about 1-2 minutes and the waiting time is according
to the program content.
6 It means that the ARM or FPGA programs successfully if the hyper terminal constantly shows
“arm update ok”or “fpga update ok”.
Successful programming ARM
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Successful programming FPGA program
7 Continue to program the ARM or FPGA as above procedures. Or shut down the hyper
terminal, power off the analyzer and power on the analyzer again after programming the
programs.
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Chapter 7 Troubleshooting
7.1 Overview
This chapter presents all alarm messages that may occur when the system is running and
recommended corrective actions. When an alarm occurs, find it through the following table and
handle it with its corresponding corrective actions. If the alarm remains, please contact Landwind.
7.2 Alarm Messages
This section provides you with the detailed information of all error messages which may
probably appear on the LW C360/400/420/480.
List of alarm messages
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Error Code Reason Analysis Solution
Main Unit
0x4001 Check sum error Hardware communication error or instruction error Resend the instruction
0x4002 Frame type error Instruction error Resend the instruction
0x4003 Target ID error Instruction error Resend the instruction
0x4004 Instruction error Instruction error Resend the instruction
0x4005 Sub-instruction error Instruction error Resend the instruction
0x4006 Frame length error Instruction error Resend the instruction
0x4007 Parameter error Instruction error Resend the instruction
0x4008 Instruction failure of sending module Interior error of slave machine software Power on again
0x4010 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x4011 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x4012 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x4013 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
0x4020 Main unit fails to execute complicated instructions. Interior error of main unit Reset
0x4021 Main unit fails to reset. Analyzer failure Reset again
0x4022 Main unit execution error Interior error of main unit Can restore
0x4023 Main unit fails to restore. Analyzer failure Stop the procedure
0x40FF Unknown error Interior error of main unit Power on again
S1 sample probe unit
0x5001 Check sum error Hardware communication error or instruction error Resend the instruction
0x5002 Frame type error Instruction error Resend the instruction
0x5003 Target ID error Instruction error Resend the instruction
0x5004 Instruction error Instruction error Resend the instruction
0x5005 Sub-instruction error Instruction error Resend the instruction
0x5006 Frame length error Instruction error Resend the instruction
0x5007 Parameter error Instruction error Resend the instruction
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0x5010 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x5011 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x5012 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x5013 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
0x5014 Overtime of instruction execution No result return of FPGA executing instruction leads to Reset
the overtime of ARM waiting.
0x5015 Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
range. and resend.
0x5020 Refuse to rotate. The rotation will cause horizontal Reset
probe-collision.
0x5021 Refuse to rotate. The sample probe is not at the top Reset
and cannot execute rotation instruction.
0x5022 Refuse to rotate. Rotation target position is reaction Reset
disk or acid/alkali wash position, but the R1 position is
unknown.
0x5023 Refuse to rotate. Rotation target position is reaction Reset
disk or acid/alkali wash position, but the R1 position is
in the reaction disk.
0x5025 Refuse to lower and may occur vertical Reset
probe-collision.
0x5026 Refuse to lower. The probe is not in the wash pool and Reset
cannot execute instruction of lowering to wash pool.
0x5027 Refuse to lower. The probe is not at the acid/alkali Reset
wash position and cannot execute instruction of
lowering to acid/alkali wash position.
0x5028 Refuse to lower. The probe is not at the sample Reset
position and cannot execute instruction of lowering to
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sample position.
0x5029 Refuse to lower. The probe is not in the reaction Reset
cuvette and cannot execute instruction of lowering to
reaction cuvette.
0x502A Refuse to lower. Sample probe is above sample disk, Reset
but the sample disk position is unknown.
0x502B Refuse to lower. Sample probe is above sample disk, Reset
but the sample disk is at the ISE position.
0x502C Refuse to lower. Sample probe is above sample disk, Reset
but sample probe is in the outside-track and sample
disk is in the inside-track.
0x502D Refuse to lower. Sample probe is above sample disk, Reset
but sample probe is in the outside-track and sample
disk is in the middle-track.
0x502E Refuse to lower. Sample probe is above sample disk, Reset
but sample probe is in the middle-track and sample
disk is in the inside-track.
0x502F Refuse to lower. Sample probe is above sample disk, Reset
but sample probe is in the middle-track and sample
disk is in the outside-track.
0x5030 Refuse to lower. Sample probe is above sample disk, Reset
but sample probe is in the inside-track and sample
disk is in the middle-track.
0x5031 Refuse to lower. Sample probe is above sample disk, Reset
but sample probe is in the inside-track and sample
disk is in the outside-track.
0x5032 Refuse to lower. Sample probe is above reaction disk, Reset
but reaction disk position is unknown or it is rotating.
0x5033 Refuse to aspirate. Syringe has reached its limit or will Reset
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reach its limit after aspirating certain amount.
0x5034 Refuse to drain. Syringe is at initial position already or Reset
the amount required to drain is more than the existing
amount.
0x5035 Refuse to lower for aspirating. Sample probe is not Reset
above sample disk or acid/alkali wash cuvette
because of the wrong position.
0x5050 Fail to move out of vertical initial position. Reset
0x5051 Fail to find vertical initial position. Reset
0x5052 Probe-collision in vertical direction Reset
0x5053 Fail to detect the liquid level. Fail to detect the signal after finishing the limit steps, it Reset
may caused by insufficient sample volume.
0x5054 Detect the liquid level signal before reaching the Reset
cuvette .
