User Manual

Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Components of
Centralized Lubrication Pump P 203
Subject to modifications

4539a04

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Table of Contents
Page Page

Components of centralized lubrication pump P 203 4- and 8-l reservoir without low-level control for grease or
Table of Contents ......................................................................... 2 oil
Selection guide-DC Pump variants with/without without p.c.b.
p.c.b. V10-V13, V20-V23, ............................................................. 5 connection type 1A1.01/10 .................................................... 38
Selection guide-DC Pump variants with
p.c.b. M08-23...................................................................................6 4- and 8-l reservoir with low-level control for grease
Selection guide-AC Pump variants with/without without p.c.b.
p.c.b. V10-V13, V20-V23................................................................7 connection type 2A1.01/10 .................................................... 40
Selection guide-AC Pump variants with
p.c.b. M08-23................................................................... ...............8 4- and 8-l reservoir without low-level control for grease or
Scope of delivery of Quicklub pumps P 203 ............................ 9 oil
p.c.b. versions V10-V13, V20-V23
Components of Quicklub pump P 203 ................................. 10 connection type 1A1.01/10 or 2A1.01/10 ............................ 42
2-l reservoir without low-level control for grease p.c.b. versions V10-V13, V20-V23,
without p.c.b. H, V10-V13 ADR and H ADR
connection type 1A1.01/10 .................................................... 10 connection type 1A5.14 or 1A7.16 ........................................ 44
without p.c.b.
connection type 2A1.01/10 .................................................... 12 4- and 8-l reservoir with low-level control for grease
p.c.b. versions V10-V13, V20-V23, p.c.b. versions V10-V13, V20-V23
H, V10-V13 ADR and H ADR connection type 2A1.01/10 .................................................... 46
connection type 2A1.01/10 .................................................... 14 p.c.b. versions V10-V13, V20-V23
p.c.b. versions V10-V13, V20-V23, connection type 1A7.16 .......................................................... 48
H, V10-V13 ADR and H ADR
connection type 1A5.14 or 1A7.16 ........................................ 16 4- and 8-l reservoir with low-level control for oil
p.c.b. versions V10-V13, V20-V23
2-l reservoir with low-level control for grease connection type 2A1.01/10 .................................................... 50
p.c.b. versions V10-V13, V20-V23 p.c.b. versions V10-V13, V20-V23
connection type 2A1.01/10 .................................................... 18 connection type 1A5.14 or 1A7.16 ........................................ 52
p.c.b. versions V10-V13, V20-V23
connection type 1A7.16 .......................................................... 20 4- and 8-l reservoir, closed without low-level control for
grease or oil
2-l reservoir without low-level control for grease or oil without p.c.b.
p.c.b. versions V10-V13, V20-V23 connection type 2A1.01/10 .................................................... 54
connection type 1A1.01/10 or 2A1.01/10 ............................ 22
p.c.b. versions V10-V13, V20-V23 4- and 8-l reservoir, closed with low-level control for
connection type 1A5.14 or 1A7.16 ........................................ 24 grease
without p.c.b.
2-l reservoir with low-level control for grease connection type 2A1.01/10 .................................................... 56
p.c.b. versions V10-V13, V20-V23
connection type 2A1.01/10 .................................................... 26 4- and 8-l reservoir, closed without low-level control for
p.c.b. versions V10-V13, V20-V23 grease
connection type 1A7.16 .......................................................... 28 p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10 and 2A1.01/10 ......................... 58
2-l reservoirwith low-level control for oil
p.c.b. of the versions V10-V13, V20-V23
type of connection 1A1.01/10 oder 2A1.01/10 ................... 30
p.c.b. of the versions V10-V13, V20-V23
type of connection 1A7.16 ...................................................... 32

2-l flat-type reservoir without low-level control for grease

p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10 or 2A1.01/10 ............................ 34
p.c.b. versions V10-V13, V20-V23
Subject to modifications

connection type 1A5.14 or 1A7.16 ........................................ 36

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Table of Contents, continuation

Page Page

4- and 8-l reservoir, closed with low-level control for Other connection types for 12/24 VDC
grease Connection type 1A1.01 / 2A1.01 without p.c.b.
p.c.b. versions V10-V13, V20-V23 (if upgrading motor from old to new) ..................................... 74
connection type 1A1.01/10 and 2A1.01/10 ......................... 60 Connection type 1A1.01 / 2A1.01 without p.c.b.
(in case of replacement of the motor).................................. 75
4- and 8-l reservoir, closed without low-level control for Connection type 1A8.00 / 2A8.00
grease for special applications .......................................................... 76
p.c.b. versions V10-V13, V20-V23 Connection type 2A4.12 / 2A4.13 with microprocessor
connection type 1A5.14 and 1A7.16 .................................... 62 control p.c.b.s M... and AMP plug ....................................... 77
Connection type 2A4.12 / 2A4.13 with microprocessor
4- and 8-l reservoir, closed with low-level control for control p.c.b.s M... and AMP plug, wire to wire ................. 78
grease Connection type 2A6.15 with microprocessor
p.c.b. versions V10-V13, V20-V23 control p.c.b.s M... and bayonet plug ................................ 79
connection type 1A7.16 .......................................................... 64
Other connection types for 120 and 230 VAC
4-l reservoir with follower plate and low-level control for Connection type 1A1.01 / 2A1.01 with power supply board
grease without p.c.b. (if upgrading motor from old to new)......... 80
without p.c.b. Connection type 1A1.01 / 2A1.01 with power supply board
connection type 1A1./10 ......................................................... 66 without p.c.b. (in case of replacement of the motor) ...... 81
Connection type 1A1.01/2A1.01 with power supply board
8-l reservoir with follower plate and low-level control for and p.c.b. V10 - V13 ............................................................. 82
grease Connection type 2A7.16 with power supply board
without p.c.b. and p.c.b. V10 - V13 ............................................................. 83
connection type 1A1./10 ......................................................... 68 Connection type 3A6.15 with power supply board
and p.c.b. M08-M23 .............................................................. 84
4-l reservoir with follower plate and low-level control for
grease
p.c.b. versions V10-V13, V20-V23
Parts of the lockable reservoir cover .................. 85
connection type 1A1.10 .......................................................... 70

8-l reservoir with follower plate and low-level control for

grease
p.c.b. versions V10-V13, V20-V23
connection type 1A1.10 .......................................................... 75

All rights reserved.

Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH.
Subject to modifications without prior notification.

© 2006 by
LINCOLN GmbH
Postfach 1263 Phone: +49 (6227) 33-0
Subject to modifications

D-69183 Walldorf Fax: +49 (6227) 33-259

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User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Further information to Quicklub pump P 203

Document no. Description
2.1A-30001- F03 Technical Description
Quicklub pump 203
2.6A-20002-E00 p.c.b. 236-13891-1 - variant V10-V13
2.6A-20005-D01 p.c.b. 236-13857-1 - variant H
2.6A-20003-D01 p.c.b. 236-13870-2 -
variant M 08 - M 15
2.6A-20004-D01 p.c.b. 236-13870-1 -
variant M 16 - M 23
2.0L-30001-C03 Installation Instructions
2.6A-20001-G03 Parts Catalog

Note: The following list of part lists includes motors with part
numbers:
12 VDC 544-36913-3
24 VDC 1 544-36913-4
12 VDC 544-36913-6
24 VDC 1 544-36913-7
24 VDC für AC 1 544-36913-8 Die
The motor housings are not provided with any threads for faste-
ning purposes. Therefore, self-tapping (thread-rolling) hexagonal
socket head screws are included in the kit.

Subject to modifications

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Selection guide- DC pump variants of P 203 with/without p.c.b. V10-V13, H

Examples of model designations

Note P 203 - 2 - X N - 1 K6 - 24 - 1A 1. - 10
Any pump combinations P 203 - 4 - X N - BO - 1 KR - 24 - 2A 1. - 01 - V12
other than the above standard P 203 - 2 - X N - 2 K5 - 12 - 1A 1. - 10 - H
pumps can be composed and P 203 - 8 - X N - BO - 1 K6 - 24 - 1A 5. - 14 - V13
ordered in accordance with P 203 - 4 - Y L - BO - 1 K7 - 24 - 1A 1. - 10 - V20
the valid model identification
P 203 - 2 - X L - 1 K6 - 24 - 1A 7. - 16 - V10
code.
P203
Basic pump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor

Reservoir design
2 = 2 l Transparent plastic reservoir
4 = 4 l Transparent plastic reservoir
8 = 8 l Transparent plastic reservoir

X = Reservoir for grease

Y= Reservoir for oil

N = Standard design
L = Low-level control

without designation = Standard reservoir (2 liters)

BO = Filling from top
FL = Flat type reservoir (only for 2 liters without low-level)

Pump elements
1 - 3 Number of elements used

K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm
K7 = Piston diameter = 7 mm
KR = Pump element adjustable, piston ∅ 7 mm
C7 = Piston diameter = 7 mm B)
B7 = Piston diameter = 7 mm (output of K5 element)
S7 = Piston diameter = 7 mm (food industry)

Operating voltage
12 VDC or 24 VDC motor

Possible connections
1A = 1 connection (lef), operating voltage 1)
1A = 1 connection (left), operating voltage 2)
1A = 1 connection (left), operating voltage + illuminated pushbutton
additional lubrication cycles, low-level control 3)C)
2A = 2 connections, operating voltage (left) + illuminated pushbutton for
additional lubrication cycles, low-level control (right))

Type of connection
1 = cube-type plug (DIN 43650, design A) ), industrial application
5 = bayonet plug, 4/3-pole, DIN 72585-1 2) (V10-V13, //3 with V20-V23, H),
only for mobile applications
7 = bayonet plug, 7/6-pole, DIN 72585-1 3) (V10-V13, V20-V23), only for
mobile applications

Connection outside of the pump

01 = with socket, without cable
10 = with socket, with 10 m cable
11 = with socket, with 10 m ADR-cable ) 1)
14 = with bayonet socket, with 10 m cable, 4/3-pole2), V10-V13, 7/3 with V 20-V23,
without low-level control and without illuminated pushbutton
16 = with bayonet socket with 10 m cable, 7/6-wire 3), V10-V13, V 20-V23,
with low-level control or with illuminated pushbutton
17 = with bayonet socket with 10 m ADR-cable A), 4/3-pole2), (V10-V13, H)
Subject to modifications

Control p.c.b.s. 12 / 24 VDC

1)2)3)
V10 - V13 = with adjustable pause and operating time
H = for trailers or semitrailers 1)2)
No designation = without p.c.b. 1)2)
1),2),3)
The numbers must be related to the connecting plugs
A)
For transport of hazard materials
B)
C7 = Designation of pump elements for supplying of chisel paste (C = chisel), C 5 or C 6 on request
C)
Low-level control for oil; connection of the low-level control is not provided

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User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Selection guide - DC pump variants P 203 with p.c.b.s M08-M23

Examples of model designations

Note P 203 - 2 - X L - 1 K6 - 24 - 2A 6. - 15 - M10
Any pump combinations P 203 - 4 - X L - BO - 1 KR - 24 - 2A 6. - 15 - M12
other than the above standard P 203 - 2 - X L - 2 K5 - 12 - 2A 6. - 15 - M12
pumps can be composed and P 203 - 8 - X L - BO - 1 K6 - 24 - 2A 6. - 15 - M08
ordered in accordance with P 203 - 4 - Y L - BO - 1 K7 - 12 - 2A 6. - 15 - M16
the valid model identification
P 203 - 2 - X L - 1 K6 - 24 - 2A 6. - 15 - M23
code.
Basicpump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor

Reservoir design
2 = 2 l Transparent plastic reservoir
4 = 4 l Transparent plastic reservoir
8 = 8 l Transparent plastic reservoir

X = Reservoir for grease

Y= Reservoir for oil

N = Standard design
L = Low-level control

without designation = Standard reservoirs (2 liters)

BO = Filling from top
FL = Flat type reservoir (only for liters without low-level)

Pump elements
1 - 3 Number of elements used

K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm
K7 = Piston diameter = 7 mm
KR = Pump element adjustable, piston ∅ 7 mm
B7 = Piston diameter = 7 mm (output of K5 element)
S7 = Piston diameter = 7 mm (food industry)

Operating voltage
12 VDC or 24 VDC motor

Possible connections
2A = 2 connections, operating voltage (left) + illuminated pushbutton for
additional lubrication cycles, low-level control (left) )3) C) and
piston detector (right) 4)

Type of connection
6 = bayonet plug, 7/5-pole, DIN 72585-1 3) (M08-M23)

Connection outside of the pump

15 = bayonet socket with 10 m cable, 7/5-pole ), M08-M23

p.c.b. 12 / 24 VDC
M08 - M23 = with microprocessor control (various adjustments,
see combinations of the jumper positions)
Subject to modifications

3)
Number must be related to the connecting plugs
C)
Low-level control for oil; connection of the low-level control is not provided
4)
Piston detector, 4-pole

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Selection guide - AC pump variants P 203 without control

or with control p.c.b. V10 - V13, V20 - V23 (Industry)
Examples of model designations
Note
P 203 - 2 - X N - 1 K6 - AC - 1A 1. - 01 - V10
Any pump combinations
P 203 - 4 - X L - BO - 1 KR - AC - 2A 1. - 01 - V12
other than the above standard
pumps can be composed and P 203 - 2 - X N -2 K5 - AC - 1A 1. - 01
ordered in accordance with P 203 - 8 - X L - BO - 1 K6 - AC - 2A 5. - 14 - V10
the valid model identification P 203 - 4 - Y L - BO - 1 K7 - AC - 1A 1. -01 - V20
code. P 203 - 2 - X L - 1 K6 - AC - 2A 7. - 16 - V10
P 203, P 203 UL 2)
Basicpump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor

Reservoir design
2 = 2 l Transparent plastic reservoir
4 = 4 l Transparent plastic reservoir
8 = 8 l Transparent plastic reservoir

X = Reservoir for grease

Y= Reservoir for oil

N = Standard design
L = Low-level control

without designation = Standard reservoir (2 liters)

BO = Filling from top
FL = Flat type reservoir (only for 2 liters without low-level,
not for oil)

Pump elements
1 - 3 Number of elements used

K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm
K7 = Piston diameter = 7 mm
KR = Pump element adjustable, piston ∅ 7 mm
B7 = Piston diameter = 7 mm (output of K5 element)
S7 = Piston diameter = 7 mm (food industry)

Operating voltage
AC = 110 - 240 VAC+/- 10%, 50-60 Hz +/- 5%( with 24 VDC motor)

Possible connections
1 A = 1 connection, operating voltage (only cube-type plug) left bottom)
2 A = 2 connections, operating voltage (only cube-type plug) left bottom 1),
either only low-level control (cube-type plug) right bottom 1) or
(bayonet plug) left top 2) or illuminated pushbutton + low-level control
(bayjonet plug), left top 3)

Type of connection
1 = cube-type plug (DIN 43650, design A)1)
5 = bayonet plug, 4/3-pole2), DIN 72585-1 (V10-V13, V20-V23)
7 = bayonet plug, 7/6-pole3), DIN 72585-1 (V10-V13, V20-V23)

Connection outside of the pump

01 = with socket, without cable 1)
14 = bayonet socket, with 10 m cable, 4/3-pole 2), V10- V13, V 20-V23,
connection for low-level control without illuminated pushbutton
16 = bayonet socket with 10 m cable, 7/6-pole 3), V10- V13, V 20-V23, connection
for low-level control and illuminated pushbutton

p.c.b. 12 / 24 VDC
V10 - V13 = with adjustable pause and operating time
V20 - V23 = with adjustable pause and operating time (US market)
No designation = without p.c.b.
Subject to modifications

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User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Selection guide - AC pump variants P 203 with p.c.b.s M08 - M23 (Industry)

Examples of model designations

Note
P 203 - 2 - X L - 1 K6 - AC - 3A 6. - 15 - M08
Any pump combinations
P 203 - 4 - X L - BO - 1 KR - AC - 3A 6. - 15 - M12
other than the above standard
pumps can be composed and
P 203 - 2 - X L - 2 K5 - AC - 3A 6. - 15 - M23
ordered in accordance with P 203 - 8 - X L - BO - 1 K6 - AC - 3A 6 - 15 - M09
the valid model identification P 203 - 4 - Y L - BO - 1 K7 - AC - 3A 6. -15 - M20
code. P 203 - 2 - X L -1 K6 - AC - 3A 6. - 15 - M10
P 203, P 203 UL 2)
Basic pump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor

Reservoir design
2 = 2 l Transparent plastic reservoir
4 = 4 l Transparent plastic reservoir
8 = 8 l Transparent plastic reservoir

X = Reservoir for grease

Y = Reservoir for oil

L = Low-level control

without designation = Standard reservoir (2 liters)

BO = Filling from top
FL = Flat type reservoir (onlyfor liters without low-level,
not for oil)

Pump elements
1 - 3 Number of elements used

K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm
K7 = Piston diameter = 7 mm
KR = Pump element adjustable, piston ∅7 mm
B7 = Piston diameter = 7 mm (output of K5 element)
S7 = Piston diameter = 7 mm (food industry)

Operating voltage
AC = 110 - 240 VAC+/- 10%, 50-60 Hz +/- 5% (with 24 VDC motor)

Possible connections
3 A = 3 connections, operating voltage (only cube-type plug) left bottom,
illubminated push button + low-level control (bayonet plug), left top
and piston detector (bayonet plug) right top

Type of connection
1 = cube-type plug (DIN 43650, design A)
6 = bayonet plug, 7/5-pole, DIN 72585-1

Connection outside of the pump

15 = bayonet socket with 10 m cable, 7/5-pole

p.c.b. 12 / 24 VDC
M08 - M23 = with microprocessor control (various adjustments,
see combinations of the jumper positions)
Subject to modifications

Page 8 of 88

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Scope of delivery of Quicklub pumps P 203

1173a95

The following parts belong to the scope of delivery of pump 203:

- Pump housing with 12 or 24 VDC motor with p.c.b. V10-V13, without low-level control
- Reservoir cube-type plug, left (black) with/without 10 m cable or
2-liter with grease filling 0.75 kg bayonet plug, left with 10 m cable
4-liter with grease filling 1.5 kg with p.c.b. V10-V13 and low-level control
8-liter with grease filling 1.5 kg cube-type plug, left (black) with/without 10 m cable and
- Pump element(s): 1 to 3 pump elements can be used cube-type plug, right (grey) with/without 10 m cable or
The following models are available: bayonet plug, left with 10 m cable
for grease or oil supply with fixed lubricant output: with p.c.b. H, without low-level control
K5= Piston Ø5 mm; output 2 cm3/min cube-type plug, left (black) with 10 m cable or
K6= Piston Ø6 mm; output 2.8 cm3/min bayonet plug, left with 10 m cable
K7= Piston Ø7 mm; output 4 cm3/min with p.c.b.s M 00 to M07 and low-level control
for grease or oil supply with adjustable lubricant output: AMP plug, left with 10 m cable, 4-pole and
KR= Piston Ø7 mm; output 0.04 cm3 - 0.18 cm3/stroke socket, right for 1 or 2 piston detectors,
for the supply of chisel paste (C7) with p.c.b.s M 08 to M 23 and low-level control
C7= Piston Ø7 mm; output 4 cm3/min AMP plug, left with 10 m cable, 5-pole and
- Control p.c.b. for 12/24 VDC socket, right for 1 or 2 piston detectors,
The following models are available: with p.c.b.s M 08 to M 23 and low-level control
V 10 - V 13, standard p.c.b. bayonet plug, left with 10 m cable and
M 08 - M 23, for system monitoring bayonet socket, right for 1 or 2 piston detectors
H, for trailer or semitrailer - Accessories:
Pump without p.c.b. Pressure relief valve - must be ordered separately
Power supply p.c.b. for connection of pump to alternate (see respective line „Pressure Relief Valve“ in the following
current 120 or 230 VAC, 50/60 Hz parts lists for different models)
- Electric Connections: see selection guide DC and AC Fixing screws with accessories, drilling template and operating in-
without p.c.b., without low-level control structions
Subject to modifications

cube-type plug, left (black) with/without 10 m cable Low-level control, if any. The parts are integrated in the pump hou-
without p.c.b. and low-level control sing and in the reservoir.
cube-type plug, left (black) with/without 10 m cable and
cube-type plug, right (grey) with/without 10 m cable (black)

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User Manual
Components of Centralized Lubrication Pump 203

Components of Quicklub Pump Model 203 2.0A-20003-G06

2-l reservoir for grease, closed without low-level control

Without control p.c.b.

