849¥

IZ
AR
H

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AE
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⑦ A shaft is supported by two bearings 1m apart. A 6000mm diameter pulley is mounted at a
distance of 300m to the right of the left-hand bearing and this drives a pulley directly below
it with the help of a belt having maximum tension of 2.25 kN. Another pulley 400mm diameter
is placed 200mm to the left of the right-hand bearing and is driven with the help of an electric
motor and belt, which is placed horizontally to the right. The angle of contact for both pulleys
is 180o degree and µ = 0.24. Determine the suitable diameter for a solid shaft with allowable
working stress of 63MPain tension and 42MP in shear for the material of the shaft. Assume
that the torque on one pulley is equal to that on the other pulley.

¢600m

?→
☒oomm

×ÉE☒B

-51
¥5
s IZ É
AR
,

if
""
H

*
p
, if vertical
loading
RAW Rpg, diagram

¥ ""
Ain

↑
{
a Horizontal loading
↑
,
diagram
D

RAH RBH

‫ال ﺗﺷﺎرك دون إذﻧﻲ‬

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Given data ,

Left pulley De -
600mm
225km
IT =

=
2250€

Right pulley → ☐
☐
=

qoomm

(
② = =
1800--3-142*4 Tna
=
63hPa

µ =
0.24 Imax = 4209Pa .

|I⇐TI
IZ
AneFt¥
AR
emo 143
¥2
→
-

290
page
20-24×3.142
H

22-
=

Tz -

105-8--60 N

left 4- E) R
Torque on
pulley
=

(E) =

(2250-105860)×300

N-mm-t -T D-3-54. m n/ R =D--Go0--

-
357420

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300¢
 Anatysvsofeughtputey 'D

To =
⇐ -
R -
①
112--2 =

4¥

¥3
=
EMO →
143
=2oo⇐x

024×180
¥-9
- e

④
2.125T¢
-
=

② is ①→ To =
Bl -

357420

-14
IZ
=

(2-1251-4
=
1588 .
-

53N
-14) ✗ 200
AR
=

I
'

. .
=
2-125×1588-53

N
3375-6--3
=

TofmdmaximumBendmgMoment_
H

⑨
Vei¥* 4,4++2
Moment above A → ↑→P<→•↑
RAN RBU
Rpm ✗ tooo
-

(7+72)×300--0
RBy ✗ 1000
-

(2250+1058.60)×300 0 =

12pm 992^-5-8^1 =

RAY +
RBy =
7-1-12
RAY + 992.58 2250+1058.60

‫دون إذﻧﻲ‬ ‫ال ﺗﺷﺎرك‬

=

232N
RAN -

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Moments
may = °

M BY = 0

MCU =
RAY ✗ 300 =
6-M.nl -

mm

☒ DU 198516N mng
Rpgy
-

✗ 200
=
=

⑤
Houzontalloadmgiagam 3-1-14
A-
&

↑% ↑B
✗

Nfomerit about A
IZ
RAH
•
RBH
AR
•

RBH ✗ tooo -

(3+-4)×800--0
ftp.H ✗ 1000 -

(3375^631-158853) ✗ 800 =
0

RB y 3971.33 N
H

_-

RAH + RBH =

3-1-14
3375-63-1 1588.53
RAM of 3971-33 =

RAH
=

992.81¥
MAH = 0

MBH = O

MICH =
RAH ✗ 300
= 992^38×300 =

2949-8-7N my

MD 4 RBH ✗ 200 -
3971 -33 ✗
200--794266 Nmp
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=

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 Resultantrtpments
at A
Ma -

ÑÉmz = O

B Mrs =
IÉ→ = 0

→
E- im
-

1/-694%978492
755955--555-1 mm
= -

☐
MD =

ÑÉÉ
IZ
=
HÉ9466
AR
mD
-

Bending
i. Max moment occurs at D
H

! .

Mf =

818698.41 M -

mm
-

I
AAor.dungtomaamumnlorma-stressh.org
d-
¥m•CCmM+v☒tÑ✗⇐jÑˢ
Men
51
→
pg
Eggs 3.6
(a)
/
k
% foe Hollow shaft
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,
K =
• →
for solid shaft
Here Keo

loads
Assuming steadyCm
-

= I -5 → table 3. t

Cz -
9-
Pg 56
, ,

, , ,,, , , µ ,,

Esta d =

58.74-b → ④

I IZ
Aecordmgtomaxemumsh:⇐e-86-e]±s heoyd-I-VE.it
AR

Imax
H

d = 53
-73min - b⑤
÷

from ⑨ & ⑧ Select

rlfax value .