0x5070 Fail to move out of horizontal initial position. Reset
0x5071 Fail to find horizontal initial position. Reset
0x5072 Fail to find horizontal coder signal. Reset
0x5090 Fail to move out of syringe initial position. Reset
0x5091 Fail to find syringe initial position. Reset
0x5092 Interior wall valve control error Reset
0x5093 Exterior wall valve control error Reset
0x50FF Unknown error Reset
ISE sample probe unit
0x5401 Check sum error Hardware communication error or instruction error Resend the instruction
0x5402 Frame type error Instruction error Resend the instruction
0x5403 Target ID error Instruction error Resend the instruction
0x5404 Instruction error Instruction error Resend the instruction
0x5405 Sub-instruction error Instruction error Resend the instruction
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0x5406 Frame length error Instruction error Resend the instruction
0x5407 Parameter error Instruction error Resend the instruction
0x5410 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x5411 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x5412 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x5413 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
0x5414 Overtime of instruction execution No result return of FPGA executing instruction leads to Reset
the overtime of ARM waiting.
0x5415 Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
range. and resend.
0x5420 Refuse to rotate. The rotation will cause horizontal Reset
probe-collision.
0x5421 Refuse to rotate. The ISE sample probe is not at the Reset
top and cannot execute rotation instruction.
0x5425 Refuse to lower and may occur vertical Reset
probe-collision.
0x5426 Refuse to lower. The probe is not in the wash pool and Reset
cannot execute instruction of lowering to wash pool.
0x5427 Refuse to lower. The probe is not at the acid/alkali Reset
wash position and cannot execute instruction of
lowering to acid/alkali wash position.
0x5428 Refuse to lower. The probe is not at the sample Reset
position and cannot execute instruction of lowering to
sample position.
0x5429 Refuse to lower. The probe is not at the ISE and Reset
cannot execute instruction of lowering to ISE.
0x542A Refuse to lower. Sample probe is above sample disk, Reset
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but the sample disk position is unknown.
0x542B Refuse to lower. Sample probe is above sample disk, Reset
but the sample disk is at the S1 position.
0x542C Refuse to lower. ISE sample probe is above sample Reset
disk, but sample probe is in the outside-track and
sample disk is in the inside-track.
0x542D Refuse to lower. ISE sample probe is above sample Reset
disk, but sample probe is in the outside-track and
sample disk is in the middle-track.
0x542E Refuse to lower. ISE sample probe is above sample Reset
disk, but sample probe is in the middle-track and
sample disk is in the inside-track.
0x542F Refuse to lower. ISE sample probe is above sample Reset
disk, but sample probe is in the middle-track and
sample disk is in the outside-track.
0x5430 Refuse to lower. ISE sample probe is above sample Reset
disk, but sample probe is in the inside-track and
sample disk is in the middle-track.
0x5431 Refuse to lower. ISE sample probe is above sample Reset
disk, but sample probe is in the inside-track and
sample disk is in the outside-track.
0x5433 Refuse to aspirate. Syringe has reached its limit or will Reset
reach its limit after aspirating certain amount.
0x5434 Refuse to drain. Syringe is at initial position already or Reset
the amount required to drain is more than the existing
amount.
0x5435 Refuse to lower for aspirating. ISE sample probe is not Reset
above sample disk or acid/alkali wash cuvette
because of the wrong position.
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0x5450 Fail to move out of vertical initial position. Reset
0x5451 Fail to find vertical initial position. Reset
0x5452 Probe-collision in vertical direction Reset
0x5453 Fail to detect the liquid level. Fail to detect the signal after finishing the limit steps, it Reset
may caused by insufficient sample volume.
0x5454 Detect the liquid level signal before reaching the Reset
cuvette .
0x5470 Fail to move out of horizontal initial position. Reset
0x5471 Fail to find horizontal initial position. Reset
0x5472 Fail to find horizontal coder signal. Reset
0x5490 Fail to move out of syringe initial position. Reset
0x5491 Fail to find syringe initial position. Reset
0x5492 Interior wall valve control error Reset
0x5493 Exterior wall valve control error Reset
0x54FF Unknown error Reset
R1 reagent probe unit
0x5101 Check sum error Hardware communication error or instruction error Resend the instruction
0x5102 Frame type error Instruction error Resend the instruction
0x5103 Target ID error Instruction error Resend the instruction
0x5104 Instruction error Instruction error Resend the instruction
0x5105 Sub-instruction error Instruction error Resend the instruction
0x5106 Frame length error Instruction error Resend the instruction
0x5107 Parameter error Instruction error Resend the instruction
0x5110 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x5111 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x5112 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x5113 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
LW C400/420/480 Service Manual 145
Error! Use the Home tab to apply 标题 1 to the text that you want to appear here.
0x5114 Overtime of instruction execution No result return of FPGA executing instruction leads to Reset
the overtime of ARM waiting.
0x5115 Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
range. and resend.
0x5120 Refuse to rotate. The rotation will cause horizontal Reset
probe-collision.
0x5121 Refuse to rotate. The reagent probe is not at the top Reset
and cannot execute rotation instruction.
0x5122 Refuse to rotate. Rotation target position is reaction Reset
disk, but the S1 position is unknown.
0x5123 Refuse to rotate. Rotation target position is reaction Reset
disk, but the S1 is at acid/alkali wash position.
0x5124 Refuse to rotate. Rotation target position is reaction Reset
disk, but the S1 is at reaction disk.
0x5125 Refuse to lower and may occur vertical Reset
probe-collision.
0x5126 Refuse to lower. The probe is not in the wash pool and Reset
cannot execute instruction of lowering to wash pool.
0x5127 Refuse to lower. The probe is not at the acid/alkali Reset
wash position and cannot execute instruction of
lowering to acid/alkali wash position.
0x5128 Refuse to lower. The probe is not at the reagent Reset
position and cannot execute instruction of lowering to
reagent position.
0x5129 Refuse to lower. The probe is not in the reaction Reset
cuvette and cannot execute instruction of lowering to
reaction cuvette.
0x512A Refuse to lower. Reagent probe is above reagent disk, Reset
146 LW C360/400/420/480 Service Manual
Error! Use the Home tab to
apply 标题 1 to the text that you want to appear here.
but the reagent disk position is unknown.
0x512B Refuse to lower. Reagent probe is above reagent disk, Reset
but the reagent disk is at the R2 position.