Filling from bottom
Connection type 1A1.01/10

4505a04

Fig. 1 - Explosion view for P 203 -2XN-.K.-12/24-1A1.01/10

Subject to modifications

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 1

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2 XN 1 544-31996-1 21 Housing cover 1 444-24667-1

2 Hose 12.5 cm 1 111-35089-2 UL housing cover only for USA 1 444-70128-1
3 Stirring paddle, assy. 1 544-31882-1 Housing cover, assy. since 1996 1 544-32217-1
4 Washer 8.4 1 209-13072-6 21.1 Screw f. KF, 3x25 10 206-13796-7
5 Inner ring 2 444-24168-1 21.2 Drain hose 1 444-24310-1
6 Grooved ball bearing D10/26x8 1 250-14009-7 22 Motor, new 1, 5
7 O-ring Ø142x4 2 219-13730-7 with pos. 7, 13, 15, 22.1, 24
8 Intermediate bottom 1 444-24167-1 12 VDC 1 544-36913-3
9 Shim 10x16x0.5 1 209-13047-5 24 VDC 1 544-36913-4
10 Snap ring SW 32 2 211-14100-1 24 VDC for VAC connection 1 1 544-36913-8
11 Pressure ring Ø33x37x13 1 444-24439-1 22.1 Adapter cable2 1 664-34195-8
12 Eccentric 1 444-24170-2 23 Woodruff key 3x5 1 214-13123-1
13 Hexagon socket head screw 24 Rotary shaft seal BA 10x22x7 1 220-12231-3
M 6x25, self-tapping 3 206-13710-8 25 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
14 Washer 3 444-24169-1 26 Sealing plug, M33x2 incl. 1
15 O-ring Ø6x2 3 219-13084-2 26.1 O-ring ø31x2 1 544-32851-1
16 Housing 1 444-24666-1 27 Closure plug M22x1.5x12 2 303-19285-1
Kit: housing assy. with housing 28 Appliance plug 1 with cable, old 2 1 664-36917-8
cover and tightening screws 1 544-32191-1 Appliance plug 1 with cable, new 3 1 664-34195-5
UL housing only for USA 1 444-70131-1 28.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
1 444-70128-1 29 Screw BZ 3x10 C 4 206-13796-6
17 Pump element with 30 Socket 1 (black) 1
K5=piston Ø5 mm, assy. 1 600-26875-2 with flat packing and 10 m cable 1 664-36078-7
K6=piston Ø6 mm, assy. 1 600-26876-2 30.1 Flat packing 1 236-13294-3
K7=piston Ø7 mm, assy. 1 600-26877-2 30.2 Socket 1 (black) 1 236-13277-9
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1 Power supply board 230 VAC1 1 544-36961-4
KR=Pump element, adjustable 1 655-28716-1 Arrow: direction of rotation 1 810-55106-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Lincoln-Logo sticker 1 810-55087-1
19 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown type of connection of pump 203, see pages 74-85
2
with appliance plug 1 and cable (old) pos. 28, use adapter cable pos. 22.1
3
with appliance plug 1 and cable (new) pos. 28, adapter cable pos. 22.1 not required
4
other pressure relief valves see Parts Catalog
5
see note on page 4
Subject to modifications

Page 11 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease, closed with low-level control

Without control p.c.b.

Filling from bottom
Connection type 2A1.01/10

4506a04

Fig. 2 - Explosion view for P 203 -2XN-.K.-12/24-2A1.01/10

Subject to modifications

Page 12 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 2

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2 XL 1 544-32028-1 23 Plug 2 with cable 2 1 664-36862-5

2 Hose 12.5 cm 1 111-35089-2 24 Housing cover 1 444-24667-1
3 Stirring paddle, assy. 1 544-31947-1 Housing cover, assy. since 1996 1 544-32217-1
4 Control cam 1 444-24212-1 24.1 Screw f. KF, 3x25 10 206-13796-7
5 Inner ring 2 444-24168-1 24.2 Drain hose 1 444-24310-1
6 Grooved ball bearing D 10/26x8 1 250-14009-7 25 Motor, new 1 , 6
7 O-ring Ø142x4 2 219-13730-7 with pos. 7, 13, 15, 25.1, 27
8 Intermediate bottom 1 444-24167-1 12 VDC 1 544-36913-3
9 Shim 10x16x0.5 1 209-13047-5 24 VDC 1 544-36913-4
10 Snap ring SW 32 2 211-14100-1 24 VDC for VAC connection 1 1 544-36913-8
11 Pressure ring ø33x37x13 1 444-24439-1 25.1 Adapter cable3 1 664-34195-8
12 Eccentric 1 444-24170-2 26 Woodruff key 3x5 1 214-13123-1
13 Hexagon socket head screw 27 Rotary shaft seal BA 10x22x7 1 220-12231-3
M6x25, self-tapping 3 206-13710-8 28 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
14 Washer 3 444-24169-1 29 Magnetic switch 1 234-13162-5
15 O-ring Ø6x2 3 219-13084-2 30 Sealing plug, M33x2 incl. 1
16 Housing 1 444-24666-1 30.1 O-ring ø31x2 1 544-32851-1
Kit: housing assy. with housing 31 Closure plug M22x1.5x12 2 303-19285-1
cover and tihgtening screws 1 544-32191-1 32 Appliance plug 1 with cable, old 3 1 664-36917-8
17 Pump element with Appliance plug 1 with cable, new 4 1 664-34195-5
K5=piston Ø5 mm, assy. 1 600-26875-2 32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
K6=piston Ø6 mm, assy. 1 600-26876-2 33 Socket 1 (black) 1
K7=piston Ø7 mm, assy. 1 600-26877-2 with flat packing and 10 m cable 1 664-36078-7
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1 Power supply board 230 VAC1 1 544-36961-4
KR=Pump element, adjustable 1 655-28716-1 Arrow: direction of rotation 1 810-55106-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Lincoln-Logo sticker 1 810-55087-1
19 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey) 1, 2
with flat packing and 10 m cable 1 664-36078-9
21.1 Socket 1/2 (black) 1, 2 2 236-13277-9
21.2 Flat packing 2 236-13294-3
22 Screw BZ 3.0x10 C 8 206-13796-6

1
deviation of the shown connection type of pump 203, see pages 74-85
2
only with type of connection 2A1
3
appliance plug 1 with cable (old) pos. 32, use adapter cable pos. 22.1
4
appliance plug 1 with cable (new) pos. 32, adapter cable pos. 22.1 not required
5
other pressure relief valves see Parts Catalogue
6
see note on page 4
Subject to modifications

Page 13 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease, closed without low-level control

P.c.b. models V10 - V13, V20 - V23, H, V10 - V13 ADR and H ADR
Filling from bottom
Connection types 1A1.01/10 or 2A1.01/10

4507a04

Fig. 3 - Explosion view for P 203 -2XN-.K.-12/24-1/2A1.01/10-V...., H, V... ADR, H ADR

Subject to modifications

Page 14 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 3

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2 XN 1 544-31996-1 24 Housing cover 1 444-24667-1

2 Hose 12.5 cm 1 111-35089-2 Housing cover, assy. since 1996 1 544-32217-1
3 Stirring paddle, assy. 1 544-31882-1 24.1 Screw f. KF, 3x25 10 206-13796-7
4 Washer 8.4 1 209-13072-6 24.2 Drain hose 1 444-24310-1
5 Inner ring 2 444-24168-1 25 Motor, new 1, 6
6 Grooved ball bearing D 10/26x8 1 250-14009-7 with pos. 7, 13, 15, 25.1, 27
7 O-ring Ø142x4 2 219-13730-7 12 VDC 1 544-36913-6
8 Intermediate bottom 1 444-24167-1 24 VDC 1 544-36913-7
9 Shim 10x16x0.5 1 209-13047-5 24 VDC for VAC connection 1 1 544-36913-8
10 Snap ring SW 32 2 211-14100-1 25.1 Motor connection, old 3 1 664-36862-3
11 Pressure ring Ø33x37x13 1 444-24439-1 Motor connection, new 1 664-34195-2
12 Eccentric 1 444-24170-2 26 Woodruff key 3x5 1 214-13123-1
13 Hexagon socket head screw 27 Rotary shaft seal BA 10x22x7 1 220-12231-3
M6x25, self-tapping 3 206-13710-8 28 Hydraulic lube fitting AR 1/4 Z 1 251-14045-9
14 Washer 3 444-24169-1 29 Control p.c.b. 12/24 VDC1 for industrial
15 O-ring Ø6x2 3 219-13084-2 application and commercial vehicles
16 Housing 1 44424666-1 Model V10 - V13 1 236-13891-1
Kit: housing assy. with housing Model V20 - V23 4 1 236-13891-2
cover and tightening screws 1 544-32191-1 Model H 1 236-13857-1
17 Pump element with Model M...1 1 236-13870-2
K5=piston Ø5 mm, assy. 1 600-26875-2 30 Sealing plug, M33x2 incl. 1
K6=piston Ø6 mm, assy. 1 600-26876-2 30.1 O-ring ø31x2 1 544-32851-1
K7=piston Ø7 mm, assy. 1 600-26877-2 31 Closure plug M22x1.5x12 2 303-19285-1
KR=Pump element, adjustable 1 655-26178-1 32 Appliance plug 1 with cable 1 1 664-36917-9
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
19 Check valve Ø5 mm, assy. 1 504-36071-8 33 Socket 1 (black) 1 with
Check valve Ø6 mm, assy. 1 504-36071-4 -flat packing and 10 m cable 1 664-36078-7
Check valve Ø7 mm, assy. 1 504-36071-9 -flat packing and 10 m cable,
20 Pressure relief valve 5 for ADR-pump 1 664-36862-1
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey) 1, 2 with Power supply board 230 VAC1 1 544-36961-4
- flat packing and 10 m cable 1 664-36078-9 Arrow: direction of rotation 1 810-55106-1
- flat packing and 10 m cable, Lincoln-Logo sticker 1 810-55087-1
for ADR-pump 1 664-36862-2 Jumper for control p.c.b. 1 236-13898-1
21.1 Socket 1/2 (black) 1, 2 2 236-13277-9
21.2 Flat packing 2 236-13294-3
22 Screw BZ 3x10 C 8 206-13796-6
23 Plug 2 with cable 2 1 664-36862-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves see Parts Catalog
6
see note on page 4
Subject to modifications

Page 15 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease, closed without low-level control

P.c.b. versions V10 - V13, V20 - V23, H, V10 - V13 ADR and H ADR
Filling from bottom
Connection types 1A5.14 and 1A7.16

4524a04

Fig. 4 - Explosion view for P 203 -2XN-.K.-12/24-1A5.14/1A7.16-V...., H, V... ADR, H ADR

Subject to modifications

Page 16 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 4

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2 XN 1 544-31996-1 21.1 Screw f. KF, 3x25 10 206-13796-7

2 Hose 12.5 cm 1 111-35089-2 21.2 Drain hose 1 444-24310-1
3 Stirring paddle, assy. 1 544-31882-1 22 Motor, new 1, 5
4 Washer 8.4 1 209-13072-6 with pos. 7, 13, 15, 22.1, 24
5 Inner ring 2 444-24168-1 12 VDC 1 544-36913-6
6 Grooved ball bearing D 10/26x8 1 250-14009-7 24 VDC 1 544-36913-7
7 O-ring Ø142x4 2 219-13730-7 24 VDC for VAC connection 1 1 544-36913-8
8 Intermediate bottom 1 444-24167-1 22.1 Motor connection, old 2 1 664-36862-3
9 Shim 10x16x0.5 1 209-13047-5 Motor connection, new 1 664-34195-2
10 Snap ring SW 32 2 211-14100-1 23 Woodruff key 3x5 1 214-13123-1
11 Pressure ring Ø33x37x13 1 444-24439-1 24 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Eccentric 1 444-24170-2 25 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Hexagon socket head screw 26 Control p.c.b. 12/24 VDC 1 for industrial
M6x25, self-tapping 3 206-13710-8 application and commercial vehicles
14 Washer 3 444-24169-1 Model V10 - V13 1 236-13891-1
15 O-ring Ø6x2 3 219-13084-2 Model V20 - V23 3 1 236-13891-2
16 Housing 1 444-24666-1 Model H 1 236-13857-1
Kit: housing assy. with housing Model M...1 1 236-13870-2
cover and tihgtening screws 1 544-32191-1 27 Sealing plug, M33x2 incl. 1
17 Pump element with 27.1 O-ring ø31x2 1 544-32851-1
K5=piston Ø5 mm, assy. 1 600-26875-2 28 Closure plug M22x1.5x12 2 303-19285-1
K6=piston Ø6 mm, assy. 1 600-26876-2 29 Bayonet plug 1 with cable 1,
K7=piston Ø7 mm, assy. 1 600-26877-2 7/6-pole (1A7.16) 1 664-36167-3
KR=Pump element, adjustable 1 655-26178-1 30 Bayonet cable, 7/6-core 1 664-34167-5
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 31 Bayonet plug 1 with cable 1,
19 Check valve Ø5 mm, assy. 1 504-36071-8 4/3-pole (1A5.14) 1 664-34041-5
Check valve Ø6 mm, assy. 1 504-36071-4 32 Bayonet cable, 4/3-core 1 664-34167-6
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve
SVTE - 350 - 1/4 - D 6 1 624-28894-1 Power supply board 230 VAC1 1 544-36961-4
21 Housing cover 1 444-24667-1 Arrow: direction of rotation 1 810-55106-1
Housing cover, assy. since 1996 1 544-32217-1 Lincoln-Logo sticker 1 810-55087-1
Jumper for control p.c.b. 1 236-13898-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 17 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease, closed with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 2A1.01/10

4508a04

Fig. 5 - Explosion view for P 203 -2XL-.K.-12/24-1/2A1.01/10-V 10 - V13, V20 - V23

Subject to modifications

Page 18 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 5

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2 XL 1 544-32028-1 24 Housing cover 1 444-24667-1

2 Hose 12.5 cm 1 111-35089-2 Housing cover, assy. since 1996 1 544-32217-1
3 Stirring paddle, assy. 1 544-31947-1 24.1 Screw f. KF, 3x25 10 206-13796-1
4 Control cam 1 444-24212-1 24.2 Drain hose 1 444-24310-1
5 Inner ring 2 444-24168-1 25 Motor, new 1, 6
6 Grooved ball bearing D 10/26x8 1 250-14009-7 with pos. 7, 13, 15, 25.1, 27
7 O-ring Ø142x4 2 219-13730-7 12 VDC 1 544-36913-6
8 Intermediate bottom 1 444-24167-1 24 VDC 1 544-36913-7
9 Shim 10x16x0.5 1 209-13047-5 24 VDC for VAC connection 1 1 544-36913-8
10 Snap ring SW 32 2 211-14100-1 25.1 Motor connection, old 3 1 664-36862-3
11 Pressure ring Ø 33x37x13 1 444-24439-1 Motor connection, new 1 664-34195-2
12 Eccentric 1 444-24170-2 26 Woodruff key 3x5 1 214-13123-1
13 Hexagon socket head screw 27 Rotary shaft seal BA 10x22x7 1 220-12231-3
M6x25, self-tapping 3 206-13710-8 28 Hydraulic lube fitting AR 1/4 C 1 251-14045-9
14 Washer 3 444-24169-1 29 Magnetic switch for
15 O-ring Ø6x2 3 219-13084-2 low-level control 1 234-13162-4
16 Housing 1 444-24666-1 30 Control p.c.b. 12/24 VDC 1 for industrial
Kit: housing assy. with housing application and commercial vehicles
cover and tightening screws 1 544-32191-1 Model V10 - V13 1 236-13891-1
17 Pump element with Model V20 - V23 4 1 236-13891-2
K5=piston Ø5 mm, assy. 1 600-26875-2 Model H 1 236-13857-1
K6=piston Ø6 mm, assy. 1 600-26876-2 Model M...1 1 236-13870-2
K7=piston Ø7 mm, assy. 1 600-26877-2 31 Sealing plug, M33x2 incl. 1
KR=Pump element, adjustable 1 655-26178-1 31.1 O-ring ø31x2 1 544-32851-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 32 Closure plug M22x1.5x12 2 303-19285-1
19 Check valve Ø5 mm, assy. 1 504-36071-8 33 Appliance plug 1 with cable 1 1 664-36917-9
Check valve Ø6 mm, assy. 1 504-36071-4 33.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
Check valve Ø7 mm, assy. 1 504-36071-9 34 Socket 1 (black) 1 with
20 Pressure relief valve 5 -flat packing and 10 m cable 1 664-36078-7
SVTE - 350 - 1/4 - D 6 1 624-28894-1 -flat packing and 10 m cable,
21 Socket 2 (grey) 1, 2 with for ADR-version 1 664-36862-1
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable Power supply board 230 VAC1 1 544-36961-4
for ADR-pump 1 664-36862-2 Arrow: direction of rotation 1 810-55106-1
21.1 Socket 1/2 (black) 1, 2 2 236-13277-9 Lincoln-Logo sticker 1 810-55087-1
21.2 Flat packing 2 236-13294-3 Jumper for control p.c.b. 1 236-13898-1
22 Screw BZ 3x10 C 8 206-13796-6
23 Appliance plug 2 with cable 2 1 664-36862-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 19 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease, closed with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 1A7.16