: D=
.

5874--7

shaft D= 63m€
Standard size of ,

page 57

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Table 3. 5⑨
-

IZ
AR
H

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 Gene
-

Bd 61
"
•
:*

DIE
• (Driven)
B. Fta

Gear ☒
f-

"
"
IZ
AR
Driven
1☒ ☒

¥¥¥¥
(
Drivel ☆
H

Ftp

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Ftc
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 Ñᵈp= 20kW Cm = I -5 ✗ 20°
=
Imax =
56M Pa .

N = I
20hpm Cy = 1.2
Tma✗= 100M Pa
950N
Left gear ☒
De 600mm we
-
_-
-
,

350N
Right gear
# ☐ =
200mm W =

, ☐
☐

%ᵈ%¥
f- =

9.55✗#(P) - 33

Pg
(a)
50

955,1%0-6×20 =
1.59
-
✗ 106N -

mm

ME

Analysisofqears
Leftcgearc
IZ
AR
Ftc
2,5¥ 2%059×106--5300 at
=
=

→ 12.8 (a)
206
Pg
H

tan 20
Fqc Ftc tank 5300 ✗
=
=

-
1929.04N
__- 12.8(b)
206
page

RightGeaI
2,5¥ 2×1.5%0×-106
15900N
E- ☐ = = -

__

tan 20
Feb =
E- ☐ thnx =
15900 ✗

-
5787.13N
=

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ñfMaamumBendhngMoment_
loading Diagram #É¥.☐
⑥ Vertical

RAI
↑←ñ→↑
Moment about A __B- RBI

R
By
✗
2400
-

KID-1 ✗ 2000 -
Etc-1Wc) ✗ 250 = 0

RBU =
14192--71 N

RAY + RBy =
Fto we 1- Ft☐ + W ☐

Ritu -

8¥29 N

Moments
MAY
M By
= 0

0
IZ
AR
=

May =
RAY ✗ 250 = 2076822 5
__
.

Nmmg
R N mm
☒ ☐y =

By ✗
400
-
5677084 -

⑤
ltorizontalloadingiaganr
H

1¥
Moment .
about A
,
^F%
RAH Frt
RBM
MA - O

RBH ✗
2400 1-
Fqp ✗ 2000 -

Foy ✗ 250 = 0

RBH -

-4621-67-1
RAH +
RBH + FED =
Free

RAH =

‫ال ﺗﺷﺎرك دون إذﻧﻲ‬

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 Moments
Man = °

MBH = 0

MCH =

RAH 3250--19-9-08,5 N
✗ -
MD

MDM =
RB 4×400 =

-18-486611 -
mm

Resullantrqomenl.at ÑÉmz
A
Ma - = O

B Mrs = IZ
IÉ = 0

Fi
AR
E- -

=
2082-557-7 N MD
-

☐
Mp =

ÑÉÉ
H

DU

=
5970498.82 N mm -

Bending
Max moment at D
^

.
occurs

t.MG#4-2N-mm
I

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I
AAor.dungtomaamumnlorma-stressh.org
d=¥m•(CmM+v☒%Ñ✗⇐H]± 51
→
Pg
all Values Eqn 3.6
(a)
On
substituting
- AE D= m → ④

I
Aecordmgtomaxemunsshearoessheoy
IZ
d=¥:☒t5:⇐iÑ
AR

md =
- b⑤
H

from ⑨ & ⑧ Select Agard Value .

D=
9-7-43
'

- .

standard size of shaft d=mD

,

↳ Table 35h9
57
Pg

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 IZ
AR
H

Given ,

Material → Carbon steel SAE 1025 annealed

B. → ‫إذﻧﻲ‬
pulley A
‫دون‬
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→
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Gear
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 / / (
FOS 3500N
=3
¥4 ←

T
- 6000N
WB = 1500N

KM = 2
FAV = 9600N [ = zooopy
1.5
Kt =

Assume boom
DB -
m

carbon steel SAE 1025 out

=

4624Pa
Tft
=

234M Pa
→

i.
Tmax
=

7- 2,34--78^1
= Pa

Imax =

Tof 7£ IZ = =
39 MPa
AR
Torque on
pulley , % =
CT -

E) R

=
@ ooo -

2009300
-

mm
H

Balam
-

- DO
the

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