0x512C Refuse to lower. Reagent probe is above reagent disk, Reset
but reagent probe is in the outside-track and reagent
disk is in the inside-track.
0x5131 Refuse to lower. Reagent probe is above reagent disk, Reset
but reagent probe is in the inside-track and reagent
disk is in the outside-track.
0x5132 Refuse to lower. Reagent probe is above reaction Reset
disk, but reaction disk position is unknown or it is
rotating.
0x5133 Refuse to aspirate. Syringe has reached its limit or will Reset
reach its limit after aspirating certain amount.
0x5134 Refuse to drain. Syringe is at initial position already or Reset
the amount required to drain is more than the existing
amount.
0x5135 Refuse to lower for aspirating. Reagent probe is not Reset
above reagent disk or acid/alkali wash cuvette
because of the wrong position.
0x5150 Fail to move out of vertical initial position. Reset
0x5151 Fail to find vertical initial position. Reset
0x5152 Probe-collision in vertical direction Reset
0x5153 Fail to detect the liquid level. Fail to detect the signal after finishing the limit steps, it Reset
may caused by insufficient sample volume.
0x5154 Detect the liquid level signal before reaching the Reset
cuvette.
0x5170 Fail to move out of horizontal initial position. Reset
LW C400/420/480 Service Manual 147
Error! Use the Home tab to apply 标题 1 to the text that you want to appear here.
0x5171 Fail to find horizontal initial position. Reset
0x5172 Fail to find horizontal coder signal. Reset
0x5190 Fail to move out of syringe initial position. Reset
0x5191 Fail to find syringe initial position. Reset
0x5192 Interior wall valve control error Reset
0x5193 Exterior wall valve control error Reset
0x5193 Unknown error Reset
R2 reagent probe unit
0x5201 Check sum error Hardware communication error or instruction error Resend the instruction
0x5202 Frame type error Instruction error Resend the instruction
0x5203 Target ID error Instruction error Resend the instruction
0x5204 Instruction error Instruction error Resend the instruction
0x5205 Sub-instruction error Instruction error Resend the instruction
0x5206 Frame length error Instruction error Resend the instruction
0x5207 Parameter error Instruction error Resend the instruction
0x5210 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x5211 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x5212 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x5213 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
0x5214 Overtime of instruction execution No result return of FPGA executing instruction leads to Reset
the overtime of ARM waiting.
0x5215 Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
range. and resend.
0x5220 Refuse to rotate. The rotation will cause horizontal Reset
probe-collision.
0x5221 Refuse to rotate. The reagent probe is not at the top Reset
and cannot execute rotation instruction.
148 LW C360/400/420/480 Service Manual
Error! Use the Home tab to
apply 标题 1 to the text that you want to appear here.
0x5222 Refuse to rotate. Rotation target position is reaction Reset
disk, but the STIR position is unknown.
0x5224 Refuse to rotate. Rotation target position is reaction Reset
disk, but the STIR is at reaction disk.
0x5225 Refuse to lower and may occur vertical Reset
probe-collision.
0x5226 Refuse to lower. The probe is not in the wash pool and Reset
cannot execute instruction of lowering to wash pool.
0x5227 Refuse to lower. The probe is not at the acid/alkali Reset
wash position and cannot execute instruction of
lowering to acid/alkali wash position.
0x5228 Refuse to lower. The probe is not at the reagent Reset
position and cannot execute instruction of lowering to
reagent position.
0x5229 Refuse to lower. The probe is not in the reaction Reset
cuvette and cannot execute instruction of lowering to
reaction cuvette.
0x522A Refuse to lower. Reagent probe is above reagent disk, Reset
but the reagent disk position is unknown.
0x522B Refuse to lower. Reagent probe is above reagent disk, Reset
but the reagent disk is at the R1 position.
0x522C Refuse to lower. Reagent probe is above reagent disk, Reset
but reagent probe is in the outside-track and reagent
disk is in the inside-track.
0x5231 Refuse to lower. Reagent probe is above reagent disk, Reset
but reagent probe is in the inside-track and reagent
disk is in the outside-track.
0x5232 Refuse to lower. Reagent probe is above reaction Reset
disk, but reaction disk position is unknown or it is
LW C400/420/480 Service Manual 149
Error! Use the Home tab to apply 标题 1 to the text that you want to appear here.
rotating.
0x5233 Refuse to aspirate. Syringe has reached its limit or will Reset
reach its limit after aspirating certain amount.
0x5234 Refuse to drain. Syringe is at initial position already or Reset
the amount required to drain is more than the existing
amount.
0x5235 Refuse to lower for aspirating. Reagent probe is not Reset
above reagent disk or acid/alkali wash cuvette
because of the wrong position.
0x5250 Fail to move out of vertical initial position. Reset
0x5251 Fail to find vertical initial position. Reset
0x5252 Probe-collision in vertical direction Reset
0x5253 Fail to detect the liquid level. Fail to detect the signal after finishing the limit steps, it Reset
may caused by insufficient sample volume.
0x5254 Detect the liquid level signal before reaching the Reset
cuvette.
0x5270 Fail to move out of horizontal initial position. Reset
0x5271 Fail to find horizontal initial position. Reset
0x5272 Fail to find horizontal coder signal. Reset
0x5290 Fail to move out of syringe initial position. Reset
0x5291 Fail to find syringe initial position. Reset
0x5292 Interior wall valve control error Reset
0x5293 Exterior wall valve control error Reset
0x52FF Unknown error Reset
Mixer Unit
0x5301 Check sum error Hardware communication error or instruction error Resend the instruction
0x5302 Frame type error Instruction error Resend the instruction
0x5303 Target ID error Instruction error Resend the instruction
150 LW C360/400/420/480 Service Manual
Error! Use the Home tab to
apply 标题 1 to the text that you want to appear here.