4525a04
Subject to modifications

Fig. 6 - Explosion view for P 203 -2XL-.K.-12/24-1A7.16 V 10 - V13, V20 - V23

Page 20 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 6

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2 XL 1 544-32028-1 21 Housing cover 1 444-24667-1

2 Hose 12.5 cm 1 111-35089-2 Housing cover, assy. since 1996 1 544-32217-1
3 Stirring paddle, assy. 1 544-31947-1 21.1 Screw f. KF, 3x25 10 206-13796-1
4 Control cam 1 444-24212-1 21.2 Drain hose 1 444-24310-1
5 Inner ring 2 444-24168-1 22 Motor, new 1, 5
6 Grooved ball bearing D 10/26x8 1 250-14009-7 with pos. 7, 13, 15, 22.1, 24
7 O-ring Ø142x4 2 219-13730-7 12 VDC 1 544-36913-6
8 Intermediate bottom 1 444-24167-1 24 VDC 1 544-36913-7
9 Shim 10x16x0.5 1 209-13047-5 24 VDC for VAC connection 1 1 544-36913-8
10 Snap ring SW 32 2 211-14100-1 22.1 Motor connection, old 2 1 664-36862-3
11 Pressure ring Ø33x37x13 1 444-24439-1 Motor connection, new 1 664-34195-2
12 Eccentric 1 444-24170-2 23 Woodruff key 3x5 1 214-13123-1
13 Hexagon socket head screw 24 Rotary shaft seal BA 10x22x7 1 220-12231-3
M6x25, self-tapping 3 206-13710-8 25 Hydraulic lube fitting AR 1/4 C 1 251-14045-9
14 Washer 3 444-24169-1 26 Magnetic switch for
15 O-ring Ø6x2 3 219-13084-2 low-level control 1 234-13162-4
16 Housing 1 444-24666-1 27 Control p.c.b. 12/24 VDC1 for industrial
Kit: housing assy. with housing application and commercial vehicles
cover and tightening screws 1 544-32191-1 Model V10 - V13 1 236-13891-1
17 Pump element with Model V20 - V23 3 1 236-13891-2
K5=piston Ø5 mm, assy. 1 600-26875-2 Model H 1 236-13857-1
K6=piston Ø6 mm, assy. 1 600-26876-2 Model M...1 1 236-13870-2
K7=piston Ø7 mm, assy. 1 600-26877-2 28 Sealing plug, M33x2 incl. 1
KR=Pump element, adjustable 1 655-26178-1 28.1 O-ring ø31x2 1 544-32851-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 29 Closure plug M22x1.5x12 2 303-19285-1
19 Check valve Ø5 mm, assy. 1 504-36071-8 30 Bayonet plug, 7/6-pole 1 664-34167-3
Check valve Ø6 mm, assy. 1 504-36071-4 31 Bayonet cable, 7/6-core 1 664-34167-5
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 4 Power supply board 230 VAC1 1 544-36961-4
SVTE - 350 - 1/4 - D 6 1 624-28894-1 Arrow: direction of rotation 1 810-55106-1
Lincoln-Logo sticker 1 810-55087-1
Jumper for control p.c.b. 1 236-13898-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
Subject to modifications

Page 21 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease or oil without low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom or top
Connection types 1A1.01/10 or 2A1.01/10

4509a04

Fig. 7 - Explosion view for P 203 -2X/YNBO-.K.-12/24-1/2A1.01/10-V 10 - V13, V20 - V23

Subject to modifications

Page 22 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 7

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2XNBO 1 544-31940-1 24 Housing cover 1 444-24667-1

1.1 Acorn nut M 4 C 1 207-12247-5 Housing cover, assy. since 1996 1 544-32217-1
1.2 Hexagonal nut M 4 C 1 207-12135-2 24.1 Screw f. KF, 3x25 10 206-13796-7
1.3 Washer A 4,3 C 1 209-12146-2 24.2 Drain hose 1 444-24310-1
1.4 Hexagonal head screw 25 Motor, new 1, 6
M4x16 C 1 201-12015-4 with pos. 7, 13, 15, 25.1, 27
1.5 Screwed plug 1 221-12488-5 12 VDC 1 544-36913-6
2 Hose 12.5 cm 1 111-35089-2 24 VDC 1 544-36913-7
3 Stirring paddle, assy. 1 544-31882-1 24 VDC for VAC connection 1 1 544-36913-8
4 Washer 8.4 1 209-13072-6 25.1 Motor connection, old 3 1 664-36862-3
5 Inner ring 2 444-24168-1 Motor connection, new 1 664-34195-2
6 Grooved ball bearing D 10/26x8 1 250-14009-7 26 Woodruff key 3x5 1 214-13123-1
7 O-ring Ø142x4 2 219-13730-7 27 Rotary shaft seal BA 10x22x7 1 220-12231-3
8 Intermediate bottom 1 444-24167-1 28 Hydraulic lube fitting AR 1/4 Z 1 251-14045-9
9 Shim 10x16x0.5 1 209-13047-5 29 Control p.c.b. 12/24 VDC 1 for industrial
10 Snap ring SW 32 2 211-14100-1 application and commercial vehicles
11 Pressure ring Ø33x37x13 1 444-24439-1 Model V10 - V13 1 236-13891-1
12 Eccentric 1 444-24170-2 Model V20 - V23 4 1 236-13891-2
13 Hexagon socket head screw Model H 1 236-13857-1
M6x25, self-tapping 3 206-13710-8 Model M...1 1 236-13870-2
14 Washer 3 444-24169-1 30 Sealing plug, M33x2 incl. 1
15 O-ring Ø6x2 3 219-13084-2 30.1 O-ring ø31x2 1 544-32851-1
16 Housing 1 444-24666-1 31 Closure plug M22x1.5x12 2 303-19285-1
Kit: housing assy. with housing 32 Appliance plug 1 with cable 1 1 664-36917-9
cover and tightening screws 1 544-32191-1 32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
17 Pump element with 33 Socket 1 (black) 1 with
K5=piston Ø5 mm, assy. 1 600-26875-2 - flat packing and 10 m cable 1 664-36078-7
K6=piston Ø6 mm, assy. 1 600-26876-2 - flat packing and 10 m cable,
K7=piston Ø7 mm, assy. 1 600-26877-2 for ADR-version 1 664-36862-1
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1 Power supply board 230 VAC 1 1 544-36961-4
KR=Pump element, adjustable 1 655-26178-1 Arrow: direction of rotation 1 810-55106-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Lincoln-Logo sticker 1 810-55087-1
19 Check valve Ø5 mm, assy. 1 504-36071-8 Jumper for control p.c.b. 1 236-13898-1
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey) 1 , 2 with
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable,
for ADR-pump 1 664-36862-2
21.1 Socket 1/2 (black) 1 , 2 2 236-13277-9
21.2 Flat packing 2 236-13294-3
23 Screw BZ 3 x 10 C 8 206-13796-6
24 Appliance plug 2 with cable 1, 2 1 664-36862-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
Subject to modifications

4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4

Page 23 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease or oil without low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom or top
Connection types 1A5.14 or 1A7.16

Subject to modifications

4526a04

Fig. 8 - Explosion view for P 203 -2X/YNBO-.K.-12/24-1A5.14/1A7.16-V 10 - V13, V20 - V23

Page 24 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 8

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2XNBO 1 544-31940-1 21 Housing cover 1 444-24667-1

1.1 Acorn nut M4 C 1 207-12247-5 Housing cover, assy. since 1996 1 544-32217-1
1.2 Hexagonal nut M4 C 1 207-12135-2 21.1 Screw f. KF, 3x25 10 206-13796-7
1.3 Washer A 4.3 C 1 209-12146-2 21.2 Drain hose 1 444-24310-1
1.4 Hexagonal head screw 22 Motor, new 1, 5
M4x16 C 1 201-12015-4 with pos. 7, 13,15, 22.1, 24
1.5 Screwed plug 1 221-12488-5 12 VDC 1 544-36913-6
2 Hose 12.5 cm 1 111-35089-2 24 VDC 1 544-36913-7
3 Stirring paddle, assy. 1 544-31882-1 24 VDC for VAC connection 1 1 544-36913-8
4 Washer 8.4 1 209-13072-6 22.1 Motor connection, old 2 1 664-36862-3
5 Inner ring 2 444-24168-1 Motor connection, new 1 664-34195-2
6 Grooved ball bearing D 10/26x8 1 250-14009-7 23 Woodruff key 3x5 1 214-13123-1
7 O-ring Ø142x4 2 219-13730-7 24 Rotary shaft seal BA 10x22x7 1 220-12231-3
8 Intermediate bottom 1 444-24167-1 25 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
9 Shim 10x16x0.5 1 209-13047-5 26 Control p.c.b. 12/24 VDC 1 for industrial
10 Snap ring SW 32 2 211-14100-1 application and commercial vehicles
11 Pressure ring Ø33x37x13 1 444-24439-1 Model V10 - V13 1 236-13891-1
12 Eccentric 1 444-24170-2 Model V20 - V23 3 1 236-13891-2
13 Hexagon socket head screw Model H 1 236-13857-1
M6x25, self-tapping 3 206-13710-8 Model M...1 1 236-13870-2
14 Washer 3 444-24169-1 27 Sealing plug, M33x2 incl. 1
15 O-ring Ø6x2 3 219-13084-2 27.1 O-ring ø31x2 1 544-32851-1
16 Housing 1 444-24666-1 28 Closure plug M22x1.5x12 2 303-19285-1
Kit: housing assy. with housing 29 Bayonet plug 1 with cable 1 ,
cover and tightening screws 1 544-32191-1 7/6-pole (1A7.16) 1 664-36167-3
17 Pump element with 30 Bayonet cable, 7/6-core 1 664-34167-5
K5=piston Ø5 mm, assy. 1 600-26875-2 31 Bayonet plug 1 with cable 1 ,
K6=piston Ø6 mm, assy. 1 600-26876-2 4/3-pole (1A5.14) 1 664-34041-5
K7=piston Ø7 mm, assy. 1 600-26877-2 32 Bayonet cable, 4/3-core 1 664-34167-6
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1
KR=Pump element, adjustable 1 655-26178-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Power supply board 230 VAC 1 1 544-36961-4
19 Check valve Ø5 mm, assy. 1 504-36071-8 Arrow: direction of rotation 1 810-55106-1
Check valve Ø6 mm, assy. 1 504-36071-4 Lincoln-Logo sticker 1 810-55087-1
Check valve Ø7 mm, assy. 1 504-36071-9 Jumper for control p.c.b. 1 236-13898-1
20 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
Subject to modifications

Page 25 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 2A1.01/10

4510a04

Fig. 9 - Explosion view for P 203 -2XLBO-.K.-12/24--2A1.01/10-V 10 - V13, V20 - V23

Subject to modifications

Page 26 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 9

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2 XLBO 1 544-32027-1 23 Appliance plug 2 with cable 2 1 664-36862-5

1.1 Acorn nut M4 C 1 207-12247-5 24 Housing cover 1 444-24667-1
1.2 Hexagonal nut M4 C 1 207-12135-2 Housing cover, assy. since 1996 1 544-32217-1
1.3 Washer A 4.3 C 1 209-12146-2 24.1 Screw f. KF, 3x25 10 206-13796-7
1.4 Hexagonal head screw 24.2 Drain hose 1 444-24310-1
M4x14 C 1 201-12051-4 25 Motor, new 1, 5
1.5 Screwed plug 1 221-12488-5 with pos. 7, 13, 15, 25.1, 27
2 Hose 12.5 cm 1 111-35089-2 12 VDC 1 544-36913-6
3 Stirring paddle, assy. 1 544-31947-1 24 VDC 1 544-36913-7
4 Inner ring 2 444-24168-1 24 VDC for VAC connection 1 1 544-36913-8
5 Grooved ball bearing D 10/26x8 1 250-14009-7 25.1 Motor connection, old 3 1 664-36862-3
6 Control cam 1 444-24212-1 Motor connection, new 1 664-34195-2
7 O-ring Ø142x4 2 219-13730-7 26 Woodruff key 3x5 1 214-13123-1
8 Intermediate bottom 1 444-24167-1 27 Rotary shaft seal BA 10x22x7 1 220-12231-3
9 Shim 10x16x0.5 1 209-13047-5 28 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
10 Snap ring SW 32 2 211-14100-1 29 Magnetic switch for
11 Pressure ring Ø33x37x13 1 444-24439-1 low-level control 1 234-13162-4
12 Eccentric 1 444-24170-2 30 Control p.c.b. 12/24 VDC 1 for industrial
13 Hexagon socket head screw application and commercial vehicles
M6x25, self-tapping 3 206-13710-8 Model V10 - V13 1 236-13891-1
14 Washer 3 444-24169-1 Model V20 - V23 3 1 236-13891-2
15 O-ring Ø6x2 3 219-13084-2 Model H 1 236-13857-1
16 Housing 1 444-24666-1 Model M...1 1 236-13870-2
Kit: housing assy. with housing 31 Sealing plug, M33x2 incl. 1
cover and tightening screws 1 544-32191-1 31.1 O-ring ø31x2 1 544-32851-1
17 Pump element with 32 Closure plug M22x1.5x12 2 303-19285-1
K5=piston Ø5 mm, assy. 1 600-26875-2 33 Appliance plug 1 with cable 1 1 664-36917-9
K6=piston Ø6 mm, assy. 1 600-26876-2 33.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
K7=piston Ø7 mm, assy. 1 600-26877-2 34 Socket 1 (black) 1 with
C7=piston Ø7 mm, assy. - flat packing and 10 m cable 1 664-36078-7
for chisel paste 1 600-28750-1 - flat packing and 10 m cable,
KR=Pump element, adjustable 1 655-26178-1 for ADR-pump 1 664-36862-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1
19 Check valve Ø5 mm, assy. 1 504-36071-8 Power supply board 230 VAC1 1 544-36961-4
Check valve Ø6 mm, assy. 1 504-36071-4 Arrow: direction of rotation 1 810-55106-1
Check valve Ø7 mm, assy. 1 504-36071-9 Lincoln-Logo sticker 1 810-55087-1
20 Pressure relief valve 4 Jumper for control p.c.b. 1 236-13898-1
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey) 1, 2 with
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable,
for ADR-version 1 664-36862-2
21.1 Socket 1/2 (black) 1, 2 2 236-13277-9
21.2 Flat packing 2 236-13294-3
22 Screw BZ 3x10 C 8 206-13796-6

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
control p.c.b. for separate power supply 30, 15 and 31
Subject to modifications

4
other pressure relief valves, see Parts Catalog
5
see note on page 4

Page 27 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for grease with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 1A7.16

Subject to modifications

4527a04

Fig. 10 - Explosion view for P 203 -2XLBO-.K.-12/24-1A7.16-V 10 - V13, V20 - V23

Page 28 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 10

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2 XLBO 1 544-32027-1 21 Housing cover 1 444-24667-1

1.1 Acorn nut M4 C 1 207-12247-5 Housing cover, assy. since 1996 1 544-32217-1
1.2 Hexagonal nut M4 C 1 207-12135-2 21.1 Screw f. KF, 3x25 10 206-13796-7
1.3 Washer A 4.3 C 1 209-12146-2 21.2 Drain hose 1 444-24310-1
1.4 Hexagonal head screw 22 Motor, new 1, 5
M4x14 C 1 201-12051-4 with pos. 7, 13, 15, 22.1, 24
1.5 Screwed plug 1 221-12488-5 12 VDC 1 544-36913-1
2 Hose 12.5 cm 1 111-35089-2 24 VDC 1 544-36913-2
3 Stirring paddle, assy. 1 544-31947-1 24 VDC for VAC connection 1 1 544-36913-8
4 Inner ring 2 444-24168-1 22.1 Motor connection, old 2 1 664-36862-3
5 Grooved ball bearing D 10/26x8 1 250-14009-7 Motor connection, new 1 664-34195-2
6 Control jam 1 444-24212-1 23 Woodruff key 3x5 1 214-13123-1
7 O-ring Ø142x4 2 219-13730-7 24 Rotary shaft seal BA 10x22x7 1 220-12231-3
8 Intermediate bottom 1 444-24167-1 25 Hydraulic lube fitting AR 1/4 Z 1 251-14045-9
9 Shim 10x16x0.5 1 209-13047-5 26 Magnetic switch for
10 Snap ring SW 32 2 211-14100-1 low-level control 1 234-13162-4
11 Pressure ring Ø33x37x13 1 444-24439-1 27 Control p.c.b. 12/24 VDC 1 for industrial
12 Eccentric 1 444-24170-2 application and commercial vehicles
13 Hexagon socket head screw Model V10 - V13 1 236-13891-1
M6x25, self-tapping 3 206-13710-8 Model V20 - V23 3 1 236-13891-2
14 Washer 3 444-24169-1 Model H 1 236-13857-1
15 O-ring Ø6x2 3 219-13084-2 Model M...1 1 236-13870-2
16 Housing 1 444-24666-1 28 Sealing plug, M33x2 incl. 1
Kit: housing assy. with housing 28.1 O-ring ø31x2 1 544-32851-1
cover and tightening screws 1 544-32191-1 29 Closure plug M22x1.5x12 2 303-19285-1
17 Pump element with 30 Bayonet plug 1 with cable1,
K5=piston Ø5 mm, assy. 1 600-26875-2 7/6-pole 1 664-34167-3
K6=piston Ø6 mm, assy. 1 600-26876-2 31 Bayonet cable, 7/6-core 1 664-34167-5
K7=piston Ø7 mm, assy. 1 600-26877-2
C7=piston Ø7 mm, assy. Power supply board 230 VAC1 1 544-36961-4
for chisel paste 1 600-28750-1 Arrow: direction of rotation 1 810-55106-1
KR=Pump element, adjustable 1 655-26178-1 Lincoln-Logo sticker 1 810-55087-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Jumper for control p.c.b. 1 236-13898-1
19 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
Subject to modifications

Page 29 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for oil with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from top
Connection types 1A1.01/10 or 2A1.01/10

4511a04

Fig. 11- Explosion view for P 203 -2YLBO-.K.-12/24-1/2A1.01/10-V 10 - V13, V20 - V23
Subject to modifications

Page 30 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 11

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Low-level control 25 Appliance plug 2 with cable 1, 2 1 664-36862-5