0x5304 Instruction error Instruction error Resend the instruction
0x5305 Sub-instruction error Instruction error Resend the instruction
0x5306 Frame length error Instruction error Resend the instruction
0x5307 Parameter error Instruction error Resend the instruction
0x5310 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x5311 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x5312 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x5313 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
0x5314 Overtime of instruction execution No result return of FPGA executing instruction leads to Reset
the overtime of ARM waiting.
0x5315 Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
range. and resend.
0x5320 Refuse to rotate. The rotation will cause horizontal Reset
probe-collision.
0x5321 Refuse to rotate. The mixer is not at the top and Reset
cannot execute rotation instruction.
0x5322 Refuse to rotate. Rotation target position is reaction Reset
disk, but the R2 position is unknown.
0x5323 Refuse to rotate. Rotation target position is reaction Reset
disk, but the R2 is at initial position.
0x5324 Refuse to rotate. Rotation target position is reaction Reset
disk, but the R2 is at reaction disk.
0x5325 Refuse to lower and may occur vertical Reset
probe-collision.
0x5326 Refuse to lower. The mixer is not in the wash pool and Reset
cannot execute instruction of lowering to wash pool.
0x5327 Refuse to lower. The mixer is not in the reaction Reset
LW C400/420/480 Service Manual 151
Error! Use the Home tab to apply 标题 1 to the text that you want to appear here.
cuvette and cannot execute instruction of lowering to
reaction cuvette.
0x5328 Refuse to lower. The mixer is above reaction disk, but Reset
reaction disk position is unknown or it is rotating.
0x5329 Refuse to lower. The mixer is not above reaction disk Reset
and cannot execute the mixing instruction.
0x5350 Fail to move out of vertical initial position. Reset
0x5351 Fail to find vertical initial position. Reset
0x5370 Fail to move out of horizontal initial position. Reset
0x5371 Fail to find horizontal initial position. Reset
0x5372 Fail to find horizontal coder signal. Reset
0x5390 Wash valve control error Reset
0x5391 Mixer motor 1 control error Reset
0x5392 Mixer motor 2 control error Reset
0x53FF Unknown error Reset
Reaction disk unit
0x6201 Check sum error Hardware communication error or instruction error Resend the instruction
0x6202 Frame type error Instruction error Resend the instruction
0x6203 Target ID error Instruction error Resend the instruction
0x6204 Instruction error Instruction error Resend the instruction
0x6205 Sub-instruction error Instruction error Resend the instruction
0x6206 Frame length error Instruction error Resend the instruction
0x6207 Parameter error Instruction error Resend the instruction
0x6210 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x6211 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x6212 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x6213 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
152 LW C360/400/420/480 Service Manual
Error! Use the Home tab to
apply 标题 1 to the text that you want to appear here.
0x6214 Overtime of instruction execution No result return of FPGA executing instruction leads to Reset
the overtime of ARM waiting.
0x6215 Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
range. and resend.
0x6220 Refuse to rotate. The rotation will cause horizontal Reset
probe-collision.
0x6221 Refuse to rotate. The wash probe is not at the vertical Reset
initial position.
0x6222 Refuse to rotate. Horizontal position of sample probe Reset
is unknown and not at the vertical initial position.
0x6223 Refuse to rotate. Horizontal position of sample probe Reset
is in the reaction disk but not at the vertical initial
position.
0x6224 Horizontal position of R1 reagent probe is unknown Reset
and not at the vertical initial position.
0x6225 Horizontal position of R1 reagent probe is in the Reset
reaction disk but not at the vertical initial position.
0x6226 Horizontal position of R2 reagent probe is unknown Reset
and not at the vertical initial position.
0x6227 Horizontal position of R2 reagent probe is in the Reset
reaction disk but not at the vertical initial position.
0x6228 Horizontal position of mixer is unknown and not at the Reset
vertical initial position.
0x6229 Horizontal position of mixer is in the reaction disk but Reset
not at the vertical initial position.
0x6230 Reaction disk position is unknown or it is rotating. Reset
Wash probe fails to lower to reaction disk.
0x6231 Wash probe position is known or not at the vertical Reset
LW C400/420/480 Service Manual 153
Error! Use the Home tab to apply 标题 1 to the text that you want to appear here.
initial position. Wash probe fails to execute the
instructions with lowering motion.
0x6250 Fail to move out of vertical initial position. Reset
0x6251 Fail to find vertical initial position. Reset
0x6270 Fail to move out of horizontal initial position. Reset
0x6271 Fail to find horizontal initial position. Reset
0x6272 Fail to find horizontal coder signal. Reset
0x6290 Fail to turn off the AD lamp normally. There is signal error when reading the signal of Reset
controlling lamp pin for the second time.
0x6291 Fail to turn on the AD lamp normally. There is signal error when reading the signal of Reset
controlling lamp pin for the second time.
0x6292 Vacuum valve control error Reset
0x6293 Wash valve control error Reset
0x6294 Waste liquid valve control error Reset
0x6295 Peristaltic pump motor control error Reset
0x6296 Fail to detect reaction disk coder interrupt. Fail to receive the progressive signal of reaction cuvette Reset
position.
0x6297 Lose the coder interrupt in the course of dynamic AD Lose some cuvette position signals in the course of Reset
acquisition reaction disk photoelectric acquisition
0x6298 Vacuum degree is too low to do the combined wash Insufficient vacuum degree will make the reaction Reset
and pump water. cuvette wash Improper.
0x62FF Unknown error Reset
Sample disk unit
0x6001 Check sum error Hardware communication error or instruction error Resend the instruction
0x6002 Frame type error Instruction error Resend the instruction
0x6003 Target ID error Instruction error Resend the instruction
0x6004 Instruction error Instruction error Resend the instruction
0x6005 Sub-instruction error Instruction error Resend the instruction
154 LW C360/400/420/480 Service Manual
Error! Use the Home tab to
apply 标题 1 to the text that you want to appear here.