(magnetic floating switch) 1 444-24284-1 26 Housing cover 1 444-24667-1
1.1 Hexagon socket head screw Housing cover, assy. since 1996 1 544-32217-1
M6x20 C 2 201-12018-5 26.1 Screw f. KF, 3x25 10 206-13796-7
1.2 Washer A 6.4 C 2 209-13011-5 26.2 Drain hose 1 444-24310-1
1.3 Hexagon nut M6 C 2 207-12135-5 27 Motor, new 1, 6
2 Screwed plug 1 444-24285-1 with pos. 9, 15, 17, 27.1, 29
3 Reservoir 2XNBO 1 544-31940-1 12 VDC 1 544-36913-6
4 Hose 3 cm 1 111-35089-2 24 VDC 1 544-36913-7
5 Stirring paddle, assy. 1 544-31882-1 24 VDC for VAC connection 1 1 544-36913-8
6 Washer 8.4 1 209-13072-6 27.1 Motor connection, old 3 1 664-36862-3
7 Inner ring 2 444-24168-1 Motor connection, new 1 664-34195-2
8 Grooved ball bearing D 10/26x8 1 250-14009-7 28 Woodruff key 3x5 1 214-13123-1
9 O-ring Ø142x4 2 219-13730-7 29 Rotary shaft seal BA 10x22x7 1 220-12231-3
10 Intermediate bottom 1 444-24167-1 30 Closure plug R1/4x82 1 303-17513-1
11 Shim 10x16x1.2 1 209-13047-5 30.1 O-ring Ø11x2 1 219-12223-4
12 Snap ring SW 32 2 211-14100-1 31 Control p.c.b. 12/24 VDC 1
13 Pressure ring Ø33x37x13 1 444-24439-1 for industrial application
14 Eccentric 1 444-24170-2 Model V10 - V13 1 236-13891-1
15 Hexagon socket head screw Model V20 - V23 4 1 236-13891-2
M6x25, self-tapping 3 206-13710-8 Model M... 1 1 236-13870-2
16 Washer 3 444-24169-1 32 Sealing plug, M33x2 incl. 1
17 O-ring Ø6x2 3 219-13084-2 32.1 O-ring ø31x2 1 544-32851-1
18 Housing 1 444-24666-1 33 Closure plug M22x1.5x12 2 303-19285-1
Kit: housing assy. with housing 34 Appliance plug 1 with cable 1 1 664-36917-9
cover and tightening screws 1 544-32191-1 35.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
19 Pump element with 35 Socket 1 (black) 1
K5=piston Ø5 mm, assy. 1 600-26875-2 with flat packing and 10 m cable 1 664-36078-7
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2 Power supply board 230 VAC 1 1 544-36961-4
KR=Pump element, adjustable 1 655-26178-1 Arrow: direction of rotation 1 810-55106-1
20 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Lincoln-Logo sticker 1 810-55087-1
21 Check valve Ø5 mm, assy. 1 504-36071-8 Jumper for control p.c.b. 1 236-13898-1
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
22 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
23 Socket 2 (grey) 1, 2
with flat packing and 10 m cable 1 664-36078-9
23.1 Socket 1/2, (black) 1, 2 2 236-13277-9
23.2 Flat packing 2 236-13294-3
24 Screw BZ 3x10 C 8 206-13796-6

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Note: Connection 2A1. 01/10 (pos. 23, 24, 25) only for external triggering of additional lubrication cycle

Page 31 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l reservoir for oil with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from top
Connection type 1A7.16

Subject to modifications

4528a04

Fig. 12- Explosion view for P 203 -2YLBO-.K.-12/24-1A7.16-V 10 - V13, V20 - V23

Page 32 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 12

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Low-level control 23 Housing cover 1 444-24667-1

(magnetic floating switch) 1 444-24284-1 Housing cover, assy. since 1996 1 544-32217-1
1.1 Hexagon socket head screw 24.1 Screw f. KF, 3x25 10 206-13796-7
M 6x20 C 2 201-12018-5 24.2 Drain hose 1 444-24310-1
1.2 Washer A 6.4 C 2 209-13011-5 25 Motor, new 1, 5
1.3 Hexagon nut M6 C 2 207-12135-5 with pos. 9, 15, 17, 25.1,27
2 Screwed plug 1 444-24285-1 12 VDC 1 544-36913-6
3 Reservoir 2XNBO 1 544-31940-1 24 VDC 1 544-36913-7
4 Hose 3 cm 1 111-35089-2 24 VDC for VAC connection 1 1 544-36913-8
5 Stirring paddle, assy. 1 544-31882-1 25.1 Motor connection, old 2 1 664-36862-3
6 Washer 8.4 1 209-13072-6 Motor connection, new 1 664-34195-2
7 Inner ring 2 444-24168-1 26 Woodruff key 3x5 1 214-13123-1
8 Grooved ball bearing D 10/26x8 1 250-14009-7 27 Rotary shaft seal BA 10x22x7 1 220-12231-3
9 O-ring Ø142x4 2 219-13730-7 28 Closure plug R1/4x82 1 303-17513-1
10 Intermediate bottom 1 444-24167-1 28.1 O-ring Ø11x2 1 219-12223-4
11 Shim 10x16x1.2 1 209-13047-5 29 Control p.c.b. 12/24 VDC 1
12 Snap ring SW 32 2 211-14100-1 for industrial application
13 Pressure ring Ø33x37x13 1 444-24439-1 Model V10 - V13 1 236-13891-1
14 Eccentric 1 444-24170-2 Model V20 - V23 3 1 236-13891-2
15 Hexagon socket head screw Model M... 1 1 236-13870-2
M6x25, self-tapping 3 206-13710-8 30 Sealing plug, M33x2 incl. 1
16 Washer 3 444-24169-1 30.1 O-ring ø31x2 1 544-32851-1
17 O-ring Ø6x2 3 219-13084-2 31 Closure plug M22x1.5x12 2 303-19285-1
18 Housing 1 444-24666-1 32 Bayonet plug 1 with cable1,
Kit: housing assy. with housing 7/6-core 1 664-34167-3
cover and tightening screws 1 544-32191-1 33 Bayonet cable, 7/6-core 1 664-34167-5
19 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2 Power supply board 230 VAC 1 1 544-36961-4
K7=piston Ø7 mm, assy. 1 600-26877-2 Arrow: direction of rotation 1 810-55106-1
KR=Pump element, adjustable 1 655-26178-1 Lincoln-Logo sticker 1 810-55087-1
20 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Jumper for control p.c.b. 1 236-13898-1
21 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
22 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
Subject to modifications

Page 33 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l flat-type reservoir for grease without low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection types 1A1.01/10 or 2A1.01/10

4512a04

Fig. 13 - Explosion view for P 203 -2XNFL-.K.-12/24-1/2A1.01/10-V 10 - V13, V20 - V23

Subject to modifications

Page 34 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 13

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2XNFL 1 544-31997-1 27 Housing cover 1 444-24667-1

2 Hose 3 cm 1 111-35089-2 Housing cover, assy. since 1996 1 544-32217-1
3 Stirring paddle, assy. 1 544-31929-1 27.1 Screw f. KF, 3x25 10 206-13796-7
4 O-ring, Ø210x5 1 219-13730-9 27.2 Drain hose 1 444-24310-1
5 Adapter ring 1 444-24235-1 28 Motor, new 1
6 Washer 8.4 1 209-13072-6 with pos. 9, 15, 17, 28.1, 30
7 Inner ring 2 444-24168-1 12 VDC 1 544-36913-6
8 Grooved ball bearing D 10/26x8 1 250-14009-7 24 VDC 1 544-36913-7
9 O-ring Ø142x4 2 219-13730-7 24 VDC for VAC connection 1 1 544-36913-8
10 Intermediate bottom 1 444-24167-1 28.1 Motor connection, old 3 1 664-36862-3
11 Shim 10x16x0.5 1 209-13047-5 Motor connection, new 1 664-34195-2
12 Snap ring SW 32 2 211-14100-1 29 Woodruff key 3x5 1 214-13123-1
13 Pressure ring Ø33x37x13 1 444-24439-1 30 Rotary shaft seal BA 10x22x7 1 220-12231-3
14 Eccentric 1 444-24170-2 31 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
15 Hexagon socket head screw 32 Control p.c.b. 12/24 VDC 1 for industrial
M6x25, self-tapping 3 206-13710-8 application and commercial vehicles
16 Washer 3 444-24169-1 Model V10 - V13 1 236-13891-1
17 O-ring Ø6x2 3 219-13084-2 Model V20 - V23 4 1 236-13891-2
18 Housing 1 444-24666-1 Model H 1 236-13857-1
Kit: housing assy. with housing Model M... 1 1 236-13870-2
cover and tightening screws 1 544-32191-1 33 Sealing plug, M33x2 incl. 1
19 Pump element with 33.1 O-ring ø31x2 1 544-32851-1
K5=piston Ø5 mm, assy. 1 600-26875-2 34 Closure plug M22x1.5x12 2 303-19285-1
K6=piston Ø6 mm, assy. 1 600-26876-2 35 Appliance plug 1 with cable 1 1 664-36917-9
K7=piston Ø7 mm, assy. 1 600-26877-2 35.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
KR=Pump element, adjustable 1 655-26178-1 36 Socket 1 (black) 1 with
20 Sealing ring 22.2x27x1.5 1 306-17813-1 -flat packing and 10 m cable 1 664-36078-7
21 Check valve Ø5 mm, assy. 1 504-36071-8 -flat packing and 10 m cable,
Check valve Ø6 mm, assy. 1 504-36071-4 for ADR-pump 1 664-36862-1
Check valve Ø7 mm, assy. 1 504-36071-9
22 Nipple S 2520-1/4-1/4-25 1 226-14105-5 Power supply board 230 VAC1 1 544-36961-4
23 Pressure relief valve 5 Arrow: direction of rotation 1 810-55106-1
SVTE - 350 - 1/4 - D 6 1 624-28894-1 Lincoln-Logo sticker 1 810-55087-1
24 Socket 2 (grey) 1, 2 with Jumper for control p.c.b. 1 236-13898-1
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable,
for ADR-pump 1 664-36862-2
24.1 Socket 1/2 (black) 1, 2 2 236-13277-9
24.2 Flat packing 2 236-13294-3
25 Screw BZ 3x10 C 8 206-13796-6
26 Appliance plug 2 with cable 1, 2 1 664-36862-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 35 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

2-l flat-type reservoir for grease without low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection types 1A5.14 or 1A7.16

4529a04

Fig. 14 - Explosion view for P 203 -2XNFL-.K.-12/24-1A5.14/1A7.16-V 10 - V13, V20 - V23

Subject to modifications

Page 36 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 14

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 2XNFL 1 544-31997-1 24 Housing cover 1 444-24667-1

2 Hose 3 cm 1 111-35089-2 Housing cover, assy. since 1996 1 544-32217-1
3 Stirring paddle, assy. 1 544-31929-1 24.1 Screw f. KF, 3x25 10 206-13796-7
4 O-ring, Ø210x5 1 219-13730-9 24.2 Drain hose 1 444-24310-1
5 Adapter ring 1 444-24235-1 25 Motor, new 1,5
6 Washer 8.4 1 209-13072-6 with pos. 9, 15, 17, 25.1, 27
7 Inner ring 2 444-24168-1 12 VDC 1 544-36913-6
8 Grooved ball bearing D 10/26x8 1 250-14009-7 24 VDC 1 544-36913-7
9 O-ring Ø142x4 2 219-13730-7 24 VDC for VAC connection 1 1 544-36913-8
10 Intermediate bottom 1 444-24167-1 25.1 Motor connection, old 2 1 664-36862-3
11 Shim 10x16x0.5 1 209-13047-5 Motor connection, new 1 664-34195-2
12 Snap ring SW 32 2 211-14100-1 26 Woodruff key 3x5 1 214-13123-1
13 Pressure ring Ø33x37x13 1 444-24439-1 27 Rotary shaft seal BA 10x22x7 1 220-12231-3
14 Eccentric 1 444-24170-2 28 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
15 Hexagon socket head screw 29 Control p.c.b. 12/24 VDC 1 for industrial
M6x25, self-tapping 3 206-13710-8 application and commercial vehicles
16 Washer 3 444-24169-1 Model V10 - V13 1 236-13891-1
17 O-ring Ø6x2 3 219-13084-2 Model V20 - V23 3 1 236-13891-2
18 Housing 1 444-24666-1 Model H 1 236-13857-1
Kit: housing assy. with housing Model M... 1 1 236-13870-2
cover and tihgtening screws 1 544-32191-1 30 Sealing plug, M33x2 incl. 1
19 Pump element with 30.1 O-ring ø31x2 1 544-32851-1
K5=piston Ø5 mm, assy. 1 600-26875-2 31 Closure plug M22x1.5x12 2 303-19285-1
K6=piston Ø6 mm, assy. 1 600-26876-2 32 Bayonet plug 1 with cable1 ,
K7=piston Ø7 mm, assy. 1 600-26877-2 7/6-pole (1A7.16) 1 664-36167-3
KR=Pump element, adjustable 1 655-26178-1 33 Bayonet cable, 7/6-core 1 664-34167-5
20 Sealing ring 22.2x27x1.5 1 306-17813-1 34 Bayonet plug 1 with cable1 ,
21 Check valve Ø5 mm, assy. 1 504-36071-8 4/3-pole (1A5.14) 1 664-34041-5
Check valve Ø6 mm, assy. 1 504-36071-4 35 Bayonet cable, 4/3-core 1 664-34167-6
Check valve Ø7 mm, assy. 1 504-36071-9
22 Nipple S 2520-1/4-1/4-25 1 226-14105-5
23 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1 Power supply board 230 VAC1 1 544-36961-4
Arrow: direction of rotation 1 810-55106-1
Lincoln-Logo sticker 1 810-55087-1
Jumper for control p.c.b. 1 236-13898-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
Subject to modifications

Page 37 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease or oil without low-level control

Without control p.c.b.

Filling from bottom or top
Connection type 1A1.01/10

4513a04
Subject to modifications

Fig. 15 - Explosion view for P 203 -4XNBO/8XNBO-.K.-12/24-1A1.01/10

Page 38 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 15

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Lid 1 444-24234-1 25 Pressure relief valve 4

2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 SVTE - 350 - 1/4 - D 6 1 624-28894-1
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 26 Housing cover 1 444-24667-1
3 Reservoir 4XNBO/4YNBO 1 544-31998-1 Housing cover, assy. since 1996 1 544-32217-1
3a Reservoir 8XNBO/8YNBO 1 544-31999-1 26.1 Screw f. KF, 3x25 10 206-13796-7
4 Hose 10 cm 1 111-35089-2 26.2 Drain hose 1 444-24310-1
5 Stirring paddle, assy. 1 544-31928-1 27 Motor, new 1, 5
6 O-ring, Ø210x5 1 219-13730-9 with pos. 11, 17, 19, 27.1, 29
7 Adapter ring 1 444-24235-1 12 VDC 1 544-36913-3
8 Washer 8.4 1 209-13072-6 24 VDC 1 544-36913-4
9 Inner ring 2 444-24168-1 24 VDC for VAC connection 1 1 544-36913-8
10 Grooved ball bearing D 10/26x8 1 250-14009-7 27.1 Adapter cable2 1 664-34195-8
11 O-ring Ø142x4 2 219-13730-7 28 Woodruff key 3x5 1 214-13123-1
12 Intermediate bottom 1 444-24167-1 29 Rotary shaft seal BA 10x22x7 1 220-12231-3
13 Shim 10x16x0.5 1 209-13047-5 30 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
14 Snap ring SW 32 2 211-14100-1 31 Sealing plug, M33x2 incl. 1
15 Pressure ring Ø33x37x13 1 444-24439-1 31.1 O-ring ø31x2 1 544-32851-1
16 Eccentric 1 444-24170-2 32 Closure plug M22x1.5x12 2 303-19285-1
17 Hexagon socket head screw 33 Appliance plug 1 with cable, old 2 1 664-36917-8
M6x25, self-tapping 3 206-13710-8 Appliance plug 1 with cable, new 3 1 664-34195-5
18 Washer 3 444-24169-1 33.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
19 O-ring Ø6x2 3 219-13084-2 34 Screw BZ 3x10 C 8 206-13796-6
20 Housing 1 444-24666-1 35 Socket 1 (black) 1
Kit: housing assy. with housing with flat packing and 10 m cable, 1 664-36078-7
cover and tightening screws 1 544-32191-1 35.1 Socket 1 (black) 1 1 236-13277-9
21 Pump element with 35.2 Flat packing 1 236-13294-3
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2 Power supply board 230 VAC1 1 544-36961-4
C7=piston Ø7 mm, assy. Arrow: direction of rotation 1 810-55106-1
for chisel paste 1 600-28750-1 Lincoln-Logo sticker 1 810-55087-1
KR=Pump element, adjustable 1 655-26178-1
22 Sealing ring Ø22.2x27x1.5 1 306-17813-1
23 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
24 Nipple S 2520-1/4-1/4-25 1 226-14105-5

1
deviations of the shown connection type of pump Pumpe 203, see pages 74-85
2
with appliance plug 1 and cable (old) pos. 33, use adapter cable pos. 27.1
3
with appliance plug 1 and cable (new) pos. 33, adapter cable pos. 27.1 not required
4
other pressure relief valves see Parts Catalog
5
see note on page 4
Subject to modifications

Page 39 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease with low-level control

Without control p.c.b.