0x6006 Frame length error Instruction error Resend the instruction
0x6007 Parameter error Instruction error Resend the instruction
0x6010 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x6010 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x6012 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x6013 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
0x6014 Overtime of instruction execution No result return of FPGA executing instruction leads to Reset
the overtime of ARM waiting.
0x6015 Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
range. and resend.
0x6020 Refuse to rotate. The rotation will cause horizontal Reset
probe-collision.
0x6021 Horizontal position of S1 sample probe is unknown Reset
and not at vertical initial position.
0x6022 Horizontal position of S1 sample probe is at Reset
inside-track sample position but not at vertical initial
position.
0x6023 Horizontal position of S1 sample probe is at Reset
middle-track sample position but not at vertical initial
position.
0x6024 Horizontal position of S1 sample probe is at Reset
outside-track sample position but not at vertical initial
position.
0x6025 Horizontal position of S2 sample probe is unknown Reset
and not at vertical initial position.
0x6026 Horizontal position of S2 sample probe is at Reset
inside-track sample position but not at vertical initial
LW C400/420/480 Service Manual 155
Error! Use the Home tab to apply 标题 1 to the text that you want to appear here.
position.
0x6027 Horizontal position of S2 sample probe is at Reset
middle-track sample position but not at vertical initial
position.
0x6028 Horizontal position of S2 sample probe is at Reset
outside-track sample position but not at vertical initial
position.
0x6070 Fail to move out of horizontal initial position. Reset
0x6071 Fail to find horizontal initial position. Reset
0x6072 Fail to find horizontal coder signal. Reset
0x60FF Unknown error Reset
Reagent disk unit
0x6101 Check sum error Hardware communication error or instruction error Resend the instruction
0x6102 Frame type error Instruction error Resend the instruction
0x6103 Target ID error Instruction error Resend the instruction
0x6104 Instruction error Instruction error Resend the instruction
0x6105 Sub-instruction error Instruction error Resend the instruction
0x6106 Frame length error Instruction error Resend the instruction
0x6107 Parameter error Instruction error Resend the instruction
0x6110 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x6111 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x6112 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x6113 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
0x6114 Overtime of instruction execution No result return of FPGA executing instruction leads to Reset
the overtime of ARM waiting.
0x6115 Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
range. and resend.
156 LW C360/400/420/480 Service Manual
Error! Use the Home tab to
apply 标题 1 to the text that you want to appear here.
0x6120 Refuse to rotate. The rotation will cause horizontal Reset
probe-collision.
0x6121 Horizontal position of R1 reagent probe is unknown Reset
and not at vertical initial position.
0x6122 Horizontal position of R1 reagent probe is at Reset
inside-track reagent position but not at vertical initial
position.
0x6124 Horizontal position of R1 reagent probe is at Reset
outside-track reagent position but not at vertical initial
position.
0x6125 Horizontal position of R2 reagent probe is unknown Reset
and not at vertical initial position.
0x6126 Horizontal position of R2 reagent probe is at Reset
inside-track reagent position but not at vertical initial
position.
0x6128 Horizontal position of R2 reagent probe is at Reset
outside-track reagent position but not at vertical initial
position.
0x6170 Fail to move out of horizontal initial position. Reset
0x6171 Fail to find horizontal initial position. Reset
0x6172 Fail to find horizontal coder signal. Reset
0x61FF Unknown error Reset
Temperature control unit
0x7001 Check sum error Hardware communication error or instruction error Resend the instruction
0x7002 Frame type error Instruction error Resend the instruction
0x7003 Target ID error Instruction error Resend the instruction
0x7004 Instruction error Instruction error Resend the instruction
0x7005 Sub-instruction error Instruction error Resend the instruction
LW C400/420/480 Service Manual 157
Error! Use the Home tab to apply 标题 1 to the text that you want to appear here.
0x7006 Frame length error Instruction error Resend the instruction
0x7007 Parameter error Instruction error Resend the instruction
0x7010 Distribution failure of ARM software interior frame Interior error of slave machine software Power on again
0x7011 Failure of writing instruction to FPGA Interior error of FPGA software Power on again
0x7012 FPGA returns to wrong word error: more than 0x05 Interior error of FPGA software Reset
0x7013 The unit is busy and cannot execute mew instruction. Target unit is executing the instruction but receives Resend later
more instructions.
Parameter configuration error The configuration parameter is beyond the maximum Check the instruction
0x7015 range. and resend.
0x7020 High temperature alarm of reaction disk, turn off Turn on temperature
temperature control. control again
0x7021 High temperature alarm of reaction disk, turn off Turn on temperature
temperature control. It may be the AD value of 0 control again
degree error.
0x7022 There are continuously ten times of high temperature Turn on temperature
alarm for the reaction disk during being established. control again
0x7023 There is temperature fluctuation alarm and it means Turn on temperature
that reaction disk temperature is out of the normal control again
range during the temperature control.
0x7024 High temperature alarm of preheating reagent 1, turn Turn on temperature
off temperature control. control again
0x7025 High temperature alarm of preheating reagent 1, turn Turn on temperature
off temperature control. It may be the AD value of 0 control again
degree error.
0x7026 There are continuously ten times of high temperature Turn on temperature
alarm for preheating reagent 1 during being control again
established.
0x7027 There is temperature fluctuation alarm and it means Turn on temperature
158 LW C360/400/420/480 Service Manual
Error! Use the Home tab to
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that temperature of preheating reagent 1 is out of the control again
normal range during the temperature control.
0x7028 High temperature alarm of preheating reagent 2, turn Turn on temperature
off temperature control. control again
0x7029 High temperature alarm of preheating reagent 2, turn Turn on temperature
off temperature control. It may be the AD value of 0 control again
degree error.
0x702A There are continuously ten times of high temperature Turn on temperature
alarm for preheating reagent 2 during being control again
established.
0x702B There is temperature fluctuation alarm and it means Turn on temperature
that temperature of preheating reagent 2 is out of the control again
normal range during the temperature control.