Filling from bottom
Connection type 2A1.01/10

4514a04

Fig. 16 - Explosion view for P 203 -4XNBO/8XNBO-.K.-12/24-2A1.01/10

Subject to modifications

Page 40 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 16

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Lid 1 444-24234-1 25 Pressure relief valve 4

2 Fixed paddle, assy.4XNBO/4YNBO 1 544-31948-1 SVTE - 350 - 1/4 - D 6 1 624-28894-1
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70490-1 26 Socket 2 (grey) 1, 2 with
3 Reservoir 4XNBO/4YNBO 1 444-70491-1 flat packing and 10 m cable 1 664-36078-9
3.1 Reservoir 8XNBO/8YNBO 1 544-31999-1 26.1 Socket 1/2 (black) 1, 2 2 236-13277-9
4 Hose 10 cm 1 111-35089-2 26.2 Flat packing 2 236-13294-3
5 Stirring paddle, assy. 1 544-31928-1 27 Screw BZ 3x10 C 8 206-13796-6
6 O-ring, Ø210x5 1 219-13730-9 28 Appliance plug 2 mit Kabel 1, 2 1 664-36862-5
7 Adapter ring 1 444-24235-1 29 Housing cover 1 444-24667-1
8 Control cam 1 444-24212-1 Housing cover, assy. since 1996 1 544-32217-1
9 Inner ring 2 444-24168-1 29.1 Screw f. KF, 3x25 10 206-13796-7
10 Grooved ball bearing D 10/26x8 1 250-14009-7 29.2 Drain hose 1 444-24310-1
11 O-ring Ø142x4 2 219-13730-7 30 Motor, new 1, 5
12 Intermediate bottom 1 444-24167-1 with pos. 11, 17, 19, 30.1, 32
13 Shim 10x16x0.5 1 209-13047-5 12 VDC 1 544-36913-3
14 Snap ring SW 32 2 211-14100-1 24 VDC 1 544-36913-4
15 Pressure ring Ø33x37x13 1 444-24439-1 24 VDC for VAC connection 1 1 544-36913-8
16 Eccentric 1 444-24170-2 30.1 Adapter cable3 1 664-34195-8
17 Hexagon socket head screw 31 Woodruff key 3x5 1 214-13123-1
M6x25, self-tapping 3 206-13710-8 32 Rotary shaft seal BA 10x22x7 1 220-12231-3
18 Washer 3 444-24169-1 33 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
19 O-ring Ø6x2 3 219-13084-2 34 Magnetic switch for
20 Housing 1 444-24666-1 low-level control 1 234-13162-4
Kit: housing assy. with housing 35 Sealing plug, M33x2 incl. 1
cover and tightening screws 1 544-32191-1 35.1 O-ring ø31x2 1 544-32851-1
21 Pump element with 36 Closure plug M22x1.5x12 2 303-19285-1
K5=piston Ø5 mm, assy. 1 600-26875-2 37 Appliance plug 1 with cable, old 3 1 664-36917-8
K6=piston Ø6 mm, assy. 1 600-26876-2 Appliance plug 1 with cable, new 4 1 664-34195-5
K7=piston Ø7 mm, assy. 1 600-26877-2 37.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
C7=piston Ø7 mm, assy. 38 Socket 1 (black) 1
for chisel paste 1 600-28750-1 with flat packing and 10 m cable 1 664-36078-7
KR=Pump element, adjustable 1 655-26178-1
22 Sealing ring Ø22.2x27x1.5 1 306-17813-1
23 Check valve Ø5 mm, assy. 1 504-36071-8 Power supply board 230 VAC1 1 544-36961-4
Check valve Ø6 mm, assy. 1 504-36071-4 Arrow: direction of rotation 1 810-55106-1
Check valve Ø7 mm, assy. 1 504-36071-9 Lincoln-Logo sticker 1 810-55087-1
24 Nipple S 2520-1/4-1/4-25 1 226-14105-5

1
deviations of shown connection type of pump Pumpe 203, see pages 74-85
2
with appliance plug 1 and cable (old) pos. 37, use adapter cable pos. 30.1
3
with appliance plug 1 and cable (new) pos. 37, adapter cable pos. 30.1 not required
4
other pressure relief valves see Parts Catalog
5
see note on page 4
Subject to modifications

Page 41 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease or oil without low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom or top
Connection types 1 A1.01/10 and 2A1.01/10

4515a04

Fig. 17 - Explosion view for P 203 -4XNBO/8XNBO/4YNBO/8YNBO-.K.-12/24-1/2A1.01/10

Subject to modifications

Page 42 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 17

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Lid 1 444-24234-1 29 Housing cover 1 444-24667-1

2 Fixed paddle, assy.4XNBO/4YNBO 1 544-31948-1 Housing cover, assy. since 1996 1 544-32217-1
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70490-1 29.1 Screw f. KF, 3x25 10 206-13796-7
3 Reservoir 4XNBO/4YNBO 1 444-70491-1 29.2 Drain hose 1 444-24310-1
3.1 Reservoir 8XNBO/8YNBO 1 544-31999-1 30 Motor, new 1, 6
4 Hose 10 cm 1 111-35089-2 with pos. 11, 17, 19, 30.1, 32
5 Stirring paddle, assy. 1 544-31928-1 12 VDC 1 544-36913-6
6 O-ring, Ø210x5 1 219-13730-9 24 VDC 1 544-36913-7
7 Adapter ring 1 444-24235-1 24 VDC for VAC connection 1 1 544-36913-8
8 Washer 8.4 1 209-13072-6 30.1 Motor connection, old 3 1 664-36862-3
9 Inner ring 2 444-24168-1 Motor connection, new 1 664-34195-2
10 Grooved ball bearing D 10/26x8 1 250-14009-7 31 Woodruff key 3x5 1 214-13123-1
11 O-ring Ø142x4 2 219-13730-7 32 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Intermediate bottom 1 444-24167-1 33 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Shim 10x16x0.5 1 209-13047-5 34 Control p.c.b. 12/24 VDC 1 for industrial
14 Snap ring SW 32 2 211-14100-1 application and commercial vehicles
15 Pressure ring Ø33x37x13 1 444-24439-1 Model V10 - V13 1 236-13891-1
16 Eccentric 1 444-24170-2 Model V20 - V23 4 1 236-13891-2
17 Hexagon socket head screw Model M...1 1 236-13870-2
M6x25, self-tapping 3 206-13710-8 35 Sealing plug, M33x2 incl. 1
18 Washer 3 444-24169-1 35.1 O-ring ø31x2 1 544-32851-1
19 O-ring Ø6x2 3 219-13084-2 36 Closure plug M22x1.5x12 2 303-19285-1
20 Housing 1 444-24666-1 37 Appliance plug 1 with cable 1 1 664-36917-9
Kit: housing assy. with housing 37.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
cover and tightening screws 1 544-32191-1 38 Socket 1 (black) 1 with
21 Pump element with flat packing and 10 m cable 1 664-36078-7
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2 Power supply board 230 VAC1 1 544-36961-4
K7=piston Ø7 mm, assy. 1 600-26877-2 Arrow: direction of rotation 1 810-55106-1
KR=Pump element, adjustable 1 655-26178-1 Lincoln-Logo sticker 1 810-55087-1
22 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Jumper for control p.c.b. 1 236-13898-1
23 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
24 Nipple S 2520-1/4-1/4-25 1 226-14105-5
25 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
26 Socket 2 (grey) 1, 2 with
flat packing and 10 m cable 1 664-36078-9
27 Screw BZ 3x10 C 8 206-13796-6
28 Appliance plug 2 with cable 1, 2 1 664-36862-5
28.1 Socket1/2 (black) 1, 2 2 236-13277-9
28.2 Flat packing 2 236-13294-3

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 43 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease or oil without low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom or top
Connection types 1 A5.14 and 1A7.16

Subject to modifications

4530a04

Fig. 18 - Explosion view for P 203 -4XNBO/8XNBO/4YNBO/8YNBO-.K.-12/24-1A5.14/1A7.16-V10-V13, V20-V23

Page 44 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 18

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Lid 1 444-24234-1 25 Housing cover 1 444-24667-1

2 Fixed paddle, assy.4XNBO/4YNBO 1 544-31948-1 Housing cover, assy. since 1996 1 544-32217-1
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70490-1 26.1 Screw f. KF, 3x25 10 206-13796-7
3 Reservoir 4XNBO/4YNBO 1 444-70491-1 26.2 Drain hose 1 444-24310-1
3.1 Reservoir 8XNBO/8YNBO 1 544-31999-1 27 Motor, new 1, 5
4 Hose 10 cm 1 111-35089-2 with pos. 11, 17, 19, 27.1, 29
5 Stirring paddle, assy. 1 544-31928-1 12 VDC 1 544-36913-6
6 O-ring, Ø210x5 1 219-13730-9 24 VDC 1 544-36913-7
7 Adapter ring 1 444-24235-1 24 VDC for VAC connection 1 1 544-36913-8
8 Washer 8.4 1 209-13072-6 27.1 Motor connection, old 2 1 664-36862-3
9 Inner ring 2 444-24168-1 Motor connection, new 1 664-34195-2
10 Grooved ball bearing D 10/26x8 1 250-14009-7 28 Woodruff key 3x5 1 214-13123-1
11 O-ring Ø142x4 2 219-13730-7 29 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Intermediate bottom 1 444-24167-1 30 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Shim 10x16x0.5 1 209-13047-5 31 Control p.c.b. 12/24 VDC 1 for industrial
14 Snap ring SW 32 2 211-14100-1 application and commercial vehicles
15 Pressure ring Ø33x37x13 1 444-24439-1 Model V10 - V13 1 236-13891-1
16 Eccentric 1 444-24170-2 Model V20 - V23 3 1 236-13891-2
17 Hexagon socket head screw Model M... 1 1 236-13870-2
M6x25, self-tapping 3 206-13710-8 32 Sealing plug, M33x2 incl. 1
18 Washer 3 444-24169-1 32.1 O-ring ø31x2 1 544-32851-1
19 O-ring Ø6x2 3 219-13084-2 33 Closure plug M22x1.5x12 2 303-19285-1
20 Housing 1 444-24666-1 34 Bayonet plug 1 with cable1 ,
Kit: housing assy. with housing 7/6-pole (1A7.16) 1 664-36167-3
cover and tightening screws 1 544-32191-1 35 Bayonet cable, 7/6-core 1 664-34167-5
21 Pump element with 36 Bayonet plug 1 with cable1 ,
K5=piston Ø5 mm, assy. 1 600-26875-2 4/3-pole(1A5.14) 1 664-34041-5
K6=piston Ø6 mm, assy. 1 600-26876-2 37 Bayonet cable, 4/3-core 1 664-34167-6
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1 Power supply board 230 VAC1 1 544-36961-4
22 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Arrow: direction of rotation 1 810-55106-1
23 Check valve Ø5 mm, assy. 1 504-36071-8 Lincoln-Logo sticker 1 810-55087-1
Check valve Ø6 mm, assy. 1 504-36071-4 Jumper for control p.c.b. 1 236-13898-1
Check valve Ø7 mm, assy. 1 504-36071-9
24 Nipple S 2520-1/4-1/4-25 1 226-14105-5
25 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
Subject to modifications

Page 45 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 2A1.01/10

4516a04

Fig. 19 - Explosion view for P 203 -4XLBO/8XLBO-.K.-12/24-2A1.01/10

Subject to modifications

Page 46 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 19

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Lid 1 444-24234-1 29 Housing cover 1 444-24667-1

2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 Housing cover, assy. since 1996 1 544-32217-1
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 29.1 Screw f. KF, 3x25 10 206-13796-7
3 Reservoir 4XNBO/4YNBO 1 544-31998-1 29.2 Drain hose 1 444-24310-1
3.1 Reservoir 8XNBO/8YNBO 1 544-31999-1 30 Motor, new 1, 6
4 Hose 10 cm 1 111-35089-2 with pos. 11, 17, 19, 30.1, 32
5 Stirring paddle, assy. 1 544-31954-1 12 VDC 1 544-36913-6
6 O-ring, Ø210x5 1 219-13730-9 24 VDC 1 544-36913-7
7 Adapter ring 1 444-24235-1 24 VDC for VAC connection 1 1 544-36913-8
8 Control cam 1 444-24212-1 30.1 Motor connection, old 3 1 664-36862-3
9 Inner ring 2 444-24168-1 Motor connection, new 1 664-34195-2
10 Grooved ball bearing D 10/26x8 1 250-14009-7 31 Woodruff key 3x5 1 214-13123-1
11 O-ring Ø142x4 2 219-13730-7 32 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Intermediate bottom 1 444-24167-1 33 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Shim 10x16x0.5 1 209-13047-5 34 Magnetic switch for
14 Snap ring SW 32 2 211-14100-1 low-level control 1 234-13162-4
15 Pressure ring Ø33x37x13 1 444-24439-1 35 Control p.c.b. 12/24 VDC 1for industrial
16 Eccentric 1 444-24170-2 application and commercial vehicles
17 Hexagon socket head screw Model V10 - V13 1 236-13891-1
M6x25, self-tapping 3 206-13710-8 Model V20 - V23 4 1 236-13891-2
18 Washer 3 444-24169-1 Model M...1 1 236-13870-2
19 O-ring Ø6x2 3 219-13084-2 36 Sealing plug, M33x2 incl. 1
20 Housing 1 444-24666-1 36.1 O-ring ø31x2 1 544-32851-1
Kit: housing assy. with housing 37 Closure plug M22x1.5x12 2 303-19285-1
cover and tightening screws 1 544-32191-1 38 Appliance plug 1 with cable 1 1 664-36917-9
21 Pump element with 38.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
K5=piston Ø5 mm, assy. 1 600-26875-2 39 Socket 1 (black) 1
K6=piston Ø6 mm, assy. 1 600-26876-2 flat packing and 10 m cable 1 664-36078-7
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1
22 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Power supply board 230 VAC1 1 544-36961-4
23 Check valve Ø5 mm, assy. 1 504-36071-8 Arrow: direction of rotation 1 810-55106-1
Check valve Ø6 mm, assy. 1 504-36071-4 Lincoln-Logo sticker 1 810-55087-1
Check valve Ø7 mm, assy. 1 504-36071-9 Jumper for control p.c.b. 1 236-13898-1
24 Nipple S 2520-1/4-1/4-25 1 226-14105-5
25 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
26 Socket 2 (grey) 1, 2
with flat packing and 10 m cable 1 664-36078-9
26.1 Socket 1/2, (black) 1, 2 2 236-13277-9
26.2 Flat packing 2 236-13294-3
27 Screw BZ 3x10 C 8 206-13796-6
28 Appliance plug 2 with cable 1, 2 1 664-36862-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 47 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 1A7.16

4531a04

Fig. 20 - Explosion view for P 203 -4XLBO/8XLBO-.K.-12/24-1A7.16-V10-V13, V20-V23

Subject to modifications

Page 48 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 20

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Lid 1 444-24234-1 26 Housing cover 1 444-24667-1

2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 Housing cover, assy. since 1996 1 544-32217-1
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 26.1 Screw f. KF, 3x25 10 206-13796-7
3 Reservoir 4XNBO/4YNBO 1 544-31998-1 26.2 Drain hose 1 444-24310-1
3.1 Reservoir 8XNBO/8YNBO 1 544-31999-1 27 Motor, new 1, 5
4 Hose 10 cm 1 111-35089-2 with pos. 11, 17, 19, 27.1, 29
5 Stirring paddle, assy. 1 544-31954-1 12 VDC 1 544-36913-6
6 O-ring, Ø210x5 1 219-13730-9 24 VDC 1 544-36913-7
7 Adapter ring 1 444-24235-1 24 VDC for VAC connection 1 1 544-36913-8
8 Control cam 1 444-24212-1 27.1 Motor connection, old 2 1 664-36862-3
9 Inner ring 2 444-24168-1 Motor connection, new 1 664-34195-2
10 Grooved ball bearing D 10/26x8 1 250-14009-7 28 Woodruff key 3x5 1 214-13123-1
11 O-ring Ø142x4 2 219-13730-7 29 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Intermediate bottom 1 444-24167-1 30 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Shim 10x16x0.5 1 209-13047-5 31 Magnetic switch for
14 Snap ring SW 32 2 211-14100-1 low-level control 1 234-13162-4
15 Pressure ring Ø33x37x13 1 444-24439-1 32 Control p.c.b. 12/24 VDC 1 for industrial
16 Eccentric 1 444-24170-2 application and commercial vehicles
17 Hexagon socket head screw Model V10 - V13 1 236-13891-1
M6x25, self-tapping 3 206-13710-8 Model V20 - V23 3 1 236-13891-2
18 Washer 3 444-24169-1 Model M... 1 1 236-13870-2
19 O-ring Ø6x2 3 219-13084-2 33 Sealing plug, M33x2 incl. 1
20 Housing 1 444-24666-1 33.1 O-ring ø31x2 1 544-32851-1
Kit: housing assy. with housing 34 Closure plug M22x1.5x12 2 303-19285-1
cover and tightening screws 1 544-32191-1 35 Bayonet plug 1 with cable1 ,
21 Pump element with 7/6-pole 1 664-34167-3
K5=piston Ø5 mm, assy. 1 600-26875-2 36 Bayonet cable, 7/6-core 1 664-34167-5
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1 Power supply board 230 VAC1 1 544-36961-4
22 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Arrow: direction of rotation 1 810-55106-1
23 Check valve Ø5 mm, assy. 1 504-36071-8 Lincoln-Logo sticker 1 810-55087-1
Check valve Ø6 mm, assy. 1 504-36071-4 Jumper for control p.c.b. 1 236-13898-1
Check valve Ø7 mm, assy. 1 504-36071-9
24 Nipple S 2520-1/4-1/4-25 1 226-14105-5
25 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
Subject to modifications

Page 49 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for oil with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from top
Connection types 1A1.01/10 and 2A1.01/10

4517a04

Fig. 21 - Explosion view for P 203 -4YLBO/8YLBO-.K.-12/24-1/2A1.01/10

Subject to modifications

Page 50 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 21

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Low-level control, 4YLBO 27 Screw BZ 3x10 C 8 206-13796-6

(magnetic floating switch) 1 444-24990-1 28 Appliance plug 2 with cable 1, 2 1 664-36862-5
1a Low-level control, 8YLBO 29 Housing cover 1 444-24666-1
(magnetic floating switch) 1 444-24283-1 Housing cover, assy. since 1996 1 544-32217-1
1.1 Hexagon socket head screw 29.1 Screw f. KF, 3x25 10 206-13796-7
M6x20 C 2 201-12018-5 29.2 Drain hose 1 444-24310-1
1.2 Washer A 6.4 C 2 209-13011-5 30 Motor, new 1, 6
1.3 Hexagonal nut M6 C 2 207-12135-5 with pos. 11, 17, 19, 30.1, 32
2 Lid 1 444-24282-1 12 VDC 1 544-36913-6
3 Reservoir 4XNBO /4YNBO 1 544-31998-1 24 VDC 1 544-36913-7
3.1 Reservoir 8XNBO /8YNBO 1 544-31999-1 24 VDC for VAC connection 1 1 544-36913-8
4 Hose 3 cm 1 111-35089-2 30.1 Motor connection, old 3 1 664-36862-3
5 Stirring paddle, assy. 1 544-31929-1 Motor connection, new 1 664-34195-2
6 O-ring, Ø210x5 1 219-13730-9 31 Woodruff key 3x5 1 214-13123-1
7 Adapter ring 1 444-24235-1 32 Rotary shaft seal BA 10x22x7 1 220-12231-3
9 Inner ring 2 444-24168-1 33 Closure plug R 1/4x87 1 303-17513-1
10 Grooved ball bearing D 10/26x8 1 250-14009-7 33.1 O-ring Ø11x2 1 219-12223-4
11 O-ring Ø142x4 2 219-13730-7 34 Control p.c.b. 12/24 VDC 1
12 Intermediate bottom 1 444-24167-1 for industrial application
13 Shim 10x16x0.5 1 209-13047-5 Model V10 - V13 1 236-13891-1
14 Snap ring SW 32 2 211-14100-1 Model V20 - V23 4 1 236-13891-2
15 Pressure ring Ø33x37x13 1 444-24439-1 Model M... 1 1 236-13870-2
16 Eccentric 1 444-24170-2 35 Sealing plug, M33x2 incl. 1
17 Hexagon socket head screw 35.1 O-ring ø31x2 1 544-32851-1
M6x25, self-tapping 3 206-13710-8 36 Closure plug KF M 22x1.5 2 303-19285-1
18 Washer 3 444-24169-1 37 Appliance plug 1 with cable 1 1 664-36917-9
19 O-ring Ø6x2 3 219-13084-2 37.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
20 Housing 1 444-24666-1 38 Socket 1 (black) 1
Kit: housing assy. with housing with flat packing and 10 m cable 1 664-36078-7
cover and tightening screws 1 544-32191-1
21 Pump element with Power supply board 230 VAC1 1 544-36961-4
K5=piston Ø5 mm, assy. 1 600-26875-2 Arrow: direction of rotation 1 810-55106-1
K6=piston Ø6 mm, assy. 1 600-26876-2 Lincoln-Logo sticker 1 810-55087-1
K7=piston Ø7 mm, assy. 1 600-26877-2 Jumper for control p.c.b. 1 236-13898-1
KR=Pump element, adjustable 1 655-26178-1
22 Sealing ring Ø22.2x27x1.5 1 306-17813-1
23 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
24 Nipple S 2520-1/4-1/4-25 1 226-14105-5
25 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
26 Socket 2 (grey) 1, 2
with flat packing and 10 m cable 1 664-36078-9
26.1 Socket 1/2, (black) 1, 2 1 236-13277-9
26.2 Flat packing 1 236-13294-3

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
Subject to modifications

4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4

Note: connection 2A1. 10 (pos. 26, 27, 28) only for external triggering of an additional lubrication.