0x702C High temperature alarm of heating wash water, turn off Turn on temperature
temperature control. control again
0x702D High temperature alarm of heating wash water, turn off Turn on temperature
temperature control. It may be the AD value of 0 control again
degree error.
0x702E There are continuously ten times of high temperature Turn on temperature
alarm for preheating wash water during being control again
established.
0x702F There is temperature fluctuation alarm and it means Turn on temperature
that temperature of heating wash water is out of the control again
normal range during the temperature control.
0x7030 Fail to change temperature control parameters after Turn on temperature
turning on temperature control. control again
0x7031 High temperature alarm of reagent refrigeration 1. Check the hardware of
reagent refrigeration.
0x7032 High temperature alarm of reagent refrigeration 2. Check the hardware of
LW C400/420/480 Service Manual 159
Error! Use the Home tab to apply 标题 1 to the text that you want to appear here.
reagent refrigeration.
0x7033 High temperature alarm of reagent refrigeration 3. Check the hardware of
reagent refrigeration.
160 LW C360/400/420/480 Service Manual
Error! Use the Home
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Chapter 8 Appendices
8.1 Easily Damaged Parts
Number Material code Material description
1 24040003 Lamp assembly
2 35990004 Filter,FILTERTEK,65u
3 68990076 BPT Tube, ID=2mm, OD=4mm
8.2 Maintenance Parts
Number Material name
1 CY30-lamp assembly
2 LW C200, CY30-serial port interface board
3 LW C100, DY06-LED display board
4 LW C360/400/420/480, photoelectric board-1
5 LW C360/400/420/480, vacuum sensor board
6 LW C100, DY06-LED mixer of display board
7 CY30-silencer-air outlet pipe
8 CY30-silencer-air importing pipe
9 CY30-silencer-air inlet pipe
10 Linear motor E43H4Q-05
11 CY30-water outlet tube-cover-down
12 ATP16MXL025-K-P5 synchronous belt pulley
13 CY30-large gear-243
14 SPFR10-164.3CY08- main shaft of mixer
15 SPFR10-219CY09-fixed guide shaft
16 SPFR10-228CY09-main shaft of sample probe
17 CY08-bush 1
18 ATP15MXL025-K-P4
19 CY30-vacuum needle 1
20 DY20-wash needle
21 CY30- vacuum needle 2
22 CY30- vacuum needle 3
23 Barrelhead
24 Waste liquid bucket cover
25 DY36-fulid path-water tank- KJ133
26 DY06-wash pool-casing
27 DY06-wash pool-casing-A
28 DY06-sample probe-lower cover
29 DY36-sample disk-upper cover-symbol
30 Vacuum pump THOMAS
31 Stepper motor 24HS5401-10N
LW C400/420 Service Manual 161
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32 Stepper motor 23H255-20-4A
33 XYJ-24B8025H
34 Temperature sensor HEL-716-U-0-12-00
35 Peltier FPH 1-12707AC
36 Solenoid valve WTB-3R-1^4UF
37 Pressure valve PK-0305-NO
38 Pressure valve PK-0802-NO
39 Connection of sensor 1
40 Connection of sensor 2
41 18B20 connection of digital temperature sensor
42 WRK-130W-12250 DC motor connection
43 LVM10R3-6A-Q solenoid valve connection
44 RD1S DC12V liquid pump connection
45 12V DC BOXER peristaltic pump connection
46 MDG-R2RVB24H liquid pump connection
47 RD-05HV24 liquid pump connection
48 GIMIDO heating element connection
49 TB02B-B8D, 80ºC temperature protection switch connection
50 Mingzhi Company, stepper motor
51 Weizhen Company, carbon brush motor
52 HONEYWELL,HEL-716-U-0-12-00
53 Polyurethane synchronous belt HTUN 225 S3M-100
54 Polyurethane synchronous belt HTUN564
55 Polyurethane synchronous belt TUN200MXL025
56 Polyurethane synchronous belt TUN160MXL025
57 TUN130MXL025
58 CY30-temperature control heater
59 O-sealing ring 22.4X2.65 (rubber)
60 O-5X1.55
61 Fan cover, 80X80
62 Floater sensor assembly
63 Manpower connector plug P-200N-FERRULES
64 Syringe 17595_500μl
65 One way valve PPB305-3
66 Vacuum meter, type: Z-40Z
67 Liquid pressure gauge, measuring range: 0.25MPa
68 DY06-temperature control-heat preservation cotton 1
69 DY06-temperature control-heat preservation cotton 2
70 Concentrated wash solution
71 DY36-reagent refrigeration-heat preservation-3
72 DY36-sample pan-outside track
73 PharMed BPT
74 CY30-water outlet tube-crooked connector
75 CY30-accessory holder
162 LW C360/400/420/480 Service Manual
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76 DY10-water draining tube-cap
77 CY30-plastic sample cuvette holding pedestal
78 CY30-plastic sample cuvette wedging ring
79 DY20-reagent cuvette shelf
80 DY06-sample probe-top clip
81 DY06-sample probe-lamp window
82 DY06-wash pool-inner core
83 DY36-reagent disk-handle-lower cover
84 DY36-reagent disk-handle-upper cover
85 DY36-reagent disk-chassis
86 DY30-reaction cuvette bracket-cuvette platen
87 DY36-rocker-upper cover-mix
88 DY36-plastic-preheating cuvette-wedging pedestal
89 DY36-reagent cuvette pedestal
90 DY30-reaction cuvette bracket
91 DY36-case shell-wash-cover
92 DY36-rocker-lower cover-lamp window 2
93 DY36-wash probe-injection molding
94 DY06-sample probe-upper cover
95 DY36-rocker-lower cover-lamp window 1
96 DY36-rocker-lower cover-mix
97 DY36-reaction disk
98 DY36-case shell-top cover-subassembly
99 DY36-case shell-top cover-window
100 DY36-case shell-top cover-handle
101 DY36-case shell-top cover-press bar-01
102 DY36-case shell-top cover-press bar-02
103 DY36-case shell-top cover-press bar-03