Page 51 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for oil with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from top
Connection types 1A5.14 and 1A7.16

4523a04

Fig. 22 - Explosion view for P 203 -4YLBO/8YLBO-.K.-12/24-1A5.14 und1A7.16-V10-V13, V20-V23

Subject to modifications

Page 52 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 22

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Low-level control, 4YLBO 26 Housing cover 1 444-24666-1

(magnetic floating switch) 1 444-24990-1 Housing cover, assy. since 1996 1 544-32217-1
1a Low-level control, 8YLBO 26.1 Screw f. KF, 3x25 10 206-13796-7
(magnetic floatting switch) 1 444-24283-1 29.2 Drain hose 1 444-24310-1
1.1 Hexagon socket head screw 27 Motor, new 1, 5
M6x20 C 2 201-12018-5 with pos. 11, 17, 19, 27.1, 29
1.2 Washer A 6.4 C 2 209-13011-5 12 VDC 1 544-36913-6
1.3 Hexagonal nut M6 C 2 207-12135-5 24 VDC 1 544-36913-7
2 Lid 1 444-24282-1 24 VDC for VAC connection 1 1 544-36913-8
3 Reservoir 4XNBO /4YNBO 1 544-31998-1 27.1 Motor connection, old 2 1 664-36862-3
3.1 Reservoir 8XNBO /8YNBO 1 544-31998-1 Motor connection, new 1 664-34195-2
4 Hose 3 cm 1 111-35089-2 28 Woodruff key 3x5 1 214-13123-1
5 Stirring paddle, assy. 1 544-31929-1 29 Rotary shaft seal BA 10x22x7 1 220-12231-3
6 O-ring, Ø210x5 1 219-13730-9 30 Closure plug R 1/4x87 1 303-17513-1
7 Adapter ring 1 444-24235-1 30.1 O-ring Ø11x2 1 219-12223-4
9 Inner ring 2 444-24168-1 31 Control p.c.b. 12/24 VDC 1
10 Grooved ball bearing D 10/26x8 1 250-14009-7 for industrial application
11 O-ring Ø142x4 2 219-13730-7 Model V10 - V13 1 236-13891-1
12 Intermediate bottom 1 444-24167-1 Model V20 - V23 3 1 236-13891-2
13 Shim 10x16x0.5 1 209-13047-5 Model M... 1 1 236-13870-2
14 Snap ring SW 32 2 211-14100-1 32 Sealing plug, M33x2 incl. 1
15 Pressure ring Ø33x37x13 1 444-24439-1 32.1 O-ring ø31x2 1 544-32851-1
16 Eccentric 1 444-24170-2 33 Closure plug KF M 22x1.5 2 303-19285-1
17 Hexagon socket head screw 34 Bayonet plug 1 with cable1,
M6x25, self-tapping 3 206-13710-8 7/6-pole (1A7.16) 1 664-36167-3
18 Washer 3 444-24169-1 35 Bayonet cable, 7/6-core 1 664-34167-5
19 O-ring Ø6x2 3 219-13084-2 36 Bayonet plug 1 with cable1,
20 Housing 1 444-24666-1 4/3-pole (1A5.14) 1 664-34041-5
Kit: housing assy. with housing 37 Bayonet cable, 4/3-core 1 664-34167-6
cover and tightening screws 1 544-32191-1
21 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2 Power supply board 230 VAC1 1 544-36961-4
K6=piston Ø6 mm, assy. 1 600-26876-2 Arrow: direction of rotation 1 810-55106-1
K7=piston Ø7 mm, assy. 1 600-26877-2 Lincoln-Logo sticker 1 810-55087-1
KR=Pump element, adjustable 1 655-26178-1 Jumper for control p.c.b. 1 236-13898-1
22 Sealing ring Ø22.2x27x1.5 1 306-17813-1
23 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
24 Nippel S 2520-1/4-1/4-25 1 226-14105-5
25 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
4
other pressure relief valves, see Parts Catalog
5
see note on page 4
Subject to modifications

Page 53 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease or oil, closed without low-level control

Without control p.c.b.

Filling from bottom
Connection type 2A1.01/10

4542a04

Fig. 23 - Explosion view for P 203 -4XN/8XN-.K.-12/24-2A1.01/10

Subject to modifications

Page 54 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 23

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 4XN/4YN 1 544-32695-1 24 Pressure relief valve 4

1.1 Reservoir 8XN/8YN 1 544-32696-1 SVTE - 350 - 1/4 - D 6 1 624-28894-1
2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 25 Housing cover 1 444-24667-1
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 Housing cover, assy. since 1996 1 544-32217-1
3 Hose 10 cm 1 111-35089-2 25.1 Screw f. KF, 3x25 10 206-13796-7
4 Stirring paddle, assy. 1 544-31928-1 25.2 Drain hose 1 444-24310-1
5 O-ring, Ø210x5 1 219-13730-9 26 Motor, new 1, 5
6 Adapter ring 1 444-24235-1 with pos. 10, 16, 18, 26.1, 28
7 Washer 8.4 1 209-13072-6 12 VDC 1 544-36913-3
8 Inner ring 2 444-24168-1 24 VDC 1 544-36913-4
9 Grooved ball bearing D 10/26x8 1 250-14009-7 24 VDC for VAC connection 1 1 544-36913-8
10 O-ring Ø142x4 2 219-13730-7 26.1 Adapter cable2 1 664-34195-8
11 Intermediate bottom 1 444-24167-1 27 Woodruff key 3x5 1 214-13123-1
12 Shim 10x16x0.5 1 209-13047-5 28 Rotary shaft seal BA 10x22x7 1 220-12231-3
13 Snap ring SW 32 2 211-14100-1 29 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
14 Pressure ring Ø33x37x13 1 444-24439-1 30 Sealing plug, M33x2 incl. 1
15 Eccentric 1 444-24170-2 30.1 O-ring ø31x2 1 544-32851-1
16 Hexagon socket head screw 31 Closure plug M22x1.5x12 2 303-19285-1
M6x25, self-tapping 3 206-13710-8 32 Appliance plug 1 with cable, old 2 1 664-36917-8
17 Washer 3 444-24169-1 Appliance plug 1 with cable, new 3 1 664-34195-5
18 O-ring Ø6x2 3 219-13084-2 32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
19 Housing 1 444-24666-1 33 Screw 13796-6
Kit: housing assy. with housing 34 Socket 1 (black) 1
cover and tightening screws 1 544-32191-1 with flat packing and 10 m cable 1 664-36078-7
20 Pump element with 34.1 Socket 1 (black) 1 1 236-13277-9
K5=piston Ø5 mm, assy. 1 600-26875-2 34.2 Flat packing 1 236-13294-3
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
C7=piston Ø7 mm, assy. Power supply board 230 VAC1 1 544-36961-4
for chisel paste 1 600-28750-1 Arrow: direction of rotation 1 810-55106-1
KR=Pump element, adjustable 1 655-26178-1 Lincoln-Logo sticker 1 810-55087-1
21 Sealing ring Ø22.2x27x1.5 1 306-17813-1
22 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
23 Nipple S 2520-1/4-1/4-25 1 226-14105-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
with appliance plug 1 and cable (old) pos. 32, use adapter cable pos. 26.1
3
with appliance plug 1 and cable (new) pos. 32, adapter cable pos. 26.1 not required
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves see Parts Catalog
6
see note on page 4
Subject to modifications

Page 55 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease, closed with low-level control

Without control p.c.b.

Filling from bottom
Connection type 2A1.01/10

4543a04
Fig. 24 - Explosion view for P 203 -4XL/8XL-.K.-12/24-2A1.01/10
Subject to modifications

Page 56 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 24

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 4XN/4YN 1 544-32695-1 24 Pressure relief valve 5

1.1 Reservoir 8XN/8YN 1 544-32696-1 SVTE - 350 - 1/4 - D 6 1 624-28894-1
2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 25 Socket 2 (grey) 1, 2 with
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 flat packing and 10 m cable 1 664-36078-9
3 Hose 10 cm 1 111-35089-2 25.1 Socket 1/2 (black) 1, 2 2 236-13277-9
4 Stirring paddle, assy. 1 544-31928-1 25.2 Flat packing 2 236-13294-3
5 O-ring, Ø210x5 1 219-13730-9 26 Screw BZ 3x10 C 8 206-13796-6
6 Adapter ring 1 444-24235-1 27 Appliance plug 2 with cable 1, 2 1 664-36862-5
7 Control cam 1 444-24212-1 28 Housing cover 1 444-24667-1
8 Inner ring 2 444-24168-1 Housing cover, assy. since 1996 1 544-32217-1
9 Grooved ball bearing D 10/26x8 1 250-14009-7 28.1 Screw f. KF, 3x25 10 206-13796-7
10 O-ring Ø142x4 2 219-13730-7 28.2 Drain hose 1 444-24310-1
11 Intermediate bottom 1 444-24167-1 29 Motor, new1, 6
12 Shim 10x16x0.5 1 209-13047-5 with pos. 10, 16, 18, 29.1, 31
13 Snap ring SW 32 2 211-14100-1 12 VDC 1 544-36913-3
14 Pressure ring Ø33x37x13 1 444-24439-1 24 VDC 1 544-36913-4
15 Eccentric 1 444-24170-2 24 VDC for VAC connection 1 1 544-36913-8
16 Hexagon socket head screw 29.1 Adapter cable3 1 664-34195-8
M6x25, self-tapping 3 206-13710-8 30 Woodruff key 3x5 1 214-13123-1
17 Washer 3 444-24169-1 31 Rotary shaft seal BA 10x22x7 1 220-12231-3
18 O-ring Ø6x2 3 219-13084-2 32 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
19 Housing 1 444-24666-1 33 Magnetic switch for
Kit: housing assy. with housing low-level control 1 234-13162-4
cover and tightening screws 1 544-32191-1 34 Sealing plug, M33x2 incl. 1
20 Pump element with 34.1 O-ring ø31x2 1 544-32851-1
K5=piston Ø5 mm, assy. 1 600-26875-2 35 Closure plug M22x1.5x12 2 303-19285-1
K6=piston Ø6 mm, assy. 1 600-26876-2 36 Appliance plug 1 with cable, old 3 1 664-36917-8
K7=piston Ø7 mm, assy. 1 600-26877-2 Appliance plug 1 with cable, new 4 1 664-34195-5
C7=piston Ø7 mm, assy. 36.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
for chisel paste 1 600-28750-1 37 Socket 1 (black) 1
KR=Pump element, adjustable 1 655-26178-1 with flat packing and 10 m cable 1 664-36078-7
21 Sealing ring Ø22.2x27x1.5 1 306-17813-1
22 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4 Power supply board 230 VAC1 1 544-36961-4
Check valve Ø7 mm, assy. 1 504-36071-9 Arrow: direction of rotation 1 810-55106-1
23 Nipple S 2520-1/4-1/4-25 1 226-14105-5 Lincoln-Logo sticker 1 810-55087-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for connection type 2A1
3
with appliance plug 1 and cable (old) pos. 36, use adapter cable pos. 29.1
4
with appliance plug 1 and cable (new) pos. 36, adapter cable pos. 29.1 not required
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 57 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease, closed without low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection types 1A1.01/10 and 2A1.01/10

4545a04

Fig. 25 - Explosion view for P 203 -4XN/8XN-.K.-12/24-1A1.01/10/2A1.01/10-V10-V13, V20-V23

Subject to modifications

Page 58 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 25

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 4XN/4YN 1 544-32695-1 28 Housing cover 1 444-24667-1

1.1 Reservoir 8XN/8YN 1 544-32696-1 Housing cover, assy. since 1996 1 544-32217-1
2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 28.1 Screw f. KF, 3x25 10 206-13796-7
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 28.2 Drain hose 1 444-24310-1
3 Hose 10 cm 1 111-35089-2 29 Motor, new 1, 6
4 Stirring paddle, assy. 1 544-31928-1 with pos. 10, 16, 18, 29.1, 31
5 O-ring, Ø210x5 1 219-13730-9 12 VDC 1 544-36913-6
6 Adapter ring 1 444-24235-1 24 VDC 1 544-36913-7
7 Washer 8.4 1 209-13072-6 24 VDC for VAC connection 1 1 544-36913-8
8 Inner ring 2 444-24168-1 29.1 Motor connection, old 3 1 664-36862-3
9 Grooved ball bearing D 10/26x8 1 250-14009-7 Motor connection, new 1 664-34195-2
10 O-ring Ø142x4 2 219-13730-7 30 Woodruff key 3x5 1 214-13123-1
11 Intermediate bottom 1 444-24167-1 31 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Shim 10x16x0.5 1 209-13047-5 32 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Snap ring SW 32 2 211-14100-1 33 Control p.c.b. 12/24 VDC 1 for industrial
14 Pressure ring Ø33x37x13 1 444-24439-1 application and commercial vehicles
15 Eccentric 1 444-24170-2 Model V10 - V13 1 236-13891-1
16 Hexagon socket head screw Model V20 - V23 4 1 236-13891-2
M6x25, self-tapping 3 206-13710-8 Model M...1 1 236-13870-2
17 Washer 3 444-24169-1 34 Sealing plug, M33x2 incl. 1
18 O-ring Ø6x2 3 219-13084-2 34.1 O-ring ø31x2 1 544-32851-1
19 Housing 1 444-24666-1 35 Closure plug M22x1.5x12 2 303-19285-1
Kit: housing assy. with housing 36 Appliance plug 1 with cable 1 1 664-36917-9
cover and tihgtening screws 1 544-32191-1 36.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
20 Pump element with 37 Socket 1 (black) 1 with
K5=piston Ø5 mm, assy. 1 600-26875-2 flat packing and 10 m cable 1 664-36078-7
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2 Power supply board 230 VAC1 1 544-36961-4
KR=Pump element, adjustable 1 655-26178-1 Arrow: direction of rotation 1 810-55106-1
21 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Lincoln-Logo sticker 1 810-55087-1
22 Check valve Ø5 mm, assy. 1 504-36071-8 Jumper for control p.c.b. 1 236-13898-1
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
23 Nipple S 2520-1/4-1/4-25 1 226-14105-5
24 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
25 Socket 2 (grey) 1, 2 with
flat packing and 10 m cable 1 664-36078-9
26 Screw BZ 3x10 C 8 206-13796-6
27 Appliance plug 2 with cable 1, 2 1 664-36862-5
27.1 Socket 1/2 (black) 1, 2 2 236-13277-9
27.2 Flat packing 2 236-13294-3

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 59 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease, closed with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection types 1A1.01/10 and 2A1.01/10

4544a06

Fig. 26 - Explosion view for P 203 -4XL/8XL-.K.-12/24-1A1.01/10/2A1.01/10-V10-V13, V20-V23

Subject to modifications

Page 60 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 26

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 4XN/4YN 1 544-32695-1 28 Housing cover 1 444-24667-1

1.1 Reservoir 8XN/8YN 1 544-32696-1 Housing cover, assy. since 1996 1 544-32217-1
2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 28.1 Screw f. KF, 3x25 10 206-13796-7
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 28.2 Drain hose 1 444-24310-1
3 Hose 10 cm 1 111-35089-2 29 Motor, new 1, 6
4 Stirring paddle, assy. 1 544-31954-1 with pos. 10, 16, 18, 29.1, 37
5 O-ring, Ø210x5 1 219-13730-9 12 VDC 1 544-36913-6
6 Adapter ring 1 444-24235-1 24 VDC 1 544-36913-7
7 Control cam 1 444-24212-1 24 VDC for VAC connection 1 1 544-36913-8
8 Inner ring 2 444-24168-1 29.1 Motor connection, old 3 1 664-36862-3
9 Grooved ball bearing D 10/26x8 1 250-14009-7 Motor connection, new 1 664-34195-2
10 O-ring Ø142x4 2 219-13730-7 30 Woodruff key 3x5 1 214-13123-1
11 Intermediate bottom 1 444-24167-1 31 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Shim 10x16x0.5 1 209-13047-5 32 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Snap ring SW 32 2 211-14100-1 33 Magnetic switch for
14 Pressure ring Ø33x37x13 1 444-24439-1 low-level control 1 234-13162-4
15 Eccentric 1 444-24170-2 34 Control p.c.b. 12/24 VDC 1 for industrial
16 Hexagon socket head screw application and commercial vehicles
M6x25, self-tapping 3 206-13710-8 Model V10 - V13 1 236-13891-1
17 Washer 3 444-24169-1 Model V20 - V23 4 1 236-13891-2
18 O-ring Ø6x2 3 219-13084-2 Model M...1 1 236-13870-2
19 Housing 1 444-24666-1 35 Sealing plug, M33x2 incl. 1
Kit: housing assy. with housing 35.1 O-ring ø31x2 1 544-32851-1
cover and tightening screws 1 544-32191-1 36 Closure plug M22x1.5x12 2 303-19285-1
20 Pump element with 37 Appliance plug 1 with cable 1 1 664-36917-9
K5=piston Ø5 mm, assy. 1 600-26875-2 37.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
K6=piston Ø6 mm, assy. 1 600-26876-2 38 Socket 1 (black) 1
K7=piston Ø7 mm, assy. 1 600-26877-2 with flat packing and 10 m cable 1 664-36078-7
KR=Pump element, adjustable 1 655-26178-1
21 Sealing ring Ø22.2x27x1.5 1 306-17813-1
22 Check valve Ø5 mm, assy. 1 504-36071-8 Power supply board 230 VAC1 1 544-36961-4
Check valve Ø6 mm, assy. 1 504-36071-4 Arrow: direction of rotation 1 810-55106-1
Check valve Ø7 mm, assy. 1 504-36071-9 Lincoln-Logo sticker 1 810-55087-1
23 Nipple S 2520-1/4-1/4-25 1 226-14105-5 Jumper for control p.c.b. 1 236-13898-1
24 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
25 Socket 2 (grey) 1, 2
with flat packing and 10 m cable 1 664-36078-9
25.1 Socket 1/2 (black) 1, 2 2 236-13277-9
25.2 Flat packing 2 236-13294-3
26 Screw BZ 3x10 C 8 206-13796-6
27 Appliance plug 2 with cable 1, 2 1 664-36862-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 61 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease, closed without low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection types 1 A5.14 and 1A7.16