104 DY36-case shell-top cover-press bar-04
105 DY36-case shell -panel-lens
106 DY36-case shell -panel-lens-cover
107 DY36-case shell -panel-lens-bracket
108 DY36-case shell-sample disk-cover
109 DY36-case shell-upper cover-pedestal-right
110 DY36-case shell-upper cover-pedestal-left
111 DY36-case shell-panel-1
112 DY36-case shell-stop block-1
113 DY36-case shell-stop block-2
114 DY36-case shell-panel-2
115 DY36-case shell-panel-3
116 DY36-case shell-panel-4
117 DY36-case shell-panel
118 DY36-case shell-stop block-4
119 DY36-case shell-reaction disk-cover
LW C400/420 Service Manual 163
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120 DY36-case shell-reaction disk-decorative block
121 DY36-case shell-reagent disk-cover
122 DY36-case shell-reagent disk-decorative block
123 DY36-case shell-front cover
124 DY10-side door-plug
125 DY36-fluid path-water tank-sealing ring
126 Water pipe connector, value, S50-6
127 Water pipe connector, value, 1850-6
128 4X8X3 deep groove ball bearing with flanged outer ring
129 7004AC angular contact ball bearing
130 Deep groove ball bearing
131 Deep groove ball bearing
132 Linear bearing
133 Water pipe connector, value, T10-6
134 Water pipe connector, value, MTLL210-6
135 Water pipe connector, value, FTLLB210-6
136 Water pipe connector, value, CCLR-1
137 Water pipe connector, value, LNS-1
138 CY30-sensor-shielding box
139 CY30-vacuum pump bracket-3
140 DY06-syringe fixed board
141 DY06-reaction disk-sensor baffle plate
142 DY20-pressure valve-bracket-1
143 DY36-reset sensor installation board
144 DY36-upper and lower driving sensor baffle plate
145 DY36-refrigeration pot of reagent disk
146 DY36-refrigeration-reagent disk-refrigeration-bracket
147 DY36-water tank-fixed shelf
148 DY36-upper and lower-driving-briquetting
149 DY10-bracket 1
150 DY36-pump-fixed bracket-upper
151 DY36-pump-fixed bracket-lower
152 DY36-pump-bracket-backplane
153 DY36-reagent refrigeration-radiator-fan housing
154 DY36-reagent refrigeration-radiator-bracket
155 CY30-reaction disk-sensor bracket
156 DY36-wash and heat-bracket
157 DY36-wash and heat-bracket 2
158 DY36-wash pool-hanging shelf-embedded parts
159 DY36-fluid path-wash pool-U-board
160 DY36-pressure valve-bracket
161 DY36-vacuum-valve-bracket
162 DY36-auto-wash-bracket of thetube for collecting liquid
163 DY36-large board
164 LW C360/400/420/480 Service Manual
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164 DY36-rack-connection port-cuvette platen
165 DY36-buckle
166 DY36-fan housing
167 DY36-board-bracket
168 DY36-temperature controller-bracket
169 DY36-pump-shock absorption bracket-backplane
170 DY36-pump-shock absorption bracket-upper board
171 DY36-pressure regulating valve-bracket
172 DY36-peristaltic pump unoverse9000-bracket
173 DY36-reagent disk-refrigeration-backplane
174 DY36-pan-pallet
175 DY36-fluid path-rectangle wash pool-short bracket
176 DY36-fluid path-rectangle wash pool-bracket
177 CY30-vacuum pump bracket-2
178 CY30-reagent refrigeration-cooling part buckle assembly
179 DY36-fluid path-mixer-wash pool-bracket
180 DY36-case shell-top cover-bracket
181 DY36-case shell-top cover pedestal
182 DY36-fluid path-water tank-testing-assembly
183 128MXL025 synchronous tooth-shaped belt pulley
184 CY08-high speed mixer driving rotation sensor baffle plate
185 CY08-upper and lower position stop block of mixer driving
186 CY08-rocker-position shaft
187 CY09-16MXL synchronous belt axle
188 CY09-16MXL synchronous belt axle sheath
189 CY09-sample probe-16MXL pulley installation board
190 CY09-sample probe-pedestal-bracket-bush
191 CY09-sample probe-upper and lower-slide block-pin
192 CY09-sample probe-upper and lower-slide block assembly
193 CY09-sample probe-rotate-sensor-bracket-1
194 CY09-high speed sample probe-motor cuvette platen
195 CY09-high speed sample probe-spacer ring
196 CY09-upper and lower driving bearing shim of high speed sample probe
197 CY09-high speed sample probe-rotating shaft
198 CY09-rotating shaft briquetting of high speed sample probe
199 CY30-gear connector 1
200 CY30-reaction disk-sensor baffle plate
201 CY30-insulating bush
202 CY30-reagent probe-spring
203 CY30-reagent probe-spring cover
204 CY30-reagent probe-baffle plate
205 CY30-reagent probe-guide sleeve
206 CY30-probe spacing column
207 CY30-shaft supporting pedestal
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208 CY30-syringe-sensor baffle plate
209 CY30-syringe-sensor shelf
210 CY30-syringe-knob 1
211 CY30-syringe-knob 2
212 CY30-T-piece for syringe
213 CY30-syringe-driving block of axle sleeve
214 DY10-large belt pulley S3M-160
215 DY10-belt pulley 20-baffle plate
216 DY10-belt pulley 20-baffle plate 1
217 DY10-belt pulley S3M-20 serras
218 DY10-belt pulley S3M-60
219 DY10-belt pulley-motor board
220 DY10-motor-belt pulley-shaft
221 DY10-bearing pedestal of reagent disk-pedetal
222 DY10-reagent disk-axle sleeve
223 DY10-shaft-reagent disk
224 Pin D10x15
225 CY30-15MXL synchronous belt axle
226 CY30-15MXL synchronous belt axle sleeve
227 CY30-wash probe handle
228 CY30-wash probe pedestal 1
229 CY30-wash probe pedestal 1
230 CY30-steel tube pedestal briquetting
231 CY30-three probes side board 2
232 CY30-three probes baffle plate
233 CY30-vacuum pump spring
234 CY30-auto-wash-main shaft