4541a04
Subject to modifications

Fig. 27 - Explosion view for P 203 -4XN/8XN-.K.-12/24-1A5.14/1A7.16-V10-V13, V20-V23

Page 62 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 27

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 4XN/4YN 1 544-32695-1 25 Housing cover 1 444-24667-1

1.1 Reservoir 8XN/8YN 1 544-32696-1 Housing cover, assy. since 1996 1 544-32217-1
2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 25.1 Screw f. KF, 3x25 10 206-13796-7
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 25.2 Drain hose 1 444-24310-1
3 Hose 10 cm 1 111-35089-2 26 Motor, new 1, 6
4 Stirring paddle, assy. 1 544-31928-1 with pos. 10, 16, 18, 26.1, 28
5 O-ring, Ø210x5 1 219-13730-9 12 VDC 1 544-36913-6
6 Adapter ring 1 444-24235-1 24 VDC 1 544-36913-7
7 Washer 8.4 1 209-13072-6 24 VDC for VAC connection 1 1 544-36913-8
8 Inner ring 2 444-24168-1 26.1 Motor connection, old 2 1 664-36862-3
9 Grooved ball bearing D 10/26x8 1 250-14009-7 Motor connection, new 3 1 664-34195-2
10 O-ring Ø142x4 2 219-13730-7 27 Woodruff key 3x5 1 214-13123-1
11 Intermediate bottom 1 444-24167-1 28 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Shim 10x16x0.5 1 209-13047-5 29 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Snap ring SW 32 2 211-14100-1 30 Control p.c.b. 12/24 VDC 1 for industrial
14 Pressure ring Ø33x37x13 1 444-24439-1 application and commercial vehicles
15 Eccentric 1 444-24170-2 Model V10 - V13 1 236-13891-1
16 Hexagon socket head screw Model V20 - V23 4 1 236-13891-2
M6x25, self-tapping 3 206-13710-8 Model M... 1 1 236-13870-2
17 Washer 3 444-24169-1 31 Sealing plug, M33x2 incl. 1
18 O-ring Ø6x2 3 219-13084-2 31.1 O-ring ø31x2 1 544-32851-1
19 Housing 1 444-24666-1 32 Closure plug M22x1.5x12 2 303-19285-1
Kit: housing assy. with housing 33 Bayonet plug 1 with cable1 ,
cover and tightening screws 1 544-32191-1 7/6-pole (1A7.16) 1 664-36167-3
20 Pump element with 34 Bayonet cable, 7/6-core 1 664-34167-5
K5=piston Ø5 mm, assy. 1 600-26875-2 35 Bayonet plug 1 with cable1 ,
K6=piston Ø6 mm, assy. 1 600-26876-2 4/3-pole (1A5.14) 1 664-34041-5
K7=piston Ø7 mm, assy. 1 600-26877-2 36 Bayonet cable, 4/3-core 1 664-34167-6
KR=Pump element, adjustable 1 655-26178-1
21 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Power supply board 230 VAC1 1 544-36961-4
22 Check valve Ø5 mm, assy. 1 504-36071-8 Arrow: direction on rotation 1 810-55106-1
Check valve Ø6 mm, assy. 1 504-36071-4 Lincoln-Logo 1 810-55087-1
Check valve Ø7 mm, assy. 1 504-36071-9 Jumper for control p.c.b. 1 236-13898-1
23 Nipple S 2520-1/4-1/4-25 1 226-14105-5
24 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor
3
new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 63 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l and 8-l reservoir for grease, closed with low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 1A7.16

4540a04

Fig. 28 - Explosion view for P 203 -4XL/8XL-.K.-12/24-1A7.16-V10-V13, V20-V23

Subject to modifications

Page 64 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 28

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Reservoir 4XN/4YN 1 544-32695-1 25 Housing cover 1 444-24667-1

1.1 Reservoir 8XN/8YN 1 544-32696-1 Housing cover, assy. since 1996 1 544-32217-1
2 Fixed paddle, assy.4XNBO/4YNBO 1 444-70490-1 25.1 Screw f. KF, 3x25 10 206-13796-7
2.1 Fixed paddle, assy.8XNBO/8YNBO 1 444-70491-1 25.2 Drain hose 1 444-24310-1
3 Hose 10 cm 1 111-35089-2 26 Motor, new 1, 6
4 Stirring paddle, assy. 1 544-31954-1 with pos. 10, 16, 18, 26.1, 28
5 O-ring, Ø210x5 1 219-13730-9 12 VDC 1 544-36913-6
6 Adapter ring 1 444-24235-1 24 VDC 1 544-36913-7
7 Control cam 1 444-24212-1 24 VDC for VAC connection 1 1 544-36913-8
8 Inner ring 2 444-24168-1 26.1 Motor connection, old 2 1 664-36862-3
9 Grooved ball bearing D 10/26x8 1 250-14009-7 Motor connection, new 3 1 664-34195-2
10 O-ring Ø142x4 2 219-13730-7 27 Woodruff key 3x5 1 214-13123-1
11 Intermediate bottom 1 444-24167-1 28 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Shim 10x16x0.5 1 209-13047-5 29 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Snap ring SW 32 2 211-14100-1 30 Magnetic switch for
14 Pressure ring Ø33x37x13 1 444-24439-1 low-level control 1 234-13162-4
15 Eccentric 1 444-24170-2 31 Control p.c.b. 12/24 VDC 1 for industrial
16 Hexagon socket head screw application and commercial vehicles
M6x25, self-tapping 3 206-13710-8 Model V10 - V13 1 236-13891-1
17 Washer 3 444-24169-1 Model V20 - V23 4 1 236-13891-2
18 O-ring Ø6x2 3 219-13084-2 Model M... 1 1 236-13870-2
19 Housing 1 444-24666-1 32 Sealing plug, M33x2 incl. 1
Kit: housing assy. with housing 32.1 O-ring ø31x2 1 544-32851-1
cover and tightening screws 1 544-32191-1 33 Closure plug M22x1.5x12 2 303-19285-1
20 Pump element with 34 Bayonet plug 1 with cable1,
K5=piston Ø5 mm, assy. 1 600-26875-2 7/6-pole 1 664-34167-3
K6=piston Ø6 mm, assy. 1 600-26876-2 35 Bayonet cable, 7/6-core 1 664-34167-5
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1
21 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Power supply board 230 VAC1 1 544-36961-4
22 Check valve Ø5 mm, assy. 1 504-36071-8 Arrow: direction of rotation 1 810-55106-1
Check valve Ø6 mm, assy. 1 504-36071-4 Lincoln-Logo sticker 1 810-55087-1
Check valve Ø7 mm, assy. 1 504-36071-9 Jumper for control p.c.b. 1 236-13898-1
23 Nipple S 2520-1/4-1/4-25 1 226-14105-5
24 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor
3
new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 65 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l reservoir for grease with follower plate and low-level control

Without control p.c.b.

Filling from bottom
Connection type 1A1.10

Subject to modifications

4546a06

Fig. 29 - Explosion view for P 203 -4XBF-3K.-12/24-1A1.10

Page 66 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 29

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Switch rod, L1 50, L2 135 1 234-13191-1 29 Pressure relief valve 4

2 Hexagon socket head screw, SVTE - 350 - 1/4 - D 6 1 624-28894-1
M6x20 2 201-12018-5 30 Housing cover 1 444-24667-1
3 Washer ST A6,4 C 2 209-13011-5 Housing cover, assy. since 1996 1 544-32217-1
3 Hexagonal nut, M6 C 2 207-12135-5 30.1 Screw f. KF, 3x25 10 206-13796-7
4 Lid 1 444-70113-1 30.2 Drain hose 1 444-24310-1
5 Hexagonal nut, M6 C 2 207-12135-5 31 Motor, new 1, 5
6 Reservoir 4XBF 1 544-32281-1 with pos. 11, 17, 19, 31.1, 33
7 Compression spring, DF6 con. 1 300-19860-1 12 VDC 1 544-36913-3
8 Follower plate, assy. 1 544-32314-1 24 VDC 1 544-36913-4
8.1 Sealing ring 1 444-70114-1 24 VDC for VAC connection 1 1 544-36913-8
9 Stirring paddle, assy. 1 544-32343-1 31.1 Adapter cable2 1 664-34195-8
10 O-ring, Ø210x5 1 219-13730-9 32 Woodruff key 3x5 1 214-13123-1
11 Adapter ring 1 444-24235-1 33 Rotary shaft seal BA 10x22x7 1 220-12231-3
12 Washer 8.4 1 209-13072-6 34 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
13 Inner ring 2 444-24168-1 35 Sealing plug, M33x2 incl. 1
14 Grooved ball bearing D 10/26x8 1 250-14009-7 35.1 O-ring ø31x2 1 544-32851-1
15 O-ring Ø142x4 2 219-13730-7 36 Appliance plug 1 with cable, old 2 1 664-36917-8
16 Intermediate bottom 1 444-24167-1 Appliance plug 1 with cable, new 3 1 664-34195-5
17 Shim 10x16x0.5 1 209-13047-5 36.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
18 Snap ring SW 32 2 211-14100-1 37 Screw BZ 3x10 C 8 206-13796-6
19 Pressure ring Ø33x37x13 1 444-24439-1 38 Socket 1 (black) 1
20 Eccentric 1 444-24170-2 with flat packing and 10 m cable 1 664-36078-7
21 Hexagon socket head screw Socket 1 (black) 1 1 236-13277-9
M6x25, self-tapping 3 206-13710-8 Flat packing 1 236-13294-3
22 Washer 3 444-24169-1 39 Bearing bushing, SBZ D12/16x25 1 250-14066-7
23 O-ring Ø6x2 3 219-13084-2
24 Housing 1 444-24666-1
Kit: housing assy. with housing Power supply board 230 VAC1 1 544-36961-4
cover and tightening screws 1 544-32191-1 Arrow: direction of rotation 1 810-55106-1
25 Pump element with Lincoln-Logo sticker 1 810-55087-1
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1
26 Sealing ring Ø22.2x27x1.5 1 306-17813-1
27 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
28 Nipple S 2520-1/4-1/4-25 1 226-14105-5

1
deviations of shown connection types of pump 203, see pages 74-85
2
with appliance plug 1 and cable (old) pos. 36, use adapter cable pos. 31.1
3
with appliance plug 1 and cable (new) pos. 36, adapter cable pos. 31.1 not required
4
other pressure relief valves see Parts Catalog
5
see note on page 4
Subject to modifications

Page 67 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

8-l reservoir for grease with follower plate and low-level control

Without control p.c.b.

Filling from bottom
Connection type 1A1.10

4549a06
Subject to modifications

Fig. 30 - Explosion view for P 203 -8XBF-3K.-12/24-1A1.10

Page 68 of 88

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 30

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Switch rod 1 234-13191-2 29 Pressure relief valve 4

2 Hexagon socket head screw, SVTE - 350 - 1/4 - D 6 1 624-28894-1
M6x20 2 201-12018-5 30 Housing cover 1 444-24667-1
3 Washer ST A6,4 C 2 209-13011-5 Housing cover, assy. since 1996 1 544-32217-1
4 Lid, schwarz 1 444-70113-1 30.1 Screw f. KF, 3x25 10 206-13796-7
5 Hexagonal nut, M6 C 2 207-12135-5 30.2 Drain hose 1 444-24310-1
6 Reservoir 8XBF 1 544-32282-1 31 Motor, new 1, 5
7 Compression ring, DF6 con. 1 300-19860-1 with pos. 11, 17, 19, 31.1, 33
8 Follower plate, assy. 1 544-32314-1 12 VDC 1 544-36913-3
8.1 Sealing ring 1 444-70114-1 24 VDC 1 544-36913-4
9 Stirring paddle, assy. 1 544-32343-1 24 VDC for VAC connection 1 1 544-36913-8
10 O-ring, Ø210x5 1 219-13730-9 31.1 Adapter cable2 1 664-34195-8
11 Adapter ring 1 444-24235-1 32 Woodruff key 3x5 1 214-13123-1
12 Washer 8.4 1 209-13072-6 33 Rotary shaft seal BA 10x22x7 1 220-12231-3
13 Inner ring 2 444-24168-1 34 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
14 Grooved ball bearing D 10/26x8 1 250-14009-7 35 Sealing plug, M33x2 incl. 1
15 O-ring Ø142x4 2 219-13730-7 35.1 O-ring ø31x2 1 544-32851-1
16 Intermediate bottom 1 444-24167-1 36 Appliance plug 1 with cable, old 2 1 664-36917-8
17 Shim 10x16x0.5 1 209-13047-5 Appliance plug 1 with cable, new 3 1 664-34195-5
18 Snap ring SW 32 2 211-14100-1 36.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
19 Pressure ring Ø33x37x13 1 444-24439-1 37 Screw BZ 3x10 C 8 206-13796-6
20 Eccentric 1 444-24170-2 38 Socket 1 (black) 1
21 Hexagon socket head screw with flat packing and 10 m cable 1 664-36078-7
M6x25, self-tapping 3 206-13710-8 Socket 1 (black) 1 1 236-13277-9
22 Washer 3 444-24169-1 Flat packing 1 236-13294-3
23 O-ring Ø6x2 3 219-13084-2 39 Bearing bushing, SBZ D12/16x25 1 250-14066-7
24 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tightening screws 1 544-32191-1 Power supply board 230 VAC1 1 544-36961-4
25 Pump element with Arrow: direction of rotation 1 810-55106-1
K5=piston Ø5 mm assy. 1 600-26875-2 Lincoln-Logo sticker 1 810-55087-1
K6=piston Ø6 mm assy. 1 600-26876-2
K7=piston Ø7 mm assy. 1 600-26877-2
C7=piston Ø7 mm assy.
for chisel paste 1 600-28750-1
KR=Pump element, adjustable 1 655-26178-1
26 Sealing ring Ø22.2x27x1.5 1 306-17813-1
27 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
28 Nipple S 2520-1/4-1/4-25 1 226-14105-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
with appliance plug 1 and cable (old) pos. 36, use adapter cable pos. 31.1
3
with appliance plug 1 and cable (new) pos. 36, adapter cable pos. 31.1 not required
4
other pressure relief valves see Parts Catalog
5
see note on page 4
Subject to modifications

Page 69 of 88

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User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

4-l reservoir for grease with follower plate and low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 1A1.10

4550a04

Fig. 31 - Explosion view for P 203 -4XBF-1K.-12/24-1A1.10-V10-V13, V20-V23

Subject to modifications

Page 70 of 88

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 31

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Switch rod 1 234-13191-1 29 Pressure relief valve 5

2 Hexagon socket head screw, SVTE - 350 - 1/4 - D 6 1 624-28894-1
M6x20 2 201-12018-5 30 Housing cover 1 444-24667-1
3 Washer ST A6,4 C 2 209-13011-5 Housing cover, assy. since 1996 1 544-32217-1
4 Lid 1 444-70113-1 30.1 Screw f. KF, 3x25 10 206-13796-7
5 Hexagonal nut, M6 C 2 207-12135-5 30.2 Drain hose 1 444-24310-1
6 Reservoir 4XBF 1 544-32311-1 31 Motor, new 1, 6
7 Compression spring, DF6 con. 1 300-19860-1 with pos. 11, 17, 19, 31.1, 33
8 Follower plate, assy. 1 544-32314-1 12 VDC 1 544-36913-3
8.1 Sealing ring 1 444-70114-1 24 VDC 1 544-36913-4
9 Stirring paddle, assy. 1 544-32343-1 24 VDC for VAC connection 1 1 544-36913-8
10 O-ring, Ø210x5 1 219-13730-9 31.1 Motor connection, old 2 1 664-36862-3
11 Adapter ring 1 444-24235-1 Motor connection, new 3 1 664-34195-2
12 Washer 8.4 1 209-13072-6 32 Woodruff key 3x5 1 214-13123-1
13 Inner ring 2 444-24168-1 33 Rotary shaft seal BA 10x22x7 1 220-12231-3
14 Grooved ball bearing D 10/26x8 1 250-14009-7 34 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
15 O-ring Ø142x4 2 219-13730-7 35 Control p.c.b. 12/24 VDC 1 for industrial
16 Intermediate bottom 1 444-24167-1 application and commercial vehicles
17 Shim 10x16x0.5 1 209-13047-5 Model V10 - V13 1 236-13891-1
18 Snap ring SW 32 2 211-14100-1 Model V20 - V23 4 1 236-13891-2
19 Pressure ring Ø33x37x13 1 444-24439-1 Model M... 1 236-13870-2
20 Eccentric 1 444-24170-2 36 Sealing plug, M33x2 incl. 1
21 Hexagon socket head screw 36.1 O-ring ø31x2 1 544-32851-1
M6x25, self-tapping 3 206-13710-8 37 Closure plug M22x1.5x12 2 303-19285-1
22 Washer 3 444-24169-1 38 Appliance plug 1 with cable 1 1 664-36917-9
23 O-ring Ø6x2 3 219-13084-2 38.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
24 Housing 1 444-24666-1 39 Screw BZ 3x10 C 8 206-13796-6
Kit: housing assy. with housing 40 Socket 1 (black) 1
cover and tightening screws 1 544-32191-1 with flat packing and 10 m cable 1 664-36078-7
25 Pump element with Socket 1 (black) 1 1 236-13277-9
K5=piston Ø5 mm, assy. 1 600-26875-2 Flat packing 1 236-13294-3
K6=piston Ø6 mm, assy. 1 600-26876-2 41 Bearing bushing, SBZ D12/16x25 1 250-14066-7
K7=piston Ø7 mm, assy. 1 600-26877-2
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1 Power supply board 230 VAC1 1 544-36961-4
KR=Pump element, adjustable 1 655-26178-1 Arrow: direction of rotation 1 810-55106-1
26 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Lincoln-Logo sticker 1 810-55087-1
27 Check valve Ø5 mm, assy. 1 504-36071-8 Jumper for control p.c.b. 1 236-13898-1
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
28 Nipple S 2520-1/4-1/4-25 1 226-14105-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor
3
new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 71 of 88

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User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

8-l reservoir for grease with follower plate and low-level control

P.c.b. versions V10 - V13, V20 - V23

Filling from bottom
Connection type 1A1.10

4551a04

Fig. 32 - Explosion view for P 203 -8XBF-1K.-12/24-1A1.10-V10-V13, V20-V23

Subject to modifications

Page 72 of 88

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Parts List acc. to Fig. 32

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Switch rod, L1=50,L2=236 1 234-13191-2 29 Pressure relief valve 5

2 Hexagon socket head screw, SVTE - 350 - 1/4 - D 6 1 624-28894-1
M6x20 2 201-12018-5 30 Housing cover 1 444-24667-1
3 Washer ST A 6,4 C 2 209-13011-5 Housing cover, assy. since 1996 1 544-32217-1
4 Lid 1 444-70113-1 30.1 Screw f. KF, 3x25 10 206-13796-7
5 Hexagonal nut, M6 C 2 207-12135-5 30.2 Drain hose 1 444-24310-1
6 Reservoir 8XBF 1 544-32311-1 31 Motor, new 1, 6
7 Compression spring, DF6 con. 1 300-19860-1 with pos. 11, 17, 19, 31.1, 33
8 Follower plate, assy. 1 544-32314-1 12 VDC 1 544-36913-3
8.1 Sealing ring 1 444-70114-1 24 VDC 1 544-36913-4
9 Stirring paddle, assy. 1 544-32343-1 24 VDC for VAC connection 1 1 544-36913-8
10 O-ring, Ø210x5 1 219-13730-9 31.1 Motor connection, old 2 1 664-36862-3
11 Adapter ring 1 444-24235-1 Motor connection, new 3 1 664-34195-2
12 Washer 8.4 1 209-13072-6 32 Woodruff key 3x5 1 214-13123-1
13 Inner ring 2 444-24168-1 33 Rotary shaft seal BA 10x22x7 1 220-12231-3
14 Grooved ball bearing D 10/26x8 1 250-14009-7 34 Hydraulic lub. fitting AR 1/4 Z 1 251-14045-9
15 O-ring Ø142x4 2 219-13730-7 35 Control p.c.b. 12/24 VDC 1 for industrial
16 Intermediate bottom 1 444-24167-1 application and
17 Shim 10x16x0.5 1 209-13047-5 Model V10 - V13 1 236-13891-1
18 Snap ring SW 32 2 211-14100-1 Model V20 - V23 4 1 236-13891-2
19 Pressure ring Ø33x37x13 1 444-24439-1 Model M... 1 1 236-13870-2
20 Eccentric 1 444-24170-2 36 Sealing plug, M33x2 incl. 1
21 Hexagon socket head screw 36.1 O-ring ø31x2 1 544-32851-1
M6x25, self-tapping 3 206-13710-8 37 Closure plug M22x1.5x12 2 303-19285-1
22 Washer 3 444-24169-1 38 Appliance plug 1 with cable 1 1 664-36917-9
23 O-ring Ø6x2 3 219-13084-2 38.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
24 Housing 1 444-24666-1 39 Screw BZ 3x10 C 4 206-13796-6
Kit: housing assy. with housing 40 Socket 1 (black) 1
cover and tightening screws 1 544-32191-1 with flat packing and 10 m cable 1 664-36078-7
25 Pump element with Socket 1 (black) 1 1 236-13277-9
K5=piston Ø5 mm, assy. 1 600-26875-2 Flat packing 1 236-13294-3
K6=piston Ø6 mm, assy. 1 600-26876-2 41 Bearing bushing, SBZ D12/16x25 1 250-14066-7
K7=piston Ø7 mm, assy. 1 600-26877-2
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1 Power supply board 230 VAC1 1 544-36961-4
KR=Pump element, adjustable 1 655-26178-1 Arrow: direction of rotation 1 810-55106-1
26 Sealing ring Ø22.2x27x1.5 1 306-17813-1 Lincoln-Logo sticker 1 810-55087-1
27 Check valve Ø5 mm, assy. 1 504-36071-8 Jumper for control p.c.b. 1 236-13898-1
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
28 Nipple S 2520-1/4-1/4-25 1 226-14105-5

1
deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor
3
new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Subject to modifications

Page 73 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connection types for 12/24 VDC

Connection types 1A1.01 / 2A1.01 without control p.c.b. (if upgrading motor from old to new)
Note: The components of model 203 are listed with the respective preceding component drawings. For industrial applications the
parts mentioned below are different from those of the standard version. Pumps with new motor are marked on the identification plate
with the version code „M“.

4518b04
Fig. 33 - Different connection types 1A1.01/2A1.01

Parts List acc. to Fig. 33

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Socket (black) 2 236-13277-9 4.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7

2 Flat packing 2 236-13294-3 5 Appliance plug 2 with cable 1 664-36862-5
3 Screw BZ 3x10 C 4 206-13796-6 6 Adapter cable1 1 664-34195-8
Subject to modifications

1
4 Appliance plug 1 with cable, old 1 664-36862-6 7 Magnetic switch
for low-level control 1 234-13162-4

1
with appliance plug 1 and cable (old) pos. 4, use adapter cable pos. 6

Page 74 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connection types for 12/24 VDC

Connection types 1A1.01 / 2A1.01 without control p.c.b. (in case of replacement of motor)
Note: The components of model 203 are listed with the respective preceding component drawings. For industrial applications the
parts mentioned below are different from those of the standard version. Pumps with new motor are marked on the identification plate
with the version code „M“.

4518a04

Fig. 34 - Different connection types 1A1.01/2A1.01

Parts List acc. to Fig. 34

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Socket (black) 2 236-13277-9 4.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7

2 Flat packing 2 236-13294-3 5 Appliance plug 2 with cable 1 664-36862-5
3 Screw BZ 3x10 C 4 206-13796-6 6 Magnetic switch
Subject to modifications

1
4 Appliance plug 1 with cable 1 664-34195-5 for low-level control 1 234-13162-4

1
appliance plug 1 with cable (new) pos. 4; adapter cable not required

Page 75 of 88

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User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connection types for 12/24 VDC

Connection types 1A8.00 / 2A8.00 for special applications

4519a04

Fig. 35 - Different connection types 1A8.00/2A8.00

Parts List acc. to Fig. 35

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Cable gland KF, PG 9 2 237-13397-3 4 Magnetic switch

2 Sealing ring ABIL 15.2x19.5x0.5 2 306-19549-1 for low-level control 1 234-13162-5
3 Jam nut KF PG 9 2 237-13352-8 5 Control p.c.b. 1, 2 1 236-13870-2
Subject to modifications

6 Motor connecting cable, new 1 664-34195-2

1
control p.c.b. M00 - M07
2
control p.c.b. M08 - M23

Page 76 of 88

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 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connection types for 12/24 VDC

Connection types 2A4.12 / 2A4.13 with microprocessor p.c.b. M... and AMP plug
Note: The components of model 203 are listed with the respective preceding component drawings. For the microprocessor control,
the parts mentioned below are different from those of the standard version.

4521a04
Fig. 36 - Different type of connection 2A4.12/2A4.13

Parts List acc. to Fig. 36

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Connecting cable, 4-core1 1 664-36844-8 5 Flanged plug, 4-pole 1 664-36884-1

Connecting cable, 5-core 2 1 664-36884-8 6 Piston detector with plug (M11) 1 234-13178-2
2 Flanged plug, 5-pole 1 664-36884-2 7 Piston detector
Subject to modifications

3 Screw BZ 3x10 C 8 206-13796-6 without plug (M11) 1 234-13178-1

4 Flat packing 35x27x1 2 306-19562-1 8 Motor connection 3 1 664-34195-2
9 Magnetic switch
for low-level control 1 234-13162-4
1 10 Control p.c.b. 1, 2 1 236-13870-2
control p.c.b. M00- M07
3
2
control p.c.b. M08- M15 included in motor kit
Page 77 of 88

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User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connection types for 12/24 VDC

Connection types 2A9.12 / 2A9.13 with microprocessor p.c.b. M... and AMP plug, wire to wire

Note: The components of model 203 are listed with the respective preceding component drawings. For the microprocessor control,
the parts mentioned below are different from those of the standard version.

4537a04

Fig. 37 - Different connection types 2A9.12/2A9.13

Parts List acc. to Fig. 37

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Connecting cable, 4-core 1 1 664-36844-8 5 Cable assy. 4-core, 0.94 m 3 1 664-36931-1

Connecting cable, 5-core 2 1 664-36884-8 6 Piston detector with plug (M11x1) 1 234-13178-2
2 Cable assy. 5 adrig, 0,94 m 3 1 664-36931-2 Piston detector
3 Sealing ring ABIL 15.2x19.5x0.5 2 306-19549-1 without plug (M11x1) 1 234-13178-1
4 Jam nut KF PG 9 2 237-13352-8 7 Magnetic switch
for low-level control 1 234-13162-4
8 Control p.c.b. 1, 2 1 236-13870-2
Subject to modifications

1
control p.c.b. M00 - M07 9 Motor connection 4 1 664-34195-2
2
control p.c.b. M08 - M23
3
length of cable assy.: 0.8 m from cable gland to end of plug
4
included in motor kit

Page 78 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connecting parts for 12/24 VDC

Connection type 2A6.15 with microprocessor p.c.b. M... and bayonet plug

Note: The components of model 203 are listed with the respective preceding component drawings. For the microprocessor control,
the parts mentioned below are different from those of the standard version.

4532a04

Fig. 38 - Different connection types 2A6.15

Parts List acc. to Fig. 38

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1.1 Connecting cable, 7/5 adrig 1 664-34167-2 5 Piston detector with plug (M11x1) 1 234-13188-2
1.2 Connecting cable, 7/5 polig 1 664-34167-4 6 Piston detector
2 Control p.c.b. 1 1 236-13870-2 without plug (M11x1) 1 234-13178-1
3 Magnetic switch 7 Motor connecting cable , new 2 1 664-34195-2
for low-level control 1 234-13162-4
4 Connecting plug, 4/4-pole 1 664-34045-2
Subject to modifications

1
control p.c.b. M08 - M23
2
included in motor kit

Page 79 of 88

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User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connecting parts for 120 and 230 VAC

Connection types 1A1.01 / 2A1.01 with power supply p.c.b., without control p.c.b. (if upgrading
motor from old to new)
Note: The components of model 203 are listed with the respective preceding component drawings. For industrial applications the
parts mentioned below are different from those of the standard version. Pumps with new motor are marked with version code „M“ on
identification plate.

4522a04

Fig. 39 - Different connection types 1A1.012A1.01 with power supply p.c.b. for 120 and 230 VAC

Parts List acc. to Fig. 39

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Socket (black) 2 236-13277-9 4.2 Ferrite core 1 236-13829-4

2 Flat packing 2 236-13294-3 5 Appliance plug 2 with cable 1 664-36862-5
3 Screw BZ 3x10 C 4 206-13796-6 6 Adapter cable1 1 664-34195-8
4 Appliance plug 1 with cable and 7 Magnetic switch
ferrite core 1 664-36917-5 for low-level control 1 234-13162-5
4.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 8 Power supply board 110 - 230 VAC 1 544-36961-4
9 Motor connecting cable 1 1 664-36917-6
Subject to modifications

10 Motor, new 24 VDC 1 544-36913-8

1
included in the motor kit

Page 80 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connecting parts for 120 and 230 VAC

Connection types 1A1.01 / 2A1.01 with power supply p.c.b., without control p.c.b. (in case of
replacement of motor)
Note: The components of model 203 are listed with the respective preceding component drawings. For industrial applications the
parts mentioned below are different from those of the standard version. Pumps with new motor are marked with version code „M“ on
identification plate.

4533a04

Fig. 40 - Different connection types 1A1.012A1.01 with power supply p.c.b. for 120 and 230 VAC

Parts List acc. to Fig. 40

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Socket (black) 2 236-13277-9 4.2 Ferrite core 1 236-13829-4

2 Flat packing 2 236-13294-3 5 Appliance plug 2 with cables 1 664-36862-5
3 Screw BZ 3x10 C 4 206-13796-6 6 Magnetic switch
4 Appliance plug 1 with cable and for low-level control 1 234-13162-5
ferrite core 1 664-36917-5 7 Power supply board 110 - 230 VAC 1 544-36961-4
4.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 8 Motor connecting cable 1 1 664-34195-2
9 Motor , new 24 VDC 1 544-36913-8
Subject to modifications

1
included in the motor kit

Page 81 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connection types for 120 and 230 VAC

Connection types 1A1.01/2A1.01 with power supply p.c.b. and control p.c.b.s V10 - V13

Note: The components of model 203 are listed with the respective preceding component drawings. For industrial applications the
parts mentioned below are different from those of the standard version. Pumps with new motor are marked with version code „M“ on
identification plate.

4534a04

Fig. 41 - Different connection types 1A1.012A1.01 with power supply p.c.b. for 120 and 230 VAC and control p.c.b. V10-V13

Parts List acc. to Fig. 41

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Socket (black) 2 236-13277-9 5 Appliance plug 2 with cable 1 664-36862-5

2 Flat packing 2 236-13294-3 6 Magnetic switch
3 Screw BZ 3x10 C 4 206-13796-6 for low-level control 1 234-13162-4
4 Appliance plug 1 with cable 7 Power supply board 110-230 VAC 1 544-36961-4
and ferrite core 1 664-36917-5 8 Connection:
4.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 power supply - Control p.c.b. 1 664-36917-7
4.2 Ferrite core 1 236-13829-4 9 Control p.c.b. V 10- V 13 1 236-13891-1
Subject to modifications

10 Motor connecting cable, old 1 664-36862-3

Motor connecting cable, new 1 1 664-34195-2
11 Motor , new 24 VDC 1 544-36913-8
1
included in motor kit

Page 82 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connection types for 120 and 230 VAC

Connection type 2A7.16 with power supply p.c.b. and control p.c.b. V10 - V13

Note: The components of model 203 are listed with the respective preceding component drawings. For industrial applications the
parts mentioned below are different from those of the standard version. Pumps with new motor are marked with version code „M“ on
identification plate.

4535a04

Fig. 42 - Different connection types 2A7.16 with power supply p.c.b. for 120 and 230 VAC and control p.c.b. V10-V13

Parts List acc. to Fig. 42

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Socket (black) 2 236-13277-9 4.3 Bayonet plug 7/6-pole 1 664-34167-3

1.1 Bayonet cable 7/6-core 1 664-34167-5 5 Power supply board 110-230 VAC 1 544-36961-4
2 Flat packing 2 236-13294-3 6 Connection:
3 Screw BZ 3x10 C 4 206-13796-6 power supply - control p.c.b. 1 664-36917-7
4 Appliance plug 1 with cable 7 Control p.c.b. V 10- V 13 1 236-13891-1
and ferrite core 1 664-36917-5 Control p.c.b. V 20- V 23 1 236-13891-2
4.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 8 Magnetic switch
Subject to modifications

4.2 Ferrite core 1 236-13829-4 for low-level control 1 234-13162-4

9 Motor connecting cable, old 1 664-36862-3
Motor connecting cable, new 1 1 664-34195-2
10 Motor, new 24 VDC 1 544-36913-8
1
included in motor kit

Page 83 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Different connection types for 120 and 230 VAC

Connection types 3A6.15 with power supply p.c.b. and control p.c.b. M08-M23

Note: The components of model 203 are listed with the respective preceding component drawings. For industrial applications the
parts mentioned below are different from those of the standard version. Pumps with new motor are marked with version code „M“ on
identification plate.

4536a04

Fig. 43 - Different connection types 3A6.15 with power supply p.c.b. and control p.c.b. M08-M23

Parts List acc. to Fig. 43

Pos. Designation Qty. Part no. Pos. Designation Qty. Part no.

1 Socket (black) 1 236-13277-9 5 Power supply board 110-230 VAC 1 544-36961-4

1.1 Bayonet cable 7/5-core 1 664-34167-2 6 Connection:
2 Flat packing 1 236-13294-3 power supply - control p.c.b. 1 664-36917-7
3 Screw BZ 3x10 C 4 206-13796-6 7 Magnetic switch
4 Appliance plug 1 with cable for low-level control 1 234-13162-4
and ferrite core 1 664-36917-5 8 Control p.c.b. M08 - M23 1 236-13870-2
4.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7 9 Motor connecting cable, old 1 664-36862-3
Subject to modifications

4.2 Ferrite core 1 236-13829-4 Motor connecting cable, new 1 1 664-34195-2

4.3 Bayonet plug, 7/5-pole 1 664-34167-1 10 Bayonet plug, 4/4-pole 1 664-34045-2
11 Piston detector 1 234-13188-2
12 Motor , new 24 VDC 1 544-36913-8
1
included in motor kit

Page 84 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Model 203
Parts of the lockable lid for 4-l and 8-l reservoir

4301a00

Fig. 44 - Lid for P 203 -4XN/LBO/8XN/LBO

Parts List acc. to Fig. 44

Pos. Designation Qty. Part no.

1 Lockable lid, assy. 1 544-36963-1

2 Lock, consisting of parts
pos. 2.1 to 2.4 1 544-36961-3
2.1 Key 2 233-14298-2
2.2 Dust cap 1 233-14298-3
2.3 Spagnolet 1 233-14298-1
2.4 Tongue 1 444-24682-1
Subject to modifications

2.5 Lid 1 444-24234-1

Page 85 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Notes

Subject to modifications

Page 86 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

Notes
Subject to modifications

Page 87 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Components of Centralized Lubrication Pump 203

2.0A-20003-G06

America: Europe/Africa: Asia/Pacific:

Lincoln Industrial Lincoln GmbH Lincoln Industrial Corporation
Subject to modifications

One Lincoln Way Heinrich-Hertz Straße 2-8 51 Changi Business Park Central 2
St. Louis, MO 63120-1578 69190 Walldorf, Germany # 09-06 The Signature
USA Tel: (+49) 6227 33-0 Singapore 486066 © Copyright 2006
Phone: (+1) 314 679 4200 Fax: (+49) 6227 33-259 Phone: (+65) 6588-0188 Printed in Germany
Fax: (+1) 800 424 5359 Fax: (+65) 6588-3438 Web site:
Email: sales@lincolnindustrial.com.sg www.lincolnindustrial.com

Page 88 of 88

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259