235 CY30-sample probe bracket board assebmly
236 DY06-supporting pad of temperature compartment
237 DY06-syringe-driving pin
238 CY30-three probes driving block
239 DY36-motor-2-bracket
240 DY36-reaction disk-pedestal
241 DY36-shaft-reaction disk
242 DY36-axle sleeve-reaction disk
243 CY30-wash probe
244 CY30-column container-waste liquid
245 CY30-column container-lower cover
246 CY30-column container-vacuum
247 CY30-column container-clapboard
248 DY06-sample probe-slide cover
249 DY20-column container-upper cover
250 DY06-reaction disk-briquetting
251 DY36-heat preservation pedestal
166 LW C360/400/420/480 Service Manual
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252 DY36-sample disk-coder-sensor baffle plate
253 DY36-sample disk-connector
254 DY36-sample disk-membrane
255 DY36-reagent refrigeration-water pipe
256 DY36-reagent disk-connector
257 DY36-reagent disk-graduated circle
258 DY36-reagent disk-handle-bracket
259 DY36-reagent disk-chassis
260 DY36-reagent disk-center cylinder
261 DY36-reagent disk-disk backplane
262 DY36-reagent disk-motor board
263 CY30-reaction cuvette-pin knob
264 DY36-case shell-wash-cover-bracket
265 CY30-reagent refrigeration-welding assembly of cooling part
266 DY10-belt pulley-60-20-backplane
267 DY10-metal ring of filter for tightening the tube
268 DY36-heating wash solution-radiator
269 DY36-fluid path-tube for collecting liquid-A
270 DY36-valve-plug
271 DY36-heating wash solution-case shell
272 DY36-heating wash solution-top cover
273 DY36-fluid path-water inlet tube for collecting liquid
274 DY36-vacuum tube for collecting liquid in wash system
275 DY36-cover of vacuum tube for collecting liquid in wash system
276 DY36-tube for collecting liquid in wash system
277 DY36-cover of tube for collecting liquid in wash system
278 DY36-bracket of tube for collecting liquid in wash system
279 DY36-vacuum-branch tube
280 DY36-machine bracket-connection port-rubber ring
281 DY36-reagent probe-preheat-sheath
282 CY30-silencer-tube
283 CY30-silencer-clapboard
284 DY36-reagent disk-coder
285 DY36-sample disk-coder
286 DY36-mixer-coder
287 DY36-sample probe-S1-coder
288 DY36-sample probe-R1-coder
289 DY36-sample probe-R1-coder
290 CY30-supporting pedestal of wash probe
291 DY36-draining tube-1
292 DY36-draining tube-2
293 DY36-draining tube-3
294 DY36-four tubes for separating water-connection
295 DY36-mixer assembly
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296 DY36-air spring-rotating shaft
297 Retainer ring used for preventing the screw sliding
298 DY36-reagent probe-preheat-cover
299 DY36-reagent probe-preheat-core
300 DY36-wash pool
301 DY36-wash pool-nozzle
302 Restrictor ring
303 DY36-reagent refrigeration block
304 DY06-reaction disk-sensor bracket 2
305 DY06-reaction disk-sensor bracket 1
306 CY30-wash probe spring
307 CY08-S-probe
308 DY36-R-probe
309 DY06-syringe pedestal
310 DY36-pedestal-bracket
311 DY36-upper and lower driving block 1
312 DY36-upper and lower driving block 2
313 DY36-rotate-arm
314 DY36-pedestal-chassis
315 DY06-temperature control compartment
316 DY06-temperature control bracket
317 DY36-temperature control bracket
318 FOTEK,SSR-10 DA
319 C.B.I,BDG2PA-BOKXBI-0500X-11
320 Beierjia Company, PS8C-5B1G3-6H-10
321 Temperature switch, SEKI,ST-22
322 Temperature protection switch,PEPI,type:VA080F
323 BNC interface
324 Three-prong socket connection
325 Power supply connection of analyzing unit switch input
326 Power supply connection of analyzing unit switch output
327 Power supply connection of main board
328 Power supply connection 3 of power board
329 Power supply connection of water-cooling liquid pump
330 Connection of 24V fan
331 Power supply connection of relay
332 Power supply connection 1 of power board
333 Connection of fan
334 Power supply connection of temperature control board
335 Power supply connection of heating water
336 Sample probe to liquid level detection board
337 DY06 floater sensor connection
338 Serial port line of host
339 Connection between main board J16 to sensor interface board J62
168 LW C360/400/420/480 Service Manual
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340 LED lamp connection
341 Connection between photoelectric board JP3 and photoelectric detection board JP2
342 Connection between main board J17 and photoelectric box
343 Connection 1 between main board and power/sensor board
344 Connection 2 between main board and power/sensor board
345 Connection 2 of R1 liquid level detection board
346 Connection 2 of R2 liquid level detection board
347 Connection 2 of S1 liquid level detection board
348 Connection between main board J11 and temperature control board J1
349 Connection of mixing motor
350 Connection of sensor board
351 Connection between main board J9 and serial port conversion board
352 Connection 1 of power board
353 Connection 2 of power board
354 Power supply, HF60W/SL/12
355 Power supply, HF60W/SL/5
356 Power supply, SP/320/24
357 Power supply, HF320W-SC-12
358 Filter, FTNIL-18-5
359 Filter, FILTERTEK,65u filter
360 Air spring, fgss-22080A
361 Water-cooling radiator, Dingdao Company, DD120D+DS12038
362 One way valve, Ark-Plas,AP19CV0025VP
363 Heating rod, watlow,YFC2G-9412
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